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Inductive Sensors For Analog Distance Measurement

The document discusses inductive sensors that provide an analog voltage or current signal proportional to the distance of a metallic target, allowing detection of positions, distances, and material differences. It describes various cylindrical and cubical sensor designs with measuring ranges from 0.5 to 50 mm and features such as linear output, temperature stability, and LED indicators. Application examples include distance sensing, thickness measurement, belt centering, width detection, and more.

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0% found this document useful (0 votes)
186 views53 pages

Inductive Sensors For Analog Distance Measurement

The document discusses inductive sensors that provide an analog voltage or current signal proportional to the distance of a metallic target, allowing detection of positions, distances, and material differences. It describes various cylindrical and cubical sensor designs with measuring ranges from 0.5 to 50 mm and features such as linear output, temperature stability, and LED indicators. Application examples include distance sensing, thickness measurement, belt centering, width detection, and more.

Uploaded by

David
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Inductive

Sensors
Inductive sensors for analog distance measurement
Balluff inductive distance sensors BAW provide an absolute voltage-
or current signal that changes proportionally to the distance of a
metallic target. Objects of varying shape and size made of ferrous
or non-ferrous materials damp the sensor to different degrees. This
provides a simple way of detecting positions, distances and material
differences.

658 For more information, visit us online!


Inductive Sensors for
Analog Distance Measurement
Contents

Tubular-style housings
Ø 6.5 662
M8×1 662
M12×1 663
M18×1 667
M30×1.5 670
M12x1 high-pressure resistant 672

Block designs
10×30×6 mm (R03) 673
20x30x8 mm (R06) 674
14x38.5x17 (Z05) 675
80x80x40 mm 676
80x45x20 mm 677

Basic information
and definitions
can be found
on page 884.

■ www.balluff.com 659
Inductive Sensors for
Analog Distance Measurement
Features, output curve, evaluating programmed switching points

Features
■ Distance-proportional analog output signal
■ Contactless, absolute measuring principle
■ Wide variety of designs: cylindrical and cubical
■ Measuring ranges from 0.5...50 mm
■ High repeat accuracy
■ Optimal linearity
■ Low temperature drift
■ Measuring speed up to 40 m/s
■ LED for restricting the working range
■ Insensitive to contamination

Output characteristics Evaluating programmed switching points (brake disk example)

Wear
Brake disk

Working-
range

Critical
area

LED off LED on

LED off LED on

660 For more information, visit us online!


Inductive Sensors for
Analog Distance Measurement
Sensors in Use

Applications Axial approach Sensing a rotating object Lateral approach


Examples of the various
industrial applications include:
■ Distance sensing
(even at high travel speeds)
■ Measurement of film
and sheet thicknesses
■ Belt center measurement
■ Measurement
of metal strip widths
■ Detection of surface waves Inductive
■ Counting tasks sensors
■ Positioning Global
■ Position checking DC 3-wire
■ Camping distance monitoring
DC 3-/4-wire
■ Selection of different sizes and
materials DC 2-wire

AC/DC 2-wire

Distance changes in the sensor axis Eccentrics, cams or unbalanced Detecting longer distances by AC 2-wire
result in output signals proportional motion result in a periodic change in sensing an inclined plane.
to distance. the output signal. Special
properties

Analog
Sensing Distance measurements Detecting distance
measurement
various materials at high object travel speeds installed seal rings Cylinder
designs
Block designs

Accessories

When the distance is kept constant, Even at high traverse speeds dis- The seal ring effectively reduces
the output signal changes only when tances can be precisely measured. the distance between the nut/screw
the object material is different. and the sensor, thereby changing the
output signal.

Tie rod length change on an injection molding machine

Tie rod

In injection molding machines, the clamping force of the tool is built up through
a toggle joint and a hydraulic cylinder. The extension of the machine tie rods is
thereby directly proportional to the clamping force, and can be easily deter-
mined using an inductive distance sensor.

■ www.balluff.com 661
Inductive Sensors for
Analog Distance Measurement
Cylinder designs, Ø 6.5 mm, M8×1

Distance sensors are assigned the


linear position sensing and measurement
that we have marked in blue.
Temperature output
Series Ø 6.5 mm Ø 6.5 mm M8 × 1
Installation type (pay attention to the note in the Basic Information chapter) Flush Flush Flush
Output signal Voltage, 0...10 V Voltage, 0...10 V Voltage, 0...10 V
Linear range sl 0.5...2 mm 0.5...2 mm 0.5...1.5 mm
Ordering code BAW000L BAW000J BAW000N
Part name BAW G06EF-UAC20B-S49G BAW G06EE-UAF20B-EP03-K BAW M08EI-UAD15B-BP00,2-GS04
Supply voltage UB 15...30 V DC 21.6...26.4 V DC 15...30 V DC
Rated insulation voltage Ui (protection class) 75 V DC 75 V DC 250 V AC (!)
Effective distance se 1.25 mm 1.25 mm 1 mm
Load resistance RL min. 2 kΩ 5 kΩ 2 kΩ
Load resistance RL max.
Polarity reversal protected/transposition protected/short-circuit protected Yes/Yes/Yes No/No/No Yes/Yes/Yes
Adjustment display (LED) Yes No No
Ambient temperature Ta +10...+60°C* +10...+60°C* –10...+70 °C
Repeat accuracy RBWN ±40.0 µm ±10.0 µm ±8.0 µm
Non-linearity max. ±45 µm ±45 µm ±30 µm
Limit frequency (–3 dB) 1 kHz 1 kHz 1 kHz
Response time 0.5 ms 1 ms 0.5 ms
Temperature coefficient, typically in range from +10...+50 °C -0.6 µm/K –1 µm/K –1 µm/K
Degree of protection as per IEC 60529 IP 67 IP 67 IP 67
Approvals CE, cULus CE CE, cULus
Material Housing Stainless steel Stainless steel Stainless steel
Sensing surface PBT PBT PBT
Connection M8 connector, 3-pin 3 m PUR cable, 0.2 m PUR cable
4×0.14 mm² with M12 connector,
3-pin

* The function is assured over a range of –10...+70 °C

Wiring diagrams
Connector, voltage output

Cable, voltage output

Connector, current output

Temperature output

Typical

Cable, current output

The temperature output (not short-


circuit protected) provides a signal
representing a precisely measured
temperature change.

662 For more information, visit us online!


Inductive Sensors for
Analog Distance Measurement
Cylinder designs, M8×1, M12×1

M8 × 1 M8 × 1 M8 × 1 M8 × 1 M12×1 Inductive
Flush Flush Flush Not flush Flush sensors
Voltage, 0...10 V Voltage, 0...10 V Voltage, 0...10 V Voltage, 0...10 V Current, 4...20 mA
Global
0.5...1.5 mm 0.5...1.5 mm 0.5...1.5 mm 0.5...2.5 mm 0.5...2 mm DC 3-wire
BAW003R BAW000M BAW000T BAW000W BAW001F
BAW M08EH-UAD15B-S04G BAW M08EF-UAC15B-S49G BAW M08EI-UAD15B-BP03 BAW M08EI-UAD25F-BP03 BAW M12MG2-ICC20B-BP00,2-GS04 DC 3-/4-wire
15...30 V DC 15...30 V DC 15...30 V DC 15...30 V DC 10...30 V DC DC 2-wire
250 V AC 250 V AC (!) 250 V AC (!) 250 V AC (!) 250 V AC (!)
1 mm 1 mm 1 mm 1.5 mm 1.25 mm AC/DC 2-wire
2 kΩ 2 kΩ 2 kΩ 2 kΩ
AC 2-wire
500 Ω
Yes/Yes/Yes Yes/Yes/Yes Yes/Yes/Yes Yes/Yes/Yes Yes/Yes/Yes Special
No Yes No No Yes properties
–10...+70 °C –10...+70 °C –10...+70 °C –10...+60 °C* –10...+70 °C Analog
±40.0 µm ±40.0 µm ±8.0 µm ±10.0 µm ±5.0 µm distance
measurement
±30 µm ±30 µm ±30 µm ±60 µm ±45 µm
Cylinder
1 kHz 1 kHz 1 kHz 1 kHz 500 Hz designs
0.5 ms 0.5 ms 0.5 ms 1 ms 0.5 ms Block designs
0 µm/K 0 µm/K –1 µm/K –1.5 µm/K –0.5 µm/K
Accessories
IP 67 IP 67 IP 67 IP 67 IP 67
CE, cULus CE, cULus CE, cULus CE, cULus CE, cULus
Stainless steel Stainless steel Stainless steel Stainless steel Brass, coated
PBT PBT PBT PBT PBT
M12 connector, 3-pin M8 connector, 3-pin 3 m PUR cable, 3 m PUR cable, 0.2 m PUR cable
3×0.14 mm² 3×0.14 mm² with M12 connector,
3-pin

M8x1
43.5

13
58

M12x1

■ www.balluff.com 663
Inductive Sensors for
Analog Distance Measurement
Cylinder designs, M12×1

Distance sensors are assigned the


linear position sensing and measurement
that we have marked in blue.

Series M12×1 M12×1 M12×1


Installation type (pay attention...the note in the Basic Information chapter) Flush Flush Flush
Output signal Current, 4...20 mA Voltage, 0...10 V Voltage, 0...10 V
Linear range sl 0.5...2 mm 0.5...2 mm 0.5...2 mm
Ordering code BAW001H BAW001J BAW001P
Part name BAW M12MG2-ICC20B-BP03 BAW M12MG2-UAC20B-BP00,2-GS04 BAW M12MI-UAC20B-S04G
Supply voltage UB 10...30 V DC 15...30 V DC 15...30 V DC
Rated insulation voltage Ui (protection class) 250 V AC (!) 250 V AC (!) 250 V AC (!)
Effective distance se 1.25 mm 1.25 mm 1.3 mm
Load resistance RL min. 2 kΩ 2 kΩ
Load resistance RL max. 500 Ω
Polarity reversal protected/transposition protected/short-circuit protected Yes/Yes/Yes Yes/Yes/Yes Yes/Yes/Yes
Adjustment display (LED) Yes Yes Yes
Ambient temperature Ta –10...+70 °C –10...+70 °C –10...+70 °C
Repeat accuracy RBWN ±6.0 µm ±8.0 µm ±8.0 µm
Non-linearity max. ±45 µm ±45 µm ±45 µm
Limit frequency (–3 dB) 500 Hz 500 Hz 500 Hz
Response time 0.5 ms 0.5 ms 0.5 ms
Temperature coefficient, typically in range from +10...+50 °C –0.5 µm/K –1 µm/K –0.5 µm/K
Degree of protection as per IEC 60529 IP 67 IP 67 IP 67
Approvals CE, cULus CE, cULus CE, cULus
Material Housing Brass, coated Brass, coated Brass, coated
Sensing surface PBT PBT PBT
Connection 3 m PUR cable, 0.2 m PUR cable M12 connector, 3-pin
3×0.34 mm² with M12 connector,
3-pin

