Technical Data Sheet

Edition 1, 2004
Identification no.
02 08 01 01 004 0 000001
Version no. 0010
Sikagard 63N

Sikagard® 63N
High Build, Chemical Resistance Epoxy Resin Coating

Description A two component solvent-free high build coating material based on epoxy resins.
Uses As a heavy-duty abrasion-resistant coating material designed to afford maximum
Construction

protection against corrosion, weathering and moderate to severe chemical attack,

Sikagard 63 N is suitable for use on :
■ Concrete, stone.
■ Cementitious mortars and renderings (not polymer-modified)
■ Epoxy cement (Epocem).
■ Asbestos cement.
■ Epoxy mortars.
■ Iron and steel (sandblasted).
■ Aluminium (etched or sandblasted).

For linings to :
■ Storage tanks
■ Silos.
■ Catchment pits/overflows for oil and petrol.

For anti-corrosion coating in :

■ Electroplating plants.
■ Sewage works.
■ Farms and agricultural enterprises.
■ Chemical works.
■ Enclosed areas exposed to radiation.

Also used to from glassfibre-reinforced self-supporting epoxy coating with crack

bridging properties on:
■ Bund areas (for oil and petrol) and storage tanks

Advantages ■ Solvent-free
■ Good chemical resistance
■ Good mechanical strengths.
■ High-build formula
■ Cures without shrinkage.
■ Easy to mix and apply.
■ Can be applied by brush or roller.
■ Safe to use in contact with foodstuff.
■ May be used (with glassibre mesh) to form a protective membrane with crack
bridging properties.

2
Coverage ■ 0.3 - 1.0 kg/m per coat, depending on condition of substrate and thickness of
coating required
■ For a theoretical dry film thickness of 100 microns (0.1 mm) coverage works out
2
approximately 0.15 kg/m

Back

Table of Contents

1 Sikagard® 63 N 1/4
 Instruction for Use
Surface Preparation ■ The substrate must be clean and free from all traces of loose material, oil and
grease.
■ Very smooth or soiled surfaces should be abraded by grit-blasting or grinding
then thoroughly cleaned to remove all dust. A sealer coat of Sikagard 720
EpoCem or Sikafloor 81 EpoCem should then be applied, after first making
good any major surface defects (broken or honeycombed concrete, etc) with
Sikagard 720 extended patching mortar.

Mixing Open container Component B and add entire contents to Component A. Mix
thoroughly with an electric stirrer, taking care to entrain as little air as possible.
Leave mixture to stand for approximately 3 minutes before applying.

Application By brush or roller

Cleaning Clean the tools and equipment immediately after use with Colma Cleaner. Once
hardened, the material can only be removed mechanically
Construction

Limitations ■ Apply to dry substrates only

■ Maximum moisture content 4 % (or use Sika EpoCem system)
■ Steel and iron surfaces must be sandblasted (SAE 2.5).
■ Maximum humidity not to exceed 85 % (incl. overnight).
■ Substrate temperature must be 3°C above measured dew-point.
■ Cementitious substrates must be at least 4 weeks old (except Sika EpoCem).
■ Waiting time between coats should not exceed 48 hours other wise surface must
be abraded before recoating.
■ Minimum thickness of coating for effective anti-corrosion protection under severe
conditions: 0.6 mm (at least 2 coats on steel, 3 coats on mineral based
substrates no pinholes or air bubbles).
■ Not for aesthetic purposes
■ Will yellow when exposed to direct sunlight

Cautions ■ The presence of oxidized acids and chlorine causes severe discoloration
Exposure to weather and UV can result in severe discoloration and slight
efflorescence. Neither condition has any adverse effect on the protective function
of the coating.
■ Epoxy resins and hardeners may cause irritation of the skin and/or mucous
membranes in sensitive persons. If the material accidentally splashed into eyes,
flush immediately with plenty of warm water and seek medical attention without
delay. The use of good-quality skin barrier cream is recommended before
starting work. Wear gloves and goggles when mixing the two components and
applying (particularly important when using spray equipment)
■ In liquid state Comp A and Comp B contaminate water
Do not dispose of into water or soil but according to local regulations

Technical Data
Form/ Colour Pebble Grey (Ral 7032)
Mix Ratio Comp. A : Comp. B = 87 : 13 by weight
Mix Density 1.35 kg/ltr
Viscosity 20oC Comp. A: thixotropic
Comp. B: ∼ 8,500 cps
Comp. A+B : slightly thixotropic
o
Pot Life (2kg batch) 30 C Approx 10 min
o
Curing Time 20 C Can be overpainted after : 5 hrs
Can be walked on after : 10 hrs
Fully cured* after : 9 days
(*full mechanical and chemical resistance)
2
Bond Strength On concrete : >15 kg/cm (concrete failure)
(DIN 53 232) On steel (sandblasted) : ∼240 kg/cm2
On aluminium (etched) : ∼160 kg/cm2

2 Sikagard ® 63N 2/4

 5
Coefficient of Thermal ~ 7.5 x 10 (m/m x ºC)
Expansion
o o
(from -10 C to +40 C)
Resistance to diffusion of ~ 100,000
Water Vapour (µH2O)
Storage Dry, cool, shaded place (min +5°C ; max. +30 °C).
Shelf life 24 months from date of production if stored properly in original unopened packaging
Packaging 10 kg set

