82497524-2-ADM2-FRO (1) Mercedez PDF
82497524-2-ADM2-FRO (1) Mercedez PDF
82497524-2-ADM2-FRO (1) Mercedez PDF
Abbreviation Meaning
FMR Vehicle control for Mercedes-Benz commercial vehciles type Actros or type Atego
2
Table of Abreviations
Abbreviation Meaning
PLD-MR Engine control type PLD (for the injection principle pump-line-nozzle)
3
Table of Contents
1. Safety...... ............................................................................................................8
1.1. Symbols ...................................................................................................................8
1.2. General Information ...............................................................................................8
1.3. Use for the intended purpose .................................................................................9
1.4. Personnel requirements .........................................................................................9
1.5. Conversions and modifications to the ADM2........................................................9
1.6. Installation ..............................................................................................................9
1.7. Organisational measures........................................................................................9
1.8. Safety precaution for engines with electronic control units..............................10
1.9. DaimlerChrysler original parts............................................................................11
1.10. Safety and emergency running programme.......................................................11
2. Operation ......................................................................................................... 12
2.1. Introduction ..........................................................................................................12
2.2. Tasks ......................................................................................................................14
2.2.1. Functions......................................................................................................14
2.2.2. Inputs............................................................................................................14
2.2.3. Outputs .........................................................................................................14
3. Construction .................................................................................................... 15
3.1. Images of the vehicle control adaption module ADM2.......................................15
3.2. Functional description of the ADM2 pins ...........................................................18
3.3. Technical data of pin assignment ........................................................................26
4. Parameter ........................................................................................................ 33
4.1. List of parameters .................................................................................................33
4.2. Description of parameters ....................................................................................51
Group 1: CAN Configuration .......................................................................................................... 52
Group 2: Configuration driving mode............................................................................................ 52
Group 3: Generally valid limits...................................................................................................... 55
Group 4: Damper of engine jerking in PLD-MR ............................................................................ 57
Group 5: Variable limits No. 0 (Pin LIM0) and No.1 (Pin LIM1).................................................. 58
Group 6: Variable limits No. 2 (idle speed increase)(Pin KLIMA)............................................... 59
Group 7: Configuration PTO speed control (ADR) ........................................................................ 60
Group 8: Vehicle speed sensor configuration ............................................................................... 63
Group 9: Actual value output ......................................................................................................... 64
Group 10: Configuration engine brake.......................................................................................... 66
Group 11: Configuration accelerator pedal ................................................................................... 67
Group 12: Configuration torque reversing damper ...................................................................... 69
Group 13: Configuration Inputs..................................................................................................... 69
Group 14: Switching Threshold Relay 3 + Relay 4........................................................................ 73
Group 15: Configuration Cruise Control ....................................................................................... 77
Group 16: Configuration Relay 1 ................................................................................................... 77
Group 17: Idle Shutdown................................................................................................................ 78
Group 18: Engine Protection Shutdown ........................................................................................ 79
Group 19: Automatic Fan activation.............................................................................................. 80
Group 20: Remote accelerator pedal (HFG, manual throttle)....................................................... 81
Group 21: Driving with PTO speed (ADR) ..................................................................................... 82
Group 22: Configuration vehicle speed sensor ............................................................................. 82
Group 23: Speed limiter extra (no access)..................................................................................... 82
Group 24: Accelerator pedal extra ................................................................................................. 83
4
Table of Contents
7. Application ...................................................................................................... 90
7.1. Driving mode and PTO speed control ..................................................................90
7.1.1. Driving mode................................................................................................90
7.1.1.1. Idle speed adjustment...........................................................................................91
7.1.1.2. Vehicle speed limiting ..........................................................................................91
7.1.1.3. Vehicle speed limiting with engine brake...........................................................92
7.1.2. Cruise control operation .............................................................................93
7.1.2.1. Cruise control with engine brake ........................................................................94
7.1.2.2. Temposet function 94
5
Table of Contents
7.5.3.5.2. Exhaust flap at ADM2 and decompression valve at PLD-MR ....................... 113
7.5.3.5.3. Exhaust flap and decompression valve at PLD-MR....................................... 114
7.5.4. Activation engine brake system (Version 202, 203) .............................. 115
7.5.5. Deactivation of engine brake ................................................................... 115
7.10.Engine protection................................................................................................126
7.10.1. Engine protection shutdown .................................................................. 126
7.10.2. Engine limp home operating mode........................................................ 127
7.12.Special functions.................................................................................................130
7.12.1. ABS .......................................................................................................... 130
7.12.2. Conventional retarder ............................................................................ 130
7.12.3. Automatic fan.......................................................................................... 131
7.12.4. Accelerator pedal interlock.................................................................... 134
7.13.Diagnosis .............................................................................................................136
6
Table of Contents
7
1. Safety
1. Safety
1.1. Symbols
Risk of injury!
This symbol appears against all safety instructions which must be complied with in order to avoid a direct risk
of danger to life and limb.
This symbol is used against all safety instructions which, if disregarded, could give rise to the danger of material
damage or malfunctions.
The ADM2 vehicle control adaption module is essential for defining the functions of the engine and vehicle.
Functions such as engine start, engine stop, accelerator pedal evaluation, actuation of engine brake etc. are
relevant to safety.
Incorrectly performed modifications to the parameters or tampering with the wiring can cause far-reaching
changes to the performance of the engine and/or vehicle. This can lead to personal injury and material damage.
The ADM2 control unit has been developed and tested in accordance with the DaimlerChrysler Specifications for
Operating Safety and EMC Compatibility. The manufacturer of the vehicle or equipment is solely responsible for the
examination and implementation of applicable legal stipulations.
8
1. Safety
The DaimlerChrysler engine and the ADM2 control unit are only to be used for the purpose stated in the contract of
purchase. Any other use or an extension of the stated use will be regarded as not conforming to the engine´s intended
purpose.
DaimlerChrysler AG cannot accept any liability for damage resulting from such use.
Liability for damage resulting from the engine not having been used for its intended purpose shall rest solely with the
manufacturer of the complete machine or vehicle in which the engine is installed.
These ADM2 Operating Instructions and the engine Operating Instructions must be observed.
Work on the electrics and programmed parameters must only be carried out by specially skilled persons or those who
have received training from DaimlerChrysler, or by specialists employed by a workshop authorised by DaimlerChrysler.
Unauthorised modifications to the ADM2 could affect the operation and safety of the vehicle/machine in which it is
installed. No responsibility will be accepted for any resulting damage.
1.6. Installation
These Operating Instructions should be handed to personnel entrusted with the operation of the ADM2 and should,
whenever possible, be stored in an easily accessible place.
With the aid of these Operating Instructions, personnel must be familiarised with the operation of the ADM2, paying
special attention to the safety-relevant instructions applicable to the engine.
This applies in particular to personnel who only work on the engine and ADM2 occasionally. In addition to these
Operating Instructions, comply with local legal stipulations and any other obligatory accident prevention and
environmental protection regulations which may apply in the country of operation.
9
1. Safety
Risk of accident!
When the vehicle electrics are first operated, the drive train must be open (transmission in neutral). The engine
could start unexpectedly due to incorrect wiring or unsuitable parameter programming. If the drive train is
closed (transmission not in neutral), the vehicle could unexpectedly start moving or set the working machine
in operation, constituting a risk to life and limb.
The safety precautions stated below must be applied at all times in order to avoid damage to the engine, its
components and wiring, and to avoid possible personal injury.
If temperatures in excess of 80 °C ( e.g. in a drying kiln) are to be expected, the control untis must be removed
as they could be damaged by such temperatures.
Telephones and two-way radios which are not connected to an external aerial can cause malfunctions in the
vehicle electronics and thus jeapardise the engine´s operating safety.
10
1. Safety
DaimlerChrysler original parts are subject to the most stringent quality checks and guarantee maximum functional
efficiency, safety and retention of value.
Each part is specially designed, produced, selected and approved for DaimlerChrysler.
For this reason, we are obliged to disclaim all liability for damage resulting from the use of parts and accessories which
do not meet the above requirements.
In Germany and various other countries, certain parts (for instance parts relevant to safety) are only officially approved
for installation or conversion work if they comply with valid legal stipulations.
These regulations are assured to be satisfied by DaimlerChrysler original parts.
If other parts, which have not been tested and approved by DaimlerChrysler, are installed - even if in individual
circumstances they have been granted an official operating permit - DaimlerChrysler is unable to assess them or grant
any form of warranty, although the company endeavours to monitor market developments as far as possible. The
installation of such parts may therefore restrict the validity of the warranty.
The ADM2, FMR and PLD-MR electronic engine control units monitor the engine and carry out self-diagnosis. As soon
as a fault is detected it is evaluated by the control unit and one of the following measures is initiated:
– Faults during operation are indicated by the warning lamps being activated.
– Switch-over to a suitable substitute function for continued, albeit restricted engine operation (e.g. constant
emergency engine speed).
Have any faults rectified without delay by the responsible DaimlerChrysler Service Station.
Note:
The DaimlerChrysler diagnosis tester Minidiag 2 is connected to the 14 pin diagnosis socket (on the unit). The Minidiag
2 can be used to read off the fault codes of the ADM2. ADM2 fault codes and their meanings are described in chapter 9.
Note:
Defective units which are still within the period of warranty cover (6 months from DaimlerChrysler dispatch date) must
be returned to the DaimlerChrysler field service organisation.
11
2. Operation
2. Operation
2.1. Introduction
DaimlerChrysler 500, 900 and 450 series engines are equipped with an electronic engine control (PLD-MR). The PLD-
MR monitors and determines all values which are required for the operation of the engine (e.g. begin of injection, load
level, ambient conditions, sensor evaluation, etc.).
The connection to the vehicle is made via a CAN interface, which digitally transmits the nominal values (e.g. torque,
engine speed specification etc.) and the actual values (e.g. engine speed, oil pressure etc.).
The vehicle control adaption module (ADM2) contains the CAN interface required by the PLD-MR and allows the
operator to implement his requirements on the engine. On the one hand the ADM2 allows the use of conventional
gauges and at the same time provides a conventional interface for special functions. Predefined engine control settings,
e.g. torque/rpm limitations or a specified, predefined set engine speed, can be selected using signal switches. Routines
stored in the control unit can be optimally adapted to the respective application with parameter programming. A
diagnosis interface is provided to connect up an external diagnosis tester (e.g. Minidiag 2).
12
2. Operation
13
2. Operation
2.2. Tasks
2.2.1. Functions
2.2.2. Inputs
2.2.3. Outputs
14
3. Construction
3. Construction
15
3. Construction
16
3. Construction
17
3. Construction
21 pin connector
short
pin type function description
cut
ignition (switched
21/02 DE Kl. 15 ignition switch (terminal15)
battery voltage)
power supply throttle power supply of analog throttle pedal, e.g. Williams pedal
21/09 AFP+
pedal analog terminalC.
21/10 reserved
A = output
E/A = input/output (bidirectional)
DE = digital input
AE = analog input
IE = pulse input
18
3. Construction
21/15 DE service brake switch BRE switch to ground. Switch open, if service brake is depressed
21/17 E/A SAE 1708, A 1708A available since diagnosis version 203
1939_
21/20 CAN HF Ground SAE J1939 (HF-ground).
GND
SAE J1939 CAN Low 1939_ SAE 1939 vehicle CAN low line
21/21 E/A
(vehicle can) L
A = output
E/A = input/output (bidirectional)
DE = digital input
AE = analog input
IE = pulse input
19
3. Construction
18 pin connector
short
pin type function description
cut
HL
0 0 engine brakes disabled
MBR_
18/09 DE engine brake high 0 1 engine brake step1: decompression valve enabled
H
1 0 engine brake step2: decompression valve and exhaust
flap enabled
1 1 not implemented
A = output
E/A = input/output (bidirectional)
DE = digital input
AE = analog input
IE = pulse input
20
3. Construction
M
engine shutdown AB This input prevents automatic engine shut down,
18/13 DE
override SCH if engine shutdown is enabled
_SP
remote throttle The voltage at the sensor is proportional to the remote pedal
18/18 AE HFGS
signal position.
A = output
E/A = input/output (bidirectional)
DE = digital input
AE = analog input
IE = pulse input
21
3. Construction
12 pin connector
short
pin type function description
cut
K_
12/02 E/A diagnosis K - line k-line diagnosis interface.
DIAG
0 = output disabled
1 = pedal torque (10% ... 90 %)
actual value output 2 = differential torque (limit load control)
12/05 A IWA
(PWM) 3 = inverse pedal torque (90% ... 10 %)
4 = actual torque
5 = actual load (automatic transmission)
6 = vehicle speed
7 = demand speed
clutch linked
12/07 DE KUP2 feature not yet available
switch 2
A = output
E/A = input/output (bidirectional)
DE = Digital Input
AE = analog input
IE = pulse input
22
3. Construction
configurable input,
switch to ground, normally open
0 = disabled
1 = ABS
2 = Retarder
12/09 DE configurable input DSF1
3 = Temposet (set rodspeed limit)
4 = grid heater detection
5 = minimal torque
6 = remote cab driving
configurable input,
switch to battery voltage, normally open
0 = disabled
1 = ABS
12/10 DE configurable input DSF0 2 = Retarder
3 = Temposet (set rodspeed limit)
4 = grid heater detection
5 = minimal torque
6 = remote cab driving
engine speed
12/12 IE alternator Kl. W feature not yet available
(terminal W)
A = output
E/A = input/output (bidirectional)
DE = digital input
AE = analog input
IE = pulse input
23
3. Construction
15 pin connector
short
pin type function description
cut
15/04 reserved
LF_
15/08 AE air filter sensor analog differential pressure sensor for air filter load
SE
A = output
E/A = input/output (bidirectional)
DE = digital input
AE = analog input
IE = pulse input
24
3. Construction
0 = disabled
15/12 A relay 1 REL1
1 = starter protection
2 = acc. pedal kick down position
3 = transmission output 1
MCAN
15/13 E/A engine CAN (High) engine CAN high line
_H
MCAN
15/14 CAN Ground (HF) engine CAN- (HF-ground)
_GND
A = output
E/A = input/output (bidirectional)
DE = digital input
AE = analog input
IE = pulse input
25
3. Construction
Power supply
pin function abbrev. UMAX UMIN IMAX further data
short protected,
ground connection
100 mA for PWM FFG, e.g.
VDO FFG, terminal
1/9 und 3/9.
21/14 ground throttle pedal FP-
short protected,
ground connection
100 mA for analogen FFG,
e..g. Williams FFG
terminal B.
