5th Gen Vocational Model Guide
5th Gen Vocational Model Guide
5th Gen Vocational Model Guide
Vocational Model Guide 2017 FuelSense® is the next generation in fuel-saving technology from Allison
with DynActive™ Shifting
Transmission. It is a unique set of software and electronic controls that
improve fuel utilization.
TRACTOR SERIES ™
ENGINE hp (kW) TORQUE lb-ft (N•m)
The Allison TC10® is engineered specifically for
Class 8 tractor applications. The TC10 maximizes 600 (447) 1700-1850 (2305-2508)
drivetrain efficiency while achieving and maintaining GCW lbs (kg)
highway cruising speeds to save you time and money.
80,000–110,000 (36,288–49,895)
HIGHWAY SERIES ™
ENGINE hp (kW) TORQUE lb-ft (N•m)
Allison Highway Series™ automatic transmissions
are designed to meet all the horsepower 165–565 (123–421) 420–1850 (569–2508)
needs of strictly on-highway vehicles that GVW lbs (kg)
do not require Power Take-Off (PTO) operation.
Allison Has You Covered 14,000–unlimited (6,350–unlimited)
MOTORHOME SERIES ™
ENGINE hp (kW) TORQUE lb-ft (N•m)
We provide a dense network of approximately 1,100 Allison Allison Motorhome Series™ automatic
transmissions are designed to provide 165–650 (123–485) 420–1950 (569–2644)
Authorized Distributors and Dealers in North America, giving enhanced performance and exceptional
GVW lbs (kg)
customers peace of mind that they can access convenient value to the motorhome market.
14,000–unlimited (6,350–unlimited)
and responsive support when and where they need it.
BUS SERIES ™
ENGINE hp (kW) TORQUE lb-ft (N•m)
Allison Bus Series™ automatic transmissions are
Improving The Way The World Works ideally suited for Federal Transit Authority 165–550 (123–410) 420–1700 (569–2305)
(FTA) funded transit properties, FTA-like transit GVW lbs (kg)
properties and tour coaches exceeding 33,000 lbs GVW.
14,000–unlimited (6,350–unlimited)
June 2015
Information or specifications subject to © 2017 Allison Transmission Inc.
change without notice or obligation. All rights reserved. 14,000–unlimited (6,350–unlimited)
allisontransmission.com
ALLISON TRANSMISSION VOCATIONAL MODEL GUIDE RUGGED DUTY SERIES ™
ENGINE hp (kW) TORQUE lb-ft (N•m)
Allison Vocational Models offer tailored vocational features, advantages and benefits to better Allison Rugged Duty Series™ automatic transmissions are
meet the individual needs of our customers. suited for any vehicle that operates on/off 165–600 (123–447) 420–1850 (569–2508)
highway and/or requires PTO operation. GVW lbs (kg)
14,000–unlimited (6350–unlimited)
FuelSense® is the next generation in fuel-saving technology from Allison
with DynActive™ Shifting
Transmission. It is a unique set of software and electronic controls that
PUPIL TRANSPORT/SHUTTLE SERIES ™
improve fuel utilization. ENGINE hp (kW) TORQUE lb-ft (N•m)
Allison Pupil Transport/Shuttle Series™ automatic
transmissions are ideally suited for school bus, shuttle 165–365 (123–272 )
1 1
420–950 (569–1288)
TRACTOR SERIES ™ bus and other select non-school applications. GVW lbs (kg)
ENGINE hp (kW) TORQUE lb-ft (N•m) 14,000–unlimited (6350–unlimited)
The Allison TC10® is engineered specifically for
Class 8 tractor applications. The TC10 maximizes 600 (447) 1700-1850 (2305-2508)
drivetrain efficiency while achieving and maintaining GCW lbs (kg) TRUCK RV SERIES ™
highway cruising speeds to save you time and money. ENGINE hp (kW) TORQUE lb-ft (N•m)
80,000–110,000 (36,288–49,895) Allison Truck RV Series™ automatic transmissions are
specifically designed to provide more power and more 200–600 (149–447) 520–1850 (705–2508)
HIGHWAY SERIES ™ performance for truck recreational vehicles. GVW lbs (kg)
RELIABILITY
FUEL UTILIZATION
Our customers' ability to perform and produce is directly tied to the vehicle and equipment used to do work.
By engineering and manufacturing reliable, fully automatic transmissions and propulsion solutions, our customers Allison fully automatic transmissions offer the best combination of economy and productivity. To get the most benefit
experience reduced downtime and get more work done. out of every drop of fuel, our sophisticated FuelSense® packages increase fuel economy for a specific vehicle’s needs.
Allison is also the preferred transmission for alternative fuel applications, such as natural gas.
LIFECYCLE VALUE
CUSTOMER SUPPORT
Allison Automatics are engineered and manufactured to last. When you factor in all lifecycle costs — vehicle
purchase price, insurance, fuel, tires, preventive maintenance, component repair, driver wages and retail resale From our headquarters in Indianapolis, Indiana, USA, to our manufacturing plants in Hungary and India
value — along with the increased productivity, an Allison Automatic-equipped vehicle costs less to operate than to approximately 1,400 Allison Authorized Distributors and Dealers around the globe, customers are never
a comparable competitively equipped vehicle. far from the trained technicians, products, training, service and support they demand.
2 3
FUEL EFFICIENCY
with DynActive™ Shifting
Features
• Two Maxes FuelSense 2.0 Video fleets demonstrate xFE’s ability to improve fuel economy
up to 7% over comparatively-equipped models.
• FuelSense 2.0 Overview Video
4 5
VOCATIONAL MODEL PRODUCT CONTENT
AVAILABLE PACKAGES RUGGED DUTY SERIES ™
1000 RDS 2350 RDS 4000 RDS
FuelSense® 2.0 FuelSense ® 2.0 Plus FuelSense® 2.0 Max
FUELSENSE 2.0 + xFE
®
1350 RDS 2500 RDS 4500 RDS
5th Generation Controls 5th Generation Controls 5th Generation Controls 2100 RDS 2550 RDS 4700 RDS
TRACTOR SERIES ™ 2200 RDS 3000 RDS
DynActive™ Shifting DynActive™ Shifting DynActive™ Shifting 2300 RDS 3500 RDS
TC10® TS 1700-80
Neutral at Stop Neutral at Stop TC10® TS 1750-90
TC10® TS 1850-90 PUPIL TRANSPORT/SHUTTLE SERIES™
Acceleration Rate Management TC10® TS 1850-110 1000 PTS 2200 PTS 2500 PTS
1350 PTS 2300 PTS 2550 PTS
HIGHWAY SERIES ™ 2100 PTS 2350 PTS 3000 PTS
1000 HS 2300 HS 3000 HS
1350 HS 2350 HS 4000 HS TRUCK RV SERIES ™
FUELSENSE® 2.0 FEATURES SAVE FUEL ACROSS THE DUTY CYCLE 2100 HS 2500 HS 4500 HS 3000 TRV 3200 TRV 4000 TRV
2200 HS 2550 HS
5th Generation Controls SPECIALTY SERIES ™
1000 SP 2550 SP 4430 SP 6625 SP
Neutral
at Stop
MOTORHOME SERIES ™ 1350 SP 3000 SP 4500 SP 8610 SP
DynActive™ Shifting
Acceleration Rate Management 1000 MH 2200 MH 2550 MH 2100 SP 3200 SP 4700 SP 9610 SP
1350 MH 2350 MH 3000 MH 2200 SP 3500 SP 4800 SP
Neutral at Stop
2100 MH 2500 MH 4000 MH 2350 SP 3700 SP 5620 SP
DynActive™ Shifting
2500 SP 4000 SP 6620 SP
6 7
1000-4000 SERIESTM SPECIFICATIONS
GEAR RATIOS – TORQUE CONVERTER MULTIPLICATION NOT INCLUDED PHYSICAL DESCRIPTION
MODEL VOCATION FIRST SECOND THIRD FOURTH FIFTH SIXTH SEVENTH REVERSE 2ND REVERSE DEPTH 2 w/DEEP DEPTH 2 w/SHALLOW
LENGTH 1 DRY WEIGHT
BASE MODEL VOCATION OIL PAN/SUMP OIL PAN/SUMP
1000/1350/2100/2200/ in (mm) lbs (kg)
in (mm) in (mm)
HS, PTS, RDS, BUS, EVS, MH, SP 3.10:1 1.81:1 1.41:1 1.00:1 0.71:1 0.61:11 — -4.49:1 —
2350/B 210/B 220/B 295 1000/20003/B 210/B 220/B 295
2300 HS, PTS, RDS 3.10:1 1.81:1 1.41:1 1.00:1 0.71:1 0.61:1 1
— -4.49:1 — – SAE No. 3 mounting HS, PTS, RDS, BUS, EVS, MH, SP 28.01 (711.4) 11.22 (285.1) 10.71 (272.0) 323 (146.5)
2500/2550 HS, PTS, RDS, EVS, MH, SP 3.51:1 1.90:1 1.44:1 1.00:1 0.74:1 0.64:11 — -5.09:1 — – SAE No. 2 mounting HS, PTS, RDS, BUS, EVS, MH, SP 28.39 (721.1) 11.22 (285.1) 10.71 (272.0) 323 (146.5)
HS, PTS, RDS, BUS, EVS, 3000/B 300/B 400/B 3400 xFE
3000/B 300/B 400 3.49:1 1.86:1 1.41:1 1.00:1 0.75:1 0.65:1 — -5.03:1 —
MH, TRV, SP, ORS HS 4, RDS4, PTS4, BUS, EVS, MH, TRV, SP, OFS,
– Basic model 28.3 (718.7) 12.90 (327.7) 11.14 (283.0) 535 (243)
3200 TRV, SP, ORS 3.49:1 1.86:1 1.41:1 1.00:1 0.75:1 0.65:1 — -5.03:1 — ORS
B 3400 xFE BUS 3.49:1 2.03:1 1.47:1 1.00:1 0.69:1 .59:1 — -3.80:1 — – With PTO only RDS , BUS, EVS, MH, TRV, SP, OFS, ORS
4
32.5 (825.4) 12.90 (327.7) 11.14 (283.0) 575 (261)
3500 RDS, EVS, SP, OFS, ORS 4.59:1 2.25:1 1.54:1 1.00:1 0.75:1 0.65:1 — -5.00:1 — HS4, RDS4, PTS4, BUS, EVS, MH, TRV, SP, OFS,
– With retarder only 28.29 (718.5) 12.90 (327.7) 11.14 (283.0) 615 (279)
ORS
3700 SP 6.93:1 4.18:1 2.24:1 1.69:1 1.20:1 0.90:1 0.78:1 -6.03:1 —
– With PTO & retarder RDS , BUS, EVS, MH, TRV, SP, OFS, ORS
4
32.49 (825.4) 12.90 (327.7) 11.14 (283.0) 655 (298)
4000/4200 ORS/B 500 HS, RDS, BUS, EVS, MH, TRV, SP, ORS 3.51:1 1.91:1 1.43:1 1.00:1 0.74:1 0.64:1 — -4.80:1 —
3700
4430 SP/4430 4500
HS, RDS, EVS, SP, OFS, ORS 4.70:1 2.21:1 1.53:1 1.00:1 0.76:1 0.67:1 — -5.55:1 — – Basic model SP 51.58 (1310.3) 21.90 (555.0) — 1170 (530)
4600 ORS/4430 OFS
4000/4430 6/4500/B 500
4700/4750 ORS/4750 OFS RDS, EVS, SP2, OFS, ORS 7.63:13 3.51:1 1.91:1 1.43:1 1.00:1 0.74:1 0.64:1 -4.80:1 -17.12:14
– Basic model HS5, RDS5, BUS, EVS, MH, TRV, SP5, ORS 30.54 (775.8) 14.75 (374.7) 13.29 (337.6) 831 (377)
4800/4850 EVS EVS, SP2, ORS 7.63:13 3.51:1 1.91:1 1.43:1 1.00:1 0.74:1 0.64:1 -4.80:1 -17.12:14
– With PTO only RDS 5, BUS, EVS, MH, TRV, SP5, ORS 33.41 (848.7) 14.75 (374.7) 13.29 (337.6) 893 (405)
1 Check with your OEM to ensure offerings. 2 Second reverse not available. 3 Manually selected first gear. 4 SEM/LRTP or LRTP only is required.
– With retarder only HS5, RDS5, BUS, EVS, MH, TRV, SP5, ORS 30.54 (775.7) 14.75 (374.7) 13.29 (337.6) 906 (411)
STANDARD POWER TAKEOFF – CONTINUOUS OPERATION – With PTO & retarder RDS 5, BUS, EVS, MH, TRV, SP5, OFS, ORS 33.41 (848.7) 14.75 (374.7) 13.29 (337.6) 968 (439)
MOUNTING PAD DRIVE GEAR DRIVE GEAR RATING
4700/4750 OFS/4800/4850 EVS
RATING
BASE MODEL VOCATION POSITIONS VIEWED WITH ONE PTO WITH TWO PTOs DRIVE – Basic model RDS, EVS, SP 40.61 (1031.5) 14.89 (378.2) — 1087 (493)
FROM REAR lb-ft (N•m)
lb-ft (N•m) – With PTO only RDS, EVS, SP 43.49 (1104.5) 14.89 (378.2) — 1149 (521)
SIDE/SIDE – 1000/1350/2000/B 210/B 220 RDS, BUS1, EVS, MH1, SP1 3 and 9 o'clock 250 (339) 2002 (271)2 Turbine – With retarder only RDS, EVS, SP 40.61 (1031.6) 14.89 (378.2) — 1162 (527)
SIDE/SIDE – 30001/B 3001/B 4001/ RDS, BUS, EVS, MH,TRV, SP, OFS, – With PTO & retarder RDS, EVS, SP, OFS 43.49 (1104.6) 14.89 (378.2) — 1224 (555)
4 and 8 o'clock 485 (660) 685 (930)
3,4 3,4
Engine
B 3400 xFE1 ORS 1 Length measured from flywheel housing to end of output shaft. 2 Depth measured below transmission centerline. 3 2000 SP – only 2000 model available with shallow oil pan.
RDS, SP, OFS, ORS 1 and 8 o’clock 485 (660) 6853,4 (930)3,4 Engine 4 3000 HS, RDS, PTS – Available with deep oil pan only. 5 4000 HS, RDS, SP – Available with deep oil pan only. 6 4430 is an SP model only – available only with deep oil pan.
TOP/SIDE – 3000
EVS 1 and 8 o'clock 670 (910) 6853,4 (930)3,4 Engine
OIL SYSTEM OPTIONAL RETARDER PROVISION –
3700 SP 8 o’clock 485 (660) — Engine
BASE MODEL VOCATION
CAPACITY1 INTEGRAL, HYDRAULIC TYPE
RDS, BUS, EVS, MH, TRV, SP, OFS, QUARTS (LITERS)
40001/B 5001 1 and 8 o'clock 685 (930) 11753,4 (1595)3,4 Engine TORQUE POWER
ORS 1000/20002/B 210/B 220/B 295 (main circuit filter – spin-on canister) BASE MODEL VOCATION CAPACITY CAPACITY
1 PTO-delete option available. 2 Rating per PTO. 3 Total on the drive gear. 4 Minimum 600 rpm idle speed required when dual PTOs are used simultaneously. – Standard Oil Sump HS, PTS, RDS, BUS, EVS, MH, SP 13.74 (13.0)4 lb-ft (N•m) hp (Kw)
– Shallow Oil Sump HS, PTS, RDS, BUS, EVS, MH, SP 11.64 (11.0)4 HS, PTS, RDS,
30002/B 300/
ENGINE SPEEDS TORQUE CONVERTER SPECIFICATIONS B 400/
BUS, EVS, MH,
3000 /B 300 /B 400 /B 3400 xFE
3 3 3 3
TRV, SP, OFS,
FULL LOAD IDLE SPEED OUTPUT TORQUE NOMINAL B 3400 xFE
BASE MODEL VOCATION – Deep Oil Sump w/PTO RDS, BUS, EVS, MH, TRV, SP, OFS, ORS 29.754 (28.1)4 ORS
GOVERNED IN DRIVE SHAFT CONVERTER STALL TORQUE
MODEL VOCATION SPEED Min-Max SPEED TC-210 2.05 HS, PTS, RDS, BUS, EVS, MH, TRV, SP, OFS, 1600 600
Min-Max (rpm) (rpm) (rpm) – Deep Oil Sump w/o PTO 294 (27.4)4 – High
1000/2000/ HS, PTS, RDS, ORS (2170) (447)
TC-211 1.91
1000/1350/2100/2200/ HS, PTS, RDS, BUS, EVS, B 210/B 220/ BUS, EVS, – Shallow Oil Sump w/PTO BUS, EVS, MH, TRV, SP 26.754 (25.3)4 1300 500
2200-50001 500-820 5000 TC-221 1.73 – Medium
2350/B 210/B 220/B 295 MH, SP B 295 MH, SP (1763) (373)
– Shallow Oil Sump w/o PTO BUS, EVS, MH, TRV, SP 264 (24.6)4
2300 HS, PTS, RDS 2200-50001 500-820 5000 TC-222 1.58 1100 400
37003 – Low
TC-411 2.71 (1490) (298)
2500/2550/B 210/B 220 HS, PTS, RDS, BUS, EVS, MH, SP 2200-3800 500-820 4500 – Deep Oil Sump w/PTO SP 394 (37)4 811
TC-413 2.44 – Very Low –
3000/B 300/B 400/ HS, PTS, RDS, BUS, EVS, MH, (1100)
1950-2800 500-800 36002 HS, PTS, RDS, 40003/44303, 5/45003/B 5003 553
B 3400 xFE TRV, SP, ORS 3000/B 300/ TC-415 2.35 – Ultra Low –
BUS, EVS, – Deep Oil Sump w/PTO RDS, BUS, EVS, MH, TRV, SP, OFS, ORS 514 (48)4 (750)
3200 TRV, SP, ORS 1950-2800 500-800 36002 B 400/ TC-417 2.20
MH, TRV, SP, – Deep Oil Sump w/o PTO HS, RDS, BUS, EVS, TRV, SP, MH, OFS, ORS 484 (45)4 HS, RDS, BUS,
3500 RDS, EVS, SP, OFS, ORS 1950-2800 500-800 36002 B 3400 xFE TC-418 1.98
OFS, ORS 40001/B 500 EVS, MH, TRV,
– Shallow Oil Sump w/PTO EVS, MH, TRV, SP 434 (41)4
3700 SP 1950-2800 500-800 — TC-419 2.02 SP, OFS, ORS
– Shallow Oil Sump w/o PTO EVS, MH, SP, BUS, TRV 404 (38)4
HS, RDS, BUS, EVS, MH, TRV, TC-421 1.77 2000 600
4000/B 500 1700-2300 500-800 4700 /4750 OFS /4800/4850 EVS w/SEVEN SPEEDS
3 3 3, 6 – High
SP, ORS TC-521 2.42 (2712) (447)
4430 OFS/4430 ORS/ – Deep Oil Sump and PTO RDS, EVS, SP, OFS 544 (51)4 1600 600
HS, RDS, EVS, SP, OFS, ORS 1700-2300 500-800 — TC-531 2.34 – Medium
4430 SP/4500 – Deep Oil Sump w/o PTO RDS, EVS, SP, OFS 514 (48)4 (2170) (447)
4600 ORS/4700 ORS/4750 OFS RDS, EVS, SP, OFS, ORS 1700-2300 500-800 HS, RDS, BUS, TC-541 1.90
4000/B 500 EVS, MH, TRV, Recommended oil types for all models are TranSynd®/TES 295® approved. 1300 500
4800/4850 EVS EVS, SP3 1700-23003 500-800 TC-551 1.79 – Low
SP, OFS, ORS 1 Transmission only. Does not include cooler, hoses or fittings. 2 2000 SP – Only 2000 model available with shallow oil pan. (1763) (373)
1 Engines with full-load governed speed greater than 3800 rpm require Application Engineering review. TC-561 1.58 3 Main and lube circuit filter are integral; electronic oil sensors are standard. 4 Amount of oil necessary to fill a dry transmission.