Wiring diagrams
Connector, voltage output

Cable, voltage output

Connector, current output

Cable, current output

664 For more information, visit us online!


Inductive Sensors for
Analog Distance Measurement
Cylinder designs, M12×1

Temperature output
M12×1 M12×1 M12×1 M12×1 M12×1 Inductive
Flush Flush Flush Flush Quasi-flush sensors
Voltage, 0...10 V Voltage, 0...10 V Current, 0...20 mA Current, 0...20 mA Voltage, 0...10 V
Global
0.5...2 mm 0.5...2 mm 0.5...2 mm 0.5...2 mm 1...5 mm DC 3-wire
BAW0010 BAW001L BAW0019 BAW001C BAW0011
BAW M12ME-UAC20B-S04G BAW M12MG2-UAC20B-BP03 BAW M12MG2-IAC20B-BP00,2-GS04 BAW M12MG2-IAC20B-BP03 BAW M12ME-UAD50B-BP01 DC 3-/4-wire
15...30 V DC 15...30 V DC 10...30 V DC 10...30 V DC 15...30 V DC DC 2-wire
250 V AC (!) 250 V AC (!) 250 V AC (!) 250 V AC (!) 75 V DC
1.25 mm 1.25 mm 1.25 mm 1.25 mm 3 mm AC/DC 2-wire
2 kΩ 2 kΩ 2 kΩ
AC 2-wire
500 Ω 500 Ω
Yes/Yes/Yes Yes/Yes/Yes Yes/Yes/Yes Yes/Yes/Yes Yes/Yes/Yes Special
Yes Yes Yes Yes No properties
–10...+70 °C –10...+70 °C –10...+70 °C –10...+70 °C 0...+60 °C Analog
±20.0 µm ±8.0 µm ±5.0 µm ±5.0 µm ±10.0 µm distance
measurement
±45 µm ±45 µm ±45 µm ±45 µm ±160 µm
Cylinder
500 Hz 500 Hz 500 Hz 500 Hz 1 kHz designs
0.5 ms 0.5 ms 0.5 ms 0.5 ms 2 ms Block designs
0 µm/K –1 µm/K –1 µm/K –1 µm/K –1.5 µm/K
Accessories
IP 67 IP 67 IP 67 IP 67 IP 67
CE, cULus CE, cULus CE, cULus CE, cULus CE, cULus
Brass, coated Brass, coated Brass, coated Brass, coated Brass, coated
PBT PBT PBT PBT PA 12
M12 connector, 3-pin 3 m PUR cable, 0.2 m PUR cable 3 m PUR cable, 1 m PUR cable,
3×0.34 mm² with M12 connector, 3×0.34 mm² 4×0.25 mm²
3-pin

M12x1
26

17
30

Temperature output

Typical

The temperature output (not short-


circuit protected) provides a signal
representing a precisely measured
temperature change.

■ www.balluff.com 665
Inductive Sensors for
Analog Distance Measurement
Cylinder designs, M12×1

Distance sensors are assigned the


linear position sensing and measurement
that we have marked in blue.

Series M12×1 M12×1 M12×1


Installation type (pay attention to the note in the Basic Information chapter) Not flush Not flush Not flush
Output signal Voltage, 0...10 V Voltage, 0...10 V Voltage, 0...10 V
Linear range sl 1...4 mm 1...4 mm 1...4 mm
Ordering code BAW0014 BAW000Z BAW0017
Part name BAW M12MF2-UAC40F-BP00,2-GS04 BAW M12MD-UAC40F-S04G BAW M12MF2-UAC40F-BP03
Supply voltage UB 15...30 V DC 15...30 V DC 15...30 V DC
Rated insulation voltage Ui (protection class) 250 V AC (!) 250 V AC (!) 250 V AC (!)
Effective distance se 2.5 mm 2.5 mm
Load resistance RL min. 2 kΩ 2 kΩ 2 kΩ
Load resistance RL max.
Polarity reversal protected/transposition protected/short-circuit protected Yes/Yes/Yes Yes/Yes/Yes Yes/Yes/Yes
Adjustment display (LED) Yes Yes Yes
Ambient temperature Ta –10...+70 °C –10...+70 °C –10...+70 °C
Repeat accuracy RBWN ±10.0 µm ±10.0 µm ±10.0 µm
Non-linearity max. ±90 µm ±90 µm ±90 µm
Limit frequency (–3 dB) 500 Hz 500 Hz 500 Hz
Response time 1 ms 1 ms 1 ms
Temperature coefficient, typically in range from +10...+50 °C 0 µm/K –2 µm/K 0 µm/K
Degree of protection as per IEC 60529 IP 67 IP 67 IP 67
Approvals CE, cULus CE, cULus CE, cULus
Material Housing Brass, coated Brass, coated Brass, coated
Sensing surface PBT PBT PBT
Connection 0.2 m PUR cable M12 connector, 3-pin 3 m PUR cable,
with M12 connector, 3×0.34 mm²
3-pin

Wiring diagrams
Connector, voltage output

Cable, voltage output


M12x1

Connector, current output

Cable, current output

666 For more information, visit us online!


Inductive Sensors for
Analog Distance Measurement
Cylinder designs, M12×1, M18×1

Temperature output
M12×1 M18×1 M18×1 M18×1 M18×1 Inductive
Not flush Flush Flush Flush Flush sensors
Current, 4...20 mA Voltage, 0...10 V Voltage, 0...10 V Voltage, 0...10 V Voltage, 0...10 V
Global
1...4 mm 1...5 mm 1...5 mm 1...5 mm 1...5 mm DC 3-wire
BAW003N BAW001Z BAW002K BAW0026 BAW0025
BAW M12MH1-ICC40F-S04G BAW M18ME-UAC50B-BP00,2-GS04 BAW M18MI-UAC50B-S04G BAW M18ME-UAE50B-S04G-K BAW M18ME-UAC50B-S04G DC 3-/4-wire
10...30 V DC 15...30 V DC 15...30 V DC 21.6...26.4 V DC 15...30 V DC DC 2-wire
250 V AC (!) 75 V DC 250 V AC (!) 75 V DC 75 V DC
2.5 mm 3 mm 3 mm 3 mm AC/DC 2-wire
2 kΩ 2 kΩ 2 kΩ 2 kΩ
AC 2-wire
500 ohms
Yes/Yes/Yes Yes/Yes/Yes Yes/Yes/Yes Yes/Yes/Yes Yes/Yes/Yes Special
Yes Yes Yes Yes Yes properties
–10...+70 °C –10...+70 °C –10...+70 °C –10...+70 °C –10...+70 °C Analog
±8.0 µm ±8.0 µm ±8.0 µm ±8.0 µm distance
measurement
±120 µm ±120 µm ±120 µm ±120 µm ±120 µm
Cylinder
500 Hz 500 Hz 500 Hz 500 Hz 500 Hz designs
0.5 ms 1 ms 1 ms 1 ms 1 ms Block designs
–1 µm/K –2 µm/K –1 µm/K –2 µm/K
Accessories
IP 67 IP 67 IP 67 IP 67 IP 67
CE, cULus CE, cULus CE, cULus CE, cULus CE, cULus
Brass, coated Brass, coated Brass, coated Brass, coated Brass, coated
PBT PBT PBT PBT PBT
M12 connector, 3-pin 0.2 m PUR cable M12 connector, 3-pin M12 connector, 4-pin M12 connector, 3-pin
with M12 connector,
3-pin

M12x1 M18x1
5

30
36

24
49.5

17
65

LED

LED
41.5
24

Temperature output

M12x1 Typical
Ø14.5

The temperature output (not short-


circuit protected) provides a signal
representing a precisely measured
temperature change.

■ www.balluff.com 667
Inductive Sensors for
Analog Distance Measurement
Cylinder designs, M18×1

Distance sensors are assigned the


linear position sensing and measurement
that we have marked in blue. With teach-in,
3 switching points With Teach-in
Series M18×1 M18×1 M18×1
Installation type (pay attention to the note in the Basic Information chapter) Flush Flush Flush
Output signal Voltage, 0...10 V Voltage, 0...10 V Voltage, 0...10 V
Linear range sl 1...5 mm 1...5 mm 1...5 mm
Ordering code BAW002M BAW002U BAW0022
Part name BAW M18MI2-UAC50B-BP05-002 BAW M18MM-UAZ50B-BP05-505 BAW M18ME-UAC50B-BP03
Supply voltage UB 15...30 V DC 21.6...26.4 V DC 15...30 V DC
Rated insulation voltage Ui (protection class) 250 V AC (!) 250 V AC (!) 75 V DC
Effective distance se 3 mm 3 mm 3 mm
Load resistance RL min. 2 kΩ 2 kΩ 2 kΩ
Load resistance RL max.
Polarity reversal protected/transposition protected/short-circuit protected Yes/No/Yes Yes/No/Yes Yes/Yes/Yes
Adjustment display (LED) Yes No Yes
Ambient temperature Ta –10...+70 °C –10...+70 °C –10...+70 °C
Repeat accuracy RBWN ±8.0 µm ±8.0 µm ±8.0 µm
Non-linearity max. ±120 µm ±120 µm ±120 µm
Limit frequency (–3 dB) 500 Hz 500 Hz 500 Hz
Response time 1 ms 1 ms 1 ms
Temperature coefficient, typically in range from +10...+50 °C –1.5 µm/K 0 µm/K –1 µm/K
Degree of protection as per IEC 60529 IP 67 IP 67 IP 67
Approvals CE, cULus CE, cULus CE, cULus
Material Housing Brass, coated Brass, coated Brass, coated
Sensing surface PBT PBT PBT
Connection 5 m PUR cable, 5 m PUR cable, 5 m PUR cable,
7×0.25 mm² 7×0.25 mm² 3×0.34 mm²

Wiring diagrams
Connector, voltage output

Cable, voltage output

Connector, current output

Cable, current output

668 For more information, visit us online!


Inductive Sensors for
Analog Distance Measurement
Cylinder designs, M18×1

M18×1 M18×1 M18×1 M18×1 M18×1 Inductive


Flush Flush Flush Flush Flush sensors
IO-Link, falling with rising proximity Current, 0...20 mA Current, 4...20 mA Current, 4...20 mA Current, 4...20 mA
Global
1...5 mm 1...5 mm 1...5 mm 1...5 mm 1...5 mm DC 3-wire
BAW002F BAW002H BAW002J BAW001U BAW001T
BAW M18MI-BLC50B-S04G BAW M18MI-IAC50B-S04G BAW M18MI-ICC50B-S04G BAW M18ME-ICC50B-S04G BAW M18ME-ICC50B-BP03 DC 3-/4-wire
18...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 15...30 V DC DC 2-wire
250 V AC (!) 250 V AC (!) 250 V AC (!) 75 V DC 75 V DC
3 mm 3 mm 3 mm 3 mm 3 mm AC/DC 2-wire