15/04 reserved
26
3. Construction
rising edge
engine start,
detection, pull
12/01 terminal 50 Kl. 50 < 4,0 V > 6,6 V
down resistor
7,7 kOhm
12/12 reserved
27
3. Construction
pull up resistor
21/15 service brake switch BRE UB 0V < 3,0 V > 7,0 V
2,35 kOhm
pull up resistor
21/16 park brake switch FSBE UB 0V < 3,0 V > 7,0 V 2,35 kOhm
pull up resistor
18/02 clutch switch KUP1 UB 0V < 3,0 V > 7,0 V
5 kOhm
pull up resistor
18/04 cruise control CC- CC- UB 0V < 3,0 V > 7,0 V
5 kOhm
pull up resistor
cruise control CC+
18/05 CC+ UB 0V < 3,0 V > 7,0 V 5 kOhm
pull up resistor
CC_
18/06 cruise control on/off UB 0V < 3,0 V > 7,0 V 5 kOhm
EIN
pull up resistor
18/10 remote PTO PTO UB 0V < 3,0 V > 7,0 V
5 kOhm
pull up resistor
18/11 limiter 0 LIM0 UB 0V < 3,0 V > 7,0 V
5 kOhm .
pull up resistor
18/12 limiter1 LIM1 UB 0V < 3,0 V > 7,0 V 2,35 kOhm
M
pull up resistor
engine shutdown AB
18/13 UB 0V < 3,0 V > 7,0 V 5 kOhm
override SCH
_SP
pull up resistor
18/16 throttle inhibit FP_SP UB 0V < 3,0 V > 7,0 V
5 kOhm
28
3. Construction
pull up resistor
15/01 transmission neutral NE UB 0V < 3,0 V > 7,0 V
2,35 kOhm
pull up resistor
15/02 dual speed axle HA UB 0V < 3,0 V > 7,0 V
5 kOhm
pull up resistor
12/09 configurable input DSF1 UB 0V < 3,0 V > 7,0 V 2,35 kOhm
pull up resistor
remote throttle signal
18/18 HFGS 0V 5V 200 kOhm
to 5 V.
pull up resistor
15/07 coolant level sensor KW_SE 0V 5V 440 Ohm
to 5 V.
pull up resistor
15/08 air filter sensor LF_SE 0V 5V 200kOhm
to 5 V.
29
3. Construction
30
3. Construction
31
3. Construction
only partly
21/17 SAE 1708, A 1708A
implemented
only partly
21/18 SAE 1708, B 1708B
implemented
ISO/DIS 11992,
15/13 Engine -CAN (High) MCAN_H 2/3 UB 1/3 UB
one wire capability
ISO/DIS 11992,
15/15 Engine-CAN (Low) MCAN_L 2/3 UB 1/3 UB one wire capability
32
4. Parameter
4. Parameter
Die Parameter des ADM2 sind in 24 Gruppen eingeteilt. Jede Parametergruppe entspricht einer Funktionsgruppe.
1 CAN-Konfiguration
03 SAE J1939 Source
(** gültig ab der Diagnose- Address Engine** 0 0 255 -
version 203 mit den Para-
metern 1/03 bis 1/06)
04 SAE J1939 Source
Address Engine Brake ** 15 0 255 -
01 Idle-speed adjustment/
desired idle speed single
10 0 100 1/min
step increase/decrease
33
4. Parameter
05 Transmission type:
0 = Manual
Transmission
1 = Automated Shift
0 0 2 -
Transmission
2 = Automatic
transmission
06 ABS-Type:
0 = No ABS
1 = with ABS 0 0 1 -
07 Relay 2:
0= disabled
1 = Grid Heater 2 0 2 -
2 = Accelerator Pedal
Idle Position
12 Configuration Output
FP+:
0 = Output disabled
1= Transmission Output 2 0 2 -
1
2 = Power Supply PWM
Accelerator Pedal
13 Configuration engine
1 0 4 -
brake MBR
14 Temperature Correction
0 -20 20 °C
Block Heater **
34
4. Parameter
04 Maximum Engine
3 allgemeine Torque 5000 0 5000 Nm
Begrenzungen
05 Geschwindigkeits-
begrenzer 8 0 100 km/h
Einschaltschwelle
--Abstimmung der
Parameter 3/05 bis
3/10 nur im Fahr- 06 Geschwindigkeits-
versuch und nur begrenzer 100 0 500 Nm/km/h
durch Fachkräfte mit Proportional-Anteil
regelungstechnisch-
em Know-how. 07 Geschwindigkeits-
Nm/km/
begrenzer 150 0 500
h/s
Integral-Anteil
08 Geschwindigkeits-
begrenzer 0,050 0,000 1,000 -
Tiefpassfaktor
09 Momentband
0 0 2000 Nm
Schubruckeln
10 Faktor Schubruckeln 1 1 50 -
35
4. Parameter
01 Funktion aktivieren
0=nicht aktiv 0 0 1 -
4 Antiruckeldämpfer 1=aktiv
aus der PLD-MR
02 Verstärkung 0,30 0,00 5,00 %/1/min
06 Maximalmoment
50 0 5000 Nm
für Antiruckeldämpfer
03 Maximal-
200 0 200 km/h
geschwindigkeit LIM0
5 schaltbare 04 Maximalmoment LIM0 5000 0 5000 Nm
Begrenzungen
Nr. 0 (Pin LIM0) und
Nr.1 (Pin LIM1) 05 Minimaldrehzahl LIM1 500 0 4000 1/min
07 Maximal-
200 0 200 km/h
geschwindigkeit LIM1
36
4. Parameter
01 ADR Funktion:
0=gesperrt
1=freigegeben
2=nur wenn Neutral
0 0 3 -
(Eingang NE)
3=nur wenn Neutral
und Feststellbremse
(Eingang NE und FSBE)
02 Maximaldrehzahl bei
3000 500 3000 1/min
ADR-Vorgabe durch CC+
03 Minimaldrehzahl bei
500 500 3000 1/min
ADR-Vorgabe durch CC-
04 Drehzahlvorgabe durch
Fußfahrgeber
1 0 1 -
0=nicht aktiv
7 Konfiguration 1=aktiv
Arbeitsdrehzahl (ADR)
05 Maximaldrehzahl
3000 0 3000 1/min
(* gültig nur in der Fußfahrgeber bei ADR
Diagnoseversion 202
mit den alten Parameter- 06 Abschaltung ADR bei
werten von 7/10) Betätigung von
Feststellbremse oder 0 0 1 -
(** gültig ab der Diagnose- Betriebsbremse
version 203 mit den neuen 0=nein; 1= ja
Parameterwerten von
7/10) 07 Abschaltung ADR bei
Betätigung Kupplung 0 0 1 -
0=nein; 1= ja
08 Maximale Fahrzeug-
geschwindigkeit 10 0 128 km/h
bei ADR
09 Startdrehzahl bei
ADR-Aktivierung 500 0 3000 1/min
über CC-
10 Reglertyp bei 1 0 14 *
ADR-Aktivierung
über CC- 1 1 5 **
11 Maximalmoment bei
ADR-Aktivierung 5000 0 5000 Nm
über CC-
37
4. Parameter
12 Startdrehzahl bei
ADR-Aktivierung 500 0 3000 1/min
über CC+
13 Reglertyp bei 1 0 14 *
ADR-Aktivierung
über CC+ 1 1 5 **
14 Maximalmoment bei
ADR-Aktivierung 5000 0 5000 Nm
über CC+
16 Anzahl
Festdrehzahlen
1 1 3 -
bei Aktivierung
über Eingang PTO
7 Konfiguration
Arbeitsdrehzahl (ADR)
17 Drehzahl für
950 500 3000 1/min
(* gültig nur in der Festdrehzahl #1
Diagnoseversion 202
mit den alten Parameter- 1 0 14 *
18 Reglertyp
werten von 7/13, 7/18, für Festdrehzahl #1
7/21 und 7/24) 1 1 5 **
1 1 14 *
21 Reglertyp
für Festdrehzahl #2
1 1 5 **
22 Maximalmoment
5000 0 5000 Nm
für Festdrehzahl #2
23 Drehzahl für
1850 500 3000 1/min
Festdrehzahl #3
1 1 14 *
24 Reglertyp
für Festdrehzahl #3
1 1 5 **
25 Maximalmoment
5000 0 5000 Nm
für Festdrehzahl #3
38
4. Parameter
01 Geschwindigkeitsgeber:
0=keine
1=C3
8 Geschwindigkeitssignal 2=Rechteck- 1 0 3 -
Impulsgeber
3=vom Datenbus
SAE J1939
01 Konfiguration
Istwertausgabe (IWA):
0=keine Ausgabe
1=FFG Moment
(10 ... 90 %)
2=Differenzmoment
(Grenzlastsignal)
3=FFG Moment 1 0 7 -
invertiert (90 ... 10 %)
4=Istmoment
5=Lastsignal
(Automatikgetriebe)
6=Fahrzeug-
geschwindigkeit
7=Solldrehzahl
03 Anzeige Öldruck
Ausgang P_OEL
0=Lampe 1 0 2 -
1=5 bar Instrument
2=10 bar Instrument
04 Anzeige
Kühlmitteltemperatur
Ausgang T_MOT 1 0 1 -
0=Lampe
1=Instrument
39
4. Parameter
01 Minimaldrehzahl
1100 0 4000 1/min
MBR
02 Maximalstellung
Fußfahrgeber 4 0 100 %
bei MBR
03 MBR bei
Betriebsbremsung:
0 0 1
0=nicht aktiv
1=aktiv
04 Minimalgeschwindig-
0 0 200 km/h
keit für MBR
05 Tempomat
mit MBR:
10 Konfiguration 0 0 1 -
0=nicht aktiv
Motorbremse
1=aktiv
12 Stufen Motorbremse
Info für SAE J1939
Datenbus,
Norm-Kapitel 5.2.1.50 255 0 255 -
0=stufenlos
1..n=ein-..n-stufig
255=nicht definiert
40
4. Parameter
13 Referenz-
bremsmoment
Info MBR-Kennlinie an 0 5000 Nm
SAE J1939 Datenbus,
Norm-Kapitel 5.2.1.49
10 Konfiguration 14 Drehzahl 1
Motorbremse Info MBR-Kennlinie an
0 4000 1/min
SAE J1939 Datenbus,
Norm-Kapitel 5.2.1.41
17 Drehmoment 2
---Die Grundwerte der
Info MBR-Kennlinie an
Parameter 10/11 bis 0 5000 Nm
SAE J1939 Datenbus,
10/12 bedeuten, dass
Norm-Kapitel 5.2.1.46
ihr Wert nicht
definiert ist, sodass
alle diese Werte 18 Drehzahl 3
parametriert werden Info MBR-Kennlinie an
0 4000 1/min
müssen. SAE J1939 Datenbus,
Norm-Kapitel 5.2.1.44
(Für die Parameter 10/11
bis 10/21 vergleiche die 19 Drehmoment 3
Norm SAE J1939/71, Info MBR-Kennlinie an
0 5000 Nm
Ausgabe 10/1998). SAE J1939 Datenbus,
Norm-Kapitel 5.2.1.47
20 Drehzahl 4
Info MBR-Kennlinie an
0 4000 1/min
SAE J1939 Datenbus,
Norm-Kapitel 5.2.1.44
21 Drehmoment 4
Info MBR-Kennlinie an
0 5000 Nm
SAE J1939 Datenbus,
Norm-Kapitel 5.2.1.47
41
4. Parameter
01 Typ Fußfahrgeber:
11 Konfiguration 0=nicht vorhanden
Fußfahrgeber 2 0 2 -
1=PWM FFG
2=analog FFG
01 Momentenschwelle 25 0 5000 Nm
02 Hysterese 50 0 5000 Nm
03 negativer Gradient
1 0 5000 Nm/10ms
12 Konfiguration innerhalb Band
Lastschlagen
04 positiver Gradient
5 0 5000 Nm/10ms
innerhalb Band
05 positiver Gradient
45 0 5000 Nm/10ms
außerhalb Band
42
4. Parameter
01 Sensor
Kühlwasserstand,
Eingang KW_SE: 0 0 1 -
0=kein Sensor
1=Sensor vorhanden
02 Luftfiltersensor,
Eingang LF_SE:
0 0 1 -
0=kein Sensor
1=Sensor vorhanden
03 Betriebsbremse,
Eingang BRE:
1 0 1 -
0=nicht vorhanden
1=vorhanden
04 Getriebe
Neutralstellung,
Eingang NE: 1 0 1 -
0=nicht vorhanden
1=vorhanden
05 Feststellbremse,
Eingang FSBE:
1 0 1 -
0=nicht vorhanden
13 Konfiguration
1=vorhanden
Eingänge
07 Funktion DSF1
Konfiguration:
0=Aus
1=ABS-Eingriff
2=Retarder-Eingriff
3=Temposet
1 0 6 -
4=Überwachung
Heizflansch
5=schaltbare
Momentenvorgabe **
6=Fahren vom
Oberwagen **
08 schaltbare Momenten-
-5000 -5000 5000 Nm
vorgabe mit DSF0 **
09 schaltbare Momenten-
-5000 -5000 5000 Nm
vorgabe mit DSF1 **
43
4. Parameter
01 Konfiguration (IWK3)
Ist-Wert-Komparator 3:
0=FFG Leerlauf Position
1=Istmoment
2=Geschwindigkeit
3=Drehzahl
4=Kühlmitteltemperatur 0 0 8 -
5=FFG Moment
6=Ladelufttemperatur
7=Warnleuchte
Öldruck
8=Warnleuchte
Kühlmitteltemperatur
04 IWK3
150 0 150 km/h
Geschwindigkeit v
44
4. Parameter
10 Konfiguration (IWK4)
Ist-Wert-Komparator 4:
0=FFG Kickdown Position
1=Istmoment
2=Geschwindigkeit
3=Drehzahl
4=Kühlmitteltemperatur 0 0 8 -
5=FFG Moment
6=Ladelufttemperatur
7=Warnleuchte
Öldruck
8=Warnleuchte
Kühlmitteltemperatur
13 IWK4
150 0 150 km/h
Geschwindigkeit v
45
4. Parameter
01 Minimal-
geschwindigkeit 48 38 152 km/h
für Tempomat
02 Maximal-
geschwindigkeit 152 48 152 km/h
für Tempomat
03 Schrittweite
2 0 10 km/h
Geschwindigkeit CC+
15 Tempomat 04 Schrittweite
2 0 10 km/h
Geschwindigkeit CC-
07 automatische
Wiederaufnahme
nach Gangwechsel: 0 0 1 -
0=inaktiv
1=aktiv
20 Abschaltzeit 1 0 30 s
46
4. Parameter
01 Leerlaufabschaltung:
0=inaktiv 0 0 1 -
1=aktiv
02 maximale
60 1 1000 s
Leerlaufzeit
03 ADR-Abschaltung:
17 Leerlaufabschaltung 0=inaktiv 0 0 1
1=aktiv
08 minimale Kühlmittel-
temperatur für -10 -40 200 °C
Motorabschaltung
09 Abschaltsperre,
Eingang MABSCH_SP:
1 0 1 -
0=inaktiv
1=aktiv
01 Motortemperatur-
abschaltung: 0 0 1 -
0=inaktiv, 1=aktiv
02 Kühlwasserstand:
0 0 1 -
0=inaktiv, 1=aktiv
18 Motor-Not-Aus
03 Öldruck:
0 0 1 -
0=inaktiv, 1=aktiv
09 Warnzeit
10 3 120 s
Lampe Motorstopp
47
4. Parameter
01 Lüfterzuschaltung
bei MBR:
02 Lüfterzuschaltung
bei Klimaanlage:
06 DSF0 Lüfter
50 0 100 %
ADM2, Diag.-Vers. 203:
07 DSF1 Lüfter
50 0 100 %
ADM2, Diag.-Vers. 203:
08 Haltezeit Lüfter
10 0 600 s
ADM2, Diag.-Vers. 203:
09 Rampe Lüfter
25 1 100 %/s
ADM2, Diag.-Vers. 203:
10 Lüfterzuschaltung
über Eingang Lüfter 100 0 100 %
ADM2, Diag.-Vers. 203:
48
4. Parameter
01 Handfahrgeber:
20 Handfahrgeber 0=nein 0 0 1 -
(HFG, Handgas) 1=vorhanden
02 HFG Kalibrierung:
1,00 0,00 5,00 s
Zeit
---Abstimmung der
Parameter 20/02 bis 03 HFG Kalibrierung:
20/06 nur im Fahr- 1 0 15 %
maximales Delta
versuch und nur
durch Fachkräfte mit 04 HFG Filter 0,500 0,000 1,000 -
regelungstechnisch-
em Know-how.