1 Only medium-capacity available on 4700 EVS, RDS, SP and 4800 EVS.
2 Retarder equipped models only. 3 2400 rpm for Military Combat vehicle applications. 5 4430 is an SP model only – available only with deep oil pan. 6 Retarder models must use 4-inch sump without OLS.
TC-571 1.62 2 Excluding 3700 SP.
8 9
5000-9000 SERIESTM SPECIFICATIONS
OIL SYSTEM OPTIONAL RETARDER PROVISION –
GEAR RATIOS – TORQUE CONVERTER MULTIPLICATION NOT INCLUDED CAPACITY1 INTEGRAL, HYDRAULIC TYPE
BASE MODEL VOCATION
MODEL VOCATION FIRST SECOND THIRD FOURTH FIFTH SIXTH SEVENTH EIGHTH REVERSE 2ND REVERSE QUARTS (LITERS)
TORQUE POWER
5620 OFS, ORS, SP 72 (68) BASE MODEL VOCATION CAPACITY CAPACITY
5620 OFS, ORS, SP 4.00:1 2.68:1 2.01:1 1.35:1 1.00:1 0.67:1 –– –– -5.15:1 -3.46:1 lb-ft (N•m) hp (Kw)
6620 OFS, ORS, SP 72 (68)
6620 OFS, ORS, SP 4.00:1 2.68:1 2.01:1 1.35:1 1.00:1 0.67:1 –– –– -5.15:1 -3.46:1
6625 ORS, SP 72 (68) 5620 OFS, ORS, SP 1500 (2034) 600 (447)
6625 ORS, SP 4.00:1 2.68:1 2.01:1 1.35:1 1.00:1 0.67:1 –– –– -5.15:1 -3.46:1
6630 ORS 72 (68)
6630 ORS 4.00:1 2.68:1 2.01:1 1.35:1 1.00:1 0.67:1 –– –– -5.15:1 -3.46:1
8610 OFS, ORS, SP 84 (79) 6620 OFS, ORS, SP 1500 (2034) 600 (447)
8610 OFS, ORS, SP 4.24:1 2.32:1 1.69:1 1.31:1 1.00:1 0.73:1 –– –– -5.75:1 ––
9610 ORS, SP 84 (79)
9610 ORS 4.24:1 3.05:1 2.32:1 1.67:1 1.00:1 0.72:1 –– –– -5.75:1 4.13:1 6625 ORS, SP 1500 (2034) 600 (447)
9817 OFS 84 (79)
9817 OFS 3.75:1 2.69:1 2.20:1 1.77:1 1.58:1 1.27:1 1.00:1 0.72 –– ––
9823 OFS 84 (79) 6630 ORS 1500 (2034) 600 (447)
9823 OFS 3.75:1 2.69:1 2.20:1 1.77:1 1.58:1 1.27:1 1.00:1 0.72 –– ––
9826 OFS 84 (79)
9826 OFS 3.75:1 2.69:1 2.20:1 1.77:1 1.58:1 1.27:1 1.00:1 0.72 –– ––
9832 OFS 84 (79) 8610 OFS, ORS, SP 3451 (4679) 1380 (1029)
9832 OFS 3.75:1 2.69:1 2.20:1 1.77:1 1.58:1 1.27:1 1.00:1 0.72 –– ––
1 Manually selected first gear. 2 SEM/LRTP or LRTP only is required. Recommended oil types for all models are TranSynd®/TES 295® approved. 9610 ORS 4152 (5630) 1660 (1238)
1 Transmission only. Does not include cooler, hoses or fittings. 2 Main and lube circuit filter are integral; electronic oil sensors
are standard. 3 Amount of oil necessary to fill a dry transmission. 4 Retarder models must use 4-inch sump without OLS.
9817 OFS –– ––
STANDARD POWER TAKEOFF – CONTINUOUS OPERATION ENGINE SPEEDS 9823 OFS –– ––
SIDE MOUNTING PAD TOP MOUNTING PAD DRIVE GEAR RATING W/ DRIVE GEAR RATING WITH FULL LOAD IDLE SPEED OUTPUT
BASE MODEL VOCATION POSITIONS VIEWED POSITIONS VIEWED INTERMITTENT PTO CONTINUOUS PTO GOVERNED IN DRIVE SHAFT 9826 OFS –– ––
FROM REAR FROM REAR lb-ft (N•m) lb-ft (N•m) MODEL VOCATION SPEED Min-Max SPEED
Min-Max (rpm) (rpm) (rpm)
5620 OFS, ORS, SP 5 o'clock position 12 o'clock position 500 (678) 313 (424) 9832 OFS –– ––
5620 OFS, ORS, SP 1900-2500 550 —
6620 OFS, ORS, SP 5 o'clock position 12 o'clock position 500 (678) 313 (424)
6620 OFS, ORS, SP 1900-2500 550 —
6625 ORS, SP 5 o'clock position 12 o'clock position 500 (678) 313 (424)
6625 ORS, SP 1900-2500 550 — TORQUE CONVERTER SPECIFICATIONS
6630 ORS 5 o'clock position 12 o'clock position 500 (678) 313 (424)
6630 ORS 1900-2500 550 — TORQUE NOMINAL
8610 OFS, ORS, SP 5 o'clock position 12 o'clock position 1000 (1356) 750 (1017) BASE MODEL VOCATION
8610 OFS, ORS, SP 1800-2300 550 — CONVERTER STALL TORQUE
9610 ORS 5 o'clock position 12 o'clock position 1000 (1356) 750 (1017) 9610 ORS 1800-2100 550 — TC-580 2.89
9817 OFS 5 o'clock position 12 o'clock position 1000 (1356) 750 (1017) 5620 TC-680 (retarder) 2.17
9817 OFS 1800-2100 550 — 6620
9823 OFS 5 o'clock position 12 o'clock position 1000 (1356) 750 (1017) 9823 OFS 1800-2100 550 — OFS, ORS, SP TC-680 (no retarder) 2.08
6625
9826 OFS 5 o'clock position 12 o'clock position 1000 (1356) 750 (1017) 9826 OFS 1800-2100 550 — 6630 TC-682 1.77
9832 OFS 5 o'clock position 12 o'clock position 1000 (1356) 750 (1017) 9832 OFS 1800-2100 550 — TC-683 1.85
1 PTO-delete option available. 2 Total on the drive gear. 3 Minimum 600 rpm idle speed required when dual PTOs are used simultaneously. TC-860 2.33
1 Retarder equipped models only.
TC-880 2.20
TC-890 1.86
8610 OFS, ORS, SP
PHYSICAL DESCRIPTION TC-1060 1.86
LENGTH1 w/o LENGTH1 DEPTH DEPTH W/DIRECT TC-1070 1.78
DRY WEIGHT
BASE MODEL VOCATION RETARDER w/RETARDER (BASIC MODEL) MOUNT FILTERS
in (mm) in (mm) lbs (kg) TC-1078 1.84
in (mm) in (mm)
5620 OFS, ORS, SP 43.1 (1095) 46.6 (1182) 31.0 (788) 35.6 (904) 2200 (998) TC-1060 1.86
9610
5620 w/Dropbox OFS, ORS, SP 46.7 (1185) 50.1 (1273) 40.7 (1034) 45.3 (1150) 2750 (1247) 9817 TC-1070 1.78
6620 OFS, ORS, SP 43.1 (1095) 46.6 (1182) 34.1 (866) 38.7 (982) 2260 (1025) 9823 OFS, ORS TC-1078 1.84
6625 ORS, SP 43.1 (1095) 46.6 (1182) 34.1 (866) 38.7 (982) 2260 (1025) 9826 TC-1080 1.61
9832
6630 ORS 43.1 (1095) 46.6 (1182) 34.1 (866) 38.7 (982) 2260 (1025) TC-1090 1.31
8610 OFS, ORS, SP 55.5 (1411) –– 35.3 (896) 39.8 (1011) 3700 (1678)
9610 ORS 55.5 (1411) –– 35.3 (896) 39.8 (1011) 3700 (1678)
9817 OFS 56.5 (1435) –– 35.3 (896) 39.8 (1011) 3610 (1637)
9823 OFS 56.5 (1435) –– 35.3 (896) 39.8 (1011) 3610 (1637)
9826 OFS 56.5 (1435) –– 35.3 (896) 39.8 (1011) 3710 (1683)
9832 OFS 56.5 (1435) –– 35.3 (896) 39.8 (1011) 3720 (1687)
1 Length measured from flywheel housing to end of output shaft.
10 11
ALLISON TRANSMISSION TRACTOR SERIES ™
RATINGS
MODEL MAX INPUT POWER MAX INPUT TORQUE1 MAX OUTPUT TORQUE1 MAX TURBINE TORQUE2,3 MAX GVW MAX GCW
hp (kW) lb-ft (N•m) lb-ft (N•m) lb-ft (N•m) lbs (kg) lbs (kg)
TRACTOR SERIES™/TC10®
TC10 TS 1700-80 600 (447)
®
1700 (2305) 13,000 (17,625) 1750 (2373) – 80,000 (36,288)
TC10 TS 1750-90
®
600 (447) 1750 (2373) 13,000 (17,625) 1750 (2372) – 90,000 (40,823)
TC10 TS 1850-90
®
600 (447) 1850 (2508) 13,000 (17,625) 1850 (2508) – 90,000 (40,823)
TC10 TS 1850-110
®
600 (447) 1850 (2508) 13,000 (17,625) 1850 (2508) – 110,000 (49,895)
1 Gross power rating as defined by ISO 1585 or SAE J1995. 2 Turbine Torque limit based on iSCAAN standard deductions.
3 Lower Range Torque Protection (LRTP) required to limit turbine torque and to limit output torque to 13,000 lb-ft (17,625 Nm) or less.
TC10 TS
®
Rear 1.28 x Turbine Speed TC10® TS 562 (53)2
Continuous Operation1 475 (645) Recommended oil types for all
models is Allison Approved TES 295®
Intermittent Operation 650 (880)
transmission fluid.
1 Drive shaft torque must not exceed continuous rating for more than one-third of the PTO operation.
2 The PTO Provision is optional for the TC10. All TC10 Transmissions have a PTO pad and cover located on the rear cover. 1 Amount to fill a dry transmission after assembly
The TC10 includes the PTO drive shaft if the PTO option is ordered with the transmission. and rebuild. The initial fill for a transmission as
Contact your Allison representative for more information. received from the Allison factory will be less.
Residual fluid remains in the transmission after
acceptance testing.
ENGINE SPEEDS
MODEL FULL LOAD GOVERNED SPEED IDLE SPEED IN DRIVE OUTPUT SHAFT SPEED FORWARD 2 Transmission only. Does not include external cir-
cuits or additional volume which may be required if
Min-Max (rpm) Min-Max (rpm) rpm installed angle of the transmission is greater than
Tractor Series™ and The Allison TC10® TS TC10® TS 1700-2100 600-800 2440
zero degrees.
PHYSICAL DESCRIPTION
BASE MODEL LENGTH1 OIL PAN DEPTH2 DRY WEIGHT
Class 8 tractors have historically been forced to compromise
overall vehicle drivability, along with transmission reliability, in (mm) in (mm) lbs (kg)
dependability and performance, in favor of fuel economy. TC10® TS 40.98 (1040.9) 16.83 (427.5) 1074 (487)
Not any longer. 1 Length from the engine transmission split line to the end of output shaft.
2 Depth below the transmission centerline.
12 13
ALLISON TC10® TRACTOR SERIES™ FEATURES AND ADVANTAGES MARKETING PUBLICATIONS
AND VIDEOS
5% Better Fuel Economy Neutral at Stop
Real-world fleets have documented 5% better fuel Automatically eliminates the transmission load on
economy with Allison TC10® equipped tractors over the engine when the vehicle is at a full stop to save
SERIES BROCHURE
their current manual or automated manual transmis- fuel and reduce overall vehicle emissions.
sion (AMT) equipped tractors. Thanks to FuelSense®, • TC10® TS Brochure
Acceleration Rate Management
the TC10 achieves the best fuel economy, regardless • TC10 Engineering Brochure
Mitigates aggressive driving by controlling engine
of driver experience or expertise. It shifts at just the • Tractor Vocational Brochure
torque based on the vehicle’s grade and load.
right points to maintain vehicle performance and
maximize fuel economy. Prognostics
VIDEOS
Eliminates unnecessary oil and filter changes by
Blended Architecture • Sarah Fisher Hartman
monitoring various operating parameters to
The TC10 represents the best of both worlds by Racing Testimonial
determine and alert when a specific maintenance
combining drivability, performance and durability • Navistar TC10 Testimonial
function is required.
benefits of Allison’s fully automatic transmissions
with the cruising fuel economy inherent in twin Oil Level Sensor • Mesilla Valley Transportation
At the push of a button, oil levels are displayed on Testimonial
countershaft architecture.
shift selectors for easy identification. • U.S. Xpress Testimonial
HIGHWAY SERIES™
Additional Speeds
10 forward speeds standard PTO
The PTO provision is optional for the TC10. All TC10
Standard and Alternate Reverse
TC10 features a standard and alternate reverse.
transmissions have a PTO pad and cover located on TYPICAL VEHICLE
Standard -6.710 and Alternate -1.957
the rear cover. The TC10 includes the PTO drive shaft APPLICATIONS
if the PTO option is ordered with the transmission.
DynActive™ Shifting Distribution
New innovative shift scheduling uses an algorithm
to choose the most efficient shift point, based on Short Haul
specs, vehicle and environmental parameters.
Regional Haul
Line Haul
Available Over
INPUT FUNCTIONS Default Enabled?
Datalink?
A Secondary Mode Input Yes Yes M M
C1 PTO Drive Interface 1 Input Yes Yes 113 113 113
E Auxiliary Function Range Inhibit – Single Input No Yes 101 101 101 101 101
H Engine Brake Interface Input (Standard) Yes Yes
W Direction Change Enable Input No Yes Highway Series™
Y Anti-Lock Brake System (ABS) Input Yes Yes
AA Service Brake Status Input Yes Yes
AH Kickdown Input No Yes M M M
AS Neutral at Stop Input Yes Yes 107 107 107 107
AW 2nd Reverse Input Yes No Allison Highway Series™ automatic transmissions get the most out
BS Grade Braking/Regenerative Input No No 107
of higher horsepower engines, while putting more control to the wheels.
CD Automatic Neutral – Single Input with Selector Override Yes Yes
CP Alternate Gear Start Input No Yes 113 113 The result is smooth shifts at any speed and faster route times
OUTPUT FUNCTIONS throughout the day.
