Sleeve-packed Cocks

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Quality Valves & Level Gauges

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 BONETTI
Quality Valves & Level Gauges

GENERAL INFORMATION CONNECTIONS

Pipe connections are:
BONT® sleeve-packed cocks have "soft seal" obtained by means of - flanged to UNI, DIN, NFE, etc.
a packing sleeve fitted in the body between body and plug. The - female screwed to UNI 338, DIN 259, BSP 2779; ANSI B2.1 or other
advantages of this system have been verified by very many users - male screwed to UNI 338, DIN 259, BSP 2779; ANSI B2.1 or other
that have installed millions of cocks of this type all over the world in - other connections on request.
all operative fields.
The advantages of this design are: SIZES (DN)
- circular through flow passage, Cocks are currently manufactured for the nominal passage diameters
- very long life of body and plug, since the elastic packing sleeve is 5 mm to 25 mm, that is 1/4" to 1"
interposed between these two pieces,
- no sensitivity to changes of temperature, MATERIAL SCHEDULES
- no possible plug seizure, In Fig 406 are indicated the Material Schedules currently manufactured.
- best performances at low and high temperature up to 350 ÷ 400 °C, Boldface are given the ones of major diffusion.
- possibility of restoring thightness during service by compressing
packing sleeve, RATINGS
- complete interchangeability of worn pieces, In Fig. 406 are indicated the maximum operating conditions.
- packing sleeve can be replaced by unskilled personnel without Conditions for cocks of smaller size (DN) are:
removing the cock from the vessel. After sleeve change the cock
is as good as new. Type DN PN ASME Temp.

PATTERN mm bar Class °C

RM1. 5 160 900 400
BONT® sleeve-packed cocks are usually straight-through cocks. Rm2. 8 160 900 400
Three-way and four-way patterns are often utilized too.
The maximum operating temperature for continuous service
APPLICATIONS depends also on packing sleeve quality . The listed operating conditions
are only guidelines for customers. The maximum operating conditions
BONT® sleeve-packed cocks are shut-off cocks. Type RM 421 is shall be those recommended by the Inspecting Authorities. For heavy or
moreover a boiler blow-down controlling cock. severe services, for pipes subject to strokes, oft-recurring stresses,
possible condensate strokes, for dangerous fluids, Material Schedules
with body of steel shall be chosen even for limited operating conditions.
When enquiring or ordering please state the most heavy operating
conditions: type of fluid, pressure, temperature.
Table 1 - Material Schedules and Rating
Material employed for: Max. operating conditions Fluid
Material
Schedule Pressure Temperature
Body Plug Remarks
bar °C
Forged Carbon Stailness steel exclusion of copper, sil-
52 General purpose
steel ASTM A105 AISI 316 ver and their alloys Any Material Schedule having body of steel
Forged Stailness Stailness steel external non wetted (carbon steel or stainless steel)is suitable for Corosive uids and/or uids at low tempe-
63 PN160 (ASME Class 900)
steel AISI 316 AISI 316 parts in AISI 304 rature, up to -48 °C (-54.4 °F)
Forged Stailness Stailness steel external non wetted and max. operating temperature
64 of 400 °C (572 °F) General purpose and/or corrosive uids
steel AISI 316 AISI 316 parts in Carbon steel

Table 2 - Technical data for Sleeve-packed cocks type RM 413 and RM 415
DIMENSIONS DIMENSIONS Weight
Packing Thread
Plug Material
TYPE sleeve Nominal d A1 D A A2 B C Q M Fig.
Dia. Schedules approx.
type bore BSP mm mm mm mm mm mm mm mm
mm kg

RM1.413 M1.2 1/4” 12 1/4” G o 3/8” G - - 70 - 45 76 8 100 52, 63, 64 413 0,35
RM2.413 M2.2 3/8” 18 3/8” G o 1/2” G - - 80 - 54 95 10 130 52, 63, 64 413 1,20
RM1.415 M1.2 5 12 3/8” G 12 9 60 85 45 76 8 100 52, 63, 64 415 0,40
RM2.415 M2.2 8 18 1/2” G 16 11 80 110 54 95 10 130 52, 63, 64 415 1,00

Table 3 - Technical data for Sleeve-packed cocks type RM 416 and RM 417
DIMENSIONS DIMENSIONS
Weight
Packing Thread Flange Dimensions
Material
TYPE sleeve Nominal Plug Fig.
bore Dia. Schedules approx.
type d1 d2 A3 A4 F D b E A A1 A2 B C M
mm mm kg
BSP BSP mm mm mm mm mm mm mm mm mm mm mm mm

RM1.416 M1.2 6 12 3/8” 3/8” 12 14 - - - - 70 35 35 45 76 100 52, 63, 64 416 0,45

RM1.416 M2.2 8 18 1/2” 1/2” 14 19 - - - - 80 40 40 54 95 130 52, 63, 64 416 1,15
RM2.417 M1.4 3 12 3/8” 3/8” 12 14 - 40 5 35 88 35 53 45 76 100 52, 63, 64 417 0,60
RM4.417 M2.4 6 18 1/2” 1/2” 14 19 28 40 5 35 130 70 60 54 95 130 52, 63, 64 417 1,30

01
BONT® Sleeve-packed Cocks, straight through
- type RM 413 female screwed
- tipo RM 415 male screwed

Fig 413 Fig. 415

1 Type RM 413 is usually supplied female screwed to UNI 338, DIN 1 Type RM 413 is usually supplied female screwed to UNI 338, DIN
259, BSP 2779. Type RM 415 is usually supplied male screwed to 259, BSP 2779. Type RM 415 is usually supplied male screwed to
UNI 338, DIN 259, BSP 2779, with 1 union nut and 1 union tailpipe. UNI 338, DIN 259, BSP 2779, with 1 union nut and 1 union tailpipe.
On request and with overprice, second union nut and tailpipe On request and with overprice, second union nut and tailpipe
are available. are available.
2 Depending on our patterns and forgings, connections can be 2 Depending on our patterns and forgings, connections can be
machined with different threads (e.g. ANSI B2.1) or with socked machined with different threads (e.g. ANSI B2.1) or with socked
weld ends (ANSI B 16.11). weld ends (ANSI B 16.11).