05 HFG Leerlauf Position 10 0 20 %
03 Fahrbetrieb ADR
5000 0 5000 Nm
Maximalmoment
49
4. Parameter
02 Zähnezahl 16 0 250 -
05 2. Achsübersetzung
5,290 1,000 20,000 -
(Hinterachse)
50
4. Parameter
1 CAN Configuration
Parameter Description
In accordance with the CAN definition, the CAN-High and CAN-Low data wires
transmit the same information with complementary physical levels.
The CAN connection between the vehicle control ADM2 and the engine control
PLD-MR provides a limp home routine. This allows communications to be
01 One wire capability
continued on the second, intact wire in the event of a failure (short or broken
Engine CAN (MCAN)
circuit) in one wire.
1 = enable one wire mode,
0 = only two wire mode
One wire capability must be deactivated if more than two participants are
connected to the engine CAN (parameter value 0).
Concerning the one wire capability, the vehicle control ADM2 and the engine
control PLD-MR must have identical settings.
04 SAE J1939 Source Address Programmable source address of the respective participant on the data bus SAE
Engine Brake ** J1939.
05 SAE J1939 Source Address ** These addresses are not programmable until the diagnosis version 203
Transmission** of the ADM2 .
06 SAE J1939 Source Address
ABS**
51
4. Parameter
Cruise-control switch (Pin 18/06) “on“ and driving speed exceeds threshold:
The nominal value for the speed control can be adjusted via the cruise-control tip switch CC+ (Pin 18/05) or CC- (Pin
18/04), it can be increased with CC+ and decreased with CC-.
Parameter group 15 refers to this operating mode
Refer to chapter 7.1.2 „Cruise-control“ for further information about the conditions of the cruise control operating mode
and the description of the cruise control.
Parameter Description
Idle-speed can be adjusted with the cruise-control tip switch CC+ (Pin 18/05) or
01 Idle-speed adjustment/ CC- (Pin 18/04) and with the cruise-control switch (Pin18/06) is in the off-
desired idle speed single position. This parameter determines the step size, which applies to both cruise-
step increase/decrease control tip switches and is of the same size when increasing with CC+ and
decreasing with CC-
02 Desired Idle Speed Ramp This parameter indicates the ramp, with which the idle-speed is adjusted when
Rate Increase/Decrease the tip switches are activated continuously.
52
4. Parameter
Parameter Description
05 Transmission type:
Parameter values 0 or 1: An engine start via terminal 50 is always possible,
0 = Manual Transmission
independent of the neutral position of the transmission, input NE.
1 = Automated Shift
Parameter value 2: An engine start via the input terminal 50 is only possible, if
Transmission
the input NE (neutral position) is active.
2 = Automatic transmission
06 ABS-Type:
0 = without ABS
This parameter indicates if an ABS is installed.
1 = with ABS
07 Relay 2:
Parameter value 0: The power stage output for the relay 2 is not active.
0= disabled
Parameter value 1: The power stage output controls a grid heater via a relay.
1 = Grid Heater
Parameter value 2: The power stage output is active when aceleration pedal idle
2 = Accelerator Pedal Idle
position
Position
10 Engine Speed Limit while While vehicle stop the engine speed is limited to the value which has been
vehicle Stop defined here
The accelerator pedal is enabled in a limited way via a ramp, if the clutch is open
11 Ramp Smoke Limiter
and the accelerator pedal (FFG) is actuated.
12 Configuration Output FP+: Parameter value 0: The power stage output is unassigned (inactive).
0 = Output disabled Parameter value 1: The power stage output is a switching output for the
1= Transmission Output 1 modulation valve of an automatic transmission (e.g. Allison).
2 = Power Supply PWM Parameter value 2: The power stage output is the power supply for the
Accelerator Pedal accelerator pedal.
53
4. Parameter
Parameter Description
14 Temperature Correction - If no block heater is installed, the temperature correction value has to be set to
Block Heater ** 0° C (basic value or preset value).
**This parameter is not available until the diagnosis version 203 of the
ADM2.
54
4. Parameter
It is only possible to modify the limits set in the engine electronics PLD-MR to the extent that maximum values are
reduced and minimum values increased.
Parameter Description
Definition of the minimum engine speed, provided that the set value is higher
than the idling speed of the engine electronics PLD-MR.
The set value is always valid and can only be superseded by higher engine speeds
01 Minimum Engine Speed
using the programmable limitations.
It may be necessary to raise the idling speed if the engine is permanently
operated with increased basic load (aggregates, converter transmission).
Definition of the maximum engine speed, provided that the set value is lower
than the cutoff speed of the engine electronics PLD-MR.
The set value is always valid and can only be superseded by lower engine speeds
02 Maximum Engine Speed using the programmable limitations.
It may be necessary to reduce the maximum engine speed, e.g. when a
hydrostatic drive is fitted to prevent the maximum speed of the hydraulic pump
from being exceeded.
The vehicle control adaption module (ADM2) is certified as per directive 92/24/
EWG as a speed limiter for keeping to legally specified maximum speeds. This
parameter can only be changed with the relevant authorisation. This
03 Maximum Road Speed
authorisation can be issued to vehicle manufacturers upon application to
(legal)
DaimlerChrysler.
The set value is always valid and can only be superseded by lower vehicle speeds
using the programmable limitations.
Limitation of the maximum torque value, provided that the set value is below the
maximum torque value of the engine electronics PLD-MR.
04 Maximum Engine Torque
The set value is always valid and can only be superseded by lower torques using
the programmable limitations.
55
4. Parameter
Parameter Description
This parameter indicates the switch-on threshold for the speed limiter, i.e. the
speed (below the maximum speed), which activates the limiter.
05 Road Speed Limiter
Switch on threshold
Adjustment of parameters 3/05 until 3/10 only in driving test and only
through skilled workers with know-how in control engineering.
This parameter indicates the governor factor of the proportional part of the speed
limiter.
06 Road Speed Limiter
Proportional Part
Adjustment of parameters 3/05 until 3/10 only in driving test and only
through skilled workers with know-how in control engineering.
This parameter inicates the governor factor of the integral part of the speed
limiter.
07 Road Speed Limiter
Integral Part
Adjustment of parameters 3/05 until 3/10 only in driving test and only
through skilled workers with know-how in control engineering.
This parameter indicates the low pass factor of the speed limiter.
08 Road Speed Limiter
Low pass factor Adjustment of parameters 3/05 until 3/10 only in driving test and only
through skilled workers with know-how in control engineering.
This parameter indicates the torque band for the engine jerking.
(engine jerking is caused by transmission play while driving around zero torque,
09 torque band torque reversing )
engine jerking
(thrust jerking)
Adjustment of parameters 3/05 until 3/10 only in driving test and only
through skilled workers with know-how in control engineering.
56
4. Parameter
Parameter Description
This parameter indicates the gain of the governor for the damper of engine
jerking.
02 droop control
Adjustment of parameters 4/01 until 4/06 only in driving test and only
through skilled workers with know-how in control engineering.
This parameter indicates the frequency limit of the governor for the damper of
engine jerking
03 Frequency limit
Adjustment of parameters 4/01 until 4/06 only in driving test and only
through skilled workers with know-how in control engineering.
This parameter indicates the maximum position of the accelerator pedal for the
04 Maximum Position damper of engine jerking .
Accelerator Pedal
for Damper of Engine
Jerking Adjustment of parameters 4/01 until 4/06 only in driving test and only
through skilled workers with know-how in control engineering.
This parameter indicates the maximum speed for the damper of engine jerking
05 Maximum Speed
for Damper of Engine
Jerking Adjustment of parameters 4/01 until 4/06 only in driving test and only
through skilled workers with know-how in control engineering.
This parameter indicates the maximue torque for the damper of engine jerking.
06 Maximum Torque
for Damper of Engine
Jerking Adjustment of parameters 4/01 until 4/06 only in driving test and only
through skilled workers with know-how in control engineering.
57
4. Parameter
The limitations are effective in the driving mode as well as in the PTO speed control (ADR-mode).
The effective limit values result from a minimum value generation based on the upper limit values and a maximum
value generation based on the lower limit values of PLD internal limit values.
Description
Parameter
01 Minimum Engine Speed Definition of idle speed increase. The set value is selected via input LIM0
LIM0 (limit 0).
02 Maximum Engine Speed Definition of engine speed limitation. The set value is selected via input LIM0
LIM0 (limit 0).
03 Maximum Road Speed Definition of a reduced maximum speed. The set value is selected via input LIM0
LIM0 (limit 0).
05 Minimum Engine Speed Definition of idle speed increase. The set value is selected via input LIM1
LIM1 (limit1).
06 Maximum Engine Speed Definition of engine speed limitation. The set value is selected via input LIM1
LIM1 (limit 1).
07 Maximum Road Speed Definition of a reduced maximum speed. The set value is selected via input LIM1
LIM1 (limit 1).
58
4. Parameter
The limitations are effective in the driving mode as well as in the PTO speed control (ADR-operation).
The effective limit values result from a minimum value generation based on the upper limit values and a maximum
value generation based on the lower limit values of PLD internal limit values.
Parameter Description
01 Minimum Engine Speed Definition of an idling speed increase. The set value is selected via input KLIMA
KLIMA (limit 2), air conditioner.
02 Maximum Engine Speed Definition of engine speed limitation. The set value is selected via input KLIMA
KLIMA (limit 2), air conditioner.
03 Maximum Road Speed Definition of a reduced maximum speed. The set value is selected via input
KLIMA KLIMA (limit 2), air conditioner.
04 Maximum Engine Torque Definition of torque limitation. The set value is selected via input KLIMA
KLIMA (limit 2), air conditioner.
59
4. Parameter
The PTO speed control is used for power take-offs, working equipment (e.g. cranes, piste maintenance equipment,
harvesters etc.) and for stationary applications (e.g. compressors, power generators, pumps, etc.).
The nominal value for the PTO speed can be adjusted via the cruise-control tip switch CC+ (Pin 18/05) or CC- (Pin
18/04). It can be increased with CC+ and decreased with CC-.
PTO with fixed speeds via the PTO switch (parameter 16 to 25)
Up to three preset fixed speeds can be activated via the PTO Switch (Pin 18/10).
An initial switch-on activates a PTO speed control with the fixed speed 1.
If it is switched off and shortly after switched on again (less than 1 second), the nominal speed value is set to the
next nominal speed, fixed speed 2. Fixed speed 3 can be selected in the same way and thereupon it can be switched
over to fixed speed 1.
The PTO speed control is switched off, as soon as the PTO switch is for more than one second in the OFF position.
The operating mode PTO via PTO switch has priority over the driver´s cab PTO via the CC tip switches
Driving with PTO with special applications (see parameter group 21)
Parameter Description
60
4. Parameter
Parameter Description
02 Maximum PTO Speed with Maximum speed, which can be achieved for the PTO speed control when the
CC+ Switch nominal speed is increased via the cruise control tip switch CC+
03 Minimum PTO Speed with Minimum speed, which can be achieved for the PTO mode when the nominal
CC- Switch speed is decreased via the cruise control tip switch CC-
04 Speed Demand through This parameter indicates, if the engine speed in the PTO mode can be enabled to
Accelerator Pedal be increased with the throttle input
05 Maximum Engine Speed This parameter indicates the maximum speed when the accelerator pedal is
Accelerator Pedal if PTO actuated in PTO-mode.
07 PTO dropout on clutch This parameter defines, if the PTO is caused to drop out when the clutch is being
enabled depressed.
11 Maximum PTO Torque with Maximum torque, if PTO mode has been activated via CC-
CC- Switch
13 PTO Governor Type with Governor type selection, if PTO mode has been activated via CC-
CC+ Switch
14 Maximum PTO Torque with Maximum torque, if PTO mode has been activated via CC-
CC+ Switch
15 PTO Ramp rate In PTO mode, a new engine speed will be achieved over a ramp
61
4. Parameter
Parameter Description
Number of fixed speeds when activating the PTO speed control via the PTO
switch:
(the generally valid and variable limits and the limits of the PLD remain effective)
18 PTO Speed #1 Governor type selection, if fixed speed #1 has been activated
Governor Type
19 PTO Speed #1 Maximum engine torque, if fixed speed #1 has been activated
Maximum Engine Torque
21 PTO Speed #2 Governor type selection, if fixed speed #2 has been activated
Governor Type
22 PTO Speed #2 Maximum engine torque, if fixed speed #2 has been activated
Maximum Engine Torque
25 PTO Speed #3 Maximum engine torque, if fixed speed #3 has been activated
Maximum Engine Torque
62
4. Parameter
Parameter Description
This parameter defines whether a speed signal is present, and if so what type.
This value can only be changed with the relevant authorisation. Such
authorisation can be issued to vehicle manufacturers upon application to
DaimlerChrysler.
01 Speed Sensor
Programmable values:
0 = disabled, no speed signal, e.g. for stationary operation
1 = C3 (B7) - speed signal from tachograph output
2 = Square-wave sensor (e.g. HALL sensor)
3 = Transmission output shaft speed via SAE J1939 data link
63
4. Parameter
Parameter Description
0 no output
64
4. Parameter
Parameter Description
Configuration of the output P_OEL (oil pressure), according to the analog oil-
pressure display:
65
4. Parameter
Risk of injury!
