Gage R&R Study - Data Entry More on GR&R: www.dmaictools.

com/measure/grr

Part #/Name: Sample Part Gage #/Name: Prototype Gage A

Feature Name: Special Dimension Completed by: John Smith
Feature Tolerance: 72.000 Study Date: 7/5/2012

p-Value for Interaction: 0.25 (default is 0.25)

Notes:
(1) all calculations in this workbook have been validated using AIAG standards with ten parts, three appraisers, and three trials.
(2) all measurement data (ten parts, three appraisers, three measurements each) must be entered to obtain valid results.

Part
Appraiser Trial # Average
1 2 3 4 5 6 7 8 9 10

1 56 44 -11 0 0 30 18 25 22 18 20.2
Appraiser A 2 56 45 -9 0 0 36 15 26 22 15 20.6
3 54 49 -9 0 0 36 16 24 24 16 21
Average 55.333 46.000 -9.667 0.000 0.000 34.000 16.333 25.000 22.667 16.333 20.600
Range 2.000 5.000 2.000 0.000 0.000 6.000 3.000 2.000 2.000 3.000 2.5

1 51 47 -10 -4 0 36 10 28 36 20 21.4
Appraiser B 2 53 48 -19 -3 -3 38 15 17 24 13 18.3
3 58 46 -12 -4 0 30 14 20 25 15 19.2
Average 54.000 47.000 -13.667 -3.667 -1.000 34.667 13.000 21.667 28.333 16.000 19.633
Range 7.000 2.000 9.000 1.000 3.000 8.000 5.000 11.000 12.000 7.000 6.5

1 50 43 -10 -2 0 32 16 21 20 15 18.5
Appraiser C 2 49 43 -8 -4 0 32 12 15 19 14 17.2
3 50 45 -12 -4 0 35 10 17 21 16 17.8
Average 49.667 43.667 -10.000 -3.333 0.000 33.000 12.667 17.667 20.000 15.000 17.833
Range 1.000 2.000 4.000 2.000 0.000 3.000 6.000 6.000 2.000 2.000 2.8

Part Average 53.000 45.556 -11.111 -2.333 -0.333 33.889 14.000 21.444 23.667 15.778 19.356

©2012 DMAIC Tools

Gage R&R Results - ANOVA Method www.dmaictools.com/measure/grr

Part #/ Name: Sample Part Gage Name: Prototype Gage A

Feature Name: Special Dimension Completed by: John Smith
Feature Tolerance: 72 Study Date: 5-Jul-12

Summary Results
100%
% Study 80%
Variation % Tolerance
Total Gage R&R 15% 27% 60%
Repeatability 13% 22% 40% % Study Variation
Reproducibility 9% 15%
Part-to-Part 99% 173% 20% % Tolerance
0%
Total Gage Repeatability Part-to-Part
R&R Reproducibility

Two-Way ANOVA Table With Interaction

DF SS MS F P Value

Part 9 34922.8444 3880.31605 304.353 0.000

Appraiser 2 118.2889 59.14444 4.639 0.024

Appraiser-Part Interaction 18 229.4889 12.74938 1.796 0.047 Interaction will be included if p value is less than 0.25
(reference "p-Value for Interaction" input on Data Entry page)
Equipment 60 426.0000 7.10000

Total 89 35696.6222

Two-Way ANOVA Table Without Interaction

DF SS MS F P Value
Part 9 34922.8444 3880.31605 461.739 0.000

Appraiser 2 118.2889 59.14444 7.038 *

Equipment 78 655.4889 8.40370 - -

Total 89 35696.622

Gage R&R
Variance % Pie Chart - Variance Components
Source Component Contribution
Total Gage R&R 10.52963 2%
Repeatability 7.10000 2%
Reproducibility 3.42963 1% 1.61% 0.78% Repeatability
Appraiser 1.54650 0%
Reproducibility
Appraiser-Part 1.88313 0% 97.61%
Part-to-Part 429.72963 98% Part-to-Part
Total Varation 440.25926 100%

Number of Distinct Categories 9

Standard Study % Study

Source Deviation Variation (6s) Variation % Tolerance
Total Gage R&R 3.24494 19.46963 15% 27%
Repeatability 2.66458 15.98750 13% 22%
Reproducibility 1.85193 11.11156 9% 15%
Appraiser 1.24358 7.46151 6% 10%
Appraiser-Part 1.37227 8.23363 7% 11%
Part-to-Part 20.7299 124.37953 99% 173%
Total Varation 20.9824 125.89414 100% 175%

©2012 DMAIC Tools

Gage R&R Results - ANOVA Method www.dmaictools.com/measure/grr
Calculations per AIAG MSA Manual, Third and Fourth Editions

Study Information
Part #/ Name: Sample Part Gage Name: Prototype Gage A
Feature Name: Special Dimension Completed by: John Smith
Feature Tolerance: 0.02 Study Date: 5-Jul-12
Sample Range

Measurements by Appraiser
Range Control Chart
14.00 60.000
12.00 50.000
10.00 40.000
8.00 30.000

Values
6.00 20.000
4.00 10.000
2.00 0.000
0.00 Appraiser A Appraiser B Appraiser C
-10.000
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
-20.000
Appraiser A Appraiser B Appraiser C Appraiser

Measurements by Part Interaction Plot

70 60.000
60 50.000
50 40.000
40
30.000
Average

30
Values

20 20.000
10 10.000
0 0.000
-10
-10.000 1 2 3 4 5 6 7 8 9 10
-20
-30 -20.000
1 2 3 4 5 6 7 8 9 10 Part

Part Appraiser A Appraiser B Appraiser C

©2012 DMAIC Tools