A Engine Brake Interface Output No Yes
C Range Indicator Yes Yes 109 109 109 109 109
D Output Speed Indicator A Yes Yes 115 115
G1 PTO Drive Interface 1 Output Yes Yes 115 115 115
K Lockup Indicator Yes Yes
N Secondary Mode Indicator Yes Yes
O Transmission Service Indicator Yes Yes
AD Range Inhibitor Indicator Yes Yes
14 15
ALLISON TRANSMISSION HIGHWAY SERIES™
MARKETING PUBLICATIONS AND VIDEOS
RATINGS
SERIAL PARK MAX INPUT MAX INPUT MAX INPUT TORQUE MAX TURBINE
MODEL RATIO MAX GVW MAX GCW
NUMBER PAWL POWER1 TORQUE1 w/SEM TORQUE LIMITING1,2 TORQUE 3 SERIES BROCHURE
hp (kW) lb-ft (N•m) lb-ft (N•m) lb-ft (N•m) lbs (kg) lbs (kg)
1000 HS 6310 Close Ratio Yes 3404,7 (254)4,7 575 (780) 6604,7 (895)4,7 9504 (1288)4 19,500 (8845) 26,000 (11,800) • Ford® 2000 Series Brochure
1000 HS xFE 6310 Close Ratio Yes 3404,7 (254)4,7 575 (780) 6604,7 (895)4,7 9504 (1288)4 19,500 (8845) 26,000 (11,800) • Highway Series Individual Brochure
1350 HS 6310 Close Ratio Yes 3404,7 (254)4,7 575 (780) 6604,7 (895)4,7 9504 (1288)4 19,500 (8845) 30,000 (13,600) • Highway Series Individual Brochure (Spanish)
1350 HS xFE 6310 Close Ratio Yes 3404,7 (254)4,7 575 (780) 6604,7 (895)4,7 9504 (1288)4 19,500 (8845) 30,000 (13,600) • Highway Series Individual Brochure (French)
2100 HS 6310 Close Ratio No 3404,7 (254)4,7 575 (780) 6604,7 (895)4,7 9504 (1288)4 26,000 (11,800) 26,000 (11,800) • Distribution Vocational Brochure
2100 HS xFE 6310 Close Ratio No 3404,7 (254)4,7 575 (780) 6604,7 (895)4,7 9504 (1288)4 26,000 (11,800) 26,000 (11,800)
• Tractor Vocational Brochure
2200 HS 6310 Close Ratio Yes 3404,7 (254)4,7 575 (780) 6604,7 (895)4,7 9504 (1288)4 26,000 (11,800) 26,000 (11,800)
2200 HS xFE 6310 Close Ratio Yes 3404,7 (254)4,7 575 (780) 6604,7 (895)4,7 9504 (1288)4 26,000 (11,800) 26,000 (11,800) GENERAL BROCHURES
2300 HS5 6310 Close Ratio No 3654 (272)4 N/A 5104 (691)4 9504 (1288)4 33,000 (15,000) 33,000 (15,000)
• Saddle Creek Customer Profile
2350 HS7 6310 Close Ratio Yes 3404 (254)4 575 (780) 6604 (895)4 9504 (1288)4 30,000 (13,600) 30,000 (13,600)
• Prognostics Brochure
2350 HS7 xFE 6310 Close Ratio Yes 3404 (254)4 575 (780) 6604 (895)4 9504 (1288)4 30,000 (13,600) 30,000 (13,600)
2500 HS 6310 Wide Ratio No 3404,7 (254)4,7 575 (780) 6604,7 (895)4,7 9504 (1288)4 33,000 (15,000) 33,000 (15,000) • Residual Value Brochure
2500 HS xFE 6310 Wide Ratio No 3404,7 (254)4,7 575 (780) 6604,7 (895)4,7 9504 (1288)4 33,000 (15,000) 33,000 (15,000) • Startability Flyer
2550 HS7 6310 Wide Ratio Yes 3404 (254)4 575 (780) 6604 (895)4 9504 (1288)4 30,000 (13,600) 30,000 (13,600) • Shift Selector Operation and Code Manual
2550 HS7 xFE 6310 Wide Ratio Yes 3404 (254)4 575 (780) 6604 (895)4 9504 (1288)4 30,000 (13,600) 30,000 (13,600) • Fluid and Filter Change Recommendations
3000 HS 6510 Close Ratio N/A 370 (276) 1100 (1491) 12504,6 (1695)4,6 1600 (2169) 80,000 (36,288) 80,000 (36,288) • Torque Converter Brochure
4000 HS 6610 Close Ratio N/A 565 (421) 1770 (2400) 18508 (2508)8 2600 (3525) — —
• Blue Bell Creameries Testimonial Flyer
4500 HS 6610 Wide Ratio N/A 565 (421) 1650 (2237) 18508 (2508)8 2600 (3525) — —
• Kramer Testimonial Flyer
1 Gross ratings as defined by ISO 1585 or SAE J1995. 2 SEM = engine controls with Shift Energy Management. 3 Turbine torque limit based on iSCAAN standard deductions. 4 SEM and torque limiting are required to obtain this rating.
5 Only available with VORTEC 8.1L gasoline powered engine applications.6 Requires Allison Transmission engine-transmission combination approval. Only available in gears three through six. 7 Check with your OEM to ensure offerings. 8 Available in gears three through six.
• Perry Testimonial Flyer
• Ukrops Testimonial Flyer
HIGHWAY SERIES™ FEATURES AND ADVANTAGES • Allison vs. Dual Clutch Technology
TYPICAL VEHICLE APPLICATIONS
Shift Energy Management (SEM) with torque limiting Deep oil pan/sump standard
Any vehicle that operates on highway and does not need a PTO VIDEOS
Ratings up to 340 hp/660 lb-ft on 1000, 1350, 2100, 2200, 2350, Optional shallow oil pan available on 1000 HS.
2500 and 2550 HS. requires an Allison Highway Series transmission • Allison At Work
Prognostics
Ratings up to 365 hp/510 lb-ft on 2300 HS. Eliminates unnecessary oil and filter changes by monitoring various • How an Allison Automatic Performs
Ratings up to 370 hp/1250 lb-ft on 3000 HS. operating parameters to determine and alert when a specific Armored Car Line Haul
Ratings up to 565 hp/1850 lb-ft on 4000 and 4500 HS. • Ukrops Testimonial
maintenance function is required.
Automobile Livestock Hauler • Four Truckers Testimonial
High density start/stop calibrations
Improves shift operation, especially in congested traffic environments.
Acceleration Rate Management Transporter Manufacturing
Mitigates aggressive driving by controlling engine torque based • Kramer Beverage Company Testimonial
Available on 1000, 2100, 2200 and 2300 HS. on the vehicle’s grade and load. Beverage Delivery Moving/Storage • Perry Distributors Testimonial
Neutral at Stop DynActive™ Shifting
Automatically eliminates the transmission load on the engine when the New innovative shift scheduling uses an algorithm to choose the
Distribution One-way Rental • Blue Bell Creameries Testimonial
vehicle is at a full stop to save fuel and reduce overall vehicle emissions. most efficient shift point, based on specs, vehicle and environmental Dry Bulk Truck • Eddie Nichols: One Million Miles and Counting Testimonial
Oil Level Sensor parameters. • Saddle Creek Customer Profile
At the push of a button, oil levels are displayed on shift selectors Equipment Hauler Recycling
for easy identification. Standard on 3000, 4000 and 4500 HS. (no permit/escort)
Shorthaul/LTL
Additional speeds Flatbed
Five forward speeds standard on 3000 HS. Stake Truck
Food Distribution Van
1000 HS, 1350 HS, 2100 HS,
2200 HS, 2300 HS, 2350 HS, 3000 HS 4000 HS, 4500 HS General Freight Walk-in Van
2500 HS, 2550 HS
16 17
1000/2000 PRODUCT FAMILIES 3000/4000 PRODUCT FAMILIES
HIGHWAY SERIES™ I/O Packages* On-Highway Vehicles
VOCATION PACKAGE NUMBER 354 374 226 235 247
INPUT FUNCTIONS Default Enabled?
Allison Transmission Fifth Generation Electronic Controls
MOTORHOME SERIES™
AQ Shift Selector Display Blanking Input Yes
AR Overdrive Disable Interface Input Yes 161 161
AS Neutral at Stop Input No 143 123 123 123
AW 2nd Reverse Input No
BD Automatic 2-1 Preselect Input (4000 7-Speed Only) Yes
BS Grade Braking/Regenerative Input No
BY Aux. Box Transition Input Yes
BZ Shift Selector Transition & Oil Field Pumping Input Yes
CA Automatic Neutral – Brake-Based (BBAN) Input for PTO No
CB1 Preselect Request 1 Input Yes 122 122
CB2 Preselect Request 2 Input Yes
CC High N/V Ratio Input No
CD Automatic Neutral – Single Input with Selector Override Yes
CE Direct Hold Input No
CF Automatic Neutral – Idle Start/Stop Input Yes
CH Automatic Neutral – Single Input, Inverted No
CN Automatic Neutral – Dual Input with Automatic Return-to-Range
OUTPUT FUNCTIONS
No Motorhome Series™
A Engine Brake Interface Output No 104 104 104 104 104
B Sump/Retarder Temperature Indicator Yes 164 164 164 164 164
C Range Indicator (5th Gen default is always Neutral) Yes 145 145 145 145 145
D Output Speed Indicator A Yes 105 105 105 105 105
G1 **PTO Drive Interface 1 Indicator Yes 150 150 130 130 The Allison Motorhome Series™ automatic transmissions make
G2 **PTO Drive Interface 2 Indicator No motorhomes of any size perform better and handle easier under
I Engine Overspeed Indicator Yes 130
any road or load condition. Allison Automatics deliver the power,
J Two Speed Axle Interface Indicator Yes
K Lockup Indicator Yes control and traction to help you handle any situation.
N Secondary Mode Indicator Yes 113 113
O Transmission Service Indicator Yes 113 113
Q Retarder Interface Indicator Yes 124 124 124
R Differential Clutch Interface Indicator (3700 Only) Yes
S Neutral Indicator for PTO and PTO Request (NIPTO) Yes
AD Range Inhibited Indicator Yes 124 124
AJ Output Speed Indicator A, Inverted Yes
* Additional packages available. Please reference Tech Data. ** PTOs are not available with HS Series hardware even though the wire option is shown in the package.
18 19
ALLISON TRANSMISSION MOTORHOME SERIES ™
MARKETING PUBLICATIONS AND VIDEOS
RATINGS
MODEL SERIAL PARK MAX INPUT MAX INPUT MAX INPUT TORQUE MAX TURBINE
NUMBER RATIO PAWL POWER1 TORQUE1 TORQUE 3 MAX GVW MAX GCW
w/SEM TORQUE LIMITING1,2 SERIES BROCHURE
hp (kW) lb-ft (N•m) lb-ft (N•m) lb-ft (N•m) lbs (kg) lbs (kg) • Motorhome Series™ Individual Brochure
1000 MH 6310 MH Close Ratio Yes 3404,5 (254)4,5 575 (780) 6604,5 (895)4,5 9504 (1288)4 22,000 (10,000) 26,000 (11,800)
1000 MH xFE 6310 MH Close Ratio Yes 3404,5 (254)4,5 575 (780) 6604,5 (895)4,5 9504 (1288)4 22,000 (10,000) 26,000 (11,800) GENERAL BROCHURES
1350 MH 6310 MH Close Ratio Yes 3404,5 (254)4,5 575 (780) 6604,5 (895)4,5 9504 (1288)4 22,000 (10,000) 30,000 (13,600) • Prognostics Brochure
1350 MH xFE 6310 MH Close Ratio Yes 3404,5 (254)4,5 575 (780) 6604,5 (895)4,5 9504 (1288)4 22,000 (10,000) 30,000 (13,600) • Residual Value Brochure
2100 MH 6310 MH Close Ratio No 3404,5 (254)4,5 575 (780) 7004,7 (950)4,7 9504 (1288)4 26,000 (11,800) 30,000 (13,600) • Startability Flyer
2100 MH xFE 6310 MH Close Ratio No 3404,5 (254)4,5 575 (780) 7004,7 (950)4,7 9504 (1288)4 26,000 (11,800) 30,000 (13,600) • Shift Selector Operation and Code Manual
2200 MH 6310 MH Close Ratio Yes 3404,5 (254)4,5 575 (780) 7004,7 (950)4,7 9504 (1288)4 26,000 (11,800) 26,000 (11,800)
• Fluid and Filter Change Recommendations
2200 MH xFE 6310 MH Close Ratio Yes 3404,5 (254)4,5 575 (780) 7004,7 (950)4,7 9504 (1288)4 26,000 (11,800) 26,000 (11,800)
• Motorhome Tips
2350 MH 6310 MH Close Ratio Yes 3404 (254)4 575 (780) 7004,7 (950)4,7 9504 (1288)4 30,000 (13,600) 30,000 (13,600)
•Torque Converter Brochure
2350 MH xFE 6310 MH Close Ratio Yes 3404 (254)4 575 (780) 7004,7 (950)4,7 9504 (1288)4 30,000 (13,600) 30,000 (13,600)
• Retarder Brochure
2500 MH 6310 MH Wide Ratio No 3404,5 (254)4,5 575 (780) 7004,5,6 (950)4,5,6 9504 (1288)4 33,000 (15,000) 33,000 (15,000)
• FMCA Testimonial Flyer
2500 MH xFE 6310 MH Wide Ratio No 3404,5 (254)4,5 575 (780) 7004,5,6 (950)4,5,6 9504 (1288)4 33,000 (15,000) 33,000 (15,000)
• Dreyer and Reinbold Racing Testimonial Flyer
2550 MH 6310 MH Wide Ratio Yes 3404 (254)4 575 (780) 7004,7 (950)4,7 9504 (1288)4 30,000 (13,600) 30,000 (13,600)
2550 MH xFE 6310 MH Wide Ratio Yes 3404 (254)4 575 (780) 7004,7 (950)4,7 9504 (1288)4 30,000 (13,600) 30,000 (13,600)
VIDEOS
3000 MH 6510 MH Close Ratio N/A 450 (336) 1250 (1695) N/A 1700 (2305) — —
• Allison At Work
4000 MH 6610 MH Close Ratio N/A 650 (485) 1950 (2644) N/A 2800 (3795) — —
1 Gross ratings as defined by ISO 1585 or SAE J1995. 2 SEM = engine controls with Shift Energy Management. 3 Turbine torque limit based on iSCAAN standard deductions. 4 SEM and torque limiting are required to obtain this rating. 5 Check with your OEM to ensure offerings.
• How an Allison Automatic Performs
6 Available in gears three through five. 7 With 5th Gen controls. In ranges three through five.
• FMCA Testimonial
•Dreyer and Reinbold Racing Testimonial
MOTORHOME SERIES FEATURES AND ADVANTAGES
™
TYPICAL VEHICLE APPLICATIONS
Shift Energy Management (SEM) with torque limiting
Ratings up to 340 hp/660 lb-ft on 1000 and 1350 MH. Type A and Bus Conversion
Ratings up to 340 hp/700 lb-ft on 2100, 2200, 2350, 2500 and 2550 MH. Motorhomes Class 5–8
PTO option available
All Motorhome Series™ models. Type C Motorhomes Class 4–5
Deep oil sump/pan standard
Shallow pan option available on 1000 MH.
Motorhomes
Oil Level Sensor
At the push of a button, oil levels are displayed on shift selectors
for easy identification. Standard on 3000 and 4000 MH. Entertainer Travel Coaches
Prognostics
Eliminates unnecessary oil and filter changes by monitoring various 1000 MH, 1350 MH,
operating parameters to determine and alert when a specific maintenance Class 6–8 Type C Motorhomes require Truck RV Series
2100 MH, 2200 MH, 3000 MH 4000 MH
function is required. 2350 MH, 2500 MH,
Neutral at Stop 2550 MH
Automatically eliminates the load on the engine when the vehicle is at a full
stop to save fuel and reduce overall vehicle emissions.
Acceleration Rate Management
Mitigates aggressive driving by controlling engine torque based on the
vehicle’s grade and load.
DynActive™ Shifting
New innovative shift scheduling uses an algorithm to choose the most
efficient shift point, based on specs, vehicle and environmental parameters.
20 21
1000/2000 PRODUCT FAMILIES 3000/4000 PRODUCT FAMILIES
MOTORHOME SERIES™ I/O Packages* Motorhome Motorhome
VOCATION PACKAGE NUMBER 354 374 223 226
Allison Transmission Fifth Generation Electronic Controls
Default
INPUT FUNCTIONS Enabled?
A Secondary Mode Input Yes 142 142 M M
C1 PTO Drive Interface Input 1 Yes 143 162 143
C2 PTO Drive Interface Input 2 No
D Shift Selector Transition Input No
E Auxiliary Function Range Inhibit – Single Input No 101 101 101 101
F Auxiliary Function Range Inhibit – Dual Input Yes
G Auxiliary Hold Input Yes 142 142
H Engine Brake Interface Input (Standard) No 102 102 102/157 102/157
I Engine Brake Interface Input (Special) No
J Pump Mode Input (Fire Truck Pump Mode 4th Lockup) No
K Quick-to-Neutral Input No
L Automatic Neutral – Single Input No 123 123 117 117
Q Two Speed Axle Interface Input Yes
R Manual Lockup Control Input No
V Reverse Enable Input No
W Direction Change Enable Input No 122 122
Y Anti-Lock Brake System (ABS) Input Yes 121 121 121 121
Z Retarder Interface Input Yes 161 161
AA Service Brake Status Input Yes 162 162 162
AF Differential Clutch Interface Input (3700 Only) Yes
AG Automatic Neutral – Dual Input Yes
AH Accelerator Pedal Kickdown Input Yes
AI Aux. Function Range Inhibit – Single Input (Specialty Vehicle) No
AJ Pump Mode Input (4th Lockup) No
AK Automatic Neutral – Dual Input with Service Brake Status Yes
AL Shift Selector Transition & Secondary Shift Schedule Input Yes
AM Reverse Inhibit with Preselect Request Interface Input No
AQ Shift Selector Display Blanking Input Yes
AR Overdrive Disable Interface Input Yes 161 161
AS Neutral at Stop Input No 143 123 123
AW 2nd Reverse Input No 179
BD Automatic 2-1 Preselect Input (4000 7-Speed Only) Yes
BS Grade Braking/Regenerative Input No
BY Aux. Box Transition Input Yes
BZ Shift Selector Transition & Oil Field Pumping Input Yes
CA Automatic Neutral – Brake-Based (BBAN) Input for PTO No
CB1 Preselect Request 1 Input Yes 122 122
CB2 Preselect Request 2 Input Yes
BUS SERIES™
CC High N/V Ratio Input No
CD Automatic Neutral – Single Input with Selector Override Yes
CE Direct Hold Input No
CF Automatic Neutral – Idle Start/Stop Input Yes
CH Automatic Neutral – Single Input, Inverted No
CN Automatic Neutral – Dual Input with Automatic Return-to-Range No Bus Series™
OUTPUT FUNCTIONS
A Engine Brake Interface Output No 104 104 104 104
B Sump/Retarder Temperature Indicator Yes 164 164 164 164
C Range Indicator (5th Gen default is always Neutral) Yes 145 145 145 145
D Output Speed Indicator A Yes 105 105 105 105 Allison’s Bus Series™ automatic transmissions help put your
G1 PTO Drive Interface 1 Indicator Yes 150 150 130 vehicles and your business on schedule for superior operating
G2 PTO Drive Interface 2 Indicator No
I Engine Overspeed Indicator Yes 130 economies, improved vehicle performance and better
J Two Speed Axle Interface Indicator Yes passenger comfort.