Parameter Description
An intervention of the engine brake is only possible, if the engine speed is above
01 Minimum Engine Speed the speed which has been set here.
MBR This prevents the engine from being stopped by the engine brake intervention at
excessively low speed.
This parameter indicates the maximum position of the accelerator pedal (as a
02 Maximum Throttle Position
percentage of the complete deflection of the accelerator pedal), where the engine
for Engine Brakes (MBR)
brake is still controlled.
The intervention of the engine brake is only enabled, if the vehicle speed is above
04 Minimum Road Speed for
the vehicle speed which has been set here.
Engine Brake Operation
07 Cruise Control MBR_L OFF Cut in- and cut off speeds (threshold values) for the engine brake step 1 (MBR_L)
and 2 (MBR_H). In this case the parameter values are differential speeds referred
08 Cruise Control MBR_H On to the set speed of the cruise control.
Engine brakes will be automatically activated, if vehicle speed exceeds set speed
10 Speed limitation with
threshold. This parameter indicates the speed threshold.
Engine Brake
0 km/h = Off
0: Function deactivated
66
4. Parameter
Risk of injury!
Parameter Description
In general the accelerator pedal serves for the transfer of the driver´s
requirements to the engine.
01 Accelerator Pedal Type:
Parameter value 0: System without accelerator pedal
0 = not available
Evaluation and monitoring of the FFG-signals are deactivated.
1 = PWM FFG
Parameter value 1: PWM accelerator pedal activated, e.g. VDO-Sensor
2 = analog FFG
Parameter value 2: analog accelerator pedal activated, e.g. Williams-Pedal
Definition of the accelerator pedal position of the analog FFG below which (as a
02 Analog FFG Kickdown
percentage of the complete deflection) the status „kickdown“ is set. The reference
Threshold
point (0%) is the maximum limit stop of the accelerator pedal.
The limp home speed, which the engine adopts in the case of an accelerator pedal
failure. The limp home operating mode becomes effective, if the analogue value
03 Limp Home Engine Speed adopts inplausible values, but the idle validation switches do still adopt plausible
conditions (comp. the double-function of the „Pin Gas 1“ or „Pin Gas2“,
chapter 3.2).
Speed ramp for the transition from normal operation to limp home operating
04 Limp Home Ramp On
mode
Speed ramp for the transition from limp home operating mode to normal
05 Limp Home Ramp Off
operation
06 Ramp FFG limp-home Off Release via a ramp, if the FFG fault cleares
Definition of the accelerator pedal position of the PWM FFG below which (as a
07 PWM Pedal Kickdown
percentage of the complete deflection) the status „kickdown“ is set. The reference
Switch On Threshold
point (0%) is the maximum limit stop of the accelerator pedal.
Definition of the accelerator pedal position of the PWM FFG above which (as a
08 PWM Pedal Kickdown
percentage of the complete deflection) the status „kickdown“ is switched off. The
Switch Off Threshold
reference point (0%) is the maximum limit stop of the accelerator pedal.
67
4. Parameter
Parameter Description
09 *Analog Accelerator Pedal In the case of an initial start-up or a replacement of the accelerator pedal or
adjusted the control unit, the accelerator pedal has to be adjusted.
(Parameter only readable!)
The analog accelerator pedal and the PWM accelerator pedal are subject to the
same adjusting process!
Shut off the engine first, because the accelerator pedal can only be adjusted
during engine standstill.
10 *PWM Accelerator Pedal
adjusted The following devices are required to adjust the accelerator pedal:
(Parameter only readable!) 1. Voltage supply for ADM2
2. ADM2 control unit
3. Analog FFG or PWM FFG
4. Minidiag 2 diagnosis unit
In Minidiag 2 the menu No. 3 „Routines“ is selected and afterwards the submenu
(* valid for the diagnosis No. 1 „Adjust Accelerator Pedal“. The minimum limit stop of the accelerator pedal
version 202 of the ADM2 (0%) is taught in first, and secondly the maximum limit stop of the accelerator
without the paramters 11/20 pedal (100%). Ensure that the accelerator pedal is completely depressed, in order
to 11/24) to unambiguously evaluate the kickdown position .
Caution: The ADM2 routine No.2 „Reset parameters to default values“ does
also reset the parameters of the accelerator pedal to a non adjusted status!
20 ** FFG Low-pass Filter Tau (** valid for the diagnosis version 203 of the ADM2 with the parameters 11/
Large Signal Range 20 to 11/24 and the now blocked parameters 11/09, 11/10, 11/19)
21 ** FFG Low-pass Filter Tau The parameters 11/20 to 11/22 are the filters for the signal changes of the
Small Signal Range accelerator pedal (analog or PWM accelerator pedal or remote pedal): If the
modification is within the small signal range, it is filtered with a low time
22 ** FFG Low-pass Filter constant (small signal time constant, parameter 11/21). If the modification of the
Small Signal Range signal is outside the small signal range, it is filtered with a high time constant
(large signal time constant, parameter 11/20). The limit value is the threshold
value of the small signal range.
23 **Accelerator Pedal Ramp (** valid for the diagnosis version 203 of the ADM2 with the parameters 11/
% Up 20 to 11/24 and the now blocked parameters 11/09, 11/10, 11/19).
There are applications, where it is necessary to ramp up und down the
24 ** Accelerator Pedal Ramp accelerator pedal signal with different gradients.
% Down
68
4. Parameter
Parameter Description
03 Negative Gradient
(dM/dt < 0) inside Band
This parameter is for the optimization of the torque reversing damper.
04 Positive Gradient
It is not normally necessary to change this value.
(dM/dt > 0) inside Band
05 Positive Gradient
(dM/dt > 0) outside Band
13 Configuration Inputs
The parameters in this group define the functions of analog and digital inputs of the ADM2.
Parameter Description
01 Sensor
In this case the parameter value = 1 indicates, that an input for the coolant level
Coolant Level,
sensor is available.
Input KW_SE
02 Air Filter Sensor, In this case the parameter value = 1 indicates, that an input for the air filter
Input LF_SE sensor is available.
03 Service Brake, In this case the parameter value = 1 indicates, that an input for the switching
Input BRE state of the service brake is available.
04 Transmission
In this case the parameter value = 1 indicates, that an input for the sensing of the
Neutral Position,
neutral position of the transmission is available.
Input NE
05 Parking Brake, In this case the parameter value = 1 indicates, that an input for the switching
Input FSBE state of the parking brake is available.
69
4. Parameter
Parameter Description
Depending on the setting of this parameter, certain functions are activated with
the high side digital input DSF0 (special function 0)
Programmable values:
70
4. Parameter
Parameter Description
Depending on this parameter certain functions are activated with the low side
digital input DSF1(special function 1).
Programmable values:
Refer to chapter 7 for further 5 Switcheable If the switch DSF1 is actuated, as much
information about the functions Torque Demand torque is demanded from the engine as
ABS, retarder, temposet and grid set in the parameter 13/09.
heater. (Application e.g. with harvesters, in
order to demand a maximum torque
when harvesting, without having to
install an accelerator pedal (FFG)
71
4. Parameter
Parameter Description
08 Switchable torque demand- Parameter to set torque demand value, which is used if Parameter 13/06 is set to
via DSF0 value 5 and digital input DSF0 is active.
09 Switchable torque demand- Parameter to set torque demand value, which is used if Parameter 13/07 is set to
via DSF1 value 5 and digital input DSF1 is active.
72
4. Parameter
Parameter Description
Programmable values:
73
4. Parameter
Parameter Description
02 IWK3: Torque M Definition of the reference value for the actual engine torque.
Definition of the hysteresis for the comparison of the actual engine torque with
03 IWK3: Hysteresis M
„02 IWK3 torque M“
04 IWK3: Road Speed v Definition of the reference value for the actual road speed.
Definition of the hysteresis for the comparison of the actual road speed with
05 IWK3: Hysteresis v
„04 IWK3 road speed“
06 IWK3: Engine Speed n Definition of the reference value for the actual engine speed.
Definition of the hysteresis for the comparison of the actual engine speed with
07 IWK3: Hysteresis n
„06 IWK3 engine speed n“.
Definition of the reference value for the actual coolant temperature or the actual
08 IWK3: Temperature
boost temperature.
Definition of the hysteresis for the comparison of the actual coolant temperature
09 IWK3: Hysteresis T
or the actual boost temperature with „08 IWK3 temperature“
74
4. Parameter
Parameter Description
Programmable values:
75
4. Parameter
Parameter Description
11 IWK4: Torque M Definition of the reference value for the actual engine torque or FFG torque.
Definition of the hysteresis for the comparison of the actual engine torque or FFG
12 IWK4: Hysteresis M
torque with „11 IWK4 torque M“.
13 IWK4: Road Speed v Definition of the reference value for the actual road speed.
Definition of the hysteresis for the comparison of the actual road speed with
14 IWK4: Hysteresis v
„13 IWK4 road speed v“.
15 IWK4: Engine Speed n Definition of the reference value for the actual engine speed.
Definition of the hysteresis for the comparison of the actual engine speed with
16 IWK4: Hysteresis n
„15 IWK4 engine speed n“.
Definition of the reference value for the actual coolant temperature or the actual
17 IWK4: Temperature
boost temperature.
Definition of the hysteresis for the comparison of the actual coolant temperature
18 IWK4: Hysteresis T
or the actual boost temperature with „17 IWK4 temperature“.
76
4. Parameter
Parameter Description
This parameter indicates the minimum road speed which is required to activate
01 Minimum Road Speed for
the cruise control. It is the limit speed for the idle speed adjustment (parameter
Cruise Control
2/04).
This parameter indicates the maximum set speed up to which the cruise control
02 Maximum Set Speed for
can be set. The maximum speed which can be set is the legal maximum speed
Cruise Control
(parameter 3/03).
03 Single-step
The step size of the cruise-control tip switch CC+ can be selected by this
Cruise Set Speed Increment
parameter. (It is usually of the same size like the step size of CC-)
CC+
04 Single-step
The step size of the cruise-control tip switch CC- can be selected by this
Cruise Set Speed Decrement
parameter. (It is usually of the same size like the step size of CC+)
CC-
05 Cruise Set Speed Ramp Up Selection of the ramp for the cruise-control tip switch CC+.
16 Configuration Relay 1
Adjustment of the parameters 16/01 and 16/18 to 16/20 only in driving test and only through skilled workers
with know-how in control engineering.
Parameter Description
01 Relay 1:
Parameter value 0: The driver stage output for the relay 1 is unassigned.
0 = disable
Parameter value 1: The output takes on the starter lockout function.
1 = Starter Lockout
Parameter value 2: The accelerator pedal is in the kickdown position.
2 = FFG Kickdown
Parameter value 3: The driver stage output controls a modulation valve e.g. for
Position
an Allison automatic transmission
3 = Transmission Output 1
77
4. Parameter
17 Idle Shutdown
-- Adjustment of the parameters 17/01 to 17/09 only in driving test and through skilled workers with know-how
in control engineering.
Parameter Description
This parameter determines the maximum idle time until the idle shutdown.
02 Maximum Idle Time
03 PTO-Shutdown:
This parameter activates the idle shutdown, provided that the application has
0 = disable
been in the PTO mode and the engine has been idling last.
1 = enable
This parameter determines the maximum time of the PTO operation until the
04 PTO Shutdown Time PTO shutdown.
05 Torque Threshold for PTO This parameter determines the torque threshold, up to which a PTO shutdown is
Shutdown activated.
06 Warning period
Warning period of the Check Engine Light prior to engine shutdown
Check Engine Light
07 Warning period Warning period of Stop Engine Light prior to engine shutdown.
Stop Engine Light
08 Minimum Coolant
Temperature for Engine Minimum coolant temperature up to which an engine shutdown is activated.
Shutdown
0 = Disable
1 = Enable. Allows
09 Shutdown Override, "Engine Check" switch
Input MABSCH_SP: (MABSCH_SP) to
0 = disable override engine
1 = enable idle/PTO shutdown.
This parameter activates the shutdown override with the input MABSCH_SP.
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4. Parameter
--Adjustment of the parameters 18/01 to18/09 only in driving test and through skilled workers with know-how
in control engineering.
This function is intended for non-monitored engines, e.g. for emergency power generating units or other stationary
applications, e.g. with pumps, compressors or with power generating units in containers.
Refer to chapter 7.10.1 „Engine protection shutdown“ for further information on the engine protection shutdown
function.
Parameter Description
01 Engine Temperature:
0 = disable Engine protection shutdown on engine temperature fault indication.
1 = enable
03 Oil Pressure:
0 = disable Engine protection shutdown on oil pressure fault indication.
1 = enable
04 Oil Level:
0 = disable Engine protection shutdown on oil level fault indication.
1 = enable
Selection of the shutdown time for engine protection shutdown for all conditions
05 Engine Protection Shutdown according to parameter 18/01 to 18/04 except for the shutdown on oil pressure
Time fault indication (18/03).
Selection of the shutdown time for engine protection shutdown on oil pressure
06 Engine Protection Time on
fault indication.
Oil Pressure
Warning period for check engine light. Time for the check engine light to flash
08 Warning Period for Check
prior to shutdown.
Engine Light
Selection of the warning period of the engine stop light. Time for Engine Stop
09 Warning period
Light to flash prior to shutdown.
Engine Stop Light
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4. Parameter
Refer to chapter 7.12.3 „Fan demand“ for further information on the fan activation function.
Parameter Description
ADM2, Diag.-Vers. 203: Selection of the percentage of the fan power consumption on engine brake.
ADM2, Diag.-Vers. 203: Selection of the percentage of the fan power consumption on air conditioner.
ADM2, Diag.-Vers. 203: Selection of the percentage of the fan power consumption on PTO speed control
04 Switch On Temperature
Automatic Fan Selection of the switch on temperature of the fan.
ADM2, Diag.-Vers. 202:
04 Tmot 0% Fan
Selection of the coolant temperature if the fan is OFF (0% fan power consumption)
ADM2, Diag.-Vers. 203:
05 Tmot 100% Fan Selection of the coolant temperature if the fan is ON (100% fan power
ADM2, Diag.-Vers. 203: consumption)
This parameter indicates the percentage of the fan power consumption if the
06 DSF0 Fan input DSF0 is active, provided that the fan is demanded via the digital input DSF0
ADM2, Diag.-Vers. 203: and DSF0 has been configured for retarder intervention (parameter 13/06,
value=2).
This parameter indicates the percentage of the fan power consumption if the
07 DSF1 Fan input DSF1 is active, provided that the fan is demanded via digital input DSF1
ADM2, Diag.-Vers. 203: and if DSF1 has been configured for retarder intervention (parameter 13/07,
value=2).
