HTM 2025 Ventilation in Healthcare Premises Design Consideration
HTM 2025 Ventilation in Healthcare Premises Design Consideration
HTM 2025 Ventilation in Healthcare Premises Design Consideration
healthcare premises
Design considerations
ISBN 0-11-321752-8
Standing order service • saving on the need and the costs of placing
individual orders.
Are you making full use of The Stationery Office’s
Standing Order Service? We can supply a wide range of publications on standing
order, from individual annual publications to all
The Standing Order Service is a free monitoring of the publications on a selected subject. If you do not already
publications of your choice from over 4000 classifications use this free service, or think you are not using it to its
in 30 major subject areas. We send you your books as they full capacity, why not contact us and discuss your
are published, along with an invoice. requirements?
With a standing order for class 14.02.017 you can be You can contact us at:
supplied automatically with further titles in this series as
The Stationery Office
they are published.
Standing Order Department
PO Box 276
The benefits to you are:
London SW8 5DT
• automatic supply of your choice of classification on
Tel: 0171-873 8466; fax 0171-873 8222
publication;
• no need for time-consuming and costly research, We look forward to hearing from you.
telephone calls and scanning of daily publication
lists;
The contents of this Health Technical This HTM was written with the advice
Memorandum in terms of management and assistance of experts in the NHS
policy, operational policy and technical and industry.
guidance are endorsed by:
References to legislation appearing in
a. the Welsh Office for the NHS in the main text of this guidance apply in
Wales; England and Wales. Where references
differ for Scotland and/or Northern
b. the Health and Personal Social
Ireland these are given in marginal
Services Management Executive
notes. Where appropriate, marginal
in Northern Ireland;
notes are also used to amplify the text.
c. the National Health Service in
Scotland Management Executive;
6.0 Special ventilation systems page 59 About NHS Estates page 117
6.1 Operating departments
6.1 Special requirements
6.13 Maintenance of room pressures
6.18 Notes on the layout of operating suites
6.19 Standard air movement control schemes
6.23 Air distribution within rooms
6.26 Automatic control
6.34 Plant arrangement
6.36 Ventilation of ancillary areas
6.44 Sterilizing and disinfecting unit
6.45 Reception
6.46 Recovery
6.48 Ultra-clean ventilation systems
6.48 Special requirements
6.51 Design considerations
6.60 Operating department design
General
Definitions
1.7
a. extraction: exhaust in such a manner that the air is discharged into the
atmosphere;
b. relief: exhaust in such a manner that the air is allowed to escape from
the treated space if the pressure in that space rises above a specified
level;
d. transfer: exhaust in which air passes from the treated space to another
treated space.
Dampers – components inserted into air ducts, or used in conjunction with air
terminal devices, which when activated permit modification of the air
resistance of the system and consequently a change; complete shut-off; or
control of the air flow rate.
Supply air diffuser – a supply air terminal device through which air enters a
treated space.
Exhaust grille – an air terminal device with multiple passages for the air,
through which air leaves the treated space. May be of the fixed, or adjustable
type.
Slot diffuser – a diffuser with one or several slots with an aspect ratio of 10:1
or more for each slot.
Nozzle – an air terminal device designed to generate a low energy loss and
thus produce a maximum throw by minimum entrainment.
Effective area – of an air terminal device is the smallest net area used by the
air stream in passing through the air terminal device.
Throw – for a supply air terminal device, is the maximum distance between
the centre of the core and the extremity of the terminal velocity envelope.
Induction – process by which the primary air entrains secondary air into
motion in the room.
Induction ratio – ratio of the combined primary and secondary air flow rate
to the primary air flow rate.
Spread – for a supply air terminal device, is the maximum width of the
terminal velocity envelope.
Drop – for a supply air terminal device, is the vertical distance between the
extremity of the terminal velocity envelope and the air terminal location plane.
Coanda effect – also called ceiling or wall effect, is the tendency of an air
stream to follow a plane when the stream is in contact with the plane. This
effect increases throw and reduces drop.
Static pressure – pressure insid e the duct which is available to overcome the
frictional resistance.
General requirements
d. thermal comfort;
2.2 Mechanical ventilation systems are expensive in terms of capital and There is a statutory requirement to
running costs, and planning solutions should be sought which take mechanically ventilate all enclosed
advantage of natural ventilation. work spaces.
Natural ventilation
2.6 In all cases, however, heat gain or external noise may preclude natural
ventilation.
2.7 A general extract system will be required in rooms where odorous but
non-toxic fumes are likely, in order to ensure air movement into the space.
Examples are therapy kitchens and beverage preparation rooms. A single
fan/motor unit should be provided to meet this need.
2.8 A separate extract system will be required for sanitary facilities, lavage
areas and dirty utilities, using dual motor/fan extract units with automatic
change-over facilities to ensure that these rooms are maintained at negative
pressure while the unit is in use.
2.9 Lavatories and dirty utilities should have an extract rate of 10 air
changes/hour. Where WCs are located in bathroom spaces, the ventilation
required for the WC will usually be adequate for the whole space.
Comfort cooling
Air-conditioning
Specialist ventilation
2.17 Due to the nature and extent of activities carried out in healthcare
buildings, there are needs for a wide range of specialist ventilation systems.
These types of system which are generally required in individual departments
and typical arrangement are given in Chapter 6.
2.18 The activities within some departments will require the provision of
local exhaust ventilation (LEV). This is a statutory requirement under COSHH
wherever the escape of chemicals, toxic fumes, biological material or quantities
of dust into the general area would present a hazard to the occupants.
Air scrubbing
2.19 Air scrubbing is the process by which air is recirculated through a filter
in order to maintain airborne contamination at an acceptable level. An
example of this is laminar flow cabinets.
2.20 Table 2.1 provides recommended air change rates, temperatures and
pressures for general areas which require mechanical ventilation in healthcare
buildings.
ALL DEPARTMENTS
Acceptable methods
2.21 With the trend towards better sealed buildings, infiltration through
building leakage has significantly reduced; and more attention is now given to
the provision of purpose-made ventilation openings to achieve the necessary
flow rates.
2.23 Some types of window, for example vertical sliding, can enhance single-
sided air change by temperature difference, and these will improve the overall
rate of natural ventilation in protected or sheltered areas where the effect of
wind pressure is likely to be minimal.
2.25 Where natural ventilation is adopted with complex air paths, the
designer should produce an air flow diagram in order to ensure correct
provision of air transfer devices.
2.26 Both foul and general extract systems can vary in complexity from a
single wall-mounted fan for each facility, to a ducted air distribution system
with dual extract fans.
2.29 If general exhaust systems are used, it is recommended that filtered and
tempered replacement air is provided via a central supply plant to adjoining
lobbies or corridors, to prevent the risk of discomfort caused by the ingress of
cold air. Fire compartmentation requirements must be maintained.
2.31 Where mechanical supply systems are required, the fresh air should be
tempered and filtered before being delivered to the space, to avoid
discomfort.
2.32 The air should be heated using a constant rather than variable
temperature source, but generally only to the space air temperature. In most
instances, the low pressure hot water heating (LPHW) should offset any fabric
loss, so that set-back room temperatures can be maintained during
unoccupied periods without the need for the ventilation system to operate.
Balanced ventilation
Cascade ventilation
Recirculation systems
2.35 Due to the nature of the use of mechanical ventilation systems within
healthcare buildings, there are few opportunities for the application of
recirculation air systems.
2.38 Until recently, the application of these units was restricted to single
rooms, but recent technological advances have led to the development of
systems which allow multiple indoor units to independently provide either
heating or cooling served by a single outdoor unit. These systems enable good
temperature control of a number of rooms with maximum energy efficiency.
2.39 Split comfort air conditioners can often provide an effective economic
solution to cooling needs, where a central refrigeration system is not
practicable.
2.40 Whether single or multiple systems are used, it is essential that the
designer gives due consideration to the provision of maintenance, the source
of electrical supply and the environmental effects to the refrigerant used.
Dilution ventilation
System selection
2.42 Natural ventilation is always the preferred solution for a space, provided
that the quantity and quality of air required, and the consistency of control of
ventilation to suit the requirements of the space, are achievable with this
method. If this is not the case, a mechanical ventilation system will be
required.
a. periods of occupancy;
c. smoke control.
2.47 Where the ventilation system is not merely tempering the air, but also
providing the heating and/or cooling requirements, the following additional
factors will need to be considered:
b. orientation of windows;
Methods of control
2.49 For single zone plant in staff areas, local control (with a run-on timer if
required) is recommended, as this can be turned off when the space is not in
use, thus saving both thermal and electrical energy. Most supply and extract
systems, conversely, are required to operate continuously while the
department is in use, thus some form of time control is necessary.
3.1 The most accurate data that is available for the summer and winter
conditions at the site should be used.
3.2 As virtually all healthcare ventilation systems are “full fresh air” without
recirculation, the majority of the load on the air-handling plant is in treating
the incoming air. The plant therefore responds closely to the enthalpy of the
outside air and is not influenced to a great extent by other factors.
3.3 To improve design accuracy the figures advocated herein (Table 3.1 and
Figure 3.1) are based on long-term frequency distribution of ambient
enthalpy (Legg and Robertson, 1976). The use of simultaneous occurrences of
wet and dry bulb temperatures (enthalpy) avoids errors associated with
choosing values from two independent frequency distributions.
Summer Winter
The “design enthalpies” are values which are exceeded for 10 hours/year (0.11%).
The “associated temperature” values give the ranges of temperature which occur in association with the “design
enthalpy” values. The higher value would be used for the calculation of fabric gains and for sizing air-cooled condensers,
while the lower value is relevant to the design of cooling coils.
3.4 The enthalpy figures are also chosen such that they will be exceeded
(higher in summer, lower in winter) for only 10 hours in the average year. This
is a more accurate requirement than the CIBSE recommendation for ordinary
buildings.
Stornoway
Kinloss
Renfrew
Turnhouse
Aldergrove
Driffield
Manchester
Elmdon
Mildenhall
Pembroke Dock
Croydon
3.5 For each summer design enthalpy, the possible range of temperature
(dry bulb) is quoted. All figures quoted are “air” temperatures and enthalpies,
and therefore pertain to areas shaded from the sun. Items of equipment
located in direct sunlight, particularly when adjacent to sunlit surfaces, will be
subjected to higher temperatures. Air-cooled refrigeration condensers are
particularly vulnerable.
3.6 Local adjustments such as for height above sea level, or other climate
peculiarities, should be made as appropriate.
3.7 For summertime temperature and cooling load calculations, the effect
of orientation and the properties of building materials affect the sol-air
temperature, and effective time; details must be obtained before calculations
are undertaken.
3.10 Studies have shown that the majority of people will be neither warm
nor cool in winter in rooms with still air (that is, the air velocity in the
occupied zone is < 0.1 m/s) when the resultant temperature is between 19
and 23°C, and that levels of dissatisfaction do not increase when the
temperature varies by within ± 1.5 K of the selected value.
3.11 It has also been found that there is a relationship between preferred
indoor temperatures and mean outside temperature. Figure A1.2 in the CIBSE
Guide indicates this relationship.
3.12 The design conditions selected within patient areas must strike a
balance between the comfort requirements of staff and patients, who often
have very different levels of clothing and activity. In areas such as operating
departments, the comfort of the surgeon is of prime importance whereas in
ward areas, the patient requirements are the overriding factor.
3.13 The effect of relative humidity on thermal comfort is less well defined
than that of temperature. For most applications, the comfort range is
between 40% and 70%, in order to minimise the build-up of static electricity,
and allow for evaporation of perspiration.
3.15 For most applications involving human occupancy, the dilution of body
odours is the critical factor in determining ventilation requirements; and where
natural ventilation or full fresh-air systems are used, all ventilation air will be
fresh.
3.18 Where the ventilation system is used to maintain conditions within the
space or pressure differentials between spaces, this requirement may exceed
that for provision of fresh air. In these instances, recirculation systems can be
used (if appropriate) in order to reduce the energy consumption of the
system.
3.20 It is also necessary to maintain supply air humidity below 70% in order
to minimise risks associated with condensation.