K Lockup Indicator Yes
N Secondary Mode Indicator Yes 113 113
O Transmission Service Indicator Yes 113 113
Q Retarder Interface Indicator Yes 124 124
R Differential Clutch Interface Indicator (3700 Only) Yes
S Neutral Indicator for PTO and PTO Request (NIPTO) Yes
AD Range Inhibited Indicator Yes 124 124
AJ Output Speed Indicator A, Inverted Yes
* Additional packages available. Please reference Tech Data.
22 23
ALLISON TRANSMISSION BUS SERIES™
RATINGS MARKETING PUBLICATIONS AND VIDEOS
SERIAL MAX INPUT MAX INPUT POWER MAX INPUT MAX INPUT TORQUE
MODEL RATIO PARK POWER1 w/SEM TORQUE TORQUE1 w/SEM TORQUE
MAX TURBINE
MAX GVW MAX GCW
NUMBER PAWL w/o SEM LIMITING1,2 w/o SEM LIMITING1,2 TORQUE3
SERIES BROCHURE
hp (kW) hp (kW) lb-ft (N•m) lb-ft (N•m) lb-ft (N•m) lbs (kg) lbs (kg)
• City Bus Vocational Brochure
B 210 6310
• Bus Series Individual Brochure (English)
– Transit Close Ratio No 230 (172) 270 (201) 520 (705) 575 (780) 850 (1152) 29,000 (13,150) 29,000 (13,150)
• Bus Series Individual Brochure (Spanish)
– xFE Close Ratio No 230 (172) 270 (201) 520 (705) 575 (780) 850 (1152) 29,000 (13,150) 29,000 (13,150)
• Bus Series Individual Brochure (French)
B 220 6310
– Transit Close Ratio Yes 230 (172) 270 (201) 520 (705) 575 (780) 850 (1152) 29,000 (13,150) 29,000 (13,150) GENERAL BROCHURES
– xFE Close Ratio Yes 230 (172) 270 (201) 520 (705) 575 (780) 850 (1152) 29,000 (13,150) 29,000 (13,150) • Prognostics Brochure
B 295 6510
• Load-Based Shift Scheduling Flyer
– Transit Close Ratio N/A 230 (172) N/A 620 (841) N/A 1370 (1857) 33,000 (14,968) 33,000 (14,968)
• Shift Selector Operation and Code Manual
B 300 6510
• Fluid and Filter Change Recommendations
– Transit Close Ratio N/A 280 (209) N/A 735 (997) N/A 1370 (1857) 38,000 (17,236) 38,000 (17,236)
• Torque Converter Brochure
B 400 6510
• Retarder Brochure
– Transit Close Ratio N/A 300 (224) N/A 925 (1254) N/A 1370 (1857) 45,000 (20,412) 45,000 (20,412)
• PSTA Customer Profile
– Tour Coach Close Ratio N/A 330 (246) N/A 1000 (1356) N/A 1600 (2170) 45,000 (20,412) 45,000 (20,412)
B 3400 XFE 6510 • xFE Brochure
– Transit Close Ratio N/A 300 (224) N/A 925 (1254) N/A 1370 (1857) 45,000 (20,412) 45,000 (20,412)
VIDEOS
B 500 6610
• Allison At Work
– Transit Close Ratio N/A 420 (313) N/A 1300 (1763) N/A 2450 (3322) — —
• How an Allison Automatic Performs
– Intercity Coach Close Ratio N/A 550 (410) N/A 1700 (2305) N/A 2450 (3322) — —
• Greyhound Testimonial
1 Gross ratings as defined by ISO 1585 or SAE J1995. 2 SEM = engine controls with Shift Energy Management. 3 Turbine torque limit based on iSCAAN standard deductions.
• PSTA Customer Profile
xFE models are designed to lock up at lower speeds specifically for the constant shifting and lower average speeds of city
and transit buses. xFE models can improve fuel economy by up to 7 percent, depending on duty cycle.*
*
Results depend on duty cycle. xFE provides maximum fuel savings in high start-stop duty-cycles with low average speeds.
Contact your Allison representative to ensure xFE is the best choice for your specific need.
24 25
1000/2000 PRODUCT FAMILIES 3000/4000 PRODUCT FAMILIES
BUS SERIES™ I/O Packages* Bus Models Transit Bus and Intercity Coach (Maximum Economy Calibration)
VOCATION PACKAGE NUMBER 354 374 148 159 235 262
Allison Transmission Fifth Generation Electronic Controls
Default
INPUT FUNCTIONS Enabled?
A Secondary Mode Input Yes 142 142 M M 142 M
C1 PTO Drive Interface Input 1 Yes 143 162 143 M
C2 PTO Drive Interface Input 2 No
D Shift Selector Transition Input No
E Auxiliary Function Range Inhibit – Single Input No 101 101 101 101 101 101
F Auxiliary Function Range Inhibit – Dual Input Yes
G Auxiliary Hold Input Yes 142 142 142
H Engine Brake Interface Input (Standard) No 102 102 102/157 102/157 102/157 102/157
I Engine Brake Interface Input (Special) No
J Pump Mode Input (Fire Truck Pump Mode 4th Lockup) No
K Quick-to-Neutral Input No
L Automatic Neutral – Single Input No 123 123 117 117 117
Q Two Speed Axle Interface Input Yes
R Manual Lockup Control Input No
V Reverse Enable Input No
W Direction Change Enable Input No 143 143 143
Y Anti-Lock Brake System (ABS) Input Yes 121 121 121 121 121 121
Z Retarder Interface Input Yes 161 161 161 161
AA Service Brake Status Input Yes 162 162 162 162 162
AF Differential Clutch Interface Input (3700 Only) Yes
AG Automatic Neutral – Dual Input Yes
AH Accelerator Pedal Kickdown Input Yes 122 122 122 122
AI Auxiliary Function Range Inhibit – Single Input (Specialty Vehicle) No
AJ Pump Mode Input (4th Lockup) No
AK Automatic Neutral – Dual Input with Service Brake Status Yes
AL Shift Selector Transition & Secondary Shift Schedule Input Yes
AM Reverse Inhibit with Preselect Request Interface Input No
AQ Shift Selector Display Blanking Input Yes
AR Overdrive Disable Interface Input Yes 161 161
AS Neutral at Stop Input No 143 123 123 123 123
AW 2nd Reverse Input No
BD Automatic 2-1 Preselect Input (4000 7-Speed Only) Yes
BS Grading Branding/Regenerative Input No
BY Aux. Box Transition Input Yes
BZ Shift Selector Transition & Oil Field Pumping Input Yes
CA Automatic Neutral – Brake-Based (BBAN) Input for PTO No
CB1 Preselect Request 1 Input Yes 122 122
CB2 Preselect Request 2 Input Yes
CC High N/V Ratio Input No
CD Automatic Neutral – Single Input with Selector Override Yes
CE Direct Hold Input No
CF Automatic Neutral – Idle Start/Stop Input Yes
CH Automatic Neutral – Single Input, Inverted
CN Automatic Neutral – Dual Input with Automatic Return-to-Range
No
No 117
Emergency Vehicle Series™
OUTPUT FUNCTIONS
A Engine Brake Interface Output No 104 104 104 104 104 104
Without Split-Shaft PTO 2100 EVS, 2200 EVS, 4000 EVS, 4500 EVS, Prognostics
Ambulance No shift inhibit detection of high output speed/high throttle
2350 EVS, 2500 EVS,
3000 EVS, 3500 EVS
4700 EVS, 4800 EVS, Eliminates unnecessary oil and filter changes by monitoring various
position for emergency cals. 2550 EVS 4850 EVS
Hazardous Material Vehicle Support Vehicle General truck cals will not permit a shift into range when
operating parameters to determine and alert when a specific
maintenance function is required.
output speed is at or above 200 rpm and/or throttle position
Mobile Command Center is beyond 40%. *OLS is not available for 4700 EVS with retarder
28 29
1000/2000 PRODUCT FAMILIES 3000/4000 PRODUCT FAMILIES
EMERGENCY VEHICLE SERIES™ I/O Packages EVS Models With Split-Shaft PTO Emergency No Split-Shaft PTO
(2nd Reverse Capable)
VOCATION PACKAGE NUMBER 354 360 364 367 368 374 376 380 VOCATION PACKAGE NUMBER 135 197 198 246 170 227 265
Allison Transmission Fifth Generation Electronic Controls
30 31
MARKETING PUBLICATIONS AND VIDEOS
TYPICAL VEHICLE APPLICATIONS
SERIES BROCHURE
Airport Support
• Rugged Duty Series Individual Brochure (English)
• Rugged Duty Series Individual Brochure (Spanish) Baggage Transport Vehicle
• Rugged Duty Series Individual Brochure (French) Concrete Mixer
GENERAL BROCHURES Concrete Pumper
• Refuse Vocational Brochure Dump Truck
• Construction Vocational Brochure Equipment Hauler
• Superior Fuel Efficiency. Optimum Fuel Economy.
Farm/Agriculture
• Prognostics Brochure
• Residual Value Brochure Refuse Front Loader – Landfill
• 2nd Reverse Flyer Refuse Front Loader – No Landfill
• Startability Flyer Heavy Equipment Transport (HET)
• Shift Selector Operation and Code Manual
Liquid Waste Hauler
• Fluid and Filter Change Recommendations
• Retarder Brochure
Materials Hauler
• Torque Converter Brochure Municipal Services Maintenance Vehicle
• TranSynd Maximum Protection Flyer
®
Packing Recycling Truck
• Tractor Vocational Brochure
Public Utility Vehicle
• Northern Energy Testimonial Flyer
• U.S. Concrete Testimonial Flyer
Rear Loader – Landfill
• Van Dyke Testimonial Flyer Rear Loader – No Landfill
• RMC Testimonial Flyer Roll On/Roll Off – Landfill
• A&C Trucking Testimonial Flyer
Roll On/Roll Off – No Landfill
VIDEOS Sewer/Septic Vacuum – Landfill
• A&C Trucking Testimonial
Sewer/Septic Vacuum – No Landfill
• Allison At Work
• How an Allison Automatic Performs
Refuse Side Loader – Landfill
Rugged Duty Series ™
• Pea Gravel Demo Refuse Side Loader – No Landfill
• Backing Down Grades Special Snow Removal Vehicle
• Construction
Street Cleaning Vehicle
• Northern Energy Testimonial
Your trucks and drivers don’t lead a pampered life.
• U.S. Concrete Testimonial
Transfer/Relocation Vehicle
They travel bad roads, back roads and to places that Wood Chip Hauler
• Dunning Sand & Gravel Testimonial
have no roads. Their performance and productivity
rise to a whole new level when you spec Allison Rugged
• Canadian Logging Testimonial Wrecker
• Van Dyke Testimonial
Duty Series automatic transmissions.
™ Yard Tractor/Spotter
• RMC Testimonial
MODEL SERIAL RATIO PARK MAX INPUT MAX INPUT MAX INPUT TORQUE MAX TURBINE MAX GVW MAX GCW Shift Energy Management (SEM) with torque limiting
NUMBER PAWL POWER1 TORQUE1 w/SEM TORQUE LIMITING1,2 TORQUE3
Ratings up to 340 hp/660 lb-ft on 1000, 1350, 2100 , 2200, 2350, 2500 and
hp (kW) lb-ft (N•m) lb-ft (N•m) lb-ft (N•m) lbs (kg) lbs (kg) 2550 RDS.
1000 RDS 6310 Close Ratio Yes 3404,7 (254)4,7 575 (780) 6604,7 (895)4,7 9504 (1288)4 19,500 (8845) 26,000 (11,800) Ratings up to 365 hp/510 lb-ft on 2300 RDS for On-/Off-Highway applications.
– xFE 6310 Close Ratio Yes 3404,7 (254)4,7 575 (780) 6604,7 (895)4,7 9504 (1288)4 19,500 (8845) 26,000 (11,800) Ratings up to 300 hp/565 lb-ft on 2500 RDS for Refuse applications.
1350 RDS 6310 Close Ratio Yes 3404,7 (254)4,7 575 (780) 6604,7 (895)4,7 9504 (1288)4 19,500 (8845) 30,000 (13,600) Ratings up to 370 hp/1250 lb-ft on 3000 RDS for On-/Off-Highway,
– xFE 6310 Close Ratio Yes 3404,7 (254)4,7 575 (780) 6604,7 (895)4,7 9504 (1288)4 19,500 (8845) 30,000 (13,600) Mixer, and Refuse applications.
Ratings up to 565 hp/1850 lb-ft on 4500 RDS for On-/Off-Highway applications.
2100 RDS 6310 Close Ratio No 3404,7 (254)4,7 575 (780) 6604,7 (895)4,7 9504 (1288)4 26,000 (11,800) 26,000 (11,800)
– xFE 6310 Close Ratio No 3404,7 (254)4,7 575 (780) 6604,7 (895)4,7 9504 (1288)4 26,000 (11,800) 26,000 (11,800) Ratings up to 600 hp/1850 lb-ft on 4500 RDS for HET applications.
2200 RDS 6310 Close Ratio Yes 3404,7 (254)4,7 575 (780) 6604,7 (895)4,7 9504 (1288)4 26,000 (11,800) 26,000 (11,800)
Oil Level Sensor
– xFE 6310 Close Ratio Yes 3404,7 (254)4,7 575 (780) 6604,7 (895)4,7 9504 (1288)4 26,000 (11,800) 26,000 (11,800) At the push of a button, oil levels are displayed on shift selectors for
2300 RDS5 6310 Close Ratio No 3654 (272)4 N/A 5104 (691)4 9504 (1288)4 33,000 (15,000) 33,000 (15,000) easy identification. Standard 3000, 3500, 4000, 4500 and 4700 RDS.*
2350 RDS7 6310 Close Ratio Yes 3404 (254)4 575 (780) 6604 (895)4 9504 (1288)4 30,000 (13,600) 30,000 (13,600) PTO delete option
– xFE 6310 Close Ratio Yes 3404 (254)4 575 (780) 6604 (895)4 9504 (1288)4 30,000 (13,600) 30,000 (13,600) Available on 3000, 3500, 4000 and 4500 RDS.
2500 RDS 6310 Deep oil pan/sump
– On-/Off-Highway Wide Ratio No 3404,7 (254)4,7 575 (780) 6604,7 (895)4,7 9504 (1288)4 33,000 (15,000) 33,000 (15,000) Standard for all Rugged Duty Series™ models.
– Refuse Wide Ratio No 300 (224) 550 (746) 5654 (766)4 9504 (1288)4 24,200 (11,000) 24,200 (11,000)
Prognostics
– xFE Wide Ratio No 3404 (254)4 575 (780) 6604 (895)4 9504 (1288)4 24,200 (11,000) 24,200 (11,000) Eliminates unnecessary oil and filter changes by monitoring various operating
2550 RDS7 6310 Wide Ratio Yes 3404 (254)4 575 (780) 6604 (895)4 9504 (1288)4 33,000 (15,000) 33,000 (15,000) parameters to determine and alert when a specific maintenance function is required.
– xFE 6310 Wide Ratio Yes 3404 (254)4 575 (780) 6604 (895)4 9504 (1288)4 30,000 (13,600) 30,000 (13,600) 2nd Reverse
3000 RDS 6510 Allison 2nd Reverse offers a second “deep reverse” in addition to the standard
– On-/Off-Highway Close Ratio N/A 370 (276) 1100 (1491) 12506,7 (1695)6,7 1600 (2169) 80,000 (36,288) 80,000 (36,288) reverse to provide greater control and engine braking during operation on steep
– Mixer Close Ratio N/A 370 (276) 1100 (1491) 12506,7 (1695)6,7 1600 (2169) 62,000 (28,123) — grades. It also enables more maneuverability when operating in confined spaces.
– Refuse Close Ratio N/A 370 (276) 1100 (1491) 12506,7 (1695)6,7 1600 (2169) 62,000 (28,123) — Acceleration Rate Management
– Specialty PTO/HET Close Ratio N/A 370 (276) 12507 (1695)7 N/A 1700 (2305) — — Mitigates aggressive driving by controlling engine torque based on the
3500 RDS 6510 vehicle’s grade and load.
– On-/Off-Highway Wide Ratio N/A 330 (246) 860 (1166) 10508 (1424)8 14504 (1966)4 80,000 (36,288) 80,000 (36,288) Neutral at Stop
– Mixer/Refuse Wide Ratio N/A 330 (246) 860 (1166) N/A 1420 (1925) 60,000 (27,216) — Automatically eliminates the load on the engine when the vehicle is at a full
stop to save fuel and reduce overall vehicle emissions.
– Specialty PTO Wide Ratio N/A 330 (246) 950 (1288) 10508 (1424)8 1450 (1966) — —
– HET Wide Ratio N/A 330 (246) 985 (1335) 10508 (1424)8 1450 (1966) — — DynActive™ Shifting
New innovative shift scheduling uses an algorithm to choose the most efficient
4000 RDS 6610
shift point, based on specs, vehicle and environmental parameters.
