DEWA Civil Rev-15

Civil Works for 132 kV Substations 1.5.3.1.0.01-Rev.
15
LIST OF CONTENTS FOR CIVIL WORKS
INDEX
SECTION TITLE
1. GENERAL
2. APPLICABLE STANDARDS AND CODES
3. DESIGN AND CONSTRUCTION
3.1. DESIGN
3.1.1. Liability
3.1.2. Standards and Codes of Practice
3.1.3. Fire Criteria
3.1.4. Seismic Loads
3.1.5. Road Loads
3.2. DESCRIPTION OF CIVIL WORKS

3.2.1. Site Preparation
3.2.2. Temporary Access during construction
3.2.3. Services
3.2.4. Buildings
3.2.5. Cable Basement
3.2.6. Cable Trenches
3.2.7. Gate House
3.2.8. Transformer Compounds
3.2.9. Fire Pump House and RCC fire water tank
3.2.10. Site Survey and Sub-Soil Investigation
3.2.11. Stairs & Steps
3.2.12. Approval of materials
3.3. CONSTRUCTION WORKS

3.3.1. Setting Out and Tolerances
3.3.2. EARTHWORK
3.2.2.1 Excavations
3.3.2.1.1. Excavations Generally
3.3.2.1.2. Excavated Materials
3.3.2.1.3. Bottom Layer of Excavation
3.3.2.2. Dewatering
3.3.2.3. Back-filling
3.3.2.4. Filling and Reinstatement
3.3.2.5. Sub soil improvement/ Pile foundation.
3.3.2.6. Slips and Settlements
3.3.2.7. Explosives
3.3.2.8. Compacted Fill Areas
3.3.2.9. General Requirements Compaction and Testing
3.3.3. PILING
3.3.3.1. Standards
3.3.3.2. General Requirements
3.3.3.3. Proprietary Piling Systems
3.3.3.4. Pile Testing (Type Tests)
3.3.3.4.1. General Test:
3.3.3.4.2. Proof load (Routine) Tests:
3.3.3.4.3. Integrity testing:
Dubai Electricity & Water Authority 1 of 100 All Rights are reserved
Civil Works for 132 kV Substations 1.5.3.1.0.01-Rev.15
INDEX
SECTION TITLE
3.3.4. CONCRETE
3.3.4.1. Design, Materials and Workmanship
3.3.4.2. Testing
3.3.4.3. Cement
3.3.4.3.1. Cement Test Certificates
3.3.4.3.2. Cement Samples
3.3.4.3.3. Cement Storage
3.3.5. Aggregates
3.3.5.1. Aggregates - Physical Requirements
3.3.5.2. Aggregates - Chemical Requirements
3.3.5.3. Aggregate Storage
3.3.5.4. Aggregate Sampling
3.3.6. Approval of Materials
3.3.7. Water
3.3.8. Admixtures
3.3.9. Supervision
3.3.10. Plant
3.3.11. Concrete Strength Requirements
3.3.12. Durability of Structural Concrete
3.3.13. Concreting in hot weather
3.3.14. Concrete Mixing
3.3.15. Workability (Consistency)
3.3.16. Specification of Hardened Concrete:
3.3.17. Transport and Placing
3.3.18. Compaction of Concrete
3.3.19. Vibrators
3.3.20. Construction Joints
3.3.21. Movement Joints (Expansion /Contraction)
3.3.22. Construction Bays in Grade slab
3.3.23. Water stops
3.3.24. Curing
3.3.25. Trial Mixes
3.3.26. Works Test Cubes
3.3.27. Changes in Materials or Mix Proportions
3.3.28. Failure of Concrete to Meet Test Requirements
3.3.29. Concrete Cores
3.3.30. Grouts
3.3.31. Formwork
3.3.32. Removal of Formwork
3.3.33. Finishes
3.3.34. Chamfers
3.3.35. Formed Finishes to Concrete
3.3.36. Unformed Finishes to Concrete
3.3.37. Surface Treatments
3.3.38. Handling and Erection of Precast Units
3.3.39. Precast Concrete kerbs and edgings
3.3.40. Reinforcement
3.3.41. Cutting and bending
3.3.42. Fixing
3.3.43. Surface condition
3.3.44. Laps and joints
3.3.45. Testing of Reinforcement
3.3.46. STRUCTURAL STEELWORK

3.3.46.1. Structural Steel
3.3.46.2. Design Loads
3.3.46.3. Steel (Materials) Specifications
INDEX
SECTION TITLE
3.3.46.4. Hot rolled Sections
3.3.46.5. Light gauge Structural Sections
3.3.46.6. Deflection Criteria
3.3.46.7. Connections
3.3.46.8. Bolts
3.3.46.9. Shop drawings
3.3.46.10. Welding
3.3.46.11. Welding Procedure
3.3.46.12. Fusion Faces
3.3.46.13. Butt Welded Joints
3.3.46.14. Intermittent Welds
3.3.46.15. Welding Operators
3.3.46.16. Mill Certificates
3.3.46.17. Galvanizing
3.3.46.18. Steelwork Finish
3.3.46.18.1. Protection for Galvanized Steel
3.3.46.19. Workmanship & Erection
3.3.46.20. Locking arrangement in Doors of IDT/ET
3.3.47. METALWORK
3.3.47.1. Chequered Plate
3.3.47.2. Steel grating:
3.3.47.3. Tubular Hand railing
3.3.47.4. Ladders
3.3.47.5. Aluminium
3.3.47.6. Steel Doors
3.3.47.7. Overhead sectional door
3.3.47.8. Other Materials
3.3.48. WATERPROOFING
3.3.48.1. General
3.3.48.2. Submittals
3.3.48.3. Materials
3.3.48.3.1. Roofing Membrane
3.3.48.3.2. Separation Layer
3.3.48.3.3. Insulation Board
3.3.48.3.4. Primer
3.3.48.3.5. Bitumastic sealant
3.3.48.3.6. Flashing and sealant
3.3.48.3.7. Rainwater Outlets
3.3.48.4. Waterproofing of other minor concrete elements
3.3.48.5. Workmanship
3.3.48.5.1. Storage
3.3.48.5.2. Installation
3.3.48.5.3. Tests
3.3.49. BLOCKWORK
3.3.49.1. Cement
3.3.49.2. Sands and Aggregates
3.3.49.3. Concrete Blocks
3.3.49.4. Mortar for Block work
3.3.49.5. Jointing
3.3.49.6. Block Laying
3.3.49.7. Protection against Damage
3.3.49.8. Precautions during Inclement Weather
3.3.49.9. Plaster work
INDEX
SECTION TITLE
3.4. MATERIAL AND APPLICATION

3.4.1. FLOORING
3.4.1.1. Ceramic Tile Flooring
3.4.1.2. Alkali/Acid Resistant Tile Flooring
3.4.1.3. Raised flooring
3.4.1.4. Surface Hardener/Dust Proofer
3.4.1.5. Setting Materials
3.4.1.5.1. Epoxy Resin Mortar Screed
3.4.1.6. Screeded Beds
3.4.1.7. Skirting
3.4.2. GLASS
3.4.2.1. General
3.4.2.2. Clear Glass
3.4.2.3. Wired Glass
3.4.2.4. Tinted Glass
3.4.2.5. Low Emissivity (low-E) Glass
3.4.3. PAINTING
3.4.3.1. General
3.4.3.2. Paint
3.4.3.3. Emulsion Paints
3.4.3.4. Oil Paints
3.4.3.5. Painting of external surfaces
3.4.3.6. Bituminous Paints
3.4.3.7.1. Storage
3.4.3.7.2. Preparation of Surfaces
3.4.3.7.3. Conditions of Applications
3.4.3.7.4. Application of Paint
3.4.3.7.5. Re-Priming
3.4.3.7.6. Undercoats
3.4.4. DRAINAGE
3.4.4.1. Design Requirements
3.4.4.2. Manholes and Special Structures
3.4.4.3. Access Covers and Frames
3.4.4.4. Access Steps and Ladders
3.4.4.5. Gully Grating
3.4.4.6. Drainage Materials
3.4.4.7. Minimum quality requirements of the materials
3.4.4.8. Handling & Storage
3.4.4.9. Sanitary Fittings
3.4.4.9.1. General
3.4.4.9.2. Quality and Colour
3.4.4.9.3. Wash Basins
3.4.4.9.4. Water Closets (Asiatic)
3.4.4.9.5. Water Closets (European)
3.4.4.9.6. Service Sink for battery room
3.4.4.9.7. Eye Wash station (for battery room)
3.4.4.9.8. Sundry Fittings
3.4.4.9.9. Floor Drains
3.4.4.9.10. Waste Water Gully Traps
3.4.4.9.11. Hand dryer
3.4.4.11. Inspection and Testing
INDEX
SECTION TITLE
3.4.4.11.1. Water Test
3.4.4.11.2. Infiltration Test
3.4.4.11.3. Testing Of Water Retaining Structures
3.4.5. WATER SUPPLY

3.4.5.1. Extent of Work and General
3.4.5.2. Cold Water Services
3.4.5.3. Hot and Cold Water Services (above ground)
3.4.5.4. Taps and Fittings
3.4.5.5. Insulators
3.4.5.6. Valves and Cocks
3.4.5.7. Water Storage Heaters
3.4.5.8. Water Storage Tanks
3.4.5.9. Transfer Pump Sets
3.4.5.10. Installations
3.4.5.11. Builders Work
3.4.5.12. Testing
3.4.5.13. Cleaning
3.4.5.14. Disinfection
3.4.6. ROADS AND OTHER SURFACES

3.4.6.1. ACCESS ROAD
3.4.6.2. General Roadways, Paving and Surfacing
3.4.6.2.1. Internal Road
3.4.6.2.2. Road Loads
3.4.6.2.3. Materials
3.4.6.2.4. Preparation of Formation
3.4.6.2.5. Sub-base
3.4.6.2.6. Interlock paving blocks
3.4.6.2.7. Cross fall
3.4.6.2.8. Kerbs
3.4.6.2.9. Kerbstone
3.4.6.2.10. Footpaths and Trench Covers
3.4.6.2.11. Stone Surfacing
3.4.7. BOUNDARY WALL / FENCE AND GATES

3.4.7.1. Boundary Wall
3.4.7.2. Barbed Wire:
3.4.7.3. Razor roll at the top level:
3.4.7.4. Spikes
3.4.7.5. External Fence
3.4.7.6. Gate
3.4.7.7. Line Termination and Sealing End Compounds
3.4.8. WALL AND CEILING FINISHES

3.4.8.1. Wall Finishes
3.4.8.1.1. Sand cement Plaster & Render
3.4.8.2.1. Workmanship Generally
3.4.8.2.2. Storage
3.4.8.2.3. Mixing
3.4.8.2.4. Lathing
3.4.8.2.5. Bonding Agents
3.4.8.2.6. Preparation of Backgrounds
3.4.8.2.7. Interaction of Materials
3.4.8.2.8. Thickness
3.4.8.2.9. Inspection
INDEX
SECTION TITLE
3.4.8.2.10. Curing
3.4.8.2.11. Cement Wash
3.4.8.3. Wall Tiles
3.4.8.3.2. Workmanship
3.4.8.4. Overall Wall finishes in substation buildings
3.4.8.5. Ceiling Finishes
3.4.8.5.1. Saw tooth Roofing in IDT, ET & Reactor rooms
3.4.8.5.2. Suspended Ceilings
3.4.9. Finishes Generally
3.4.10. IRONMONGERY AND FITTINGS
4. QUALITY CONTROL TESTS

4.1 Testing
4.2 Cement Test Certificates
4.3. Cement Samples
4.4. Works Test Cubes
4.5. Concrete Cores
4.6. Testing of Reinforcement
4.7. Testing of Roof Membrane
5. ANNEXURES
5.1. General
5.2. Minimum Clearance all arround Equipments inside the room/enclosure
5.3. Minimum number of doors and means of access
1. GENERAL
Para (1) This section describes in greater detail the scope of the civil and building works and sets out any
special features which are to be incorporated into the Contractor's design.
Para (2) The requirements for quality of materials and workmanship are to be found later in this Section of
this Specification.
Para (3) The design shall comply with codes and standards as specified in clause 2 of this specification,
Dubai civil defense requirements, Dubai Green Building Regulation and requirements as
specified by local authorities that may be relevant. Similarly all materials, construction and tests
shall comply with applicable codes and standards as mentioned above.
Para (4) Due attention shall be paid in the design to all aspects including internal and external appearance,
thermal and acoustic insulation, durability of materials, resistance to moisture, structural stability,
fire resistance allied to means of escape in case of fire, ventilation and public health requirements.
Para (5) The tender Drawings which are part of tender documents show the preferred layout arrangements
of plant and buildings and these shall not be changed without the written approval of the
Engineer. The arrangements shown on the tender Drawings have been based on typical sizes of
plant and equipment.
Para (6) The buildings and roads within the substation and their design and detailing shall comply with
and satisfy the fundamental technical and operational requirements of the mechanical and
electrical plant to be accommodated therein and with the requirements of this specification.
Para (7) Room sizes shall not be smaller than shown on the tender Drawings but may be larger if
necessary to meet the requirements of the plant actually being supplied and identified in the
technical schedules.
Para (8) The Contractor should ascertain for himself during the tender stage that the plant he proposes to
supply will be suitable for the arrangements shown on tender Drawings, and the Contract Price is
deemed to include the cost of any enlarged buildings or modified layout to meet the Employer's
design parameters.
Para (9) Failure of the Engineer or Employer to comment on drawings submitted by the Contractor
during the tender stage which show modified arrangements not complying with tender Drawings
and design parameters shall not be accepted as approving such arrangements; any modifications
proposed should be clearly stated in the Schedule of Deviations.
Para (10) External wall Cladding and the like, if required, shall be in compliance with the requirements of
DM and local civil defense specification for the same. Installation shall be and tightly fitting as
practicable so as to withstand all likely local weather conditions.
Para (11) All external doors shall be sealed to prevent ingress of dust and windblown rainwater, using
heavy-duty seals all around the door frame, which shall be guaranteed for a minimum period of
five years from date of commissioning. The doors and seals shall be designed so that
replacement of worn seals can be achieved easily on site.
Para (12) DEWA Inspection and Test Plan (ITP) to be followed during execution of works at site. Items not
covered under ITP can be asked for inspection by DEWA Site Engineer.
Para (13) Contractor shall furnish Method Statement as given in ITP for Engineer review and comments in
advance. Work shall be carried out only on approval of Method Statement by DEWA Engineer.
Para (14) Shop drawings for the Builder’s items such as Doors and Windows detailing Ironmongery,
structural steel, metal works, false ceiling, raised floor system and terrace layout detailing ridges
shall be prepared in line with approved engineering drawings and to be submitted to site engineer
prior to execution of works.
Para (15) For all individual rooms in each substations suitable nameplate, signs and labels shall be provided
to ensure identification, safe operation of plant and warning of danger. The text, which shall be
both in Arabic and English, shall be approved by the Engineer.
Para (16) The substation sign board(s) shall be fabricated by 3.8 mm thick aluminum 3d logo with digital
printing vinyl and UV lamination finish on top. The size of the logo shall be 2000x2000x100
mm. Similarly 3.8 mm thick aluminum sheet shall be used to make 70x70x50 mm, 3D letters
of substation SCADA name. Logo and SCADA name shall be UV resistant and be guaranteed
for a minimum period of 10 years.
Para (17) DEWA logo on a separate circular plate to be fixed at the center of signboard. Joint, if any, shall
be at the mid length and shall be covered mostly by the circular plate. The inscriptions shall be
engraved with colored lettering.
Para (18) All the nameplates, signs and labels shall be UV resistant, non-deteriorating and non-warping
under aggressive weather conditions and shall be guaranteed for a minimum period of 10 years.
Para (19) Plate’s signs, labels, etc. will be securely attached using bolts, nuts or screws; adhesives will not
be permitted. Labels on doors to be fixed at suitable height and location by screws to the
reinforced plate inserted in the shutter.
2. APPLICABLE STANDARDS AND CODES

TABLE-2.1
Exiting
New Reference no. Title
Reference no.
BS 12 BS EN 197-1 Portland Cement
BS 497 BS EN 124 Cast Iron and Cast Steel
BS 729 BS EN ISO 1461 Hot Dipped Galvanized Coatings on Iron and Steel Articles
BS 812 BSI BS 812-100 Testing Aggregates
BS 882 BS EN 12620+A1 Aggregates from Natural Sources for Concrete
BS 1610-1 BS EN ISO 7500-1 Materials Testing Machines and Force Verification Equipment
BS 1722 BSI BS 1722-1 Fences. Pt10. Anti-intruder chain link fences
BS 1881-115 BS EN 12390-4 Testing Concrete
BS 2573 BSI BS 2573-1 Rules for Design of Cranes
BS 3148 BS EN 1008 Methods of test for water for making concrete
BS 4027 BSI BS 4027 Sulphate - resisting Portland cement
BS 4102 BSI BS 4102 Steel wire and wire products for fences
BS 4248 BSI BS EN 15743 Super sulphated cement
BS 4514 BS-EN-1329 PVC-U soil and ventilating pipes, fittings and accessories
BS 4550 BSI BS 4550-0 Methods of test cement
Un-plasticised PVC-U pipes and fittings of nominal sizes 110 and 160 for
BS 4660 BS EN 1401-1
below ground gravity drainage and sewerage
BS 5328 BSI BS 5328 Methods of specifying concrete
BS 5385-1 BSI BS 5385-1 Wall and floor tiling
BS 5481 BSI EN 1401-1 Un-plasticised PVC-U pipes and fittings for gravity sewers
BS 5572 BS EN 12056-2 CP for sanitary pipe work
BSI BS EN ISO
BS 5930 CP for site investigations
14688-1
BS 6031 BSI BS 6031 CP for earthworks
BS 6150 BSI BS 6150 CP for painting of buildings
BS 6319 BSI BS 6319-1 Testing of resin compositions for use in construction
BS 6367 BS EN 12056-3 CP for drainage of roofs and paved areas
Loadings for buildings: Pt.1 CP for dead and imposed loads, Pt.3 CP for
BS 6399 BSI BS EN 12056-3
imposed roof loads
BS 6431 BSI BS EN 14411 Ceramic floor and wall tiles
BS 6515 BSI BS 6515 Polyethylene damp-proof courses for masonry
BS 6575 BSI BS 7944 Fire blankets
BS 6949 BSI BS 6949 Bitumen - based coatings
BS 8004 BSI BS EN 1997-1 CP for foundations
BS 8110 BSI BS 8110-1 Structural use of concrete
Exiting
New Reference no. Title
Reference no.
BS 8204 BSI BS 8204-1 + A1 In-situ floorings
BS 8301 BS EN 752-parts1-4 CP for building drainage
BS CP3 BSI BS CP 3 CH V-2 Chap.Pt.2 Code of basic data for design of buildings: wind loads
IS 1893 UBC 97 Earthquake resistant design of structures
ACI 305.77 ACI 305.77 Hot weather concreting
CIRIA SP31 CIRIA SP31 Guide to concrete construction in the gulf region
ASTM C114 ASTM C114 Chemical analysis of hydraulic cement
ASTM C227 ASTM C227 Cement aggregate; test by mortar bar method for potential alkali reactivity
ASTM C289 ASTM C289 Potential alkali reactivity of aggregates - test for Portland cement concrete
ASTM C342 ASTM C342 Cement aggregate; test for potential volume changes
Potential alkali reactivity of aggregates - rock cylinder test for carbonate
ASTM C586 ASTM C586
rocks
BCA BCA Publication 97.303 CP for laying precast concrete block pavements
BS5255 BS EN 1455 Plastic piping systems for soil and waste (32mm, 40mm and 40mm)
Plastics piping systems for soil and waste discharge (low and high
BS5255 BS EN 1519-1 temperature) within the building structure. Polyethylene (PE).
Specifications for pipes, fittings and the system
BS EN 1253-2-
BS EN 1253-2-2000 Gullies for buildings
1999
Stairs, ladders and walkways - Part 3: Code of practice for the design of
BS 4211 BS 5395-3
industrial type stairs, permanent ladders and walkways
3. DESIGN AND CONSTRUCTION
3.1. Design
Para (20) The Contractor shall design the civil engineering and building works and prepare complete
working drawings as necessary for the construction of the works.
3.1.1. Liability
Para (21) The design of all the works shall be the responsibility of the Contractor and this Specification
shall be used as the basis for the design.
3.1.2. Standards and Codes of Practice
Para (22) Shall follow clause 2 of this specification
Para (23) As far as practicable the standards or codes adopted shall be consistent throughout any section of
the works except in meeting superior specified requirements.
Para (24) The Contractor shall investigate the existence of any regulations and local by-laws governing the
proposed works and he shall be deemed to fully comply with such requirements.
Para (25) On completion of the project, Dubai Municipality completion certificate along with original
approved drawings, Building Permit, Demarcation Certificate etc. shall be furnished to DEWA
for records.
Para (26) The structures and all parts thereof shall be capable of withstanding within the prescribed
settlement, deflection and stress limits, the worst practicable combination of dead and live loads,
wind and erection forces, secondary stresses, impact, temperature and shrinkage effects except
that wind and seismic forces shall not be assumed to act together.
Para (27) The minimum design live load on all floors shall be based on the static and dynamic loadings
from the equipment to be installed with due consideration for future addition/replacement with
equipments of the same manufacturer but also of other standard products. Floors of the GIS
room, 11/22 kV switch gear rooms and control rooms shall be designed for a minimum live load
of 8KN/sqm or actual equipment loads whichever is greater.
3.1.3. Fire Criteria
Para (28) Contractor shall follow NFPA and Dubai civil Defense regulations for compliance to fire criteria.
3.1.4. Seismic Loads
Para (29) All structural and secondary elements shall be designed to withstand seismic loads in accordance
with uniform building code 97 and Dubai municipality regulation
3.1.5. Road Loads
Para (30) The Contractor shall design the roads to an approved standard and show the design to be
satisfactory for the maximum load anticipated during either the construction or operational phase
of the Works
3.2. DESCRIPTION OF CIVIL WORKS
3.2.1. Site Preparation
Para (31) It is anticipated that though the sites will be relatively level and free from obstructions it may be
necessary to provide fill to raise the ground levels or to cut and remove to bring down the ground
level to heights similar to those for adjacent buildings, sites or the main roads and gate levels as
obtained from Dubai Municipality.
3.2.2. Temporary Access during construction
Para (32) The Contractor shall arrange to construct, maintain temporary access required for and in
connection with the execution of the works during construction.
3.2.3. Services
Para (33) The Contractor shall be responsible for the provision of services in accordance with the
Contractual General Requirements Sections of this Specification.
3.2.4. Buildings
Para (34) All buildings shall be designed to have reinforced concrete structural frames, with infill panel
walls of concrete block work.
Para (35) External walls shall be cavity concrete block work, each leaf being 100 mm minimum thickness,
with 50 mm insulation and approved ties between leaves. Alternatively thermal blocks of
minimum thickness 250 mm from reputed manufacturer can be used.
Para (36) Switchgear buildings shall be designed to withstand pressure due to internal arcing or
arrangement shall be made for pressure release in such an event by providing wall dampers.
Para (37) Parameters considered in the building design shall be subject to DEWA's approval.
Para (38) Particular attention must be given in the design of buildings and layouts to fire prevention and
safety of personnel at all times.
Para (39) Buildings housing switchgear and control equipment shall be designed as far as practicable to
protect from possible pollution under all likely weather conditions.
Para (40) Fireproof or flame-retarding materials are to be used for floor, wall and ceiling finishes.
Para (41) Where areas are designed, as having a fire resistance rating then materials shall be shown to have
passed approved standard tests for that class of fire resistance.
Para (42) Foundations shall be capable of restricting settlements and other movements in service to
acceptable limits for the equipment’s to be housed or superstructure to be erected thereon.
Para (43) All foundations shall be in reinforced concrete.
Para (44) The minimum cover to reinforcement for substructure shall be 75 mm and the cement shall be of
a type appropriate to the ground conditions / recommended in soil investigation report.
Para (45) Extent of foundation for each building/sub structure should, unless otherwise agreed, be
restricted within the periphery of the building/structure, i.e. projection of foundation beyond
plinth area of the building to be avoided to have sufficient space for present and future
underground service lines within substation plot.
Para (46) Where the ground is excavated for any reason below the underside of the proposed foundation the
void shall be filled with lean concrete.
Para (47) All floor slabs shall be constructed of reinforced concrete supported on reinforced concrete
beams. To avoid any possible settlement, grade slab resting on compacted soil must not be used.
Para (48) Floor finishes shall be in line with the schedule of floor finish in tender drawings and shall be
designed to withstand prevailing high impact and abrasion on respective floor area.
Para (49) Slab opening in the loading and offloading area shall be covered with manually removable
chequered plate without leaving any gap in between to arrest ingress of dust in upper floor.
Para (50) Concrete up stand and metal pipe guardrails shall be provided around slab opening. One section
of the guardrail shall be removable type with a panel having outward opening (swing) facility.
Para (51) Electric overhead travelling crane(s) of adequate capacity shall be provided in the 132 kV GIS
switchgear room to facilitate erection and maintenance of the equipment.
Para (52) Working platform at high level with safe accessibilities shall be provided for maintenance of
crane as well as motor for overhead door in GIS room.
Para (53) A clearance of minimum 1m between the top of equipment and any fittings suspended from
ceilings or overhead crane hoist shall be the criteria governing room heights.
Para (54) Suspended ceilings with metallic aluminum tiling and incorporating lighting and air-conditioning
fixtures shall be used in corridors, offices, toilet, control and SCADA rooms of the buildings and
shall be in line with schedule of finish in tender drawings/specification.
Para (55) External faces shall be cement sand plastered and finished with a textured undercoat and a
polyurethane paint system-finishing coat of approved color.
Para (56) Internal faces shall be plastered and painted as per schedule of finish in tender
drawings/specification. Skirting shall match the floor finish.
Para (57) Internal partition shall be fire barriers rated for minimum 2 hr. and of approved material/design as
per requirement of local authority (civil defense).
Para (58) Rooms shall have walls and roof slabs adequately insulated.
Para (59) Thermal conductivity U (BTU/hr. sq. ft. F) for rooms shall not exceed 0.1 for wall and 0.078 for
roofs. U value shall be calculated as per Dubai Municipality regulations/guidelines.
Para (60) All structures shall be designed to carry the loads imposed by the structure itself, together with
live loads in accordance with an approved standard or code of practice.
Para (61) External doors shall be of anodized powder coated aluminum sections.
Para (62) Internal doors shall be of painted galvanized steel of proprietary make.
Para (63) Windows shall be aluminum framed with fixed double glazing for substation buildings and
having sliding shutters with fixed aluminum grill for auxiliary buildings.
Para (64) Tinted solar reflective glass shall be used in external windows. Attention should be paid to the
provision of enough natural light in the buildings.
Para (65) Fire rated doors shall be in accordance with NFPA 80 and shall be of standard construction.
Doors and windows shall be made dust-proof by use of neoprene or other approved seals.
Para (66) All doors opening outwards from the buildings shall be provided with panic latches or bolts,
which override any locking device, for escape in the event of fire.
Para (67) All doors shall be provided with overhead door closures of adequate capacity. Toilet doors to be
fitted with lock having engaged/Vacant indicator
Para (68) Door labels incorporating electrical hazard warning in Arabic and English shall be fixed to each
entry door.
Para (69) Vision panels shall be provided to frequently used doors.
Para (70) Roofs to the main buildings shall be reinforced concrete slab construction, suitably insulated and
waterproofed.
Para (71) Regular stair case with RCC firewalls in line with the requirements of local civil defense to be
provided to reach each floor as well as to the roof of the main building.
Para (72) Galvanized and painted steel access ladders with protective cage shall be provided to permit easy
access to all roofs including IDT, ICT, ET, Reactor rooms and equipment’s, lights etc. at roof
level.
Para (73) Roof mounted equipment’s, if any, shall be hidden /covered by lightweight block work such as
autoclaved aerated concrete (AAC) or similar approved for better elevation/aesthetics.
Para (74) All roofs shall be impervious to rain and provide a rapid run-off of rainwater.
Para (75) Special attention shall be given to the waterproofing of all roofs; sealing of all joints; allowance
for thermal and shrinkage movements.
Para (76) The roof waterproofing shall comprise of 4 mm thick APP bitumen membrane with non-woven
polyester reinforcement of minimum 260 gm./m2, torch applied laid over the foam concrete
(density 1200 kg/cu m) cast to slopes with extruded polystyrene insulation board of minimum
density 35 kg/cum , separation layer followed by mortar and concrete tiles.
Para (77) Roof drainage shall be constructed with sufficient numbers of drainage outlet (spout) so that
water will not accumulate on the roof terrace as dead load in the event of blockages.
Para (78) Rainwater down pipes shall be external to the buildings.
Para (79) Toilets shall be provided with, 1 No. EWC, 1 No. wash-hand basin, 1 No. Wall-mounted mirror.
Para (80) WC shall be provided with a hand spray. All necessary fittings and accessories shall be provided.
Para (81) Suitable Foot Bridge of chequered plate access over cable crossings in the basement to be
provided ensuring minimum 180cm head clearance along fire escape routes.
Para (82) Reflective markings on floor in line with local civil defense approval indicating fire escape route
to be provided in the basements.
Para (83) Battery rooms shall be supplied with sink; drainer and eye wash facility. Battery room floor shall
be as per schedule of finishes in tender drawing/specification.
Para (84) In the event of Distribution Transformers, Capacitor Banks etc. being located in the upper floor(s)
having deluge/sprinkler system for fire protection, due consideration is to be given in the building
design for protection of equipment’s housed in other areas against leakage/flooding.
3.2.5. Cable Basement
Para (85) Cable basements, minimum 2.25 m. height clearance below beams, shall be provided under the
complete floor area of 11 kV and 132 kV switchgear rooms of the main building.
Para (86) Furthermore minimum 180cm head clearance from basement floor /top level of Foot Bridge to
the lowest service lines overhead (cable trays, fire pipe lines, ventilation ducts, electrical fixture
etc.) to be ensured along fire escape route in the basement and height of the basement to be
increased accordingly, if required.
Para (87) Precautions must be taken to waterproof the basement walls and the foundation raft to ensure
that no water can permeate into the basement structure.
Para (88) The basement shall be divided with fire compartment barrier walls and interconnecting doors.
Para (89) Provisions shall be made for access from the ground floor, into various sections of the basement,
via hatch doors with ladder in addition to access to basement by concretes steps. Suitable
reflective paint coating shall be marked on the floor clearly identifying the fire escape routes.
Para (90) Drainage sumps shall be provided at relevant positions.
Para (91) Suitable Foot Bridge of chequered plate access over cable crossings in the basement to be
provided ensuring minimum 200 cm head clearance along fire escape routes.
Para (92) All cable entry openings shall be sealed by the installation of Modular cable sealing system based
on multi diameter technology, using mechanical compression to achieve perfect sealing of cable
entry holes with or without cables. Temporary/ad-hoc/chemical seals like foam, compound, heat
shrink, bitumen, cement, grout etc. are strictly not acceptable. The system shall be comprised of
flexible sealing modules capable of sealing cables of different sizes, together with frame/Sleeve
and all mounting/fixing accessories sourced from reputed manufacturers, subject to DEWA
approval. All steel parts are to be in AISI 316 L. The sealing modules shall have the required
properties such as protection against water, fire resistance rating, etc. depend upon the purpose
for which it is used.
Para (93) Concrete screed in panels shall be provided to ensure required slope for smooth drainage of
deluge water.
Para (94) Cable ducts passing through other compartment shall be embedded in secondary concrete.
Para (95) Walls to be finished as per the schedule of finishes.
3.2.6. Cable Trenches
Para (96) The Contractor is responsible for all civil works required for the installation of cables.
Para (97) Cable entries into buildings shall be through ducts or in cable trenches with covers. To avoid any
future excavation in energized substation, direct burry of cables within the substation plot area is
not allowed.
Para (98) All cable runs in buildings shall be within the cable basement or in trenches, provided with
chequered plate/precast covers.
Para (99) The covers for external cable trenches shall be of precast concrete. All cable trench covers shall
be of suitable weight approx. 50 kg and size such that they may be removed or replaced by no
more than two men without the use of a crane or special lifting equipment.
Para (100) The edges shall be protected by approved galvanized angles
3.2.7. Gate House
Para (101) The Contractor shall provide with the permanent works, an enclosed shelter adjacent to the
main gate of each Substation. The shelter shall have a guardroom of approximately 4m x 4m
size with a toilet.
Para (102) The toilet shall be provided with one EWC, one wash basin, with water supply (hot & cold) and
drainage facilities. Wall mounted mirror to be provided above wash basin.
Para (103) Metallic Aluminum cupboards (floor and wall mounted) shall be provided in pantry/kitchen.
Working platform finished with marble/granite to be provided over floor mounted metallic
cupboards in Kitchen/Pantry as indicated in architectural drawings
Para (104) The gatehouse shall be of reinforced concrete construction with block work in fill panel partition
and walls. External walls shall be of thermal insulated block works.
Para (105) The features of the gatehouse shall be generally similar to the substation building.
3.2.8. Transformer Compounds
Para (106) Transformers shall be placed within compartments, with reinforced concrete fire and blast walls
separating the transformers. Front side of the compartment shall be provided as follows:
Para (107) Where access to the transformer enclosures is from within the substation and front elevation is
not prominently visible from outside, the rooms shall be enclosed with removable galvanized and
epoxy coated fencing mesh of opening size not more than 25 x 25 mm and the mesh shall be of
3.5 mm diameter rods.
Para (108) The mesh shall be in removable panels and fixed to the structural metallic frame for full height.
Para (109) Two lockable access gates to be provided in each IBT and one lockable access gates in each ET
compartments.
Para (110) Where access to transformer enclosures is from outside or the front elevation is visible from
outside, the front elevation shall be with aluminum claustra made of box section 30-x30x1.5 mm
fixed in removable aluminum frames for full height.
Para (111) Aluminum claustra and aluminum frame shall be powder coated to the approved colour.
Para (112) Galvanized mesh fencing of opening size not more than 25 x 25 mm of 3.5 mm diameter rod to
be fixed behind claustra.
Para (113) The pattern of claustra shall be subject to approval.
Para (114) The removable fence framing shall be designed to withstand the wind loads calculated in
accordance with British Standard CP3
Para (115) Transformer plinth shall be of reinforced concrete, finished in dust-proof hardwearing epoxy
coating.
Para (116) Transformer compounds roof shall be as indicated on the drawing, provided with rainwater
disposal arrangement.
Para (117) Level of transformer plinth top shall be maximum 300 mm higher than that of interlock just in
front of transformer enclosure. Otherwise steps shall be provided for easy and safe access to the
transformer compound.
Para (118) Provision shall be made for the catchment of oil spillage and fire deluge water from the
transformers resulting from mechanical or electrical failure.
Para (119) Precautions shall be provided to prevent pollution of streams, ground water, irrigation ditches and
other watercourses by leaking of ejected oil.
Para (120) Each transformer shall be protected from the potentially damaging consequences of a catastrophic
failure in any of the transformers by providing fire/blast walls between adjacent transformers.
Para (121) Fire precautions shall be provided for the extinguishing of burning oil on entering the bund
enclosing the transformer areas.
Para (122) The foundation supporting the transformers shall incorporate flat-bottomed transformer tanks.
Para (123) Size of transformer foundation shall be finalized in co-ordination with equipment foundation
drawings.
Para (124) Jacking pad of structural concrete for seating of jacks at suitable locations to be provided.
Para (125) Option 1: Deluge System: Each transformer compartment shall be designed to have a
containment in which the oil content of the transformer and the deluge water can be retained and
lead into a central oil water tank by gravity in the event of a major oil leak and fire.
Option 2 # Water Mist System: Each transformer compartment shall be designed to have a
containment in which the oil content of the transformer and the mist water can be retained in
the event of a major oil leak and fire.
Para (126) Particular attention shall be made to ensure oil water do not overflow into the adjacent
surroundings.
Para (127) The volume of transformer containment and associated drainage shall be sized in line with
requirements of NFPA 850 and consider the following.
a. Spill of the largest transformer

