FLOATING

BALL VALVES
Since its foundation on 1976 Starline has been focus only temperature design. Today Starline with a production
on production of Ball Valves in Forged Materials. capacity of 250.000 valves/year, a complete size range
After more than 40 years the imprinting philosophy is still and pressure ratings ½” to 36” – class 150- 2500lbs, API6A
present and the base for the company growth and success. rate 3000-15000PSI in all the possible configurations and
Starting from the experience on the floating valves during materials, is considered both by customers and other
the years, Starline has developed a wide and complete valve manufacturers one of the Worldwide Market Leaders
range of ball valves in different materials and executions in Upstream Oil & Gas Applications which represent more
introducing Trunnion Mounted design, Single and Double than 70% of the final products destination.
Block and Bleed, Metal to Metal, Cryogenic and High

PHILOSOPHY REFERENCES
Starline’s philosophy is based on the achievement • ADCO • NPCC
of the standardization of the highest quality • ADGAS • PDO
requirements in each single product. All materials • ADMA-OPCO • PETROBRAS
used are mandatory produced in Western Europe • BP • PETROFAC
and all forging companies are located in Italy. • DSME • PTSC
A product FULLY MADE IN ITALY • ENI • PTTEP
• EXXON MOBIL • QATARGAS
• GASCO • SAIPEM
Manufacturing
Bergamo
Headquarter • GRT GAZ • SAMSUNG (SHI)
Milano
• GAZPROM • SHELL CHEVRON
• HYUNDAI (HHI) • SNAMPROGETTI
• INPEX • STATOIL
• JGC CORPORATION • TECHNIP
• KBR • TECNIMONT
• KNPC • TOTAL E&P
• KOC • TOYO
• NIOC • ZADCO
• NISOC
DESIGN AND CONSTRUCTION
All Starline forged steel ball valves are designed to meet the requirements of both ASME and EN standards as listed
here below.
• ASME B16.34 - BS 6755/API607 - ISO 17292
• ASME B16.5 - ISO 15848 - API 6D/ ISO 14343
• ASME B16.10 - ISO 5208 - PED 97/23/EC
• ASME B16.25 - MS-SP-25 - ATEX 94/9/EC
• API 598

Starline ball valves are manufactured as 3 PIECES BOLTED

CONSTRUCTION. This allows easy maintenance in line due to the possibility
of “swing-out” of the centre section, permits a fl flexibility in production due to the
unlimited combinations of possible end connections and asymmetric construction.
Not to count the possibilities of any distributor to change quickly the confifiguration
of the valve available in stock to serve any market request.

In consideration of the market requirements, Starline has also developed a line of

2 PIECES BOLTED CONSTRUCTION valves to cover flanged valves ASME
CLASS 150/300 and DIN class PN 10/16/40.
The same construction has been developed for the CRYOGENIC SERVICE and
METAL SEATED HIGH TEMPERATURE.

SCREWED
CONSTRUCTION
Specififically for the GAS MARKET.
Available also with spot welded or seal welded ends.
SIZES AND PRESSURE RATINGS
PRESSURE
RATING RANGE

PRESSURE RATING RANGE

FB RB 150 300 600 900 1500 2500

DN 15 ½” DN 20 ¾”
DN 20 ¾” DN 25 1”
DN 25 1” DN 32 1 ¼”
DN 32 1 ¼” DN 40 1 ½”
DN 40 1 ½” DN 50 2”
DN 50 2” DN 65 2 ½”
DN 65 2 ½” DN 80 3”
DN 80 3” DN 100 4”
DN 100 4” DN 150 6”
DN 150 6” DN 200 8”

Standard seat High pressure seat High temperature seat

Note: High pressure seats can also be available on low pressure valves if encapsulated.

SEAT PRESSURE/
TEMPERATURE CURVE
This table express the Seat material resistance as declared by the original manufacturers. The values are to be combined
with the other parameters such as size, seat design (standard or encapsulated) and temperature limitations as given by
ASME B16.34
STANDARD FEATURES

BLOW-OUT PROOF STEM

CONSTRUCTION
Stem is designed with integral T-type shoulder to
provide effective blow-out proof action.