– On-/Off-Highway Close Ratio N/A 56511 (421)11 1770 (2400) 185010 (2508)10 2600 (3525) — —
– Refuse Close Ratio N/A 500 (373) 1550 (2102) N/A 2450 (3322) — — *OLS is not available for 4700 RDS with retarder
– Specialty PTO Close Ratio N/A 565 (421) 1770 (2400) N/A 2600 (3525) — —
– HET Close Ratio N/A 600 (447) 1850 (2508) N/A 2600 (3525) — —
4500 RDS 6610
– On-/Off-Highway Wide Ratio N/A 56511 (421)11 1650 (2237) 185010 (2508)10 2450 (3322) — —
– Refuse Wide Ratio N/A 500 (373) 1550 (2102) N/A 2450 (3322) — —
– Specialty PTO Wide Ratio N/A 56511 (421)11 1650 (2237) 17708 (2400)8 2600 (3525) — —
– HET Wide Ratio N/A 60011 (447)11 1650 (2237) 18508 (2508)8 2600 (3525) — —
4700 RDS 6610 1000 RDS, 1350 RDS,
3000 RDS, 4000 RDS, 4500 RDS,
– On-/Off-Highway Widest Ratio N/A 56511 (421)11 1770 (2400) 18509 (2508)9 2600 (3525) — — 2100 RDS, 2200 RDS,
3500 RDS 4700 RDS
1 Gross ratings as defined by ISO 1585 or SAE J1995. 2 SEM = engine controls with Shift Energy Management. 3 Turbine torque limit based on iSCAAN standard deductions. 2300 RDS, 2350 RDS,
4 SEM and torque limiting are required to obtain this rating. 5 Only available for VORTEC 8-1L gasoline powered engine applications. 6 Requires Allison Transmission engine-transmission combination approval.
Only available in gears three through six. 7 Check with your OEM to ensure offerings. 8 Available in gears two through six. 9 Only available in gears four through seven.
2500 RDS, 2550 RDS
10 Only available in gears three through six. 11 With and without torque limiting.
34 35
1000/2000 PRODUCT FAMILIES 3000/4000 PRODUCT FAMILIES
RUGGED DUTY SERIES ™ I/O Packages* RDS Models On/Off-Highway (2nd Reverse Capable) Construction Street Sweeper Basic Refuse
VOCATION PACKAGE NUMBER 354 360 365 374 376 VOCATION PACKAGE NUMBER 223 224 235 236 263 146 175 167 169 180 225
Allison Transmission Fifth Generation Electronic Controls
INPUT FUNCTIONS Default INPUT FUNCTIONS Default
Enabled? Enabled?
A Secondary Mode Input Yes 142 142 142 142 142 A Secondary Mode Input Yes M M 142 M M M 122 142 M M M
C1 PTO Drive Interface Input 1 Yes 143 143 143 162 101 C1 PTO Drive Interface Input 1 Yes 143 143 M 143 143 143 143 M 142 143 143
C2 PTO Drive Interface Input 2 No C2 PTO Drive Interface Input 2 No 102
D Shift Selector Transition Input No D Shift Selector Transition Input No 101
E Auxiliary Function Range Inhibit – Single Input No 101 101 101 E Auxiliary Function Range Inhibit – Single Input No 101 101 101 101 101 101 122 101
F Auxiliary Function Range Inhibit – Dual Input Yes F Auxiliary Function Range Inhibit – Dual Input Yes
G Auxiliary Hold Input Yes G Auxiliary Hold Input Yes 142 142 142 142 117 142 142
H Engine Brake Interface Input (Standard) No 102 102 102 102 H Engine Brake Interface Input (Standard) No 102/157 102/157 102/157 102/157 102/157 102/157 102/157 102/157 102/157 102/157
I Engine Brake Interface Input (Special) No I Engine Brake Interface Input (Special) No
J Pump Mode Input (Fire Truck Pump Mode 4th Lockup) No J Pump Mode Input (Fire Truck Pump Mode 4th Lockup) No
K Quick-to-Neutral Input No K Quick-to-Neutral Input No
L Automatic Neutral – Single Input No 123 123 123 L Automatic Neutral – Single Input No 117 117 117 117 117 117 117
Q Two Speed Axle Interface Input Yes Q Two Speed Axle Interface Input Yes 142 101 101
R Manual Lockup Control Input No R Manual Lockup Control Input No
V Reverse Enable Input No V Reverse Enable Input No 143
W Direction Change Enable Input No W Direction Change Enable Input No 122 122 143 122 122 122
Y Anti-Lock Brake System (ABS) Input Yes 121 121 121 121 121 Y Anti-Lock Brake System (ABS) Input Yes 121 121 121 121 121 121 121 121 121 121 121
Z Retarder Interface Input Yes Z Retarder Interface Input Yes 161 161 161 161 161 161 161 161 161 161 161
AA Service Brake Status Input Yes 162 162 162 162 AA Service Brake Status Input Yes 162 162 162 162 162 162 162 162 162 162 162
AF Differential Clutch Interface Input (3700 Only) Yes AF Differential Clutch Interface Input (3700 Only) Yes
AG Automatic Neutral – Dual Input Yes AG Automatic Neutral – Dual Input Yes 101/142
AH Accelerator Pedal Kickdown Input Yes AH Accelerator Pedal Kickdown Input Yes 122 122
AI Aux. Function Range Inhibit – Single Input (Specialty Vehicle) No AI Aux. Function Range Inhibit – Single Input (Specialty Vehicle) No
AJ Pump Mode Input (4th Lockup) No AJ Pump Mode Input (4th Lockup) No
AK Automatic Neutral – Dual Input with Service Brake Status Yes AK Automatic Neutral – Dual Input with Service Brake Status Yes
AL Shift Selector Transition & Secondary Shift Schedule Input Yes AL Shift Selector Transition & Secondary Shift Schedule Input Yes
AM Reverse Inhibit with Preselect Request Interface Input No AM Reverse Inhibit with Preselect Request Interface Input No 123
AQ Shift Selector Display Blanking Input Yes AQ Shift Selector Display Blanking Input Yes 123
AR Overdrive Disable Interface Input Yes 161 161 161 161 161 AS Neutral at Stop Input No 123 123 123 123 123
AS Neutral at Stop Input No 143 143 AW 2nd Reverse Input No 179 179 179
AW 2nd Reverse Input No BD Automatic 2-1 Preselect Input (4000 7-Speed Only) Yes
BD Automatic 2-1 Preselect Input (4000 7-Speed Only) Yes BS Grade Braking/Regenerative Input No
BQ Pump Mode Input (3rd Lockup) No 122/123 122/123 BY Aux. Box Transition Input Yes
BS Grade Braking/Regenerative Input No BZ Shift Selector Transition & Oil Field Pumping Input Yes
BY Aux. Box Transition Input Yes CA Automatic Neutral – Brake-Based (BBAN) Input for PTO No
BZ Shift Selector Transition & Oil Field Pumping Input Yes CB1 Preselect Request 1 Input Yes 123
CA Automatic Neutral – Brake-Based (BBAN) Input for PTO No CB2 Preselect Request 2 Input Yes
CB1 Preselect Request 1 Input Yes 122 122 CC High N/V Ratio Input No
CB2 Preselect Request 2 Input Yes CD Automatic Neutral – Single Input with Selector Override Yes 117
CC High N/V Ratio Input No 102/122 CE Direct Hold Input No
CD Automatic Neutral – Single Input with Selector Override Yes CF Automatic Neutral – Idle Start/Stop Input Yes
CE Direct Hold Input No CH Automatic Neutral – Single Input, Inverted No
CF Automatic Neutral – Idle Start/Stop Input Yes Automatic Neutral – Dual Input with Automatic
CN No
CH Automatic Neutral – Single Input, Inverted No Return-to-Range
CN Automatic Neutral – Dual Input with Automatic Return-to-Range No OUTPUT FUNCTIONS
OUTPUT FUNCTIONS A Engine Brake Interface Output No 104 104 104 104 104 104 104 104 104 104
A Engine Brake Interface Output No 104 104 104 104 B Sump/Retarder Temperature Indicator Yes 164 164 164 164 164 164 164 164 164 164 164
B Sump/Retarder Temperature Indicator Yes 164 164 164 164 164 C Range Indicator (5th Gen default is always Neutral) Yes 145 145 145 145 145 113 113 113
C Range Indicator (5th Gen default is always Neutral) Yes 145 145 145 145 145 D Output Speed Indicator A Yes 105 105 105 105 105 105 105 105 105 105 105
D Output Speed Indicator A Yes 105 105 105 105 105 G1 PTO Drive Interface 1 Indicator Yes 130 130 130 130 130 130 130 130 130 130 130
G1 PTO Drive Interface 1 Indicator Yes 150 150 150 150 150 G2 PTO Drive Interface 2 Indicator No 104
G2 PTO Drive Interface 2 Indicator No I Engine Overspeed Indicator Yes
I Engine Overspeed Indicator Yes J Two Speed Axle Interface Indicator Yes 145 145 145
J Two Speed Axle Interface Indicator Yes K Lockup Indicator Yes
K Lockup Indicator Yes N Secondary Mode Indicator Yes 113 113 113 113 113 113 113
N Secondary Mode Indicator Yes O Transmission Service Indicator Yes
O Transmission Service Indicator Yes 113 113 113 113 113 Q Retarder Interface Indicator Yes 124 124 124 124 124 124 124 124 124 124 124
Q Retarder Interface Indicator Yes R Differential Clutch Interface Indicator (3700 Only) Yes
R Differential Clutch Interface Indicator (3700 Only) Yes S Neutral Indicator for PTO and PTO Request (NIPTO) Yes 145 145 145
S Neutral Indicator for PTO and PTO Request (NIPTO) Yes AD Range Inhibited Indicator Yes
AD Range Inhibited Indicator Yes 124 124 124 124 124 AJ Output Speed Indicator A, Inverted Yes
AJ Output Speed Indicator A, Inverted Yes
* Additional packages available. Please reference Tech Data.
36 37
PUPIL TRANSPORT/SHUTTLE SERIES™
3000/4000 PRODUCT FAMILIES
RUGGED DUTY SERIES ™ I/O Packages*
Refuse w/Auto- Premium Utility
Refuse Neutral & Premium Utility
with Soft-Start for
with Auto-Neutral Service Brake with Split-Shaft PTO Split-Shaft PTO
VOCATION PACKAGE NUMBER 142 145 183 168 170 149 150 172 216 266 219 220 221 222 267
Default
INPUT FUNCTIONS Enabled?
A Secondary Mode Input Yes M 122 M 142 M 142 M 142 142 M 142 M 142
C1 PTO Drive Interface Input 1 Yes 143 143 143 143 143 M M 143 M M M 143 M
C2 PTO Drive Interface Input 2 No 102 102
D Shift Selector Transition Input No 101 101 101 101 157 101 157
E Auxiliary Function Range Inhibit – Single Input No 101 101 101 101 101 101 101 101
F Auxiliary Function Range Inhibit – Dual Input Yes
G Auxiliary Hold Input Yes
H Engine Brake Interface Input (Standard) No 102/157 102/157 102/157 102/157 102/157 102/157 102/157 102/157 102/157 102/157 102/157 102/157 102/157
I Engine Brake Interface Input (Special) No
J Pump Mode Input (Fire Truck Pump Mode 4th Lockup) No
K Quick-to-Neutral Input No
L Automatic Neutral – Single Input No
Q Two Speed Axle Interface Input Yes
R Manual Lockup Control Input No
V Reverse Enable Input No 117 117 117 117
W Direction Change Enable Input No 117 117 117 179 117 117 117 179
Y Anti-Lock Brake System (ABS) Input Yes 121 121 121 121 121 121 121 121 121 121 121 121 121 121 121
Z Retarder Interface Input Yes 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161
AA Service Brake Status Input Yes 162 162 162 162 162 162 162 162 162 162 162 162 162 162 162
AF Differential Clutch Interface Input (3700 Only) Yes
AG Automatic Neutral – Dual Input Yes 117/142 117/142 117/142
AH Accelerator Pedal Kickdown Input Yes
AI Aux. Function Range Inhibit – Single Input (Specialty Vehicle) No
AJ Pump Mode Input (4th Lockup) No 122/123 122/123 122/123 122/123 122/123
AK Automatic Neutral – Dual Input with Service Brake Status Yes 117/142 117/142
AL Shift Selector Transition & Secondary Shift Schedule Input Yes 101 101
AM Reverse Inhibit with Preselect Request Interface Input No 123
AQ Shift Selector Display Blanking Input Yes
AS Neutral at Stop Input No 123 123 123 123 143 143 143 143 143 143 143 143
AW 2nd Reverse Input No
BD Automatic 2-1 Preselect Input (4000 7-Speed Only) Yes
BS Grade Braking/Regenerative Input No
BY Aux. Box Transition Input Yes 123 123 123 123 123
BZ Shift Selector Transition & Oil Field Pumping Input Yes
CA Automatic Neutral – Brake-Based (BBAN) Input for PTO No
CB1 Preselect Request 1 Input Yes
CB2 Preselect Request 2 Input Yes
CC High N/V Ratio Input No
CD Automatic Neutral – Single Input with Selector Override Yes
CE Direct Hold Input No 122 122 122 122 122
CF Automatic Neutral – Idle Start/Stop Input Yes
CH Automatic Neutral – Single Input, Inverted No
CN Automatic Neutral – Dual Input with Auto Return-to-Range No Pupil Transport/Shuttle Series™
OUTPUT FUNCTIONS
A Engine Brake Interface Output No 104 104 104 104 104 104 104 104 104 104 104 104 104
B Sump/Retarder Temperature Indicator Yes 164 164 164 164 164 164 164 164 164 164 164 164 164 164 164
C Range Indicator (5th Gen default is always Neutral) Yes 113 145 145 145 145 145 145 145 145 145 145
D Output Speed Indicator A Yes 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105
G1 PTO Drive Interface 1 Indicator Yes 130 130 130 130 130 130 130 130 130 130 130 130 130 The same technology that has made Allison the most
G2 PTO Drive Interface 2 Indicator No 104 104 trusted name at neighborhood bus stops also provides
I Engine Overspeed Indicator Yes 130 130
J Two Speed Axle Interface Indicator Yes
easy operation, reliable performance and economical
K Lockup Indicator Yes maintenance to non-school applications and shuttle
N Secondary Mode Indicator Yes 113 113
bus fleets everywhere.
O Transmission Service Indicator Yes
Q Retarder Interface Indicator Yes 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124
R Differential Clutch Interface Indicator (3700 Only) Yes
S Neutral Indicator for PTO and PTO Request (NIPTO) Yes 145 145 145 145 145
AD Range Inhibited Indicator Yes
AJ Output Speed Indicator A, Inverted Yes
* Additional packages available. Please reference Tech Data.
38 39
ALLISON TRANSMISSION PUPIL TRANSPORT/SHUTTLE SERIES™
MARKETING PUBLICATIONS AND VIDEOS
RATINGS
MODEL SERIAL PARK MAX INPUT MAX INPUT MAX INPUT TORQUE MAX TURBINE
NUMBER RATIO PAWL POWER1 TORQUE1 w/SEM TORQUE LIMITING1,2 TORQUE3
MAX GVW MAX GCW
SERIES BROCHURE
hp (kW) lb-ft (N•m) lb-ft (N•m) lb-ft (N•m) lbs (kg) lbs (kg)
1000 PTS 6310 • Ford® Pupil Transport Series Brochure
– School Bus Close Ratio Yes 3004 (224)4 550 (746) 6606,7 (895)6,7 9507 (1288)7 19,500 (8845) 26,000 (11,800) • Pupil Transport/Shuttle Series™ Individual Brochure
– Shuttle Bus Close Ratio Yes 3004 (224)4 550 (746) 5656,7 (766)6,7 9507 (1288)7 19,500 (8845) 26,000 (11,800)
– xFE Close Ratio Yes 3004 (224)4 550 (746) 5656,7 (766)6,7 9507 (1288)7 19,500 (8845) 26,000 (11,800) GENERAL BROCHURES
1350 PTS 6310 • Prognostics Brochure
– School Bus Close Ratio Yes 3004 (224)4 550 (746) 6606,7 (895)6,7 9507 (1288)7 19,500 (8845) 30,000 (13,600) • Shift Selector Operation and Code Manual
– Shuttle Bus Close Ratio Yes 3004 (224)4 550 (746) 6606,7 (895)6,7 9507 (1288)7 19,500 (8845) 30,000 (13,600)
• Fluid and Filter Change Recommendations
– xFE Close Ratio Yes 3004 (224)4 550 (746) 6606,7 (895)6,7 9507 (1288)7 19,500 (8845) 30,000 (13,600)
• Retarder Brochure
2100 PTS 6310
– School Bus Close Ratio No 3004 (224)4 550 (746) 6606,7 (895)6,7 9507 (1288)7 26,000 (11,800) 26,000 (11,800) • Filter and TranSynd® Flyer
– Shuttle Bus Close Ratio No 3004 (224)4 550 (746) 5656,7 (766)6,7 9507 (1288)7 26,000 (11,800) 26,000 (11,800) • TranSynd® Maximum Protection Flyer
– xFE Close Ratio No 3004 (224)4 550 (746) 6606,7 (895)6,7 9507 (1288)7 26,000 (11,800) 26,000 (11,800) • San Diego Unified School District Testimonial Flyer
2200 PTS 6310 • Optimum Choice for School Bus Flyer
– School Bus Close Ratio Yes 3004 (224)4 550 (746) 6606,7 (895)6,7 9507 (1288)7 26,000 (11,800) 26,000 (11,800)
• Torque Converter Brochure
– Shuttle Bus Close Ratio Yes 3004 (224)4 550 (746) 5656,7 (766)6,7 9507 (1288)7 26,000 (11,800) 26,000 (11,800)
• Allison vs. Dual Clutch Technology
– xFE Close Ratio Yes 3004 (224)4 550 (746) 6606,7 (895)6,7 9507 (1288)7 26,000 (11,800) 26,000 (11,800)
2300 PTS5,8 6310
– School Bus Close Ratio No 365 (272) N/A 510 (691) 9507 (1288)7 33,000 (15,000) 33,000 (15,000) VIDEOS
2350 PTS 5
6310 • Allison At Work
– School Bus Close Ratio Yes 3004 (224)4 550 (746) 6607 (895)7 9507 (1288)7 30,000 (13,600) 30,000 (13,600) • How an Allison Automatic Performs
– xFE Close Ratio Yes 3004 (224)4 550 (746) 6607 (895)7 9507 (1288)7 30,000 (13,600) 30,000 (13,600) • San Diego Unified School District Testimonial
2500 PTS5 6310
– School Bus Wide Ratio No 300 (224) 550 (746) 6606,7 (895)6,7 9507 (1288)7 33,000 (15,000) 33,000 (15,000)
– xFE Wide Ratio No 300 (224) 550 (746) 6606,7 (895)6,7 9507 (1288)7 33,000 (15,000) 33,000 (15,000)
2550 PTS5 6310 TYPICAL VEHICLE APPLICATIONS
– School Bus Wide Ratio Yes 300 (224) 550 (746) 660 (895)
7 7
950 (1288)
7 7
30,000 (13,600) 30,000 (13,600)
– xFE Wide Ratio Yes 300 (224) 550 (746) 6607 (895)7 9507 (1288)7 30,000 (13,600) 30,000 (13,600) CLASS 5-8 SCHOOL BUS CLASS 5-7 SHUTTLE BUS
(UP TO 33,000 LBS GVW)*
3000 PTS 6510
– School Bus Close Ratio N/A 300 (224) 950 (1288) N/A 1470 (1995) — — School Use Airfield Bus
– Shuttle Bus Close Ratio N/A 300 (224) 950 (1288) N/A 1470 (1995) 33,000 (15,500) 33,000 (15,500) School Bus Airport Shuttle
1 Gross ratings as defined by ISO 1585 or SAE J1995. 2 SEM = engine controls with Shift Energy Management. 3 Turbine torque limit based on iSCAAN standard deductions. 4 Gross input power rating is 340 hp/254 kW for VORTEC 8.1L gasoline powered engines.