b. Fire hose reel operation at 500GPM for 10 minutes
c. The maximum design discharge of fixed suppression system operating for 10 minutes
Para (128) A layer of 30 cm thick non-flake cobble stone of size 35mm to 55mm shall be provided at top
level of the oil/water trenches.
Para (129) The cobble stones shall be placed on heavy duty GI grating panels supported by structural steel
members to ensure safe inspection, maintenance and operation of the transformer.
Para (130) Option 1: Deluge System: The central oil water tank shall be sized to accommodate the spill of
the largest transformer, 10 minutes operation of fire hose reels and fixed suppression systems
from 2 transformers.
Option 2: Water Mist System: Oil water from each transformer and reactor rooms shall be
retained in the respective transformer containment which will lead to an oil water manhole
external to the transformer room. The oil containment area in each transformer shall be sized
to accommodate the spill of oil and 10 minutes operation of fire hose reel and fixed
suppression systems.
Para (131) Option 1: Deluge System: The oil water tank shall have lining with solvent free, resin coating
resistant to high temperature.
Option 2: Water Mist System: The holding tank shall have lining with solvent free, resin
coating resistant.
3.2.9. Fire Pump House and RCC fire water tank
Para (132) The pump house shall be a single story building near the fire water tank and shall house the fire
water pumps and associated interconnecting pipe work, controllers in line with FPS requirements.
Para (133) The pump house shall be of reinforced concrete construction with insulated block work infill
panels externally.
Para (134) The features of the pump house shall be generally similar to the main substation building. A ramp
with suitable slope shall be provided in front of entrance door to facilitate easy entry of
equipment’s in to pump room.
Para (135) The RCC fire water tank of adequate volume based on FPS requirements shall be located suitably
near to the main entrance gate preferably on elevated level (min.1.2m from interlock underneath)
with access for maintenance.
Para (136) In case of limitation of required space, RCC fire water tank of adequate volume based on FPS
requirements can be constructed above the fire pump room providing void space (min.1.2m
height) between the fire pump room roof slab and tank to ensure easy access for inspection and
maintenance.
Para (137) Working platform at suitable level to be provided for operation and maintenance of valves and
other components.
Para (138) The sub structure and super structure of fire pump room shall be designed to withstand prevailing
load from fire water tank above. Raft foundation to be provided for fire pump room to avoid
differential settlement, if any.
Para (139) Structural concrete minimum grade 40N/mm2 mixed with integral waterproofing agent to be
used for fire water tank.
Para (140) Water stops bar of 25mm wide shall be provided at all construction joints.
Para (141) Fire water tank shall have two chambers separated by RCC partition wall at the middle.
Para (142) RCC parapet wall all around the tank shall be provided matching with the adjacent elevation.
Para (143) Interior walls of each chamber shall be provided with minimum 7mm. thick GRP lining.
Application shall be as per manufacturer’s recommendations.
Para (144) Access manholes with hinged water tight GRP cover to be provided from the roof slab of each
chambers of the tank.
Para (145) Cat ladder of stainless steel (grade 316 Ti) shall be provided for easy access into the tank for
maintenance.
Para (146) External cage ladder shall be provided for access to the roof of fire water tank.
Para (147) Position of inlet and outlet pipes shall be as per approved drawings for firefighting system.
Para (148) Drainage/suction sump to be provided suitably in each chamber. The dimension shall be as per
FPS requirements.
Para (149) All embedded materials such as puddle flanges, nozzles, etc. must be of 316L materials and shall
be as per DEWA approval
Para (150) Roof slab should be provided with air vent with and insect screen protection made of SS Steel.
Para (151) Tank drain shall be connected to the nearby storm water system, if available.
Para (152) If DM drainage network is unavailable, suitable arrangement likes fixing quick coupling valve to
be provided for withdrawing water by mobile tanker.
Para (153) Thermal insulation and membrane water proofing system with concrete screed protection shall be
provided in the void area below tank to prevent infiltration of water in to fire pump room located
below and these shall be flood tested to the approval of Engineer.
3.2.10. Site Survey and Sub-Soil Investigation
Para (154) The subsoil and survey information supplied to the Contractor is given in good faith but the
accuracy is not guaranteed, and any discrepancy between this information and actual site
conditions will not be accepted as the basis of a claim or reason for variation of contract rates.
Para (155) All sub-soil investigation requirements are the responsibility of the Contractor for the purpose of
proposing suitable foundation in line with the soil report by the approved soil investigator during
engineering stage.
Para (156) Reports on ground / underground investigations attached along with tender document are
informatory only for assessment of soil during tender stage.
Para (157) The Contractor shall carry out the sub-soil investigations and in-situ or laboratory tests required
to completely satisfy the design parameters he chooses for foundation or other geo-technical
design.
Para (158) The investigation and subsequent tests shall be in accordance with BS.5930 and BS.1377
respectively.
Para (159) Samples shall be taken as necessary and tested to determine the physical and chemical
characteristics of the various strata and of the ground water, if encountered.
Para (160) Records of boring and trial excavations and results of tests on samples shall be incorporated into a
sub-soil investigation report.
Para (161) This shall include recommendations on the type of foundation and on the safe bearing capacity of
the sub-soil and shall be submitted to the Engineer for acceptance.
Para (162) The Contractor shall survey the substation site to establish precisely the site boundaries and
ground levels over the whole area.
Para (163) The site survey plan shall be prepared showing the survey results and the proposed layout of new
works. Copies of this plan shall be sent to the Engineer.
3.2.11. Stairs & Steps
Para (164) All stair and steps shall be fair faced concrete finished with and non-slip epoxy paint finish.
3.2.12. Approval of materials
Para (165) The Engineer shall have the right to order that any materials, which do not meet with his
approval, shall not be used in the works.
Para (166) The Contractor shall have the right to sample, test and give an opinion on such materials. If after
this the materials are rejected by the Engineer they shall be removed from the site by the
Contractor.
Para (167) Samples of materials approved shall be made available.
3.3. CONSTRUCTION WORKS
3.3.1. Setting Out and Tolerances
Para (168) The Contractor is responsible for the accuracy of all setting out and construction as follows:
a. Principal Setting Out ± 1 in 4500
b. Construction tolerances: -
TABLE 3.1
Max. Tolerance (mm)
Building Foundations alignment ±5
Level ±5
Max. Tolerance (mm)

specific dimensions +25,-10
Building Framework verticality ±1:1500
Alignment ±3
Level ±3
Concrete Work verticality ±1:1500
Level ±3
Alignment ±3
Openings ±5
specific dimensions ±5
Mass Concrete or verticality ±1:1000
Block Walls alignment ±5
The Engineer may at his discretion alter or specify new tolerances as necessary
3.3.2. EARTHWORK
3.2.2.1 Excavations
3.3.2.1.1. Excavations Generally
Para (169) The whole of the excavations shall be carried out to the widths, lengths and depths shown on the
approved drawings and in accordance with BS 6031 and BS 8004.
Para (170) No unlicensed or indiscriminate digging shall be permitted.
Para (171) The Contractor shall allow for risk of meeting and having excavating through any sort of material
including rock.
Para (172) The Contractor may excavate by any method he considers suitable, subject to the Engineer's
approval and shall allow for the use of types of plant most suited for excavation in any location
and at any time.
Para (173) The Contractor is to include for all strutting and shoring necessary for the safe execution of the
works.
Para (174) Due consideration to be given regarding required soil improvement in line with soil report while
working out the required excavation depth.
3.3.2.1.2. Excavated Materials
Para (175) Materials from the excavation may, if approved by the Engineer, be used by the Contractor in the
construction of the Works.
Para (176) Other excavated material shall be backfilled where required or deposited where directed
anywhere on site.
Para (177) Surplus materials shall be removed from the site by the Contractor and disposal as directed by the
Engineer.
Para (178) The Contractor shall at all times keep the site free from all surplus materials, rubbish and
offensive matter.
Para (179) The contractor shall excavate to the required lines, levels and grade to meet the requirements of
the works and remove surplus excavated material off the site.
Para (180) Contractor shall protect the exposed faces of excavation with approved material and lay all slope
protection in proper and timely sequence to suit his method of construction. Clause 8.4 of BS
6031.
3.3.2.1.3. Bottom Layer of Excavation
Para (181) The bottom of all excavated areas shall be trimmed, leveled and well rammed.
Para (182) The bottom level of excavations or foundations shall be inspected and passed by the Engineer
before foundations are constructed.
Para (183) Extra excavation, if any, below required excavation depth shall be filled with lean concrete and
not by local soil.
3.3.2.2. Dewatering
Para (184) The excavated surfaces shall be kept dry and clean by pumping or any other method deemed
necessary and approved by the Engineer.
Para (185) Water from such dewatering shall be properly drained away from the site and disposed of off-site,
so as not to inconvenience users of adjacent properties or sites.
Para (186) Water table to be brought down to minimum 300 mm below the foundation level. Suitable
standby arrangement to be kept ready to address the raise of water table because of possible
failure of pumps or generators.
Para (187) Permission for discharge point of water to be taken from Dubai Municipality prior to start
dewatering.
Para (188) The cost of pumping or other dewatering shall be covered by the Contractor in his tender. No
concrete, masonry, brickwork or other materials shall be placed or built until the surfaces are
properly drained.
Para (189) Piezometer shall be provided for monitoring the ground water table till the dewatering works are
decommissioned.
3.3.2.3. Back-filling
Para (190) Unless otherwise described, directed or permitted, fill shall consist of previous naturally
occurring material, free from clay, silt and vegetable or other injurious matter and water-soluble
salts harmful to copper and other metals.
Para (191) Filling shall be imported only from approved areas.
Para (192) Filling shall be of material from excavation or other approved materials from borrow pits in the
area approved by DEWA, and shall be free from slurry, mud, organic or other unsuitable
materials and capable of compaction by ordinary means.
Para (193) Fill shall be placed in 25 cm thick layers, spread, sprinkled with water, rammed with suitable
equipment, and shall be thoroughly compacted and consolidated to its maximum densities with
vibration compression machines prior to the placement of the successive layer.
Para (194) Backfilling with broken concrete blocks, bricks and other unsuitable materials shall not be
allowed, and all filled areas shall be left neat and smooth.
Para (195) The Contractor shall be responsible for the reinstatement of any surface or structures, which may
have moved or otherwise been affected by his work.
Para (196) Fresh water shall be used for compaction.
3.3.2.4. Filling and Reinstatement
Para (197) Filling for trenches, excavations and leveling of the site shall be back-filled in layers not
exceeding 250 mm un-compacted thickness.
Para (198) Each layer watered when necessary and well rammed or otherwise consolidated to minimum
95% of the maximum dry density obtained by the use of an approved standard compaction test or
to Resident Engineer's satisfaction.
Para (199) Where excavations, whether in rock or other material, are made to a greater depth than required
or ordered by the Engineer, the intervening space shall be brought up to the proper level in plain
concrete.
Para (200) Any formation, which, in the opinion of the Engineer, is not sufficiently good to carry the loads,
which shall be imposed on it, shall be excavated and replaced with concrete.
3.3.2.5. Sub soil improvement/ Pile foundation.
Para (201) Improvement of the soil or pile foundations shall be necessary for the main building.
Para (202) If soil improvement is not mentioned for any sub structure works, 200mm thick road base
material below foundation shall be provided and compacted to not less than 98% MDD
Para (203) Contractor shall submit proposals for approval of DEWA. This shall include details of the
proposed methods of improvement or piling works and program of testing prior to execution.
Para (204) The proposals shall provide details of the pattern and the areas of the site to be treated.
Para (205) The contractor may consider improving the soil by either vibro-compaction or vibrated stone
columns.
Para (206) The execution and performance of the ground treatment shall be the responsibility of the
contractor who shall, nonetheless, satisfy the DEWA engineer that all treated ground has attained
the required degree of improvement.
Para (207) Where appropriate, estimates of the total and differential settlement anticipated at the working
load shall be given by the Contractor..
Para (208) Structural fill material to be used for replacement of soil below foundations shall not contain
soluble or swelling components such as chloride or sulphates, clay, or organic matters.
Para (209) Sand gravel mixtures of favorable grain size distribution shall be used for exchange in general.
Para (210) The level of the acid-soluble chloride (as NaCl) (BS 812: Part 117) of the soil replacement shall
not exceed 3.5% and 0.5% by weight respectively.
Para (211) The level of acid-soluble sulphate (as S03) (BS 812: Part 118) of the soil replacement shall not
exceed 2.0% and 0.5% by weight respectively.
Para (212) Prior to the commencement of work, at least three samples shall be taken from the anticipated
borrow area and tested in respect of Proctor density, optimum moisture content, grain size
distribution and content of soluble matters.
Para (213) The samples shall cover the approximate variation of materials to be expected within the borrow
area.
Para (214) The fill material shall be placed in horizontal layers of no more than 25 cm in un-compacted
thickness.
Para (215) The fill moisture content shall be controlled and adjusted in order to achieve a maximum of
compaction.
Para (216) Fresh water shall be used for moistening of soils.
Para (217) The fill material shall be compacted by vibrator roller.
Para (218) The minimum required degree of compaction should be 98%, tested according to modified
proctor density: The testing location will be indicated by DEWA.
Para (219) Plate load test shall be done at formation level to ensure required bearing capacity as used in
design calculations.
3.3.2.6. Slips and Settlements
Para (220) Should any slips occur in the excavations, banks or filling during the execution of the works or
during the Defects Liability Period from any cause whatsoever, the Contractor shall execute the
necessary remedial works in such manner and form and with such materials as the Engineer's
Representative shall approve.
Para (221) The Contractor shall make good all settlement of filling that may occur up to the issue of the last
Final Certificate.
3.3.2.7. Explosives
Para (222) The use of explosives shall not be permitted as a general rule.
Para (223) In cases where the Engineer may authorize their use and notwithstanding such authority or other
conditions imposed by the Engineer, the Contractor shall remain responsible for their use
including injury to any person or any damage to property, and for their safe storage.
Para (224) The Contractor shall make his own arrangements for the safe storage, obtaining of permits from
appropriate local Authorities and for the payment of fees and licenses and all other matters
connected therewith.
Para (225) The Contractor shall employ only properly qualified workmen in the handling and firing of
charges.
Para (226) In order to prevent injury to life and damage to property, adequate safety precautions shall be
taken and proper warnings shall be given of all blasting operations.
Para (227) Blasting shall only take place at such times as may be approved by the Engineer.
3.3.2.8. Compacted Fill Areas
Para (228) In areas where excavated or imported material is to be used as compacted fill, the Contractor shall
be required to achieve a density of not less than 95% of the test density for the excavated or
imported material.
Para (229) All tests and equipment for determination and checking of the specified density shall be carried
out and supplied by the Contractor in the presence of the Engineer and his price is deemed to
include for this.
3.3.2.9. General Requirements Compaction and Testing
Para (230) The maximum density and moisture content relationship for each type of fill shall be determined
in accordance with BS 1377 or equivalent.
Para (231) After having added the required amounts of water, the fill/backfill shall be compacted by
vibratory steel wheeled roller with static weight of at least 10 tons.
Para (232) The required weight of the vibration compression machine and the number of runs will be
determined by mutual agreement at site on the bases of the supplied material.
Para (233) Portable vibratory steel rollers of the single drum self-propelled type may be used for areas where
the vibratory steel roller is impractical.
Para (234) A zigzag pattern of rolling shall be carried out for a number of passes to be agreed up on with
DEWA on each layer.
Para (235) After completing the compaction, the density in situ shall be determined by the cone method in
accordance with ASTM D1556.
Para (236) For non-cohesive soils the maximum and minimum index density as well as the relative density
shall be in accordance with ASTM D-4253 and D-4254.
Para (237) The minimum required degree of compaction shall be, tested according to modified proctor
density:
a. 98% for the roads, pavements, embankments and parking areas
b. 95% general fill
Para (238) Location and number of field density tests shall be at the discretion of Engineer.
Para (239) Each layer of general backfill or soil replacement shall be offered for DEWA inspection.
Para (240) Testing to be carried out on alternate layers.
Para (241) However Engineer will reserve the right for requesting testing at any layer he decides which the
contractor shall perform
3.3.3. PILING
3.3.3.1. Standards
Para (242) Piling work, materials and tests shall comply with the following Codes of Practice and Standards,
together with all Statutory Regulations: -
Para (243) Contractor may use also European Standard EN 1536 and its national applications in BS or DIN.
TABLE 3.2
TITLE SUBJECT
BS 8004 Code of practice for foundations
Model Specification for Piling Institution of Civil Engineers
BS 8110 Structural use of concrete
BS 5328 Methods of specifying concrete
DIN 4114 Bored cast-in-situ Piles
DIN 1054 Sub-soil; Permissible loading of sub soil
ASTM D1143 Method of Testing piles under Static Axial
Compressive load
3.3.3.2. General Requirements
Para (244) The piles shall be designed to carry at least twice the working load and this shall be determined
by normal design procedures.
Para (245) The pile shall be adequately anchored into pile caps in accordance with seismic design practice.
Para (246) Epoxy coated reinforcement shall be used. Minimum concrete cover to reinforcement bars shall
be 75 mm.
Para (247) The concrete of the pile shall be brought up to at least 600 mm above the cut-off level to allow
for complete removal of slush and of any foreign material from the main pile to obtain sound and
uniform concrete.
Para (248) Continuous-flight-augured bored piles (C.F.A.) shall not be used.
Para (249) The maximum permitted deviation of the finished pile from the vertical at any level is 1in 75.
Para (250) Temporary casings shall be of quality of material, length and thickness adequate for the purpose
of preventing water and unstable soil from entering the pile excavations.
Para (251) A short length of temporary casing shall be provided for all piles to provide an up stand of at
least 1 meter above surrounding ground level for safety and to prevent contamination of the
concrete in the bore.
Para (252) Internal vibrators shall not be used to compact concrete.
Para (253) Workability measured at the time of discharge into the pile bore shall be in accordance with the
limits as mentioned below:
Para (254) Concrete for bored piles shall be self-compacting, with a slump range of 150 - 200 mm.
Para (255) Concrete shall be introduced into the pile via a hopper and suitable length of rigid delivery tube to
ensure that the concrete falls vertically and centrally down the shaft.
Para (256) The tube shall be at least 3 meter long.
Para (257) Concrete to be placed under water or support fluid shall be placed by tremie in one continuous
operation and shall not be discharged freely into the water or support fluid.
Para (258) Pumping of concrete may be used where appropriate.
Para (259) The tremie must be fully charged with concrete before it is lifted off the base of the pile.
3.3.3.3. Proprietary Piling Systems
Para (260) Where a piling system is not exclusively covered by the above specifications, the contractor shall
submit to the Engineer for approval full details of the system he proposes to use.
Para (261) Details shall include design, suitability, case studies etc.
Para (262) This information shall be submitted at least 6 weeks before the use of the system is required on
site.
3.3.3.4. Pile Testing (Type Tests)
3.3.3.4.1. General Test:
Para (263) Before installation of working piles, the Contractor shall install two test piles of each pile type,
solely for testing purposes and in order to check the pile design.
Para (264) Test piles shall be identical to the working piles and shall be constructed with the same
equipment intended for all piles
Para (265) Test piles shall be tested with a load of 250% of the proposed working load. Pile testing is to be
done as per BS 8004 or other relevant standards
Para (266) An acceptable test pile shall not fail under the test load, and the total settlement (after 24 hours
under full test load i.e., 250% of working load) shall not exceed 7mm.
Para (267) In case test results are unacceptable, the Contractor shall either reduce the working load or change
the pile system and the Contractor shall carry out additional test piles for the modified working
load or system of piles.
3.3.3.4.2. Proof load (Routine) Tests:
Para (268) The contractor shall carry out proof load tests on working piles for each type of pile with a
minimum of three proof tests.
Para (269) The maximum test load shall be 150% of the working load.
Para (270) Proof tested piles shall not fail and the settlement after 24 hours from the application of the test
load (150% of the working load) shall not exceed 5 mm.
3.3.3.4.3. Integrity testing:
Para (271) All piles shall be tested by sonic integrity test to check any discontinuity in the pile such as
necking, enlargement or cracks, etc. On cast in situ piles, the test shall not be performed earlier
than 7 days after concreting.
3.3.4. CONCRETE
3.3.4.1. Design, Materials and Workmanship
Para (272) Standards of design, materials and workmanship are to be equal to or better than those laid down
in BS 8110 , the latest BS Code for Design of Concrete Structures ( BS EN 1992-1-1:2004) and
all relevant BS codes Construction practices shall conform to the recommendations given in the
CIRIA Guide to concrete construction in the Gulf Region Special Publication 31, 1984.
Para (273) The choice and approval of materials used shall satisfy the design requirements for the safety,
structural performance, durability and appearance of the finished structure taking full account of
the environment to which it is subjected to.
Para (274) The amount of potentially harmful impurities in the constituent materials should be taken into
account so that the maximum permitted cumulative content is not exceeded as given in Clause
6.2.5.2 to 6.2.5.4 of BS 8110.
Para (275) Materials to be used shall comply with or selected from a British standard and where materials or
techniques are not covered by British standards necessary certificates of compliance should be
provided.
Para (276) Full account should be taken of their effect on design requirements and that there are satisfactory
data on their suitability and assurance of quality control.
Para (277) Where necessary the records concerning the details and performance of such materials should be
maintained.
Para (278) The performance of concrete made with unfamiliar combination of materials and their suitability
for the purpose required e.g.; cements containing ground granulated blast furnace slug (g.g.b.s)
or pulverized fly ash (p.f.a ) where unusual aggregates or admixtures may alter the characteristic
of concrete in the freshened or hardened state , should be established by previous data ,experience
or test.
Para (279) The cement or combination of cement with g.g.b.s or p.f.a. to be used should comply with Clause
6.1.2 of BS 8110.
3.3.4.2. Testing
Para (280) Tests shall be carried on fresh trial mix to improve accuracy and to ensure reliable data shall
include slump, air content, fresh concrete density, setting time of concrete and temperature.
Para (281) Tests on hardened concrete to determine strength and other durability tests shall include
compressive strength tests (after 7 days ,21 days and 28 days ) ,rapid chloride permeability test
,water penetration ,water absorption and initial surface absorption tests and the tests shall be as
per ACI 211.1
Para (282) One set of cubes to be taken for durability tests at foundation level, 1st floor level and roof level
and test reports to be submitted to Engineer.
Para (283) The following tests listed shall be carried out at an approved independent testing laboratory
a. Absorption (BS 1881 Part 122) ≤ 2%