Air purity
c. protect equipment either within the supply air system, that is, to prevent
blocking of coils, or in the space itself to prevent dust collection.
3.23 The comfort band for humidity is wide; current practice recommends
that it should be kept between 40% and 60% saturation.
3.24 Below 40% saturation, there is a tendency to feel dryness in the eyes,
nose and throat, while static electricity increases, and organisms spore, making
them more difficult to kill by means of surface disinfectants.
3.27 The overall noise level should be to levels set down in Hospital Design
Note 4 ‘Noise control’ amended by Health Notice HN (76)126, although
general requirements are given in Table 3.3.
3.29 Plant noise should not be greater than 85 dBA within the plantroom
from the fans, coolers, heaters, humidifiers etc, when starting up or running;
and should be reduced to lower noise levels where the plant is near to
departments sensitive to noise.
3.31 The values recommended in Table 3.3 are for the total noise
environment of space. In general, there will be noise transmitted into the space
and noise generated within the space. The designer requires knowledge of the
total hospital layout and operational policies, to assign acceptance magnitudes
to all the possible noise sources, in order to arrive at the correct rating.
3.32 In Table 3.3 the overall noise level takes account of all internal and
external noise sources. The commissioning noise level is the level measured
with a sound level meter in the unoccupied room, taking account of the
external noise together with the noise generated by the ventilation system.
When occupied and in use, this commissioning level will constitute a
continuous background noise which will allow the overall noise level to be
achieved. The ventilation plant design noise level is that generated by the
plant alone with no other noise source being considered. The levels suggested
make recognised allowance for the ingress of environmental noise which must
be considered in the overall design, that is, in specifying the attenuation of
walls, partitions, ceilings etc.
3.34 The designer must also consider noise escaping to the external
environment and this must not be unacceptable to occupants of adjacent
buildings.
Air infiltration
3.36 Table A4.4 in the CIBSE guide provides formulae for calculation of
ventilation for a simple building; however, in general buildings where it is
necessary to accurately calculate infiltration rates, solutions can only be
obtained by computer modelling.
3.37 CIBSE Tables A4.12 and A4.13 give empirical values for typical
buildings in normal use in winter. For non-standard applications, the
infiltration chart (Figure A4.3) with the appropriate correction factors should
be referred to.
b. where the majority of rooms have only single-sided ventilation, the load
on the central plant will be roughly half the total of individual room
loads;
c. if the ratio of openable doors and windows exceeds 25% on one wall
only, the tabulated infiltration rate should be increased by 25%;
Summertime temperatures
3.42 Peak heating load calculations are necessary on all mechanical supply
systems to establish the size of heater batteries and subsequently the central
plant.
3.43 Where ventilation systems provide tempered air to spaces which have
supplementary LPHW to offset the building fabric losses, the plant heating load
should be calculated based on the external winter design temperature (selected
from Table 3.1), the internal air temperature (given in activity data sheets, or
selected from CIBSE Table A1.3), and the calculated total air volume (including
a suitable allowance for leakage).
3.44 Where the ventilation system is the only means of heating a space, an
increase in load equivalent to the calculated fabric heat losses from the space
should be added to the ventilation load. A check of supply temperature
difference should be made. If it exceeds 10% the ventilation supply volume
should be increased.
3.45 If there are multiple heater batteries within a ventilation system, the
size of each battery will be determined by the desired temperature rise across
it.
3.46 Peak cooling load calculations are far more complex than heating load
calculations.
3.47 In addition to the base data of air flow rates and temperatures, when
calculating cooling loads, the engineer must take into account:
3.48 When the peak internal loads have been assessed and a suitable
allowance made for non-coincidence, the supply temperature may be
calculated.
3.49 Once the lowest required supply temperature of the air handling unit
has been established, and an allowance made for temperature rise through
the fan and ductwork (usually 1 K for low pressure systems), the off-plant
enthalpy can be established from a psychrometric chart or table.
3.50 The cooling load is calculated from the difference between the internal
and external design enthalpies and total air flow.
3.51 The cooling loads for all plants on the chilled water system should be
calculated at each of the individual peak times in order to accurately establish
the required (diversified) capacity of the chiller.
3.52 Due to the complexity of the calculations and the necessity to perform
multiple calculations, cooling load calculations computer modelling maybe
helpful.
a. external conditions;
3.57 Minimum air volumes are usually fixed by the room loads or fresh air
requirements; however, the designer may increase air flow to some rooms or
zones in order to balance loads, as detailed in paragraphs 3.70–3.71.
3.58 The method of zoning and control can significantly influence energy
consumption.
3.59 The nature of air-conditioning operation, that is, cooling and reheating
for humidity or zonal temperature control, makes prediction of energy
consumption very complex. It is imperative that these calculations are
performed to ensure optimum energy efficiency.
3.61 The concept of load and plant operation charts is outlined in CIBSE
guide section B3. The method requires the designer to establish the minimum
and maximum loads on all zones across the range of external temperatures
between winter and summer design conditions. Once the load chart is
complete, the plant chart converts the loads to supply temperatures, which are
then superimposed on external air temperatures.
3.62 Humidity levels are plotted based on a mean condition line of dew-
point temperatures, and the required supply dew-point temperature.
3.63 When all temperatures for all zones are plotted on the plant operation
chart, set points and resetting schedules can be established. From this
information, the outputs of individual heaters, coolers and humidifiers can be
established at any given external temperature. When those loads are computed
against annual frequency of occurrence of external temperatures as given in
CIBSE Table A2.8, the annual energy consumption of individual elements, and
thus the air-conditioning system, can be established.
3.68 Where this would require excessive ventilation levels, the designer
should consider removal of the moisture at the source of the evaporation via
an exhaust hood or similar device.
3.70 The minimum air supply volume for a room is determined by the
greater of the three criteria, viz:
Plant sizing
3.72 Once the air flow has been established as described above, the cross-
sectional area of the air-handling unit can be calculated based on a maximum
coil face velocity of 2.5 m/s.
3.74 The fan duty should be calculated by adding the resistances of all
elements which contribute to the pressure drop of the index circuit.
c. attenuators;
f. ductwork distribution;
j. discharge velocity.
3.76 The pressure drops of louvres, grilles, external filters and attenuators
may be obtained from the selected manufacturers’ literature.
3.77 Where packaged air-handling units are installed, the fan pressure drop
is usually quoted as external plant resistance, and thus the designer does not
need to calculate the resistances of individual plant items. The designer should,
however, ensure that an allowance has been made for filter clogging; and
confirm whether the fan pressure quoted is fan total or static pressure.
3.78 Resistances of ductwork and fittings may be obtained from the CIBSE
guide section C4; however, the designer should exercise some care when using
tabulated pressure loss information for fittings which are relatively close
together.
3.82 The plant must also be located so that it is remote from possible
sources of contamination, heat gains and adverse weather conditions. The
design should ensure that wind speed and direction have a minimal effect on
plant throughput.
3.84 Where more than one air-handling plant requires cooling, remote
central cooling plants with piped chilled water are preferred. In the case of a
single plant, a multi-stage direct expansion cooling coil with refrigerant piped
from an adjacent compressor/condensing plant could be considered. If this
option is selected, a refrigerant gas detector mounted in the base of the duct
and an alarm system audible to the end-user will also need to be provided
(COSHH regulations).
3.85 Clean dry steam is preferred for humidification, provided that the
boiler water treatment does not render the steam unusable for direct
humidification.
3.87 If a suitable supply of steam cannot be obtained from the steam main,
a steam generator should be provided locally, or a self-generating humidifier
installed. The location of a local steam generator is critical if condensate is to
drain back into it.
3.88 Air intakes and discharge points are generally located at high level, to
minimise the risks of noise nuisance to surrounding buildings, contamination
and vandalism.
3.89 Each intake and discharge point should be protected from weather by
louvres, a cowl, or a similar device.
3.91 Any space behind or under louvres or cowls should be tanked and
drained if there is a possibility of moisture penetration.
3.92 Intake points should be situated away from cooling towers, boiler
flues, vents from oil storage tanks, fume cupboards and other discharges of
contaminated air, vapours and gases, and places where vehicle exhaust gases
may be drawn in.
3.93 The discharge from an extract system must be located so that vitiated
air cannot be drawn back into the supply air intake or any other fresh-air inlet.
Ideally, the extract discharge will be located on a different face of the building
from the supply intake(s). Where this is not practicable, there must be a
minimum separation of 4 metres between them, with the discharge mounted
at a higher level than the intake.
3.94 The discharge should be designed and located so that wind speed and
direction have a minimal effect on the plant throughput; and should be fitted
with corrosion-resistant weatherproof louvres to protect the system from
driving rain, with mesh screens of not less than 6 mm and not more than
12 mm to prevent infestation. If possible, the inlet duct should slope back
towards its intake, so that is self-draining. If this is not practicable, it should
be provided with a drainage system.
3.95 The design conditions given in Chapter 2 make no allowance for the
elevated temperatures that can occur on the roof of buildings. Refrigeration
condensers and cooling towers should, if practicable, be shaded from direct
solar radiation, or the design adjusted to take account of the gain.
3.96 Air-cooled condensers must always be the first choice for heat rejection
from any refrigeration plant. Evaporative cooling systems must not be used in
healthcare premises unless limitations of space mean that they are the only
way that the cooling load can be met. If they are used, the guidance set out in
NHS Estates’ ‘The control of legionellae in healthcare premises – a code of
practice’ (HTM 2040) must be closely followed.
3.98 For normal applications in healthcare buildings, low velocity systems are
recommended; and the use of higher velocities than those recommended is
not likely to be economical. Future trends are likely to be towards even lower
optimum duct velocities; however, velocities lower than 2.5 m/s are unlikely to
be justified.
3.99 The site will often dictate the main routing of ductwork systems, but in
general the design should seek to make the layout as symmetrical as possible;
that is, the pressure loss in each branch should be as nearly equal as possible.
This will aid regulation and may reduce the number and variety of duct fittings
that are needed.
3.100 The choice of material to be used for the formation of a duct should
take account of the nature of the air or gas being conveyed through the duct,
the environment in which the duct will be placed, and the cost of the
installation.
3.101 Galvanised sheet steel is generally suitable and most economical for
normal ventilating and air-conditioning applications.
3.102 In instances where moisture levels and/or corrosive elements in the air
being conveyed are very high, aluminium, stainless steel, PVC or GRP ducts
should be used. Stainless or black steel are, however, the only suitable
materials for high temperature ductwork.
3.103 Where builders’ work ducts are used, these may be constructed of
various materials; however, brickwork ducts must be rendered, and a greater
allowance made for leakage.
3.106 The inside of the ductwork should be free from structural projections
and as smooth as possible. Flanged, gasketed joints are preferred.
3.108 In inherently wet areas, such as the base of fresh air inlet ducts, the
ductwork may require draining to avoid any formation of water with the
layout of any drains as specified for paragraphs 4.8 to 4.13.
Duct sections
3.110 Rectangular ducting is most common on low pressure systems, for the
following reasons:
b. fittings are cheaper than those for circular or flat oval ductwork;
3.111 When sizing ductwork, the designer should take into account:
3.112 For overall economy and performance, the aspect ratio should be close
to 1:1, since high aspect ratios increase the pressure loss, heat gains or losses
and overall cost (for example, changing the aspect ratio from 1:1 to 1:4 can
typically increase the installed cost of the ductwork by 40% and add 25% to
the heat gains or losses).
3.113 Rectangular ducting should not be the first choice for high pressure
systems, and should be avoided in systems operating at high negative
pressures, because the strengthening of the flat sides and the sealing
requirements necessary to make rectangular ducts suitable for these high
pressures are costly.
3.114 Circular ducting is preferable for high pressure systems; and for
systems operating at high negative pressures. In the case of the latter,
additional stiffening rings may be necessary. Machine-formed spirally-wound
ducting and a standard range of pressed and fabricated fittings can
sometimes make circular ducting more economical, particularly in low
pressure systems having a relatively low proportion of fittings.
fittings, and connections to standard plant items, and are likely to be more
expensive than traditional sections.