Chemical Resistance
Test
Test Medium Exposure period and performance rating
temp.
o
C 1 day 7 days 30 days 2 months 6 months 12 months
Acetone 20 A C - - - -
Acrylonitrile 20 A A A A A A
Ethanol 20 A A A B C -
Construction

40 A B C - - -
Ethanol/ water 60: 40 20 A A A A A A
Formic acid 10% 20 A A A A A A
Ammoniac 10% 20 A A A AD AD AD
40 A A AD AD AD AD
Petrol (EMPA/TTV) 20 A A A A A A
(15% Methanol) 40 A A A A A AD
Benzene/ toluene/ xylene 20 A A A A A C
Chromic acid 20% 20 AD C - - - -
40 AD C - - - -
Distilled water 20 A A A A A A
40 A A A A A A
60 A A A AD AD AD
Detergents (e.g. liquid “Ajax”) 20 A A A A A A
40 A A A A A A
Iron-III-chloride solution 35% 20 A A AD AD AD AD
40 A A AD AD AD AD
Iron-II- sulphate solution 35% 20 A AD AD AD AD AD
40 A AD AD AD AD AD
Acetic ester 20 A B C - - -
Acetic acid 20% 20 A A C - - -
40 A A C - - -
Liquid manure 20 A A A A A A
40 A A A A A AD

Test
Test Medium Exposure period and performance rating
temp.
o
C 1 day 7 days 30 days 2 months 6 months 12 months
Fuel oil (EMPA) 20 A A A A A A
40 A A A A A A
60 A A A A A A
Hydraulic fluids 20 A A A B B B
(e.g. “arrcosafe” , “skydrol”) 40 A A B B B B
Javelle water 14% (CI2) 20 A A A BD BD C
Potassium permanganate 10% 20 A A AD AD AD AD
Kerosene 20 A A A A A A
40 A A A A A A
Sodium Chloride Solution 20 A A A A A A
(saturated) 40 A A A A A A
Methyl ethyl ketone MEK 20 A C - - - -
Lactic acid 20% 20 A A A A AD AD
40 A A AD AD AD C
Sodium sulphite solution (saturated) 20 A A A A A A
40 A A A A A A

3 Sikagard ® 63N 3/4

 Caustic soda 30% 20 A A A A A A
40 A A A A A A
Oxalic acid 10% 20 A A AD AD AD AD
40 A AD AD AD AD AD
Phosphoric acid 40% 20 A AD AD AD AD AD
40 A AD AD AD C -
Fuel oil 20 A A A A A A
40 A A A A A A
60 A A A A A A
Nitric acid 20% 20 AD AD AD AD AD AD
40 AD AD C - - -
Hydrochloric acid concentrated 20 A AD AD AD AD C
40 AD AD AD BD C -
Sulphuric acid 50% 20 AD AD AD AD AD AD
40 AD AD AD AD AD AD
Sulphurous acid 5% 20 A A AD AD AD BD
40 A AD AD AD AD BD
Construction

Soda solution (saturated) 20 A A A A A A

40 A A A A A A
Styrene 20 A A A A A B
Trichloroethane 20 A A A A A A
40 A A A A A A
Trichloroethylene 20 A B C - - -
Water 20 A A A A A A
40 A A A A A A
60 A A A B B B
Hydrogen peroxide 5% 20 A A A A B B
Tartaric acid 20% 20 A A A A A A
Cement water (saturated) 20 A A A A A A
40 A A A A A AD
Citric acid 20% 20 A A A A A A
40 A A A A A A

For information about resistance to other media, please consult Sika Technical Service
A = Resistance to prolonged contact B = temporarily resistant
C = Breakdown of Coating D = Discoloration of Coating

Legal Notes The information, and, in particular, the recommendations relating to the application and end-use of Sika
products, are given in good faith based on Sika’s current knowledge and experience of the product when
properly stored, handled and applied under normal conditions in accordances with Sika’s
recommendations. In practice, the differences in materials, substrates and actual site conditions are such
that no warranty in respect of merchantability or of fitness for a particular purpose, nor any liability arising
out of any legal relationship whatsoever, can be inferred either from this information, or from any written
recommendations, or from any other advice offered. The user of the product must test the product’s
suitability for the intended application and purpose. Sika reserves the right to change the properties of its
products. The proprietary rights of third parties must be observed. All orders are accepted subject to our
current terms of sale and delivery. Users must always refer to the most recent issue of the local Product
Data Sheet for the product concerned, copies of which will be supplied on request

PT. Sika Indonesia Branches

Jl. Raya Cibinong- Bekasi km. 20 Surabaya :
Limusnunggal- Cileungsi Puri Niaga Blok G No. 29, Jl. Raya Rungkut Menanggal 11, Surabaya
Tel : 031-8690202 ; Fax : 031-8682123
BOGOR 16820 - Indonesia
Medan :
Tel. +62 21 8230025 Jl. Pancing / Jl. Willem Iskandar No.75 & 75 A, Kec. Medan Tembung
Fax +62 21 8230026 Tel : 061- 6619500; Fax : (061) 6619400
Website : www.sika.co. id Batam :
e-mail: [email protected] Jl. Laksamana Bintan, Komp. Bumi Riau Makmur Blok E No.3, Sungai Panas
Tel : (0778) 424928; Fax : (0778) 450189

4 Sikagard ® 63N 4/4