b. Initial surface absorption (BS 1881 Part 5)
c. Absorption (ISAT)
10 minutes 0.05 ml/m2.sec
30 minutes 0.02 ml/m2.sec
60 minutes. 0.005 ml/m2.sec
120 minutes. 0.003 ml/m2.sec
d. Water penetration (DIN 1048) ≤ 8 mm (with micro silica)
≤ 50 mm (without micro silica)
e. AASHTO T277 Rapid Chloride ≤ 800 coulombs
Para (284) The cost of preparing, storing and transporting test specimens to the place of testing is to be borne
by the Contractor.
3.3.4.3. Cement
Para (285) The cement may be Portland (BS 12), sulphate-resisting Portland (BS 4027) or super sulphated
(BS 4248) depending on the soil and ground water salt concentrations as recommended in soil
investigation report .
Para (286) The type of cement shall be based on tables 6.1 and 6.2 of BS 8110.
Para (287) The cement shall be tested to determine the total alkali content in accordance with BS 4550 Part 2
or else A.S.T.M. C114-69 (Chemical Analysis of Hydraulic Cement).
Para (288) Unless otherwise approved by the Engineer all cements shall comply with the following
requirements :
a. The acid soluble alkali level measured as Na2O Wt. of Na2O + 0.658 x Wt. of K2O
shall not exceed .6% by weight determined by the test method described in BS EN 196-
21.
b. The specific surface (fineness) shall not be greater than 325m2/kg and less than 225
m2/kg when tested as described in BS EN 196-6.
3.3.4.3.1. Cement Test Certificates
Para (289) All cement shall be certified by the manufacturer as complying with the requirements of the
appropriate specification.
Para (290) Each consignment of cement delivered to the site shall carry manufacturers test certificates.
Para (291) The Contractor shall when required by the Engineer, obtain from the manufacturer's test
certificate for any consignment as soon as possible after delivery.
3.3.4.3.2. Cement Samples
Para (292) The Engineer shall have the right to require the Contractor at any time to draw samples of cement
from locations to be specified by the Engineer.
3.3.4.3.3. Cement Storage
Para (293) Cement shall be kept dry by taking suitable precautions to reduce deterioration from heat and
humidity.
Para (294) The Contractor shall provide a method statement for the storage of cement which shall be
approved and implemented before any cement is delivered to site.
Para (295) When delivered in bags, the cement shall be stored in a well-ventilated and weatherproof store
used exclusively for this purpose in separate stacks according to its date of manufacture.
Para (296) The stock must be rotated to ensure it is used strictly in accordance with its age. Broken bags are
to be discarded.
Para (297) If delivered in bulk, an approved type of cement silo shall be used which should be fitted with an
air diffuser or similar means by which air can be blown in from the base at low pressure to loosen
the cement.
Para (298) Cements of different types shall be kept separately.
3.3.5. Aggregates
Para (299) The Aggregates to be used should generally comply with the following British standards:
BS 877, BS 882, BS 1047 and BS 3797.
Para (300) For most work 20 mm aggregate is suitable. Nominal maximum size should be referred to clause
6.1.3.3 of BS 8110.
Para (301) Before the Engineer can approve any aggregate source the contractor shall furnish the following
physical and mechanical properties:
a. Grading
b. Petrologic group of rock
c. Rock type within the group
d. Shape
e. Surface texture
f. Silt content
g. Grading curves
h. Specific gravity
i. Impact value
j. Water absorption
k. Soundness
l. Salt content
m. Alkali reactivity
n. Thermal expansion
Para (302) The fine and coarse aggregates shall comply with BS 882 (BS.EN 1260: 2002 & a11:2008),
Dubai Municipality Administrative Order No. 143/91 and also the Clauses below, unless
exceptions listed by bidders in the attached schedule are approved by the Engineer.
Para (303) The amount of material passing 75 micron (combined aggregate) shall not exceed 1.0% by wt.
If dust content is more than this, it should be compensated by cement of the same amount in
weight. However, dust shall not exceed 1.5% of combined aggregate.
Para (304) The sources of all aggregates shall be approved by the Engineer.
Para (305) In addition to the above ,the limits for properties of fine and coarse aggregates for concrete shall
meet the requirements in Table 3-1 and Table 3-3 and grading shall comply with Table 3-2 and 3-
4 of BS 1881
3.3.5.1. Aggregates - Physical Requirements
Para (306) The weight of voided shells in fine aggregate shall not exceed 5%.
Para (307) The weight of the clay and fine silt fraction (smaller than A.S.T.M. sieve No.200) shall not
exceed 1% by weight for coarse aggregates or 3% by weight for fine aggregates.
Para (308) Absorption of fine and coarse aggregate shall not exceed 2.5% as measured in accordance with
BS.812 or similar standard.
Para (309) The soundness of all aggregates shall be proved by a sodium sulphate test in accordance with
A.S.T.M.C88-76, from which the loss over 5 cycles shall not exceed 10% for fine aggregates or
12% for coarse aggregates.
Para (310) The apparent specific gravity of aggregates as determined by an approved test, such as in BS.812,
shall not be less than 2.5.
Para (311) Los Angeles abrasion shall not exceed 27%.
Para (312) Where aggregate from bedrock, especially limestone of the dolomite type is obtained, the rock
shall be checked for surface alteration to hardpan. This may affect the surface for well over a
meter depth and result in salt concentrations near the surface. Such rocks are also prone to other
undesirable characteristics, including pockets of clay, salt, chalk or other friable material.
Rigorous initial physical inspection is essential.
3.3.5.2. Aggregates - Chemical Requirements
Para (313) Fine and coarse aggregates shall not be potentially reactive with alkalis, and shall be regularly
tested in accordance with ASTM standard tests C227, C289, C342 and C586.
Para (314) Fine and coarse aggregates shall not contain more than 0.4% by weight of acid soluble sulphates
(as S03).
Para (315) Fine aggregate shall contain no more than 0.1% by weight of chlorides (as NaC1) and coarse
aggregate not more than 0.03%.
3.3.5.3. Aggregate Storage
Para (316) The aggregates shall be stored at mixer positions on drained concrete paved areas in such manner
that intermingling of different sizes and types of aggregates is prevented.
Para (317) The stockpiles are to be protected from rubbish or windblown dust.
3.3.5.4. Aggregate Sampling
Para (318) The Engineer shall have the right to require the Contractor at any time to draw samples of
aggregates from Stockpiles on the site or any other locations to be indicated by the Engineer.
Para (319) Testing is to be carried out at an independent laboratory approved by the Engineer.
3.3.6. Approval of Materials
Para (320) The Engineer shall have the right to order that any materials, which do not meet with his
approval, shall not be used in the works.
Para (321) The Contractor shall have the right to sample, test and give an opinion on such materials.
Para (322) If after this the materials are rejected by the Engineer they shall be removed from the site by the
Contractor.
Para (323) Samples of materials approved shall be made available at site.
3.3.7. Water
Para (324) The water used for making concrete, mortar and grout shall be clean, fresh and free from
injurious amounts of oil, vegetable or organic matter or any other deleterious substance in
suspension or solution.
Para (325) The mix water shall be continually monitored for salt content and the concrete mix designed
accordingly to limit total salt content.
Para (326) The water should comply with the requirements of BS.3148. It shall be Potable water “.
3.3.8. Admixtures
Para (327) Admixtures shall comply with BS 1014 & BS 5075 and for Admixtures for which there is no
British standard ,the type and /or proprietary brand should be specified or approved as indicated
in Clause 6.1.1.2.2 and 6.1.1.2.3 of BS 8110
Para (328) Admixtures not exceeding 5 % by weight of the cementatious material shall not be used without
the approval of the Engineer.
Para (329) The self-retarding and water reducing admixtures where used shall be free of chlorides and
consist of Ligno-sulphonate.
3.3.9. Supervision
Para (330) The Contractor shall employ at the Works a competent person whose first duty shall be to
supervise all stages in the preparation, placing, compacting, curing and protection of concrete.
Para (331) The Engineer’s representative shall monitor the day to day control of the quality of the concrete,
prepare reports and keep a record of the reports.
Para (332) All test cubes shall be made and site tests carried out under his direct supervision.
3.3.10. Plant
Para (333) The concreting plant shall be suitable in type, capacity and design for its purpose.
Para (334) The performance of the plant and its disposition shall be to the satisfaction of the Engineer.
3.3.11. Concrete Strength Requirements
Para (335) The strength requirements for each grade of concrete proposed in the design shall be proven by
means of preliminary trial tests as specified later.
Para (336) Grades of concrete shall be in accordance with BS 5328.
Para (337) The minimum cement content of any structural concrete for superstructure shall be 370 kg/m3.
Para (338) The minimum cement content for foundations and substructures shall be 400 kg/m3.
Para (339) The maximum cement content of any structural concrete shall be 480 kg/m3
Para (340) The maximum free-water/cement ratio shall be 0.42.
Para (341) The maximum temperature of the fresh concrete shall not be more than 300C.
Para (342) The minimum temperature of the fresh concrete shall not be less than 90C.
Para (343) Mix propositions shall be calculated to give the required concrete strengths, using the method
described in "Design of Normal Concrete Mixes", published by the UK Department of the
Environment (1988 edition).
Para (344) Due allowance must be made for the free water contained on surface-wet or saturated aggregates,
as outlined in the above publication.
Para (345) Where information is to be provided by the Contractor this shall be submitted, in every case, at
least 14 days before the start of concrete production.
Para (346) For designed mixes the following information shall be provided in addition to that specified in
Clause 14(1) and 14(2) of BS.5328:
a. Data showing that the proposed mix proportions and method of manufacture will
produce concrete of the required quality with the intended workability, or
b. Details of tests on trial mixes, or
c. Statement that, for initial production where approved by the Engineer, the
appropriate mix proportions given by Tables 1 and 2 in BS.5328 will be used.
Para (347) The Contractor's designs and drawings shall show clearly the characteristic strengths, mix
proportions and deviations proposed for each grade of concrete to be used.
3.3.12. Durability of Structural Concrete
Para (348) To ensure adequate durability the following factors should be considered during design and
construction:
a. The expected environment condition

b. The use of the structure
c. The required performance criteria
d. Shape of the members and structural detailing
e. Quality control of workmanship
Para (349) The concrete elements shall be designed and constructed to protect the embedded metal from
corrosion throughout the working life time of the structure by considering the structural form and
cover to steel in the design stage.
Para (350) The limiting values for nominal cover to all Reinforcement to meet durability requirements shall
be referred to Table 5.1 and 5.2 of BS 8110 Part 2:1985.
Para (351) Exposure conditions of concrete should comply with clause 6.2.3 of B.S.8110
Para (352) Free water /cement ratio for particular exposure conditions are to be referred to Tables 3.4 ,4.8
,6.1 and 6.2 of BS 8110
Para (353) Concrete shall meet the Durability parameters as specified in BS 1881 Part 122 :1983 and BS EN
206-1
Para (354) The maximum crack width shall be limited to 0.2mm for all structures in contact with soil. For
Water Retaining structures and structures subject to dry-wet cycles in ground water it shall be
limited to 0 .15 mm
3.3.13. Concreting in hot weather
Para (355) Hot weather concreting should be in accordance with CIRIA Guide to Concrete Construction in
the Gulf Region ,section 7.4.2 of BS 5328 -1:1997 and ACI Standard 305-77 with the following
additional precautions being taken:
a. Detailed procedures of mixing, placing, protection, curing, temperature monitoring and

testing of concrete should be planned prior to beginning of hot weather concreting.
b. Use concrete materials and proportions with satisfactory records in field use under hot
weather conditions.
c. Use cool concrete.
d. Use a concrete consistency that permits rapid placement and effective consolidation.
e. Transport, place, consolidate and finish the concrete with least delay.
f. The Temperature of batched concrete at time of placing shall not exceed 300C unless
otherwise specified.
g. Plan the job to adverse exposure of the concrete to the environment, schedule placing
operations during times of the day or night when weather conditions are favorable.
h. Protect the concrete surface from moisture loss during placement with plastic sheeting
or evaporation retarders to maintain the initial temperature in the concrete mixture.
i. Provide appropriate curing methods as soon as possible after concreting finishing

processes have been completed.
j. Erect temporary wind brakes to limit wind velocities and sunshades to reduce concrete
surface temperature.
k. Mixing - In hot weather suitable means shall be provided to shield the aggregates
stockpiles from the direct rays of the sun or to cool the aggregates by spraying with
water and to insulate the mixing water tank and pipe lines to ensure that the
temperature of the concrete when deposited shall not exceed 300C.
l. In hot dry weather suitable means shall be provided to avoid premature stiffening of
concrete placed in contact with hot dry surfaces.
m. Where necessary the surfaces, including reinforcement, against which the concrete is
to be placed shall be shielded from the rays of the sun and shall be sprayed with
water to prevent excessive absorption by the surfaces of water from the fresh
concrete.
3.3.14. Concrete Mixing
Para (356) All concrete except where specifically permitted by the Engineer in writing shall be supplied by
an approved supplier of ready mix concrete having a microprocessor controlled batching plant.
Para (357) The use of truck mixed concrete shall not be permitted.
Para (358) The concrete ingredients, classification and time of addition of water to the mix shall be recorded
on the delivery ticket of each concrete batch delivered to site.
Para (359) In computing the quantity of water to be added, due account must be taken of the water contained
in the aggregates.
Para (360) The amount of water shall be sufficient to ensure thorough hydration, good workability and high
strength.
Para (361) The Contractor shall take all precautions to the satisfaction of the Engineer to protect the concrete
from the injurious effects of the elements.
Para (362) A cover or other suitable means shall be provided to shield the aggregate stockpiles from the
direct rays of the sun or suitable means provided to cool the aggregates by spraying with fresh
water and to insulate the mixing water tank and pipe lines to ensure that the temperature of the
concrete when deposited shall not exceed 300C.
3.3.15. Workability (Consistency)
Para (363) The concrete shall be of such consistency that it can be readily worked into the corners and angles
of the formwork and around reinforcement without segregation of the materials or bleeding of
free water at the surface.
Para (364) On striking the formwork it shall present a face which is uniform, free from honeycombing,
surface crazing or excessive dusting, and which shall not, in the opinion of the Engineer, be
inferior to the standards laid down in later clauses in this section.
Para (365) The workability of concrete delivered to site shall be tested by slump test in accordance to
BS.1881:Part 102, ASTM C-143 and BS EN 12350-2
Para (366) The Engineer should ensure that the workability and consistency of the concrete should be
maintained in accordance with the specified mix or accepted mix design and the trial mix.
Para (367) Concrete from each truck shall be tested for slump & temperature. No water shall be added to the
concrete after batching.
Para (368) The acceptable slump shall generally be 125 +_ 25 mm
3.3.16. Specification of Hardened Concrete:
Para (369) Strength of Hardened Concrete in general shall be as per the specification below unless differing
values are specified in other clauses for special properties and applications.
Table 3.3: Specification and Areas of use

Max. FreeWater/Cement
Minimum Cementations
(by % of cement weight)

Additives (Micro Silica)
Content (kg/m3-conc.)
Max. Nominal aggr

Concrete Grade
Type of Cement
egate size (mm)

Classification
ASTM-
Others
Ratio
(BS)
PC-F C 15 Type II/V 250 - - 20
PC-L C 20 Type II/V 250 - - 20
PC-Str C 35 Type II/V 320 0.42 5 20 Micro silica/Super-plasticizer
RC-G C 35 Type II 370 0.38 5 20 Micro silica/Super-plasticizer
RC-S C 40 Type V 400 0.35 8 20 Micro silica/Super-plasticizer Corrosion inhibitors
RC-M/G C 35 Type II 350 0.38 5 20 Micro silica/Super-plasticizer
RC-M/S C 40 Type V 370 0.35 8 20 Micro silica/Super-plasticizer Corrosion inhibitors
Pre cast C 40 Type II/V 400 0.35 5 20 Micro silica/Super-plasticizer
Underwae
C 40 Type V 400 0.40 - 20 Under Water-Admixtures
r
Para (370) PC-F: Plain concrete as filling concrete (with Type V cement if submerged).
Para (371) PC-L: Plain concrete as lean (blinding) concrete (with Type V cement if submerged).
Para (372) PC-Str: Plain concrete for structural purposes (as may be possible for Outfall Structure or mass
walls) (with Type V cement if submerged).
Para (373) RC-G: Reinforced concrete for general use as super structures and foundations min. 1m above
maximum ground water level.
Para (374) RC-S: Reinforced concrete for structures submerged partially or completely in ground water and
foundations less than 1m above maximum ground water level.
Para (375) RC-M/G: Large and thick (more than 1.20m) raft foundations/slabs and walls on such
foundations, which may be classified as RC-G.
Para (376) RC-M/S: Large and thick (more than 1.20m) raft foundations/slabs and walls on such
foundations, which may be classified as RC-S.
Para (377) Pre cast: Pre cast reinforced concrete (with Type V cement if submerged).
Para (378) Underwater: Un-reinforced underwater concrete.
Para (379) For other areas of use for concrete such as with special properties or such as piles reference is
made relevant Parts and Clauses.
Para (380) As listed above, minimum cement content for reinforced concrete shall be, if not otherwise
agreed or approved by DEWA in the range of 350 to 400 kg per cubic meter of compacted
concrete.
Para (381) Maximum cement content shall not be unnecessarily high especially for structures with high
potential of thermal and drying shrinkage cracking.
Para (382) Any change in cement content, (after the approval of design mix by DEWA), shall be subject to
the approval by DEWA.
Para (383) Besides achieving the design compressive strength also for the same objectives as above
water/cement ratio shall be limited and even less while using suitable super plasticizing agents.
Para (384) Maximum size of coarse aggregate is limited with 20 mm; larger sizes may be considered only
after approval by DEWA.
Para (385) Optimum grading shall be achieved by mix trial prior to commencement of concreting
Para (386) Micro silica (silica fume) shall be considered up to 8% for structures and components with high
durability requirements
Para (387) Plasticizer and super plasticizer would be required to have required workability.
3.3.17. Transport and Placing
Para (388) The concrete shall be discharged from the mixer and transported to the Works by means that shall
be approved by the Engineer and which shall prevent adulteration, segregation or loss of
ingredients, and ensure that the concrete is of the required workability at the point and time of
placing.
Para (389) The concrete shall be placed in the positions and sequences indicated on the Drawings, in the
Specification or as directed by the Engineer within two hours from the time batching.
When the site placement conditions require a longer time between mixing and pouring, suitable
retarders may be used, if approved by the Engineer.
Para (390) Except where otherwise directed, concrete shall not be placed unless the Engineer or his
representative is present and has previously examined and approved the positioning, fixing and
condition of the reinforcement and of any other items to be embedded, the cleanliness, alignment
and suitability of the containing surfaces, and the adequacy and position of plant.
Para (391) Inform the Engineer before each pour of concrete to allow the inspection of reinforcement and
surfaces against which concrete is to be placed.
Para (392) A minimum of 24 hours’ notice shall be given in writing of the intention to place concrete. The
inspection time shall be during office hours.
Para (393) Agreed concreting schedule shall be strictly adhered to for arranging supervision.
Para (394) The concrete shall be deposited as nearly as possible in its final position and in such a manner as
to avoid segregation, displacement of the reinforcement, formwork or other embedded items.
Para (395) Placing shall be continuous between specified or approved construction joints.
Para (396) Works shall be brought up to full thickness in 400 mm maximum compacted layers as the work
proceeds.
Para (397) Where chutes are used to convey the concrete, their slopes shall not be such as to cause
segregation and suitable spouts or baffles shall be provided to obviate segregation during
discharge.
Para (398) Concrete shall not be allowed to fall freely more than 1.5 meter except with the approval of the
Engineer.
Para (399) Where pneumatic placers are used the velocity of discharge shall be regulated by suitable baffles
or hoppers where necessary to prevent segregation or damage and distortion of the reinforcement,
other embedded items and formwork, caused by impact.
Para (400) Concrete shall not be placed in standing or running water unless so specified or approved.
Para (401) The concrete shall not be subject to any form of external vibration between 2 hours and 24 hours
after placing.
Para (402) No mechanical work to recently placed concrete such as scrubbing will be permitted until 36
hours after placing of fresh concrete unless agreed otherwise by the Engineer.
Para (403) Approved concrete repairing material shall be used for any minor/major defect in concrete after
de shuttering
Para (404) The kickers for RCC walls shall not be less than 150 mm high and shall be cast monolithically
with the base.
Para (405) Prior to placing any concrete on natural surfaces a blinding layer of Class C concrete shall be laid
to a minimum of 75 mm thickness .
Para (406) The blinding layer shall be free from any dust or impurities prior to subsequent concrete
placement.
3.3.18. Compaction of Concrete
Para (407) The concrete shall be fully compacted throughout the full extent of the layer.
Para (408) It shall be thoroughly worked against the formwork and around reinforcement and other
embedded items, without displacing them.
Para (409) Successive layers of the same lift shall be thoroughly worked together.
3.3.19. Vibrators
Para (410) Unless otherwise directed by the Engineer, approved power driven vibrators of the immersion
type shall be used.
They shall be inserted at such distances apart or applied in such a manner as shall ensure that the
concrete is satisfactorily and uniformly compacted.
Para (411) The Contractor shall ensure that a sufficient number of vibrators are on hand at all times giving
adequate allowance for breakdown of vibrators as well as electric power failure.
Para (412) Vibrators shall penetrate the full depth of the layer and where the underlying layer is of fresh
concrete, shall enter and re-vibrate that layer to ensure that successive layers are well knitted
together.
Para (413) Over-vibration, causing segregation, surface laitance or leakage through formwork, shall be
avoided.
Para (414) Immersion vibrators shall be withdrawn slowly to prevent the formation of voids.
Para (415) Vibrators shall not be used to work the concrete along the forms, or in such a way as to damage
formwork or other parts of the structure, or displace the reinforcement or other embedded items.
3.3.20. Construction Joints
Para (416) Concreting shall be carried out continuously up to construction joints, the position and
arrangement of which shall be indicated on the drawings and approved by the Engineer.
Para (417) When not indicated on the drawings the following general rule shall apply:-
a. Columns - Joints in columns are to be made at the underside of floor members and at
floor levels.
b. Haunches and column capitals are to be considered as part of and continuous with the
floor or roof.
c. Floors - Joints in the floor system are to be located at or near the quarter points of the
span in slabs and beams, except where otherwise instructed.
d. Walls - Vertical joints away from corners. Horizontal joints shall be considered above
splays or openings.
Para (418) Whenever the placing of the concrete is discontinued other than at the exposed faces, this
discontinuity shall form a construction joint.
Para (419) Construction joints are to be made only along a horizontal or vertical plane except that in the case
of inclined or curved members they shall be at right angles to the principal axis.
Para (420) Care shall be taken to prevent off-setting of the joint and to ensure water tightness.
Para (421) The joints shall in every way satisfy the requirement of the Engineer, and be fully detailed on
drawings prior to submission for approval.
Para (422) When work is resumed adjacent to a surface, which has set the whole surface, shall be thoroughly
roughened.
Para (423) It shall be cleaned of all loose and foreign matter and laitance and washed with water
immediately before placing the fresh concrete, which shall be well compacted against the joint.
Para (424) The water bars shall be provided in all vertical and horizontal construction joints of basement and
RCC walls below ground level in addition to any joint, which may be detailed on the drawing.
3.3.21. Movement Joints (Expansion /Contraction)
Para (425) Expansion joints shall be constructed at positions shown on the drawings or as directed by the
Engineer and shall be formed according to the instruction and dimensions shown on the
drawings.
Para (426) For compound wall expansion /contraction joint should be provided every 10 -12 m.
Para (427) Movement joints should be filled with a sealant or a gasket and a filler board of 25 mm thickness
to limit moisture ingress and possible chemical attack.
Para (428) Joints should be in accessible locations so that sealants can be removed and replaced easily.
Para (429) When forming movement joints any joint filler should be fixed firmly to the first placed concrete.
3.3.22. Construction Bays in Grade slab
Para (430) The Contractor shall agree with the Engineer, prior to the commencement of concreting, upon the
sequence of placing concrete and the positions of vertical and horizontal joints, whether shown or
not on the drawings.
Para (431) In general, slabs on compacted sub-grade in excess of 6 meters in length and/or width and walls
exceeding 6 meters in length shall not be poured in one operation and subsequent adjacent bays
shall not be concreted within 7 days.
Para (432) The maximum area of any pour shall be 100 sq. m.
Para (433) As an alternative to alternate bay construction, shrinkage gaps of up to 1 meter in width may be
left at 6 meter intervals; the shrinkage gaps shall not be concreted until concrete on all sides is at
least seven days old.
3.3.23. Water stops
Para (434) Water stops should be provided to prevent the undesirable passage of water into or out of the
structure.
Para (435) These should be incorporated into both construction and movement joints (if any) below ground
level of basement, oil water tank underground RCC pit cable trenches etc.
Para (436) These should be pre-formed polymeric strips to provide a physical barrier to the passage of water
at all joints as approved by the engineer.
Para (437) Factory made special pieces shall be used except welding of linear joints which may be permitted
at site by Engineer.
Para (438) Minimum width shall be 250mm.
Para (439) The water stop should be fixed so as to ensure that half of the width shall be inserted in the fresh
concrete and rest half shall be inside the concrete in subsequent pour.
Para (440) Due care shall be taken to ensure that they are not displaced from their intended position during
compaction of concrete and that the concrete surrounding is fully compacted.
3.3.24. Curing
Para (441) Concrete shall be protected during the first stage of hardening from the harmful effects of
sunshine, drying winds, cold, rain or running water, vibration or Impact which may disrupt the
concrete and interfere with its bond to the Reinforcement.
Para (442) Surfaces should normally be water cured for a period not less than 10 days.
Para (443) The concrete shall be covered by a layer of Hessian, or similar absorbent material and shall be
constantly wet during the 10 day period.
Para (444) Portable water only shall be used for curing of concrete.
Para (445) The water should be maintained at an ambient temperature to avoid thermal shock to the
concrete.
3.3.25. Trial Mixes
Para (446) The Contractor shall submit not less than 3 weeks before the commencement of manufacture of
preliminary trial design mixes.
Para (447) The following information to the Engineer in respect of each grade of concrete:
a. Grade of concrete
b. Title of particular trial mix
c. Type and grading of the aggregates
d. Specific gravity of aggregates (bulk ,dry basis )
e. Water absorption of aggregates.
f. Type of cement
g. Specific gravity of cement and mineral additions.
h. The ratio by weight of all the constituents of the concrete
i. Type of admixture
j. The expected compacting factor and slump
k. Full details of the proposed site quality control
l. Full details of the proposed laboratory for testing.
m. Maximum and minimum temperatures of the fresh concrete.
Para (448) The Contractor shall also confirm his proposed testing regime and acceptance criteria for the
Preliminary Trial Mixes.
Para (449) Should the proposals not be approved by the Engineer, then the Contractor shall comply with the
paragraph on preliminary test cubes and the two following paragraphs below.
Para (450) At least four weeks before commencing any concreting in the Works, the Contractor shall make
trial mixes using samples of aggregates and cements typical of those to be used.
Para (451) If possible, the concreting plant and the means of transport to be employed in the Works shall be
used to make the trial mixes and to transport them a representative distance.
Para (452) A clean dry mixer shall be used to make the trial mixes and the first batch shall be discarded.
Para (453) Preliminary test cubes shall be taken from the proposed mixes as follows:
Para (454) For each grade a set of 6 cubes shall be made from each of 3 consecutive batches.
Para (455) Three from each set of 6 shall be tested at an age of 7 days and three at an age of 28 days.
Para (456) The cubes shall be made, cured, stored, transported and tested in compression in accordance with
approved standards and tested in an approved independent laboratory.
Para (457) If it is proposed to use an admixture in the mix then for each grade of concrete an additional batch
shall be made with a double dose of the additive.
Para (458) For each of these batches 3 cubes shall be made and 1 tested at 7 days and 2 at 28 days to
determine the likely effect of errors in dispensing.
Para (459) The trial design mix proportions shall be approved if the average strength of a set of 9 cubes
tested at 28 days exceeds the specified characteristic compressive strength by the current margin
less 3.5N/mm2.
Para (460) The results of the seven-day cube tests shall be used to give an indication for future use of the
strengths likely to be achieved at 28 days.
Para (461) They shall not be used to satisfy the 28 days preliminary test cube strength requirements.
Para (462) The current margin for each particular type of concrete mix should be determined; it may be
taken as having the smaller of the values given by (a) or (b):
a. 1.64 times the standard deviation of cube tests on at least 100 separate batches of
concrete of nominally similar proportions of similar materials and produced over
a period not exceeding 12 months by the same plant under similar supervision,
but not less than 1/6 of the characteristic strength for concrete of grade 7, 10 or
15, or 3.75N/mm2 for concrete of grade 20 or above.
b. 1.64 times the standard deviation of cube tests on at least 40 separate batches of
concrete of nominally similar proportions of similar materials and produced over
a period not less than 5 days but not exceeding 6 months by the same plant
under similar supervision, but not less than 1/3 of the characteristic strength for
concrete of grade 7, 10 or 15, or 7.5N/mm2 for concrete of grade 20 or above.
Para (463) At each age of test no cube strength shall fall below the appropriate minimum specified in the
Contractor's designs.
Para (464) Before commencing the Works the Contractor shall submit to the Engineer for his approval full
details of the mixes he proposes to use, with their anticipated average strength, which must be
based on the satisfactory results of these preliminary tests.
Para (465) The Engineer shall if he so desires be present at all preliminary tests.
Para (466) The Contractor shall inform the Engineer of his intention to carry out such tests and the time and
place of the tests at least 24 hours before they take place.
Para (467) Neither the mix proportions nor the source of supply of materials shall be altered without the
prior approval of the Engineer except that the Contractor shall adjust the proportions of the mix as
required; to take account of permitted variations in the materials.
Para (468) Such approval shall be subject to the execution, to the Engineer's satisfaction, of trial mix
procedures set out herein.
3.3.26. Works Test Cubes
Para (469) For the first 10 days that a particular grade of concrete is produced, or where there is a lapse of
two weeks or more between successive pours of the same grade of concrete, three samples shall
be taken on each day and three cubes shall be made from each sample. Two shall be tested at 7
days and the other at 28 days.
Para (470) After the initial 10 days, samples of designed mixes shall be taken at the reduced rate given in
Table 3.4 below, with the provision that at least one sample is taken on each day the concrete of
that grade is used.
Para (471) Sampling rates for concrete cubes after initial 10 day production run of the same concrete grade
is as per the following table.
TABLE 3.4
SAMPLE TO BE TAKEN EVERY DAY OR
RATE TYPE OF STRUCTURE 1
EVERY POUR OF
Critical Structures e.g. Masts, cantilevers
A 6 cubes for every 10 cubic metres
Columns
Intermediate Structures e.g. Beams, slabs,
B 6 cubes for every 40 cubic metres
Foundation Raft
Para (472) Three cubes shall be tested at 7 days and three at 28 days.
Para (473) The cubes shall be made, cured, stored and tested in compression in accordance with BS.1881.
The tests shall be carried out in a testing laboratory approved by the Engineer.
Para (474) The laboratory must provide evidence that its equipment and procedures comply with BS.1610
and BS.1881 and that its testing machines are regularly calibrated and adjusted for accuracy.
Para (475) Full details of the qualifications of all laboratory staff shall be required by the Engineer.
Para (476) Reports of all tests made shall be supplied direct from the laboratory to the Engineer within 24
hours of the cubes being tested.
Para (477) The Engineer's Representative on site shall have the authority to stop all further concrete work
until acceptable test results are forthcoming.
Para (478) Up to date cube records shall be maintained by the contractor detailing the date, time, grade and
identification of final location of concrete placed in formwork for all test cubes, cores or other
specimens taken from them.
Para (479) Copies of these records shall be regularly furnished to the Engineer.
Para (480) Suitable size Curing tank for concrete cubes shall be made at site.
3.3.27. Changes in Materials or Mix Proportions
Para (481) Neither the mix proportions nor the source of supply of materials shall be altered without the
prior approval of the Engineer, except that the Contractor shall adjust the proportions of the mix
as required, to take account of permitted variations in the materials.
Para (482) Such approval shall be s subject to the execution, to the Engineer's satisfaction, of trial mix
procedures set out herein.
3.3.28. Failure of Concrete to Meet Test Requirements
Para (483) If the strength of the specimen is less than the appropriate specified minimum crushing strength
or if, in the opinion of the Engineer, the concrete fails to meet the specified requirements in other
respects, the concrete in that part of the Works of which it is a sample shall be considered not to
comply with the specified requirements.
If the specified requirements have not been met, the Contractor shall take such remedial action as
may be required.
Para (484) Before proceeding with concreting, the Contractor shall submit for the Engineer's approval
details of the action proposed to ensure that the concrete to be placed in the Works shall comply
with the Specification.
3.3.29. Concrete Cores
Para (485) As and where directed by the Engineer, cylindrical core specimens shall be cut from the hardened
concrete in the Works for the purpose of examination and testing.
Para (486) The cutting equipment and the method of doing the work shall be approved by the Engineer.
Para (487) Prior to preparation for testing, the specimens shall be made available for examination by the
Engineer. Testing of the core shall be in accordance with approved standards.
3.3.30. Grouts
Para (488) Only non-shrink grouts, which shall be either cementatious or epoxy grouts, may be used.
Grouts deriving their non-shrink properties from metal oxidizing (i.e. an increase in volume of
metal due to oxidation) shall not be allowed.
Para (489) Compressive and flexural strengths of the non-shrink grouts shall be as follows:
TABLE 3.5
COMPRESSIVE STRENGTH FLEXURAL STRENGTH
TYPE OF N/mm 2
CONSISTENCY
GROUT
7 Days 28Days 7Days 28Days
Cementatious Flowable 45 65 8 10
Epoxy High flow 80 25
* Compressive strength shall be in accordance with BS 1881, Part 116 / with BS 6319, Part 3 (epoxies)
** Cubes size shall be 100 mm and the flexural strength shall be tested in accordance with BS 4551
3.3.31. Formwork
Para (490) Forms shall be designed and so constructed that the concrete can be properly placed and
thoroughly compacted and that the hardened concrete shall conform accurately to the required
shape, position and level, subject to the tolerances and standards of finish specified.
Para (491) The design/drawings for shuttering shall be submitted to the Engineer for approval before
construction.
Para (492) Forms shall be designed to withstand the worst combination of self-weight, reinforcement weight,
wet concrete weight, concrete pressure, construction and wind loads together with all incident
dynamic effect caused by placing, vibrating and compacting of concrete.
Para (493) Guidance of these loading is given in the concrete Society Manual Formwork –Guide to good
practice and in CIRIA report 108, Concrete pressure on formwork and in BS 5975.
Para (494) When concrete is to be vibrated, special care shall be taken to maintain the stability of the
formwork and the tightness of the joints during vibrating operations.
Para (495) The material and position of any ties passing through the concrete shall be approved by the
Engineer.
Para (496) The whole or part of the tie shall be capable of being removed so that no part remaining
embedded in the concrete shall be nearer the surface of the concrete than the specified thickness
of cover to the reinforcement.
Para (497) Any holes left after the removal of ties shall be filled, unless directed by the Engineer, with
concrete or mortar of approved composition.
Para (498) Where concrete is to be poured in successive lifts care shall be taken to ensure that the formwork
is set tightly against the concrete of the preceding lift to prevent the formation of lips and loss of
grout or liquid between the formwork and the concrete.
Para (499) The formwork shall be inspected and certified by the specialist regarding stability/safety.
3.3.32. Removal of Formwork
Para (500) All forms shall be removed without damage to the concrete. The use of release agent or other
material to facilitate this shall be subject to the approval of the Engineer.
Para (501) The formwork should be removed without shock as the sudden removal of wedges is equivalent
to an impact load on the partially hardened concrete as per 6.2.6.3 Chapter 6 of BS 8110.
Para (502) Before soffit forms and props are removed the concrete shall be exposed by removal of the side
forms or otherwise as required by the Engineer, in order to ensure that it has sufficiently
hardened.
Para (503) The forms shall not be struck until the concrete has reached cube strength of at least twice the
stress to which the concrete may be subject at the time of striking.
Para (504) The formwork to vertical surfaces may be removed after 24 hours in normal weather conditions
(over 15oC).
Para (505) Alternatively striking times can be determined from tables published in CIRIA Report no.136.
Formwork striking times criteria, prediction and methods of assessment.
Para (506) All form work for pits, ducts and holding down bolt holes must be so constructed that it can be
easily collapsed to facilitate withdrawal after the initial set of the concrete.
Para (507) The contractor's proposed method for the construction and fixing of the formwork for inserts and
pockets shall be submitted to the Engineer for approval before construction.
Para (508) The top of the shuttering shall be suitably covered to prevent entry of excess grout, materials used
for curing etc.
Para (509) Solid timber must not be used for forming holding down bolt holes.
Para (510) Bolt-hole formers may be made of plywood, expanded metal, polystyrene or other method
approved by the Engineer, who may require the Contractor to carry out a test pour, using the
proposed bolt-hole former.
TABLE 3.6(Minimum Period before Striking Formwork)
MINIMUM PERIOD BEFORE