AC 2-wire
500 Ω 500 Ω 500 Ω 500 Ω
Yes/Yes/Yes Yes/Yes/Yes Yes/Yes/Yes Yes/Yes/Yes Yes/Yes/Yes Special
Yes Yes Yes Yes Yes properties
–10...+70 °C –10...+70 °C –10...+70 °C –10...+70 °C –10...+70 °C Analog
±10.0 µm ±8.0 µm ±8.0 µm ±8.0 µm ±8.0 µm distance
measurement
±120 µm ±120 µm ±120 µm ±120 µm ±120 µm
Cylinder
500 Hz 500 Hz 500 Hz 500 Hz 500 Hz designs
2 ms 1 ms 1 ms 1 ms 1 ms Block designs
–2 µm/K –1 µm/K -5 µm/K –3 µm/K –3 µm/K
Accessories
IP 67 IP 67 IP 67 IP 67 IP 67
CE, cULus CE, cULus CE, cULus CE, cULus CE, cULus
Brass, coated Brass, coated Brass, coated Brass, coated Brass, coated
PBT PBT PBT PBT PBT
M12 connector, 3-pin M12 connector, 3-pin M12 connector, 3-pin M12 connector, 3-pin 3 m PVC cable,
3×0.34 mm²

■ www.balluff.com 669
Inductive Sensors for
Analog Distance Measurement
Cylinder designs, M18×1, M30×1.5

Distance sensors are assigned the


linear position sensing and measurement
that we have marked in blue.
Temperature output
Series M18×1 M18×1 M30×1.5
Installation type (pay attention to the note in the Basic Information chapter) Not flush Not flush Flush
Output signal Voltage, 0...10 V Voltage, 0...10 V Voltage, 0...10 V
Linear range sl 2...8 mm 4...16 mm 2...10 mm
Ordering code BAW002C BAW0029 BAW002W
Part name BAW M18MG-UAC80F-S04G BAW M18MG-UAC16F-S04G-K BAW M30ME-UAC10B-S04G
Supply voltage UB 15...30 V DC 15...30 V DC 15...30 V DC
Rated insulation voltage Ui (protection class) 250 V AC (!) 250 V AC (!) 250 V AC (!)
Effective distance se 5 mm 10 mm 6 mm
Load resistance RL min. 2 kΩ 2 kΩ 2 kΩ
Polarity reversal protected/transposition protected/short-circuit protected Yes/Yes/Yes Yes/Yes/Yes Yes/Yes/Yes
Adjustment display (LED) Yes Yes Yes
Ambient temperature Ta –10...+70 °C +10...+60°C* –10...+70 °C
Repeat accuracy RBWN ±12.0 µm ±200.0 µm ±10.0 µm
Non-linearity max. ±180 µm ±360 µm ±240 µm
Limit frequency (–3 dB) 500 Hz 500 Hz 500 Hz
Response time 1.5 ms 3 ms 1.5 ms
Temperature coefficient, typically in range from +10...+50 °C –3 µm/K 8 µm/K 1.5 µm/K
Degree of protection as per IEC 60529 IP 67 IP 67 IP 67 per BWN Pr. 14
Approvals CE, cULus CE, cULus CE, cULus
Material Housing Brass, coated Brass, coated Brass, coated
Sensing surface PBT PBT PBT
Connection M12 connector, 3-pin M12 connector, 3-pin M12 connector, 3-pin

* The function is guaranteed over a range of –10...+70 °C


M30x1.5

36

Wiring diagram 30
44.5
Connector, voltage output
LED

M12x1

Temperature output

Typical

The temperature output (not short-


circuit protected) provides a signal
representing a precisely measured
temperature change.

670 For more information, visit us online!


Inductive Sensors for
Analog Distance Measurement
Cylinder designs, M30×1.5, PG36

M30×1.5 PG36
Inductive
Not flush Flush sensors
Voltage, 0...10 V Voltage, 0...10 V
Global
3...15 mm 0...20 mm DC 3-wire
BAW002Y BAW003M
BAW M30ME-UAC15F-S04G BAW MKZ-471.19-S4 DC 3-/4-wire
15...30 V DC 20...30 V DC
DC 2-wire
250 V AC (!) 75 V DC
9 mm 10 mm AC/DC 2-wire
2 kΩ 10 kΩ
AC 2-wire
Yes/Yes/Yes Yes/Yes/Yes
Yes Yes Special
–10...+70 °C –10...+70 °C properties
±12.0 µm ±5.0 µm Analog
±360 µm ±600 µm distance
measurement
350 Hz 20 Hz
Cylinder
3 ms designs
1.5 µm/K –1 µm/K Block designs
IP 67 IP 67
Accessories
CE, cULus CE
Brass, coated Brass, coated
PBT PBT
M12 connector, 3-pin M12 connector, 3-pin

M12x1

■ www.balluff.com 671
Inductive Sensors for
Analog Distance Measurement
Cylinder design, high-pressure resistant M12×1

■ Analog for control of valves or


soft stop
■ Measurements of valves and
cylinders possible
■ Ceramic on medium side –
robust
■ Oil pressure up to 500 bar
Distance sensors are assigned the
linear position sensing and measurement
Application areas that we have marked in blue.
■ Control of valves
■ Parked position of cranes Series M12×1
■ Final position of installation Installation (pay attention to the note in the Basic Information chapter) Flush
supports Output signal Voltage, 0...10 V
■ Service measurements of valves Linear range sl 0.5...2 mm
■ Position monitoring in mobile Ordering code BAW0040
hydraulic systems Part name BAW Z08EO-UAD20B-S04G-H11
■ Control of agricultural technol- Supply voltage UB 15...30 V DC
ogy Rated insulation voltage Ui (protection class) 75 V DC
Effective distance se 1.25 mm
Load resistance RL min. 2 kΩ
Polarity reversal protected/transposition protected/short-circuit protected Yes/Yes/Yes
Adjustment display (LED) No
Ambient temperature Ta –25...+85 °C
Repeat accuracy RBWN ±8.0 µm
Non-linearity max. ±45 µm
Limit frequency (–3 dB) 1 kHz
Response time 1 ms
Temperature coefficient, typically in range from +10...+50 °C –1 µm/K
Degree of protection as per IEC 60529 IP 68
Approvals CE, cULus
Material Housing Stainless steel
Sensing surface Ceramic
Connection M12 connector,
3-pin

-™
Œ
Wiring diagram
Connector, voltage output








500 bar



672 For more information, visit us online!


Inductive Sensors for
Analog Distance Measurement
Block design, 10×30×6 mm

Distance sensors are assigned the


linear position sensing and measurement
that we have marked in blue.

Series 10×30×6 mm R03 10×30×6 mm R03 Inductive


Installation (pay attention to the note in the Basic Information chapter) Flush Flush sensors
Output signal Voltage, 0...10 V Voltage, 0...10 V
Global
Linear range sl 1...4 mm 1...4 mm DC 3-wire
Ordering code BAW0030 BAW0031
Part name BAW R03KC-UAE40B-BP00,3-GS26 BAW R03KC-UAE40B-BP00,3-GS49 DC 3-/4-wire
Supply voltage UB 21.6...26.4 V DC 21.6...26.4 V DC DC 2-wire
Rated insulation voltage Ui (protection class) 75 V DC 75 V DC
Effective distance se 2.5 mm AC/DC 2-wire
Load resistance RL min. 5 kΩ 5 kΩ
AC 2-wire
Polarity reversal protected/transposition protected/short-circuit protected No/No/No No/No/No
Adjustment display (LED) Yes Yes Special
Ambient temperature Ta 0...+70 °C 0...+70 °C properties
Repeat accuracy RBWN ±35.0 µm ±35.0 µm Analog
Non-linearity max. ±150 µm ±150 µm distance
measurement
Limit frequency (–3 dB) 1 kHz 1 kHz
Cylinder
Response time 0.5 ms 0.5 ms designs
Temperature coefficient, typically in range from +10...+50 °C 4.7 µm/K 4.7 µm/K Block designs
Degree of protection as per IEC 60529 IP 67 IP 67
Accessories
Approvals CE, cULus CE, cULus
Material Housing No/No/No PA6-FG30
Sensing surface PA6-FG30 PA6-FG30
Connection 0.3 m PUR cable with 0.3 m PUR cable with
M5 connector, 3-pin M8 connector, 3-pin

Installation note for BAW R03...

Material Installation dimensions x


Steel 0 mm
Brass 5 mm
Aluminum 5 mm
Stainless steel 5 mm

Wiring diagram
Connector, voltage output

■ www.balluff.com 673
Inductive Sensors for
Analog Distance Measurement
Block designs, 10×30×6 mm, 20×30×8 mm

Distance sensors are assigned the


linear position sensing and measurement
that we have marked in blue.

Series 10×30×6 mm R03 20×30×8 mm R06


Installation type (pay attention to the note in the Basic Information chapter) Flush Flush
Output signal Voltage, 0...10 V Voltage, 0...10 V
Linear range sl 1...4 mm 0.5...2 mm
Ordering code BAW0032 BAW0034
Part name BAW R03KC-UAE40B-BP03 BAW R06AC-UAF20B-S49G
Supply voltage UB 21.6...26.4 V DC 21.6...26.4 V DC
Rated insulation voltage Ui (protection class) 75 V DC 75 V DC
Effective distance se 2.5 mm 1.3 mm
Load resistance RL min. 5 kΩ 5 kΩ
Polarity reversal protected/transposition protected/short-circuit protected No/No/No No/No/No
Adjustment display (LED) Yes No
Ambient temperature Ta 0...+70 °C –10...+70 °C
Repeat accuracy RBWN ±35.0 µm ±12.0 µm
Non-linearity max. ±150 µm ±45 µm
Limit frequency (–3 dB) 1 kHz 1 kHz
Response time 0.5 ms 0.5 ms
Temperature coefficient, typically in range from +10...+50 °C 5 µm/K 0.5 µm/K
Degree of protection as per IEC 60529 IP 67 IP 67
Approvals CE, cULus CE
Material Housing PA6-FG30 Anodized aluminum
Sensing surface PA6-FG30 PBT
Connection 3 m PUR cable, M8 connector, 3-pin
3×0.14 mm²

* The function is guaranteed over a range of –10...+70 °C

Wiring diagrams
Connector, voltage output

Cable, voltage output

Connector, current output

Cable, current output

674 For more information, visit us online!


Inductive Sensors for
Analog Distance Measurement
Block designs 20×30×8 mm, 14×38.5×17 mm