3.117 Builder’s work ducts and intake chambers should be surface treated
and sealed to prevent dust particles being picked up by the airstream.
3.118 Flexible ductwork can be used for final connections to grilles and
diffusers, provided it is constructed to meet the fire precautions recommended
in CP413, that is, the length of flexible ductwork branches is not greater than
3.7 metres; and does not pass through fire compartment walls, floors or
enclosures of sub-compartment walls or enclosures, or through cavity barriers.
3.119 All fittings should conform to DW142. Wherever possible, long radius
bends, large radius main branches, not more than 45° angle sub-branches and
long taper transformations should be used.
3.121 The number of duct fittings should be kept to a minimum and there
should be a conscious attempt to achieve some standardisation of types and
sizes. Increasing the number and variety of fittings in a system can markedly
raise its overall cost.
3.122 Bad design in relation to air flow can lead to vibration of flat duct
surfaces, increases in duct-generated noise and pressure loss, unpredictable
behaviour in branch fittings and terminals, and adverse effects on the
performance of installed plant items, such as dehumidifying coils.
Branches
3.123 There are many designs of branch and junction in use. The important
features are that the flow should be divided (or combined) with the minimum
interference and disturbance. Changes in duct sizes should not be made at the
branch but a short distance downstream (or upstream). A good dividing
branch design cannot be effective if the flow entering the branch is not
uniform across the section.
Changes of section
3.124 The expansion of a duct section should be formed with sides having a
total included angle of no more than 30º, and preferably less than 20º. If the
angle of expansion is greater, the flow is not likely to remain attached to the
walls of the duct and large eddies will be formed with flow reversal at the
walls. This leads not only to a high pressure loss, but also to a non-uniform
velocity pattern at the outlet. Where there is insufficient space for a gentle
expansion and a greater angle is necessary, internal splitters should be used.
3.125 A contraction in a duct section is less critical, but the total included
angle of the taper should not exceed 40º, or 20º where the contraction is
made on one side of the duct only.
3.126 The most economical way to change the section of a rectangular duct
is to restrict the change of duct size to one side only. If the calculated
reduction or increase to the side dimension is 50 mm or less, it is usually not
Other fittings
3.127 As a general rule, fittings should avoid abrupt changes in direction and
sharp edges which cause the flow to separate and form eddies, thus limiting
pressure loss and noise generation. If the fitting leads to the flow
preferentially attaching to one side of the outlet, then a significant length of
straight downstream duct is necessary before the next branch or fitting; this
length should be greater than five equivalent diameters.
3.129 The noise level generated by air flow in ductwork is very sensitive to
the velocity. The sound power of this noise is approximately proportional to
the sixth power of the velocity; that is, a doubling of the duct velocity will
increase the sound power by a factor of 64 (or about 18 dB). The duct
velocities should therefore be kept as low as possible. In general, duct fittings
which have lower pressure loss factors in similar flow conditions will generate
less noise.
3.130 Ductwork serving quiet areas should not be routed through noisy
areas, where noise break-in can occur and increase the noise level in the
ductwork.
3.131 Grille register and louvre noise should be kept to the minimum by
selecting types having low noise-producing characteristics, without high tonal
noise; and should be fitted with acoustically treated external inlet and outlet
louvres.
3.133 Dampers integral with terminals should only be used for final trimming
of air volumes, or noise and air distribution problems may ensue.
3.135 Smoke-diverting dampers must be provided on recirculation air The Building Standards (Scotland)
systems to automatically divert any smoke-contaminated return air to the Regulations and Scottish Home and
outside of the building in the event of a fire; and arranged so that the Health Department – Fire Safety: New
normally open smoke-diverting damper on the return air branch to the input Health Buildings in Scotland, HMSO
unit closes and all the return air is exhausted through the extract fan. 1987; see letter reference SHHD/DGM
Guidance is available in HTM 81 and BS5582:Part 9. (1988)61 and (1990)67
3.136 It is essential that all relevant fire aspects of ducting systems are agreed
with the fire officer before the design is finalised.
3.137 Access doors are required to facilitate access to plant items and
ductwork components for inspection, maintenance, cleaning and replacement,
and must be of sufficient size to permit access for the required functions.
3.138 Recommended locations for access doors are given in DW/142, and are
generally provided to give access to:
e. humidifiers;
3.139 Care should be taken when siting access doors to ensure that no other
services to be installed will prevent reasonable access.
3.142 Air flow patterns produced by both types of terminal are dependent to
a large extent on the presence of the Coanda effect (that is, adhesion of the
air stream to an adjacent surface).
3.143 Supply air terminals can be incorporated into any room surface, for
example floors, walls (high or low level), desk top etc.
3.144 As they operate on the jet principle, the use of side wall and linear
grilles is restricted to areas where air change rates are low, that is, less than 10
per hour. Linear perforated or rectangular diffusers can provide acceptable
conditions within the occupied zone at up to 15 air changes per hour. In areas
where a higher air change rate is required, circular diffusers should be used.
3.147 A warm jet tends to rise until it attaches itself to a horizontal surface,
while a cold jet falls. Care must be taken to ensure that this does not lead to
unacceptable temperature gradients in winter, or excessive air velocities in the
occupied zone in summer.
3.149 If the supply and extract terminals are too close, short circulating may
occur, while if they are too far apart, stagnant zones may be formed. Where
two opposing air streams meet, the individual velocities must not be greater
than 0.25 m/s.
3.150 Supply and extract grilles and diffusers should be fitted with opposed-
blade dampers for fine balancing purposes.
3.153 While air transfer grilles in walls, partitions or doors etc are not strictly
part of the ventilation system, they form essential components of the
building’s air distribution.
3.154 Care needs to be taken to ensure that the positioning of transfer grilles
does not interfere with the fire or smoke integrity of the building. In general,
the air transfer grilles should not be installed within fire-resisting boundaries,
although if this is unavoidable, these should be fitted with fire or smoke
dampers.
3.155 Where installed, transfer grilles should be of the non-vision type, sized
for a maximum face velocity of 1.5 m/s.
3.156 Pressure relief dampers are required in lieu of air transfer grilles in areas
where it is necessary to maintain pressure differentials between adjacent rooms
to prevent reversal of air flows (for example in operating theatre suites and
clean rooms).
3.157 Fire precautions for pressure relief dampers are the same as transfer
grilles (see paragraphs 3.135–3.136); and for sizing criteria, refer to Chapter 6
(operating departments).
3.158 Where installed, pressure relief flaps should be of the balanced blade
type, with fine adjustment of relief pressure settings; and should give a seal as
tight as practicable when closed.
Thermal insulation
3.161 Condensation can arise in ductwork systems conveying cooled air and,
apart from creating conditions conducive to corrosion of ductwork,
condensation affects the heat and vapour-resisting properties of insulating
materials themselves and this induces further condensation.
General requirements
4.1 The basic technical requirements of the whole of the ventilation system
should meet the requirements of Model Engineering Specification C04 –
‘Mechanical ventilation and air-conditioning systems’; and fire precautions
should be incorporated in accordance with Firecode.
The Building Standards (Scotland) 4.2 Guidance is available in HTM 81 and BS5588:Part 9.
Regulations and Scottish Home and
Health Department – Fire Safety: New 4.3 The plants should have a high standard of airtightness. The double-skin
Health Buildings in Scotland, HMSO method of construction with insulation sandwiched between two metal faces
1987; see letter reference SHHDIDGM is recommended.
(1988)61 and (1990)67.
4.4 The inside of the plant should be as smooth as possible with no
channels, rolled angles or formed sections that could trap or hold moisture. If
stiffeners are required, they should be fitted externally. Internal bracing may
be fitted provided it is of a design that will not trap or hold moisture.
4.5 Access must be provided adjacent to filters, cooling and heating coils,
heat recovery devices, attenuators and humidifiers to facilitate easy cleaning
and maintenance (see individual plant items).
4.7 The height of the air-handling unit (AHU) must provide sufficient
ground clearance to enable the installation of a drainage system as described
below.
4.8 All items of plant that could produce moisture must be provided with a
drainage system.
4.10 The trap need not be directly under the drainage tray, provided that
the pipework connecting the two has a continuous fall. Each trap should be
of the clear (borosilicate) glass type to show (visibly) the integrity of the water
seal, and should be provided with a means for filling. A permanent marker on
each trap should be provided to indicate the water seal level when the system
fan is running at its design duty. Each installation should incorporate quick-
release couplings to facilitate removal of the traps for cleaning.
HTM 2025 DC reprinted with amendments January 1999 33
4.0 Plant equipment selection
4.13 Water from each trap must discharge via a type A air gap, as specified
in BS6281: Part 1, above the unrestricted spill-over level of either an open
tundish connected to a drainage stack via a second trap, or a floor gully (or
channel).
Layout of plants
4.14 The plant must be arranged so that the majority of items are under
positive pressure. It is preferable that any item of plant requiring a drain be on
the positive pressure side of the fan. A recommended layout is given in
schematic form in Figure 4.1.
4.15 Flexible joints should be provided at fan inlet and outlet connections;
should be equal in cross-section to the points of connection; and should not
be longer than 200 mm or shorter than 100 mm.
4.16 Separate extract plant will generally be required for the area served by
each supply plant. If applicable, energy recovery equipment should be fitted
and provision made for the fitting of a grade EU2 panel filter to protect it.
Provision of dampers
4.18 The quality of motorised dampers is critical. They should be rigid, with
square connections fitted with end and edge seals of a flexible material and
with minimal play in linkages. The leakage on shut-off should be less than 2%.
4.20 A main volume control damper should be provided in the main plant,
to set the design flow rate during commissioning. The damper must be
capable of being locked in any position. If it is intended to use it for plant
isolation also, it must be capable of being reset to give the design air flow
without the need for re-measurement.
4.21 It is essential that the main plant ductwork is located far enough from
the floor to permit the correct installation of drainage systems for cooling coils,
humidifiers and heat recovery systems. Easy access for maintenance of
drainage systems and their associated pipework must be provided.
Control damper
Frost coil
system
Heat recovery
Fan Pre filter
Silencer
Fans
Access light
inspection window Heat recovery coil
Cooling coil
To anaesthetic rooms etc
Disposal room
Drainage system
Heating coil
Humidifier
Operating suite
Final filter
Prep room
Balancing damper
Heating coil
4.22 Organic materials or substances that can support the growth of micro-
organisms must not be used in the construction of the plant or its distribution
system. The water fittings and materials directory lists suitable materials for
sealants and gaskets.
4.23 The plant and its distribution system must not contain any material or
substance that could cause or support combustion.
Vibration
Sequence of components
b. control damper;
c. frost coil;
d. pre-filter;
e. silencer;
f. fan;
g. cooler coil;
h. heater coil;
j. humidifier;
k. control damper;
m. final filter.
Fans
General requirements
4.26 The fan should be selected for good efficiency and minimum noise
level, but the overriding factor should be the selection of a fan characteristic
such that the air quantity is not greatly affected by system pressure changes
due to filters becoming dirty or external wind effects.
Acceptable types
4.27 Fans can be of the axial, centrifugal, cross flow, mixed flow or propeller
type, depending upon the requirements of the system.
4.28 Where used, centrifugal fans should preferably be of the backward blade
type, and give an efficiency of not less than 78%. Alternatively, where noise
levels are more critical and pressure requirements are lower, forward curved
blade fans are acceptable. For high power applications, aerofoil blade fans
may be appropriate.
Selection
Forward curved centrifugal fans can 4.29 Generally, large ventilation systems will always use centrifugal fans due
overload if allowed to handle more air to their efficiency, non-overloading characteristics, and developed pressures.
than they are designed for
4.30 Alternatively, it may be appropriate to use mixed flow fans in high
pressure systems.
4.31 Axial flow or propeller fans are generally only used in local through-
the-wall systems, or systems with low pressure requirements.
4.32 Cross-flow fans have very low operating efficiencies, and thus their use
is restricted to applications such as fan coil units.
• the cooling coil and humidifier drains will be under positive pressure.
4.36 Where the outlet duct is larger than the fan discharge connection,
there should be a gradual transition, with a following section of straight duct
having a length equivalent to three duct diameters.