TYPE OF FORMWORK STRIKING
OPC SRC
Vertical sides of beams, walls, columns, lift not exceeding 1.2 m. 24 hours 36 hours
Vertical sides of beams, walls, columns, lift exceeding 1.2 m. 36 hours 60 hours
Soffit of main slabs and beams, (props left under) 7 days 8 days
Removal of props - beams and main slabs and other work 18 days 19 days
Cantilever beams and slabs 21 days 21 days
3.3.33. Finishes
Para (511) The Contractor shall state precisely on his plan which of the types of finishes described hereunder
he intends to use in the various locations. Any defective concrete finish will be rejected.
Para (512) The Engineer may at his discretion order the defects to be cut out and made good.
Para (513) Plastering of defective concrete, as a means of making good will not be permitted, except that in
the case of minor porosity on the surface the Engineer may approve a surface treatment by
rubbing down with cement and sand mortar of the same richness as in the concrete. This
treatment shall be made immediately after removing the formwork.
3.3.34. Chamfers
Para (514) All exposed edges and exposed internal angles of concrete structures shall have chamfers of
minimum dimension 20 mm x 20 mm unless required by the design to have larger splays.
3.3.35. Formed Finishes to Concrete
Para (515) Type F.1 –
a. This finish is for surfaces against which backfill or further concrete will be placed.
b. Formwork shall consist of sawn boards, sheet metal or any other suitable materials,
which will prevent the loss of grout when the concrete is vibrated.
a. This finish is for surfaces, which are normally exposed to view but where the highest
standard of finish is not required.
b. Forms to provide Type F.2 finish will be faced with wrought and thickened boards with
square edges arranged in a uniform pattern.
c. Alternatively, plywood or metal panels may be used if they are free from defects likely
to detract from the general appearance of the finished surface.
d. Joints between the boards and panels shall be horizontal and vertical unless otherwise
directed.
e. This finish shall be such as to require no general repair of surface. Pitting, bur, fissures,
laitance, fins and surface discoloration and other minor defects shall be remedied by
methods approved by the Engineer.
a. This finish is for surfaces prominently exposed to view where good appearance and
alignment are of special importance.
b. To achieve this finish, which shall be free of board marks, the formwork shall be faced
with plywood or equivalent material in large sheets.
c. The sheets shall be arranged to coincide with architectural feature, sills, window heads
or drainages in direction of the surface.
d. All joints between panels shall be vertical and horizontal unless otherwise directed.
e. Suitable joints shall be provided between sheets to maintain accurate alignment in the
plane of the sheets.
f. Un-faced wrought boarding or standard steel panels will not be permitted for Type F.3
finish.
Para (518) Permanent forms shall be constructed of slabs or blocks or precast concrete, natural stone,
brickwork or other approved material as directed.
Para (519) Such slabs or blocks shall have an exposed surface of the quality shown on the Drawings and as
specified.
Para (520) They shall be fixed to the structure by approved means and the joints between them shall be made
tight with mortar or other means of preventing leakage.
Para (521) The use of internal metal ties shall not be allowed.
3.3.36. Unformed Finishes to Concrete
Para (522) Type U.1-
a. This is a screeded finish for surfaces of foundations, beds, slabs and structural members
to be covered by backfills, subsequent stages of construction, bonded concrete, topping
or cement mortar beds to receive paving and on exposed surfaces or paving where
superior finish is not required. It is also the first stage for finishes U.2 and U.3.
b. The finishing operations shall consist of leveling and screeding the concrete to produce
a uniform plane or ridged surface, surplus concrete being struck off by straight edge
immediately after compaction.
Para (523) Type U.2-
a. This is a floated finish for surfaces of beds and slabs to receive mastic paving’s or block
or tile paving’s where a hard smooth steel-trowelled surface is not required.
b. Floating shall be done only after the concrete has hardened sufficiently and may be done
by hand or machine.
c. Care shall be taken that the concrete is worked no more than is necessary to produce a
uniform surface free from screed marks.
Para (524) Type U.3 –
a. This is a hard smooth steel-trowelled finish for surfaces of

i. Concrete paving
ii. Tops of walls
iii. Exposed surfaces of equipment foundations and in the vicinity of holding down
bolt
iv. Chases, copings and other members exposed to weathering
v. Surface beds and slabs to receive thin flexible sheet and tile
vi. Paving’s bedded in adhesive and seating for bearing plates and the like, where the
metal is in direct contact with the concrete.
b. Trowelling shall not commence until the moisture film has disappeared and the concrete
has hardened sufficiently to prevent excess laitance from being worked to the surface.
c. The surface shall be trowelled under firm pressure and left free from trowel marks.
3.3.37. Surface Treatments
Para (525) Where concrete is to be treated with sodium silicate or a similar dust preventive coating, this must
be carried out within 14 days of the concreting of the surface and be applied in accordance with
the manufacturer's instructions.
Para (526) All concrete surfaces in contact with Earth, including underside of foundations shall be protected
with a 4 mm thick SBS bituminous torch applied membrane with protection installed as per
manufacturer's detail and instruction.
3.3.38. Handling and Erection of Precast Units
Para (527) Precast units should be manufactured, handled and assembled by methods that are safe and yield
a completed structure that is satisfactory in relation to its stability, performance, durability and
appearance.
Para (528) The recommendations in BS 5531 should be followed and in addition the following items should
be specified or agreed:
a. Minimum ages of handling and transporting

b. Position and design of lifting points.
c. Method of providing final structural connections
d. The accuracy of assembly and erection :Guidance is given in Table 1 of BS 5606
:1990
e. Structural Steel sections in ends of members and additional reinforcement needed
to complete the connection are accurately located.
3.3.39. Precast Concrete kerbs and edgings
Para (529) Reinforcement Precast concrete curbs and edgings shall comply with the requirements of BS
7263: Part 1 and to the dimensions and shapes shown on the drawing and /or as directed by the
Engineer.
Para (530) Curbstones shall be laid on concrete class C bedded on 1:3 sand cement mortars as specified and
/or as directed by the Engineer.
3.3.40. Reinforcement
Para (531) Reinforcement should comply with BS4449, BS4461, BS 4482 or BS4483.
Para (532) Mild steel and high yield steel bars and steel fabric shall comply with relevant approved
standards.
Para (533) All Reinforcement steel shall be deformed bars. Each consignment of Reinforcement shall be
delivered at site along with mill certificate supplied by the contractor and furnished by the
Engineer.
Para (534) Reinforcement shall be stored clear of the ground on sufficient supports to prevent distortion of
the bars.
Para (535) Before ordering reinforcing steel, the contractor shall prepare bar bending schedules at his own
cost and submit them to the Engineer for his approval.
Para (536) Bar bending schedules shall show the weight of each bar , size and bending diagrams of bars in
accordance with BS 4466
3.3.41. Cutting and bending
Para (537) Reinforcement should be cut /bent in accordance with BS4466.
Para (538) Reinforcement shall be bent cold by approved means to the dimensions shown on approved bar
bending schedule.
Para (539) Grade 460 bars should not be bent, re-bent or straightened without the Engineer’s approval.
3.3.42. Fixing
Para (540) Reinforcement shall be rigidly fixed in the positions shown on approved drawings, using soft
pliable annealed steel coated binding wire of 1.6 mm diameter, to prevent movement during
concreting and to maintain the specified cover to bars.
Para (541) Chairs and concrete spacer blocks shall be provided as required to achieve the designed bar
arrangement.
Para (542) Nominal cover should be ensured to all steel Reinforcement including link.
Para (543) The bond between the reinforcement and concrete shall be ensured by a sufficiently thick and
dense covering of concrete over the steel.
Para (544) This cover shall be able to protect the steel permanently from corrosion.
Para (545) The cover to any bar, including stirrup shall not in any direction be less than indicated in Table
below.
Para (546) Concrete Cover blocks used shall be factory made, prepared with good quality concrete of the
same strength i.e.; M40 as that used for the slab, column and walls for substation buildings.
Table 3.7: Minimum Clear Concrete Cover to Reinforcement (in mm)
Slabs, internal 35
Slabs, external (exposed) 40
Internal walls, columns and beams 40
External walls, columns and beams 50
Concrete subject to aggressive conditions for liquid structures, foundations in
75
touch with soil or backfilled
Piles 75
3.3.43. Surface condition
Para (547) The steel work shall be inspected by DEWA Engineer and approval is to be obtained prior to
concreting.
Para (548) The Reinforcement should not be surrounded by concrete unless it is free from mud, oil, paint,
retarders, loose rust, loose mill scale, grease or any other substance which can be shown to affect
adversely the steel or concrete chemically to reduce the bond.
Para (549) All reinforcement having surface rust, which does not reduce the size of the bar, shall be blast
cleaned with proprietary grit immediately prior to concreting.
Para (550) All exposed steel shall be protected from corrosive effects of humidity water and dust.
3.3.44. Laps and joints
Para (551) Laps and joints should be made only by the methods specified and at the positions shown on the
drawings or as agreed by the Engineer.
3.3.45. Testing of Reinforcement
Para (552) Representative samples from each lot of reinforcement delivered at site shall be tested in DEWA
approved testing laboratories and test reports to be furnished to the Engineer prior to any use of
steel at site.
Para (553) The Engineer shall have the right to select at any time samples of steel reinforcement for testing
in accordance with the relevant approved standard.
3.3.46. STRUCTURAL STEELWORK
3.3.46.1. Structural Steel
Para (554) Structural steel shall be of Grade 43 A in accordance with BS.4360 or an equivalent approved
standard and shall be fabricated from new sections unless otherwise specified and agreed in
writing by the Engineer.
Para (555) The design and construction of steel structures shall be based on British Standards and codes of
practices given below.
Para (556) The following codes and standards form a part of this specification and shall be followed in the
design and engineering of the project. When an edition date is not indicated for a code or standard
the latest edition shall apply.
Table 3.8
BS 4 Structural steel sections
BS 449 Structural Steel in Buildings.
BS 4190 ISO metric black hexagon bolts, screws and nuts
BS 4360 Specification for weld able structural steels
BS 4848 Specification for hot rolled structural steel sections.
BS 5950 Structural use of steel works in building.
BS 6323 Structural Steel Tubes
Para (557) The structural and miscellaneous steel works may alternately also be designed using AISC
manual of steel construction-specification for design, fabrication and erection of structural steel
for buildings.
Para (558) Welding shall be in accordance with structural welding code of American Welding Society
(AWS D1.1).
Para (559) ASTM-A-325 for high strength friction bolts and ASTM A-307 for other bolts may be
considered.
Para (560) All galvanized structural steel including transformer enclosure (mesh) shall be guaranteed for 10
years against any possible corrosion/damages
3.3.46.2. Design Loads
Para (561) The structure shall be designed for ultimate and service limit state for the worst combinations of
dead loads, live loads, wind loads, seismic loads and crane loads as applicable.
Para (562) The preparation of design calculations in accordance with the requirements of this Specification
shall include the computation of stresses in all structural components and shall show how all
loads are transferred to the foundations.
Para (563) Consideration shall be made in sizing members to eliminate excessive deflection or vibration
during service. Suitable stress reductions shall be applied to slender compression members in
accordance with BS.449 or equivalent approved standard.
Para (564) For design, the live loads shall be considered as per BS 6399 or manufacturer’s specification
whichever is stringent.
Para (565) The wind load on the structure to be as per the specifications in BS 6399 part 2 for a design wind
speed of 160km/hr. (3 seconds gust) or equivalent.
Para (566) The seismic load combinations to be as per Uniform Building Code (UBC ’97) and Dubai
Municipality regulations
3.3.46.3. Steel (Materials) Specifications
Para (567) Samples of all materials shall be tested and copies of the test reports giving physical and chemical
properties issued to the Engineer for approval.
Para (568) These tests shall prove the compliance of the material for the purpose intended in accordance
with the approved standard.
Para (569) Where tests are carried out by an independent laboratory, the source of origin of the material shall
be stated and if different sources of supply are contemplated, additional tests shall be carried out.
Para (570) All structural steel works shall be offered for inspection before and after galvanization, prior to
painting.
Para (571) Minimum plate thickness for steel members shall be 6mm.
3.3.46.4. Hot rolled Sections
Para (572) All materials in hot rolled steel plates and sections shall be in accordance with BS EN 10025 and
shall be grade S 275 JO unless otherwise indicated on the drawings.
Para (573) Dimensions, properties, tolerances and rolling margins of steel sections, except angles shall be in
accordance with BS4.
Para (574) Dimensions, properties, tolerances and rolling margins of steel angles shall be in accordance with
BS4848. Part(4)
Para (575) Hollow Sections : BS EN 10210-1 S275J2H
Para (576) Tolerances and rolling margins for plates and bars shall be in accordance with BS EN 10025
Para (577) Dimensions, properties, tolerances and rolling margins of structural hollow steel sections shall be
in accordance with BS4848 part-2 and shall be grade S275JO unless otherwise indicated on the
drawings.
3.3.46.5. Light gauge Structural Sections
Para (578) Light gauge structural sections shall comply with BS449 part-2.
3.3.46.6. Deflection Criteria
Para (579) The maximum permissible deflections shall be as per BS5950 and as given by crane
manufacturer, whichever is critical.
a. Crane Girders
Crane Gantry Girders Vertical deflection Span/600
Crane Gantry Girders Horizontal deflection Span/500
b. Allowable Vertical deflection of beams due to imposed load

Cantilevers Length/180
Beam carrying plaster or other brittle finish Span/360
Other beams (Except Purlins and sheeting rails) Span/300
c. Horizontal Deflection of columns due to imposed and wind load

Top of columns in single storey buildings except portal frames Height/200
3.3.46.7. Connections
Para (580) Shop connections can generally be electric arc welded or bolted. Site connections shall be bolted
as shown on the drawings unless specifically approved by the engineer.
Para (581) Welding on site will be allowed in exceptional circumstances with the prior permission of
Engineer.
Para (582) Normally metal arc welding shall be carried out, and only if and where specifically permitted by
Engineer, processes other than the metal arc process may be used for welding of structural steel.
Para (583) For site welding, all welders shall be obliged to pass qualification tests to determine their ability
to perform such type of work. Welders and Welding Operators must be qualified as per
requirements of AWS D1.1 latest edition.
Para (584) They shall provide necessary certificate from specialized agencies. For welding of any particular
type of joint, welder shall be tested by Engineer.
Para (585) Field connections shall be friction type connection with Grade 8.8 or ASTM A-325 bolts.
Connection at building expansion joint must be slotted with shoulder bolts with locknuts.
Para (586) The slot shall be of sufficient length to permit movement of sliding, member in both directions
from neutral position, of 25mm.
Para (587) Where no reactions or moments are called for, the connections for the indicated sections shall be
designed with M16 minimum diameter bolts and bolted plates shall not be thinner than 0.7 times
bolt diameter.
Para (588) No connections shall have less than two bolts. All steel columns to have minimum four numbers
of hot dipped galvanized anchor bolts of grade 8.8 or equivalent.
3.3.46.8. Bolts
Para (589) The bolts connecting galvanized members shall be hot dipped galvanized.
Para (590) Stainless steel grade 316 bolts shall be used in corrosive atmosphere in which case EPDM washer
shall be used to prevent bi-metallic corrosion.
3.3.46.9. Shop drawings
Para (591) The Contractor shall prepare shop drawings of all steel parts based on the design drawings. Scale
of the shop drawings shall not be smaller than 1:20 for details 1:10 or 1:1 unless otherwise
approved by Engineer.
Para (592) As a rule, welding should be used for shop fabrication and bolting for all field connections.
Exceptions shall be brought to Engineer’s attention for approval.
Para (593) The analysis of the connections shall be submitted for approval containing the following
information:
a. Loads to be transmitted in the connections

b. Sizes of all bolts, gusset plates
c. Stresses in all connection members
3.3.46.10. Welding
Para (594) Welded construction shall be carried out in workshops under approved conditions by experienced
operators and where continuous supervision is exercised.
Para (595) Machine welding will be allowed where approved machines are in use, correctly controlled by
qualified operators.
Para (596) Where the Engineer approves site welding, this shall not be done under weather or other
conditions, which might adversely affect the efficiency of the welding, and, where necessary,
effective protection and other safeguards, as shall be agreed with the Engineer, shall be provided.
3.3.46.11. Welding Procedure
Para (597) Details of the proposed welding procedure accompanied by a diagram showing the build-up of all
main welds, together with the details of the manufacture, classification, code and size of
electrodes to be used, shall be submitted to the Engineer for his approval.
Para (598) Welding shall be such that distortion is reduced to a minimum, and local distortion is rendered
negligible in the final structure.
Para (599) Butt welds in flange plates and/or web plates shall be completed before the flanges and webs are
welded together.
Para (600) Approval of the welding schedule and procedure shall not relieve the Contractor of his
responsibility for correct welding and for the minimizing of distortion in the finished structure.
Para (601) All welds shall be finished full and made with the correct number of runs, the welds being kept
free from slag and other inclusions, all adhering slag being carefully removed from the exposed
faces immediately after each run.
Para (602) Welding Procedures must be based on the requirements of AWS D1.1 latest edition.
3.3.46.12. Fusion Faces
Para (603) Fusion faces, angle of bevel, root radius and the like shall be properly prepared to give the
approved weld forms.
Para (604) The fusion faces shall be carefully aligned and the correct gap and alignment maintained during
the welding operation.
Para (605) In the preparation of the fusion faces, shearing shall be limited to metal thicknesses not greater
than 8mm.
Para (606) All fusion faces shall be prepared by machining, or where approved, by the use of special flame
cutting apparatus.
Para (607) Faces shall be kept clean and protected.
3.3.46.13. Butt Welded Joints
Para (608) All main butt welds shall have complete penetration and, except on tubes where it is
impracticable, shall be welded from both sides, the back of the first run being suitably gouged
out.
Para (609) The ends of the welds shall have full throat thickness.
Para (610) This shall be obtained on all main welds by use of extension pieces adequately secured on either
side of the main plates.
Para (611) Additional metal remaining after the removal of the extension pieces shall be removed by
machining, or by other approved means, and the ends and surfaces of the welds shall be smoothly
finished.
3.3.46.14. Intermittent Welds
Para (612) Intermittent weld shall not be permitted.
Para (613) All welds shall be continuous on both faces to ensure a proper seal against ingress of corrosion.
3.3.46.15. Welding Operators
Para (614) Only welding operators who satisfy the appropriate tests shall be employed on welding.
Para (615) Should an operator fail in a first test, two further tests shall be undertaken immediately and the
operator to qualify must satisfactorily pass both these tests.
Para (616) Welders and Welding Operators must be qualified as per requirements of AWS D1.1 latest
edition.
3.3.46.16. Mill Certificates
Para (617) The contractor shall submit the test certificates of the manufacturer for all steel work. The
samples are to be tested according to British standard BS4872.
3.3.46.17. Galvanizing
Para (618) The whole of the steelwork shall be blast cleaned to remove all rust, grease and mill-scale, then
zinc coated before dispatch to site as follows: -
Para (619) Steel items to be galvanized shall be so treated after all cutting, drilling, punching and removal of
burrs has been carried out.
Para (620) Galvanizing shall be applied by the hot dip process and shall consist of zinc weighing not less
than 610 g/sm. of surface.
Para (621) The zinc coating shall be smooth, clean, of uniform thickness and free from defects. The
preparation for galvanizing itself shall not adversely affect the mechanical properties of the steel.
Para (622) The testing of the zinc coating on galvanized articles shall be carried out in accordance with BS
729.
Para (623) The minimum average coating weight of galvanizing shall be as follows,
TABLE 3.9
Thickness Of Steel Articles Minimum Average Coating Weight
5 mm thick and over 610g/m2
Under 5mm but not less than 2mm 460g/m2
Under 2mm but not less than 1mm 335g/m2
Para (624) Small areas of galvanized coating damaged by welding, cutting, or during transport shall be
repaired by applying at least two coats of zinc-rich paint.
3.3.46.18. Steelwork Finish
Para (625) All steel structures including galvanized elements shall be painted in accordance with the
specifications in the subsection for painting.
Para (626) The galvanized components shall be cleaned and receive a coat of etch primer in lieu of blast
cleaning prior to the application of the specified paint system.
Para (627) All materials and workmanship shall generally comply with the requirements of BS 5493 for
exterior exposed polluted coastal atmosphere.
Para (628) The whole of the steelwork shall be prepared for galvanizing and painting by an approved blast
cleaning method using clean abrasive grit. All rust, grease, mill scale and harmful matter shall be
removed.
Para (629) The surface shall be blast cleaned to one of the following
a. Swedish Standard Sa 2 ½ SIS 05 5900