5 Available for School Bus applications only. 6 Check with your OEM to ensure offerings. 7 SEM and torque limiting are required to obtain this rating. 8 Only available with VORTEC 8.1L gasoline powered engine applications. Non-School Use Casino Bus
Church Bus Dedicated Handicap
PUPIL TRANSPORT/SHUTTLE SERIES™ FEATURES AND ADVANTAGES Shuttle
Private Academy Bus
Hotel Shuttle
Shift Energy Management (SEM) with torque limiting Deep oil pan/sump standard Prison Bus
Ratings up to 300 hp/660 lb-ft on 1000, 1350, 2100 , 2200, 2350, Shallow oil pan optional on 1000 PTS. Rental Car Shuttle
Work Bus
2500 and 2550 PTS. Retirement Community
Prognostics Poultry Bus Shuttle
High-density start/stop calibrations Eliminates unnecessary oil and filter changes by monitoring various operating
Improves shift operations especially in congested traffic environments. parameters to determine and alert when a specific maintenance function is Scenic Tour Bus
Available on 1000, 2100, 2200 and 2500 PTS. required. *Buses requiring PTO must use Bus Series models. All shuttle applications
1000 PTS, 1350 PTS, greater than 33,000 lbs GVW require B 300 or B 400 transmissions.
Oil Level Sensor Acceleration Rate Management Revenue-generating/FTA transit bus applications are excluded from
At the push of a button, oil levels are displayed on shift selectors for Mitigates aggressive driving by controlling engine torque based on the 2100 PTS, 2200 PTS, 3000 PTS
2300 PTS, 2350 PTS, Pupil Transport/Shuttle Series usage.
easy identification. Standard on 3000 PTS. vehicle’s grade and load.
2500 PTS, 2550 PTS
Neutral at Stop DynActive™ Shifting
Automatically eliminates the load on the engine when the vehicle is New innovative shift scheduling uses an algorithm to choose the most efficient
at a full stop to save fuel and reduce overall vehicle emissions. shift point, based on specs, vehicle and environmental parameters.
40 41
1000/2000 PRODUCT FAMILIES 3000/4000 PRODUCT FAMILIES 3000/4000 PRODUCT FAMILIES
PUPIL TRANSPORT/SHUTTLE SERIES™ I/O Packages* PTS Models School & Shuttle Bus School & Shuttle Bus (Maximum Economy Calibration)
VOCATION PACKAGE NUMBER 354 374 226 VOCATION PACKAGE NUMBER 148 159 235
Allison Transmission Fifth Generation Electronic Controls
INPUT FUNCTIONS Default Enabled? INPUT FUNCTIONS Default Enabled?
A Secondary Mode Input Yes 142 142 M A Secondary Mode Input Yes M M 142
C1 **PTO Drive Interface Input 1 Yes 143 162 C1 **PTO Drive Interface Input 1 Yes 143 M
C2 **PTO Drive Interface Input 2 No C2 **PTO Drive Interface Input 2 No
D Shift Selector Transition Input No D Shift Selector Transition Input No
E Auxiliary Function Range Inhibit – Single Input No 101 101 101 E Auxiliary Function Range Inhibit – Single Input No 101 101 101
F Auxiliary Function Range Inhibit – Dual Input Yes F Auxiliary Function Range Inhibit – Dual Input Yes
G Auxiliary Hold Input Yes 142 G Auxiliary Hold Input Yes 142 142
H Engine Brake Interface Input (Standard) No 102 102 102/157 H Engine Brake Interface Input (Standard) No 102/157 102/157 102/157
I Engine Brake Interface Input (Special) No I Engine Brake Interface Input (Special) No
J Pump Mode Input (Fire Truck Pump Mode 4th Lockup) No J Pump Mode Input (Fire Truck Pump Mode 4th Lockup) No
K Quick-to-Neutral Input No K Quick-to-Neutral Input No
L Automatic Neutral – Single Input No 123 123 117 L Automatic Neutral – Single Input No 117 117 117
Q Two Speed Axle Interface Input Yes Q Two Speed Axle Interface Input Yes
R Manual Lockup Control Input No R Manual Lockup Control Input No
V Reverse Enable Input No V Reverse Enable Input No
W Direction Change Enable Input No 122 W Direction Change Enable Input No 143 143
Y Anti-Lock Brake System (ABS) Input Yes 121 121 121 Y Anti-Lock Brake System (ABS) Input Yes 121 121 121
Z Retarder Interface Input Yes 161 Z Retarder Interface Input Yes 161 161 161
AA Service Brake Status Input Yes 162 162 AA Service Brake Status Input Yes 162 162 162
AF Differential Clutch Interface Input (3700 Only) Yes AF Differential Clutch Interface Input (3700 Only) Yes
AG Automatic Neutral – Dual Input Yes AG Automatic Neutral – Dual Input Yes
AH Accelerator Pedal Kickdown Input Yes AH Accelerator Pedal Kickdown Input Yes 122 122 122
AI Auxiliary Function Range Inhibit – Single Input (Specialty Vehicle) No AI Auxiliary Function Range Inhibit – Single Input (Specialty Vehicle) No
AJ Pump Mode Input (4th Lockup) No AJ Pump Mode Input (4th Lockup) No
AK Automatic Neutral – Dual Input with Service Brake Status Yes AK Automatic Neutral – Dual Input with Service Brake Status Yes
AL Shift Selector Transition & Secondary Shift Schedule Input Yes AL Shift Selector Transition & Secondary Shift Schedule Input Yes
AM Reverse Inhibit with Preselect Request Interface Input No AM Reverse Inhibit with Preselect Request Interface Input No
AQ Shift Selector Display Blanking Input Yes AQ Shift Selector Display Blanking Input Yes
AR Overdrive Disable Interface Input Yes 161 161 AR Overdrive Disable Interface Input Yes
AS Neutral at Stop Input No 143 123 AS Neutral at Stop Input No 123 123 123
AW 2nd Reverse Input No AW 2nd Reverse Input No
BD Automatic 2-1 Preselect Input (4000 7-Speed Only) Yes BD Automatic 2-1 Preselect Input (4000 7-Speed Only) Yes
BS Grade Braking/Regenerative Input No BS Grade Braking/Regenerative Input No
BY Aux. Box Transition Input Yes BY Aux. Box Transition Input Yes
BZ Shift Selector Transition & Oil Field Pumping Input Yes BZ Shift Selector Transition & Oil Field Pumping Input Yes
CA Automatic Neutral – Brake-Based (BBAN) Input for PTO No CA Automatic Neutral – Brake-Based (BBAN) Input for PTO No
CB1 Preselect Request 1 Input Yes 122 122 CB1 Preselect Request 1 Input Yes
CB2 Preselect Request 2 Input Yes CB2 Preselect Request 2 Input Yes
CC High N/V Ratio Input No CC High N/V Ratio Input No
CD Automatic Neutral – Single Input with Selector Override Yes CD Automatic Neutral – Single Input with Selector Override Yes
CE Direct Hold Input No CE Direct Hold Input No
CF Automatic Neutral – Idle Start/Stop Input Yes CF Automatic Neutral – Idle Start/Stop Input Yes
CH Automatic Neutral – Single Input, Inverted No CH Automatic Neutral – Single Input, Inverted No
CN Automatic Neutral – Dual Input with Automatic Return-to-Range No CN Automatic Neutral – Dual Input with Automatic Return-to-Range No
OUTPUT FUNCTIONS OUTPUT FUNCTIONS
A Engine Brake Interface Output No 104 104 104 A Engine Brake Interface Output No 104 104 104
B Sump/Retarder Temperature Indicator Yes 164 164 164 B Sump/Retarder Temperature Indicator Yes 164 164 164
C Range Indicator (5th Gen default is always Neutral) Yes 145 145 145 C Range Indicator (5th Gen default is always Neutral) Yes 145 145 145
D Output Speed Indicator A Yes 105 105 105 D Output Speed Indicator A Yes 105 105 105
G1 **PTO Drive Interface 1 Indicator Yes 150 150 G1 **PTO Drive Interface 1 Indicator Yes 130 130
G2 **PTO Drive Interface 2 Indicator No G2 **PTO Drive Interface 2 Indicator No
I Engine Overspeed Indicator Yes 130 I Engine Overspeed Indicator Yes 113
J Two Speed Axle Interface Indicator Yes J Two Speed Axle Interface Indicator Yes
K Lockup Indicator Yes K Lockup Indicator Yes
N Secondary Mode Indicator Yes 113 N Secondary Mode Indicator Yes 130 113
O Transmission Service Indicator Yes 113 113 O Transmission Service Indicator Yes
Q Retarder Interface Indicator Yes 124 Q Retarder Interface Indicator Yes 124 124 124
R Differential Clutch Interface Indicator (3700 Only) Yes R Differential Clutch Interface Indicator (3700 Only) Yes
S Neutral Indicator for PTO and PTO Request (NIPTO) Yes S Neutral Indicator for PTO and PTO Request (NIPTO) Yes
AD Range Inhibited Indicator Yes 124 124 AD Range Inhibited Indicator Yes
AJ Output Speed Indicator A, Inverted Yes AJ Output Speed Indicator A, Inverted Yes
* Additional packages available. Please reference Tech Data. ** PTOs are not available with PTS Series hardware even though the wire option is shown in the package. ** PTOs are not available with PTS Series hardware even though the wire option is shown in the package.
42 43
ALLISON TRANSMISSION TRUCK RV SERIES™
RATINGS
MAX INPUT MAX INPUT MAX INPUT W/ MAX TURBINE
MODEL SERIAL RATIO SEM TORQUE MAX GVW MAX GCW
NUMBER POWER1 TORQUE1 LIMITING1,2 TORQUE 3
hp (kW) lb-ft (N•m) lb-ft (N•m) lb-ft (N•m) lbs (kg) lbs (kg)
TRUCK RV SERIES™
3000 TRV 6510 Close Ratio 310 (231) 950 (1288) N/A 1700 (2305) — 40,000 (18,144)
3200 TRV 6510 Close Ratio 450 (336) 1200 (1627) 1250 (1695) 1700 (2305) — —
4000 TRV 6510 Close Ratio 600 (447) 1850 (2508) N/A 2800 (3795) 52,000 (23,587) 72,000 (32,659)
1 Gross ratings as defined by ISO 1585 or SAE J1995. 2 SEM = engine controls with Shift Energy Management.
3 Turbine torque limit based on iSCAAN standard deductions.
GENERAL BROCHURES
TRUCK RV SERIES ™ FEATURES AND ADVANTAGES
• Superior Fuel Efficiency. Optimum Fuel Economy.
Shift Energy Management (SEM) torque limiting
• Prognostics Brochure
Ratings up to 450 hp/1250 lb-ft on 3200 TRV.
• Residual Value Brochure
Prognostics
Eliminates unnecessary oil and filter changes by monitoring • Startability Flyer
various operating parameters to determine and alert when a • Shift Selector Operation and Code Manual
specific maintenance function is required. • Fluid and Filter Change Recommendations
Neutral at Stop • Retarder Brochure
Automatically eliminates the load on the engine when the vehicle
•Torque Converter Brochure
is at a full stop to save fuel and reduce overall vehicle emissions.
Acceleration Rate Management
VIDEOS
Mitigates aggressive driving by controlling engine torque based
on the vehicle’s grade and load. • Allison At Work
Truck RV Series™ • How an Allison Automatic Performs
DynActive™ Shifting
New innovative shift scheduling uses an algorithm to choose • Shift Selector Interactive
the most efficient shift point, based on specs, vehicle and
environmental parameters.
Allison Truck RV Series™ automatic transmissions offer more
power and more performance for more enjoyment on the road.
Specifically designed for truck recreational vehicles,
Allison Truck RV Series™ transmissions provide smooth,
full-power automatic shifts.
44 45
3000/4000 PRODUCT FAMILIES
TRUCK RV SERIES ™ I/O Packages Truck-Based Recreational Vehicle
VOCATION PACKAGE NUMBER 223 226 263
Allison Transmission Fifth Generation Electronic Controls INPUT FUNCTIONS Default Enabled?
A Secondary Mode Input Yes M M M
C1 PTO Drive Interface Input 1 Yes 143 143
C2 PTO Drive Interface Input 2 No 102
D Shift Selector Transition Input No
E Auxiliary Function Range Inhibit – Single Input No 101 101 101
F Auxiliary Function Range Inhibit – Dual Input Yes
G Auxiliary Hold Input Yes 142 142 142
H Engine Brake Interface Input (Standard) No 102/157 102/157
I Engine Brake Interface Input (Special) No
J Pump Mode Input (Fire Truck Pump Mode 4th Lockup) No
K Quick-to-Neutral Input No
L Automatic Neutral – Single Input No 117 117 117
Q Two Speed Axle Interface Input Yes
R Manual Lockup Control Input No
V Reverse Enable Input No
W Direction Change Enable Input No 122 122 122
Y Anti-Lock Brake System (ABS) Input Yes 121 121 121
SPECIALTY SERIES™
Z Retarder Interface Input Yes 161 161 161
AA Service Brake Status Input Yes 162 162 162
AF Differential Clutch Interface Input (3700 Only) Yes
AG Automatic Neutral – Dual Input Yes
AH Accelerator Pedal Kickdown Input Yes
AI Auxiliary Function Range Inhibit -– Single Input (Specialty Vehicle) No
AJ Pump Mode Input (4th Lockup) No
AK Automatic Neutral – Dual Input with Service Brake Status Yes
AL Shift Selector Transition & Secondary Shift Schedule Input Yes
AM Reverse Inhibit with Preselect Request Interface Input No
AQ Shift Selector Display Blanking Input Yes
AR Overdrive Disable Interface Input Yes
AS Neutral at Stop Input No 123 123 123
AW 2nd Reverse Input No 179 179
BD Auto 2-1 Preselect Input (4000 7-Speed Only) Yes
BS Grade Braking/Regenerative Input No
BY Aux. Box Transition Input Yes
BZ Shift Selector Transition & Oil Field Pumping Input Yes
CA Automatic Neutral – Brake-Based (BBAN) Input for PTO No
CB1 Preselect Request 1 Input Yes
CB2 Preselect Request 2 Input Yes
CC High N/V Ratio Input No
CD Automatic Neutral – Single Input with Selector Override Yes
CE Direct Hold Input No
CF Automatic Neutral – Idle Start/Stop Input Yes
CH Automatic Neutral – Single Input, Inverted No
CN Automatic Neutral – Dual Input with Automatic Return-to-Range No Specialty Series™
OUTPUT FUNCTIONS
A Engine Brake Interface Output No 104 104
B Sump/Retarder Temperature Indicator Yes 164 164 164
C Range Indicator (5th Gen default is always Neutral) Yes 145 145 145
D Output Speed Indicator A Yes 105 105 105 Your vehicles are specially built to work hard in tough
G1 PTO Drive Interface 1 Indicator Yes 130 130
conditions, day in, day out. They travel long roads, back
G2 PTO Drive Interface 2 Indicator No 104
I Engine Overspeed Indicator Yes 130 roads and to places that have no roads. Their performance
J Two Speed Axle Interface Indicator Yes rises to a whole new level when you spec Allison Specialty
K Lockup Indicator Yes
N Secondary Mode Indicator Yes 113 113 113 Series™ fully automatic transmissions.
O Transmission Service Indicator Yes
Q Retarder Interface Indicator Yes 124 124 124
R Differential Clutch Interface Indicator (3700 Only) Yes
S Neutral Indicator for PTO and PTO Request (NIPTO) Yes
AD Range Inhibited Indicator Yes
AJ Output Speed Indicator A, Inverted Yes
46 47
ALLISON TRANSMISSION SPECIALTY SERIES™
MARKETING PUBLICATIONS TYPICAL VEHICLE SPECIALTY SERIES ™ FEATURES AND ADVANTAGES
RATINGS
AND VIDEOS APPLICATIONS Shift Energy Management (SEM) torque limiting
Park Max Input Max Input Max Input Torque w/ Max Turbine
Model Ratio PAWL Power1 Torque1 MAX GVW MAX GCW
SEM Torque Limiting Torque2 SERIES BROCHURE Ratings up to 340 hp/700 lb-ft on 2100, 2200, 2350, 2500 and 2550 SP.
hp (kW) lb-ft (N•m) lb-ft (N•m) lb-ft (N•m) lbs (kg) lbs (kg) Ratings up to 605 hp/1850 lb-ft on 4500 SP.