45677_00

Temperature output Temperature output


20×30×8 mm R06 14×38.5×17 mm Z01 14×38.5×17 mm Z01 14×38.5×17 mm Z05 Inductive
Flush sensors
Voltage, 0...10 V Voltage, 0...10 V IO-Link, falling with rising proximity IO-Link, falling with rising proximity
Global
0.5...2 mm 1...5 mm 1...5 mm 1...5 mm DC 3-wire
BAW0033 BAW003E BAW003A BAW003W
BAW R06AC-UAF20B-EP03 BAW Z01AC-UAD50B-DP03-K BAW Z01AC-BLD50B-DP03 BAW Z05AC-BLD50B-BP00,75-GS04 DC 3-/4-wire
21.6...26.4 V DC 15...30 V DC 18...30 V DC 18...30 V DC DC 2-wire
75 V DC 75 V DC 75 V DC 75 V DC
1.25 mm 3 mm 3 mm 3 mm AC/DC 2-wire
5 kΩ 2 kΩ
AC 2-wire
No/No/No Yes/No/Yes Yes/Yes/Yes Yes/Yes/Yes
No No Special
+10...+60°C* –10...+60 °C –10...+60 °C –10...+60 °C properties
±12.0 µm ±10.0 µm ±10.0 µm ±10.0 µm
Analog
±45 µm ±120 µm ±150 µm ±150 µm distance
1 kHz 1 kHz 200 Hz 200 Hz measurement
0.5 ms 1 ms 5 ms 5 ms Cylinder
designs
0.5 µm/K –3 µm/K –3 µm/K –3 µm/K Block designs
IP 67 IP 67 IP 67 IP 67
CE CE, cULus CE, cULus CE, cULus Accessories
Anodized aluminum Anodized aluminum Anodized aluminum Anodized aluminum
PBT PA 12 LCP LCP
3 m PUR cable, 3 m PUR cable, 3 m PUR cable, 0.75 m PUR cable with
3×0.14 mm² 4×0.14 mm² 4×0.14 mm² M12 connector, 3-pin

14 14 14

13
13

13

38.5
38.5

38.5

30.5
30.5

30.5
18.5

18.5

4
4

4 4
1.5

1.5

4
30 30 30
22 22 22
4.8 4.8 4.8
20°

20°
2

2
13.5

13.5
17

17
8.5

8.5

r

Temperature output Temperature output

Typical Typical
49

M12x1

The temperature output (not short- The temperature output (not short-
circuit protected) provides a signal circuit protected) provides a signal
representing a precisely measured representing a precisely measured
temperature change. temperature change.

■ www.balluff.com 675
Inductive Sensors for
Analog Distance Measurement
Block designs, 80×80×40 mm

Distance sensors are assigned the


linear position sensing and measurement
that we have marked in blue.

Series 80×80×40 mm Maxisensor


Installation type (pay attention to the note in the Basic Information chapter) Not flush
Output signal Voltage, 0...10 V
Linear range sl 0...50 mm
Ordering code BAW003K
Part name BAW MKK-050.19-S4
Supply voltage UB 20...30 V DC
Rated insulation voltage Ui 75 V DC
Effective distance se 25 mm
Load resistance RL min. 10 kΩ
Polarity reversal protected/transposition protected/short-circuit protected Yes/Yes/Yes
Adjustment display (LED) No
Ambient temperature Ta –10...+70 °C
Repeat accuracy RBWN ±12.0 µm
Non-linearity max. ±1500 µm
Limit frequency (–3 dB) 15 Hz
Temperature coefficient, typically in range from +10...+50 °C 15 µm/K
Degree of protection as per IEC 60529 IP 67
Approvals CE
Material Housing PBT
Sensing surface PBT
Connection M12 connector, 3-pin

Wiring diagram
Connector, voltage output

676 For more information, visit us online!


Inductive Sensors for
Analog Distance Measurement
Block designs, 80×45×20 mm

Distance sensors are assigned the


linear position sensing and measurement
that we have marked in blue.

Series 80×45×20 mm analog ring sensor Inductive


Installation type (pay attention to the note in the Basic Information chapter) sensors
Output signal Voltage, 0...10 V
Global
Linear range sl 0...60 mm DC 3-wire
Ordering code BAW003L
Part name BAW MKV-020.19-S4 DC 3-/4-wire
Supply voltage UB 15...30 V DC DC 2-wire
Rated insulation voltage Ui 75 V DC
Effective distance se 30 mm AC/DC 2-wire
Load resistance RL min. 2 kΩ
AC 2-wire
Polarity reversal protected/transposition protected/short-circuit protected Yes/No/Yes
Adjustment display (LED) Yes Special
Ambient temperature Ta –10...+70 °C properties
Repeat accuracy RBWN ±200 µm Analog
Non-linearity max. ±1500 µm distance
measurement
Response time 1 ms
Cylinder
Temperature coefficient, typically in range from +10...+50 °C 100 µm/K designs
Degree of protection as per IEC 60529 IP 67 Block designs
Approvals CE
Accessories
Material Housing PBT
Sensing surface PBT
Connection M12 connector, 3-pin

Wiring diagram
Connector, voltage output

Compact analog- ring sensor with 20 mm opening. Various metallic Testing cone for determining insertion depth
objects or insertion depths result in measured value changes. (measuring range and linearization)
Applications include thickness measurement of various screws, rods
Ø4

or wires, distance measurement on machines by inserting conical


Ø18

objects in the measuring area of the sensor.

Installation conditions

Hole
> Ø 35 mm
Minimum separation 50 mm

No mutual interference for No mutual interference for parallel When stacking multiple sensors, the The opening should be at least
front-mounting of two sensors. mounting of two sensors. separation must be at least 50 mm. Ø 35 mm for flat installation on metal
surfaces.

■ www.balluff.com 677
Basic
Information
and
Definitions

884 For more information, visit us online!


Basic Information and Definitions
Contents

General basic information


Electrical 886
Mechanical 890
Quality 887

Specific basic information


Photoelectric sensors 892
Inductive sensors 902
Capacitive sensors 916
Magnetic cylinder sensors 924

■ www.balluff.com 885
Basic Information and Definitions
Electric properties

Cable properties

Cable types PUR cable, PUR insulated

No. of wires × Outside diameter


conductor cross-section typical
2×0.08 mm² 3...4 mm
2×0.14 mm² 3...4.1 mm
2×0.34 mm² 4...5.5 mm
3×0.06 mm² 2...2.5 mm
3×0.09 mm² 2.5...3 mm
3×0.14 mm² 2.5...3.5 mm
3×0.25 mm² 3.5...4.5 mm
3×0.34 mm² 4...5.5 mm
3×0.75 mm² 6.5...7 mm
4×0.14 mm² 3...4 mm
4×0.25 mm² 4...5.5 mm
8×0.25 mm² 6...8 mm

PVC cable, PVC insulated

No. of wires × conductor Outside diameter


cross-section typical
2×0.14 mm² 2.5...3.5 mm
2×0.34 mm² 4.5...5.5 mm
3×0.14 mm² 2.7...4.5 mm
3×0.25 mm² 4...5 mm
3×0.34 mm² 4.5...5.5 mm
4×0.25 mm² 4.5...5.5 mm

Smallest bending radius tensioned untensioned drag chain and


roll deflection
4×D 3×D 4×D...7.5×D only
with "SP" wire

Special cable The SP- cable is a irradiated cross-linked PUR- cable that has good
resistance to weld splatter. A special connection cable is used for
sensors that need to be used at higher ambient temperatures.

Tightening torques The permitted tightening torque is indicated in the data sheets or on
the sensor packaging.

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Basic Information and Definitions
Quality

Quality and the environment

Quality management system Balluff companies


as per DIN EN ISO 9001:2008 Balluff GmbH Germany
Balluff SIE Sensorik GmbH Germany
Balluff Controles Elétricos Ltda. Brazil
Balluff Sensors (Chengdu) Co., Ltd. China
Balluff Ltd. Great Britain
Balluff Automation S.R.L. Italy
Balluff Canada Inc. Canada
Balluff de México S.A. de C.V. Mexico
Balluff GmbH Austria
Balluff Sp. z o.o. Poland
Balluff Hy-Tech AG Switzerland
Balluff Sensortechnik AG Switzerland
Balluff S.L. Spain
Balluff CZ, s.r.o Czech Republic
Balluff Elektronika Kft. Hungary
Balluff Inc. USA

Environmental management Balluff companies


system as per Balluff GmbH Germany
DIN EN ISO 14001:2009 Balluff Sensors (Chengdu) Co., Ltd. China
Balluff Elektronika KFT Hungary

Testing laboratory The Balluff testing laboratory operates in accordance with ISO/
IEC 17025 and is accredited by DAkks for testing electromagnetic
compatibility (EMC).

General basic
information
Balluff products comply with Products that require labeling are subject to a conformity evaluation
Electrical
EU directives process according to the EU directive and the product is labeled Mechanical
with the CE marking. Quality
Balluff products fall under the following EU directive:
Specific basic
2004/108/EC EMC directive information
2006/95/EC Low Voltage Directive valid for
products with supply voltage
≥ 75 V DC/≥ 50 V AC
94/9/EC ATEX-directive valid for products
with Ex-label

Product approvals Product approvals are awarded by domestic and international institu-
tions. Their symbols affirm that our products meet the specifications
of these institutions.

"US Safety System" and "Canadian Standards Association"


under the auspices of Underwriters Laboratories Inc. (cUL).

CCC-Code by the Chinese CQC.

■ www.balluff.com 887
Basic Information and Definitions
Electric properties

Standards

Sensors Low-voltage switchgear and controlgear EN 60947-5-2/IEC 60947-5-2


NAMUR-sensors EN 60947-5-6/IEC 60947-5-6

Protection class II ! EN 60947-5-2/IEC 60947-5-2

Degree of protection IP 60...67 EN 60529/IEC 60529


IP 68 per BWN Pr. 20 Balluff factory standard (BWN): Temperature storage
48 h at 60 °C, 8 temperature cycles according to
EN 60068-2-14/IEC 60068-2-14 between the bench-
mark temperatures according to the data sheet, 1 h
storage in water, insulation inspection, 24 h storage
in water, insulation test, 8 temperature cycles ac-
cording to EN 60068-2-14 IEC 60068-2-14 between
the benchmark temperatures according to the data
sheet, 7 days storage in water, insulation test.
P 68 according to BWN Pr. 27 Balluff Factory Standard (BWN): Testing products
for use in the foods industry.
IP 69K DIN 40050 part 9: Protection against entry of
water under high pressure- or steam jet cleaning.

EMC (Electromagnetic Emissions, RF noise voltage and RF noise EN 55011


Compatibility) radiation from electrical equipment

Interference immunity against discharging static EN 61000-4-2/IEC 61000-4-2


electricity (ESD)
Radio frequency immunity against high-frequency EN 61000-4-3/IEC 61000-4-3
electromagnetic fields (RFI)
Immunity to fast transients (bursts) EN 61000-4-4/IEC 61000-4-4

Interference immunity against conducted EN 61000-4-6/IEC 61000-4-6


interference, induced by high-frequency fields
Immunity to voltage dips and voltage interruptions EN 61000-4-11/IEC 61000-4-11

Surge-voltage stability EN 60947-5-2/IEC 60947-5-2

Environmental simulation
Vibration, sinusoidal EN 60068-2-6/IEC 60068-2-6
Shock EN 60068-2-27/IEC 60068-2-27
Continuous shock EN 60068-2-29/IEC 60068-2-29

Electrical equipment for explosive atmospheres, EN 50014


general requirements.
Succeeded by: EN 60079-0
EX area Electrical equipment for gas explosive
atmospheres, general requirements.
Electrical apparatus for explosive areas – intrinsic EN 50020
safety "i".
For conformity, see product marking.