b. U.S. Standard near white finish SSPC-SP-10-63T
Para (630) The painting system shall comprise of
c. 2-component inorganic zinc silicate primer 75 micron DFT

d. 2-component polyamide cured epoxy with natural micaceous iron oxide
100 micron DFT
e. 2-component polyurethane finishing coat - 40 micron DFT.
Para (631) On completion of erection works, the damaged areas shall be repaired as specified above and one
additional coat of the top coat paint shall be applied.
Para (632) All primers and paints shall be standard proprietary products manufactured by an approved
supplier.
Para (633) The application of paint shall be in complete conformity to manufacturers' recommendations and
shall be guaranteed for a typical time to first maintenance of 10 years or more in accordance with
BS 5493.
Para (634) Each coat of paint shall be different in colour.
Para (635) Any damaged paintwork shall be cleaned down and re-treated, to the same state as the original
before further paint coats are applied.
Para (636) The Contractor shall submit to the Engineer full details of the protective system to be used for
review.
Para (637) All manufacturer's data, instructions and recommendations related to the system shall be
submitted for the Engineer's approval.
3.3.46.18.1. Protection for Galvanized Steel
Para (638) Epoxy polyamide cured primer (solids by volume 50% to 60%) followed by epoxy polyamide
cured high build (solids by volume 50% to 60%) under coat topped with a two component
polyurethane isocyanite cured paint with excellent colour and gloss retention properties and
resistant to abrasion, impact, chemical attacks, corrosion, etc.,
Para (639) Applied strictly in accordance with the paint manufacturer's recommendations.
Para (640) The DFT remains same as specified above.
3.3.46.19. Workmanship & Erection
Para (641) Fabrication and erection shall conform at all stages to the BS.444 or equivalent standard
approved by Engineer.
Para (642) In accordance with the structural design, the steel structure may be either a framed structure
and/or a braced structure.
Para (643) Following notes shall be considered during execution and erection of structural steel works:
a. Co-ordination of the design of the structural steel members with the design of related concrete
structures.
b. Checking of anchor bolts and their setting prior to casting pedestals/foundations.
Complete erection of the steel structure in accordance with the approved erection drawings and
manufacturer’s instructions/recommendations.
Para (644) The steel structures shall be fabricated in a workshop according to the approved shop drawings.
Para (645) The size of construction members shall be of the maximum admissible size for the transport to
and handling at site.
Para (646) Fabricated steel structures shall be pre-assembled in the workshop to such an extent to ensure
proper field erection, and shall be dismantled (non-welded/bolted members only) for
transportation, during which the contractor shall reasonably protect the steel structure from
damages.
Para (647) The steel structure shall be suitable packed, cover or coated, and any damage and corrosion
during transportation shall be the responsibility of the contractor and shall be rectified to the
satisfaction of Engineer.
Para (648) Where possible, torque wrenches shall be used for tightening of bolt connections. Structural steel
members delivered to the site shall be evenly supported and stacked on timber to avoid
deformation.
Para (649) Bolts, nuts, washers, rivets and other identical items of structural steel required to be incorporated
into concrete shall be delivered to the Site well in advance.
Para (650) Bolts, pins, packing, tools, insulation material, electrical parts, motors, parts with electrical
devices, attached instruments, welding equipment and material, etc. shall be stored inside closed
stores.
Para (651) Handrails and standards shall be hot-dip galvanized and painted as per relevant subsection of the
specification.
Para (652) A 10mm thick, 150mm high kick plate shall be fixed to the standards.
3.3.46.20. Locking arrangement in Doors of IDT/ET
Para (653) The main body of the locking arrangement to be fixed to the base plate by welding. The M.S base
plate shall be fixed to the steel vertical post by 4 numbers of stainless steel bolts of suitable
diameter.
Para (654) The head of the fixing bolts shall be on outer side of the enclosure whereas nuts to be fixed on
inner side the enclosure. The eye-let to be fixed with pass through bolts on the aluminum frame
of the shutter.
Para (655) The lock to be fixed at the mid height level of the shutter. The locking system shall be galvanized
and painted same as that of structural steel post.
3.3.47. METALWORK
Para (656) All metals and metalwork components whether fabricated on or off site shall conform to the
requirements of the relevant British Standards.
Para (657) Metalwork articles shall have a first class finish, and be free from scale, rust, damage or other
defects.
Para (658) Components shall be properly assembled and jointed in a neat and functional manner.
Para (659) Welded connections shall be ground off as necessary to present a clean smooth finish without
detriment to the strength of the connection.
Para (660) Particular attention shall be given to the protection of metalwork from degradation caused by the
environment in which it is to be used.
Para (661) This shall be accomplished by galvanizing, surface coating or such other treatment suitable for
the metalwork under consideration.
3.3.47.1. Chequered Plate
Para (662) Chequered plate trench covers to be hot dipped galvanized steel of minimum 8mm thickness to
suit span and loading conditions subjected to Engineer’s approval and finished with a paint
system as specified for steel structures in the subsection of painting.
3.3.47.2. Steel grating:
Para (663) Steel grating shall be welded type of rectangular pattern of parallel bearing bars of
45mmdepthand 5mm thickness and 30 mm centers with twisted cross bars at 100mm distance
until otherwise indicated in the drawings.
Para (664) Gratings shall be hot deep galvanized after fabrication.
Para (665) Size of grating shall be designed for easy handling.
Para (666) Removable type grating shall be clipped and bolted.
Para (667) Bearing bars shall be of depth required to support the design loads at allowable stresses and the
deflection not exceeding 1/250. of span length
3.3.47.3. Tubular Hand railing
Para (668) Where used shall be 42.4 mm outside diameter and minimum 4 mm thick.
Para (669) Handrails and standards shall be hot-dip galvanized and painted as per relevant subsection of the
specification.
Para (670) A 10mm thick, 150mm high kick plate shall be fixed to the standards.
3.3.47.4. Ladders
Para (671) Access ladders/stairs are to be galvanized mild steel and shall comply with the requirements of
BS 5395.
Para (672) Ladders shall be painted as specified for steel structures in the subsection of painting.
3.3.47.5. Aluminium
Para (673) Aluminum alloy shall be of a composition applicable to the function of the finished product and
conform to BS 1470, or BS 1474.
Para (674) The aluminum components shall be left with a plain mill finish or with a plated, enameled;
lacquered, polyester powder coated or anodized finish as required under the Contract.
Para (675) Aluminum Windows, Doors, Screens and Louvers - Extruded box profiles for door, window, or
screen frame sections shall have an average wall thickness of not less than 1.8mm.
Para (676) Fasteners for installation of Aluminum Louvers shall be stainless steel 316 bolts with EPDM
washer to prevent bimetallic corrosion between aluminum and steel.
Para (677) Aluminum sections shall be wide enough and compatible to receive with approved ironmongery.
Para (678) Glazing beads, hinges, and other fittings shall be designed to match 'en suite' with the main frame
profiles.
Para (679) Frame corners shall be mitred and coupled together with solid aluminum corner blocks and sealed
and secured by pressure crimping.
Para (680) Mechanical joints shall be field caulked on the inside prior to installation.
Para (681) Aluminum door, window or screen frames shall be 'non-structural' in terms of the fabric of the
main building.
Para (682) The frames shall be so designed as to place no reliance on the glass to provide rigidity to the
assembled components.
Para (683) All framing, glazing and structural elements in connection with windows, doors and screens shall
be capable of withstanding the wind loads specified.
Para (684) Aluminum sections shall be polyester powder coated or in colors to be selected. Average
thickness of polyester powder coating shall be 40 microns.
Para (685) Domestic water pumps on roof and ground to be installed in an aluminum enclosure having
metallic roofing and side louvers with entry door to protect from direct sun. The enclosure shall
be designed to withstand prevailing wind load subjected to approval from Engineer.
3.3.47.6. Steel Doors
Para (686) Steel doors shall be of high quality standard and the manufacturer shall hold license certified by
Dubai civil Defense.
Para (687) The doors shall be manufactured in accordance to BS 6510 or equivalent approved standard
except for fire rated doors which shall comply with the requirements of NFPA 80.
Para (688) The doors frames and shutters shall be galvanized by hot dip process
Para (689) The steel doors shall have a full honeycomb core paper with 25 mm (1") cell size, laminated to
the door faces by a base adhesive.
Para (690) Doors shall be protected by the application of 3 coats epoxy paint system to approval of DEWA.
Para (691) All doors shall have an all-around smoke seal strip and in addition external doors shall have an
integrated weather strip
Para (692) Thickness of steel door shutter (skin) shall be minimum 1.5mm and that of frame profile shall be
minimum 2mm.
Para (693) The thickness of door shutter shall be minimum 44mm.
Para (694) Anchors for fixing the door frame shall be grade 316 stainless steel of diameter 12 mm
Para (695) Void between wall and frame to be filled with non-shrink cementatious grout.
Para (696) Warranty of doors with ironmongery shall be provided for minimum 10 years period.
Para (697) Each door set with hardware shall be 2 hour fire rated and must carry certified labeling as
required by Dubai Civil Defense.
Para (698) Test certificate for Fire rating of the door sets shall be submitted.
3.3.47.7. Overhead sectional door
Para (699) Where necessary, electrically operated vertical lift steel overhead sectional doors shall be
provided.
Para (700) The door shall be designed for wind speed of 45 meters/sec.
Para (701) These sectional type doors shall be double skin and thermally insulated by injected
polyurethane foam for monolithic composition.
Para (702) Steel skin shall be hot dip galvanized and powder coated backed up with 10 years guarantee
Para (703) Nylon rollers with heavy duty ball bearing shall be provided for smooth operation.
Para (704) Door shall be minimum 4.5x5 meters height unless otherwise specified in particular
specification.
Para (705) Manual chain roller lift device is to be additionally provided.
Para (706) Replacement of damaged panel and spares shall be easily available for necessary maintenance.
Para (707) Torsion spring shall be of corrosion proof material.
Para (708) All hardware integrated with door shall be of the highest quality.
Para (709) The vertical and horizontal tracks and anchors shall be of galvanized steel.
Para (710) Safety edge for stopping the door operation when encountering an obstacle shall be provided.
Para (711) Emergency stop provision to be provided.
Para (712) Motor protection class shall be IP 65
3.3.47.8. Other Materials
Para (713) Materials not herein fully specified and which may be offered for use in the Works shall be first
class quality and of such kind as is generally used in first class work.
Para (714) The Engineer shall have the right to determine whether all or any of the materials offered or
delivered for use in the works are suitable for the purpose
3.3.48. WATERPROOFING
3.3.48.1. General
Para (715) The roof waterproofing shall comprise of 4 mm thick APP bitumen membrane with non-woven
polyester reinforcement of minimum 260 gm. /sqm. torch applied laid over the foam concrete
(maximum density 1200 kg/cum.) cast to slopes with extruded polystyrene insulation board of
minimum density 35 kg/cum , separation layer followed by mortar and concrete tiles (or)
Combo roof waterproofing system using polyurethane foam (sprayed) of thickness 50mm
(40-50Kg/m3), Liquid elastomeric UV protection coating, Geo textile membrane 1000 gauge,
Concrete protection screed grade using 10mm size aggregate with sprayed elastomeric
flexible protective coating of 1000 microns.
Para (716) Exposed type membrane 4mm thick to be provided at the transition to the termination groove on
parapet.
Para (717) The contractor shall provide a method statement for storage of material and mixing process for
preparation of foam concrete prior to execution of works.
Para (718) The termination into the pre-formed groove in parapet shall be sealed with bitumastic and
covered by 1mm thick aluminium flashing strip.
Para (719) Areas of suspended slabs for toilet/kitchen shall be sunken and waterproofed with two layers of 4
mm thick SBS modified bituminous membrane protected with minimum 50 mm concrete screed
to the Engineer's approval.
Para (720) For waterproofing of foundations with basement for main building , RCC wall, and underground
oil-water tank, the structures shall be designed to the requirements of BS 8007 and tanked
externally with 4 mm thick SBS modified bituminous membranes having non-woven polyester
reinforcement of minimum 260 gm./sqm.
Para (721) For waterproofing of foundations, neck columns, tie beams for gate house, fire pump room,
accommodation etc., structures shall be protected with 4 mm thick SBS modified bituminous
membranes having non-woven polyester reinforcement of minimum 260 gm./sqm.
Para (722) For waterproofing of foundations, neck columns, grade beams for boundary wall, structures shall
be protected with 1.5 mm thick self-adhesive bituminous membranes.
Para (723) The membrane shall be protected from damage during construction activities by concrete screed
or protection board as necessary.
Para (724) All components of the system shall be preferably obtained from a common source.
Para (725) The application of the waterproofing system shall be carried out by manufacturer's standard
applicators strictly in accordance with the manufacturer's instructions.
Para (726) The waterproofing system shall be guaranteed for 10 years, whereas combo roof water
proofing system shall be guaranteed for 25 years for material, workmanship and other
liabilities, which may be caused by leaks/failure of the system.
Para (727) The guarantee provided by the Contractor shall be supported by membrane manufacturer's
insurance guarantee for a similar period.
Para (728) Water proofing membrane 4 mm thick (SBS modified) shall be placed on blinding concrete under
the concrete floor slabs on grade, if any.
Para (729) The membranes below floor slab shall be protected from damage during construction activities
by concrete screed
Para (730) The membrane shall be taken up the walls and lapped with DPC to the satisfaction of the
Engineer.
3.3.48.2. Submittals
Para (731) The Contractor shall make the following submittals to the Engineer for approval: -
a. Manufacturer’s details/specifications for the material including the standard

details for terminations, penetrations, flashings and bonding together with the
installation procedures.
b. Shop drawings indicating the side/end laps, and particular details for flashings
and drainage.
c. Particulars of the applicator recommended by the manufacturer.
d. Format of Guarantee.
3.3.48.3. Materials
3.3.48.3.1. Roofing Membrane
Para (732) A 4 mm thick APP bituminous reinforced membrane, reinforced with a minimum 260-g/sq. m.
Stable non-woven polyester, finished on both sides with a macro perforated torch off film
allowing lying by torch. The laps are to be fully torched and seamed
3.3.48.3.2. Separation Layer
Para (733) A 100 gm/sqm geotextile separation layer such as Terram, Typar, Bidin/equivalent.
3.3.48.3.3. Insulation Board
Para (734) The insulation boards to be used shall be extruded polystyrene, 35 Kg/m3 density.
3.3.48.3.4. Primer
Para (735) The primer to be used shall comply with all respect to ASTM D 41 and shall be applied at a
minimum rate of 250-300 g/sqm.
3.3.48.3.5. Bitumastic sealant
Para (736) Proprietary bitumastic material for sealing termination groove in parapet
3.3.48.3.6. Flashing and sealant
Para (737) Aluminum, strip 100mm width and 1mm thick for covering the termination groove and all
weather sealant on the top of flashing.
3.3.48.3.7. Rainwater Outlets
Para (738) Roof outlet shall be from a reputed manufacturer comprising of three basic components: a body
(sump), a combination membrane flashing clamp/gravel guard, and a strainer.
Para (739) Outlet shall be of approved diameter made of Aluminium or hot dip galvanized steel with
downspout threaded type adapter.
Para (740) All flanges shall be primed on both faces before integrating the roofing built-up membrane.
3.3.48.4. Waterproofing of other minor concrete elements
Para (741) Other minor RCC structures like cable trenches, fire water trenches, manholes, septic tank etc,
shall be waterproofed using preformed SBS modified bituminous membranes.
Para (742) The membrane below the structures shall be a minimum of 4mm thick and shall be reinforced
with non-woven polyester/fiber glass and shall have an anti-rupture polyester film surfacing.
Para (743) The membrane shall be applied with a minimum of 150mm laps, which shall subsequently be
torched.
Para (744) Membrane in contract with backfill shall be protected against damages by approved protection
system i.e., protection board and/or screed, etc., depending on site condition.
3.3.48.5.1. Storage
Para (745) All materials shall be stored in dry area, out of direct sunlight and according to manufacturer's
instructions (correct rolls position, maximum load and stacking allowed).
Para (746) In the opinion of the Engineer, if the stored materials are damaged or otherwise rendered
unusable due to inadequate and poor storage, they shall be removed from site as instructed and
replaced at no extra cost to the Employer
3.3.48.5.2. Installation
Para (747) The installation shall be by approved applicators and supervised by the manufacturer of the
waterproofing system.
Para (748) The tiles shall be laid on a bed of 4 cm thick cement sand mortar with appropriate expansion
joints.
3.3.48.5.3. Tests
Para (749) The roofing membrane shall be flood tested with water for 36 hours with minimum 50mm deep
water at the highest point in the slab.
Para (750) The test shall be repeated after completion of tiling and related ancillary works.
3.3.49. BLOCKWORK
3.3.49.1. Cement
Para (751) Cement shall be of a quality as described in the section for Concrete. The clause in that section
referring to cement storage shall also apply.
3.3.49.2. Sands and Aggregates
Para (752) Fine and coarse aggregates for forming blocks shall be aggregates from neutral sources of hard
durable material or other approved, free from deleterious substances.
3.3.49.3. Concrete Blocks
Para (753) Precast concrete blocks shall be in accordance with BS 6073 and shall have a compressive
strength of 7N/sq. mm average for 10 blocks calculated on the gross area of block. Minimum
strength of individual block 6N/sq.mm.
Para (754) Blocks shall not be used until one month after casting.
3.3.49.4. Mortar for Block work
Para (755) Mortar for use with block work shall be mixed in proportions of 1:3 cement to sand.
Para (756) Mortar shall be mixed mechanically. The ingredients shall be mixed thoroughly in the required
proportions, first dry and then with the addition of water until a uniform colour and suitable
consistency is obtained.
Para (757) The mortar shall be used within 2 hours of the addition of the mixing water and any mortar not
used shall be discarded.
Para (758) Cement for mortar shall comply with the requirement of BS 12 and sand shall be naturally
occurring type complying with BS 1200.
3.3.49.5. Jointing
Para (759) External wall faces shall be joined with an approved joint; faces of walls which are to be
plastered or rendered shall have their joints raked out to form key.
Para (760) All other wall faces and partitions shall be flush jointed.
Para (761) All jointing shall be completed with pointing as the work proceeds. Joints in block work shall be
raked out to a depth of 10 mm minimum.
Para (762) Smooth concrete surfaces shall be roughened by hacking or brush hammering.
3.3.49.6. Block Laying
Para (763) Unless otherwise specified, the following standards shall apply:
Table 3.10
BS 6073 Masonry
5628 Code of practice for masonry
DIN 1053 Masonry works
4103 Lightly constructed partitions
Para (764) Alternatively masonry may be designed in line with the Uniform Building Code (UBC). Dubai
Municipality Advisory Notes shall be considered.
Para (765) For all internal walls exceeding 3.0 m in height supporting concrete beam shall be designed and
shown in the drawings.
Para (766) The spacing of the movement joints for the masonry units shall not exceed 6 meters.
Para (767) The width of the movement joints shall be 15 mm. (minimum).
Para (768) The sealing compound for the joints shall be two part polysulphide based sealant. The thickness
of the sealing compound shall be at least 10 mm.
Para (769) For all external walls the double skin wall shall be used with internal insulation layer in between
or other thermally insulating bricks to be approved by the Engineer.
Para (770) External Wall U Value should be less than 0.1 Btu/deg F Sq. Ft h
Para (771) All blocks shall be kept damp during building and shall be laid on a full bed of mortar. All joints
shall be completely filled with mortar.
Para (772) Sealed movement joints shall be formed where necessary. The installation shall be as per BS
5628.
Para (773) Block work shall be built in a uniform manner in truly level courses and truly vertical or battered.
Para (774) Corners and other advanced work shall be racked back and not raised above the general level
more than one meter.
Para (775) Toothing shall be used only where provision has to be made for a future extension.
Para (776) Where so described or directed, reveals and piers, together with air bricks, fixing bricks for
jointer's other work and other relevant items shall be built in as the work progresses.
Para (777) Walls shall be constructed with an approved mesh reinforcement every second course. The mesh
reinforcement shall be galvanized for internal walls and stainless steel for external walls.
Para (778) Cavity wall shall be constructed with cavity of 50-75mm in width.
Para (779) Wall ties shall be laid sloping downwards towards the exterior. The ties shall be spaced at
900 mm horizontally and 450 mm vertically, or equivalent to suit the block sizes.
Para (780) Galvanized lugs shall be provided between columns and each third layer of block work internally
and stainless steel externally. Lugs shall be fixed by power driven fasteners in to concrete.
Para (781) Additional wall ties shall be provided at the sides of openings every 300 mm vertically for brick
and 200 mm vertically for block.
Para (782) Weep holes shall be built into the external skin of cavity walls in the form of sand filled vertical
joints at 1 m centers and are to be raked out on completion.
Para (783) Weep holes shall be placed over all lintels, DPC or other significant obstructions to the cavity.
Para (784) Where shown on the drawings and at the jambs of all openings hollow concrete blocks shall be
filled with lean concrete, well tamped down and carried from base slab to top of such openings.
Para (785) Where the blocks abut soffit of slab, the blocks shall be tied to the slab by means of approved
galvanized/ stainless steel ties.
Para (786) Holes and chases shall be cut out or left in the walls as required and provision shall be made for
making good to the satisfaction of the Engineer.
Para (787) Mark the chase outline on the wall, using a circular saw with a depth gauge attached cut along the
marked lines. Remove the waste material by breaking it away with a chisel, if necessary cut
additional grooves along the chase alignment to make this easier.
Para (788) All blocks are generally to be well soaked before being used and tops of wall left off shall be
wetted before work is restarted.
Para (789) All cavity walls shall be filled with approved insulation (polyurethane or equivalent).
Para (790) On completion, all block work shall be cleaned down and mortar dropping and other marks
removed. Defective blocks or workmanship shall be made good.
Para (791) Curing shall be carried out for a period of 4days
3.3.49.7. Protection against Damage
Para (792) Architectural features, finishes, surfaces and quoins shall be protected against damage during the
progress of the works. Sills, jambs and heads shall be protected by casings as soon as built.
3.3.49.8. Precautions during Inclement Weather
Para (793) Newly laid block work shall be protected from the harmful effects of the sunshine, rain, drying
wind, running or surface water and shocks.
Para (794) Any work that may be damaged shall be taken out as directed and pointed out by the Engineer.
Para (795) Any costs incurred in carrying out such remedial work shall be borne by the Contractor.
3.3.49.9. Plaster work
Para (796) All surfaces to be plastered shall be clean and free from dust, grease, loose mortar and any traces
of salts, and shall be brushed down by wire brush to remove any loose material.
Para (797) Where junctions are between main concrete elements and block work, definite breaks shall be
carried out through the plaster finish by stop beads or similar.
Para (798) Plaster accessories such as stoppers, corner beads etc. shall be provided.
Para (799) Plaster lathwork, chicken wire, expanded metal used shall be galvanized for internal use and
stainless steel for external walls.
Para (800) All surfaces to be plastered shall be dashed with a mortar of 400 kg cement to one cubic meter of
sand to form a key for the undercoat. The mortar shall be mechanically mixed.
Para (801) The sand shall confirm to BS 1199.
Para (802) The dash coat shall be cured for a minimum of 4 days by water.
Para (803) The minimum thickness of the internal and external rendering shall be 15 mm, applied in two
coats, i.e. one undercoat of 12 mm and one finish coat of 3 mm. One coat rendering may be
applied if permitted by the Engineer.
Para (804) The undercoat shall be scratched, and the finish coat shall be floated or trowelled as required.
Para (805) The thickness of the rendering may be increased to 20 mm subject to the Engineer’s approval.
Para (806) Mix for rendering shall be 300 kg cement to one cubic meter of sand.
Para (807) The rendering shall be moist cured for a minimum of 4 days by water, and shall be allowed to dry
before applying the external finish.
Para (808) Plastering shall be of even finish without undulations and leveled surface and verticality.
Para (809) External plaster will be generally cement plaster with integral water proofing agent.
Para (810) All internal plaster shall be conventional cement sand plaster with integral water proofing agent.
3.4. MATERIAL AND APPLICATION
3.4.1. FLOORING
3.4.1.1. Ceramic Tile Flooring
Para (811) Vitrified ceramic floor tiles and fittings shall comply with the requirements of BS 6431 and have
maximum water absorption of 0.4%.
Para (812) The sizes and colour of the tiles shall be to the Engineers approval.
Para (813) The workmanship tiles shall be uniformly flat and lay on granolithic screed using approved tile
adhesive in accordance to the requirements of BS 5385.
Para (814) The tiles must maintain their integrity when subject to loads and it should be hard enough to resist
the abrasion that will occur over the service life of the tile.
3.4.1.2. Alkali/Acid Resistant Tile Flooring
Para (815) Fully vitrified ceramic floor tiles and fittings shall comply with BS.6431 with maximum water
absorption of 0.3%.
Para (816) Sizes and colour of tiles shall be to the Engineer’s approval.
Para (817) Colors shall be uniform throughout.
Para (818) Where required the surface of the tiles shall be non-slip incorporated with silicon carbide.
Para (819) Tiles for flooring shall have a matt finish.
Para (820) The workmanship for tiles shall be similar to ceramic tiles except that the tiles shall be laid on
chemical resistant mortar in accordance to ASTM-C-287-71.
Para (821) The pointing of tiles shall be carried out using compatible chemical grouts applied to the
recommendation of the approved manufacture.
Para (822) The joints in the tiles shall be finished with approved water proof tile grout.
3.4.1.3. Raised flooring
Para (823) The flooring shall consist of 600 x 600 mm removable floor panels supported on a removable
stringer floor system. This shall consist of floor panels supported continuously on all four edges
on easily removable Snap-on metal stringers supported on steel adjustable pedestals or supports.
Para (824) The height of the stud (support) shall be approx. 1000 mm.
Para (825) The floor finish of the panels shall be hard print laminate to a core material of high density
processed timber protected against humidity, rotting and fire and shall not be less than 38 mm
thick. (Not including floor covering), seated in a 1mm galvanized steel tray.
Para (826) The panel shall be edged with a rigid PVC lipping to all four sides and the lipping shall be
finished flush with tile matrix.
Para (827) The cut edges to be trimmed and lipped with similar material as recommended by manufacturer.
Para (828) Panels at peripheral line to be supported on GI angles fixed properly to the wall. .
Para (829) The underside and all four edges of each panel shall be protected with 1mm. thick GI tray.
Para (830) Removable floor panels at area provided with sprinkler system (firefighting) shall be of water
proof type.
Para (831) The floor system shall be suitable for a uniformly distributed floor loading of 24KN/m2 capable
of supporting a point load of 5KN on a 25mm square anywhere on the panel surface, with the
deflection produced not exceeding 2.00 mm when measured from immediately below the load
area or the equipment load whichever is higher.
Para (832) A separate structure under the equipment to totally relieve the floor panels of high point loads to
be provided.
Para (833) All pedestals shall be mechanically fixed (with at least two screws diagonally opposite) to the
sub-floor using an approved fixing device.
Para (834) Proprietary PVC skirting of 100mm high to be provided at wall floor joints.
Para (835) The sub-floor to be left in a flat, smooth and dust free condition.
Para (836) All cut outs in wall and floors underneath the raised floor system to be sealed with approved
material prior to installation of raised floor system
Para (837) Lateral bracing to be provided to the raised floor system to withstand prevailing horizontal forces.
3.4.1.4. Surface Hardener/Dust Proofer
Para (838) Materials for treating the concrete surface which will not receive any subsequent finishes shall
comprise of an epoxy based sealer and hardener.
Para (839) The materials which the contractor proposes to use shall be subject to Engineers approval and the
application shall be strictly in accordance with the manufacturer’s instructions.
3.4.1.5. Setting Materials
3.4.1.5.1. Epoxy Resin Mortar Screed
Para (840) Solvent free epoxy resin mortar screed shall comprise a 3 component system of epoxy resin,
hardener and mineral aggregates.
Para (841) The materials shall be from reputed manufacturers..
Para (842) The screed shall be laid above sound concrete substrata which shall be shall be prepared by
captive blasting or machine grinding to remove laitance and loose delaminating material.
Para (843) Screed shall be laid on tacky primer strictly in conformity to the instructions of the approved
manufacturer.
Para (844) The screed shall be laid by an approved applicator and shall be finished to a minimum thickness
as per finishing schedule and sealed.
3.4.1.6. Screeded Beds
Para (845) Concrete floors which are required to be surfaced with screed shall have a roughened surface,
produced by hacking and wire brushing.
Para (846) The roughened concrete floor shall be cleaned, wetted preferably overnight, the surplus water
removed and 1:1 cement/sand grout brushed into the surface, keeping just ahead of the screed
bed.
Para (847) The screed bed shall be 80 mm minimum thick and shall be well compacted and leveled with a
screed board and steel trowel smooth.
Para (848) If the screed is the finished surface it should be treated with an approved silicate of soda solution
hardener to prevent dusting.
Para (849) The concrete screed mix shall be C 20/10.
3.4.1.7. Skirting
Para (850) Unless otherwise indicated the skirting’s shall be of the same material as the floor finish and to
the satisfaction of the Engineer.
Para (851) It shall achieve a satisfactory appearance and provide protection against scuff marks.
3.4.2. GLASS
3.4.2.1. General
Para (852) The type of materials and nominal thickness of glass shall be as shown on the Drawings or
otherwise directed by the Engineer and generally in accordance with BS 952.
Para (853) All external glass for windows shall be double glazed, solar reflective externally and body tinted,
tempered (heat soaked) internally
Para (854) Thickness of each glass shall be minimum 6 mm separated by air space of minimum 12 mm.
Para (855) The Contractor shall submit to the Engineer for approval samples of glass and glazing
components he proposes to incorporate into the Works.
Para (856) The Contractor shall replace all cracked or broken glass and clean all glazing on both sides and
all mirrors prior to handing over.
Para (857) All glass must comply with the fire requirements of Dubai Municipality and appropriate test
standard (Ex: impact resistance test).
Para (858) Glass Characteristics:
a. Solar heat gain coefficient and ultraviolet transmittance should be as low as possible.
b. Maximum possible value of the shading coefficient.
c. Maximum efficient with respect to reducing the solar heat gain and increasing the light
transmission.
3.4.2.2. Clear Glass
Para (859) Clear float sheet glass, where required, shall be 6mm thick and of an approved make.
3.4.2.3. Wired Glass
Para (860) Wired glass shall be either wired cast glass or polished wired glass with 12.5mm square wire
mesh 0.5mm in diameter or hexagonal wired cast glass with 23 mm hexagonal wire mesh 0.5mm
in diameter.
Para (861) Clear tempered glass with 120 minutes fire rating from reputed manufacturer is acceptable as
vision panel.
3.4.2.4. Tinted Glass
Para (862) Tinted glass shall be body tinted and solar control type.
Para (863) It shall have the required colour and thickness generally in conformity with BS952.
Para (864) Colour of glass shall be uniform throughout with high LSG (light -to- solar gain) and be subject
to Engineer's approval.
Para (865) All tinted glass shall be tempered (heat soaked) at inner skin and reflective from outer surface
with thin coat (durability of the coating in an outside-coat glass must be examined and the
sputtered coating should be exposed only to the interior in protected location).
Para (866) Each individual glass shall have tempered seal embossed.
Para (867) Glass shall be fixed with UV protected sealant.
3.4.2.5. Low Emissivity (low-E) Glass
Para (868) The low-E coating to be placed on the exterior glass pane of an insulating glass unit (IGU) with
reflective coating.
3.4.3. PAINTING
3.4.3.1. General
Para (869) Prepare surfaces and apply contents in accordance with Section 5 of BS 6150 and to the
manufacturer’s instructions.
Para (870) All work shall be properly cleaned and prepared in a way, and using materials, recommended by
the manufacturers of the paints concerned.
Para (871) No coat shall be commenced until the Engineer has passed the previous coat as dry, hard and
satisfactory.
Para (872) Each coat shall be of a distinct colour from the preceding one and all colours shall be approved
by the Engineer
Para (873) All paint shall be applied in accordance with the maker's recommendations and shall not contain
more than a minimum quantity of thinners or dispersers to permit the satisfactory application of
the paint.
Para (874) Spray painting will not be permitted except for internal faces of walls and ceiling.
Para (875) Wall painting shall be extended 10 cm above false ceiling and 10 cm below raised floor
Para (876) Approved sample panels duly signed by DEWA Engineer to be made available at site for ready
reference
Para (877) Adhesion test, if required by Engineer, shall be facilitated by the contractor at his own expense
Para (878) The scope also includes removing of all paint marks and stains which are not covered in the
intention of the works
3.4.3.2. Paint
Para (879) Paints for priming, undercoating and finishing shall be ready mixed paints of the best quality for
the intended use and comply with relevant standards.
Para (880) All paints shall be obtained from an approved manufacturer who shall certify that the paint is
suitable for the intended purpose.
Para (881) All components of a paint system including different coating material shall be obtained from the
manufacturer for the system being used.
Para (882) The abrasive cleaning material, knotting, fillers, spirits and other ancillary materials shall be as
recommended by the paint manufacturer or BS 6150.
Para (883) The primers and undercoats where applicable, shall also comply with the requirements of the
manufacturer of the paint system.
Para (884) All paints shall be obtained from manufacturers to be approved by the Engineer.
3.4.3.3. Emulsion Paints
Para (885) High quality pure Acrylic Copolymer based washable emulsion paint containing fungicides to
prevent fungus growth for internal or external surfaces used along with compatible primer.
Para (886) Applied strictly in accordance with the manufacturer's recommendations.
Para (887) The paint shall be sourced from reputed manufacturers
3.4.3.4. Oil Paints
Para (888) Best quality high gloss Alkyd base Enamel Paint with compatible Primer resistant to corrosion,
water, fungus, etc…
Para (889) Applied strictly in accordance with the manufacturer's recommendations.
Para (890) The paint shall be sourced from reputed manufacturers.
3.4.3.5. Painting of external surfaces
Para (891) External textured coating consisting of:
a. Light textured acrylic Copolymer based Emulsion Primer coat.