• Specialty Series™ Individual Military
1000 SP Close Ratio Yes 3403,5 (254)3,5 575 (780) 6603 (895)3 9505 (1288)5 22,000 (10,000) 26,000 (11,800) Brochure Prognostics
1350 SP Close Ratio Yes 3403,5 (254)3,5 575 (780) 6603 (895)3 9505 (1288)5 22,000 (10,000) 30,000 (13,600) GENERAL BROCHURES Crane Carrier Eliminates unnecessary oil and filter changes by monitoring various operating
2100 SP Close Ratio — 3403,5 (254)3,5 575 (780) 7003,4 (950)3,4 9505 (1288)5 26,500 (12,000) 26,500 (12,000) • Prognostics Brochure
parameters to determine and alert when a specific maintenance function is required.
2200 SP Close Ratio Yes 3403,5 (254)3,5 575 (780) 7003,4 (950)3,4 9505 (1288)5 26,000 (11,800) 26,000 (11,800) • Shift Selector Operation and Code Equipment Hauler Neutral at Stop
2350 SP Close Ratio Yes 3403,5 (254)3,5 575 (780) 7003,4 (950)3,4 9505 (1288)5 30,000 (13,600) 30,000 (13,600) Manual
with Escort or Permit Automatically eliminates the load on the engine when the vehicle is at a full
2500 SP Wide Ratio — 3403,5 (254)3,5 575 (780) 7003,4 (950)3,4 9505 (1288)5 33,000 (15,000) 33,000 (15,000) • Fluid and Filter Change stop to save fuel and reduce overall vehicle emissions.
Recommendations
2550 SP Wide Ratio Yes 3403,5 (254)3,5 575 (780) 7003,4 (950)3,4 9505 (1288)5 30,000 (13,600) 30,000 (13,600) • Retarder Brochure Molten Metal/Slag Hauler Acceleration Rate Management
3000 SP •Torque Converter Brochure Mitigates aggressive driving by controlling engine torque based on the
– Specialty/Military Close Ratio — 350 (261) 1050 (1424) N/A 1700 (2305) — — VIDEOS
Power Plant vehicle’s grade and load.
3200 SP • Allison At Work Generator Hauler DynActive™ Shifting
– Specialty/Military Close Ratio — 450 (336) 1250 (1695) N/A 1700 (2305) — — • How An Allison Automatic New innovative shift scheduling uses an algorithm to choose the most
Performs Heavy Equipment Hauler efficient shift point, based on specs, vehicle and environmental parameters.
3500 SP
– Specialty/Military Wide Ratio — 330 (246) 985 (1335) N/A 1500 (2034) — —
3700 SP
– Specialty/Military Widest Ratio — 330 (246) 875 (1186) N/A 1450 (1966) — —
4000 SP
– Specialty/Military Close Ratio — 650 (485) 1950 (2644) N/A 2800 (3795) — —
4430 SP
– Specialty/Military Wide Ratio — 380 (283) 1180 (1600) N/A 2600 (3525) — —
4500 SP
– Specialty/Military Wide Ratio — 605 (451) 1770 (2400) 18502 (2508)2 2600 (3525) — —
5620 SP 6620 SP, 6625 SP 8610 SP 9610 SP
4700 SP
– Specialty/Military Widest Ratio — 605 (451) 1850 (2508) N/A 3000 (4067) — —
4800 SP
– Specialty/Military Widest Ratio — 800 (597) 1950 (2644) N/A 3000 (4067) — —
5620 SP
– General — 600 (447) 1875 (2542) N/A 3475 (4711) — —
– Agricultural Tractor — 500 (373) 1650 (2237) N/A 3120 (4230) — —
– ARFF — 750 (559) 2500 (3390) N/A 3790 (5139) — —
6620 SP
– General — 760 (567) 2500 (3390) N/A 3790 (5139) — —
– Agricultural Tractor — 700 (522) 2000 (2712) N/A 3340 (4528) — —
– ARFF — 1025 (764) 3300 (4474) N/A 5200 (7050) — —
6625 SP
– General — 760 (567) 2500 (3390) N/A 3790 (5139) — —
– Agricultural Tractor — 700 (522) 2000 (2712) N/A 3340 (4528) — —
– ARFF — 1025 (764) 3300 (4474) N/A 5200 (7050) — —
8610 SP
– General — 1050 (783) 3600 (4881) N/A 5650 (7660) — —
– Agricultural Tractor — 850 (634) 3200 (4339) N/A 5300 (7186) — —
1 Gross ratings as defined by ISO 1585 or SAE J1995. 2 Available in gears two through six. 3 Check with your OEM to ensure offerings.
4 Only available in gears three through five. 5 SEM and torque limiting are required to obtain this rating.
48 49
3000/4000 PRODUCT FAMILIES*
1000/2000 PRODUCT FAMILIES*
SPECIALTY SERIES ™ I/O Packages SPS Models
SPECIALTY SERIES I/O Packages ™
Specialty Vehicles
Specialty
Vehicles & Specialty Vehicles (2nd Reverse Capable)
Dock Spotter
VOCATION PACKAGE NUMBER 352 354 360 362 365 372 377 VOCATION PACKAGE NUMBER 153 166 182 213 237 238 239 240 241 249 250
Allison Transmission Fifth Generation Electronic Controls
Default Default
INPUT FUNCTIONS INPUT FUNCTIONS
Enabled? Enabled?
A Secondary Mode Input Yes 142 142 142 142 142 142 142 A Secondary Mode Input Yes M M 142 142 M 142 142 142 142 142 142
C1 PTO Drive Interface Input 1 Yes 143 143 143 143 143 162 162 C1 PTO Drive Interface Input 1 Yes 143 143 M 117 143 143 143 117 117
C2 PTO Drive Interface Input 2 No C2 PTO Drive Interface Input 2 No
D Shift Selector Transition Input No D Shift Selector Transition Input No
E Auxiliary Function Range Inhibit – Single Input No 101 101 101 101 E Auxiliary Function Range Inhibit – Single Input No
F Auxiliary Function Range Inhibit – Dual Input Yes F Auxiliary Function Range Inhibit – Dual Input Yes
G Auxiliary Hold Input Yes G Auxiliary Hold Input Yes 142
H Engine Brake Interface Input (Standard) No 102 102 H Engine Brake Interface Input (Standard) No 102/157 102/157 102/157 102/157 102/157 102/157 102/157 102/157 102/157 102/157 102/157
I Engine Brake Interface Input (Special) No 102 102 102 102 I Engine Brake Interface Input (Special) No
J Pump Mode Input (Fire Truck Pump Mode 4th Lockup) No J Pump Mode Input (Fire Truck Pump Mode 4th Lockup) No
K Quick-to-Neutral Input No K Quick-to-Neutral Input No
L Automatic Neutral – Single Input No 123 123 123 123 L Automatic Neutral – Single Input No 117 117 161
Q Two Speed Axle Interface Input Yes Q Two Speed Axle Interface Input Yes 142
R Manual Lockup Control Input No R Manual Lockup Control Input No
V Reverse Enable Input No V Reverse Enable Input No
W Direction Change Enable Input No W Direction Change Enable Input No 122
Y Anti-Lock Brake System (ABS) Input Yes 121 121 121 121 121 121 121 Y Anti-Lock Brake System (ABS) Input Yes 121 121 121 121 121 121 121 121 121 121 121
Z Retarder Interface Input Yes Z Retarder Interface Input Yes 161 161 161 161 161 161 161 161
AA Service Brake Status Input Yes 162 162 162 162 162 AA Service Brake Status Input Yes 162 162 162 162 162 162 162 162 162 162
AF Differential Clutch Interface Input (3700 Only) Yes AF Differential Clutch Interface Input (3700 Only) Yes 161 117
AG Automatic Neutral – Dual Input Yes AG Automatic Neutral – Dual Input Yes
AH Accelerator Pedal Kickdown Input Yes 122 122 122 122 AH Accelerator Pedal Kickdown Input Yes
AI Auxiliary Function Range Inhibit – Single Input (Specialty Vehicle) No AI Aux. Function Range Inhibit – Single Input (Specialty Vehicle) No 142 101 101 101 101 101 101 101 101 101 101
AJ Pump Mode Input (4th Lockup) No AJ Pump Mode Input (4th Lockup) No 122/143 122/143 122/143 122/143
AK Automatic Neutral – Dual Input with Service Brake Status Yes AK Automatic Neutral – Dual Input with Service Brake Status Yes
AL Shift Selector Transition & Secondary Shift Schedule Input Yes AL Shift Selector Transition & Secondary Shift Schedule Input Yes
AM Reverse Inhibit with Preselect Request Interface Input No 123 123 AM Reverse Inhibit with Preselect Request Interface Input No
AQ Shift Selector Display Blanking Input Yes AQ Shift Selector Display Blanking Input Yes 123 123 123 123 123 123 123 123 123 123 123
AR Overdrive Disable Interface Input Yes 161 161 161 161 161 161 161 AR Overdrive Disable Interface Input Yes
AS Neutral at Stop Input No 143 143 AS Neutral at Stop Input No
AW 2nd Reverse Input No AW 2nd Reverse Input No 179 179 179 179 179 179
BD Automatic 2-1 Preselect Input (4000 7-Speed Only) Yes BD Automatic 2-1 Preselect Input (4000 7-Speed Only) Yes M M M M M M M
BQ Pump Mode Input (3rd Lockup) No 122/123 BQ Pump Mode Input (3rd Lockup) No
BS Grade Braking/Regenerative Input No BS Grade Braking/Regenerative Input No
BY Aux. Box Transition Input Yes BY Aux. Box Transition Input Yes
BZ Shift Selector Transition & Oil Field Pumping Input Yes BZ Shift Selector Transition & Oil Field Pumping Input Yes
CA Automatic Neutral – Brake-Based (BBAN) Input for PTO No 101 101 CA Automatic Neutral – Brake-Based (BBAN) Input for PTO No
CB1 Preselect Request 1 Input Yes 122 CB1 Preselect Request 1 Input Yes
CB2 Preselect Request 2 Input Yes CB2 Preselect Request 2 Input Yes
CC High N/V Ratio Input No 102/122 CC High N/V Ratio Input No
CD Automatic Neutral – Single Input with Selector Override Yes CD Automatic Neutral – Single Input with Selector Override Yes 117 117 161
CE Direct Hold Input No CE Direct Hold Input No
CF Automatic Neutral – Idle Start/Stop Input Yes CF Automatic Neutral – Idle Start/Stop Input Yes
CH Automatic Neutral – Single Input, Inverted No CH Automatic Neutral – Single Input, Inverted No
CN Automatic Neutral – Dual Input with Automatic Return-to-Range No CN Automatic Neutral – Dual Input with Automatic Return-to-Range No
OUTPUT FUNCTIONS OUTPUT FUNCTIONS
A Engine Brake Interface Output No 104 104 104 104 104 104 A Engine Brake Interface Output No 104 104 104 104 104 104 104 104 104 104 104
B Sump/Retarder Temperature Indicator Yes 164 164 164 164 164 164 164 B Sump/Retarder Temperature Indicator Yes 164 164 164 164 164 164 164 164 164 164 164
C Range Indicator (5th Gen default is always Neutral) Yes 145 145 145 145 145 C Range Indicator (5th Gen default is always Neutral) Yes 145 145 145 145 145 145 145 145 145 145
D Output Speed Indicator A Yes 105 105 105 105 105 105 105 D Output Speed Indicator A Yes 105 105 105 105 105 105 105 105 105 105
G1 PTO Drive Interface 1 Indicator Yes 150 150 150 150 150 150 150 G1 PTO Drive Interface 1 Indicator Yes 130 130 130 130 130 130 130 130 130
G2 PTO Drive Interface 2 Indicator No G2 PTO Drive Interface 2 Indicator No
I Engine Overspeed Indicator Yes I Engine Overspeed Indicator Yes 130 130
J Two Speed Axle Interface Indicator Yes J Two Speed Axle Interface Indicator Yes 145
K Lockup Indicator Yes K Lockup Indicator Yes
N Secondary Mode Indicator Yes N Secondary Mode Indicator Yes 113 113 113 113 113 113 113 113
O Transmission Service Indicator Yes 113 113 113 113 113 113 113 O Transmission Service Indicator Yes
Q Retarder Interface Indicator Yes Q Retarder Interface Indicator Yes 124 124 124 124 124 124 124 124
R Differential Clutch Interface Indicator (3700 Only) Yes R Differential Clutch Interface Indicator (3700 Only) Yes 124 113
S Neutral Indicator for PTO and PTO Request (NIPTO) Yes 145 145 S Neutral Indicator for PTO and PTO Request (NIPTO) Yes
AD Range Inhibited Indicator Yes 124 124 124 124 124 124 124 AD Range Inhibited Indicator Yes
AJ Output Speed Indicator A, Inverted Yes AJ Output Speed Indicator A, Inverted Yes
*Additional packages available. See Tech Data I/O Package Guides – 5th Gen Controls.
*Additional packages available. See Tech Data I/O Package Guides – 5th Gen Controls. Reference packages 369, 374, 376, 379 and 380 in Rugged Duty Series section.
50 51
5000/6000/8000/9000 PRODUCT FAMILIES*
SPECIALTY SERIES ™ I/O Packages On/Off Highway Coal Auger/
Crash Truck Crane
Trencher
VOCATION PACKAGE NUMBER 914 915 924 926 927 928 929
INPUT FUNCTIONS
A Secondary Mode Input M 162 M M 162 162 M
B D-1 Selection 162 M 162 162 M M 162
D Shift Selector Transition Input 102
E Auxiliary Function Range Inhibit – Single Input (Inverted) 161 161 161 161 161 161 161
G Auxiliary Hold Input 101 101 101 101 101 101
K Quick-to-Neutral Input (Normally Closed) 123
Q Two Speed Axle Interface Input 142 142 142
R Manual Lockup Control Input
Y Anti-Lock Brake System (ABS) Input 121 121 121 121
Z Retarder Interface Input 123 123 123 123 123 123
AM Reverse Inhibit with Preselect Request Interface Input (Inverted) 121 121
AW 2nd Reverse Input 157 157 157 157
AX Manual Mode 143 143 143 143 143 143 143
AZ Lockup Disable Request 122 122 122 122 122 122 122
BC Shift Selector Transistion and Manual Mode
BE Engine Speed/Torgue Control Input 1 142 142 142 142
52 53
OIL FIELD SERIES ™ I/O Packages Skid-Mounted Pump Dual Mode
VOCATION PACKAGE NUMBER 192 209 193 258
54 55
OIL FIELD SERIES ™ I/O Packages Dual Mode (2nd Reverse Capable)
VOCATION PACKAGE NUMBER 243 248 251 259 260 261
Default
INPUT FUNCTIONS
Enabled?
A Secondary Mode Input Yes
C1 PTO Drive Interface Input 1 Yes 143 102 143 102
C2 PTO Drive Interface Input 2 No
D Shift Selector Transition Input No
E Auxiliary Function Range Inhibit – Single Input No 101 101 101 101 101 101
F Auxiliary Function Range Inhibit – Dual Input Yes
G Auxiliary Hold Input Yes OIL FIELD SERIES ™ I/O Packages Mobile/Dual Mode Stationary
H Engine Brake Interface Input (Standard) No
No
VOCATION PACKAGE NUMBER 916 917 918 919 920 923
I Engine Brake Interface Input (Special)
J Pump Mode Input (Fire Truck Pump Mode 4th Lockup) No INPUT FUNCTIONS
K Quick-to-Neutral Input No 102 143 143 102 143 143
A Secondary Mode Input M 162 162 M 162
L Automatic Neutral – Single Input No
B D-1 Selection 162 M 162 M M
Q Two Speed Axle Interface Input Yes
D Shift Selector Transition Input 102 102 102 142
R Manual Lockup Control Input No 123/179 123/179 123/179 123/179 123/179 123/179 E Auxiliary Function Range Inhibit – Single Input (Inverted) 161 161 161 161 161 101
V Reverse Enable Input No 122 122 122 G Auxiliary Hold Input 101 101 101 117
W Direction Change Enable Input No K Quick-to-Neutral Input (Normally Closed) 123 123 143
Y Anti-Lock Brake System (ABS) Input Yes 121 121 121 121 121 121 Q Two Speed Axle Interface Input
Z Retarder Interface Input Yes 161 161 161 161 161 161 R Manual Lockup Control Input 117 117 179
AA Service Brake Status Input Yes 162 162 162 162 162 162 Y Anti-Lock Brake System (ABS) Input 121 121 121
AF Differential Clutch Interface Input (3700 Only) Yes Z Retarder Interface Input 123 123 123
AG Automatic Neutral – Dual Input Yes AM Reverse Inhibit with Preselect Request Interface Input (Inverted)
AH Accelerator Pedal Kickdown Input Yes AW 2nd Reverse Input 157 157 157
AI Auxiliary Function Range Inhibit – Single Input (Specialty Vehicle) No AX Manual Mode 143 143 143 123
AJ Pump Mode Input (4th Lockup) No AZ Lockup Disable Request 122 122 122 122 122 161
AK Automatic Neutral – Dual Input with Service Brake Status Yes BC Shift Selector Transistion and Manual Mode 143 143
AL Shift Selector Transition & Secondary Shift Schedule Input Yes BE Engine Speed/Torgue Control Input 1 142 142 142 142 142
AM Reverse Inhibit with Preselect Request Interface Input No CE Direct Hold 102 102
AQ Shift Selector Display Blanking Input Yes 102 102 CG Engine Speed/Torque Control Input 2 117 117 117
AR Overdrive Disable Interface Input Yes CI Quick-to-Neutral Input (Normally Open)
AS Neutral at Stop Input No CK Pressure Test Mode 157 157 157
AW 2nd Reverse Input No CO Shift Schedule 2 179 179 179 179 179
BD Automatic 2-1 Preselect Input (4000 7-Speed Only) Yes M M M CQ Mauanl Mode (Inverted)
BS Grade Braking/Regenerative Input No OUTPUT FUNCTIONS
Yes B Sump/Retarder Temperature Indicator
BY Aux. Box Transition Input 117 117 117 117 117 117
C Range Indicator 145 145 145 145 145 145
BZ Shift Selector Transition & Oil Field Pumping Input Yes 142 142 142 142 142 142
D Output Speed Indicator A 124
CA Automatic Neutral – Brake-Based (BBAN) Input for PTO No
E Ouput Overspeed Indicator B 105 105 105
CB1 Preselect Request 1 Input Yes M M M
I Engine Overspeed Indicator
CB2 Preselect Request 2 Input Yes 122 122 122 J Two Speed Axle Interface Indicator
CC High N/V Ratio Input No K Lockup Indicator 104 104 104 104 104 105
CD Automatic Neutral – Single Input with Selector Override Yes 157 157 157 157 157 157 N Secondary Mode Indicator 150 150 150 150 150 113
CE Direct Hold Input No Q Retarder Interface Indicator 124 124 124
CF Automatic Neutral – Idle Start/Stop Input Yes V Manual Mode Indicator 130 130 130 130 130 130
CH Automatic Neutral – Single Input, Inverted No W Neutral to Range Brake 164 164 164 164 164 164
CN Automatic Neutral – Dual Input with Automatic Return-to-Range No Z Engine Speed/Torque Control Indicator 113 113 113 113 113
OUTPUT FUNCTIONS AD Range Inhibit Indicator
A Engine Brake Interface Output No AL Transmission Filter Restriction Indicator 105 105
B Sump/Retarder Temperature Indicator Yes 164 164 164 164 164 164 AO Shift Schedule 2 Indicator
C Range Indicator (5th Gen default is always Neutral) Yes 145 145 145 145 145 145 *Additional packages available. See Tech Data I/O Package Guides – 5th Gen Controls.