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4. Parameter
Maximum value generation based on the parameters 19/1 to19/3, 19/6 and 19/7,
08 Hold Time Fan which is considered to be the resulting fan demand. A time-delayed reduction of
ADM2, Diag.-Vers. 203: the fan power consumption takes place, if the resulting value falls. This prevents
fast power jumps of the fan in the case of a frequent fan demand.
09 Ramp Fan A new value (percentage of fan power consumption) will be achieved over a ramp.
ADM2, Diag.-Vers. 203: The ramp has the same gradient, regarding to increasing and decreasing values.
10 Fan Activation This parameter indicates the percentage of the fan power consumption if the
via Input LUEFTER input „Fan“ is active, provided that the fan is demanded via digital input
ADM2, Diag.-Vers. 203: „LUEFTER“ (Pin 18/15).
Risk of accident!
Parameter Description
03 Maximum Change of Adjustment of the parameters 20/02 to 20/06 only in driving test and only
Remote Accelerator Pedal through skilled workers with know-how in control engineering.
Wide Open
Definition of the upper limit of the remote accelerator pedal position for the
05 Remote Accelerator Pedal
status „idle“. In this case the reference point (0%) is the minimum stop limit of
Idle Position
the remote accelerator pedal.
Definition of the lower limit of the remote accelerator pedal position for the status
06 Remote Accelerator Pedal „Wide open“. In this case the reference point (0%) is the minimum stop limit of
Wide Open Position the remote accelerator pedal. The upper stop limit of the remote accelerator
pedal is automatically adjusted!
81
4. Parameter
In this operating mode it is constantly switched over to PTO speed control operation (ADR).
The effective limit values from PLD internal limit values, limit values of the parameter group 3 (general limits) and
limit values of the parameter group 5 and 6 (variable limits) remain active.
Refer to chapter 7.2.1.3 „Configuration of the operating mode driving with PTO speed control in special applications“
for further information on the function „driving with PTO speed“.
Parameter Description
02 Driving Mode PTO Selection of the governor type for the operating mode „driving with PTO speed
Governor Type control“
03 Driving Mode PTO Maximum engine torque for the operating mode „driving with PTO speed
Maximum Torque control“
This parameter group is applied, if there is no C3 speed signal, and the transmission output speed is selected by the
CAN SAE J1939 (PGN 61442) or the speed is selected by the square wave sensor.
The parameter group 22 only becomes active with the corresponding configuration of the parameter group 8 for either
square-wave sensor (if parameter 8/01 with value=2) or for SAE J1939 data bus (if parameter 8/01 with value=3). For
the application of the CAN SAE J1939 without the parameter 22/02, refer to chapter 7.8.3.
Parameter Description
05 2. Axle Ratio
2nd gear ratio
(Rear Axle)
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4. Parameter
This group contains parameters which define the evaluation of the accelerator pedal.
Risk of accident!
Parameter Description
01 Torque Ramp Selection of the torque ramp for the accelerator pedal.
04 P-Factor
05 Accelerator Pedal Filter Adjustment of the parameters 24/01 to 24/05 only in driving test and only
through skilled workers with know-how in control engineering.
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5. Montage und Anschluss
5.1. Betriebsdaten
Geräteschutzart des ADM2 mit aufgesetzten Steckerkörben: IP 30:
Umgebungstemperatur für den Einsatz und die Lagerung des ADM2:
– Funktionstemperaturbereich: von -40 °C bis +70 °C
– Lagertemperaturbereich: von -50 °C bis +80 °C
5.2. Montage
Das ADM2 mit nach unten zeigenden Steckern in trockener Umgebung auf glatter Fläche montieren.
Die zentrale Diagnosesteckdose an einer gut zugänglichen Stelle anbringen.
Nr. 1 Montagebügel
Für die Montage des ADM2 nur DaimlerChrysler Montagebügel verwenden. Somit ist ein sicherer Halt des
ADM2 gewährleistet.
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5. Montage und Anschluss
1 Das ADM2 mit den Montagefedern gegen den oberen Montagebügel drücken.
2 Die Stütznasen in die Aussparungen des unteren Montagebügels einführen.
Das ADM2 mit den Montagefedern gegen den oberen Montagebügel drücken,
bis die Stütznasen aus den Aussparungen des unteren Montagebügels herausgezogen werden können.
85
5. Montage und Anschluss
86
5. Montage und Anschluss
Hier empfiehlt sich der Einbau des ADM2 in der Fahrerkabine im unteren Bereich des Armaturenbretts.
In diesem Fall muss man für entsprechende Umgebungsbedingungen für das ADM2 sorgen, z. B.
– durch ein separates Gehäuse,
– oder durch die Montage in Schaltschränken.
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5. Montage und Anschluss
5.3. Anschluss
Unfallgefahr!
Die Signaleingänge Kl. 15 und Kl. 50 der Steuergeräte sind hochohmig und nehmen Ströme im mA-Bereich auf.
Unzulässige Restspannungen an diesen Eingängen können das Erkennen des LOW-Pegels beeinflussen.
Die Folge ist:
– Motor startet ungewollt (Kl. 50)
– Motor läßt sich nicht mehr abstellen (Kl. 15)
Startet der Motor unbeabsichtigt, kann bei geschlossenem Antriebsstrang (Getriebe nicht in Neutral) das
Fahrzeug ungewollt in Bewegung oder die Arbeitsmaschine in Betrieb genommen werden und Menschenleben
gefährden.
88
6. Parametrierung mit dem Diagnosegerät Minidiag 2
Die Durchführung der obigen Funktionen wird in der Betriebsanleitung des Minidiag 2 beschrieben.
89
7. Application
7. Application
The following pages describe the areas of application of the ADM2 and the associated inputs/input data,
outputs/output data and parameters.
In the operating state „driving mode“ the ADM2 preselects the status „torque demand“ from the MR engine
management. ADM2 determines a nominal engine torque and transmits simultaneously a minimum engine speed and
a maximum engine speed to the MR engine management.
In the operating state „PTO speed control“, the ADM2 preselects the status „speed control“ from the MR engine
management. The ADM2 determines a nominal speed and transmits simultaneously a governor type and a maximum
torque to the MR engine management.
The limits preset in the MR engine management can not be exceeded. This guarantees that limit values of the engine,
which are relevant for the function and the certification, can not be exceeded.
The operating range of the engine can, in addition, be restricted by adjustments of the ADM2. The engine torque, the
engine speed and the road speed can be limited through configuration.
The possibilities provided for this, are summarized in the chapter 7.9.
After starting the engine, refer to chapter 7.4, the engine switches to the preset operating mode.
7.1.1.Driving mode
In the ADM2 default setting a nominal value demand is provided on the basis of the evaluation of an accelerator pedal.
ADM2 enables the application of an analog accelerator pedal as well as the application of a PWM accelerator pedals.
Both have to be adjusted on the initial start-up. Refer to chapter 10, Routine No. 1.
An additional remote accelerator pedal can be enabled by configuration, refer to chapter 4.2.
The demand of an engine torque is, in addition, possible via SAE J 1939 TSC1 Byte 4
The output/setting value in the driving mode is the engine torque. Simultaneously a minimum and a maximum
speed are transmitted to the MR.
The ADM2 calculates a nominal torque value for the MR engine management on the basis of the accelerator pedal
position, the remote accelerator pedal or a SAE J1939 demand, and transmits it to the MR via the CAN data bus. The
adjustment range of the nominal torque value ranges between the currently active minimum- and maximum torque.
The limit values are defined by the parameters of group 3 „Generally valid limitations“ or group 5 „Variable
limitations“ No.0 and No.1 or group 6 „Variable limitations“ No.2. The MR-internal limit values are also effective.
90
7. Application
The MR engine management is delivered with a preset idle speed. If an increased idle speed is required in the driving
mode, this can be realized by an adjustment of the engine speed via the cruise-control tip switch CC+ and CC-.
However the adjusted idle speed will not be present after a restart.
The idle speed can be adjusted via the cruise-control tip switch CC+ (Pin 18/05) or CC- (Pin 18/04). It can be increased
with CC+ and decreased with CC-.
Further modifications of the function „idle speed adjustment“ can be realized with the parameter group 2:
Parameter group 2:
Parameter Description
The idle speed can be adjusted with the cruise-control tip switch CC+ (Pin 18/05)
01 Single Step Idle Speed or CC- (Pin 18/04) and with the cruise control switch in the off position. This
Adjustment parameter indicates the step size, which applies to both tip switches and is of the
same size when increasing with CC+ and decreasing with CC-.
02 Ramp This parameter determines the ramp, with which the idle speed is adjusted when
Idle Speed Adjustment the tip switches are actuated continuously.
04 Limit
Speed for Idle Speed Limit speed of the vehicle up to which the idle adjustment is authorized.
Adjustment
The vehicle control adaption module (ADM2) is certified as per directive 92/24/EWG as a speed limiter for keeping to
legally specified maximum speeds. The legally specified maximum speeds is set in parameter 3/03.
This parameter value is set to 85km/h and can only be changed with the relevant authorisation.
The set value is always valid and can only be superseded by lower vehicle speeds using the programmable limitations.
If the vehicle exceeds the maximum speed (i.e. driving downhill), the vehicle can slowed down by using the service
brake or engine brake. The engine brake can only be activated by switching Input MBR_L or MBR_H to ground. For
further information abour „Engine Brake“ refer to chapter 7.5
The engine brake will not be activated automatically because the Speed limitation with Eingine Brake is deactivated,
value parameter 10/10 is set to 0 km/h. Refer to chapter 7.1.1.3
Parameter
91
7. Application
The vehicle control adaption module (ADM2) is certified as per directive 92/24/EWG as a speed limiter for keeping to
legally specified maximum speeds. The legally specified maximum speeds is set in parameter 3/03.
This parameter value is set to 85km/h and can only be changed with the relevant authorisation.
The set value is always valid and can only be superseded by lower vehicle speeds using the programmable limitations.
If the vehicle exceeds the maximum speed (i.e. driving downhill) and the Speed limitation with eingine brake is
activated (value parameter 10/10 is bigger than 0 km/h), the Engine brake will be activated automatically, if vehicle
speed exceeds the summation of legally specified maximum speeds and set speed threshold. The speed threshold is set
in parameter 10/10. Speed limitation with eingine brake activates always all configured engine brakes.
Parameter
92
7. Application
When the cruise control is active, the nominal speed can be reduced gradually by momentarily toggling the
switch CC-. Holding the switch CC- will reduce the step size via a ramp. The step size and the time constant
of the ramp can be configured by a parameter (see below).
The cruise control is deactivated if the brake or clutch pedal is actuated. For reasons of safety the cruise
control is also deactivated, if the ADM2 detects an excessive deceleration of the vehicle.
If the cruise control has been deactivated, toggling the switch CC+ (Resume/Acceleration) will reactivate the
cruise control set point which was active before the deactivation. If the cruise control is active, momentarily
toggling the switch CC+ will gradually increase the nominal speed. Holding the switch CC+ will increase the
nominal speed value via a ramp. The step size and the time constant of the ramp can be configured by
parameters (see below).
The function „auto resume“ can be configured with the parameter 15/07.
If the auto resume is enabled, the cruise control will not be deactivated, when the clutch pedal is actuated,
but it switches over to a stand by mode. The current nominal speed is saved and is automatically resumed
upon releasing the clutch.
It is communicated to the MR, if during the cruise control operation the accelerator pedal or the remote pedal
(if activated) or the SAE J1939 demand a torque which is higher than the torque currently demanded by the
cruise control. As a result, the road speed is accelerated with the current nominal speed, until the torque
demanded by the cruise control becomes the determining torque again.
Upon switching off the cruise control function via CC On, the nominal speed of the cruise control is set to
the minimum speed (parameter 15/01).
Parameter Description
01 Minimum Speed for Cruise This parameter indicates the minimum speed which is required to set the cruise
Control control.
02 Maximum Speed for the This parameter indicates the maximum speed up to which the cruise control can
Cruise Control. be set. It is possible up to the legal maximum speed (parameter 3/03).
03 Step Size
This parameter determines the step size for the cruise-control tip switch CC+. It
Cruise Set Speed Increment
is usually of the same size like the step size of CC-.
CC+
04 Step Size
This parameter determines the step size for the cruise-control tip switch CC-. It
Cruise Set Speed Decrement
is usually of the same size like the step size of CC+.
CC-
05 Cruise Set Speed Ramp Up Selection of the ramp for the cruise-control tip switch CC+.
93
7. Application
In the cruise control operating mode the ADM2 authorizes an additional activation of the engine brake, if
the set speed is exceeded during downhill driving.
Parameter group 10 (configuration engine brake) determines how the engine brake supports the cruise
control. The parameter 10/05 (value=1) determines that the engine brake is automatically activated if the
vehicle exceeds a preset value.
The parameters 10/06 to 10/09 are the cut-in and cut-off speeds (threshold values) for the engine brake step
1 (MBR_L) and engine brake step 2 (MBR_H). In this case the parameter values are the differential speeds
referred to the set speed of the cruise control.
The differential speed in parameter 10/06 has to be exceeded, so that the constantly open throttle is activated
during the cruise control mode. The constantly open throttle is switched off again, if the speed falls below
the differential speed in parameter 10/07.
The differential speed in parameter 10/08 has to be exceeded, so that the engine retarder flap is activated
during the cruise control mode. The engine brake is switched off again, if the speed falls below the
differential speed in prameter 10/09.
The parameter values 10/06, 10/07, 10/08 , 10/09 of the engine brake, must only be performed by specially
trained personnel or after consultation with the engine manufacturer. It is not normally necessary to change these
parameters.
ADM2 provides the possibility to limit the vehicle speed to the current speed (temposet function), via a
switch in the instrument panel.
A temposet function can be assigned to the digital inputs DSF0 or DSF1 by configuration.
Caution: DSF0 and DSF1 are multiply assigned functions, only one function each can be selected!
Speed limiting to the current value of the driving speed is activated by toggling the selected DSF-switch
(temposet function).
The temposet function is deactivated by toggling the selected DSF-switch once again.
Depressing the accelerator pedal into the kick-down position deactivates an active temposet function, and
the vehicle can be accelerated, exceeding the set temposet-limit-speed.
Inputs (alternatives)
– Pin 12/10 digital special function 0 (DSF0), input switched to battery voltage
– Pin 12/09 digital special function 1 (DSF1), input switched to ground
Parameter (alternatives)
– 13/06 DSF0:
Parameter value 3 = temposet
– 13/07 DSF1:
Parameter value 3 = temposet
The inputs DSF0 or DSF1 have to be connected according to the configuration of the temposet concerning DSF0
and DSF1: Please note, that the digital input DSF0 has to be switched to battery voltage and the digital input
DSF1 has to be switched to ground.