4.37 The design of the fan inlet connection must be carefully considered to
avoid swirl in the airstream. When the air spins in the same direction as the
impeller, the performance and power consumption of the fan are reduced.
When the air spins in the opposite direction to the impeller the power
consumption and noise will increase with hardly any pressure increase.
Airstream swirl is usually induced by large variations across the fan inlet eye
caused by the air passing round a tight bend immediately before the eye.
4.38 For any condition in which a centrifugal fan is located with a free inlet,
the clear distance between the suction opening and the nearest wall should
be not less than the diameter of the inlet. If two fans with free inlets are
positioned within the same chamber, their adjacent suction openings should
be at least 1.5 diameters apart.
Control
4.41 Where there is a requirement for stand-by fans (for example in foul
extract systems), the system should incorporate an automatic changeover
facility activated via an air-flow sensor, and fault indication should be provided.
4.42 Where the system air is explosive, aggressive, or has a high moisture
content, the extract fan motor should be located outside the air stream. This is
generally achieved with axial fans by using a bifurcated unit.
Heater batteries
General requirements
4.43 Fog/frost heating coils should not be protected by filters. They should
therefore be constructed in plain tubing without fins and be as near to the
outside as possible to minimise condensation during cold weather. Access for
cleaning must be provided.
4.44 Finned tube coils should be constructed of solid drawn copper pipe,
generally connected in parallel, with aluminium fins. In instances where the
atmosphere is particularly corrosive, copper fins should be used.
4.45 Where there is a wet heating system in the areas served, the main
heater battery should be sized for the ventilation requirements only, not for
the fabric loss.
Acceptable types
4.47 If steam supplied heater batteries are used, for example, their venting,
trapping and condensate systems must be designed so that a vacuum cannot
occur within the coil and nor will the condensate back up due to excessive
back-pressure in the condensate main.
Location
Control
4.52 The main heater battery should be controlled in the same manner
under the dictates of either an off-coil temperature sensor, or a room
temperature sensor, depending on the plant configuration and method of
control. Trimmer heater batteries are generally controlled by one or more
averaging temperature sensors within the room or rooms served by the zone.
4.54 It is usual to open the pre-heater, and close other heater batteries on
system shutdown or fan failure.
Cooling coils
General requirements
Acceptable types
4.57 All cooling coils must be fitted with their own independent drainage
system. A baffle or similar device must be provided in the drip tray to prevent
air bypassing the coil and the tray should be large enough to capture the
moisture from the bends and headers.
4.58 Where coils are greater than 1 m high, intermediate drip-trays are
required.
Selection
electro-tinned after manufacture, are preferred. All parts of the coil and its
associated ductwork in contact with moisture must be manufactured from
corrosion-resistant materials. Stainless steel, GRP or plastic finishes are
preferred.
Location
Control
4.62 There are two basic methods of control for cooling coils:
4.63 The advantage of off-coil control is that accurate humidity control can
be provided without relying on humidity sensors, which are prone to
inaccuracy and drift.
Humidifiers
General requirements
4.69 All parts of the humidifier and its associated ductwork in contact with
moisture must be manufactured from corrosion-resistant materials. Stainless
steel, GRP or plastic finishes are preferred.
4.70 The cleanliness of the water supply is essential for the safe operation of
humidifiers. Provision should be made for draining down supply pipework and
break tanks for periodic disinfection and for periods when they are not
required in service.
4.72 All humidifiers must be fitted with their own independent drainage
system as detailed in paragraphs 4.8–4.13.
Acceptable types
4.74 Steam may be derived from the central steam supply, or generated
locally either within or adjacent to the humidifier.
Selection
4.78 A mains steam humidifier can be noisy, and will be difficult to control
if it is operated at an excessive steam pressure. It should be sized for an
operating pressure of approximately 1 bar; and the pipework supplying it
should be provided with a dirt pocket, pressure reducing valve and steam trap
installed as close as practicable to the humidifier, so that the steam condition
at entry is as dry as possible. A temperature switch on the condensate line (or
equivalent design provision by the humidifier manufacturer) should be
incorporated to prevent “spitting” on start-up.
4.79 Most operational problems with mains steam humidifiers arise because
of back-pressure in the condensate discharge line. Unless the condensate from
4.80 A local steam generator, where used, must be fed with potable quality
water. Additional water treatment to the standard set out above may be
required. If the humidifier is unused for a period exceeding 48 hours, it must
automatically drain its water content, including that contained in the supply
pipework, right back to the running main and leave itself empty.
4.81 Some generators are of a type that requires regular cleaning and
descaling. The design must allow for them to be installed such that they can
be physically isolated from the air duct in order to prevent contamination of
the supply by cleaning agents while this is taking place.
Location
4.82 Careful siting of the humidifier lance is required to prevent the steam
impinging onto the side(s) of the duct, condensing and generating excess
moisture.
Control
4.84 Accurate humidity control can only be provided on single-zone systems,
or multi-zone systems with zonal humidifiers. In the above systems, humidity
sensors control the humidifier for low-level humidity control, and override the
temperature controls to open the cooling coil valve for high-level humidity
control.
4.86 Overriding controls separate from the normal plant humidistat should be
installed. Their purpose is to prevent excessive condensation when starting up.
A time delay should be incoporated into the humidifier control system such that
the humidifier does not start until 30 minutes after the ventilation/plant start-up.
In addition, a high limit humidistat should be installed to switch off the
humidifier when the saturation reaches 70%. This humidistat is to control added
moisture; it is not necessary to install a de-humidifier to reduce the humidity of
the incoming air if it already exceeds 70%. The normal humidifier control system
should ensure that the humidifier is switched off when the fan is not running.
Filtration
General requirements
4.88 General ventilation supply plant should incorporate air filters of grade
EU3, sized for a maximum face velocity of 2.5 m/s. Coarse pre-filters may be
justified where the intake air is exceptionally polluted. Extract filtration will only
be required where heat recovery devices are installed, or contaminated air is
required to be filtered prior to discharge to atmosphere.
4.91 Neither the filter media, nor any material used in the construction of
the filters, should be capable of sustaining combustion; and the filter media
should be such that particles of the media do not detach and become carried
away by the air flow.
Acceptable types
1 A < 65
2 65 < A < 80
3 80 < A < 90
4 A > 90
5 40 < E < 60
6 60 < E < 80
7 80 < E < 90
8 90 < E < 95
9 E > 95
4.96 All filters should be of the dry type. Panel filters are cheap and
disposable with relatively low dust-holding capacity, and are generally used as
pre-filters to eliminate large particles which would otherwise clog or cause
damage to the fan and coils.
Most filter companies no longer 4.98 Where installed as pre-filters, automatic roll type fabric filters should
supply automatic roll-type filter be of the dry type (grade EU2), be operated automatically by an electric motor
housings, although they are under the dictates of a pressure differential switch, and include a visual
continuing to supply replacement indication of the end of the roll. All filters develop a higher resistance to air
filters for existing installations. flow with the build-up of dirt, and this governs the effective life of the filter.
Filters should therefore be selected for optimum dust holding capacity;
however, this may often only be finally determined from the plant history.
Selection
4.99 Some general guidance on the application of the various grades of filter
is given in Table 4.2.
2/3 Pre-filters and filters for systems serving areas not requiring any
great degree of cleanliness, such as toilet supply systems and
light industrial applications.
4 For application as main filters where low to moderate
cleanliness is required.
5 Main filters for general applications where decor protection is
not critical. Suitable for paint-spray installations.
6 As 5, but with added decor protection. Intermediate filter to
extend life of a HEPA main filter.
7 As 5, but for use where protection of decor is particularly
important. Typically, operating room.
8 High protection from dust staining, suitable for computer room
and other areas containing electronic equipment.
9 For high-quality filtration but where HEPA filters are not
justified, for example Class 3 clean room applications.
4.101 HEPA filters are expensive, and their use should be kept to a minimum.
Where used, HEPA filters should be of the replaceable panel type with air-
proof seals. Areas requiring HEPA filters include ultra-clean ventilation (UCV)
suites and manufacturing pharmacies.
Location
4.102 The primary filter will be positioned on the inlet side of the fan,
downstream from the frost coil. It is essential, however, that when fitted, the
secondary filter is on the positive side of the fan to prevent air being drawn
into the system after the filter, and after any item of equipment which could
shed particles.
4.103 The filter installation must be arranged to provide easy access to filter
media for cleaning, removal or replacement, with side or front withdrawal as
required.
Control
Heat recovery
General requirements
4.106 A full economic assessment of the benefits and costs of heat recovery
should be carried out prior to inclusion of heat recovery in a ventilation
system.
4.108 Where heat recovery devices are installed, they should be protected on
the extract air side by a grade EU2 filter to prevent clogging, fitted in
accordance with the requirements of paragraphs 4.87–4.101.
Location
Control
4.110 It is essential to consider the control of both the heat recovery device
and the fog/frost coil when assessing the economics of heat recovery, as all
energy provided by the frost coil will directly reduce the heat exchange of the
heat recovery device. To this end, the off-coil setting of the frost coil should
be the minimum possible to protect the primary filter (around 2°C).
4.111 The heat recovery device should be controlled in sequence with the
main heater battery, and should incorporate a control to prevent the transfer
of unwanted heat when the air-on condition rises above the required plant
set-point.
4.112 In instances where the plant is cooling the air, it may be possible to
remove heat from the supply air at high ambient conditions under the dictates
of enthalpy comparators in the intake and discharge ducts.
Attenuation
General requirements
4.113 Noise will be generated in an air distribution system by the fan, plant
items, and air flow. The ductwork is a very effective transmitter of this noise,
hence there is generally a need to limit the noise transmission to meet the
requirements of the building. This normally involves the provision of sound
attenuation treatment as part of the overall ductwork system design.
4.116 The fan is usually the main source of system noise. The sound power
that it generates varies as the square of the fan pressure, and thus to limit the
fan noise level the system resistance should be kept as low as economically
possible. As a general rule the selected fan should operate close to its point of
maximum efficiency to minimise its noise generation. Where there is
disturbance to the air flow at the fan inlet, the manufacturer’s stated fan noise
levels should be increased by up to 5 dB. More precise guidance on this aspect
may be available from fan manufacturers.
4.117 Noise break-out from all equipment housed in the plantroom must be
taken into consideration if control is to be satisfactory. Any ductwork within
the plantroom after the silencer should be acoustically insulated to prevent
noise break-in.
4.119 The Department of Health has issued Health Building Notes, Health
Technical Memoranda, Hospital Design Note No 4 supplemented by Health
Circular HN (76)126, and a Data Sheet on Noise and Vibration Control
(DH 1.2), which should be consulted for detailed guidance.
Acceptable types
4.120 The noise levels produced by ventilation and other plant should be
reduced by using duct silencers. These reduce fan noise generated within the
duct systems and also control noise break-out to the atmosphere. It should be
noted that duct silencers offer a resistance to air-flow. The resistance must be
included in the fan and ductwork calculations.
Selection
4.122 Provided care is taken in the design and construction of low pressure
systems to avoid significant noise generation in the ductwork, attenuation
should only be needed to absorb fan noise.
Location
4.125 Fans radiate noise through both the inlet and outlet connections and it
may be necessary to provide attenuators to limit the noise from both of these
connections.
General requirements
5.1 The basic requirements for an automatic control system are as follows:
d. alarms to indicate plant failure, low air flow, and filter state.
5.2 The designer should consider whether it is necessary for the supply and
extract fans to be interlocked, either so that the supply fan will not operate
unless airflow is established within the extract system, or vice versa depending
on required pressures within rooms being served.
5.3 This will be particularly important in laboratory and pharmacy areas that
also contain fume cupboards, safety cabinets and LEV systems.
5.4 Alarms should be provided to show “filter fault” and “low air flow”.
The “filter fault” alarm should be initiated by a predetermined increase of
pressure differentials across the filter. The “low air flow” alarm should be
initiated when the supply air quantity falls to 80% of the design value.
5.6 It is the task of the designer to select a control system to achieve the
above with minimum energy consumption.
Location of controls
5.10 Whether within the plant, duct or room, sensors should be located to
provide accurate measurement of the condition of the air being monitored.