ANTISTATIC
DESIGN
All Starline valves have been tested to ANTI-STATIC
design. The antistatic device made by a small spring
allocated at the bottom of the stem ensures electrical
static-conduction to prevent risk of fire or explosion.

TRIPLE
STEM SEALING
Stem sealing is made of 3 sealing barriers (O-ring,
Thrust washer, Packing ring). Starline has been certifified
for LOW EMISSION requirements to ISO 15848 rate B
on the standard execution valve.

EXCLUSIVE
SEAT DESIGN
Technologically advanced seat design allows easy interchangeability and upgraded performance to the same valve.
All seats can be supplied in standard or encapsulated design which permits to the same seat material higher resistance to
pressure and temperature.
STANDARD ENCAPSULATED

All Starline valves are bidirectional. Nevertheless for quick expanding gases or other media
A pressure balancing hole is helping the pressure to be (chlorine – oxygen..) Starline recommends the use of a
equalized throughout the body cavity and guarantees a supplementary venting hole in the ball (upstream side –
better performance to the valve. unidirectional valves).
Starline seat design also allows automatic body cavity relief
due to a special machining of the seat.
END CONNECTIONS

SCREWED ENDS SHORT WELDING ENDS

ASME B1.20.1 NPT/F or NPT/M ASME B16.11 SW ASME B16.5 BW
ISO 228/1 BSPP/F or BSPP/M
ISO 7/1 BSPT/F

LONG ENDS
Made out of SINGLE INTEGRAL FORGED PIECE, nipples are available with standard length, 100 mm or longer length on
request.

BW PE SW MALE THREADED

FLANGES to DIN and ASME/ANSI STANDARD

Flanges are available in several executions to DIN, EN and ASME standards, class from PN 16 to PN420 and class 150 to
2500. For any additional detailed information please refer to our technical data sheet available on request.
SEATS AND SEALS MATERIALS

SEAT INSERT MATERIAL

STARLINE SEAT INSERT °C °F APPLICATION NOTES
CODE MATERIALS
Natural Gas, Steam Service, Diathermic Oil,
S REINFORCED PTFE -196 -321 Higher Temp. and Pressure than Virgin PTFE. Good for Steam
S Hydrocarbons, H2S, Medium Pressure, Low / High Tempe-
O 20% Carbon + 5% Graphite +280 +536 Service
rature
F
T -196 -321
T VIRGIN PTFE Hydrocarbons, H2S, All Chemicals, Natural Gas, low pressure All services subject to temperature limitation
+220 +428
DEVLON – V -50 -58
N Hydrocarbons,H2S, Natural Gas, High pressures Good for high pressure applications not good for water
POLYAMIDE – NYLON +155 +311
KEL’F -196 -319 High pressure Like Virgin PTFE but improve resistance to nitric acid,
K
PCTFE +150 +302 Low temperature hydrofluoric acid and liquid oxygen
PEEK -196 -321 Hydrocarbons. Nace. High pressure
P
POLYETHER KETONE +220 +428 For Tobacco and Nuclear Service High temperature
H REINFORCED PEEK
A -196 -321 Hydrocarbons. Nace. High pressure
X REINFORCED POLYETHER
R +280 +536 For Tobacco and Nuclear Service High temperature
KETONE
D
VESPEL SP 21 -196 -321 Low pressure
E Food and Tobacco industries Nuclear service
POLYIMIDE +350 +662 Low torque
UHMWPE -196 -321 Medium pressure
U Good Chemical Resistance Nuclear Service
POLYETHILENE +95 +203 Low temp. – High temp
-196 -321 Lower Porosity – Particularly Good to Avoid Medium pressure
Y PFA
+260 +500 Polymerisation Low/Medium Temper