BONT® Sleeve-packed Cocks, straight through

- type RM 413 female screwed
- tipo RM 415 male screwed

Fig. 416 Fig. 417

1 These cocks are usually supplied screwed to UNI 338, DIN 259, 4 Each cock RM 417 has a screw with needle seal on the testing

1 These cocks are usually supplied screwed to UNI 338, DIN 259, 4 Each cock RM 417 has a screw with needle seal on the testing
BSP 2779. Sealing is performed: flange, to avoid dangerous fluid outflow in case of wrong operation.
- on pressure gauge side: at the bottom of female connection 5 Handle is usually supplied with each cock.
- on the other side: at the end of male connection. 6 For Material Schedule and operating conditions, please refer to
2 Depending on our patterns and forgings, connections can be page 2
machined with different threads (e.g. ANSI B2.1).
3 On request and with overprice, cocks with rotating female
connection
(instead of integral female connection) on pressure gauge
side are available, to get pressure gauge exact orientation.
02
 BONETTI
Quality Valves & Level Gauges

BONT® Sleeve-packed Cocks

Description and
Maintenance instructions

Fig. 404 1 Body

2 Plug
3 Ring
4 Packing sleeve
5 Eyelets
6 Tightening nut
7 Screw and washer
8 Handle

NOTE:
Some special type excepted, sleeve-packed cocks
sized RM1 and RM2 are usually manufactured
according to Fig. 404.

Maintenance Reassembling
- After cock is first put into service or after change of packing - Insert ring into body. Insert new packing sleeve, making sure
sleeve, OPEN THE COCK AND FOLLOW UP THE PACKING that its ridge enters the relevant groove of the body.
SLEEVE by the tightening nut (6). Repeat operation during the - Press plug and keep in place by handle, washer and screw
first hours and if any trace of leakage would appear. For long (Fig.404)
life of packing sleeve, compress it slightly and often, rather - Smear tightening nut (6) with a thin layer of graphitized grease
than strongly and once in a while.
and screw up.
- Should be impossible to reach perfect sealing in this way,
dismantle the cock and repack. Spare parts
- In the pattern of Fig. 404, to remove the handle from its place - When ordering spare parts please state:
can be prejudicial to right operating of the cock. - cock type and figure number
- outside diameter of plug
Dismantling - item number according list
- Make sure the line is NOT under pression.
- material
- Remove tightening nut (6). - packing sleeves, on page 11.
- Remove screw, washer and handle (Fig. 404)
- Tap top of plug with a wooden or aluminium mallet until plug
Kit of tools to facilitate the reassembling are available on
is out of body.
request.
- Examine plug and body for signs of scoring or damage which
could affect cock tight seal. Clean carefully all parts.

03
Spare Packing Sleeve

Packing sleeves with 2 eyelets of stainless steel Fig. 401

DN
DIMENSIONS
TYPE passage nominal bore
d d D1 D2 L
mm pollici mm mm mm
M1.2 6 1/4” 12 18 23
M2.2 8 5/16” 18 26 32
M3.2 10 3/8” 22 33 37
M4.2 15 1/2” 28 38 44
M5.2 20 3/4” 40 52 56
M6.2 25 1” 50 62 65

Packing sleeves type M3.2, M4.2, M5.2, M6.2 are only spare parts for old pattern cocks no more manufactured by us after year 1972

Packing sleeves with 4 eyelets of stainless steel Fig. 402

ND
DIMENSIONS
TYPE passage nominal bore
d D1 D2 L
mm mm mm mm
M1.4 3 12 18 23
M2.4 6 18 26 32
M3.4 8 22 33 37
M4.4 10 28 38 44
M5.4 15 40 52 56
M6.4 20 50 62 65

Packing sleeves type M3.4, M4.4, M5.4, M6.4 are only spare parts for old pattern cocks no more manufactured by us after year 1972

Packing sleeves with 8 eyelets of stainless steel Fig. 403

ND
DIMENSIONS
TYPE passage nominal bore
d D1 D2 L
mm mm mm mm
M2.8 5 18 26 43

Packing sleeve type M2.8 is only spare part for old pattern cock no more manufactured by us after year 1972

QUALITY / PACKING SLEEVE MATERIAL STANDARD GRAFITE STANDARD PTFE GLASS REINFORCED

Max. operating temperature for continuous service 400 °C da - 100 °C a + 200 °C

Fluid Any uids Any corrosive uids

04
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BONETTI
Quality Valves & Level Gauges

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20024 Garbagnate Milanese, Email : [email protected]
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D-65549 Limburg an der Lahn, Email : [email protected]
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Publication CB-PC-16- Rev.00