5.11 Sensors and control items such as control valves should be located
close to the element being sensed or plant item being controlled, in order to
minimise time lags within the system which may create over-shoot of
conditions beyond the design envelope and result in additional energy
consumption.
Time switching
5.13 Facilities to start, set-back and stop the plant should be provided in the
plantroom. Remote start and set-back control and indication, if required,
should be provided at a manned staff location, for example at the reception
or staff base.
5.14 Where two speed controls are installed, the set-back facility for each
plant should depress the control temperature to around 15°C; exclude any
humidification and cooling from the system; and reduce the supply and
extract air volumes by around 50%. Provided any desired direction of air
movement from clean to less clean can be maintained, it may be possible to
turn the associated extract fan off during set-back.
Start-up control
5.15 The plant start control should contain a control logic that will start the
plant in the sequence set out in the algorithms in Tables 5.1 and 5.2.
Set-back control
5.16 If a two-speed fan or twin supply fans are used, the volume can be
reduced to 50%, and the control temperature set point depressed to around
15°C when spaces are in the set-back position.
5.17 The chosen method will depend on the likely usage and economic
advantages of the system. Provision should be made to lock out the alarms
when on set-back and to interlock the extract fan, humidifiers, cooling coils,
main and trimmer heaters with the fan so that they cannot operate when the
air system is off. See also the control algorithms in Tables 5.3 and 5.4.
5.18 The fire control panel should have restricted access for the fire officer
and include independent on/off control and indication of the supply and
extract.
Environmental control
General
5.19 All control valves must fail safe, that is, close in the event of power or
airflow failure, with the exception of the fog/frost battery control valve, which
should open upon power or air-flow failure.
5.21 The limits for room temperature set point are generally between 16°C
and 25°C depending on the particular application; and in some specialised
instances (for example operating departments) are selectable by the user.
5.22 The selection of temperature set point for each room or zone may be
by a control facility in the room or zone, or remotely at the control panel or
BMS system. The control device should be marked “raise” and “lower”, and
should control within the specified air temperature range with a tolerance of
±1 K. All other control set points must be selectable in the plantroom and the
BMS system (where installed).
5.25 Low pressure hot water (LPHW) supplied frost batteries should be
controlled using the Proportional mode. Their sensor should be located
downstream of the battery to give “closed loop” control. A set point of 2–5°C
is recommended.
Off-plant control
5.27 The control logic must prevent the chiller and pre-heater being on at
the same time. It should also never be possible for the chiller and humidifier to
be on at the same time.
5.31 The humidifier and cooling coil control must be interlocked so that
they cannot be on at the same time.
5.32 The humidifier control system should ensure that it is switched off with
the fan. It is preferable to design the control system so that the humidifier is
isolated for an adequate time before the fan is turned off so as to purge
humid air from the system.
5.33 All control valves must fail safe, that is, close in the event of power
failure, and the humidifier must be interlocked with the low air-flow switch.
5.40 Where a system is provided for a particular space, the indicator should
be in, or immediately adjacent to, that space and local controls should be
provided with labels clearly defining their function.
5.41 The “plant failure” and “low airflow” alarm should be initiated by a
paddle switch or other device located in the main air supply duct. This should
operate when the air quantity fails to reach or falls to around 80% of the
design value and will give indication of fan failure, damper closed, access door
left open, or any other eventuality that could cause a reduction of air quantity.
5.42 The “filter fault alarm” should be initiated by a predetermined Inclined gauge manometers must be
increase of pressure differential across the filters, thereby indicating a dirty installed across filters to give
filter. maintenance staff a direct indication of
their condition.
5.43 Visual indication should be provided at a manned staff location, for
example the reception or staff base, and in the plantroom to show “plant
failure”, low air flow and “filter fault”.
Extract
Sample duct
Supply
hHL
hLL Symbols
hFA h = Humidity
t2 suffix HL = High level
t1
LL = Low level
ti
FA = Flammable anaesthetics
hi t = Temperature (1. Outside
hi 2. Supply)
Plant ∆T ti i = Internal
control panel Prep x = Set point
hFA
∆T = Differential temperature
tx LAF = Low air flow
LAF FS = Fire switch
FA
Operating room
Set
Superintendent’s back
control panel
Normal
(see 6.10)
Operating departments
Special requirements
6.1 The supply of air to an operating room has four main functions:
d. to control air movement within the suite such that the transfer of
airborne bacteria from less clean to cleaner areas is minimised.
6.2 Functions (a), (b) and (c) are important and must be achieved in full,
but it is not essential to achieve perfect air movement control (d), provided
that bacterial dilution is adequate.
6.5 The detailed considerations upon which the supply air flow rate is
based are as follows.
6.6 Supply flow rates to achieve the required room conditions are
calculated conventionally, taking account of all heat and moisture gains and
losses, and of maximum permissible temperature differences between the
room and supply air.
6.10 It is acceptable for the humidity to swing uncontrolled between 40% If it is decided that no flammable
and 60% saturation. In the unlikely event of flammable anaesthetic gases anaesthetic gases are to be used,
being used, a minimum of 50% humidity must be maintained within the neither this nor the antistatic floor
operating room. The set point for the humidity control would therefore be need be provided. In this case, a notice
set at 55% ±5%. that the theatre suite is not suitable for
the use of flammable anaesthetic gases
Dilution of airborne bacterial contaminants must be prominently fixed at the
6.11 Supply flow rates for the main rooms of the operating suite are given entrance.
in Table 6.6. For the other areas where room sizes and activities vary from site
to site, air change rates are given in Table 6.1. These figures have been found
to give sufficient dilution of airborne bacterial contaminants, provided the
mixing of room air is reasonably uniform.
6.12 The design of the system should seek to minimise the movement of
contaminated air from less clean to cleaner areas. Transfer grilles or suitably
dimensioned door undercuts enable air to pass in either direction between
rooms of equal class and pressure. Pressure relief dampers and pressure
stabilisers operate in one direction only, allow excess air to be directed to the
area desired, and assist in maintaining room pressure differentials.
Notes:
A. Nominal room pressures are given to facilitate setting up of pressure relief dampers,
the calculation process, and the sizing of transfer devices. The resultant pressures are
not critical provided the desired air movement is achieved.
B. An open or semi-open bay is considered to be part of the operating room, and
provided air movement is satisfactory, no specific extract is required.
C. 15 AC/hr is considered necessary for the control of anaesthetic gas pollution.
D. Supply air flow rate necessary to make up 7 AC/hr after taking into account
secondary air from cleaner areas.
E. No dilution requirement. Temperature control requirements only.
Table 6.2 Typical pressures in an operating suite when a given door is open
6.14 Air should flow from the cleaner to the less clean areas as shown in
Table 6.1. This is fairly easy to achieve by creating room pressure differentials
if the doors are closed, but once a door is open, the pressure differentials are
much more difficult to maintain (see Table 6.2). This difficulty is caused by the
following:
b. when a door is left open there is a transfer of air between the two
areas separated by the doorway. This is caused by air turbulence, but is
greatly increased by any temperature differential between the areas (a
1.4 m wide doorway may allow the transfer of 0.19 m3/s of air in each
direction when there is no temperature difference, but when the
temperature differential increases to say 2 K, the volume transferred
may increase to 0.24 m3/s).
6.16 It is not possible to design an air movement scheme, within the restraints
of the amount of air available, that will protect the operating room when two
doors are simultaneously opened. The design process used here considers that
each door is opened in turn and ensures that the direction and rate of air flow
through any open doorway is sufficient to prevent any serious back-flow of air
to a cleaner area.
Table 6.3 Recommended air flow rates in m3/s through a doorway between
rooms of different cleanliness to control cross-contamination
Notes:
A. The degree of protection required at an open doorway between rooms is dependent
upon the degree of difference in cleanliness between them.
B. Flow rate required between rooms within the same class tends to zero as class
reduces.
C. If two rooms are of equal cleanliness, no flow is required (in practice there will be an
interchange in either direction) and the design of the air movement will assume zero
air flow. In certain cases, however, interchange is not permitted and a protection air
flow of 0.28 is assumed in the design, for example in the case of a preparation room
used as a “lay up”.
6.17 The recommended air flow rates to achieve this are given in Table 6.3.
Provided that the dilution criteria in Table 6.1 are met, the occasional small
back-flows created (when two doors are opened simultaneously; or when
there is a high temperature difference across an open door) will have little
effect on the overall air cleanliness of the affected room.
6.18 The following general points should be taken into consideration during
the design of operating suites:
Should a separate room be required for the scrub area, a door between
the scrub-up room and the operating room is an inconvenience to
scrubbed staff, and could be replaced by an opening. This opening
should be larger than a normal single doorway;
6.19 Air movement control schemes have been developed for several
possible operating suite layouts as follows:
4 – Nucleus plan two corridors, with sterile pack store and disposal
hatch;
6.20 These appear in diagrammatic form in Figure 6.1, which shows the
relationships of rooms and the various doors and transfer devices between
them, and should not be regarded as architectural layouts. The schemes have
been developed using the calculation procedure described in Appendix 1 of
this HTM. Important features of the solutions are:
6.21 Any other scheme may be used and the standard solutions applied, if
the following conditions are met:
a. room layouts in air network terms are as shown in the plans in Figure 6.1;
Pressure difference – Pa
Type 5 10 15 20 25 30 40
6.23 The method of introducing air into the operating room is of little
bacteriological significance at the recommended rates of flow. The velocity
working zone should be between 0.1 m/s and 0.3 m/s and diffuser equipment
should be selected to avoid “dumping”.
6.24 In the operating room, the air terminals must be at high level, and should
all be adjustable for rate of flow as well as being easily cleaned and silent in
operation. Supply terminals will require means of directional adjustment.
6.25 Large supply diffusers, for example “ultra-clean” style diffusers, are
particularly prone to buoyancy effects as a result of temperature difference
(see paragraphs 6.48–6.83). Unless the manufacturer of a proprietary system
of this type is able to provide type test data of the performance envelope, the
installation of these devices is not recommended.
Automatic control
6.26 Each operating room should have a sampling extract duct for the air-
conditioning control sensors. This should be positioned at normal working
height (1.8 m above fixed floor level (AFFL)) and be accessible for cleaning and
removal of fluff and lint.
Notes:
a. typical maximum;
b. includes full patient monitoring, video monitors, diathermy etc.
To be taken into account for selecting the cooling plant.
6.27 This duct should run from the sampling point and either connect into
the general extract ductwork system, or be provided with its own fan, built
into the operating theatre surgeon’s panel.
6.28 Where one supply and extract plant serves two operating rooms, the
sensors should be located in the common extract duct at a point where there
is a representative sample of air from both rooms.
6.31 When in the “off” mode, the control system should ensure that the
ventilation plant is automatically reinstated if the space temperature falls
below 15°C. Theatre ventilation plant control and its status indication for run
and stop should also be located at the staff control base.
Table 6.6(a) Air movement control specification for standard plans – supply
and extract flow rates
0.75 S * * *
Operating room 25 0.65 S * * *
(OR) 0.80 S *
0.76 S *
Air Anaesthetic 14 0.15 S * * * * * * * *
Supply (S) room (AN) 0.15 E * * * * * * * *
and Sterile pack 25±5 0.10 S * * * *
Extract (E) store (SPS)
flow rates Instrument 35 0.34 S * * *
and lay-up (LU)
nominal Scrub bay (SC) 25 0.00 S * * * * * * * *
room 0.00 E
pressures Disposal (DI) –5 0.41 E * * * * *
0±5 0.10 E * *
Clean corridor 3 7 ac/h * * * * * * * *
(CC)
Outer corridor 0 * * *
(DC)
Total supply to 1.00 m3/s * * *
the suite 1.14 * * *
0.95 *
1.01 *
Notes: S – Supply
E – Extract
Ac/hr – Air changes per hour
6.32 The theatre control panel should also include plant status indication;
temperature and humidity indicating gauges; and means of adjusting the
setpoint for temperature and humidity. The panel should also include the air
sampling terminal.