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7. Application
The output/setting value of ADM2 in the PTO mode is the engine speed. Simultaneously a governor type and a
maximum engine torque is transmitted to the MR.
The nominal speed value is determined by the ADM2 on the basis of the input values listed below, and transmitted to
the PDL-MR engine control via the CAN data bus. The adjustment range of the nominal speed value and the engine
torque limit value ranges between the currently active minimum- and maximum values. These limits are (like in the
driving mode) defined by the parameters of group 3 „Generally valid limits“ or group 5 „Variable limits“ No.0 and
No.1 or group 6 „Variable limits“ No.2.
- Driver´s cab PTO (control from the driver´s cab via CC+ and CC-)
The function „driver´s cab PTO speed control“ is enabled with the parameter 07/01 :
When the vehicle is stationary, a PTO mode is enabled by switching on the cruise control switch (Pin 18/06).
ADM2 is switched over to PTO mode via the cruise-control tip switches CC+ (Pin 18/05) or CC- (Pin 18/04). The nominal
value for the PTO speed can be adjusted, starting with the idle speed. It can be increased with CC+ and decreased with
CC-.
The starting speed, when initially toggling the switches CC+ or CC-, can be preset with the parameters 07/09 and P07/
10.
The current PTO speed can be overridden via the accelerator pedal and the remote accelerator pedal, provided that they
are enabled for the PTO mode with the parameters 07/04.
Further modifications of the function „driver´s cab PTO“ can be realized with the parameters 07/02 to 07/15.
95
7. Application
Parameter group 7:
02 Maximum PTO-Speed with Maximum engine speed which can be reached for the PTO mode, when
CC+ Switch increasing the nominal speed via the cruise-control tip switch CC+.
03 Minimum PTO-Speed with Minimum speed which can be reached for the PTO mode, when decreasing the
CC- Switch nominal speed via the cruise-control tip switch CC- .
04 Speed demand through This parameter indicates, if the PTO speed can be demanded by the accelerator
accelerator pedal pedal or not.
05 Maximum Speed This parameter indicates the maximum engine speed when the accelerator pedal
Accelerator Pedal if PTO is actuated in the PTO mode.
06 PTO dropout on Service This parameter indicates, if the PTO mode can be interrupted when the parking
Brake or Parking Brake enabled brake or the service brake is actuated.
07 PTO dropout on clutch This parameter indicates, if the PTO mode can be interrupted when the clutch is
enabled actuated.
Starting speed, if the PTO mode has been activated via CC+
09 Starting speed when PTO
activation via CC+
11 Maximum Torque when Maximum torque, if PTO mode has been activated via CC+
PTO activation via CC+
12 Starting speed when PTO Starting speed, if PTO mode has been activated via CC-
activation via CC-
13 Governor Type when PTO Selection of the governor type, if PTO has been activated via CC-
activation via CC-
14 Maximum torque when PTO Maximum torque, if PTO has been activated via CC-
activation via CC-
15 PTO Ramp Rate In PTO mode, a new engine speed will be achieved over a ramp
The conditions for enabling and disabling the function „PTO with fixed speeds via PTO switch“
correspond to the conditions for enabling and disabling the function „driver´s cab PTO“.
The function „PTO with fixed speeds“ is enabled with the parameter 07/01:
96
7. Application
Additional conditions for disabling and enabling this function can be activated with the parameters 07/04
to 07/08 :
04 Speed demand through This parameter indicates, if the PTO speed can be demanded with the accelerator
accelerator pedal pedal.
05 Maximum Speed This parameter indicates the maximum engine speed when the accelerator pedal
Accelerator Pedal if PTO is actuated in the PTO mode.
06 PTO Dropout on Parking This parameter indicates, if the PTO mode can be interrupted when the parking
Brake or Service Brake enabled. brake or the service brake is actuated.
07 PTO dropout on clutch This parameter indicates if the PTO mode can be interrupted when the clutch is
enabled actuated
Up to three preset fixed speeds can be activated via the PTO switch (Pin 18/10).
Upon initial switch-on a PTO speed control is activated with the fixed speed 1.
If it is switched on and off again (less than 1 second), the nominal engine speed is set to the next nominal speed, fixed
speed 2. The fixed speed 3 can be selected in the same way and thereupon it can be switched to the fixed speed 1.
The current PTO speed can be overridden with the accelerator pedal or the remote accelerator pedal, provided that they
have been enabled for the PTO mode in the parameter 07/04.
The PTO speed control is switched off, as soon as the PTO switch is in the OFF position for more than one second.
The operating mode PTO via the PTO switch has priority over the driver´s cab PTO via the CC tip switches.
Further modifications of the function „PTO with fixed speeds via the PTO switch“ can be realized with the parameters
07/16 to 07/25:
Parameter group 7:
Number of fixed speeds if activation of the PTO speed control via the PTO
switch:
(the generally valid and variable limits and the limits of the PLD remain active)
18 PTO Speed #1 Selection of the governor type, if fixed speed #1 has been activated.
Governor Type
97
7. Application
19 PTO Speed #1 Maximum engine torque, if fixed speed #1 has been activated.
Maximum Engine Torque
21 PTO Speed #2 Selection of the governor type, if fixed speed #2 has been activated.
Governor Type
22 PTO Speed #2 Maximum engine torque, if fixed speed #2 has been activated.
Maximum Engine Torque
25 PTO Speed #3 Maximum engine torque, if fixed speed #3 has been activated.
Maximum Engine Torque
This operating mode has to be selected, if the application has to remain permanently in the PTO mode.
A permanent operating mode „PTO speed control“ can be set for ADM2 with the parameter 21/01.
The function idle speed adjustment via CC+ and CC- remains active in this operating mode.
01 Enable driving with PTO Parameter value = 1: function activated, accelerator pedal in idle position,
is assigned to the speed value, set via CC+ or CC-
02 Driving with PTO Selection of the governor type for the operating mode driving with PTO speed
Governor Type control
98
7. Application
In the PLD-MR different governor types can be selected via CAN for the operating mode speed control.
In ADM2 the corresponding governor types can be assigned to the respective operating modes by means of a
configuration.
The governor type selection is carried out with the parameter 07/10 (for the activation of the PTO via CC-) or with the
parameter 07/13 (for the activation of the PTO via CC+).
The governor type selection is realized with the parameter 07/18 (for the fixed speed #1) or with the parameter 07/21
(for the fixed speed #2) or with the parameter 07/24 (for the fixed speed #3).
Governor Type
Feature Application
Number
Dynamic PID governor, if necessary with Engine speed adaptation when shifting gears.
0
automatic activation of the engine brake
99
7. Application
Risk of accident!
The accelerator pedal is a safety-relevant function for commercial vehicles. Incorrect wiring or parameter
programming can seriously affect the reactions of the accelerator pedal. This can cause the driver´s
requirements (e.g. throttle back) not to be implemented properly or only after a delay.
Changes to the accelerator pedal parameters must only be performed by specially trained personnel or after
consultation with the engine manufacturer.
It is not normally necessary to change the accelerator pedal parameters.
Only use accelerator pedals approved by DaimlerChrysler. The use of any other accelerator pedal could lead to
malfunctions.
The ADM2 supports analog accelerator pedals as well as accelerator pedals with PWM interface. An analog accelerator
pedal is e.g. the Williams accelerator pedal, a PWM accelerator pedal is e.g. the VDO accelerator pedal.
In the case of a PWM accelerator pedal, the driver´s requirements (accelerator pedal position) are identified by two
electronic modules working independently of each other and transmitted via two PWM signals with mutually opposite
pulse duty cycles.
The evaluation electronics check the plausibility of the accelerator pedal signals and generate fault codes in the event
of deviations.
In the case of an analog accelerator pedal, the driver´s requirements are transmitted in the form of an analog voltage;
additional switches are for the safety check.
In order to increase the operational safety, accelerator pedal teach-in routines have been integrated into the ADM2. In
the ADM2 no constant signal values are assigned to the accelerator pedal limit stops (idle speed, full throttle). Therefore
a teach-in process is required in the case of an initial start-up, a replacement of the accelerator pedal or a replacement
of the control unit.
If the ADM2 detects a fault during the accelerator pedal evaluation, limp-home routines are activated, which enable
driving with restricted functions and reduced security routines. This is indicated to the driver by the fault lamp.
Driving in such a limp-home routine is only authorized, if the driver is familiar with the necessary safety measures
and fulfills them.
In the case of a PWM accelerator pedal the driver´s requirements (accelerator pedal position) are identified by two
electronic modules working independently of each other and transmitted via two PWM signals (GAS1,GAS2) with
mutually opposite pulse duty cycles.
The evaluation electronics check the plausibility of the accelerator pedal signals and generate fault codes in the event
of deviations.
Inputs
100
7. Application
Parameter
– 11/01 Accelerator pedal enabled:
In Minidiag2 the menu „Routines“ is selected and thereupon the submenu No.1: „Teach-in FFG“.
The minimum limit stop of the accelerator pedal (0%) is taught in first, and secondly the maximum limit stop of the
accelerator pedal (100%). Please note, that the accelerator pedal has to be completely depressed, to unambiguously
detect the kickdown position.
Caution: The ADM2 routine No.2 „Reset parameters to default values“ also resets the parameters of the
accelerator pedal to the status „not taught in“!
This affects the parameters 11/09 „Analog accelerator pedal taught in“ (parameter only readable!) and 11/10 “PWM
accelerator pedal taught in“ (parameter only readable!).
In the case of an analog accelerator pedal the driver´s requirements are transmitted in form of an analog voltage;
additional switches are for the safety check.
Inputs
- Pin 18/06: Accelerator pedal lockout: accelerator pedal and remote accelerator pedal are locked if the input is active.
– Pin 18/07: FG_Wahl: Selection remote accelerator pedal (switches over from FFG to remote accelerator pedal when
actuated).
Parameter
– 11/01 Accelerator pedal enabled:
The parameters of group 11 „accelerator pedal“ and of group 24 „accelerator pedal extra“ also affect the accelerator
pedal performance. It is not necessary, however, to modify these parameters.
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7. Application
Risk of accident!
Changes to the parameters of this group must only be performed by specially trained personnel or after
consultation with the engine manufacturer. It is not normally necessary to change these parameters.
Inputs:
- Pin 18/06: Accelerator pedal lockout: Accelerator pedal and remote accelerator pedal are locked if the input is active.
– Pin 18/07: FG_Wahl: Selection remote accelerator pedal (switches over from FFG to remote accelerator pedal when
actuated).
Parameter
The limit stops of the remote accelerator pedal for its idle position (parameter 20/05) and its wide open position
(parameter 20/06) are set in the parameter group 20.
No external teach-in routine is provided for the remote accelerator pedal. After the switching-on, the maximum
value is automatically adjusted, based on the set value „wide-open“ (parameter 20/06).
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7. Application
Risk of accident!
The functions „starter interlock“ and „engine start with automatic transmission“ are not effective in engine
emergency running programme without the ADM2 control unit or if the CAN connection is defective. In such
cases, the engine start is controlled only by the PLD-MR engine management and can no longer be influenced
by the ADM2. If the drive train is closed (transmission not in neutral), the vehicle could unexpectedly start
moving or set the working machine in operation, constituting a risk to life and limb.
An engine start via the ignition lock (terminal 50) is demanded via the inputs terminal 50 of the ADM2 and
the terminal 50 of the PLD-MR engine management. The „terminal 50“ inputs of the ADM2 and the PLD-MR
must be wired in parallel, because the redundancy of both wires is monitored.
Inputs
Parameters
Output value
– Engine start demand to PLD-MR via CAN connection
103
7. Application
An engine start can only be demanded via the ignition lock (terminal 50).
The starting process is monitored by the ADM2. A cutoff relay - which deactivates the starter in reliance on
the ADM2 internal protection mechanisms - is controlled via the output Pin 15/12.
Inputs
Parameters
Output value
- Pin 15/12 Relay 1, starter lockout
If the ADM2 detects a deactivation of terminal 15, then the ADM2 demands zero torque quantity via CAN and the
engine stops.
The instructions stated in chapter 5.3 for the connection of the terminal 15 to ADM2 must be applied (concerning the
run-on phase, the input resistance, blocking diode, etc.).
104
7. Application
Input
– Pin 21/02: Terminal 15
Output value
– Engine stop demand on PLD-MR (transmitting zero torque quantity via engine CAN)
Compare with chapter 8.1 binary value No.7/1 zero torque quantity
Input value:
Output value:
– Engine stop demand on PLD-MR (transmitting zero torque quantity via engine CAN)
Compare with chapter 8.1 binary value No.7/1 zero torque quantity
Input value:
Output value:
– Engine stop demand on PLD-MR (transmitting zero torque quantity via engine CAN)
Compare with chapter 8.1 binary values No. 7/2 zero torque quantity J1939 and chapter 11 „CAN message according
to SAE J1939“
7.4.3.Service start button and service stop button at the engine block
Refer to the documentation of the PLD-MR engine management for further information on those two buttons!
Risk of injury!
For reasons of safety a start via the service start button at the engine block is prevented by the vehicle control
ADM2, if the gear is engaged. A start via the service start button is only possible in neutral position of the
transmission and only if the engine-CAN is intact (in the CAN limp home mode and in the case of an operation
without CAN, no start is possible).
105
7. Application
Risk of injury!
Changes to the parameters in this group must only be performed by specially trained personel or after
consultation with the engine manufacturer. It is not normally necessary to change these parameters
- exhaust flap
- decompression valve
The responding outputs for the engine brake can be configured. For engine brake configuration refer to
chapter 7.5.3.
The control of the engine brake takes place in a single stage or in a multi stage.
Refer for parameter settings to parameter 10/12, stage engine brake.
The Engine brake can be activated if the following conditions are complied
For engine brake activation refer to chapter 7.5.4 and for engine brake deactivation refer to chapter 7.5.5
Parameter
Inputs
Outputs
106
7. Application
The exhaust flap is fitted into the exhaust gas pipe. The exhaust flap is controlled by a solenoid valve. If an
engine brake is requested and the engine speed is above a minimum threshold, the solenoid valve is closing
the exhaust flap. The exhaust flap is increasing the resistance for the exhaust gas flow.
The decompression valves are fitted to the cylinder heads. There are to ways to control the decompression
valves, they are either pneumatically driven or hydraulically driven.
If an engine brake is requested and the engine speed is above a minimum threshold, a solenoid valve is
activating the pneumatic circuit or the hydraulic circuit. This causes the decompression valves to be
constantly open.
During the compression stroke, when the piston moves fast from the bottom dead center to the top dead
center, only few air escapes through the decompression valve into the exhaust port. Consequently the
required compression work is still obtained.
During the brief deadlock of the piston in the top dead center, the major part of the compressed air escapes
through the decompression valve into the exhaust port. That means, the major part of the performed
compression work is lost to the system.