D Output Speed Indicator A Yes
G1 PTO Drive Interface 1 Indicator Yes 130 130 130 130
G2 PTO Drive Interface 2 Indicator No
I Engine Overspeed Indicator Yes
J Two Speed Axle Interface Indicator Yes
K Lockup Indicator Yes 105 105 105 105 105 105
N Secondary Mode Indicator Yes 113 113 113 113 113 113
O Transmission Service Indicator Yes
Q Retarder Interface Indicator Yes 124 124 124 124 124 124
R Differential Clutch Interface Indicator (3700 Only) Yes
S Neutral Indicator for PTO and PTO Request (NIPTO) Yes
AD Range Inhibited Indicator Yes
AJ Output Speed Indicator A, Inverted Yes
56 57
ALLISON TRANSMISSION OFF ROAD SERIES™
RATINGS
MAX INPUT MAX INPUT MAX INPUT TORQUE w/ MAX TURBINE
MODEL RATIO MAX GVW MAX GCW
POWER TORQUE SEM TORQUE LIMITING TORQUE
hp (kW) lb-ft (N•m) lb-ft (N•m) lb-ft (N•m) lbs (kg) lbs (kg)
3000 ORS Close Ratio
– Articulated/Rigid Dump 250 (186) 664 (900) — 1575 (2135) 98,100 (44,500) N/A
3200 ORS Close Ratio
– Articulated/Rigid Dump 300 (224) 811 (1100) — 1575 (2135) 98,100 (44,500) N/A
– Other Contact your Allison representative for details
3500 ORS Wide Ratio
– Articulated/Rigid Dump 330 (246) 811 (1100) — 1420 (1925) 98,100 (44,500) N/A
– Other Contact your Allison representative for details
4000 ORS Close Ratio
– Articulated Dump 480 (358) 1625 (2203) — 2450 (3322) 151,017 (68,500) N/A
– Rigid Dump 480 (358) 1550 (2102) — 2450 (3322) 125,663 (57,000) N/A
– Other Contact your Allison representative for details
4200 ORS Close Ratio
– Articulated Dump 480 (358) 1700 (2305) — 2450 (3322) 178,574 (81,000) N/A
4430 ORS Wide Ratio
– Articulated/Rigid Dump 380 (283) 1235 (1675) — 2450 (3322) 151,017 (68,500) N/A
– Other Contact your Allison representative for details
4500 ORS Wide Ratio
– Articulated Dump 480 (358) 1550 (2102) 16251 (2203)1 2450 (3322) 151,017 (68,500) N/A
– Rigid Dump 480 (358) 1550 (2102) — 2450 (3322) 151,017 (68,500) N/A
– Other Contact your Allison representative for details
4600 ORS Wide Ratio
– Articulated/Rigid Rear Dump 480 (358) 1550 (2102) 17001 (2305)1 2450 (3322) 178,574 (81,000) N/A
4700 ORS Widest Ratio
– Articulated Dump 500 (373) 1700 (2305) — 2450 (3322) 178,574 (81,000) N/A
4800 ORS Widest Ratio
– Articulated Dump 600 (447) — 1850 (2508)2 2600 (3525) 211,644 (96,000) N/A
5620 ORS N/A
– Articulated/Rigid Dump 600 (447) 1875 (2542) — 3475 (4711) — N/A
58 59
OFF ROAD SERIES ™ I/O Packages Euro
Refuse Truck Premium Off-Highway
VOCATION PACKAGE NUMBER 127 175 190 191 195 196 235 244 245 264
Default
INPUT FUNCTIONS
Enabled?
A Secondary Mode Input
C1 PTO Drive Interface Input 1
Yes
Yes
M
143
122
143
M
143
M
143
M
143
M
143
142
M
M
143
M
143
M
143
OFF ROAD SERIES ™ I/O Packages Rear Dump Bottom Dump
C2 PTO Drive Interface Input 2 No 102
VOCATION PACKAGE NUMBER 910 911 912 922 913
D Shift Selector Transition Input No
E Auxiliary Function Range Inhibit – Single Input No 101 101 101 101 101 101 INPUT FUNCTIONS
F Auxiliary Function Range Inhibit – Dual Input Yes A Secondary Mode Input M 162 162 162 M
G Auxiliary Hold Input Yes 117 142 142 117 142 117 117 142 B D-1 Selection 162 M M 162
H Engine Brake Interface Input (Standard) No 102/157 102/157 102/157 102/157 102/157 102/157 102/157 102/157 D Shift Selector Transition Input
I Engine Brake Interface Input (Special) No 102/157 E Auxiliary Function Range Inhibit – Single Input (Inverted) 161 161 161 161 161
J Pump Mode Input (Fire Truck Pump Mode 4th Lockup) No G Auxiliary Hold Input 101 101 M 101 101
K Quick-to-Neutral Input No K Quick-to-Neutral Input (Normally Closed)
L Automatic Neutral – Single Input No 117 117 117 117 117 122 117 Q Two Speed Axle Interface Input
Q Two Speed Axle Interface Input Yes R Manual Lockup Control Input
R Manual Lockup Control Input No Y Anti-Lock Brake System (ABS) Input 121
V Reverse Enable Input No Z Retarder Interface Input 123 123 123 123 123
W Direction Change Enable Input No 143 AM Reverse Inhibit with Preselect Request Interface Input (Inverted) 121 121 121 121
Y Anti-Lock Brake System (ABS) Input Yes 121 121 121 121 121 121 121 121 121 121 AW 2nd Reverse Input 157 157 157 157 157
Z Retarder Interface Input Yes 161 161 161 161 161 161 161 161 161 161 AX Manual Mode 143 143 143 143 143
AA Service Brake Status Input Yes 162 162 162 162 162 162 162 162 162 162 AZ Lockup Disable Request 122 122 122 122 122
AF Differential Clutch Interface Input (3700 Only) Yes BC Shift Selector Transistion and Manual Mode
AG Automatic Neutral – Dual Input Yes 101/142 101/142 BE Engine Speed/Torgue Control Input 1 142 142 142 142 142
AH Accelerator Pedal Kickdown Input Yes 122 122 CE Direct Hold 102 102 102 102 102
AI Auxiliary Function Range Inhibit – Single Input (Specialty Vehicle) No CG Engine Speed/Torque Control Input 2 117 117 117 117 117
AJ Pump Mode Input (4th Lockup) No CI Quick-to-Neutral Input (Normally Open)
AK Automatic Neutral – Dual Input with Service Brake Status Yes CK Pressure Test Mode
AL Shift Selector Transition & Secondary Shift Schedule Input Yes CO Shift Schedule 2 179 179 179 179 179
AM Reverse Inhibit with Preselect Request Interface Input No 123 123 123 123 123 123 123 CQ Mauanl Mode (Inverted)
AQ Shift Selector Display Blanking Input Yes OUTPUT FUNCTIONS
B Sump/Retarder Temperature Indicator
AR Overdrive Disable Interface Input Yes
C Range Indicator 145 145 145 145 145
AS Neutral at Stop Input No 123
D Output Speed Indicator A
AW 2nd Reverse Input No 179 179
E Ouput Overspeed Indicator B 105
BD Automatic 2-1 Preselect Input (4000 7-Speed Only) Yes
I Engine Overspeed Indicator 130 130 130 130 130
BS Grade Braking/Regenerative Input No J Two Speed Axle Interface Indicator
BY Aux. Box Transition Input Yes K Lockup Indicator 104 104 104 104 104
BZ Shift Selector Transition & Oil Field Pumping Input Yes N Secondary Mode Indicator 150 150 150 150 150
CA Automatic Neutral – Brake-Based (BBAN) Input for PTO No Q Retarder Interface Indicator 124 124 124 124 124
CB1 Preselect Request 1 Input Yes V Manual Mode Indicator
CB2 Preselect Request 2 Input Yes W Neutral to Range Brake 164 164 164 164 164
CC High N/V Ratio Input No Z Engine Speed/Torque Control Indicator 113 113 113 113 113
CD Automatic Neutral – Single Input with Selector Override Yes 122 AD Range Inhibit Indicator
CE Direct Hold Input No AL Transmission Filter Restriction Indicator 105 105 105 105
CF Automatic Neutral – Idle Start/Stop Input Yes AO Shift Schedule 2 Indicator
CH Automatic Neutral – Single Input, Inverted No *Additional packages available. See Tech Data I/O Package Guides – 5th Gen Controls.
CN Automatic Neutral – Dual Input with Automatic Return-to-Range No
OUTPUT FUNCTIONS
A Engine Brake Interface Output No 104 104 104 104 104 104 104 104 104
MARKETING PUBLICATIONS AND VIDEOS
B Sump/Retarder Temperature Indicator Yes 164 164 164 164 164 164 164 164 164 164 Articulated Dump
C Range Indicator (5th Gen default is always Neutral) Yes 113 113 113 145 113 TYPICAL VEHICLE
D Output Speed Indicator A Yes 105 105 105 105 105 105 105 105 105 105
APPLICATIONS Rigid Dump SERIES BROCHURE
G1 PTO Drive Interface 1 Indicator Yes 130 130 130 130 130 130 130 130 130 130
G2 PTO Drive Interface 2 Indicator No 104 Rigid Rear Dump • Mining Vocational Brochure
I Engine Overspeed Indicator Yes 145 145
J Two Speed Axle Interface Indicator Yes Contact your Allison representative for other applications. GENERAL BROCHURES
K Lockup Indicator Yes 113 • Prognostics Brochure
N Secondary Mode Indicator Yes 113 113 113 113 113
O Transmission Service Indicator Yes • Shift Selector Operation and Code Manual
Q Retarder Interface Indicator Yes 124 124 124 124 124 124 124 124 124 124
R Differential Clutch Interface Indicator (3700 Only) Yes
S Neutral Indicator for PTO and PTO Request (NIPTO) Yes 145 145 145 145 145 145 145
AD Range Inhibited Indicator Yes
AJ Output Speed Indicator A, Inverted Yes
60 61
Efficient By Design
SPECIFICATIONS
The Allison Hybrid EP system features a two-mode split parallel Allison H 40 EP and H 50 EP Drive Unit
architecture — a pure mechanical path and a pure electrical path — to
Physical Characteristics
achieve the highest energy efficiency. The technology uses both electrical
Weight: 919 lbs (417 kg) dry, 944 lbs (428 kg) wet
and mechanical paths to provide an infinite number of ratios, optimizing
Size: 32 (813) L x 17 (432) W x 12 (305) H* in (mm)
performance and fuel economy. The efficiency gains over other *height measured from centerline to sump
technologies enable this system to perform in both transit buses Input: Allison H 40 EP Drive Unit - Transit Bus
and coaches. Continuous: 280 hp (209 kw)
Rated Input Torque: 910 lb-ft (1234 nm)
Fuel and Emissions Reduced Rated Input Speed: 2300 rpm
Input: Allison H 50 EP Drive Unit - Suburban Coach / Articulated Bus
The Allison Hybrid EP system dramatically reduces both diesel fuel Continuous: 330 hp (246 kw)
consumption and CO2 emissions. An Allison Hybrid System improves Rated Input Torque: 1050 lb-ft (1424 nm)
fuel consumption up to 25 percent over a typical bus*. Rated Input Speed: 2300 rpm
Energy Storage System 3 (ESS3)
The Allison Hybrid H 40/50 EP systems may also be equipped with a
Full regenerative braking recovery from 50 mph
customized electric distribution platform that provides power from the
Weight: 970 lbs (440 kg)
hybrid system to accessory components such as electric air conditioning,
electric air compressors and electric power steering systems, offering
Dual Power Inverter Module 2 (DPIM2)
further economy improvements. 430-900 vdc 160 kw continuous 3-phase AC
Weight: 165 lbs (75 kg)
System Controller
Regenerative Braking and Savings
Allison Fourth Generation Electronic Controls
When decelerating or stopping, the system converts the vehicle’s Weight: 2.46 lbs (1.12 kg)
kinetic energy to stored electric energy. In effect, the motor becomes Performance
a generator. The energy to accelerate the bus comes from the braking Typical acceleration power with energy storage:
energy saved. The regenerative braking capability can significantly H 40 EP Drive Unit – 240 hp (179 kw)
extend the brake change interval by as much as 350 percent. H 50 EP Drive Unit – 300 hp (224 kw)
Available Engine Options
Quiet Operation Cummins B6.7 – 280 hp (209 kw)
Cummins L9 – 280 hp (209 kw) or 330 hp (246 kw)
The Allison Hybrid EP system helps reduce noise pollution compared to
conventional buses. At 79 db @ 10 meters, buses equipped with the
system approach the sound level of passenger cars. Allison also offers an MARKETING PUBLICATIONS AND VIDEOS
Hybrid Bus™ optional hush mode feature, allowing buses to operate with enhanced
or maximum noise reduction for designated quiet zones.
SERIES BROCHURE
• Hybrid Bus Brochure
HYBRID BUS®
All over the world, fleets, cities and passengers rely on Allison. No matter
where the road leads, Allison Hybrid EP systems have demonstrated real,
TYPICAL VEHICLE APPLICATIONS
bottom-line operating benefits to municipalities and fleet operators.
Since 2003, buses equipped with Allison H 40 EP™ and H 50 EP™
have provided reliable service without sacrificing performance.
Hybrid Bus Shuttle Bus
Straight/Solo Bus Intercity Bus
Articulated Bus TOVK Coach
BRT
*Results can vary depending on the duty-cycles.
62 63
ALLISON TRANSMISSION VOCATIONAL MODEL GUIDE
Vocational Model Guide 2017 FuelSense® is the next generation in fuel-saving technology from Allison
with DynActive™ Shifting
Transmission. It is a unique set of software and electronic controls that
improve fuel utilization.
TRACTOR SERIES ™
ENGINE hp (kW) TORQUE lb-ft (N•m)
The Allison TC10® is engineered specifically for
Class 8 tractor applications. The TC10 maximizes 600 (447) 1700-1850 (2305-2508)
drivetrain efficiency while achieving and maintaining GCW lbs (kg)
highway cruising speeds to save you time and money.
80,000–110,000 (36,288–49,895)
HIGHWAY SERIES ™
ENGINE hp (kW) TORQUE lb-ft (N•m)
Allison Highway Series™ automatic transmissions
are designed to meet all the horsepower 165–565 (123–421) 420–1850 (569–2508)
needs of strictly on-highway vehicles that GVW lbs (kg)
do not require Power Take-Off (PTO) operation.
Allison Has You Covered 14,000–unlimited (6,350–unlimited)
MOTORHOME SERIES ™
ENGINE hp (kW) TORQUE lb-ft (N•m)
We provide a dense network of approximately 1,100 Allison Allison Motorhome Series™ automatic
transmissions are designed to provide 165–650 (123–485) 420–1950 (569–2644)
Authorized Distributors and Dealers in North America, giving enhanced performance and exceptional
GVW lbs (kg)
customers peace of mind that they can access convenient value to the motorhome market.
14,000–unlimited (6,350–unlimited)
and responsive support when and where they need it.
BUS SERIES ™
ENGINE hp (kW) TORQUE lb-ft (N•m)
Allison Bus Series™ automatic transmissions are
Improving The Way The World Works ideally suited for Federal Transit Authority 165–550 (123–410) 420–1700 (569–2305)
(FTA) funded transit properties, FTA-like transit GVW lbs (kg)
properties and tour coaches exceeding 33,000 lbs GVW.
14,000–unlimited (6,350–unlimited)
June 2015
Information or specifications subject to © 2017 Allison Transmission Inc.
change without notice or obligation. All rights reserved. 14,000–unlimited (6,350–unlimited)
allisontransmission.com