6.33 The humidity within the operating department should be kept within
the range 40% to 60%. Provision should be made for raising the minimum
level to 50% in the unlikely event that flammable anaesthetics are to be used.
The humidifier should be selected to humidify to 50% saturation at 20°C
during the design winter outside conditions, and the cooling coil should be
able to remove sufficient moisture so that 60% saturation at 20°C is not
exceeded during the design summer outside conditions.
Plant arrangement
6.34 Cost analysis has shown that there can be economic advantages in
serving each operating suite with independent supply and extract plant. There
are also operating and thermodynamic advantages to be gained from this
arrangement.
Table 6.6(b) Air movement control specification for standard plans – transfer
devices
Table 6.6(c) Air movement control specification for standard plans – open
door air flows
LU Õ OR Single 0.28 * * *
OR Ö SPS Single 0 * * * *
Design flow OR Õ DI Single 0.47 * * * *
rates through OR Õ DI Single 0.60 * *
open doors OR Õ SC (a) 0.28 * * * * * * *
OR Õ CC Single 0.39 *
Note: In many OR Õ CC Double 0.75 * * * * * * * *
cases the OR Õ AN Double 0.57 * * * * * * * *
actual flow AN Õ CC Double 0.57 * * * * * * * *
will be greater LU Õ CC Single 0.39 * * *
than this SPS Õ CC Single 0.39 * * *
SC Õ CC Single 0.39 * * * * * * *
DC Ö DI Single 0 * *
CC Õ DI Single 0.28 * * * *
OR Õ DC Double 0 (b) *
OR Õ DC Hatch 0 (c) *
SPS Õ CC Hatch 0.20 *
Trimmer LU supply * * *
heater SPS supply * * * *
Notes: a. Single opening – no door
b. = Fire door
c. = Air lock
General
Ventilation requirements
Systems design
6.39 The design of the ventilation system for the ancillary rooms depends on
the overall configuration of the department. The ancillary room plants may
need to be interlocked to the theatre suite plant so that reverse air-flow
patterns do not occur.
6.42 Dual-duct high velocity systems have advantages, but are noisy, costly
and may give rise to unacceptable values of humidity; thus, single-duct, low
velocity/pressure systems are preferred.
6.43 Extract grilles should be sited and balanced to promote air movement
along the clean and access corridors towards the reception/transfer areas. This
should not affect the air distribution in the operating suite.
6.44 Because of high heat gains within this department, it is possible that
ventilation in excess of 7 air changes per hour may be necessary. Sterilizers,
steam and condensate piping, valves etc must be carefully and efficiently
lagged and the plant space adequately ventilated.
Reception
Recovery
6.46 The air change rate in the recovery room will be rather higher than
that needed merely to provide clean, comfortable conditions, as it is necessary
to control the level of anaesthetic gas pollution; 15 air changes are
recommended, with a balanced air flow.
Special requirements
6.49 Investigations have shown that different designs of UCV systems give
different airborne bacteriological concentrations.
6.50 Many design issues such as the merits of vertical or horizontal flow
systems, the use of partial or full walls, the choice of special operating room
etc are not discussed in depth. Systems designed and commissioned in
accordance with this guidance can provide a significant benefit to patients.
Design considerations
a. convection up-current from the surgical team, the operating lamp and
buoyancy effects tend to counter the movement of clean air towards the
wound, hence the discharge velocity is critical;
b. the size of the operating zone has to be large enough to encompass the
operating site and instruments; consequently, a large area of air
diffusion is required (typically 7.8 m2);
c. the high discharge air velocities and large area of air distribution
continue to produce a high discharge air volume, and thus, recirculation
of a considerable proportion of this volume is essential to minimise
operating costs.
6.55 Because of the size of the uni-directional flow terminal and the large
volume of air being moved in a relatively small space, the siting of the return
air grilles can cause short-circuiting of the air discharge. Partial walls must be
provided to control short-circuiting.
6.56 Return air grilles can be positioned at high level adjacent to the “partial
wall”, but the partial wall must be not less than one metre from the operating
room wall.
6.57 A further factor affecting the air flow pattern is the supply/room air
temperature difference. The supply air temperature should not exceed the
general room temperature. If the supply air temperature is above room
temperature, buoyancy effects reduce the volume of air reaching the operating
zone. In such cases, only systems with full walls should be used as, if the
temperature difference is greater than 1 K, it will prevent air reaching the
operating site. A full wall is considered to apply to any wall terminating not
more than one metre above the finished floor level.
6.58 The term “laminar flow” is generally misused when discussing UCV
systems. Commercial systems are available which provide a true laminar flow
from the terminal (Reynolds No <2000), but this “laminar flow” will be
destroyed due to the disturbance caused by the operating light and personnel.
Most systems produce the uni-directional non-laminar flow from the terminal.
6.59 The air movement in the operating room as a whole will ultimately
depend on:
6.61 Separate scrub-up and disposal facilities are not necessary for air
cleanliness where a UCV system is installed, although operational policy may
prefer such a provision. A separate anaesthetic room should however be
provided. The preparation room/sterile store can be shared where the
workload permits. When a sterile store is provided, laying up in the clean zone
is preferable bacteriologically.
Modular systems
6.65 Horizontal flow systems are typically of the modular type, and can be:
Return air filters and fans may be incorporated into a false ceiling to
improve headroom.
The system must have side walls which may fold to facilitate cleaning of the theatre. A
deflector at the top of the filter/diffuser will be acceptable as an alternative to a full roof.
Regardless of which of the above systems is preferred, the recirculation fan power may
necessitate the inclusion of supplementary cooling coils within the module. These should
be designed to the same criteria as the main plant. To avoid problems with the removal
of moisture from the cooling battery, it is preferable to effect cooling by means of the
primary supply system.
6.66 The number of bacteria at the wound site depends on the operating
team, their discipline and the type of UCV system and choice of clothing. Table
6.7 indicates the typical range of values for bacteria carrying particles per cubic
metre of air (BCP/m3) which can be expected at the wound site, and shows the
combination of clothing and system selection required. The maximum
recommended standard is 10 BCP/m3. The installed system will be required to
meet the performance standard set out in the “Validation and verification”
volume of this HTM.
Table 6.7 Typical performance of UCV systems for different types of clothing
– BCP counts expressed as an average over a number of operations
Types of clothing Horizontal flow system with walls Vertical flow system
6.67 Horizontal flow systems have been shown to be three to eight times
less effective than vertical flow systems, and clothing designed to minimise
dispersal of bacteria is up to 20 times more effective than conventional cotton
clothing.
6.69 Systems incorporating partial walls only are acceptable, but are known
to be more susceptible to problems arising from poor operating team
discipline, occupancy, and design parameters than is the case with full walls.
Choice of system
6.70 Vertical flow systems have a superior performance and are preferred.
Remote systems will ensure that noise levels are minimal and provide the
fewest restraints within the room. In addition, the handling point equipment
can be maintained from outside the operating suite.
6.72 Horizontal air flow systems are less effective and are not the preferred
solution. There may be occasions, however, where architectural, engineering,
economic or workload considerations prevent the installation of vertical flow
systems, and only a horizontal flow system can be installed.
6.73 In the horizontal flow systems, personnel working between the filter
and surgical wound will disperse bacteria which is more likely to enter the
wound. This may be minimised by the use of improved clothing and operating
procedure to reduce dispersion of bacteria.
6.74 The use of lines on the floor delineating the extent of the clean zone in
all systems, and the “no-entry” zone in horizontal systems, will assist staff and
are therefore recommended (see Figures 6.4 and 6.5).
CLEAN ZONE
Design requirements
General
6.75 Vertical flow systems are preferred; they should have a minimum area
of 2.8 m × 2.8 m. This is the area projected on a plan of the supply air
terminal within the partial or full walls, with a clearance to the underside of
the fixed partial wall of 2 m from finished floor level (FFL). Any air outside
this zone should not be considered as ultra-clean although the level of
microbiological contamination will be much lower than the general level in a
conventional operating room. The system should have either fixed partial walls
with demountable full-wall extensions, or fixed full walls down to at least 1 m
above FFL.
6.76 Horizontal flow systems should have a minimum distance between the
side wall panels of 2.4 m. The minimum height of the terminal should be
2.1 m. These dimensions reflect currently available equipment and may
impose operational constraints in addition to a lower level of performance
common in these systems.
6.77 There is no strict requirement when using a UCV system to have an air
movement control system, except in the preparation room.
6.78 The inherent feature of a UCV system is its large air flow and it is
essential to recirculate air to optimise energy savings.
6.79 The fresh air volume should be dispersed via the disposal room and
other doors or openings from the operating room as required. The anaesthetic
room can have balanced ventilation; this may be achieved by use of door
grilles, under-cuts or other means.
6.81 To ensure that sufficient air reaches the operating plane, the discharge
velocity is crucial. A number of factors either singly or collectively tend to
prevent this:
a. uncontrolled short-circuiting;
6.83 At the suggested minimum discharge velocity, insufficient air will reach
the working zone if the supply air temperature is greater than the room air
temperature.
Full Walls terminating not Fixed Partial Walls Measured 1 m from filter/
more than 1 m above FFL terminating 2 m above diffuser face
(these walls may be FFL
demountable extensions of
the fixed partial wall) 0.40 m/s
0.3 m/s average 0.38 m/s average
6.85 The minimum discharge velocity measured 1 m above FFL, for vertical
flow systems should be 0.2 m/s.
6.86 Variable speed fans with differential pressure control may be the most
suitable solution for maintaining consistent performance and energy saving
(see also paragraphs 4.26–4.42).
6.87 Some UCV systems are designed to have a variable velocity over the
working zone, the velocity decreasing from the centre towards the edge of the
terminal. In such systems, the total air volume should be the same as uniform
velocity systems of the same size and should otherwise satisfy the requirements
of this guidance document.
6.88 When a system is designed to have partial walls with full wall
extensions, a volume control facility may be incorporated to allow the system
to be run with reduced velocity when the demountable full-walls are in place.
It would be the responsibility of the user to ensure correct operation of the
system, but to assist the user, a warning notice should be included on the
control panel.
Filters
6.89 The main plant primary and secondary filters should be to the standards
and in the location set out in paragraphs 4.87–4.104.
6.90 Terminal filters must be provided within or on the air supply to the
unidirectional air flow terminal. High efficiency particulate air (HEPA) filters
with a penetration of not greater than 5% when measured against BS3928
(Eurovent Grade EU9) will be required.
6.94 The design of the system must ensure that all terminal filters are easily
accessible for monitoring and maintenance. An access point at least 2 m
upstream of the terminal filter for the DOP test and a means of monitoring
the pressure drop across all filters must be provided.
6.95 The controls and instrumentation for the main plant are set out in
Chapter 5. UCV systems will additionally require:
a. a set-back facility to reduce the main supply air volume to 0.35 m3/s by
fan control, or (depending upon the operational policy) to isolate the
ventilation plant;
Noise levels
6.96 The total noise level for a remote plant system within the operating
room should be no greater than L10 50 dBA. For modular systems, whether
vertical or horizontal flow, the maximum noise level should not be more than
L10 55 dBA.
6.97 The noise levels apply at the maximum velocity for which the system is
designed to operate (see Table 3.3).
Air terminal
6.98 Vertical flow systems must either be designed to support the operating
luminaire system, which typically should have a lowest point not less than 2 m
above finished floor level (FFL), or allow the luminaire system to be fixed to
the structural soffit of the room.
6.99 The plenum chamber and any ductwork downstream of the terminal
filter must be clean and of high pressure (Class D) construction (see Figures
6.6 and 6.7).
Lighting
6.100 The general lighting in the theatre should give at least 500 Iux at the
working plane, and be as uniform as possible. Systems incorporating lighting
within the terminal should be considered.
PLENUM
FILTER
FILTER
HTM 2025 DC reprinted with amendments January 1999
SEAL ACCESS
SEAL
PLENUM
DIFFUSER
saucer-shaped luminaires supported from a central pillar will occlude the air
flow in the critical central zone, and are not recommended for vertical flow
systems, but may be used for horizontal systems where the lamp shape has
little influence on the air flow.