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Basic Information and Definitions
Electric properties

Mounting torques The following torques are to be followed so that the sensors are
not mechanically destroyed during installation, as long as no other
information is indicated on the data sheet or the sensor packaging.

Size Material Tightening torque


M5×0.5 Stainless steel 3 Nm
M8 × 1 Stainless steel 15 Nm
M12×1 Stainless steel 40 Nm
M18×1 PBT 1 Nm
M18×1 Stainless steel 60 Nm
M30×1.5 PBT 3 Nm
M30×1.5 Stainless steel 90 Nm

Housing tolerances for un- Diameter Tolerance


threaded cylindrical sensors Ø 3 mm –0.1
Ø 4 mm –0.1
Ø 6.5 mm –0.15
Ø 8 mm –0.15

Degree of protection The degrees of protection are First digit: Second digit:
given according to IEC 60529. 2 Protection against penetration 0 No special protection
Code letters IP (International Pro- of solid bodies larger than 4 Protection against water,
tection) designate protection for 12 mm, shielding from fingers which is sprayed
electrical equipment and objects from all directions against
against shock hazard, ingress of 4 Protection against penetration the equipment
solid foreign bodies and water. of solid bodies larger than 5 Protection against a stream of
1 mm, shielding from tools water from a nozzle which
IP 69K and wires hits the equipment from all
Protection against ingress of 5 Protection against damaging directions
water at high pressure and dust deposits, complete 7 Protection against water, if
steam cleaning per DIN 40050 contact protection the equipment (housing)
Part 9. 6 Protection against penetration is temporarily submerged General basic
information
of dust, complete contact 8 Protection against water when
Electrical
protection submerged for some time Mechanical
Quality

Specific basic
information

■ www.balluff.com 889
Basic Information and Definitions
Mechanical properties

Materials

Material Use and characteristics


Plastics
ABS Acrylonitrile-Butadiene-Styrene Impact-resistant, stiff, limited chemical resistance.
Some types flame-retardant. Used for housings.

AES/CP Acrylonitrile-Ethylene-Propylene- Impact-resistant, stiff, limited chemical resistance. Used for housings.
Styrene
EP Epoxy resin Duromer, molded plastic material, highest mechanical strength and temperature resistance.
Very good dimensional stability. Cannot be melted.

Epoxy resin - hollow glass spheres Hollow glass spheres can be treated with epoxy resins. They are used for manufacturing
converters with low thickness and high pressure rating.

Tetrafluorethylene-perfluorpropylene High temperature resistance up to 180 °C, insulation material for cable.

LCP Liquid Crystalline Polymer High mechanical strength and temperature resistance.
Very good chemical resistance. Inherently non-flammable.

PA Polyamide High impact resistance, good chemical resistance.

PA 6, PA 66, PA mod., PA 12 Polyamide Good mechanical strength. Temperature resistance.


PA 12 approved for food industry applications.

PA transp. Transparent polyamide Transparent, hard, inflexible. Good chemical resistance.

PBT Polybutylene terephtalate High mechanical strength and temperature resistance. Some types flame-retardant.
Good chemical resistance. Good oil resistance.

PC Polycarbonate Clear, hard, elastic and impact resistant. Good temperature resistance.
Limited chemical resistance.

PEEK Polyetheretherketone Thermoplastic. Very high strength and temperature resistance. Good chemical resistance.
Can be sterilized, good resistance to ionizing radiation.

PEI Polyetherimide High mechanical strength and good temperature resistance.


Good chemical resistance even with many solvents.
Transparent with amber-yellow inherent color (not pigmented).

PET Polyethylene terephtalate High resistance to breakage, good dimensional stability.


Frequently used in the food industry.

PMMA Polymethylmethacrylate Clear, transparent, hard, scratch-resistant, UV-resistant, mainly for optical applications.

POM Polyoxymethylene High impact resistance, good mechanical strength. Good chemical resistance.

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Basic Information and Definitions
Mechanical properties

Material Use and characteristics


Plastics
PP Polypropylene Very good electrical properties. Impact resistant, tough, mechanically resilient.
Very low water uptake. Good to very good chemical resistance.

PPE Polyphenylene ether Tough, inflexible, high mechanical strength over a wide temperature range.
Good chemical resistance. Good hot water resistance.

PSU Polysulfone High temperature resistance, high impact resistance, good chemical resistance,
FDA approved (food grade).

PTFE Polytetrafluoroethylene Best temperature and chemical resistance, FDA approved (food grade).

PUR Polyurethane Elastic, abrasion-resistant, impact-resistant. Good resistance to oils, greases, solvents
(used for gaskets and cable jackets).

PVC Polyvinyl chloride Good mechanical strength and chemical resistance (cable).

PVDF Polyvinylidene fluoride Thermoplastic. High mechanical strength and temperature resistance.
Good chemical resistance (similar to PTFE).

Metal
Wrought aluminum alloy Standard-aluminum for machined cutting. Can be anodized.
Used for housings and mounting components.

CuZn Brass Standard-housing material with surface protection.

Stainless steel Excellent corrosion resistance and strength. Quality 1.4034, 1.4104:
Standard-material; quality 1.4305, 1.4301: Standard-material for the food
industry; quality 1.4401, 1.4404, 1.4571: With increased requirements on chemical
resistance at elevated temperatures for the food industry.

GD-Al die-cast aluminum- Low specific gravity. Good strength and resistance.
Some types can be anodized. General basic
information
Electrical
GD-Zn die-cast zinc- Good resistance and strength. Usually with protective surface coating.
Mechanical
Quality
Other
Glass Good chemical resistance and strength. Used primarily in optical applications (lenses, Specific basic
cover lenses). information

Ceramic Very good strength and chemical resistance.


Electrically insulating. Excellent temperature resistance.

■ www.balluff.com 891
Basic Information and Definitions
Inductive sensors

Principle Inductive sensors affect the interaction of metallic targets with the
electromagnetic alternating field of the sensor. Eddy currents are
induced in the metallic damping material, which removes energy
from the field and reduces the height of the oscillation amplitude.
This change is processed in the inductive sensor, which changes its
output state accordingly.

The functional groups of Balluff sensors are:

Sensor field, Oscillator Demodulator Trigger Output-


Coil, core driver

Sensor field
Sensing surface The sensing surface is the area through which the high-frequency
sensor field enters the air space. It is determined primarily by the
base of the shell core and corresponds roughly to the surface area of
the shell core cap.

Sensing surface

Standard target The standard target is a grounded, square plate made of Fe 360
(ISO 630), with the switching distance determined per EN 60947-5-2.
The thickness is d = 1 mm; and the side length a corresponds to

Standard target
■ The diameter of the registered circle of the
"sensing surface" or
■ 3 sn, if the value is greater than the nominal diameter.

Correction factor The correction factor indicates the reduction of the switching distance in
damping materials which deviate from Fe 360.

Material Factor
Steel 1.0
Copper 0.25...0.45
Brass 0.35...0.50
Aluminum 0.30...0.45
Stainless steel 0.60...1.00
Nickel 0.65...0.75
Cast iron 0.93...1.05

The switching frequency corre-


Pr swi

Switching frequency f
ox tch
im

sponds to the maximum possible


St

ity
an

-
d

number of switching sequences


ar
d
ta

per second. Damping is done


rg
et

according to EN 60947-5-2 with


standard targets on a rotating,
non-conductive washer. The
surface relationship of iron to
non-conductive material is 1 : 2.

The measured value of the swit-


ching frequency is reached if the
switching signal is t1 = 50 µs or
the turn-off signal is t2 = 50 µs.

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Basic Information and Definitions
Inductive sensors

Delay times

Stand-by delay t v The stand-by delay is the time between switching on the supply volt-
age and the beginning of operational readiness of the sensor. This
time must not be longer than 300 ms. During this time, there must
be no fault signal longer than 2 ms.

Temperature effects and limits

Temperature drift The temperature drift is the deviation of the real switching distance
within the temperature range of –25 °C ≤ Ta ≤ +70 °C.
According to EN 60947-5-2: ∆sr/sr ≤ 10 %

Ambient temperature Ta The ambient temperature is the temperature range in which the func-
tion of the photoelectric switch is guaranteed.

Magnetic field immunity

Operating principle Error-free function depends on the magnitude of the welding current
and the distance of the sensor from the current-carrying line.

Through constructive and switching technological measures, mag-


netic field immune sensors are not influenced by magnetic fields.

Magnetic field
General basic
information

Specific basic
information
Photoelectric
sensors
Inductive
sensors
Current - Magnetic field immune Capacitive
conductor sensor sensors
Magnetic cylinder
sensors

■ www.balluff.com 903
Basic Information and Definitions
Inductive sensors

Supply voltage US The supply voltage is the permitted voltage range, including residual
ripple, in which a secure operation is guaranteed.

Measured supply voltage Ue To determined measured- and limit values, the sensor is operated
with Ue. It is:
■ DC switches Ue = 24 V DC
■ AC and AC/DC-switches Ue = 110 V AC

Voltage drop Ud The voltage drop is the voltage on the interconnected sensor at a
load current of Ie.

Rated insulation The rated insulation voltage of a sensor is the voltage to which the
voltage Ui insulation checks and the air- and creepage distances are related.
For sensors, the highest rated operating voltage is considered the
rated insulation voltage.

Rated supply frequency The rated frequency of the supply network is 50 or 60 Hz.

Residual ripple σ (%) The residual ripple is the alternating current overlying the direct current
Ue (point to point from Ue). It is given in %.
To operate DC switches, a filtered DC voltage having a ripple of max.
15 % (per DIN 41755) is required.

Ue = rated operational voltage


Uss = Oscillation width

Residual ripple σ = Uss × 100 [%]


Ue

Rated operating current Ie The rated operating current is the permitted continuous output
voltage, which flows through the load RL.

Off-state current Ir The residual current is the current which flows through a blocked
sensor in the load circuit.

Short-term current carrying The short-term current carrying capacity indicates the short-term
capacity Ik permitted current Ik (Aeff) with alternating current during a specified
switching period tk (ms) and repeatability frequency f (Hz).

Limited rated short-circuit The limited short-circuit current is 100 A; meaning that, according
current to EN 60947-5-2, the supply device in short-circuit operation has
to provide a current of at least 100 A during the type test for a short
time. This current is prescribed in the standard in order to test the
short-circuit strength of sensors.

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Basic Information and Definitions
Inductive sensors

No-load supply current I0 The no-load supply current is the current that flows without a load be-
ing attached (only with 3- and 4-wire switches). This current supplies
the sensor electronics.

Minimum operational The smallest operating current is the current that is necessary in the
current Im ON-state to maintain the conductibility of the switching element.

Output resistance Ra The output resistance is the resistance between the output and the
supply voltage which is built into the switch; see "Output circuits".

Load capacitance The load capacity is the permitted total capacity at the sensor out-
put, including line capacity.