b. Followed by spray applied Acrylic Emulsion based.
c. Texture compound topped with two coats of high quality two component polyurethane
isocyanite cured paint giving a high glossy and colour stable surface.
Para (892) Application of paint shall be strictly as per manufacturer’s recommendations and shall be
guaranteed for 7 years against fading flaking, de-bonding and other defects.
Para (893) The system used shall be sourced from reputed manufacturers
3.4.3.6. Bituminous Paints
Para (894) Where required by the drawings these shall comply with the requirements of BS 1070 or BS 3416
as necessary.
Para (895) High quality bitumen based water resistant emulsion paint in black colour sourced from reputed
manufacturers shall be applied to all concrete surfaces above suspended ceiling.
3.4.3.7.1. Storage
Para (896) Materials shall generally be ordered in quantities and containers sized to suit the extent of work.
Para (897) Materials shall generally prevent deterioration of residual quantities in opened containers.
Para (898) Materials shall generally in cool, dry conditions protected from direct sunlight.
Para (899) Materials shall be stored strictly in accordance with the manufacturer's recommendations
3.4.3.7.2. Preparation of Surfaces
Para (900) All surfaces shall be made sound, clean, dry and free from deleterious materials.
Para (901) All surfaces shall be offered for engineer’s inspection/clearance prior to starting application of
primer.
Para (902) Defective works which are not in the permissible limits of acceptance shall be rectified by the
contractor upon submitting a proposal and obtaining approval by Engineer.
3.4.3.7.3. Conditions of Applications
Para (903) All coatings may only be applied under conditions of cleanliness, temperature and humidity
which meet the manufacturer’s requirements and to the satisfaction of the Engineer.
Para (904) Do not use any decorating materials unless obtained in containers marked with manufacturers
name and relevant information such as pot life and mixing instructions.
Para (905) Stir, mix or otherwise prepare as recommended by the manufacturer or directed by the Engineer.
Para (906) Paint application shall not be performed if the ambient temperature is more than 45 degrees,
during sand storms and inclement weather conditions.
3.4.3.7.4. Application of Paint
Para (907) The method of applying the coatings shall be approved by the Engineer for each material and
nature of the work.
Para (908) All primers to metal shall be brush applied.
Para (909) When spraying, the Contractor shall ensure that overspray mist, rebound or drift does not cause a
nuisance to others or permanent damage to the Works.
3.4.3.7.5. Re-Priming
Para (910) Any components that have deteriorated or damaged priming that was applied before delivery to
site shall be re-primed to the satisfaction of the Engineer.
3.4.3.7.6. Undercoats
Para (911) A different shade of undercoat shall be used for each layer.
Para (912) All other paint shall be thoroughly brushed into and completely cover the surface.
3.4.4. DRAINAGE
3.4.4.1. Design Requirements
Para (913) Drainage shall be designed in accordance with relevant Codes of Practice published by the British
Standards Institution, viz: BS-EN 12056-2, BS-EN 12506-3 and BS-EN 752-Parts 1 to 4.
Para (914) Drainage shall be provided where necessary to prevent ponding and to carry surface water away
from buildings, structures and other works, including roads. Option 1 is applicable for Deluge
system and Option 2 is applicable for water mist system as per Fire Protection system
specifications.
Para (915) Storm water from roofs of buildings shall be drained to down pipes, routed external to the
buildings.
Para (916) Storm water from buildings and roads shall be freely discharged ensuring run off without ponding
any area of the substation.
Para (917) The Contractor shall agree with the appropriate local authority the location and details of the final
discharge points.
Para (918) The following intensities of rainfall shall be used for design of drainage: -
Roofs 75 mm/hr.
Site 15 mm/hr.
Para (919) Draining arrangement shall be provided for the full area of the cable basement.
Para (920) The basement floor shall be sloped towards a drain channel suitably arranged which leads to a
basement sump located external to the building to facilitate easy maintenance.
Para (921) Option 1: Deluge System: Drain channel from 11kV basement rooms and 132kV basement
rooms shall lead into separate basement sumps.
Option 2: Water mist System: Drain channel from 11kV basement rooms and 132kV basement
rooms shall lead into separate basement sumps and location of sump pits shall be easily
accessible to mobile tankers
Para (922) Option 1: Deluge System: A float operated submersible pump of capacity 25 cum/hour at a head
of 8 meters to be provided for each sump of 11/22 KV and 132 KV basements.
Option 2 #: Water Mist System: “One mobile sump pump of capacity 25 cum/ hour at ahead of
8 meters with 50 meter hose to be provided”.
Para (923) Option 1: Deluge System: The pumps shall be fixed in all respect ready for operation and
discharge into main storm water drainage system if available.
Option 2: Water Mist System: “None”
Para (924) The Contractor shall agree with the regulatory authority the location and details of the final
discharge points.
Para (925) Option 1: Deluge system: If main storm water drain network is unavailable near the area of
substation, the drains from the 11kV and 132kV cable basement rooms shall be routed to the oil
water tank with provision for bypassing the oil water tank and connection to future storm water
network.
Option 2: None
Para (926) The bypassing arrangement to the future storm water network shall be established by providing
isolating valves without need of additional work in future and disturbing existing installations.
Para (927) The location of the future connection of the basement drain shall be near the main entrance gate.
Para (928) Drainage shall be provided in staircase / landing area for Wet Riser System.
Para (929) Drainage system must be considered where the Wet Riser System mains / cabinets are located.
Para (930) If main storm water drain network is unavailable for connecting the fire water spray systems the
provisions specified for cable basement are applicable.
Para (931) The Contractor shall ascertain whether main foul water drainage is available locally, and if so,
arrangements shall be made to connect foul water drainage of the substation into this system.
Para (932) Where main drainage is not available, foul water drainage shall terminate at suitably dimensioned
septic tank with soak away having minimum capacity for 20 persons with bypass arrangement for
connection to foul water drainage network when made available in future.
Para (933) The septic tank and soak away shall be constructed in an agreed position.
Para (934) The design shall be to recognized standards such as BS 6297 and approved by the Engineer.
Para (935) The settling compartment of the septic tank shall have a sloping floor and a sump for easy
removal of sludge when necessary.
Para (936) The septic tank shall have separate fresh air inlet and vent pipes which shall be taken up to the
parapet height of nearby building.
Para (937) The septic tank shall have access openings with double sealed covers and additional GRP sealing
plate.
Para (938) The effluent from the septic tank shall lead to a soak-away pit of suitable capacity.
Para (939) The soak-away pit shall be a RCC structure, with access through a manhole cover.
Para (940) In the presence of high ground water table and non-availability of external foul water drain
network near the substation area, the foul water drain shall be routed to a holding tank of capacity
50 M3.
Para (941) The foul water holding tank shall be located ideally near the entrance gate for enabling easy
maintenance.
Para (942) Level indicator and high level alarm with warning light shall be provided in the security room for
the foul water holding tank
Para (943) Soak away shall be located at a minimum spacing of 3 meters from any existing structures.
Para (944) Septic tank/soak away and holding tank shall be located with consultation/approval of the local
authorities so that in future when main sewerage drainage network for the area is made available,
these service may be connected to the main line easily bypassing the existing facility
Para (945) Sizing calculation of soak away shall be based on the soak away design guide (July 2000)
published by Kent county council or any other equivalent subjected to agreement with the
engineer.
Para (946) Option 1: Deluge System: Arrangement to be provided in the fire pump room for draining of fire
water spray and spillage occurring during operation and maintenance of pumps, which shall lead
to the oil water tank.
Option 2: Water Mist System: Arrangement to be provided in the fire pump room for draining
of fire water spray and spillage occurring during operation and maintenance of pumps, which
shall lead to the holding tank.
Para (947) Overflow and drain valve from fire water tank shall lead into the storm water drain system if
available. The discharge from the overflow pipe shall be visible.
Para (948) Option 1: Deluge System: If external termination for storm water drain is unavailable, the
overflow from the fire water tank shall be connected to the oil water tank and suitable
arrangement to be provided for withdrawal of water from drain valve by mobile tanker. Proposal
shall be submitted to the engineer for review and approval.
Option 2: Water Mist System: If external termination for storm water drain is unavailable, the
overflow from the fire water tank shall be connected to the holding tank and suitable
arrangement to be provided for withdrawal of water from drain valve by mobile tanker.
Proposal shall be submitted to the engineer for review and approval.
Para (949) Draining arrangement shall be provided inside the fire water trenches, cable trenches and cable
pits as per approved drawing.
Para (950) Suitable draining arrangement shall be provided at the fire manifold stations and linked to the
storm water system if available
Para (951) Provisions shall be made for the catchment of oil spillage and fire deluge water from transformers
and reactor rooms resulting from mechanical or electrical failure as per NFPA 15 and 850.
Para (952) Option 1: Deluge System: Draining arrangement shall be provided in the transformer and reactor
compounds by making suitable slopes in the floor of catchment area falling towards sump pits
which lead into oil water tank through a network of oil water manholes.
Option 2: Water Mist System: Draining arrangement shall be provided in the transformer and
reactor compounds by making suitable slopes in the floor of catchment area falling towards
sump pits.
Para (953) Drains from each reactor and transformer rooms shall be routed separately and shall not back up
into other room.
Para (954) Particular attention in IDT/ET/Reactor rooms is drawn to prevent leaking or ejected oil polluting
the ground water and other water streams.
Para (955) Option 1: Deluge System: Volume calculation of the containment provided to accumulate and
propagate the oil water into the oil water tank shall be submitted to engineer for review and
approval.
Option 2: Water Mist System: Volume calculation of the containment provided in transformer
compound to accumulate the oil water shall be submitted to engineer for review and approval.
Para (956) Option 1: Deluge System: Oil water tank for collecting drainage from transformer and reactor
compounds shall be provided with level indicators, high level alarm and emergency warning light
located inside the security room.
Option 2: Water Mist System: If main storm water drain network is unavailable in the area of
substation a holding tank of capacity 35 m3 with level indicators, high level alarm and
emergency warning light located inside security room to be provided to collect water from fire
pump room of fire water spray, drainage water occurring during operation and maintenance
of fire pumps, fire water tank over flow pipes. The location of holding tanks shall be easily
accessible to mobile tankers. Provision for bypassing the holding tank and connection to future
storm water network shall be provided.
Para (957) Option 1: Deluge System: The oil water tank shall be carefully sized to collect the envisaged
volume of discharge that occurs during a fire exigency.
Option 2 # Water Mist System: A holding tank of capacity 35m3 to be provided to collect the
collect water from fire pump room of fire water spray, drainage water occurring during
operation and maintenance of fire pumps, fire water tank over flow pipes.
Para (958) Battery rooms shall be provided with service sink and emergency eye wash facility.
Para (959) Draining arrangement to be provided for the service sink and emergency eye wash which shall be
piped externally into a neutralization pit and subsequently lead into a soak away of suitable size.
Para (960) Floor traps to be provided near the eye wash with adequate slope to guide the spillage water on
the floor.
Para (961) Threshold to be provided at doors of battery room to prevent spreading of spillage water to other
room/corridor.
Para (962) The neutralization pit shall be protected internally with acid/alkali resistant tile.
Para (963) Except otherwise stated all drainage system shall be designed to flow by gravity only.
Para (964) Drains shall be laid with regular gradients such that full flow velocity exceeds 0.75 m/sec, and
manholes shall be provided to permit access to the system and to ensure controlled transitions in
hydraulic flow.
Para (965) Designs shall include a manhole at every change in pipe alignment, at change in pipe gradient, at
junction of two or more pipes, at change in pipe diameter and at distance greater than 15 meters.
Para (966) Drains shall be designed considering the maximum expected flow in the system and the pipe
cover shall be at least 1.2 m beneath roads.
3.4.4.2. Manholes and Special Structures
Para (967) The contractor shall construct all manholes and special structures (oil water tanks, holding tanks,
soak away, septic tank, etc. :) as indicated on the drawings and herein specified.
Para (968) Manholes and special structures shall confirm in shape, size, dimensions, materials and other
respects to the details indicated on the drawing or as ordered by the engineer.
Para (969) All manholes and special structures shall be reinforced concrete as detailed on the drawings.
Para (970) Heavy duty ductile iron frames and covers shall be embedded in the cover slab and matched to
adjacent grade level.
Para (971) The inverts shall conform accurately to the size of the adjoining pipes.
Para (972) Main and side inverts inside manholes shall be laid out in smooth benching curves tangentially to
the centerlines of adjoining pipelines.
Para (973) Benching and channel inside manhole shall match the same grade of concrete used for casting the
manhole.
Para (974) Internal surfaces of all manholes and structures shall be protected by the following:
a. Coal tar epoxy system for all sewer drains.
b. Acid alkali resistant tiles for chemical drains
c. 3 coats epoxy system for all other drains
d. Internal finishing for FIC’s shall match DM requirement.
Para (975) External surfaces shall be protected with water proof membrane and protection board as approved
under drawing.
Para (976) All construction joints to manholes and retaining structures shall be perfectly water tight.
Para (977) Water stops across construction joints shall be provided as detailed in the drawing or as directed
by the engineer.
3.4.4.3. Access Covers and Frames
Para (978) All access covers and frames shall be of heavy duty ductile iron construction complying with BS
EN124.
Para (979) Access covers and frames shall be sand tight and double sealed with seating designed to be non-
rocking.
Para (980) For easy identification of each service the manhole covers shall be embossed
(oil/chemical/sewerage/storm/electrical/water etc.) in both English and Arabic.
Para (981) For easy handling the weight of the covers shall not exceed 50 Kgs.
Para (982) Double triangular type manhole covers shall be provided where cover size is more than
400X400mm.
Para (983) The size of the manhole covers shall follow approved drawings and shall not exceed
800X800mm.
Para (984) Double triangular and semicircular covers must be loosely coupled by stainless steel bolts with
nuts provided with an approved method to render the nuts incapable of either undue tightening or
loosening.
Para (985) Double triangular and semicircular covers shall be integrated with a reinforced plastic sealing
plate.
Para (986) Both sides of covers and frames shall be protected with an approved epoxy coating system.
Para (987) Covers for sewerage manholes and chambers shall be additionally provided with a reinforced
plastic sealing plate.
Para (988) The design of cover, frame and sealing plate shall be such that no load can be transferred from the
cover to the sealing plate.
Para (989) Holes provided in non-ventilating covers for lifting keys shall be appropriately shaped pockets
which shall not penetrate through and there may be no projections above cover level.
3.4.4.4. Access Steps and Ladders
Para (990) All drainage manholes/chambers/tanks shall be provided with tough, weather resistant copolymer
polypropylene steps as shown in drawing to facilitate easy access.
Para (991) The Polypropylene steps are to be provided with molded hand grips and bright colored reflectors
with a sure footed tread design.
Para (992) Structures greater than 2 meters deep shall be provided with GRP ladders to the approval of
engineer.
3.4.4.5. Gully Grating
Para (993) Gullies shall comprise the gully grating and frame and the polypropylene gully pot with
removable fiber glass sand bucket as shown in the drawing.
Para (994) The sand bucket shall have perforations in its upper part and small holes 3 mm in diameter at its
base. The depth of the bucket shall not be less than 600mm.
Para (995) The gully pot shall be surrounded by a minimum of 150mm of concrete as show in drawing.
Para (996) Gully gratings and frames shall be of ductile iron construction to BS EN 124 and have a
minimum waterway of 900 cm2.
Para (997) The grating and frame shall be non-rocking construction and shall be dimensioned as detailed in
the drawing.
3.4.4.6. Drainage Materials
Para (998) All materials and structural components to be supplied, erected, or installed by contractor shall be
new, unused, and of selected quality approved by the Engineer.
Para (999) All materials and accessories for piping, valves, and fittings shall be of the best grade and quality
to suit the requirement.
Para (1000) All manufactured item shall be standard commercial products from reputable manufacturers.
Para (1001) Prior to placing order, the contractor shall submit description /drawings showing all technical
characteristics, make, type and address of manufacturer, etc. of the offered materials for approval
by the Engineer.
Para (1002) All materials shall be in accordance with ISO, BS, ANSI, DIN or other accepted standards.
Para (1003) For structural purposes pipes shall be classified into two groups:
a. Group A:
i. Rigid pipes which do not depend on lateral support from the bedding and trench sides
for structural strength.
ii. Pipe materials include:

Concrete
b. Group B:
i. Flexible pipes which depend on lateral support from the bedding and trench sides for
structural strength and prevent distortion.
ii. Pipe materials include:

GRE (Glass reinforced Epoxy)
uPVC (un-plasticized polyvinyl chloride)
3.4.4.7. Minimum quality requirements of the materials
Para (1004) GRE pipes and fittings of diameter 300mm consistent to BS: 5480 and fabricated to ASTM D
2996 shall be used for oil water drainage system.
Para (1005) Thermosetting resins for the manufacture of GRE pipes shall be as follows.
a. Polyester: Isophthalic Resin meeting BS 3532 type B.

b. Vinylester: Epoxy based Vinylester Resin
c. Epoxy: Aromatic or Cyclo-aliphatic amine cured Epoxy Resin
Para (1006) Other requirements for GRE pipes
a. The pipes shall withstand a service temperature of 110 0C and pressure of 32

bars in full vacuum.
b. Glass Reinforcements shall be compatible with the impregnating resin used.
c. The pipe stiffness shall be determined by the manufacturer to meet the design
requirement with particular regard to burial depths and deflection limits.
d. The pipe stiffness shall in no case be less than 2500 N/m², when tested in
accordance with BS 5480.
e. The laminated surface shall have Barcol hardness of at least 90% of

manufacturer’s minimum specified hardness for the cured resin.
f. All GRE pipes shall be provided with puddle flange arrangement for embedment
in concrete (at manhole and oil water tank inlets)
g. The pipe shall be capable of 15% diametrical deflections when checked as per
ASTM-D 2412 without structural wall inter laminar separation/ liner cracking or
crazing.
h. The final selection of manufacturer for pipe/fittings/resin and grade of resin shall
be made on the basis of their proven track record and on the basis of resistance
of the material at site service conditions and environments.
i. Minimum earth cover for GRE pipes shall be 1 meter.
j. Each pipe and fitting shall be indelibly marked with the following information.
i. Manufacturers Name or trademark

ii. Manufacturing date
iii. Nominal diameter in mm
iv. Operating pressure in Bars
v. Nominal laying length in meters (for pipe only)
vi. Manufacturers Inspection mark
Para (1007) uPVC pipes and fittings manufactured to EN 1401(earlier version BS 4660 and 5481) shall be
used for storm water drain system.
Para (1008) uPVC pipes and fittings manufactured to EN 1329(earlier version BS4514) shall be used for soil
&waste water drain system.
Para (1009) uPVC pipes and fittings diameter 32mm, 40mm and 50mm manufactured to EN 1455(earlier
version BS5255) shall be used for waste water drain system
Para (1010) uPVC Gully trap, floor gully and covers manufactured to BS EN 1253-2:2003 shall be used in
soil and waste water drain system.
3.4.4.8. Handling & Storage
Para (1011) Flexible pipes shall be handled and stored in compliance with manufacturer’s recommendation
subject to the following limitations:
a. Flexible Pipes shall be transported, handled and stored with such packing and in such
manner that damage does not occur and that contact is avoided with sharp edges which
may cause damage.
b. Flexible Pipes shall not be tipped or dropped, at every point of loading and unloading
proper pliable straps and lifting tackle shall be used.
c. Flexible pipes shall be thoroughly inspected on arrival at site after offloading and prior to
installation for detection of any damages, distortion or deflection.
d. Flexible pipes shall be stored in a shaded place and shielded from direct sunlight and
extreme temperatures.
e. GRE pipes when transported or stacked shall be supported on cradles conforming to the
shape of the pipe placed. Pipes on any account shall not be stacked directly on the ground.
3.4.4.9. Sanitary Fittings
3.4.4.9.1. General
Para (1012) All sanitary fittings shall be. from high quality reputable manufacturer’s.
Para (1013) Sanitary fittings and their connections, services, wastes, etc. shall be located, designed and
installed to the satisfaction of the Engineer.
3.4.4.9.2. Quality and Colour
Para (1014) Unless otherwise approved by the Engineer, the quality and sizes of the fittings shall be according
to British Standards and as listed below.
Para (1015) Unless specifically shown on the drawings, the sanitary appliances shall be in white.
3.4.4.9.3. Wash Basins
Para (1016) Wash basins shall be enameled glazed fireclay complying with BS 1188 size approximately 550
x 400 mm with combined overflow and 32 mm diameter trapped waste with plug.
3.4.4.9.4. Water Closets (Asiatic)
Para (1017) Asiatic Water Closets Suites shall be sea water resistant and shall comprise glazed fireclay
squatting slab, pan with `S' or `P' trap and 100 mm bore outlet.
Para (1018) A concealed valve shall be installed for the flushing arrangement to the approval of the engineer
in compliance to the Dubai Green Building Regulation
Para (1019) A suitable water draw off point with a bib spray shall be provided at an appropriate place adjacent
to the WC pan.
3.4.4.9.5. Water Closets (European)
Para (1020) European Water Closet Suites shall comprise glazed fireclay pan complying with BS 1312, with
100 mm bore outlet with double flap solid section plastic ring seat complying with BS 1254.
Para (1021) A concealed valve shall be installed for the flushing arrangement to the approval of the engineer
in compliance to the Dubai Green Building Regulation.
Para (1022) A suitable water draw off point with a bib spray shall be provided at an appropriate place adjacent
to the WC pan.
3.4.4.9.6. Service Sink for battery room
Para (1023) The service sink shall be heavy duty white glazed fire clay approximately 450mmX450mm with
150 mm high splash back and hinged bucket grating/PVC pad.
3.4.4.9.7. Eye Wash station (for battery room)
Para (1024) Contractor shall comply the following

a. Emergency eye wash station shall be provided within the battery room as per
American National Standards Institute [ANSI Z358.1-1998] to the approval of
the Engineer.
b. The material proposed shall be stainless steel 316T or equivalent.
c. ANSI requires that eyewash stations must be next to a hazard that is a strong
acid or caustic close enough for workers to reach within 10 seconds.
d. The water temperature of an eyewash station is required to be tepid, meaning

