9. الاسطوانات
9. الاسطوانات
9. الاسطوانات
Wooden block
① Set block between bucket cylinder and
arm. 130ZF8DA80
130ZF8DA81
130ZF8DA82
8-150
④ Sling bucket cylinder assembly (8) and
remove bolt (6) then pull out pin (5).
⑤ Remove bucket cylinder assembly (8). 8
·Weight : 78 kg (172 lb)
6
130ZF8DA83
(2) Install
① Carry out installation in the reverse order
to removal.
When aligning the mounting position of
the pin, do not insert your fingers in the
pin hole.
※ Bleed the air from the bucket cylinder.
※ Confirm the hydraulic oil level and check
the hydraulic oil leak or not.
8-151
2) ARM CYLINDER
(1) Removal
※ Expand the arm and bucket fully, lower the
work equipment to the ground and stop
the engine.
※ Operate the control levers and pedals
several times to release the remaining
pressure in the hydraulic piping.
※ Loosen the breather slowly to release the 13031GE18
Block
130ZF8CY18
130ZF8CY19
130ZF8CY20
8-152
⑥ Sling arm cylinder assembly (8) and
8
remove bolt (7) then pull out pin (6).
⑦ Remove arm cylinder assembly (8).
·Weight : 118 kg (260 lb)
6 7
130ZF8CY21
(2) Install
① Carry out installation in the reverse order
to removal.
When aligning the mounting position
of the pin, do not insert your fingers in
the pin hole.
※ Bleed the air from the arm cylinder.
※ Confirm the hydraulic oil level and check
the hydraulic oil leak or not.
8-153
3) BOOM CYLINDER
(1) Removal
※ Expand the arm and bucket fully, lower
the work equipment to the ground and
stop the engine.
※ Operate the control levers and pedals
several times to release the remaining
pressure in the hydraulic piping.
※ Loosen the breather slowly to release the 13031GE18
130ZF8CY22
5
4
130ZF8CY23
130ZF8CY24
8-154
⑤ Disconnect boom cylinder hoses (7) and
put plugs on cylinder pipe.
130ZF8CY25
8
9
130ZF8CY26
(2) Install
① Carry out installation in the reverse order
to removal.
When aligning the mounting position
of the pin, do not insert your fingers in
the pin hole.
※ Bleed the air from the boom cylinder.
※ Conformed the hydraulic oil level and
check the hydraulic oil leak or not.
8-155
2. DISASSEMBLY AND ASSEMBLY
1) STRUCTURE
(1) Bucket cylinder
Internal detail
41
25,25,27,28 42
130ZF8CY01
8-156
(2) Arm cylinder
26
25
Internal detail
130ZF8CY02
8-157
(3) Boom cylinder
Internal detail
130ZF8CY03
8-158
(4) Dozer cylinder
① Type 1
22 26 24
130ZF8CY04
8-159
② Type 2
26 29,28 27
130ZF8CY05
8-160
2) TOOLS AND TIGHTENING TORQUE
(1) Tools
Tool name Remark
4
6 B
Allen wrench 8
12
14
7
Spanner
8
(-) Driver Small and large sizes
Torque wrench Capable of tightening with the specified torques
8-161
3) DISASSEMBLY
(1) Remove cylinder head and piston rod
※ Procedures are based on the boom
cylinder.
① Hold the clevis section of the tube in a
vise.
※ Use mouth pieces so as not to damage
the machined surface of the cylinder
tube. Do not make use of the outside
piping as a locking means.
m
0m
20
125LCR8DA30
Cover here
with rag
3
125LCR8DA31
8-162
Note that the plated surface of rod
assembly (1) is to be lifted. For this
reason, do not use a wire sling and
others that may damage it, but use a
strong cloth belt or a rope.
Wooden block
21078DA33
8-163
(3) Disassemble the piston assembly
20 19 18 19 20
① Remove wear ring (19).
② Remove dust ring (20) and piston seal
(18).
※ Exercise care in this operation not to
damage the grooves.
125LCR8DA33
8-164
3) ASSEMBLY
(1) Assemble cylinder head assembly
※ Check for scratches or rough surfaces if
found smooth with an oil stone.
① Coat the inner face of rod cover (5) with
hydraulic oil.
21078DA37
125LCR8DA35
8-157(3)
125LCR8DA36
8-165
⑤ Fit back up ring (14) to rod cover (5).
※ Put the backup ring in the warm water of
13
30~50˚C . 14
⑥ Fit O-ring (13) and O-ring (15) to rod 15
cover (5).
130ZF8DA37
8-158(2)
125LCR8DA38
125LCR8DA39
8-166
(3) Install piston and cylinder head
① Fix the rod assembly to the work bench. Cylinder head assembly
② Apply hydraulic oil to the outer surface of Rod assembly
rod assembly (3), the inner surface of
piston and cylinder head.
③ Insert cylinder head assembly to rod
assembly.
21078DA40
125LCR8DA40
14W98CY14
8-167
⑦ Bucket cylinder
Tighten the set screw (21).
21
·Tightening torque
1.5 kgf·m (10.8 lbf ·ft)
130ZF8DA45
Place rag
21078DA42
8-168