Output circuits
Driver stages

3-wire DC-switch PNP, positive switching NPN, negative switching


(current source) (current sink)
S = Semiconductor switch
Ra = output resistance
LED = Light diode
Dz = Z-diode, delimiter
D1 = Polarity reversal-protected diode
D2 = Polarity reversal-protected diode
in the load circuit
(only with short-circuit
protected version)

General basic
information

Specific basic
information
2-wire DC-switch Non-polarized Photoelectric
sensors
S = semiconductor switch Inductive
Dz = Z-diode, delimiter sensors
C = capacitor Capacitive
GI = bridge rectifier sensors
LED = light emitting diode Magnetic cylinder
sensors

2-wire AC- and S = Semiconductor switch


AC/DC-switch Dz = Z-diode, delimiter
C = Sieve condenser
(all current switch) RC = HF-points-limit
Gl = bridge rectifier
LED = Light diode
Ground connection for VDR = Voltage point limiter
connector version only

■ www.balluff.com 905
Basic Information and Definitions
Inductive sensors

Cable/terminals Connector Cable/terminals Connector

DC 3/4 wire PNP (+) sourcing NPN (–) sinking

NO

NC

Complementary

DC 2-wire Polarized Non-polarized

NO

NC

AC sensors Protection isolated (Protection Class II !) with protection ground (insulation class I)
Short-circuit- Short-circuit-
protection device protection device
NO (fuse)
3
(fuse)
BN
~ ~
4
~
leading
BU
~ contact

AC/DC sensors Protection isolated (Protection Class II !) with protection ground (insulation class I)
leading
contact
NO

leading
contact
NC

NO/NC,
programmable

Wire colors Description Color


(labeling BN brown
according to DIN IEC 60757) BK black
BU Blue
OG orange
WH White
RD Red
GY Gray

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Basic Information and Definitions
Inductive sensors

Series connection With a series connection, a time 3-wire DC-switch 2-wire DC-switch
delay (e.g. ready delay time) can (AC/DC)
occur. The number of linkable
sensors is limited by the total
voltage drop (sum of all Ud).
With 2-wire-sensors, it is limited
by the addition of the minimum
supply voltage levels.
With 3-wire DC-switches, the
load rating of the output stage
presents an additional limitation,
because the no-load supply
current I0 of all switches adds up
to rated operating current Ie.
The ready delay time tv is the rea-
dy delay of a sensor × (number
of sensors n –1).

Parallel switching With a parallel switching of 3-wire DC-switch 2-wire DC-switch


sensors with function indicator,
it is recommended to couple the Parallel wiring of 2-wire-sensors
outputs of the individual switches is not recommended, since
with diodes (as plotted). Through missed pulses can be caused by
this, all LEDs are prevented from the build-up of oscillations.
lighting if an output stage is at
full modulation.

General basic
information

Specific basic
information
Photoelectric
sensors
Inductive
sensors
Capacitive
sensors
Magnetic cylinder
sensors

Usage category Category Typical load applications


according to EN 60947-5-2/ AC 12 AC-switch Resistance- and semiconductor loads, optocouplers
IEC 60947-5-2 AC 140 AC-switch small electromagnetic load Ia ≤ 0.2 A; e.g. contactor
DC 12 DC-switch Resistance- and semiconductor loads, optocouplers
DC 13 DC-switch Electromagnets

■ www.balluff.com 907
Basic Information and Definitions
Inductive sensors

Polarity reversal protected Sensors with short-circuit protection are polarity reversal-protected
against reversal of all connections.
Sensors without short-circuit protection are polarity reversal-protect-
ed against reversal of the positive/negative cable.

Cable break protection The cable break protection prevents a malfunction by cable break in
3-wire switches. An installed diode has a power input through output
line A.

Short circuit protected The short-circuit protection is achieved in Balluff sensors with
(sensors with a maximum clocked or thermal short-circuit switches. The output stage is
voltage of 60 V DC) thereby protected against overload and short circuit.
The release current of the short-circuit protection is above the rated
operating current Ie.
Currents from switching and load capacitance do not trigger this
function, but rather are masked by a short delay time.

Short-circuit protected/over- Short-circuit protected/overload protected sensors are often oper-


load protected (sensors for ated with relays or contactors as load. At switch-on, alternating
operation optional with AC or current switching devices (protection contactor/relay) for the sensor
DC power supply) are briefly a substantially higher load (6...10x rated current) than later
in the later static operation, because their core is still open.
The static value of the load (current) is only reached after several
milliseconds. Not until the magnetic field is closed does the max.
permissible rated operating current Ie listed in the data sheet flow
through the sensor. The release value for a short-circuit in these
sensors therefore has to be substantially higher. If, for example, the
contactor would no longer be able to be closed entirely for
mechanical or electrical reasons, this could lead to an overload of
the sensors. This is where the overload protection comes into play.
It is designed as slow-acting (time-delayed). Its trigger threshold lies
only slightly above the maximum permissible Ie. A reaction (in other
words, shutoff) occurs, depending on the height of the overload,
only after more than 20 ms. With this, it is ensured that the intact
relay and contactor can be switched, but defective switching devices
cannot lead to destruction of the Balluff sensors. The short-circuit/
overload protection usual has a bistable design and has to be reset
after triggering by switching the supply voltage.

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Basic Information and Definitions
Inductive sensors

Response curves Axial and radial damping:


When damping in an axial direction, the standard target is moved
concentric to the system axis. The switchpoint is thereby determined
only by the distance "s" from the sensing surface of the sensor.
When damping in the radial direction, the location of the switch-
point is additionally affected by the radial distance "r" of the target
from the system axis.
The diagram shows the response curves, which indicate the de-
pendency of the switchpoint on "s" and "r". The primary purpose
of this drawing is to show the possibility of damping using a lateral
approach and the difference compared with axial approach.

Application:
Due in part to manufacturing tolerances within a production run, the
exact switchpoint must in any case be established on site. The solid
lines represent the respective switch-on point (E); the dashed lines
indicate the turn-off point (A). The red lines apply to switches with
a clear zone, and the black lines for flush mount types. Since the
switching operation can be induced from either direction, the curves
are shown mirrored from the system axis.

Examples:
Passing objects on conveyor lines generate a signal change
when their front edge crosses the turn-on curve on the entry side.
The signal reverses again when the back edge of the passing object
crosses the (mirrored) turn-off curve on the opposite side.
In the case of reversing parts (e. g. end of travel), the signal rever-
sal occurs at the turn-off curve on the same side.

Typical response curve based on the example of an M12 sensor with sn 2 mm

Standard target, axial approach direction

General basic
information

Specific basic
information
Photoelectric
Standard target, radial approach direction Standard target, radial approach direction sensors
Inductive
sensors
Capacitive
sensors
Magnetic cylinder
sensors

Sensor-diameter (sensing surface)

Sensor

The vertical axis in the diagram shows the distance of the switch- Example: The distance of the
point from the sensing surface. It is based on the rated switching switch on- and switch off
distance sn. At a distance of 0.8 mm, a laterally approaching target point (from the system axis) is
reaches the solid line turn-on curve at point "E" and leaves the turn- typically:
off curve at point "A". On ~ 2.75 mm
The horizontal axis in the diagram is based on the radius of the Off ~ 2.95 mm.
sensing surface. The zero point of this axis lies in the center of the
shell core cap. In our example for the M12 switch, the radius is
r = 6 mm.

■ www.balluff.com 909
Basic Information and Definitions
Inductive sensors

Switching distances

Standard target
Switching distance s The switching distance is the distance between the standard target
and the sensing surface of the sensor at which a signal change is
triggered according to EN 60947-5-2. When normally open, it is from
OFF to ON, and when normally closed, from ON to OFF.

Rated switching distance sn The rated switching distance is a data cluster without taking manu-
facturing tolerances, parameter scatter and external influences such sn
as temperature and voltage into account.

surface
Real switching distance sr The real switching distance is the switching distance of an
individual sensor which is measured under defined conditions, e.g.
sr
installation type flush, rated operating voltage Ue, temperature

Sensing
Ta = +23 °C ±5 °C (0.9 sn ≤ sr ≤ 1.1 sn).

110 % 90 %

Usable switching distance su The usable switching distance is the permitted switching distance
within fixed voltage- and temperature limits (0.81 sn ≤ su ≤ 1.21 sn). su
100 %
121 % 81 % 0%

Assured operating dis- The assured switching distance is the switching distance in which
tance sa a secure operation of the sensor is guaranteed at a defined voltage-
and temperature range (0 ≤ sa ≤ 0.81 sn).
sa

Switching distance identifier Switching distance Size Switching distance


■ Standard-switching distance
according to EN 60947-5-2
■■ 2x switching distance Ø 3 mm* 1 mm flush
compared to standard Ø 4 mm/M5* 1.5 mm flush
Ø 6.5 mm...M30 1.5...2-x
■■■ 3x switching distance Ø 3 mm* 3 mm non-flush
compared to standard Ø 4 mm/M5* 5 mm non-flush
Ø 6.5 mm...M12 2.2...3-x
M18...M30 depending on version
■■■■ 4x switching distance
compared to standard

*Information for switching distance in mm. The switching distances of these sensors are not standardized.

Repeat accuracy R The repeat accuracy of sr is determined at rated operating voltage


Ue under the following conditions: Temperature:
T = +23 °C ±5 °C Relative humidity: ≤ 90 % Measurement duration:
t = 8 h. The permitted deviation is R ≤ 0.-1 sr, according to
Reference axis
EN 609475-2.
Standard target

Hysteresis H The hysteresis is specified as a percentage of the real


(switching hysteresis switching distance sr. It is measured at an ambient
when target is backed off) temperature of +23 °C ±5 and at the rated supply volt-
age. It must be less than 20 % of the effective switching
Sensing
distance (sr). surface
H ≤ 0.2 sr
Assured Proximity-
Switching- switch
distance

910 For more information, visit us online!


Basic Information and Definitions
Inductive sensors

Installation in metal: Sensors with standard switching distance

Flush mountable sensors Flush mountable sensors can be installed with their sensing surfaces
flush to the metal. The distance to the opposite metal surfaces
has to be ≥ 3 sn, and the distance between two sensors (with row
mounting) has to be ≥ 2d.

Sensing
surface

Non-flush mountable sensors Non-flush mountable sensors can be identified by their "caps", since
they have no metal housing surrounding the area of the sensing
face. The sensing face must extend ≥ 2sn from the metallic installa-
tion medium. The distance to the opposite metal surfaces has to be
≥ 3 sn, and the distance between two sensors (with row mounting)
has to be ≥ 3d.

Sensing
surface

Observe

General basic
information

Specific basic
information
Photoelectric
sensors
Inductive
sensors
Opposing installation An opposing installation of two sensors requires a minimum distance Capacitive
sensors
of two sensors of a ≥ 3d between the sensing faces.
Magnetic cylinder
sensors

Installation medium Materials Description


Ferromagnetic materials Iron, steel or other magnetizable
materials.
Non-ferrous metal Brass, aluminum or other
non-magnetizable materials.
Other materials Plastics, electrical
non-conductive materials

■ www.balluff.com 911
Basic Information and Definitions
Inductive sensors

Installation in metal: Sensors with switching distance ■ ■

Flush mountable sensors Flush mountable sensors can be embedded flush up to their sensing
surfaces in non-ferrous materials. Installation in non-ferrous metal Sensing
surface
may result in a reduction of the switching distance.
The distance to the opposing metal surfaces has to be ≥ 3 sn
and the distance between two sensors (with row mounting) has to
be ≥ 2d. In order to install the sensor in ferromagnetic materials,
the following guidelines are used for dimension "×".