moderately warm or lukewarm.
e. The height of an eyewash station must be between 950mm and 1100mm from
the floor. The valve of the eyewash station must turn on within one second and
stay on without anyone having to hold it.
f. Dikes shall be provided for avoiding spill over water spreading on the floor
during operation and this water shall be piped into the neutralization pit.
3.4.4.9.8. Sundry Fittings
Para (1025) Other sundry fittings shall be of approved quality and manufacture and shall include such fittings
as chromium plated paper holder wall mounted adjacent to the closets, chromium plated towel
rails with end brackets adjacent to sinks and wash basins, and wall mounted mirrors over wash
basins.
3.4.4.9.9. Floor Drains
Para (1026) Floor drains shall be of the best quality and to the approval of the Engineer.
Para (1027) Each floor drain shall have an integral or separated P-trap and the necessary raising pieces with
the necessary side inlet opening (or openings), covers to be of chromium plated cast brass.
3.4.4.9.10. Waste Water Gully Traps
Para (1028) Unless otherwise directed, waste water gully traps or P-traps shall be of UPVC as per relevant
British Standard.
Para (1029) Each gully trap shall be equipped with a conical gully inlet and a raising piece with the necessary
side inlets. The gully inlet and the raising piece shall be of the same material as the gully.
Para (1030) The gully trap together with the gully inlet and the raising piece shall be fixed and surrounded
with not less than 10cm thick plain concrete from bottom and sides of the same and as directed by
the Engineer.
3.4.4.9.11. Hand dryer
Para (1031) A fully automatic hand dryer of superior quality shall be provided to quickly dry a restroom
patron’s hands through evaporation of moisture on the hand.
Para (1032) Generally pipes are laid in open cut trenches. Nominal trench widths for single pipelines shall be
defined as 1.5 times the diameter plus 500mm, subject to a minimum trench width of 750mm.
Para (1033) Nominal trench widths for two or more pipes in the same trench (laid in parallel with same invert
levels) shall be defined as the sum of the internal diameters plus 450mm between the pipes, plus
750mm.
Para (1034) Pipes and fittings shall be laid and jointed in accordance with the relevant recommendations of
the manufacturer.
Para (1035) The setting of the pipe line to the required levels and alignment shall be carried out as approved
on the drawing.
Para (1036) For pipelines laid in trenches and headings, the permissible tolerances in level & alignment shall
be ± 3mm and ± 12mm respectively.
Para (1037) Bedding below pipes in trenches shall be of dune sand to a minimum depth of 150mm and shall
extend the full width of the trench.
Para (1038) Except where concrete surrounds are specified or shown in the drawings, dune sand shall be
introduced at both sides of the pipes and compacted until it has been brought up to at least
300mm above the crown of pipe.
Para (1039) After completion of placement and compaction of the surrounds to the pipelines backfilling for
pipelines shall proceed using selected excavated materials in accordance with the specifications
for earthworks.
Para (1040) The use of power rammers will not be permitted over any pipe until the depth of fill above the
crown of the pipe is at least 300mm.
Para (1041) All drainage pipes crossings the internal roads shall be encased with concrete and shall be
designed for prevailing loading condition.
Para (1042) Pipe protection shall be designed considering the maximum anticipated load to be crossed over
the pipe.
Para (1043) Service warning tapes for protection shall be installed above all drainage pipelines constructed or
exposed under this contract.
Para (1044) For pipelines more than 900mm below finished surface level the tape shall be placed over the
centerline of the pipeline at 600mm below finished surface level during backfilling and
compaction operations.
Para (1045) For pipelines with less than 900mm cover to the top of the pipe, the tape shall be placed over the
centerline of the pipe at 300mm above the top of the pipe during backfilling, compaction and
reinstatement operations.
Para (1046) The tapeline shall be continuous over pipelines and at joints between tapes from separate rolls the
laps shall be a minimum of one meter.
Para (1047) Flexible pipes penetrating concrete structures below ground level shall be provided with two
flexible joints adjacent to the structure.
Para (1048) Flexible pipes shall be laid so that the distance between the first and second joint are as follows.
Table 3.11
Distance between first and second
Pipe Diameter Maximum distance to first joint
joint (mm)
(mm) (mm)
Min Max
Up to 300 150 450 2.5D
300 to 1000 300 1.5D 2.5D
Para (1049) GRE pipes for oil water drainage shall be installed without joints between inspection chambers
by coordinating the location of manholes with the maximum length of GRE pipe available.
3.4.4.11. Inspection and Testing
Para (1050) The contractor shall ensure during and after construction that the pipes remain clean and free of
silt, mortar, debris and other obstruction.
Para (1051) The pipelines shall be cleaned out using approved methods and equipment which do not damage
the internal lining of the pipes and manholes.
Para (1052) All newly constructed pipelines shall have a loose plug passed through them to show that they are
clear of obstruction and free from deflection.
Para (1053) The loose plug shall be dimensioned to suit the permissible minimum deflected diameter of the
pipe.
Para (1054) Deflection measurement in uPVC pipes shall be taken at two separate occasions:
a. As soon as a pipeline has been installed between two manholes, tested and the
trench backfilled.
b. Immediately prior to the issue of a certification of completion,
Para (1055) Where a gravity pipeline is shown in straight line between manholes, it will not be accepted as
having passed the final test unless full circular light can be sighted through the bore of the pipe
for the length concerned.
Para (1056) If any of the above tests indicate that the deflection may exceed the permitted values the pipe or
pipes shall be replaced
Para (1057) The permissible positive or negative deflections on the pipelines shall be as follows (a reduction
in the diameter is considered to be a negative deflection)
a. After initial installation- 3%
b. Long term -5%
Para (1058) The contractor at his own cost shall make arrangements for the supply of water used for testing
and cleaning of pipelines.
Para (1059) Testing of pipelines shall in all cases be applied in the presence of the engineer.
Para (1060) The contractor shall notify the engineer at least 48 hours before hand of his intention to test a
section of pipeline.
Para (1061) Permitted initial installed deflection for GRE buried pipe-1.5% and long term – 3%.
Para (1062) Should any inspection be unsatisfactory or any test fail the contractor shall replace defective
pipes, leaking joints or otherwise re-execute defective works as instructed following which
cleaning and testing will be repeated until engineer certifies the pipeline to be satisfactory.
3.4.4.11.1. Water Test
Para (1063) All non-pressure pipelines shall be given a final water test after backfilling in the presence and to
the satisfaction of the engineer.
Para (1064) Unless otherwise instructed non pressure lines shall be tested in sections between manholes
adapting the following:
a. All branches and open ends shall be closed with suitable stoppers, secured with
longitudinal braces before testing commences.
b. Water shall be filled from the lowest point and air allowed to escape. No
entrapped air shall remain in the pipeline while testing.
c. An internal pressure equivalent to a head of water of depth to invert of the

pipeline at the highest point plus 1.25m head shall be maintained for 30 minutes
to allow for initial absorption of water.
d. After that, the test pressure shall be maintained for 60 minutes and water added
shall be measured.
e. Pipeline shall be treated as passed if water consumption in 60 minutes does not

exceed 7.5 liters per meter of diameter per 30m of length of pipeline under test.
Para (1065) The engineer may require any length of pipe suspected of being damaged to be retested by the
water test at any time during the contract period.
3.4.4.11.2. Infiltration Test
Para (1066) After completion of backfilling and restoration of normal subsoil conditions, all gravity pipelines
and manholes located below ground water table shall be examined for infiltration as follows.
a. All inlets to the system shall be closed sufficiently to prevent the entrance of
water
b. Pumping of groundwater shall be discontinued for at least 3 days prior to the test
for infiltration.
c. The section of the pipeline under test, including manholes, shall be accepted as
satisfactory if the infiltration does not exceed 1.00 liter per day per meter of
pipeline per meter of nominal internal diameter.
d. Infiltration in pipelines of oil water drainage shall be zero.
Para (1067) Notwithstanding the satisfactory completion of the infiltration test, if there is any discernible flow
of water entering the pipeline at a point which can be located visually, appropriate measures shall
be taken to stop such infiltration.
3.4.4.11.3. Testing Of Water Retaining Structures
Para (1068) This shall be carried before backfilling and before the application of any external concrete
protection has taken place.
Para (1069) The structure shall be filled with fresh water and shall stand for a period of 3 days to allow for
absorption.
Para (1070) The structure shall be considered satisfactory if, subsequent to this period, there shall be no fall in
level over a period of 24 hours and there shall be no visible leaks, or damp surface areas.
Para (1071) All water retaining structures shall be visually inspected to confirm that there is no infiltration
a. After completion of backfilling and restoration of normal subsoil conditions.

b. After decommissioning of dewatering activity.
Para (1072) Any damages revealed as a result of the above tests shall be made good to the satisfaction of the
engineer.
3.4.5. WATER SUPPLY
3.4.5.1. Extent of Work and General
Para (1073) The Contractor shall be responsible for the provision and installation of a water supply serving
the substation buildings.
Para (1074) Every cistern, sink, basin, etc., shall be provided with a stopcock in the supply pipe adjacent to
the fitting.
Para (1075) Each basin, sink and shower unit is to be provided with both hot and cold water. Provision shall
be made for connection to the drinking water supply
Para (1076) All aspects of plumbing work for water supply shall comply with government/local
authority/Dubai Green Building regulation. The codes of practice and work shall be subject to
their approval at various stages as required by law.
Para (1077) The Contractor shall be responsible for ensuring that all aspects of materials, workmanship and
testing have appropriate government approval.
Para (1078) All domestic water services pipe work shall be sized to provide the necessary flow rates to the
fire water tanks and sanitary fittings on the basis of probable simultaneous demands.
Para (1079) The method of calculating the size of pipe work shall be in accordance with the British Standards
Code of Practice CP.310 using demand units to assess the probable simultaneous demand for
water at any point in the system.
Para (1080) Velocity of water in the system shall be limited to 1.5 meters per second as a maximum.
Para (1081) The Contractor shall arrange for a permanent water supply facility from the local authority
network. The charge for permanent water connection (payable to DEWA) will be borne by
DEWA.
Para (1082) The pipe work between the DEWA water meters, the fire tank and the domestic water system of
the substations shall be provided under this Contract.
Para (1083) A pit shall be provided immediately outside the substation boundary wall for the installation of
the DEWA water meter with due permission from concerned authority ,
Para (1084) A further pit shall be provided immediately inside the boundary wall for the installation of a shut
off valves of suitable bore to infill the Fire Protection water reserve Tank and domestic ground
water tank.
Para (1085) All pipe work from the meter pit to the reserve firewater tank shall be 100mm bore. Other pipe
works for domestic water shall be as sized to requirement and approved by the engineer.
Para (1086) Water supply points shall be provided for maintenance of each air handling units.
3.4.5.2. Cold Water Services
Para (1087) Un-plasticized PVC (uPVC) pipes and fittings for cold water services shall comply with BS
3505 Class E for underground piping.
3.4.5.3. Hot and Cold Water Services (above ground)
Para (1088) Solid drawn copper tubes shall comply with BS EN 1057:1996,, and soldered fittings complying
with BS EN 1254-1:1998.Exposed hot and cold water pipe shall be additionally provided with
suitable insulation and protected by aluminum cladding.
3.4.5.4. Taps and Fittings
Para (1089) Taps and all visible metal fittings shall be Euro Standard, Grohe, Hansa or equivalent make,
heavy duty brass chromium complying with BS 1010. They shall be marked with the
manufacturer's name or trade mark and nominal size. Water-conserving fixtures must be installed
meeting the Dubai building green regulation. Automatic (proximity detection) / push button
faucets must be installed in washrooms.
3.4.5.5. Insulators
Para (1090) Joints between different metallic materials shall be made with suitable insulators to prevent
electrolytic action.
3.4.5.6. Valves and Cocks
Para (1091) All valves and cocks shall be located in an accessible position for operational and maintenance
purposes.
Para (1092) Valves and cocks for use on hot and cold water services shall be heavy duty brass and the best in
the industry. They shall be additionally chromium plated if used internally.
Para (1093) Valves up to and including 50 mm bore shall, unless otherwise specified, be screwed in
accordance with BS 21:1973.
Para (1094) On open circuit high pressure systems such as domestic water services, all isolating valves shall
generally be stopcocks.
3.4.5.7. Water Storage Heaters
Para (1095) Water storage heaters shall be of the pressure type suitable for unvented systems.
Para (1096) The water shell shall be constructed from high carbon steel with a lining of glass or equal
approved proprietary non-corrosive and non-toxic material.
Para (1097) The shell shall be equipped with a replaceable magnesium anode and shall be tested to none less
than 2,000 kPa (20 Bar).
Para (1098) The outer jacket shall be mild steel with a baked enamel finish, and shall have removable access
covers for maintenance purposes.
Para (1099) The insulation shall be high density fibre glass matting of at least 25 mm thickness or injected
polyurethane foam.
Para (1100) Heating elements shall be screw-in type incaloy sheathed suitable for 220 volts supply with an
integral thermostatic control adjustable through the range of 49oC to 82oC with a high
temperature cut out.
Para (1101) A factory fitted combination valve assembly on the water inlet shall incorporate an isolating
valve, a non-return valve, and a thermal and pressure relief valve set at 99oC and 700 kPa (7.0
Bar) which shall be piped to safe discharge.
Para (1102) The type, storage capacity and element rating of the heaters shall be as described in the schedule.
Para (1103) Immersion electric heaters shall further comply with BS 3456, Section 2.21. Thermostats shall
comply with BS 3955, Section 2B. Notwithstanding the stipulations of these standard
specifications, thermal storage electric water heaters and their installation shall be in accordance
with the prevailing government regulations.
Para (1104) The contractor must obtain the Engineer's approval on the capacity, number, type and
manufacturer of the water heaters prior to ordering them.
3.4.5.8. Water Storage Tanks
Para (1105) One-piece cylindrical storage tank of 1000 imperial gallons for ground water tank and 600
imperial gallons capacity for roof tank shall be provided. They shall be manufactured from
glass fiber reinforced thermosetting polyster resin in thicknesses of not less than 8 mm with an
integral opaque membrane for the prevention of ultra-violet penetration.
Para (1106) Additional intermediate ground storage tank of 1000 gallons capacity shall be provided for
transferring water to overhead fire water tanks.
Para (1107) In case, permanent water supply is not available prior to energization of the substation, ground
storage tank with capacity of 3000 gallon shall be provided
Para (1108) Horizontal tanks shall feature integral hollow supports suitable for stabilizing in-situ with a
concrete infill.
Para (1109) Ends shall be dished and construction generally shall be within the requirements of BS 4994:
1987.
Para (1110) Tanks shall have the following accessories: -
a. Valve inlet to ball float valve.

b. Valve outlet.
c. Drain with Hose Union.
d. Overflow with insect screen.
e. Vent pipe with insect screen.
f. Hinged access cover with stainless steel hinges and securing clamps.
g. Float control switches as scheduled.
h. Unions shall be provided to all valves fitted to the tank for easy disconnection.
3.4.5.9. Transfer Pump Sets
Para (1111) Transfer and booster Pump sets for domestic services shall be of multi-pump format. One running
and one standing by with auto start facility in case of running pump failure and cyclic change
over. Transfer pumps shall be provided for lifting potable water from ground water tank to roof
storage tank and shall be considered for lifting water to overhead fire water tanks. Booster pumps
shall be provided from the roof water tank to ensure and maintain required pressure in the
domestic water supply network.
Para (1112) Constant speed variable volume constant pressure pump sets shall comprise high efficiency
multistage pumps arranged for parallel/cascade operations, complete with and hydraulic
accumulator diaphragm vessel.
Para (1113) Motors shall be totally enclosed fan ventilated, with Class "F" insulation, operating at a speed not
exceeding 2900 rev/min. wound for a 380V, 3-phase, 50 Hz. electrical supply.
Para (1114) Diaphragm vessels shall be of pressed steel welded shell construction with non-toxic internal
coating and renewable flexible impermeable diaphragm membrane. A Schrader valve shall be
provided for precharge pressure adjustment, and the vessels shall be installed with isolating
valves and drain cocks for ease of maintenance.
Para (1115) Suction and discharge manifolds shall be constructed in the materials specified for the relevant
water service, and shall be complete with bronze isolating valves and non-return valves to the
standards described elsewhere in this specification.
Para (1116) Control panels shall comply fully with electrical sections of this specification and shall meet with
the requirements of the IEE Wiring Regulations’.
Para (1117) Enclosures shall be heavy gauge steel, stove enameled, dust and damp protected to IP55 and shall
incorporate the following components: -
a. Door interlocked mains isolator

