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Practical Spray Technology Intro

Practical Spray Technology Intro
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0% found this document useful (0 votes)
405 views5 pages

Practical Spray Technology Intro

Practical Spray Technology Intro
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Practical Spray

Technology
Fundamentals and Practice
Charles W. Lipp

© 2012 Charles W. Lipp

Published by

Lake Innovation LLC


Post Office Box 3596
Lake Jackson, Texas 77566
www.lakeinnovation.com
Except as permitted under U.S. Copyright Law, no part of this
book may be reproduced, reprinted, transmitted, or utilized in any
form by any means without written permission from the Publisher.

The information contained in this book is believed to be accurate


and complete, but is not warranted to be so. The Author or Lake
Innovation LLC does not guarantee the accuracy, completeness,
freedom from errors, omissions, for any consequences from application
of the information in this book and makes no warranty expressed or
implied with respect to the contents of this book. The Author and
Publisher are supplying information but not attempting to render
engineering or other professional service, and are not responsible for
damages resulting or arising from the use of this information.

The publisher will correct the inadvertent use of any copyrighted


material or incorrect use of trademarks. Please write so that we may
rectify in future printings.

Title: Practical Spray Technology: Fundamentals and Practice

Author: Charles W. Lipp

ISBN: 978-0-578-10090-6

Printed in the United States of America


Table of Contents
Page
Chapters
1 Introduction 1
2 Nozzle Design Classification 8

3 Spray Application Examples 16

4 Spray Characteristics and Measurements 27

5 Atomization and Spray Physics 64

6 Computational Spray Modeling 82


7 Single Fluid Nozzles 95

8 Two Fluid Nozzles 121

9 Flashing Flow Nozzles 139


10 Ultrasonic Nozzles 145

11 Rotary Atomizers 152

12 Electrostatic Nozzles 168

13 System Design Considerations 174

14 Reliable Designs 194

15 Nozzle Selection and Sizing 204

Appendix 216

Index 233

About the Author 245


Preface
My desire is to provide knowledge so a person can develop an
understanding of a specific subject in sufficient depth and breadth to
solve a problem. The writing for the book began after teaching a spray
technology course for spray practitioners. The content provides an
overview of available technologies, practical design considerations,
and the fundamentals. Emphasis is on the application to resolve
common design problems. One objective was to format the book so a
user can rapidly find information useful in solving problems. Example
calculations and qualitative application comments provide engineering
insight. These examples show the specifics of how to apply an equation
to solve a problem. Today’s increasing demands and shorter time-lines
require managers and engineers to solve problems expeditiously. All
photographs and illustrations, including the design of the book cover,
were created by the author to achieve clarity and consistency.

My background of more than 35 years as an industrial problem


solver taught me that solutions that work in the long term must consider
the influence of the systems surrounding the atomizer. Selecting the
most appropriate nozzle is a critical aspect but only the beginning.
The optimum design of spray systems is sensitive to energy cost and
requires high reliability. The increasing need for highly reliable
designs is critical to many applications and significantly impacts
the preferred system design. A successful design often considers
and evaluates systematically the potential failure modes. Reliable
designs also require the proper feed and control systems to yield the
optimized result. System considerations can greatly influence the
spray technology selected. Operational and system design issues are
critical to the application for most users; consequently three chapters
are devoted to this subject. These complement the spray nozzle
manufacturers’ web based nozzle selection tools.
Structure of Chapters
This book has five sections as outlined in the table below. Readers are
encouraged to use the sections that fit their problem solving needs.

Section Chapters Content


1 1-3 Introduction, overview of historical
developments, classification of types of
spray nozzles, and overview of spray
applications
2 4-6 Measuring spray characteristics, spray
fundamentals, and modeling
3 7-11 Spray nozzle types and technologies,
different types of spray nozzles, examples,
and performance characteristics
4 12-15 Design considerations, system reliability,
technology selection, and operational
considerations
5 Appendix Glossary of terms, nomenclature, unit
conversions, and selected physical
properties

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