SEAL MATERIAL
STARLINE SEAL MATERIALS °C °F APPLICATION
CODE
-25 -13
N Nitrile Water Service
+120 +248
-35 -31
H Hydrogenated Nitrile (AED) High Pressure Water
+160 +320
-55 -67
E Modified Hydrogenated Nitrile (AED) Sweet gas mixture, Hydrogen Sulphide up to 10%, Amine Corrosion Inhibitors up to 5%, Methanol
+160 +320
-20 -4
V Fluoroelastomers (Viton B) Standard Viton used on lower pressures
+220 +428
-27 -17
V Fluoroelastomers (Viton AED) Sweet gas mixtures and aromatic hydrocarbons. ED service
+230 +446
“O”
-61 -78
R V Fluoroelastomers (Viton GLT + AED) Lower temperatures than standard Viton
+225 +437
I
N -25 -13
C Perfluoroelastomers (Chemraz) Good chemical resistance, High temperature, H2S, Xylene, Toluene contents
G +250 +482
S -20 -4
K Perfluoroelastomers (kalrez) Good extrusion and chemical resistance. Excellent resistance to Sour oil and Amine.
+327 621
-20 -4
A Aflas (AED) Sour gas mixtures and amine based corrosion inhibitors. Good for hot water and steam.
+200 392
-60 -76
I Silicon Low temperature applications
+200 +392
-60 -76
X Silicon + PFA Low temperature applications / Good Chemical Resistance
+260 +500
-40 -40
M EPDM Chemical applications
+160 +320
S
P -240 -400
G Expanded Graphite Used on Metal Seated High Temperature valves
E +680 +1256
C
I -196 -321
A L TFM + Elgiloy Good for Chemical Resistance and Low Temperatures
+280 +536
L
 FIRE SAFE TESTED
AND CERTIFIED
All Starline fl floating ball valves are supplied with DOUBLE BODY SEAL and certifified according to the most
relevant firesafe norms for oil, petroleum and gas applications. First body seal normally working on service and
emergency body seal in GRAPHITE to guarantee tightness as needed in case of fire.

PED
REQUIREMENTS
All Starline valves are designed and certifified to cover CAT III module H of the 97/23/EC to permit
an easy handling of all available stock valves which are ready to be sold for any kind of application
which falls within the PED restrictions and required CE marking. All valves outside the range of
97/23/EC (up to size 1”) fulfifill the S.E.P. (Sound Engineering Practice) requirements of PED.

ATEX SIL 3
CERTIFIED VALVES CERTIFICATION
All Starline valves have been certifified In accordance with IEC 61508 Starline ball valves
to ATEX requirements. obtained SIL3 certifification by demonstrating that all
A supplementary name plate is available its range of products fails within the above 90% safe
upon request for ATEX applications. failure fraction considering a temperature range of
-196° to +600°c.

ACCESSORIES

EXTENDED
BONNET
T-HANDLE
for insulation

OVAL
HANDLE
available up to
1” full bore
VAPOUR SPACE
LEAK DETECTOR

LOCK
DEVICE
 MULTIPORT
VALVES
With the same criteria of the 2 way floating ball valves, Starline valves are available also
in MULTIPORT EXECUTION.
Starline multiport valves are not a simple diverter but a proper multiport 4 seated
valves which allow every combination of port and ball confifiguration (T bore – L bore –
X bore – vertical port) with a perfect ball centering independently of the fl flow direction.

T PORT L PORT X-BORE PORT VERTICAL L PORT

CONFIGURATION CONFIGURATION CONFIGURATION CONFIGURATION

CRYOGENIC FLOATING
BALL VALVES
Size range:
from DN08 - 1/4” to DN100 - 4” full bore – DN20 - 3/4” to DN150 - 6” reduced bore
Pressure rating:
from ASME class 150 to 600 – PN 16 to PN 100
Up to DN25 - 1” also available up to ASME class 1500
Materials of costruction:
Forged stainless steel 304, 316 and any special alloy
Leakage rate:
according to all the main international and Customer’s Specififications
End connections:
All connections available (fl flanged, welded, screwed or other)
Fire safe:
ISO10497, API 607, API 6FA
Cryo test:
BS6364, TOTAL GS PVV 150, SHELL SPE 77/306
 METAL SEATED BALL VALVES
HIGH TEMPERATURE
Starline manufactures a high performance floating ball metal seated suitable for
high temperature applications.
Size range:
from DN15 - ½” to DN50 - 2” - full bore and reduced bore
Pressure class:
ASME class 150 to 600 – DIN PN 16 to 100
Temperature range:
Up to 600°C
Operation:
Lever operated up to DN40 - 1 ½” class 150 and DN32 - 1 ¼” class 300 and
above – bigger sizes are gear operated
Extended bonnet:
100 mm for temperature insulation
Ball / seats:
F316 hardened – Chrome Carbide or Tungsten Carbide
Stem material:
F51 up to 400°C – Inconel 625 or nitroniol 50 for higher temperatures
Sealing materials:
high performance graphite sealings
Tightness class:
According to ISO 5208 rate A or B even For gas services