b. Individual motor starters with thermal overload relay incorporating single phasing
protection (direct on line up to 5.5 kW, Star-Delta 7.5kW and above).
c. Individual pump and control fuses (HBC to BS.88) in fully shrouded fuse holders.
d. Hand-off auto switches for each pump.
e. Duty pump/lead pump selector switches.
f. Indicator lamps for mains on pump run and pump trip for each pump.
g. Anti-condensation heater.
Para (1118) The control circuitry shall provide for the connection of float switch controls for the protection of
the pump set against dry running.
Para (1119) HL-Float switch control interlock for roof storage tank, RCC Fire Water Tank & Transfer water
Pump should be provided.
Para (1120) All components shall be pre-wired factory assembled on a common base plate constructed from
heavy gauge zinc plated steel or painted heavy gauge rolled steel section.
Para (1121) All pump sets shall have flexible connections on the suction and discharge connections.
Para (1122) In-line suction strainer for each pump must be provided.
Para (1123) The water tanks and pumps shall be housed in an enclosure with aluminum louvers on all four
sides as well as on roof to protect tank and pump from direct sun and shall be to the engineer’s
approval.
Para (1124) Particular attention shall be made by ensuring proper access to maintenance of pumps, tanks and
level control devices.
Para (1125) Enclosure must be provided with single tube lighting fixture for illumination during maintenance.
3.4.5.10. Installations
Para (1126) The domestic water supply system shall include all plumbing, underground pipe work, high and
low level storage tanks, valves, fittings and pumps (including the provision of a standby pump)
for the provision of a pressurized water supply system for the static water tank and all buildings
within the compounds..
Para (1127) On completion of the installation and prior to putting to use, the system shall be sterilized in
accordance with an approved Code of Practice.
Para (1128) All piping shall generally be fixed in strict accordance with manufacturer's instructions or BS
Codes of Practice using the correct brackets and clips as appropriate at the recommended centers.
3.4.5.11. Builders Work
Para (1129) Where pipes are fixed on the surface of the walls, the Contractor shall perform all cutting and
pinning for holder bats or plugging or screwing for pipe clips.
Para (1130) Where pipes are concealed in walls etc., the Contractor shall perform all cutting and subsequent
making good. Pipes through walls or floors shall pass through metal sleeves and covers at points
of emergence shall be provided.
Para (1131) All builders’ work by the plumber shall be finished in a neat and workmanlike manner and to the
satisfaction of the Engineer.
3.4.5.12. Testing
Para (1132) Pressure pipelines shall be given the following final test using water after they have been
backfilled, installed in the designated area, cleaned and inspected.
a. All the joints of the pipeline shall be left open for the purpose of inspection for leakage
if any.
b. Pipe ends shall be closed with suitable stoppers, secured and braced before testing
commences.
c. Water shall be slowly filled from the lowest point and air allowed to escape through an
air vent fixed for the purpose at the highest point of the pipeline section under test. No
entrapped air shall remain in the pipeline while testing.
d. Pressure in the pipeline shall then be raised steadily up to and maintained at the rated
work pressure for a period of 30 minutes to allow achieving conditions as stable as
possible for testing.
e. If no leakage has been observed, pumping shall then be resumed and the pressure
slowly increased to 1.5 times the specified working pressure.
f. Test pressure shall be continuously maintained for a period of 24 hours.
g. Pipeline shall be deemed to have passed if all the following conditions are satisfied.
i. No visible water coming out of pipe or joints at any point
ii. Zero loss in pressure over the testing period.
Para (1133) The Contractor shall provide all facilities for the testing and making good of any defects to the
satisfaction of the Engineer.
3.4.5.13. Cleaning
Para (1134) The Contractor shall carefully clean out all cold water and hot water tanks, service pipes, sanitary
fittings throughout, traps and wastes.
Para (1135) The Contractor shall also overhaul and make good all flushing valves, check regulating valves,
check taps including re-washing as necessary and leave all works in perfect clean working
condition.
3.4.5.14. Disinfection
Para (1136) After completion of all tests, the replacement and repairs, all water supply systems shall be
thoroughly flushed with water to remove sediment.
Para (1137) Disinfectant shall be applied to all piping systems of potable cold and hot water supplied.
Para (1138) The disinfectant shall be chlorine, in the form of a hypochlorite solution.
Para (1139) During chlorination, all valves and equipment shall be operated, to ensure that chlorine reaches
all parts of the system. Water and chlorination agent shall be fed into the system at rates that will
provide a residual chlorine content of not less than 10ppm after a retention period of 24 hours.
(An initial application of 30 ppm will generally be required).
Para (1140) Certified labs shall carry out the test and provide the official water sample analysis report.
3.4.6. ROADS AND OTHER SURFACES
3.4.6.1. ACCESS ROAD
Para (1141) It is contractor’s responsibility to provide ACCESS ROAD up to substation gate from nearby
main road to facilitate easy access of the heavy vehicles loaded with sub-station equipment’s for
emergency maintenance and routine activities during its service life.
Para (1142) Contractors shall take necessary action to provide protection of the existing services, if any, and
the access road shall not obstruct any future development plans in the respective areas.
Para (1143) The Contractor shall ensure that the road is leveled/graded, properly compacted with appropriate
rollers and surfaced to ensure that the finished road is suitable for the maximum foreseeable
imposed loads, which can be expected from vehicles transporting the various items of plant and
electrical equipment.
Para (1144) In detailing the layout of the road, special attention must be given to the maneuverings of
vehicles delivering plant, stores, spares and other materials and equipment.
Para (1145) Road width and turning radii shall be adequate to take the largest foreseeable vehicles and
equipment, which can reasonably be expected.
Para (1146) In case the main/service road is available nearby at a distance maximum 20 meter, access road to
be provided finished with interlock tiles & flush curb to the main gate [swing/sliding], wicket
gate & accommodation entrance.
Para (1147) If the available road is at a distance more than 20 meter, access road from main gate, wicket gate
& accommodation entrance up to 20M to be finished with interlock tiles & flush curb and balance
length of road shall be finished with road base material laid over compacted soil.
Para (1148) Drawing indicating proposed access road to be submitted by the contractor to RTA/DM/Property
developers for approval during engineering stage prior to execution.
3.4.6.2. General Roadways, Paving and Surfacing
3.4.6.2.1. Internal Road
Para (1149) Design of the internal road to be complied with DEWA specifications.
Para (1150) Heavy vehicular loads shall be considered in the design of internal road and trench covers.
Firefighting trenches to be passed along the edge of boundary wall and building to facilitate the
approach of the Fire fighting vehicle to transformer compound in case of fire during maintenance.
Para (1151) Road base/sub-base/sub-grade of internal road shall be compacted to a minimum 98% of
maximum dry density.
Para (1152) Trenches crossing internal road to be designed for the heavy wheel load and shall be reinforced as
per heavy vehicle load conditions.
Para (1153) Acceptable Slope between basement floor to cable trough outside compound wall to be
maintained (sudden drop is not advisable) to ensure easy pulling of cables through the sleeves.
Para (1154) The internal road level shall be coordinated with fire main pipe trench layout & top level of
trench cover.
Para (1155) Roads, parking areas, paving and surfacing within the substation compound shall be designed and
constructed in accordance with the appropriate clauses latter in this section.
Para (1156) Road layouts within the substations shall be generally as shown on the plot plan drawings
attached to this Specification.
Para (1157) The Contractor's proposed site layout shall allow for vehicular access to the various items of plant
and electrical equipment, for installation and subsequent maintenance.
Para (1158) The Contractor shall ensure that the road is leveled, graded, properly compacted with appropriate
rollers and surfaced, to ensure that the finished road is suitable for the maximum foreseeable
imposed loads, which can be expected from vehicles transporting the various items of plant and
electrical equipment.
Para (1159) In detailing the layout of the road and parking area, special attention must be given to the
maneuvering of vehicles delivering plant, stores, spares and other materials and equipment.
Para (1160) Road width and turning radii shall be adequate to take the largest foreseeable vehicles and
equipment, which can reasonably be expected.
Para (1161) Paving outside the plot shall be provided as per Dubai Municipality's requirements to the
approval of DEWA.
Para (1162) Precast concrete paving blocks used in roads and surfacing shall comply with Dubai
Municipality's Advisory Note 006 dated October 1990.
3.4.6.2.2. Road Loads
Para (1163) The Contractor shall design the internal roads to an approved standard and show the design to be
satisfactory for the maximum load anticipated during either the construction or service life of the
substation.
Para (1164) Substation internal roads and parking areas shall be properly defined compacted and paved with
interlocking concrete blocks 80 mm thick.
Para (1165) Footpath inside the substation compound shall be finished with interlocking concrete blocks
60 mm thick. All other compound surfacing shall be stone chippings.
Para (1166) Hardcore shall consist of natural stone or masonry broken to pass a 75 to 100 mm ring. It shall be
free from dust, rubbish, wood, vegetable or other injurious matter.
Para (1167) Broken stone and chippings for use as site surfacing shall consist of hard crushed natural stone.
3.4.6.2.4. Preparation of Formation
Para (1168) The upper 300 mm of the formation shall be of suitable soil; otherwise the Contractor shall
improve it to the Engineer's satisfaction or 30 CBR by blending it with granular materials such as
gravel or sand.
Para (1169) The formation shall be rolled to an even and uniform surface, which shall be parallel to the
finished surface of the road or path. Rolling shall be carried out with a 4 to 7 tonne power driven
roller unless otherwise ordered or permitted by the Engineer.
3.4.6.2.5. Sub-base
Para (1170) After the formation has been properly made, rolled and approved by the Engineer, a sub-base
consisting of well graded natural sands, gravels or rock or mixtures thereof shall be laid and
compacted to minimum 95% of MDD, to give a finished thickness of at least 200 mm or as
described or directed by DEWA engineer.
Para (1171) Each layer of sub-base shall normally be 20 cm thick and shall be placed in two layers. Placing of
the sub-base material shall normally and where possible be facilitated by a mechanical spreader
of approved type, ensuring that no segregation occurs.
Para (1172) Truck Loads of material shall be spread outside the area on which it is spread. The layers
compacted shall show only slight or no movement under a roller or vibrating roller.
Para (1173) The material shall be free of deleterious matter and shall be well graded having grading envelop
similar to table given below: -
TABLE 3.12
BS SIEVE SIZE PERCENTAGE BY MASS PASSING
75 mm 100
37.5 mm 85 - 100
10 mm 40 - 70
5 mm 25 - 45
0.6 mm 8 – 22
0.075 mm 0 – 10
3.4.6.2.6. Interlock paving blocks
Para (1174) Internal road and walkways inside substation shall be constructed with interlocking paving
blocks.
Para (1175) Internal road and areas to be paved with interlock tiles shall be excavated and placed with 300
mm depth of compacted material at the exact levels and falls required for the finished work.
Para (1176) The upper surface of the base shall reflect the exact profile, fall or contour of the final paving, as
irregularities shall not be compensated for by varying the depth of sand bedding.
Para (1177) Color and thickness of interlock concrete blocks for services area to be Behatan Type and to be
used in Footpath - RED (60 mm thick), Road - GRAY (80 mm thick) and Service Lines -
BLACK (thickness as per location). Starter blocks to be used at the edges of interlock surfacing
meeting the curbs.
Para (1178) The sand bedding shall be a fine, well graded sand in a dry to moist condition and laid to an un-
compacted thickness of 50 mm.
3.4.6.2.7. Cross fall
Para (1179) In the case of roads with a straight cross fall, this fall shall be not more than 1 in 40 and not less
than 1 in 48. With roads to be cambered the average fall of the finished surface from the crown
to the road edge shall be not more than 1 in 30 and not less than 1 in 45.
3.4.6.2.8. Kerbs
Para (1180) Pre-cast concrete curbs to BS.7263 set on a concrete bed shall be laid on each side of the
roads/parking areas to define the limits for vehicular access.
3.4.6.2.9. Kerbstone
Para (1181) Curb shall be half battered 200 mm in width by 400 mm deep by 600mm or similar to the
approval of DEWA engineer.
Para (1182) Curbstone shall be made from non-reinforced concrete grade C30. Cement type V as per BS.7263
shall be used. Smoothly finished, free from defects, of uniform color and appearance, thoroughly
cured before delivery. No broken, cracked or otherwise damaged units shall be used in the Work.
All bedding, jointing and pointing in cement mortar and concrete C 20 in hunching and
foundations shall be included in the offer for the permanent work.
3.4.6.2.10. Footpaths and Trench Covers
Para (1183) Interlocking concrete block paving shall be provided for footpaths. Paving blocks shall be
60 mm thick and laid in a herring bond pattern.
Para (1184) Trench covers shall be minimum 60 mm thick and provided with handles or holes for lifting
purposes. The edges of the trench cover shall be protected suitably by metallic angles.
Para (1185) Where concrete covers are required for trenches crossing roads, these shall be designed for the
heavy wheel loads expected on them and shall be specially reinforced as necessary.
3.4.6.2.11. Stone Surfacing
Para (1186) Surface area not finished with interlock paving shall be made leveled and covered with Stone
chipping.
Para (1187) Stone chippings for use as substation surfacing are to be clean hard crushed stone uniform grade
20mm.
Para (1188) The formation in areas where stone chippings are to be used shall be well compacted to the
approval of the Engineer.
Para (1189) Stone chippings shall be laid and lightly compacted to a minimum finished thickness of 75 mm.
3.4.7. BOUNDARY WALL / FENCE AND GATES
3.4.7.1. Boundary Wall
Para (1190) The substation should be enclosed by boundary walls along the plot line as indicated in the
affection plan issued by Dubai Municipality.
Para (1191) The boundaries walls shall be with structural frames consist of cast in situ cantilever footings,
columns and tie beams.
Para (1192) Intermediate spans approximately 3000mm shall be either of block work or pre-cast concrete
walls shall be designed to resist a wind speed of 160km/hr.
Para (1193) The walls shall be plastered and painted with a textured polyurethane paint system as per the
approval from DEWA, Dubai Municipality and other concern authorities.
Para (1194) If the external natural ground level is undulated and lower than the substation boundary wall, the
ground adjacent to the boundary wall shall be protected with road base material to a width of
1000mm and this shall be finished to a pitch of 45o to meet the natural plane ground as shown in
tender drawings. The thickness of road base material shall be minimum 100mm.
Para (1195) Due permission from Dubai Municipality/ Property developer and other concerned to be obtained
prior to start of the job.
Para (1196) The height of boundary wall for substation’s located inside city limits shall be 3000mm measured
from finished paved level inside substation and in addition at the top of wall 100mm high spikes
to be provided to have an overall height of 3100mm.
Para (1197) The height of boundary wall for substation’s located outside city limits shall be 2400mm
measured from finished paved level inside substation and in addition at the top of wall barbed
wire of 600mm height with Razor roll to be provided to have an overall height of 3000mm.
3.4.7.2. Barbed Wire:
Para (1198) Maximum distance (pitch) between the barbed wire shall be as indicated in the tender drawings
for different cases. Minimum size of support shall be 60x60x5mm of 785mm length in V shape
and at space 1m center to center shall be erected.
Para (1199) Barbed wire with single arm support projecting towards substation to be fixed at top of steel
gates. Height of barbed wire shall match the boundary wall.
Para (1200) Barbed wire shall be PVC coated wire 1.8/2.6mm diameter, 2 ply, 4 points and barb at every
100mm centers.
3.4.7.3. Razor roll at the top level:
Para (1201) Razor roll (two way) having barb thickness 0.5mm, core wire dimension 2.5mm, barb length
22mm, with 15mm, roll diameter 600mm 4 turns in each way per meter length.
3.4.7.4. Spikes
Para (1202) Each spike-set shall consists of three spike with sharp point fixing upwards (one spike will be
fixed vertical when others will be fixed inclined at 45o right and left). Each spike in the set shall
be welded at the bottom to one point in a base plate (50x5mm). Each spike in spike-set shall be of
100mm long with10mm diameter MS rod. The center to center distance of each spike set shall be
225mm.
Para (1203) Base MS plate welded with spikes to be discontinued at expansion joints.
Para (1204) Base MS plate welded with spikes will be fixed on the top of wall by approved stainless steel
fetcher/rowel plugs.
Para (1205) The same pattern of spikes to be continued on the top of gates (e.g. main gate, sliding gate,
Wicket gate).
Para (1206) All spikes, base plate shall be hot dip galvanized and Painting system to be as approved for
boundary wall gates.
3.4.7.5. External Fence
Para (1207) Fence shall be chain link type designed to resist wind load at 160 km per hour.
Para (1208) The fence shall comprise of 50 x 50 mm chain link mesh, galvanized wire not less than 2.65 mm
core diameter and with PVC coating not less than 3.75 mm diameter.
Para (1209) It shall be at least 2.4 m above ground and buried at least 0.3 m below ground level.
Para (1210) The tension lines shall be not less than 4 lines of 3.5 mm core diameter and PVC coating not less
than 4.1 m diameter.
Para (1211) The supporting posts shall be hot dip galvanized to BS 729 after fabrication and polyester powder
coated to a minimum thickness of 80 micron.
Para (1212) The posts shall have extension arms beyond chain link mesh to accommodate 3 lines of barbed
wire to have total height of fence to 3M.
Para (1213) The posts shall be at least 60 mm diameter 2.9 mm thick for intermediates and 76 mm diameter
and 4.5 mm thick for end straining posts.
Para (1214) The barbed wire shall have a core diameter of 1.6 mm and the diameter with PVC coating shall
be a minimum of 1.95 mm.
Para (1215) The material shall be installed generally as per the requirements of BS 1722.
3.4.7.6. Gate
Para (1216) Gates in the wall and fence shall comprise both main double gates and wicket gates and shall be
supplied with strong lock bolts with eye padlock attachments and vertical fixing bolts.
Para (1217) Double leaf swing gates, sliding gate and wicket gate of boundary wall shall be provided with
strong lock bolt with eye padlock attachments on bolts inside and outside.
Para (1218) The gate for substation shall be of structural steel construction using rolled hollow steel sections
of grade 43C generally in conformity with BS 4848. The entire substation gates (main, sliding
and wicket gates) shall have non see-through metallic lining sheet fixed from inner face of the
gate and shall be galvanized and painted as specified under structural steel section of this
specification.
Para (1219) The gates shall be to the height of compound wall generally in conformity to BS 1722 part 10.
3.4.7.7. Line Termination and Sealing End Compounds
Para (1220) Reinforced concrete foundations, including all eye bolts and fixing bolts, shall be provided for all
Sealing End Structures, Anchor Blocks Surge Arrester Structures, etc., as required.
Para (1221) The foundations whether piled or not must be properly designed in reinforced concrete, and
capable of resisting all design loads of down droppers, plant and structures.
Para (1222) Interlocking blocks, minimum 80 mm thick on compacted sub grade appropriate to the ground
conditions, shall be provided over all of the compounds in an approved colour.
Para (1223) The compound surfacing shall be laid to falls leading to storm water soak ways.
Para (1224) A 3000mm boundary wall with spikes fixed on the top, capable of withstanding vehicle impact
on a suitable foundation shall be provided around all compounds.
Para (1225) The walls shall be rendered and painted on both sides, and capped with a precast concrete coping.
Pointed steel spikes - galvanized and painted as per specifications for steel work shall be fixed
above the wall.
Para (1226) Gates of RHS steel constructions complete with all fittings shall be provided where indicated on
the drawings.
3.4.8. WALL AND CEILING FINISHES
3.4.8.1. Wall Finishes
3.4.8.1.1. Sand cement Plaster & Render
Para (1227) It is prepared in the form of mortar with cement (requirements of BS12), sand (requirements of
BS1199 or 1200) and portable water (requirements of sub-section Concrete) in proper proportions
and applied on masonry manually to achieve a smooth finish or sand faced finish surfaces.
3.4.8.2.1. Workmanship Generally
Para (1228) All proprietary brands of plaster or plastering materials in this specification shall be selected and
applied strictly in accordance with the manufacturer's instructions regarding the different
purposes and backgrounds for which they are intended.
Para (1229) Particular attention shall be paid to the manufacturer’s instructions regarding the time allowed to
elapse between mixing and using.
Para (1230) The plastering shall be carried out by men experienced in this type of work and the whole of the
work shall be finished to a true and even surface, free from all defects.
Para (1231) Any cracks or other defects shall be cut out and made good.
3.4.8.2.2. Storage
Para (1232) Cement and plaster shall all be delivered to site in the manufacturer's sealed bags or containers.
They shall be stored in a dry, weatherproof area clear of the ground.
3.4.8.2.3. Mixing
Para (1233) The plaster mix proportions shall be those as directed by the Engineer, selected from trial mixes
and panels to be carried out by the Contractor.
Para (1234) All mixing shall be carried out in a clean mechanical mixer or other approved vessel.
Para (1235) All undercoats shall be scored to provide a key for the finish coats.
3.4.8.2.4. Lathing
Para (1236) Expanded metal lathing shall comply with the requirements of BS1369 or BS405.
Para (1237) Metal lathing shall be fixed with galvanized nails or staples or to the manufacturer's instructions
and to the satisfaction of the Engineer.
3.4.8.2.5. Bonding Agents
Para (1238) Polyvinyl acetate emulsion type bonding agents shall comply with BS5270.
Para (1239) Where required or as directed by the Engineer, these shall be applied in strict accordance with the
manufacturer's recommendations.
3.4.8.2.6. Preparation of Backgrounds
Para (1240) The concrete surface to be plastered should be hacked/rendered and cleaned by carefully
brushing.
Para (1241) Surfaces to be plastered should be made wet before starting the plaster.
Para (1242) Surface shall be sprinkled with potable water for curing to prevent drying the applied plaster.
Para (1243) Joints of block work which is to be plastered or rendered shall be raked out to a depth of 13 mm.
Para (1244) All the door frames, electric conduits and water supply conduit lines must be installed prior to
starting the plaster and they should be fixed in line with approved drawings.
3.4.8.2.7. Interaction of Materials
Para (1245) In no circumstances shall cement be used in the same mix as gypsum plaster, nor shall the two
materials be allowed to contaminate each other.
Para (1246) Any materials inadvertently contaminated shall be rejected from the site.
3.4.8.2.8. Thickness
Para (1247) Ideally wall plaster thickness shall be 20 mm. thick. Unless otherwise specified all wall plasters
should not be less than 15 mm thick and not more than 25 mm thick.
3.4.8.2.9. Inspection
Para (1248) Any and all defects shall be made good to the satisfaction of the Engineer.
Para (1249) Upon completion of plastering and rendering works the Contractor shall clear away and clean up
any splashes, drippings etc.
3.4.8.2.10. Curing
Para (1250) Cement and plaster shall be kept moist by sprinkling with portable water at regular intervals for a
period of at least three days and until no powdery particles are present, to the satisfaction of the
Engineer.
Para (1251) All external rendering shall be protected from rain and direct sun for a period of 7 days.
3.4.8.2.11. Cement Wash
Para (1252) The cement wash to fair faced block work shall be well rubbed or bagged into the surface of the
blocks in order to produce an overall smooth surface.
3.4.8.3. Wall Tiles
Para (1253) Wall tiles shall be fully vitrified ceramic tiles and fittings complying with the requirements of
BS6431 and having maximum water absorption of 0.4%.
Para (1254) The sizes and colour of the tiles shall be to the Engineer's approval.
Para (1255) The tiles shall be true to shape, flat and free from flaws, cracks and crazing.
Para (1256) The tiles and the fittings shall be obtained from the same manufacturer.
Para (1257) Ensure that the base to receive tiles is level, dry and clean with no loose and friable areas or
surface dusting.
Para (1258) Prepare and use adhesive to manufacturer’s recommendations to form a bed not more than 3mm
thick. Lay tiles dry and tamp well down to ensure a proper bond with base and a level surface.
Grout up joint with approved white cement.
3.4.8.3.2. Workmanship
Para (1259) The floated coat shall consist of 13 mm thick waterproof plaster; it shall be finished with a wood
float.
Para (1260) The Contractor shall ensure that the floated coat is plumb and free from all unevenness.
Para (1261) Sufficient time for complete drying shrinkage shall be allowed to elapse between the completion
of the floated coat and the start of tiling.
Para (1262) The work shall be properly set out to the Engineer's satisfaction.
Para (1263) The height of tile courses shall be set out properly by means of a tiling rod; all tiles and joints
shall be accurately aligned, both vertically and horizontally.
Para (1264) Joints between the tiles shall be 2mm wide or as recommended by the tile manufacturer.
Continuous expansion joints shall be made at all internal wall angles.
Para (1265) All tiles shall be dipped in water to ensure that they are completely clean prior to the application
of the ceramic tile fix.
Para (1266) All tiles shall be immersed in water in clean containers for at least half an hour before use.
Para (1267) Tiles shall then be stacked lightly together on a clean surface to drain with the end tiles turned
glaze outwards.
Para (1268) They shall be fixed as soon as all surface water has gone - they must not be allowed to dry out
more than this.
Para (1269) The rendered backing for tiling shall be clean and will be wetted (just enough to prevent it from
absorbing water from the fixing bed) immediately prior to tiling.
Para (1270) The tiling shall be bedded in Ceramic Tile fix or similar tile adhesive which shall be trowelled on
to the wall with a plasterer's trowel having 6mm x 6 mm notches at 25 mm centers; the tiles shall
be tapped or pressed into position to a true plane.
Para (1271) Approximately two days after the fixing of the tiles, all joints shall be pointed with approved tile
grout; the finish shall be flush and free from all voids and irregularities.
Para (1272) All wall faces shall be finished plumb and flush throughout, free from unevenness and
irregularities of plane; all angles shall be straight and true.
Para (1273) The finished work shall be left clean and free from all materials; cleaning down must not be
carried out with materials which will scratch or in any way impair the finished work.
Para (1274) Final polishing shall be done with a dry cloth.
Para (1275) The Contractor shall be responsible for the adequate protection of the tiling from all damage until
the handing over.
Para (1276) Any damage which does occur shall be made good by the Contractor at his own expense.
Para (1277) The whole of the work shall be left in a state satisfactory to the Engineer.
3.4.8.4. Overall Wall finishes in substation buildings
Para (1278) Internal plaster (except in cable Basement, IDT, ET, Reactor, tranches inside substation building,
pent house, pantry, kitchen & toilets) shall be retarded semi hydrate gypsum-plaster to class B of
BS 1191 or anhydrous gypsum-plaster to class C, premixed from approved manufacturers.
Para (1279) Internal face of RCC wall in cable basement shall be fair faced concrete finished with washable
emulsion paint.
Para (1280) Prior to application of emulsion paint, the concrete wall surfaces shall be made good to the
satisfaction of Engineer.
Para (1281) Partition wall in basement shall be plastered with conventional cement sand plaster followed by
washable emulsion paint.
Para (1282) RCC wall surface in IDT, ET & Reactor areas shall be Fair faced concrete finished with Mini
textured epoxy paint.
Para (1283) Internal surfaces in Trenches inside substation building, pent house areas shall be plastered sealed
& painted with epoxy texture. Colour to the approval of DEWA.
Para (1284) Internal wall surfaces in pantry, kitchen & toilets areas shall be plastered and finished with glazed
ceramic tiles up to false ceiling level.
Para (1285) Ceiling & Wall surfaces above false ceiling system shall be painted with high quality bitumen
based water resistant emulsion paint in black colour.
Para (1286) External plaster shall be with cement, mortar 1:4 with integral waterproofing agent added to the
mix to the Engineer's approval.
Para (1287) In battery rooms near to eye wash & wash basin to be plastered and finished with glazed ceramic
tiles minimum1000mm all around. Mirror of suitable size to be provided on wall above eye wash
3.4.8.5. Ceiling Finishes
Para (1288) Washable Emulsion paint with approved color coating shall be applied to all fair faced ceiling
surface.
3.4.8.5.1. Saw tooth Roofing in IDT, ET & Reactor rooms
Para (1289) Saw tooth roofing removable type single skin profile sheeting coated with PVF2.
Para (1290) Rainwater disposal arrangement shall be provided in all Transformer compounds.
Para (1291) Aluminum Roof Profile shall be: AL-35 TSS 45/150, thickness 0.70mm Alum Single Skin Panel.
Para (1292) Aluminum profile to be approved by DEWA Engineers as followings:
a. To be submitted with sample.

b. Chair to be provided to fix the anchor hook at ridge of profile sheet (not at valley).
c. Colour shade of profile sheet to be proposed in line with colour scheme of
transformer bay.
d. Approved sample duly signed by DEWA engineer to be kept at site for ready
reference.
Para (1293) Fixing details to be submitted for DEWA acknowledgement.
Para (1294) Shop drawings for roof truss to be prepared in line with approved engineering drawings and to be
submitted to DEWA site engineer for reference.
3.4.8.5.2. Suspended Ceilings
Para (1295) Mineral fibre board tiles of size 600x600x18 mm with concealed grid system shall be provided
for rooms such as LVAC, Control and Relay, telecom, charger, record, store, workshop and
corridor. Ceiling system shall have fire resisting, sound absorbing and thermal insulation
characteristics.
Para (1296) Light fittings to be co-orientated with the grid lines.
Para (1297) Fixture for fire detection to be supported by extra reinforcement to avoid buckling of tiles
Para (1298) The boards shall be of self-finished type.
Para (1299) The ceilings shall be accurately aligned to levels.
Para (1300) The suspension shall not be supported on any other fixture commonly supporting other services
such as air Conditioning ducts, cable trays etc. and adequate clearance shall be maintained for
installation of light fittings.
Para (1301) The panels shall be secured with locking clips to the grid. The visible face of the panels shall
have a self-finished surface.
Para (1302) The grid shall be of aluminum adequately supported from the RC roof slab above, on adjustable
straps and hangers as required.
Para (1303) At perimeter walls and columns the grid shall be neatly trimmed with angle trimmers.
Para (1304) If required, for air-conditioning purposes, slots or grilles will be incorporated in the ceiling grid
system. These shall be neatly formed and edged in material matching the grid.
Para (1305) In other areas where required and shown on the drawings, the ceiling shall be made airtight at
individual panel supports and at junction of ceilings and walls.
Para (1306) Other equal and approved insulating material and methods of fixings may be used subject to the
Engineer's prior approval.
Para (1307) The Tenderer shall specify the type and manufacture of his proposals for the above ceilings, in
the Schedule included in the document.
Para (1308) Samples of materials shall be submitted to the Engineer for approval before ordering.
3.4.9. Finishes Generally
Para (1309) All finishes are to be of high quality and all proprietary finishes and treatments are to be to the
approval of the Engineer and applied accordance with the manufacturer’s instructions.
Para (1310) The following table lists the required building finishes to the various areas:
3.4.10. IRONMONGERY AND FITTINGS
Para (1311) All necessary builder's ironmongery shall be obtained from a single source approved by the
Engineer and shall be provided and fixed into position in the best manner by the Contractor.
The ironmongery shall be heavy duty types of the highest quality from reputed manufacture’s.
Para (1312) Ironmongery for doors, windows shall include but not be limited to hinges, pull handles, push
plates, kick plates, knobs, lock and lever sets, door closers, door stops, flush bolts, panic bolts and
latches, etc., as appropriate and approved by DEWA Engineer.
Para (1313) The ironmongery items shall be compatible with the composition of doors and windows.
Para (1314) The installation for fire rated doors shall also be fire rated.
Para (1315) The lock cylinder and key shall be as per DEWA master key system. Selection of cylinder and
key shall be finalized in coordination with concerned department of DEWA.
4. QUALITY CONTROL TESTS
4.1. Testing
Para (1316) Tests required by the Engineer shall normally be carried out at an approved independent testing
station.
Para (1317) The cost of preparing, storing and transporting test specimens to the place of testing is to be borne
by the Contractor.
4.2. Cement Test Certificates
Para (1318) All cement shall be certified by the manufacturer as complying with the requirements of the
appropriate specification.
Para (1319) The Contractor shall, when required by the Engineer, obtain for him the manufacturer's test
certificate for any consignment as soon as possible after delivery.
4.3. Cement Samples
Para (1320) The Engineer shall have the right to require the Contractor at any time to draw samples of
cement from locations to be specified by the Engineer.
4.4. Works Test Cubes
Para (1321) For the first 10 days that a particular grade of concrete is produced, or where there is a lapse of
two weeks or more between successive pours of the same grade of concrete, three samples shall
be taken on each day and three cubes shall be made from each sample. Two shall be tested at 7
days and the other at 28 days.
Para (1322) After the initial 10 days, samples of designed mixes shall be taken at the reduced rate given in
Table 4.1 below, with the provision that at least one sample is taken on each day the concrete of
that grade is used.
Para (1323) Sampling rates for concrete cubes after initial 10 day production run of the same concrete grade
is as per the following table.
TABLE 4.1
SAMPLE TO BE TAKEN EVERY DAY OR

RATE TYPE OF STRUCTURE 1
EVERY POUR OF
A Critical Structures e.g. Masts, cantilevers 6 cubes for every 10 cubic metres
Columns
Intermediate Structures e.g. Beams, slabs,
B 6 cubes for every 40 cubic metres
Foundation Raft
Para (1324) Three cubes shall be tested at 7 days and three at 28 days.
Para (1325) The cubes shall be made, cured, stored and tested in compression in accordance with BS.1881.
The tests shall be carried out in a testing laboratory approved by the Engineer.
Para (1326) The laboratory must provide evidence that its equipment and procedures comply with BS.1610
and BS.1881 and that its testing machines are regularly calibrated and adjusted for accuracy.
Para (1327) Full details of the qualifications of all laboratory staff shall be required by the Engineer.
Para (1328) Reports of all tests made shall be supplied direct from the laboratory to the Engineer within 24
hours of the cubes being tested.
Para (1329) The Engineer's Representative on site shall have the authority to stop all further concrete work
until acceptable test results are forthcoming.
Para (1330) Up to date cube records shall be maintained by the contractor detailing the date, time, grade and
identification of final location of concrete placed in formwork for all test cubes, cores or other
specimens taken from them. Copies of these records shall be regularly furnished to the Engineer.
4.5. Concrete Cores
Para (1331) As and where directed by the Engineer, cylindrical core specimens shall be cut from the hardened
concrete in the Works for the purpose of examination and testing.
Para (1332) The cutting equipment and the method of doing the work shall be approved by the Engineer.
Para (1333) Prior to preparation for testing, the specimens shall be made available for examination by the
Engineer.
Para (1334) Testing of the core shall be in accordance with approved standards.
4.6. Testing of Reinforcement
Para (1335) The Engineer shall have the right to select at any time samples of steel reinforcement for testing
in accordance with the relevant approved standard.
4.7. Testing of Roof Membrane
Para (1336) The roofing membrane shall be flood tested with water for 36 hours with minimum 50mm deep
water at the highest point in the slab.
Para (1337) The test shall be repeated after completion of tiling and related ancillary works.
5. ANNEXURES
5.1. General
Para (1338) For convenience certain basic design principles and dimensions are listed below.
Para (1339) This is not an exhaustive list and reference should also be made to the Technical Specification
and other Schedules as appropriate.
Para (1340) The Contractor is required to adhere strictly to the principles/dimensions listed, unless agreed
otherwise in writing by the Engineer.
Para (1341) Should alternative greater dimensions be indicated on tender drawings, these shall take
precedence.
5.2. Minimum Clearance all around Equipments inside the room/enclosure.
Details of equipment’s clearance
Details of equipment’s clearance
5.3. Minimum number of doors and means of access
a. 132kV GIS room to be provided with minimum 1 numbers of intermediate doors

along common wall.
b. 132kV GIS room to be provided with 2 numbers of fire exit door externally.
c. 11kV SWG rooms to be provided with minimum 2 numbers of intermediate

doors along each common wall.
d. 11kV SWG room to be provided with 1 number of fire exit door (each room).
e. When the length or depth of a particular room is more than 6m same to be

provided with 2 fire escape doors, one with double shutter and other with single
shutter depending on over all layout plan of the floor.
f. If the room length is less than 6mthe same can be provided with single fire exit
door either with double shutter or single shutter depending on type of
equipments to be in housed in the room.
g. Corridors running complete length of building to be provided with double doors

one end, single door other end.
h. All the doors to the rooms along corridor shall be openable inside the room.
i. Cable tunnels - two access hatches at opposite ends of tunnel.
AMENDMENT HISTORY
S.No Date Rev No Amended Clause/Para Remarks

1 28 June 2016 R 15 Clause 1 / Para 16 Requirement of substation sign boards modified.
Clause 3.2.4 / Para 64 Sentence ‘Window sills shall be finished with approved
marble sill’ deleted.
Clause 3.2.4 / Para 73 The requirement of Autoclaved aerated concrete (AAC) is
included.
Clause 3.2.7 / Para 101 Pantry is removed from Gate house.
Clause # Watchman’s Clause # Watchman’s Accommodation is deleted from the
Accommodation specification.
Para 125 / 130 / 131 / 921 Paragraphs amended based on introduction of water mist
/ 922 / 923 / 925 / 946 / system.
948 / 952 / 955 / 956 / 957
Clause 3.2.11 / Para164 ‘All stair and steps shall be RCC’ modified as ‘All stair and
steps shall be fair faced concrete’.
Clause 3.3.47.6 / Para 689 Full honeycomb core paper is introduced instead of ‘Injected
polyurethane insulation’
Clause 3.3.48.1/Para 715 Combo Proof water proofing system introduced in addition to
APP bitumen membrane.
Clause 3.3.48.1/Para 726 Guarantee for water proofing membrane added.
Clause # Damp Proof Clause # Damp Proof Course is deleted from the
Course specification.
Clause 3.4.1.6 / Para 849 The requirement of concrete screed mix amended to C 20/
10 instead of 1:2:4 (Cement, Sand and 10mm crushed
aggregate).
Clause 3.4.1.6 Para ‘The screed is to be divided into 3M X 3M panels
(approximately 9 m2 in area) by brass divider strips’ deleted.
Clause 3.4.4-Drainage Drainage arrangement in the corridor, workshop, stores,
record room, offloading rooms and office area’ deleted.
Clause 3.4.4-Drainage Para ‘Contractor to ensure that the fire spray water do not
ingress into the lower floor and adjacent rooms’ deleted.
Clause 3.4.4-Drainage Para ‘Floor slabs of rooms fitted with fire water spray
systems shall be sunken to accommodate waterproofing
membrane and they shall be flood tested before proceeding
with the next phase of the work’ deleted.
Clause # Stainless steel Clause # Stainless steel sinks (for pantry’s etc.) is deleted
sinks (for pantry’s etc.) from the specification.
Clause 3.4.5.8 / Para 1105 The material for water storage tanks is replaced by polyester
resin instead of epoxy resin.
Clause 3.4.8.5 / Para 1288 ‘Washable Emulsion paint introduced instead of Sand
texture.
Clause 3.4.9/Para 1310 Floors F9 - Water resistant 600x600x38 mm on raised floor
system. Structural slab below raised floor systems shall be
finished with water proof membrane and protection screed’.
deleted
Clause 3.4.9/Para 1310 Ceilings C1: Washable Emulsion paint is introduced.
Clause /Para 1295 & Aluminium tiles 600X600X.8mm replaced by mineral fibre
Clause 3.4.9/Para 1310- board tiles of size 600X600X18mm
Ceiling C3

DEWA Civil Rev-15

Uploaded by

Copyright:

Available Formats

DEWA Civil Rev-15

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

DEWA Civil Rev-15

Uploaded by

Copyright:

Available Formats

Civil Works for 132 kV Substations 1.5.3.1.0.01-Rev.

LIST OF CONTENTS FOR CIVIL WORKS

2. APPLICABLE STANDARDS AND CODES

3. DESIGN AND CONSTRUCTION

3.2. DESCRIPTION OF CIVIL WORKS

3.3. CONSTRUCTION WORKS

LIST OF CONTENTS FOR CIVIL WORKS

3.3.46. STRUCTURAL STEELWORK

LIST OF CONTENTS FOR CIVIL WORKS

LIST OF CONTENTS FOR CIVIL WORKS

3.4. MATERIAL AND APPLICATION

LIST OF CONTENTS FOR CIVIL WORKS

3.4.5. WATER SUPPLY

3.4.6. ROADS AND OTHER SURFACES

3.4.7. BOUNDARY WALL / FENCE AND GATES

3.4.8. WALL AND CEILING FINISHES

LIST OF CONTENTS FOR CIVIL WORKS

3.4.10. IRONMONGERY AND FITTINGS

4. QUALITY CONTROL TESTS

2. APPLICABLE STANDARDS AND CODES

3. DESIGN AND CONSTRUCTION

3.1.2. Standards and Codes of Practice

Para (22) Shall follow clause 2 of this specification

3.1.3. Fire Criteria

3.1.4. Seismic Loads

3.1.5. Road Loads

3.2. DESCRIPTION OF CIVIL WORKS

3.2.1. Site Preparation

3.2.2. Temporary Access during construction

Para (43) All foundations shall be in reinforced concrete.

Para (69) Vision panels shall be provided to frequently used doors.

Para (78) Rainwater down pipes shall be external to the buildings.

3.2.5. Cable Basement

Para (90) Drainage sumps shall be provided at relevant positions.

Para (95) Walls to be finished as per the schedule of finishes.

3.2.6. Cable Trenches

Para (100) The edges shall be protected by approved galvanized angles

3.2.7. Gate House

3.2.8. Transformer Compounds

Para (113) The pattern of claustra shall be subject to approval.

a. Spill of the largest transformer

3.2.9. Fire Pump House and RCC fire water tank

3.2.10. Site Survey and Sub-Soil Investigation

3.2.11. Stairs & Steps

3.2.12. Approval of materials

Para (167) Samples of materials approved shall be made available.

3.3. CONSTRUCTION WORKS

3.3.1. Setting Out and Tolerances

Max. Tolerance (mm)

3.3.2.1.1. Excavations Generally

Para (170) No unlicensed or indiscriminate digging shall be permitted.

3.3.2.1.2. Excavated Materials

3.3.2.1.3. Bottom Layer of Excavation

Para (191) Filling shall be imported only from approved areas.

Para (196) Fresh water shall be used for compaction.

3.3.2.4. Filling and Reinstatement

3.3.2.5. Sub soil improvement/ Pile foundation.

Para (216) Fresh water shall be used for moistening of soils.

Para (217) The fill material shall be compacted by vibrator roller.