For DC 2-wire sensors, the


following apply:
Size d Dimension x Size d Dimension x
Ø 3 mm 1 mm M8 0 mm Sensing
Ø 4 mm 1.5 mm M12 0 mm surface

M5 1.5 mm M18 0.7 mm


Ø 6.5 mm 0 mm M30 3.5 mm
M8 0 mm
M12 1.5 mm In the Factor 1 and ATEX NAMUR
M18 2.5 mm sensor family, dimension x is not
needed when installing in metal.
M30 3.5 mm

Non-flush mountable Non-flush mountable sensors can be identified by their "caps", Sensing
surface
sensors since they have no metal housing surrounding the area of the
sensing face. The sensing face must extend 2sn from the metallic
installation medium. The distance to the opposite metal surfaces
has to be ≥ 3 sn, and the distance between two sensors has to
be ≥ 3d. Observe

Opposing installation of An opposing installation of two


two sensors sensors requires a minimum
distance of a ≥ 4d between the
sensing faces.

912 For more information, visit us online!


Basic Information and Definitions
Inductive sensors

Installation in metal: Sensors with switching distance ■ ■ ■ and ■ ■ ■ ■

Quasi-flush mountable Quasi-flush mountable sensors require space behind the sensing Sensing
surface
sensors surface which is free of conductive materials. Under this conditi-
on the specified switching distance is available without limitation.
Dimension "×" (see fig.) indicates the shortest distance between the
sensing face and the conductive material behind it.

Switching distance ■ ■ ■ Switching distance ■ ■ ■ ■


Size d Dimension x for installation in Dimension x for installation in
Ferro Other Ferro Other
magnetic metals magnetic metals
material material
Ø 6.5 mm 2 mm 1 mm 3 mm 2 mm
M8 2 mm 1 mm 3 mm 2 mm
M12 2.5 mm 2 mm 4 mm 3 mm
M18 4 mm 2.5 mm
M30 8 mm 4 mm
8×8 mm mm

Non-flush mountable sensors Non-flush mountable sensors can be identified by their "caps", since Sensing
surface
they have no metal housing surrounding the area of the sensing face.
The distance to the opposing metal surface has to be ≥ 3 sn.

Installation conditions:
Observe

Size d Dimension b Dimension c Dimension e


Ø 3 mm ≥ 10 mm ≥ 30 mm ≥ 10 mm
General basic
Ø 4 mm ≥ 15 mm ≥ 40 mm ≥ 20 mm information
M5 ≥ 15 mm ≥ 40 mm ≥ 20 mm
Ø 6.5 mm ≥ 8 mm ≥ 32 mm ≥ 8 mm Specific basic
information
M8 ≥ 8 mm ≥ 32 mm ≥ 8 mm
Photoelectric
M12 ≥ 10 mm ≥ 48 mm ≥ 12 mm sensors
M18 ≥ 20 mm ≥ 72 mm ≥ 18 mm Inductive
M30 ≥ 35 mm ≥ 120 mm ≥ 30 mm sensors
Capacitive
in steel sensors
≥ 25 mm in Magnetic cylinder
non-ferrous metal sensors
≥ 20 mm in
stainless steel

Opposing installation of two The opposing installation of two


sensors sensors requires a minimum
distance of a ≥ 5d between the
sensing surfaces.

For exceptions see table:


Size d Dimension a
Ø 3 mm 20 mm
Ø 4 mm 45 mm
M5 45 mm

■ www.balluff.com 913
Basic Information and Definitions
Inductive sensors

Inductive distance sensors

Distance sensors The distance sensors with analog output are sensors which generate
with analog output a continuously varying output signal that depends on the distance
between their sensing surface and the damping element.

Effective distance se The effective distance is the point in the center of the linearity range
sI, and serves as a reference point for other information.

Linear range sI The linear range corresponds to the working range in which the
distance sensor demonstrates a defined linearity.

Non-linearity The non-linearity indicates the maximum deviation of the characteris-


tic of a straight reference. This value applies to the linear range.

St
a
nd

Se
ar
The limit frequency corresponds to the maximum possible number

d
Limit frequency (–3 dB)

n
so
ta
rg

r
of switching operations per second. Damping is done according to

et
EN 60947-5-2 with standard targets on a rotating, non-conductive
washer. The surface relationship of iron to non-conductive material
is 1 : 2. The rated value of the limit frequency (–3 dB-limit) is reached
if the output signal has sunk to approx. 70 % of the former signal
strength.

Measuring speed Through the measurement speed, the distance of a linearly moved
object can be requested accurately. The direction of movement of
the object is parallel to the sensing face of the sensor.

Response time The response time is the time a sensor requires to reliably and
steadily change the output signal. The specified time, which has
been determined at the maximum measuring speed, includes both
the electrical response time of the sensor and the time for the me-
chanical change of the damping state.

Slope The slope is a measure of the sensitivity of the sensor with respect
to a distance change. This physical relationship can be calculated for
distance sensors as follows:

Ua max –Ua min


Slope S [V/mm] =
sl max –sl min
or
Ia max –Ia min
Slope S [mA/mm] =
sl max –sl min

Temperature drift The temperature drift is the shift a point experiences on the actual
output curve at different temperatures. The temperature drift is
described by the temperature coefficient.

Temperature coefficient TC The temperature coefficient describes the deviation in the sensor
output signal under the effect of a temperature change.

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Basic Information and Definitions
Inductive sensors

Tolerance T Tolerance T is a variable that defines the manufacturing tolerance


band of the output curve, thereby determining the maximum sample
deviation.

"T" for flush "T" for non-flush


Size sensors sensors
Ø 6.5 mm ±0.125 mm
M8 ±0.1 mm ±0.15 mm
M12 ±0.125 mm ±0.25 mm
M18 ±0.3 mm ±0.5 mm
M30 ±0.6 mm ±0.8 mm
PG 36 ±0.1 mm
20×30×8 mm ±0.125 mm
80×80×40 mm ±1.0 mm

General basic
information

Specific basic
information
Repeat accuracy R Repeat accuracy is the value of the change to the output signal Photoelectric
sensors
under specified conditions, expressed as a percentage of the up-
Inductive
per distance. The measurement must be taken in the lower, upper sensors
and middle area of the linear range. It corresponds to the repeat Capacitive
sensors
accuracy R of proximity switches and is determined under the same
Magnetic cylinder
standardized conditions (EN 60947-5-2). sensors
Displacement sensors with analog output achieve the value R of
≤ 5% defined in the standard.

Repeat accuracy RBWN Repeat accuracy describes the precision an analog sensor achieves
when moving to a measuring point multiple times. The value
specified on the basis of the Balluff Factory Standard (BWN Pr. 44)
describes the maximum deviation from this measuring point.

■ www.balluff.com 915
Worldwide Sales

Headquarters Canada Great Britain and Ireland Kazakhstan


Balluff Canada Inc. Balluff Ltd. elcos electric control systems
Germany 2840 Argentia Road, Unit 2 4 Oakwater Avenue 2A, Molodezhniy Str. 3D
Balluff GmbH Mississauga, Ontario L5N 8G4 Cheadle Royal Business Park Block O., Offices 318-319
Schurwaldstrasse 9 Phone +1 905 816-1494 Cheadle, Cheshire SK8 3SR 050061 Almaty
73765 Neuhausen a.d.F. Toll-free 1-800-927-9654 Phone +44 161 282-4700 Phone +7 727 3340536
Phone +49 7158 173-0 Fax +1 905 816-1411 Fax +44 161 282-4701 Fax +7 727 3340539
Fax +49 7158 5010 [email protected] [email protected] [email protected]
[email protected]
Chile Hong Kong Latvia and Estonia
Balluff Controles Sensortech Company SIA Interautomatika
Subsidiaries and Elétricos Ltda., No. 43, 18th Street Brīvības g. 410
Representatives Brazil Hong Lok Yuen, 1024 Rīga
Tai Po, NT Phone +371 67522010
Argentina China Phone +852 26510188 Fax +371 67522007
Nortécnica S.R.L Balluff (Shanghai) Trading Co. Ltd. Fax +852 26510388 [email protected]
103 – Heredia 638 Room 1006, Pujian Road 145, [email protected]
B1672BKD Shanghai 200127 Lithuania
Villa Lynch – San Martin Phone +86 21 5089 9970 Hungary UAB Interautomatika
Pcia. de Buenos Aires Fax +86 21 5089 9975 Balluff Elektronika Kft. Kęstučio 47
Phone +54 11 47573129 [email protected] Pápai út. 55. 08127 Vilnius
Fax +54 11 47571088 8200 Veszprém Phone +370 5 2607810
[email protected] Columbia Phone +36 88 421808 Fax +370 5 2411464
Balluff Controles Fax +36 88 423439 [email protected]
Australia Elétricos Ltda., [email protected]
Balluff-Leuze Pty. Ltd. Brazil Malaysia
12 Burton Court India Profacto Solution & Services Sdn. Bhd.
Bayswater VIC 3153 Croatia Balluff India No. 23-1 Jalan Bandar Empat Balas
Phone +61 397 204100 HSTEC d.d. 405 Raikar Chambers Pusat Bandar Puchong,
Fax +61 397 382677 Zagrebacka 100 Deonar Village Road, 47100 Puchong, Selangor
[email protected] 23000 Zadar Govandi, Mumbai 400088 Phone +60 35882 2684
Phone +385 23 205-405 Phone +91 22 25568097 Fax +60 35882 2685
Austria Fax +385 23 205-406 Fax +91 22 25560871 [email protected]
Balluff GmbH [email protected] [email protected]
Industriestrasse B16 Team Automation Systems (M) Sdn. Bhd.
2345 Brunn am Gebirge Czech Republic Indonesia 2A, Jalan MP17, Taman Merdeka Permai,
Phone +43 2236 32521-0 Balluff CZ, s.r.o PT. Multiguna Cemerlang Batu Berendam, 75250 Melaka
Fax +43 2236 32521-46 Pelušková 1400 Bumi Serpong Damai Sektor XI Phone +60 6 3366223
[email protected] 198 00 Praha 9 – Kyje Multipurpose Industrial Building Fax +60 6 3368223
Phone +420 281 000 666 Block H 3-31 [email protected]
Belarus Fax +420 281 940066 Serpong Tangerang
Automaticacentre OOO. [email protected] 15314 Banten Mexico
Nezavisimosti Av. 185, Phone +62 21 75875555 Balluff de México S.A. de C.V.
Block 19, Office 3 Denmark Fax +62 21 75875678 Anillo Vial II Fray Junípero Serra No. 4416
220125 Minsk Balluff ApS [email protected] Colonia La Vista Residencial, CP 76232
Phone +375 17 2181713 Åbogade 15 Delegación Epigmenio González
Fax +375 17 2181798 8200 Århus N Iceland Queretaro, Qro.
[email protected] Phone +45 70 234929 Smith & Norland Phone +52 442 2124882
Fax +45 70 234930 Nóatúni 4 Fax +52 442 2140536
Belgium [email protected] 105 Reykjavík [email protected]
Balluff bvba Phone +354 520 3000
Researchpark Haasrode 1820 Egypt Fax +354 520 3011 Netherlands
Interleuvenlaan 62, EGEC [email protected] Balluff B.V.
3001 Leuven 24 St., 302 Taksym El Kodah-smouha, Europalaan 6a
Phone +32 16 397800 First Floor, Department 1 Israel 5232 BC 's-Hertogenbosch
Fax +32 16 397809 Alexandria Ancitech Ltd. Phone +31 73 6579702
[email protected] Phone +20 3 4299771 19, Hamashbir St. Fax +31 73 6579786
Fax +20 3 4261773 Industrial Zone Holon [email protected]
Brazil [email protected] 58853 Holon
Balluff Controles Phone +972 3 5568351 New Zealand
Elétricos Ltda. Finland Fax +972 3 5569278 Balluff-Leuze Pty. Ltd.,
Rua Francisco Foga, 25 Murri Oy [email protected] Australia
Distrito Industrial Koukkukatu 1
CEP 13280.000 15700 Lahti Italy Norway
Vinhedo – Sao Paulo Phone +358 3 8824000 Balluff Automation S.R.L. Primatec as
Phone +55 19 38769999 Fax +358 3 8824040 Via Morandi 4 Lillesandsveien 44
Fax +55 19 38769990 myynti@murri.fi 10095 Grugliasco, Torino 4877 Grimstad
[email protected] Phone +39 11 3150711 Phone +47 37 258700
France Fax +39 11 3170140 Fax +47 37 258710
Bulgaria Balluff SAS [email protected] [email protected]
BPS AG ZI Nord de Torcy-Bat 3
41, Nedelcho Bonchev St. Rue des Tanneurs – BP 48 Japan Philippines
1528 Sofia 77201 Marne La Vallée Cedex 1 Balluff Co., Ltd. Technorand Sales Corporation
Phone +359 2 9609875 Phone +33 1 64111990 Ishikawa Bldg. 2nd Fl. 803 Wilshire Annapolis Plaza,
Fax +359 2 9609896 Fax +33 1 64111991 1-5-5 Yanagibashi, Taito-Ku No. 11 Annapolis Street,
[email protected] [email protected] Tokyo 111-0052 San Juan, Metro Manila 1500
Tel. +81 03 5833-5440 Phone +63 2 7245006
Greece Fax +81 03 5833-5441 Fax +63 2 7245010
S. NAZOS S.A. [email protected] [email protected]
10 KLM Thessalonikis-Kilkis
P.O. Box 57008 Poland
Thessaloniki Balluff Sp. z o.o.
Phone +30 2310 462120 Ul. Muchoborska 16
Fax +30 2310 474079 54-424 Wrocław
[email protected] Phone +48 71 3384929
Fax +48 71 3384930
[email protected]