METAL SEATED
FOR ABRASION
Starline has also developed a
floating ball valve with metal seats for
abrasion by working on the basic design
of a standard soft seated floating valve,
it is now possible to add metal seats
with chrome carbide or tungsten carbide
to obtain a perfect solution for abrasive
services up to 220°C.

AUTOMATION
Starline is able to provide any kind
of actuated ball valves starting from the
customer requirement using the most
suitable components according to needs
(complete system with rack&pinion actuators,
scotch&yoke actuators, compact actuators,
SOV, AFR, POV, QQEV, positioner etc..).
The final control system is built into a control
panel designed and manufactured completely
by Starline. The complete system is tested in
Starline facilities with a proper FAT according to
Starline standards or customer specifications.
Starline personnel is qualified to perform SIL
certification on the complete unit.
 NDE AND
TESTING FACILITIES
- UT Ultrasonic testing according to ASME V
- PT Dye Penetrant Inspection according to ASME VIII
- MT Magnetic Particole Inspection according to ASME V
- PMI Positive Material Identification (Alloy Verification) with Niton XL instrument
- Ferrite Measurement
- HT Hardess Test

Specific valve testing such as:

- Fugitive emission testing to ISO
15848 and SPE 77/312 with mass
spectormeter Phonix L-300 and duly
certified personnel.
- Cryogenic test bench for low temperature
and cryogenic testing up to 196°C.
- High temperature oven for high
temperature valve testing up to extreme
temperatures such as 500 °C.
- Starline tests 100% of the valves
manufactured according to API 6D /
API 598.

Additional valve test available:

- High pressure gas test (shell and seat)
- Antistatic test
- Seat relief test

Standard tests carried out:

- Visual and dimensional check
- High pressure hydrostatic shell and seat test
- Low pressure air seat test
- Torque test

STANDARDS AND CERTIFICATIONS

ISO 9001: 2008 API SPEC Q1
ISO 18001 API 6DSS
ISO 14001 API 6A
PED 2014/68/EU MOD.H CAT.3 FIRESAFE API607–API 6FA– ISO10497
ATEX 2014/34/EU BS 6364
SIL 3 NACE MR0175 – NACE MR0103
CU-TR SHELL TAT
API 6D ISO 15848
API SPEC Q1
 Floating 2017 - Rev.0

Starline S.p.A. - Società Unipersonale

Via dei Livelli di Sopra, 11 - 24060 Costa di Mezzate (BG) Italy
tel. +39 035 958041 / +39 035 958102 - fax +39 035 958413
www.starline.it - [email protected]

STARLINE BALL VALVES Ltd. STARLINE FRANCE S.a.r.l. STARLINE VALVES OY STARLINE S.p.A.
Unit 6, Interlink Way South 7, Parc d’Activités de la Verdière Koivuhaantie, 2-4 C (DMCC Branch) Dubai Office
Bardon Hill, Coalville, 13880 Velaux 01510 Vantaa 30th Floor, Reef Tower, Cluster ‘O’,
Leicestershire, LE67 1PH FRANCE FINLAND Jumeirah Lake Towers, Dubai,
UK Phone : +33 (0) 442878400 Phone: +358 (0) 98787711 United Arab Emirates
Phone.: +44 (0) 1530 815818 Fax : +33 (0) 442878404 Fax : +358 (0) 98787221 P.O. Box 123740
Fax.: +44 (0) 1530 815819 [email protected] [email protected] Phone : +971 (0) 4 448 7232
[email protected] www.star-line.fr www.starline.fi Fax : +971 (0) 4 448 7112
www.acvalvealliance.com