107
7. Application
Configuration ADM2:
Configuration Vehicle Parameters/ Configuration Engine Brake, 02/13
Parameter value =2 exhaust flap at ADM2
Configuration PLD:
vehicle parameter set1/ analog valve 1, 06/01
parameter value = 0: disabled
vehicle parameter set1/ analog valve 2, 06/02
parameter value = 0: disabled
ADM2-FR
X 15/06
exhaust flap
PLD-MR
108
7. Application
Configuration ADM2:
Configuration Vehicle Parameters / Configuration Engine Brake , 02/13
Parameterwert = 0 disabled
Configuration PLD:
vehicle parameter set1/ analog valve 1, 06/01
parameter value = 3: exhaust flap at analog valve 1
vehicle parameter set1/ analog valve 2, 06/02
parameter value = 0: disabled
ADM2-FR
PLD-MR X 55/12
solenoid valve
PV 1
for exhaust flap
X 55/51
109
7. Application
Configuration ADM2:
Configuration Vehicle Parameters / Configuration Engine Brake , 02/13
parameter value =3 decompression valve at ADM2
Configuration PLD:
vehicle parameter set1/ analog valve 1, 06/01
parameter value = 0: disabled
vehicle parameter set1/ analog valve 2, 06/02
parameter value = 0: disabled
ADM2-FR
X 15/10
decompression
valve
PLD-MR
110
7. Application
Configuration ADM2:
Configuration Vehicle Parameters / Configuration Engine Brake , 02/13
parameter value =1 exhaust flap and decompression valve at one valve
Configuration PLD:
vehicle parameter set1/ analog valve 1, 06/01
parameter value = 0: disabled
vehicle parameter set1/ analog valve 2, 06/02
parameter value = 0: disabled
ADM2-FR
X 15/10
solenoid valve
for exhaust flap
and decompression
valve
PLD-MR
111
7. Application
Configuration ADM2:
Configuration Vehicle Parameters / Configuration Engine Brake , 02/13
parameter value =4 exhaust flap and decompression valve at ADM2
Configuration PLD:
vehicle parameter set1/ analog valve 1, 06/01
parameter value = 0: disabled
vehicle parameter set1/ analog valve 2, 06/02
parameter value = 0: disabled
ADM2-FR
X 15/10
X 15/06
exhaust decompression
flap valve
PLD-MR
112
7. Application
Configuration ADM2:
Configuration Vehicle Parameters / Configuration Engine Brake , 02/13
parameter value =2 exhaust flap at ADM2
Configuration PLD:
vehicle parameter set1/ analog valve 1, 06/01
parameter value = 0: disabled
vehicle parameter set1/ analog valve 2, 06/02
parameter value = 3: decompression valve at PLD
ADM2-FR
X 15/06
solenoid valve
for exhaust flap
PLD-MR X 55/52
solenoid valve
PV 2 for decompression
valve
X 55/50
113
7. Application
Configuration ADM2:
Configuration Vehicle Parameters / Configuration Engine Brake , 02/13
parameter value = 0 no engine brake at ADM2
Configuration PLD:
vehicle parameter set1/ analog valve 1, 06/01
parameter value = 3: exhaust flap at PLD
vehicle parameter set1/ analog valve 2, 06/02
parameter value = 3: decompression valve at PLD
ADM2-FR
PLD-MR X 55/12
solenoid valve
PV 1
for exhaust flap
X 55/51
X 55/52
solenoid valve
PV 2 for decompression
valve
X 55/50
114
7. Application
Inputs
Pin 18/08 MBR_L
Pin 18/09 MBR_H
HL
0 0 no Engine Brake
0 1 Engine Brake step 1, decompression valve only
1 0 Engine Brake step 2, decompression valve and exhaust flap
1 1 not defined
- engine speed below value parameter 10/01, minimum engine speed MBR
- Accelerator pedal further pushed down than maximum throttle position for engine brake,
parameter 10/02
- Vehicle speed below minimum road speed for engine brake operation, parameter 10/04
115
7. Application
7.6.1.Rev counter
A signal for actuatin a rev counter is provided at the output "N_MOT"(engine speed).
Input values
Output
A signal which is compatible with temperature sensors is provided at the output "T_MOT"(coolant
temperature) for connecting up a conventional analogue indicator instrument.
Input values
Parameter
Output
– Pin 12/04 T_MOT
A signal which is compatible with oil pressure sensors is provided at the output "P_OEL"(oil pressure) for
connectin up a conventional analogue indicator instrument.
Input values
Parameter
Output
116
7. Application
The output "T_MOT" (coolant indicator lamp) reports impermissibly high coolant temperatures.
Here, the output "LA_ADM" (warning lamp) is actuated.
The temperature limit is stored in the engine data records.
Input values
– CAN information "Coolant temperature too high" from PLD
Parameter
The output "P_OEL" (oil pressure indicator lamp) reports impermissibly low oil pressures.
Here, the output "LA_ADM" (warning lamp) is actuated.
The oil pressure limit is stored in the engine data records.
Input value
Parameter
The output "LA_OELST" (oil level indicator lamp) reports impermissibly low oil levels.
Here, the output "LA_ADM"(warning lamp) is actuated.
The function "Oil level warning" is only available on engines with oil level sensor.
The oil level limit is stored in the engine data records.
Input value
117
7. Application
There are applications where it is necessary to have a indicator lamp and a gauge for Oil pressure
and/or Coolant temperature.
Therefore it is possible to use Output REL3 and/or REL4 to drive the Oil pressure indicator lamp
and/or the Coolant temperature indicator lamp. Output REL3 is configured via parameter 14/01 IWK3 and
output REL4 is configured via parameter 14/10 IWK4.
In this configuration the outputs P_OEL and/or T_MOT are still available for the Oil pressure gauge and/or
Coolant temperature gauge. Refer to chapter 7.6.4 and 7.6.5.
Parameter
The Grid Heater indicator lamp indicates an active cold start device. As long as the indicator lamp is active,
the engine should not be started.
The inputs DSF0 and DSF1 can be used to monitor the Grid Heater states.
Input values
Inputs
Parameter
- 02/07 Relay 2
- 13/06 Configuration variable inputs DSF0
- 13/07 Configuration variable inputs DSF1
Outputs
118
7. Application
An air filter sensor is connected to the input LF_SE. The air filter sensor is sensing the differential pressure.
If the air filter needs to be changed, the output LA_LUFT for the air filter indicator lamp will be active.
Power supply
- Pin 18/17 HFG+, power supply remote throttle or air filter sensor
- Pin 21/03 KL 31, ground
Inputs
Outputs
119
7. Application
The output "LA_ADM"(check engine lamp) reports impermissible engine operating states (e.g.oil pressure
too low) and active faults which are recognised by the control unit due to the permanent monitorin of the
inputs and outputs.
The output "LA_ADM"must be connected to a suitable warning lamp. If the warning lamp lights up
while the en ine is in operation,both the engine and the electronics must be examined.
Stop the engine immediately if the coolant temperature is too high, the oil pressure too low or the oil
level too low. The operating safety of the engine is endangered (risk of engine damage).
Input values
Parameter
Output
120
7. Application
The output "LA_STOP" reports serious faults which require the engine to be switched off immediately.
Failure to switch the engine off could result in major damage to the engine, possibly even its
destruction. The output "LA_STOP" must be connected. A warning buzzer or warning lamp can be
connected.
Input values
– Overspeeding
– Oil level impermissibly low
– Oil pressure impermissibly low
– Coolant temperature impermissibly high
The limits for the values listed above are stored in the engine data records.
The sensors for Oil level, Oil pressure and Coolant temperatur are connected to the PLD.
Parameter
Output
– Pin 21/05 LA_STOP
121
7. Application
Parameter
Output
Parameter Description
Programmable values:
0 no output
122
7. Application
The speed signal C3/B7 of a tachograph has to be connected to input C3 (tachograph speed) of the ADM-FR. The input
C3 is monitored for a short or open circuit.
If the speed signal C3/B7 is not available, a square-wave sensor can be connected to the input C3 instead. Refer to
chapter 7.8.2.
The Transmission output shaft speed via SAE J1939 can also be used to generate a vehicle speed information. Refer to
chapter 7.8.3.
The appropriate vehicle speed information source has to be set in parameter 08/01, speed sensor.
For applications without speed signal, the ADM-FR speed measurement function must be deactivated by appropriate
parameter programming, parameter 08/01.
Parameter programming of the maximum speed (legal maximum speed) and the deactivation of the speed
measurement is only possible with special authorisation. Such authorisation can be issued to vehicle
manufacturers upon application to DaimlerChrysler.
Parameter
Output value
7.8.1.Tachograph (C3,B7)
The speed signal C3/B7 of a tachograph has to be connected to input C3 (tachograph speed) of the ADM-FR.
The input C3 is monitored for a short or open circuit.
Input
Parameter
Output value
123
7. Application
7.8.2.Square-wave Sensor
If the speed signal C3/B7 is not available, a square-wave sensor can be connected to the input C3 instead.
The square-wave sensor is sensing the Transmission output shaft speed. Therefor the parameter group 22
has to be applied.
Input
Parameter
Output value
If the speed signal C3/B7 is not available, the Transmission output shaft speed via SAE J1939 can also be used to
generate a vehicle speed information. Therefor the parameter group 22 has to be applied.
Input value
Input
Parameter
Output value
124
7. Applications
7.9. Limitations
7.9.1.Common Limitations
Common limitations are active in both driving mode and working speed governor mode.
The maximum values effective in parameter group 3, Common Limiters, or in the engine electronics can
only be superseded by lower values, the minimum values only be higher values. Refer to Programmable
Limitations chapter 7.9.2.
Parameter
7.9.2.Programmable Limitations
The inputs LIM0, LIM1 or KLIMA can be used to realize programmable limitations. The following limitations
can be realized when the input is active
Programmed limitations are active in both driving mode and working speed governor mode.
The maximum values effective in parameter group 3, Common Limiters, or in the engine electronics can
only be superseded by lower values, the minimum values only be higher values.
Input
Parameter
125
7. Application
The engine protection shutdown is intended to protect non monitored engines, e.g. emergency power units,
pumps, compressor or other stationary engine applications.
Risk of accident!
For reasons of safety, an automatically engine protection shutdown is to use in commercial vehicles. If the
engine is not running, there is no steering boost and no retarder for a commercial vehicle.
This function can be used to shut down the engine if at least one of the following states emerge.
Engine protection shutdown on
The limits for the values listed above are stored in the engine data records.
The sensors for Oil level, Oil pressure and Coolant temperatur are connected to the PLD.
"Coolant level impermissibly low" is realized in ADM2. The sensor for Coolant level is connected
to the ADM2.
There is a parameter for each of those states to activate or deactivate the engine protection shutdown.
If an engine protection shutdown is performed, the engine protection shutdown time is running down. After
this time, the engine will be shutdown. There are two different engine protection shutdown times.
The indicator lamps LA_ADM, warning lamp, and LA_STOP, stop engine lamp, are active. The indication
time, before engine shutdown, for the warning lamps are programmable.
For more information about LA_ADM and LA_STOP, pleas refer to chapter 7.6.10 and 7.6.11.
engine
event shutdown
126
7. Application
engine
event shutdown
It is possible to overwrite an engine protection shutdown in state of emergency. The shutdown overwrite is
active when input M_ABSCH_SP is switched to ground.
Input
Input value
Parameter
Output value
- Engine stop demand on PLD-MR, transmitting zero torque quantity via CAN
If a CAN failure occurs, the engine operating mode changes to engine limp home mode. The PLD-MR
response to a CAN failure can be set in parameter 02/09.
Parameter
127
7. Application
Inputs
- Pin 12/10, digital special function 0 (DSF 0) input switched to battery voltage
- Pin 12/09, digital special function 1 (DSF 1) input switched to ground
Outputs
Wiring
The output REL 2 (Pin 15/09) controls the high-load relay of the grid heater.
The input DSF0 (with a load relay switched to battery voltage) or the DSF1 (with a load relay switched to ground)
can be used for monitoring the normally open contact of the high-load relay.
The control of the Mercedes-Benz grid heater takes always place with a load relay switched to battery voltage.
Parameter
The cold start function or the input for monitoring the high-load relay is activated by means of configuration.
The temperature thresholds of the cold start function can to some degree be adapted with parameter 02/14. For
example in the case of an additional use of a block heater.
Function
The cold start function is an automatic flow control, which passes through the following statuses upon switching on
the terminal 15/09:
Status Explanation
Upon switching on terminal 15/09 and depending on the actual coolant- and
charge air temperature, the ADM2 decides if a cold start support is necessary for
an engine start . If that is not the case, it is continued with status 26. Otherwise
0: Initialization
with status1, preheating.
The warning lamp “grid heater” is controlled for a period of approx. 2 seconds
(lamp testing).
Warning lamp and grid heater relay are controlled. The starting of the engine
leads to the immediate abortion of the cold start process. (status 36)
1: Preheating (max. 30 s)
The warning lamp “grid heater“ goes out at the end of the preheating period: The
engine is ready to start.
If no engine start takes place (engine speed zero) within 20 seconds, abortion
2: Ready to start
(46), otherwise it is continued with start (3).
3: Start If the engine start is successful, it is continued with (4) otherwise (66).
128
7. Application
16: Abortion due to the Abortion of cold start due to the monitoring with DSF0 and DSF1: contact load
monitoring with DSF0 and relay fixed in closed position/interrupted or diagnostic line DSF0/DSF1
DSF1. interrupted/shorted.
26: End No cold start is required, because the engine or the environment is too warm.
Cold start abortion through the driver, due to an engine start during the
36: Abortion during preheating
preheating.
56: Failure during start Cold start abortion, due to general failure (voltage supply, communication, etc.)
Abortion during of the cold start, due to general failure (supply voltage,
76: Failure during start
communication, etc.)
96: No increase of charge air Abortion, because no temperature increase of the charge air temperature can be
during post-heating measured
Note
There is no functional difference between the status 6, 16, ... 96, because the cold start procedure has already been
terminated.
The distinction between the different statuses have only been introduced for diagnostic purposes and they make it
possible to draw conclusions from the course of the cold start function.
(Refer to analog value 35, status of cold start function)
Diagnostics
If the cold start function is active, the charge air temperature, the output relay 2 and - provided that it is configured -
the load circuit of the relay are monitored. The corresponding fault codes are listed in the appendix.
The flashing of the warning lamp "grid heater" indicates a failure in the load circuit. In spite of an inactive output
relay 2 - e.g. in the case of a contact fixed in closed position - an uncontrolled current feed of the grid heater can
still take place. This failure can only be cleared by interrupting the grid heater power supply.
Fire hazard exists, depending on the position of the grid heater or the engine!