6.102 Orthopaedic surgery normally requires a broad beam of light from the
task lighting theatre luminaire. To achieve the best photometric results
allowing the surgeon maximum flexibility of the luminaire, a minimum of
2.75 m from floor to underside of the diffuser of the UCV system is required
to allow for supporting mechanisms.
6.103 New designs of operating luminaire should comply with the The traditional means of light support
photometric requirements detailed in relevant sections of BS4533 and be is a central column rigidly fixed to the
mounted such that there is a clearance of 1 m between the underside of the building structure. Separate supports
luminaire and the operating table top. displaced from the centre of the clean
zone would lead to improved air flow,
but as yet no manufacturer has
Hood extract systems adopted this solution
Special requirements
Typical arrangements
6.107 The lowest edge of the canopy should be 2 m above finished floor
level, with a minimum of 300 mm overhang beyond the edge of the
equipment on all sides.
6.109 Hoods required for the control of heat gain and vapours may be
connected to the general extract system when it is convenient to do so, but
where non-corrosive ductwork materials are necessary, a separate discharge is
preferred.
6.110 Lighting and internal divider plates are often required to be built into
the perimeter of large canopies; however, built-in shelving systems are not
recommended, as they interfere with the airflow, and constitute a
maintenance problem.
6.111 Provided that it does not interfere with the operation of the
department when not in use, the ventilation system for the hood extract and
any associated supply can be shut down. To this end, local control should be
provided.
Special requirements
Typical arrangements
6.114 Provided that it does not interfere with the operation of the
department when not in use, the ventilation system for the bench extract and
any associated supply can be shut down. However, a run-on timer with a
minimum setting of 30 minutes must be provided. To this end, local control
should be provided.
Special requirements
6.116 The supply air system should not distort the uni-directional and stable
air pattern required for fume cupboards and microbiological safety cabinets. In
general, supply air ceiling diffusers should not discharge directly towards fume
cupboards or safety cabinets, unless the terminal velocity is such that the
airflow pattern of the cabinet is unaffected. The design should ensure that
high air change rates, and/or the opening and closing of doors do not have
any adverse effect on the performance of safety cabinets or fume cupboards.
A damped door closure mechanism may help.
6.119 Due to the HEPA filters, the discharge from safety cabinets is relatively
“clean”. Discharge to outside provides additional safeguards by dilution of any
penetrating materials in the event of filter failure. In view of the hazard
involved, it is usually preferable to provide short discharge ducts to
atmosphere, through a wall or window or through the roof.
6.120 Where this is impracticable, discharge into the room via a double HEPA
filter has been accepted; the preferred method however is to discharge above
the roofline as per the standard for fume cupboard discharges.
6.123 Vertical laminar flow cabinets (BS5726 Class II) will be required for
certain procedures (for example media preparation). They operate by drawing
air from the laboratory and discharging filtered air uni-directionally over the
work space.
6.124 They protect the media from contamination, but protection of the
operator depends on the design of the cabinet and subsequent maintenance.
6.127 The air velocities through sash openings must be sufficient to prevent
hazardous materials from entering the laboratory while avoiding excess flow
rates that interfere with the investigation process. Average face velocities
should be between 0.5 and 1.0 m/s, with a minimum at any point within
20% of the average, the upper end of the range being applicable to the
containment of materials of high toxicity. The design velocity must be
maintained irrespective of whether the sash opening is varied, or whether
doors or windows are open or closed.
6.130 Where there are adjacent buildings with opening windows, or where
downdraughts occur, it may be necessary to increase the height of discharge
ducts in order to achieve adequate dispersal. In complex locations, air-flow
modelling or wind tunnel tests may be required to determine the optimum
height of the stack.
6.131 Fume cupboards for certain processes must have separate extract
systems; however, where appropriate, individual fume cupboard exhaust
systems may discharge via non-return dampers into a single collection duct
rather than having a large number of separate stacks. The collection duct
should have a large cross-sectional area to minimise its effect on the individual
exhaust systems; be open to atmosphere upstream of the first connection;
and be designed to discharge a total air volume at least equal to the
combined individual extract systems.
6.135 To cope with the risk of an accident or spillage outside safety cabinets,
a “panic button” should be provided to switch off the supply to that area;
and discharge all extracted air to atmosphere.
Plantroom ventilation
General requirements
6.138 The air required for these purposes should be introduced into the space
through inlets positioned to minimise the discomfort to occupants; they should
be unlikely to be blocked, closed deliberately (except in the case of fire shutters
if required), or rendered inoperative by prevailing winds.
6.139 Plantroom ventilation air should not be used for any other purposes,
such as make-up air for extract; and where the plantroom contains combustion
equipment, the appliance pressure must not fall below the outside air pressure.
6.141 Ventilation requirements must take into account all heat sources within
a plantroom, and where there are large glazing areas, solar gains. The
ventilation rate should limit the maximum temperature within the plantroom to
32°C.
6.143 Replacement air should not be drawn through pipe trenches or fuel
service ducts. Where metal ducts penetrate walls and floors, effective sealing
should be provided to confine the ventilation to the boiler room and to meet
fire protection requirements. Penetration of fire barrier walls by ventilation
ducts should be avoided if possible.
6.145 Care must be taken to prevent any noise generated in the boiler room
emerging from natural or mechanical ventilation openings to the detriment of
the surrounding environment. Particular care is necessary with mechanical flue
draughts and fan-diluted flue systems.
6.148 The ventilation air may be introduced and exhausted by either natural
or mechanical means or a combination of both; however, where possible,
natural systems are preferred.
6.149 Generally, small installations at or above ground level should have their
combustion and ventilation air provided by natural means, employing both
high and low-level openings.
6.150 Basement, internal and large installations at or above ground level will
usually require a combination of natural and mechanical ventilation. If the air-
flow route is difficult, both supply and extract may require mechanical means.
6.152 Where mechanical air supply is employed, electrical interlocks with the
boiler plant should be provided to prevent damage in the event of failure of
the supply fan(s) once the air volume is established.
6.153 The necessary free opening areas for a naturally ventilated plantroom
may be calculated using either the method in A4 of the CIBSE guide, or the
table in section B13.
6.154 A combined natural and mechanical ventilation system should allow for
natural extract at high level, to take advantage of convective forces in the
room, with mechanical supply at low level. The high level natural ventilators
should be sized to cope with the total quantity of ventilation air, as above.
6.155 To prevent leakage of flue gases and to ensure that the flue draught is
not impeded at any time, the air pressure in the boiler room must not exceed
the prevailing outside pressure. Therefore, the fan duty should exceed the
calculated total combined combustion and ventilation air quantity by at least
25%. Fan-powered inlets should be arranged to flow outside air into the
space at a point where cross-ventilation will ensure pick-up of heat without
causing discomfort to the occupants.
6.157 The high-level extract should be sized to cater for the total ventilating
air quantity and the low-level supply should exceed the total combined
combustion and ventilating air quantity by at least 25%, as above.
Special requirements
6.158 The Departmental Cost Allowance for a hydrotherapy suite includes for
heat recovery via a heat pump system.
6.162 Supply air to the pool hall should be introduced at high level and
directed towards the perimeter to mitigate condensation, with extract air taken
from directly over the pool.
6.163 The supply and extract fans should be interlocked so that the supply
fan does not operate until flow is established within the extract system.
6.165 Night set-back temperature (in the range of 21–25°C) and high
humidity control (in the range of 60–75% sat) should be provided to override
the time-clock in order to prevent condensation. The exact set points should be
ascertained post-installation.
6.166 A remote indication panel should be provided in the pool hall, giving a
visual display of the pool water and pool air temperature.
General
7.2 The duct sizing procedure should take into account the requirements
of system balancing, and the position and number of regulating dampers
included in the design should be sufficient for this purpose.
7.4 Test holes for the measurement of air-flow will be required at carefully
selected points in main and all branch ducts. Their positions must be identified
at the design stage. The test positions should be located in a straight length
of duct, so that accurate measurement can be made, and generally in the
following positions:
a. on both sides of the fans and heating and cooling coils (for pressure
drop measurements);
c. in all branches;
d. in centrifugal fan drive guards, opposite the end of the fan spindle, for
speed measurements.
7.5 The number and spacing of holes at a particular location are given in
BSRIA Application Guide 1/75.
7.6 The actual location for the measurement point should be chosen:
c. where there is enough space round the duct to insert the pitot tube
and take readings;
7.7 Test holes for measuring total air flow from a fan should be located
either 4 diameters upstream, or 10 diameters downstream of the fan.
Information to be provided
7.8 It is essential that the designer should pass on his intentions fully to the
commissioning engineer by indicating which parts of the system are high,
medium and low pressure, and by providing:
c. equipment schedules;
General
1.1 The standard plans are given in paragraph 6.1. If these standard
solutions cannot be used, the following procedure should be adopted, which
will result in an acceptable design.
1.3 The progression through the design procedure is shown in the Air flow
design procedure chart, Figure Al, and is supported by the worksheets WS1 to
WS7 described below. It is recommended that a plan of the suite and an air-
flow network be made to collate all information. Flow rates, air transfer
devices etc are entered as required. The remainder of this Appendix may be
treated as reference data to assist in the various steps. The following symbols
are used:
1.4 To simplify the procedure standard worksheets WS1 to WS7 have been
devised. For each operating suite a set is required comprising one each of
WS1, WS3, WS5, WS6 (a), WS6 (b) and WS7, one WS4 for each corridor and
one of WS2 to cover each peripheral room. WS2 has five versions, WS2a
single flow, WS2b parallel/series multi-flow, WS2c parallel multi-flow or series
multi-flow (unbalanced), WS2d series multi-flow (balanced) and WS2e Bay
(semi-open).
1.5 The rooms in the operating suite other than the operating room and
corridor are referred to as peripheral rooms. Peripheral rooms have been
classified according to the flows in and out. These room classifications are
under the headings below.
Single flow
1.6 This is a room with only one door and a nett surplus of supply or
extract air.
Parallel multi-flow
1.7 This is a room with two or more doors through each of which the air
flows either outwards (high pressure) or inwards (low pressure) (for example
lay-up plan 1b).
Parallel/series multi-flow
1.8 This is a room having a nett surplus of supply or extract and with two
or more doors. One or more doors will be to an area of equal cleanliness and
need not be protected, hence the flow may vary between inwards and
outwards, the remaining door being to an area of greater or lesser cleanliness
(for example a sterile pack store plan 1a).
1.9 This is a room having a nett surplus of supply or extract and with two
or more doors. Air flows inwards through one or more doors and outwards
through one or more doors.
Bay
1.11 A room which has a permanent opening to the operating room may
be considered as a bay off the latter (for example a scrub). Two categories
exist:
a. open bay – the opening is larger than a normal single door opening.
The bay may be considered as part of the main room;
1.12 For the design of air movement control, three types of air transfer
device are considered. These are transfer grilles, pressure relief dampers and
pressure stabilisers. Each has a particular field of application within the design
as described in paragraphs 1.32–1.39. Air movement is controlled in each of
the different room types below.
Single flow
Parallel multi-flow rooms
1.14 The pressure difference across the closed doors must be relieved but
transfer grilles are not appropriate where two doors lead to areas of different
pressures, because reverse flow could occur when the other door is open. For
this reason, pressure relief dampers are used.
1.15 These rooms will be either high pressure or low pressure with respect
to the adjacent areas. See preparation lay-up room in Plan 1b and disposal
room in Plan 1b respectively. The pressure relief damper is always situated
between the room and area, which results in the smaller differential pressure
to ensure best use of air.
1.16 Just as reverse flow can occur if transfer grilles are used, it can similarly
occur via door gaps when the other door is opened. It is not possible to avoid
this, except by using air locks, but due to the low flow-rates and short
durations involved, this is not considered to be of importance.
1.17 These rooms are similar to those in paragraph 1.14 above, but because
the room is of equal cleanliness to one of the adjacent rooms the nominal
pressures will be equal and air may flow through the adjoining doorway in
either direction, for example the prep-sterile pack store in Plan 1a.