958
Worldwide Sales

Portugal Slovakia Sweden Ukraine


LA2P Lda. Balluff Slovakia s.r.o. Balluff AB Micronlogistik Ltd.
Rua Teofilo Braga, 156 A Blagoevova 9 Gamlestadsvägen 2, B19 Ul. Promyischlennaya Street 37
Escrit. F – Edificio S. Domingos 85104 Bratislava 41502 Göteborg 65031 Odessa
Cabeco Do Mouro Phone +421 2 67200062 Phone +46 31 3408630 Phone +380 48 7781278
2785-122 S. Domingos De Rana Fax +421 2 67200060 Fax +46 31 3409431 Fax +380 48 2358760
Phone +351 21 4447070 [email protected] [email protected] [email protected]
Fax +351 21 4447075
[email protected] Slovenia Switzerland United Arab Emirates
Senzorji SB d.o.o., Balluff Sensortechnik AG Multiline Technical Co.
Romania Proizvodnja, Riedstrasse 6 TCA, behind ADCB Bank
East Electric s.r.l. trgovina in storitve d.o.o. 8953 Dietikon 46530 Abu Dhabi
256 Basarabia Blvd. Livadna ulica 1 Phone +41 43 3223240 Phone +971 2 6457760
030352 Bucuresti 2204 Miklavž na Dravskem polju Fax +41 43 3223241 Fax +971 2 6459761
Phone +40 31 4016301 Phone +386 2 6290300 [email protected] [email protected]
Fax +40 31 4016302 Fax +386 2 6290302
offi[email protected] [email protected] Taiwan USA
Canaan Electric Corp. Balluff Inc.
Russia Spain 6F-5, No. 63 Sec. 2 8125 Holton Drive
Balluff OOO Balluff S.L. Chang An East Road Florence, KY 41042-0937
M. Kaluzhskaja Street 15 Edificio Forum SCV 10455 Taipei Phone +1 859 727-2200,
Building 17, Office 500 Planta 5°, Oficina 4° Phone +886 22 5082331 Toll-free 1-800-543-8390
119071 Moscow Carretera Sant Cugat a Rubi Fax +886 22 5084744 Fax +1 859 727-4823
Tel. +7 495 78071-94 Km01, 40-50 [email protected] [email protected]
Fax +7 495 78071-97 08190 Sant Cugat del Vallés
[email protected] Barcelona Thailand Venezuela
Phone +34 93 5441313 Compomax Co. Ltd. Balluff Controles
Serbia Fax +34 93 5441312 16 Soi Ekamai 4, Elétricos Ltda.,
ENEL d.o.o. [email protected] Sukhumvit 63 Rd. Brazil
Ul. Vasilja Pavlovica 10 Prakanongnua, Vadhana,
14000 Valjevo South Africa Bangkok 10110 Vietnam
Phone +381 14 291161 PAL Distributers CC Phone +66 2 7269595 Anh Nghi Son Service Trading Co., Ltd.
Fax +381 14 244641 291A Pine Avenue, Ferndale Fax +66 2 7269800 D3 KDC Mieu Noi Dinh Tien Hoang St.,
[email protected] Randburg, Gauteng [email protected] W3, Binh Thanh Dist.,
Phone +27 11 7814381 Ho Chi Minh City
Singapore Fax +27 11 7818166 Turkey +84 8 35170401
Balluff Asia Pte. Ltd. [email protected] Balluff Sensor Otomasyon +84 8 35170403
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#06-41 Midview City, South Korea Perpa Ticaret Is Merkezi
Singapore 573960 Mahani Electric Co. Ltd. A Blok, Kat 1-2-3
Phone +65 62524384 792-7 Yeoksam-Dong No: 0013-0014
Fax +65 62529060 Kangnam-Gu, Seoul 34381 Okmeydani/Istanbul
[email protected] Postal code: 135-080 Phone +90 212 3200411
Phone +82 2 21943300 Fax +90 212 3200416
Fax +82 2 21943397 [email protected]
[email protected]

■ www.balluff.com 959
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Significant cost reduction

Application advice Real-world examples:


through our TecSupport: ■ Selection of the correct identification procedure for an assembly line
Discuss your technical require- ■ IO-Link concept as a cost-effective alternative to conventional wiring
ments. And take advantage of ■ System consulting for radio frequency identification (RFID): identification of large steel pipes in
our expertise. adverse environments
■ Recognizing multiple containers on a pallet in goods receiving
Commissioning: Order Real-world examples:
expert knowledge. And ■ Setting up an optical checkpoint with the BVS vision sensor
benefit from a quick start of ■ Consulting and support during the programming of BIS RFID systems
production. ■ Installation and commissioning of a color detection application with the BFS color sensor

Fully customized products: Real-world examples:


Order individual versions ac- ■ Extending the housing of a BHS high-pressure resistant inductive sensor
cording to your requirements: ■ Extra threads for the housing cover of a micropulse transducer BTL
from preassembly to engineer- ■ Customer-specific holder for an RFID data carrier
ing services. And take advan- ■ Adaptation of the characteristics for analog sensors BAW
tage of the optimum.

Workshops: make use of ■ Professional sensor use: Select operating principles,


well-founded manufacturer install sensors professionally and ensure the reliable operation of your application.
knowledge. ■ Linear position sensing: This is how you measure precisely and wear-free.
And benefit from application ■ RFID: The right data at the right time at the right place.
security. ■ Vision sensor: Using an image processing sensor, ensure manufacturing quality in three steps.
■ Vision sensor identification: Reliably identify data matrix codes with
an image-processing sensor.
■ Industrial networking with IO-Link: Manage signals intelligently and cost-effectively.

■ www.balluff.com 963
Retrieving Product Information Online
Various CAD and electronic diagram formats available

Balluff Products in 3D

■ All catalog products are available: inductive sensors,


photoelectric sensors, sensors for pneumatic cylinders,
micropulse transducers, industrial RFID systems,
vision sensors BVS, mechanical single and multiple position
switches, industrial networking and connectivity, and so on.
■ sizephics reduced to the essentials
for optimized performance

CAD formats on the Cadenas PARTserver

964
Retrieving Product Information Online
Various CAD and electronic diagram formats available

The benefits to you EPLAN macros – Electrical project planning made easy
■ Faster and more efficient designing And now users of EPLAN electrical project planning software can
■ Free availability of all Balluff catalog products also profit from this free service. On our Web site planners and
■ All common CAD formats designers can download macros for selected Balluff products at no
■ Convenient preview in 3D charge and implement them in their design. These macros include
■ Configurable products all the necessary graphics, technical and commercial information for
the electrical design and documentation. Benefit from significant time
And here is how it works and cost savings.
■ Go to the 3D data at www.balluff.com
■ You are redirected to the Cadenas PARTserver
■ Select a sensor and perform an optional check via 3D preview
■ Add it to the shopping cart
■ Once you have entered your details, the CAD files of your choice
are sent to you by e-mail

■ www.balluff.com 965
SENSOR
SOLUTIONS AND
SYSTEMS
As a recognized partner in all sectors of the automation industry, Balluff offers comprehensive
expertise in sensor technology and networking. We supply advanced technology and
state-of-the-art electronics to our customers, who benefit from excellent service, application-
specific solutions and individual consultation. You too can benefit from the excellent quality of
our products and services.

www.balluff.com
Phone +49 7158 173-0
Systems and Service

Industrial Networking and Connectivity

Industrial Identification

Object Detection

Linear Position Sensing and Measurement

Condition Monitoring and Fluid Sensors

Accessories

Balluff GmbH
Schurwaldstrasse 9
73765 Neuhausen a.d.F.
Germany
Tel. +49 7158 173-0
Fax +49 7158 5010
[email protected]

Doc. No. 862399/Mat No. 163386 E


Edition 1302; subject to changes.
Replaces edition 0811.
www.balluff.com

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