129
7. Application
7.12.1.ABS
The ABS invention is deactivating the engine brake. An ABS intervention can be initialized over the configurable input
DSF0 or DSF1, if the function is enabled by appropriate parameter, parameter 13/06 or 13/07, programming.
An ABS invention can also be initialized via SAE J1939. The ABS is deactivating the engine brake via TSC1 by sending
a torque limitation.
Input value
Input
Parameter
7.12.2.Conventional Retarder
The programmable input DSF0 or DSF1 is available for coupling a conventional retarder. When the input DSF0 or DSF1
is active, the information „Retarder intervention“ is transmitted to the engine control PLD-MR This setting only has a
useful purpose on units on which the fan is controlled via the engine control PLD-MR.
A retarder intervention is deactivating an active Curies Control. If Automatic Cruise Resume, parameter 15/07, is
enabled, a retarder intervention via input DSF0 or DSF1 causes an active Cruise Control function to switch over to a
stand by mode.
Since the diagnosis version 203 it is possible to activate the fan by Retarder intervention via DSF0 or DSF1. This
function is enabled by appropriate parameter programming. The parameter 19/06 is indicating the percentage of the
fan power consumption if the input DSF0 is active, provided that the fan is demanded via the digital input DSF0 and
DSF0 has been configured for retarder intervention. The parameter 19/07 is indicating the percentage of the fan power
consumption if the input DSF1 is active, provided that the fan is demanded via the digital input DSF1 and DSF1 has
been configured for retarder intervention. For further information about Automatic fan, pleas refer to chapter 7.12.3.
Input
Parameter
Output value
- Information "Retarder intervention" transmitting to the engine control PLD-MR via CAN
130
7. Application
7.12.3.Automatic Fan
The function Automatic Fan can be activated on engine brake, air conditioner, PTO and on Coolant
Temperature. Automatic Fan can also be activated via input DSF0, DSF1 and LUEFTER.
Because the functionality of Automatic Fan differs between Diagnosis Version 202 and 203, the following
decryption is divided into two parts.
Version 202
In this version it is possible to activate the van on engine brake, air conditioner, PTO, input LUEFTER and
on CAN information coolant temperature. The ADM2 is transmitting the Information "Fan activation" to the
engine control PLD-MR via CAN. The value of the supplied "Fan power consumption" is stored in the PLD-
MR data record. The PLD-MR is controlling the Fan.
Parameter 19/01
Enable Automatic Fan Automatic Fan on
on Engine Brake Engine Brake, ADM2
enable
disable
Parameter 19/02
Enable Automatic Fan Automatic Fan on
on Air Conditioner Air Conditioner, ADM2
enable
disable
Parameter 19/03
Enable Automatic Fan Automatic Fan on
on PTO PTO, ADM2
Fan Activation to PLD
enable
>1
disable
Input 18/15
LUEFTER
on
off
Parameter 19/04
Parameter 19/05
°C
Coolant temperature
from PLD via CAN on
off
°C
Parameter 19/04
Switch on Temperature y
Automatic Fan
Parameter 19/05
Switch off Temperature x
Automatic Fan
off on
131
7. Application
Version 203
In this version it is possible to activate the van on engine brake, air conditioner, PTO, input LUEFTER, input
DSF0, input DSF1 and on CAN information coolant temperature. The ADM2 is transmitting the Information
" Fan power consumption in percent " to the engine control PLD-MR via CAN. The value of the supplied "Fan
power consumption" has to be set in the appropriate parameter. The PLD-MR is controlling the Fan.
Parameter 19/06
DSF0 Fan [ % ]
Parameter 13/07 Input Pin 12/09
Value DSF1 = 2 DSF1
Parameter 19/07
DSF1 Fan [ % ]
Input Pin 18/15
LUEFTER
Parameter 19/10
Fan Activation via
Parameter 19/09 Parameter 19/08
input LUEFTER [ % ]
Ramp Fan Hold Time Fan
Automatic Fan on Fan Power Consumption
Engine Brake, ADM2 Max-Output Value [%]
Hold Time to PLD in [ % ]
Max
Parameter 19/01
Automatic Fan on
Engine Brake [ % ]
Automatic Fan on
Air Conditioner, ADM2
Parameter 19/02
Automatic Fan on
Air Conditioner [ % ]
Automatic Fan on
PTO, ADM2
Max-Output
Parameter 19/03
Value
Automatic Fan on
[%] falling
PTO [ % ]
edge
Parameter 19/04
Parameter 19/05
°C
Coolant temperature
from PLD via CAN
% time
hold time
Fan power
consumption Max-Output
[%] Value
[%]
ramp
ramp
x y
°C
0 100 %
132
7. Application
Input value
Input
Parameter
Version 202
Version 203
Output value
Version 202
- Information "Fan activation" transmitting to the engine control PLD-MR via CAN
Version 203
133
7. Application
The input Pin 18/16 (FFG interlock) is provided for the function accelerator pedal interlock:
Accelerator pedal (FFG) and remote accelerator pedal (HFG) are not effective, if the input is active.
Inputs
- Pin 12/10, digital special function 0 (DSF 0) input switched to battery voltage
- Pin 12/09, digital special function 1 (DSF 1) input switched to ground
Outputs
Wiring
The output REL 2 (Pin 15/09) controls the high-load relay of the grid heater.
The input DSF0 (with a load relay switched to battery voltage) or the DSF1 (with a load relay switched to ground)
can be used for monitoring the normally open contact of the high-load relay.
The control of the Mercedes-Benz grid heater takes always place with a load relay switched to battery voltage.
Parameter
The cold start function or the input for monitoring the high-load relay is activated by means of configuration.
The temperature thresholds of the cold start function can to some degree be adapted with parameter 02/14. For
example in the case of an additional use of a block heater.
Function
The cold start function is an automatic flow control, which passes through the following statuses upon switching on
the terminal 15/09:
Status Explanation
Upon switching on terminal 15/09 and depending on the actual coolant- and
charge air temperature, the ADM2 decides if a cold start support is necessary for
an engine start . If that is not the case, it is continued with status 26. Otherwise
0: Initialization
with status1, preheating.
The warning lamp “grid heater” is controlled for a period of approx. 2 seconds
(lamp testing).
Warning lamp and grid heater relay are controlled. The starting of the engine
leads to the immediate abortion of the cold start process. (status 36)
1: Preheating (max. 30 s)
The warning lamp “grid heater“ goes out at the end of the preheating period: The
engine is ready to start.
If no engine start takes place (engine speed zero) within 20 seconds, abortion
2: Ready to start
(46), otherwise it is continued with start (3).
3: Start If the engine start is successful, it is continued with (4) otherwise (66).
134
7. Application
16: Abortion due to the Abortion of cold start due to the monitoring with DSF0 and DSF1: contact load
monitoring with DSF0 and relay fixed in closed position/interrupted or diagnostic line DSF0/DSF1
DSF1. interrupted/shorted.
26: End No cold start is required, because the engine or the environment is too warm.
Cold start abortion through the driver, due to an engine start during the
36: Abortion during preheating
preheating.
56: Failure during start Cold start abortion, due to general failure (voltage supply, communication, etc.)
Abortion during of the cold start, due to general failure (supply voltage,
76: Failure during start
communication, etc.)
96: No increase of charge air Abortion, because no temperature increase of the charge air temperature can be
during post-heating measured
Note
There is no functional difference between the status 6, 16, ... 96, because the cold start procedure has already been
terminated.
The distinction between the different statuses have only been introduced for diagnostic purposes and they make it
possible to draw conclusions from the course of the cold start function.
(Refer to analog value 35, status of cold start function)
Diagnostics
If the cold start function is active, the charge air temperature, the output relay 2 and - provided that it is configured -
the load circuit of the relay are monitored. The corresponding fault codes are listed in the appendix.
The flashing of the warning lamp "grid heater" indicates a failure in the load circuit. In spite of an inactive output
relay 2 - e.g. in the case of a contact fixed in closed position - an uncontrolled current feed of the grid heater can
still take place. This failure can only be cleared by interrupting the grid heater power supply.
Fire hazard exists, depending on the position of the grid heater or the engine!
135
7. Application
7.13. Diagnosis
The ADM-FR and PLD engine management diagnosis wire K-DIAG must be connected to the 14-pin central diagnosis
connector in accordance with the electrical wiring diagrams.
Parameters, actual values and fault codes can be read out from the ADM-FR and PLD using DaimlerChrysler diagnosis
tools (e.g. Minidiag 2) at the diagnosis connector.
Input/output
136
8. Actual Values
8. Actual Values
10 Governor Type 0 15 - -
137
8. Actual Values
C3-Signal Frequency
26 0 10000 Hz 15/03
C3 diagnosis threshold
27 0 5,000 V -
0= Disabled
1= Preheating phase
35 2= Ready for starting 0 6 - -
3= Starting
4= Postheating phase
5= Cooling off phase
6= End
*Software Version - - - -
37
**IWA output 0 100 % 12/05
38 **Software Version - - - -
138
8. Actual Values
8.2. BinaryValues
Status
Nr. Description Pin
00/01
Closed/
1/4 Clutch 18/02 -
Open
2/1 Cruise Control Switch CC- Off/On 18/04 On = Set and Deccelerate
2/2 Cruise Control Switch CC+ Off/On 18/05 On = Resume and accelerate
2/3 Cruise Control Switch CC_EIN Off/On 18/06 On = Enable Cruise Control
139
8. Actual Values
Status
Nr. Description Pin
00/01
7/3 starter signal (Term. 50) Off/On 12/01 starter signal (Ignition key)
140
9 Fault codes
9. Fault codes
ADM2
ADM2
fault
fault
codes Description Abhilfe Pin
codes
(J1939)
(k-line)
SPN/FMI
vehicle
84/4 10104 speed shorted to - check wiring 15/03
signal C3 ground
98/1 10401 oil level low oil level - refill oil PLD-MR
141
9. Fault codes
Fehler-
Fehler-
codes SAE
codes des Bedeutung Abhilfe Pin
J1939
ADM2
SPN/FMI
- refill oil
- Bemerkung: Dieses Problem kann
oil level too
98/14 10414 oil level auch dann auftreten, wenn im PLD-MR PLD-MR
low
der falsche Ölwannentyp parametriert
wurde.
oil pressure low oil - check oil pump and oil circuit
100/1 10501 PLD-MR
sensor pressure
oil pressure oil pressure - check oil pump and oil circuit.
100/14 10514 PLD-MR
sensor too low
air filter
107/3 10803 open circuit - check wiring. 15/08
sensor
air filter
107/4 10804 sensor shorted to - check wiring. 15/08
ground
coolant
coolant
temperature - Kühlwasserstand und Kühlkreislauf
110/14 10914 temperature PLD-MR
too high überprüfen.
coolant
shorted to
111/4 11004 level - check wiring. 15/07
ground
142
9 Fault codes
Fehler-
Fehler-
codes SAE
codes des Bedeutung Abhilfe Pin
J1939
ADM2
SPN/FMI
internal
629/12 12312 ADM2 - -
error
143
9. Fault codes
Fehler-
Fehler-
codes SAE
codes des Bedeutung Abhilfe Pin
J1939
ADM2
SPN/FMI
144
9 Fault codes
Fehler-
Fehler-
codes SAE
codes des Bedeutung Abhilfe Pin
J1939
ADM2
SPN/FMI
output
PWM pedal
1005/3 14503 open circuit - check wiring. 15/05
supply or
transmission
output
PWM pedal shorted
1005/4 14504 - check wiring. 15/05
supply or to ground
transmission
145
10. Routines for ADM2
3
activate oil level lamp oil level lamp 21/04
*)
4
activate engine stop lamp engine stop lamp 21/05
*)
ADM2 output test.
5
activate fault lamp fault lamp 21/06
*)
Refer to chapter 7.6.
6
activate grid heater lamp grid heater lamp 21/07
*)
7
activate air filter lamp air filter lamp 21/08
*)
12
activate MBR_BK MBR_BK 15/06
*)
ADM2 output test.
13 Refer to chapter 7.5.
activate MBR_KD MBR_KD 15/10
*)
146
11. CAN Messages according toSAE J1939
e Message Definition
Eng.Retarder
DC
DC Engine
Identifier Repetition- Byte Bit Comment / Parameter SAE Length or Operating Data
[Hex] rate J1939/71 Resolution
Rev.
10/1998
G 0C 00 00 ?? 10ms ☺ Torque/Speed Control to Engine 5.3.1
1 8, 7
Not defined --- 2 bits 11b
PGN=0 √ 6, 5
Override Control Mode Priority 5.2.3.3 2 bits 00b...1
√ 4, 3
Requested Speed Control conditions 5.2.3.2 2 bits 00b...1
√ 2, 1
Override Control Mode 5.2.3.1 2 bits 00b...1
=√ 2, 3 Requested Speed / Speed Limit 5.2.1.19 0.125 rpm 0 to 8031.8
√ 4 Requested Torque / Torque Limit 5.2.1.15 1% 0 to 125
5..8 Not defined --- 4 Bytes FF.FF.FF
0C EF 00 ?? 50ms ☺ Engine Start/Stop
DC Eng.Retarder
DC Engine
Identifier Repetition- Byte Bit Comment / Parameter SAE Length or Operating Data
[Hex] rate J1939/71 Resolution
Rev.
10/1998
DC Eng.Retarder
DC Engine
e Identifier Repetition- Byte Bit Comment / Parameter SAE Length or Operating Data Ran
[Hex] rate J1939/71 Resolutio
Rev. n
10/1998
DC Eng.Retarder
DC Engine
Identifier Repetition- Byte Bit Comment / Parameter SAE Length or Operating Data R
[Hex] rate J1939/71 Resolution
Rev.
10/1998
DC Eng.Retarder
DC Engine
Identifier Repetition- Byte Bit Comment / Parameter SAE Length or Operating Data
[Hex] rate J1939/71 Resolution
Rev.
10/1998
DC Eng.Retarder
DC Engine
Identifier Repetition- Byte Bit Comment / Parameter SAE Length or Operating Data
[Hex] rate J1939/71 Resolution
Rev.
10/1998
DC Eng.Retarder
DC Engine
Identifier Repetition- Byte Bit Comment / Parameter SAE Length or Operating Data
[Hex] rate J1939/71 Resolution
Rev.
10/1998
DC Eng.Retarder
DC Engine
Identifier Repetition- Byte Bit Comment / Parameter SAE Length or Operating Data
[Hex] rate J1939/71 Resolution
Rev.
10/1998
DC Eng.Retarder
DC Engine
Identifier Repetition- Byte Bit Comment / Parameter SAE Length or Operating Data
[Hex] rate J1939/71 Resolution
Rev.
10/1998
Transmitter
☺ Receiver
√ Data used in current application
(√) Data received but not used in current application
⊗ data interests for future application
155