1.18 Where the nominal room pressure equals that of the higher pressure
adjacent room, the best use of air is by supplying air required for bacterial
dilution only and allowing this to exhaust via a transfer grille to the area of
equal cleanliness. The doorway to the lower pressure area is protected by the
combination of the supply air and the air which will flow inwards through the
transfer grille from the area of equal cleanliness.
1.19 Conversely, where the nominal pressure equals that of the lower
pressure adjacent room, extract ventilation and a transfer grille to the lower
pressure adjacent room should be provided, for example the disposal room in
Plan 5a.
1.20 These rooms are somewhat similar to those in paragraph 1.15 above,
but because the pressure lies between that of the rooms on either side, the
back-flow problem does not exist.
1.21 Where the room has a nett surplus of mechanical supply air, a transfer
grille should be located in or adjacent to the door through which air flows
outwards and the mechanical supply flow rate to the room should be chosen
to give protection when this door is open.
1.22 Where the room has a nett surplus of mechanical extract air, a transfer
grille should be located adjacent to the door through which the air flows
inwards and the mechanical extract flow rate to the room should be chosen
to give protection when this door is open.
1.23 The grille must be sized for the protection requirement of the opposing
door when open. When the room on the high pressure side is depressurised
there is a possibility of back-flow through gaps around the door, but this
problem may be ignored.
1.26 The calculation procedure is to assume that pressure stabilisers are used
and then if there is sufficient excess air, change to transfer grilles as described
in paragraphs 1.43 to 1.44.
Bay
1.27
a. Open bay – a bay of the open type (for example, scrub-up) is considered
to be part of the operating room and provided air movement is
satisfactory no specific extract is required.
Bay (semi-open)
Note: the pressure stabiliser
may be replaced by mechanical
Bay (open) extract
Operating room
1.28 Once the peripheral rooms have been considered, the operating room
requirements may then be decided and the supply flow-rate required for air
movement control calculated. This flow-rate should be such that with any one
door open the correct air movement directions are maintained. There will be
one door in the suite which will require the largest supply flow rate to the
operating room for protection when open. This is called the “key door” and is
discussed separately in paragraph 1.32 below. Use of this concept avoids
repetitive calculations for each door in turn. Having established the required
supply flow-rate, a relief route must be provided to the clean corridor for any
excess air when the doors are closed. This could be via transfer grilles or
pressure stabilisers through a series flow room or via pressure stabilisers to the
clean corridor directly.
Corridors
1.29 All the surplus air from the suite except that lost through structure
leakage and any passing to the outer corridor will arrive in the patient/staff
corridor. Should this air be insufficient to achieve the required air change rate
(see Table 6.1), some additional air supply should be provided. (The air balance
should take account of structural leakage.)
Door opening
1.30 Whereas the resulting pressures are dependent upon the ductwork
layout, the room relationships and the characteristics of the fan, the
generalisations shown in Table 6.2 can be used to estimate the change in
room pressure when a door is opened.
1.31 The “key door” will be the open double door which leaves the
operating room at the highest pressure, and/or requires the largest air-flow.
This will normally be the door to the anaesthetic room, but other doors
should be checked using the procedure in Worksheet WS3.
Transfer grilles
1.32 These may be used to limit the pressure differences across the closed
door of a single flow room or, in some instances, for protection of a series-
flow or parallel-series flow room. They allow air-flow in both directions and
may not be suitable for all applications.
Open
Flowrate
Shut
Pressure difference
Pressure stabiliser
Flowrate
Open
Shut
Pressure difference
Open
Shut
Pressure difference
Pressure stabilisers
P2 P1 Pressure difference
Figure B2 Pressure stabilisers performing two tasks
Note: the size of the unit is chosen to give (as nearly as possible) the door protection
flow A against the pressure difference P1. The stabiliser will be fully open and acting as
an orifice.
The pressure setting of the stabiliser is adjusted to P2 to control the closed door room
pressures (P2) by passing flow B.
result in lower flow-rate requirements and hence lower fan power, but care
should be taken to ensure that all doors in the suite have similar gap
dimensions.
1.41 The air flow-rate required to prevent backflow through an open door is
dependent on the temperature difference across the door. The design figures
shown in Table 6.2 are based upon the temperature differences which will
normally occur in practice, assuming heat gains and losses in accordance with
Table 6.4.
e. use the inward air-flows through air transfer devices and closed door
leakages from WS2a to WS2e;
(Q1 + Q2 + . . . . Qn)
Relief of excess air from operating room when all doors are closed
1.44 For door protection the transfer devices in the anaesthetic room are
typically designed to pass 0.47 m3/sec at a differential pressure of 14Pa. When
the doors are closed the differential pressure will change to 11Pa and the
volume of air passed by the transfer devices will be modified as shown in the
following formula:
= Q1 ∆P1
( )
Q
½
∆P2
( )
= 0.47 × 11
14
½
= 0.42 m3/sec.
b. If the “excess” air is greater than 0.42 m3/sec, a transfer grille will be
acceptable because at all times the air-flow will exceed the flow
required for door protection.
1.46 If there is sufficient “excess” air, the transfer grille solution at 1(b)
above should be adopted, as it provides the simplest solution and once set up,
will require no further maintenance. With less “excess” air it is recommended
that the air be passed through the anaesthetic room via the pressure
stabilisers as at 1(a) above, thus keeping the number of pressure stabilisers to
a minimum. Both these solutions increase the air change rate in the
anaesthetic room.
Corridor (patients/staff)
Anaesthetic Scrub
Operating room
Prep. (S.P.S.)
Fire door
Outer corridor (disposal)
Figure C1 Plan of operating suite – Nucleus plan – Two corridor with sterile pack store and disposal hatch
Transitional
Corridor
patients/
Pass through
staff
Supply
hatch
Sterile bay
(semi-open) Scrub Clean Preparation
Anaesthetic (sterile Sterile
supply
store)
Sterile
Parallel/series
Series multi-flow multi-flow
Operating (balanced)
room
Disposal
hatch
Pass through
Dirty Corridor
outer
(disposal)
(Given below are details of all Health Technical 2065 Healthcare waste management – segregation of
Memoranda available from The Stationery Office. HTMs waste streams in clinical areas (in preparation)
marked (*) are currently being revised, those marked (†) 2066 Supply and treatment of water (in preparation)
are out of print. Some HTMs in preparation at the time of 2070 Estates emergency and contingency planning (in
publication of this HTM are also listed.) preparation)
2075 Clinical waste disposal/treatment technologies
1 Anti-static precautions: rubber, plastics and (alternatives to incineration), 1998
fabrics*†
2 Anti-static precautions: flooring in anaesthetising
areas (and data processing rooms)*, 1977.
Component Data Base (HTMs 54–80)
3, 4 – 54.1 User manual, 1993.
2005 Building management systems, 1996. 55 Windows, 1989.
6 Protection of condensate systems: filming amines† 56 Partitions, 1989.
2007 Electrical services: supply and distribution, 1993. 57 Internal glazing, 1995.
8 – 58 Internal doorsets, 1989.
2009 Pneumatic air tube transport systems, 1995. 59 Ironmongery†
2010 Sterilizers, 1994, 1995, 1997. 60 Ceilings, 1989.
2011 Emergency electrical services, 1993. 61 Flooring, 1995.
12, 13 – 62 Demountable storage systems, 1989.
2014 Abatement of electrical interference, 1993. 63 Fitted storage systems, 1989.
2015 Bedhead services, 1994, 1995. 64 Sanitary assemblies, 1989.
16 – 65 Health signs†
17 Health building engineering installations: 66 Cubicle curtain track, 1989.
commissioning and associated activities, 1978. 67 Laboratory fitting-out system, 1993.
18 Facsimile telegraphy: possible applications in 68 Ducts and panel assemblies, 1993.
DGHs† 69 Protection, 1993.
19 Facsimile telegraphy: the transmission of pathology 70 Fixings, 1993.
reports within a hospital – a case study† 71 Materials management modular system, 1995.
2020 Electrical safety code for low voltage systems, 72–80 –
1998.
2021 Electrical safety code for high voltage systems,
1993, 1994.
Firecode
2022 Medical gas pipeline systems, 1994. 81 Firecode: fire precautions in new hospitals, 1996.
Supp 1 Dental compressed air and vacuum 82 Firecode: alarm and detection systems, 1989.
systems, 1997. 83 Fire safety in healthcare premises: general fire
Supp 2 Piped medical gases in ambulance vehicles, precautions, 1994.
1997. 85 Firecode: fire precautions in existing hospitals,
2023 Access and accommodation for engineering 1994.
services, 1995. 86 Firecode: fire risk assessment in hospitals, 1994.
2024 Lifts, 1995. 87 Firecode: textiles and furniture, 1993.
26 Commissioning of oil, gas and dual fired boilers: 88 Fire safety in healthcare premises: guide to fire
with notes on design, operation and maintenance† precautions in NHS housing in the community for
2027 Hot and cold water supply, storage and mains mentally handicapped/ill people, 1986.
services, 1995.
28 to 29 – Health Technical Memoranda published by The Stationery
2030 Washer-disinfectors, 1995. Office can be purchased from SO Bookshops in London
32–39 – (post orders to PO Box 276, SW8 5DT), Edinburgh, Belfast,
2040 The control of legionellae in healthcare premises – Cardiff, Manchester, Birmingham and Bristol, or through
a code of practice, 1993. good booksellers. SO provide an on-demand service for
41 to 44 – publications which are out of print; and a standing order
2045 Acoustics, 1996. service.
46–49 –
2050 Risk management in the NHS estate, 1994. Enquiries about Health Technical Memoranda (but not
51–54 – orders) should be addressed to: NHS Estates, Department
2055 Telecommunications (telephone exchanges), 1994. of Health, 1 Trevelyan Square, Boar Lane, Leeds LS1 6AE.
NHS Estates is an Executive Agency of the Department of Encode – shows how to plan and implement a policy of
Health and is involved with all aspects of health estate energy efficiency in a building. SO
management, development and maintenance. The Agency
Firecode – for policy, technical guidance and specialist
has a dynamic fund of knowledge which it has acquired
aspects of fire precautions. SO
during over 30 years of working in the field. Using this
knowledge NHS Estates has developed products which are Capital Investment Manual Database – software
unique in range and depth. These are described below. support for managing the capital programme. Compatible
with Capital Investment Manual. NHS Estates
NHS Estates also makes its experience available to the field
Model Engineering Specifications – comprehensive
through its consultancy services.
advice used in briefing consultants, contractors and
suppliers of healthcare engineering services to meet
Enquiries should be addressed to: NHS Estates,
Departmental policy and best practice guidance.
Department of Health, 1 Trevelyan Square, Boar Lane,
NHS Estates
Leeds LS1 6AE. Tel: 0113 254 7000.
Quarterly Briefing – gives a regular overview on the
construction industry and an outlook on how this may
affect building projects in the health sector, in particular
Some other NHS Estates products the impact on business prices. Also provides information
Activity DataBase – a computerised briefing and design on new and revised cost allowances for health buildings.
system for health buildings applicable to both new-build Published four times a year; available on subscription
and refurbishment schemes. NHS Estates direct from NHS Estates. NHS Estates
Design Guides – complementary to Health Building Items noted “SO” can be purchased from Stationery
Notes, Design Guides provide advice for planners and Office Bookshops in London (post orders to PO Box 276,
designers about subjects not appropriate to the Health SW8 5DT), Edinburgh, Belfast, Cardiff, Manchester,
Building Notes series. SO Birmingham and Bristol or through good booksellers.
Details of their standing order service are given at the
Estatecode – user manual for managing a health estate.
front of this publication.
Includes a recommended methodology for property
appraisal and provides a basis for integration of the estate
into corporate business planning. SO
NHS Estates consultancy service
Concode – outlines proven methods of selecting contracts
and commissioning consultants. Reflects official policy on Designed to meet a range of needs from advice on the
contract procedures. SO oversight of estates management functions to a much
fuller collaboration for particularly innovative or exemplary
Health Building Notes – advice for project teams
projects.
procuring new buildings and adapting or extending
existing buildings. SO Enquiries should be addressed to: NHS Estates
Consultancy Service (address as above).
Health Facilities Notes – debate current and topical
issues of concern across all areas of healthcare provision.
SO