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Instruction Leaflet For Modbus Power Monitoring/ Metering Module (PM3) For FD, JG, and KD/LG Circuit Breakers and Motor Circuit Protectors

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0% found this document useful (0 votes)
73 views20 pages

Instruction Leaflet For Modbus Power Monitoring/ Metering Module (PM3) For FD, JG, and KD/LG Circuit Breakers and Motor Circuit Protectors

price lisr

Uploaded by

Michael Besa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Instruction Leaflet IL012002EN Effective March 2013

Instruction Leaflet for Modbus Power Monitoring/


Metering Module (PM3) for FD, JG, and KD/LG
Circuit Breakers and Motor Circuit Protectors

Contents
Description Page
1. Installation and Specifications...............................................................................................................2
2. Indicators...............................................................................................................................................9
3. Modbus RTU Communications .......................................................................................................... 10
4. Configuration and Input....................................................................................................................... 11
5. Modbus Registers............................................................................................................................... 12
Appendix A.......................................................................................................................................... 17
Instruction Leaflet IL012002EN Instruction Leaflet for Modbus Power Monitoring/
Effective March 2013 Metering Module (PM3) for FD, JG, and KD/LG
Circuit Breakers and Motor Circuit Protectors

1. Installation and Specifications

 CAUTION 2. Insert unit into breaker.


DO NOT ATTEMPT TO INSTALL OR PERFORM MAINTENANCE ON
EQUIPMENT WHILE IT IS ENERGIZED. DEATH OR SEVERE PERSONAL
INJURY CAN RESULT FROM CONTACT WITH ENERGIZED EQUIPMENT.
ALWAYS VERIFY THAT NO VOLTAGE IS PRESENT BEFORE PROCEEDING. Breaker must be in OFF or TRIPPED position for assembly.

1. Attach endcap.

Figure 2. Inserting the Unit into the Breaker.

3. Push down.

Figure 1. Attaching the Endcap.

Table 1.  End Cap Kits.


Breaker Frame End Cap Kit Cat # End Cap Kit Style #
FD KPEKM1 6606C63G04
FD KPEK1 67B9101G03
JG FJ3RTWK 68C2837G09
JG FJ3RTDK 68C2837G07
KD KPEKM3 5102A14G02
KD KPEK3 5102A14G01
LG L3RTWK 66A4562G05 Figure 3. Locking the Unit in Place.

2 EATON CORPORATION www.eaton.com


Instruction Leaflet for Modbus Power Monitoring/ Instruction Leaflet IL012002EN
Metering Module (PM3) for FD, JG, and KD/LG Effective March 2013
Circuit Breakers and Motor Circuit Protectors

4. Insert screws in retainers.

Figure 4. Inserting the Screws into the Retainers.

5. Tighten mounting screws to provided torque specifications.

Torque Chart for Connecting PM3 to Breaker

Breaker Frame Head Size Torque


FD Slotted screw 34-38 in-lb
4-4.4 N•m
JG Hex .236" 120-144 in-lb
14-16 N•m
KD Hex .236" 120-144 in-lb
14-16 N•m
LG Hex .315" 275 in-lb
31 N•m

Figure 5. Torquing the Mounting Screws.

EATON CORPORATION www.eaton.com 3


Instruction Leaflet IL012002EN Instruction Leaflet for Modbus Power Monitoring/
Effective March 2013 Metering Module (PM3) for FD, JG, and KD/LG
Circuit Breakers and Motor Circuit Protectors
Table 2.  FD, JG, KD, LG Terminal Information.
Wire Size Torque
Terminal
Frame Type Wire Type AWG mm2 Materials Catalog Number Lb.In. Nm
LG-Frame Cu/Al 500-750(1) 240-380(1) Aluminum TA631L *2
550 62
LG-Frame Cu/Al 2-500(2) 35-240(2) Aluminum TA632L*1*2 375 42
LG-Frame Cu/Al 2-500(1) 35-240(1) Aluminum TA350L 375 42
KD-Frame*3 Cu/Al 2-500(2) 35-240(2) Aluminum TA632L*1*2 375 42
KD-Frame*3 Cu/Al 2-500(1) 35-240(1) Aluminum TA350L 375 42
JG-Frame Cu/Al #4-350(1) 25-185 Aluminum TA250FJ 250 28.2
FD-Frame Cu/Al 4-40 25-95 Aluminum 3TA225FD 120 13.5
*1
Standard collars mounted on line and load end.
*2
Terminal Shield required.
*3
When using PM3 on KD breakers, LG terminals are required on load end of PM3.

 CAUTION
TERMINAL SHIELDS MUST BE USED AS PER ORIGINAL CIRCUIT BREAKER
INSTALLATION INSTRUCTIONS.

4.307
109.40
1.719 1.719
.860 4.062
43.66 43.66
21.84 103.17
3.984 .860
101.19 21.84

5.577 5.577
4.733 141.66 141.66 4.733
120.22 120.22

q q

8.438 8.438
214.33 10.125 214.33
257.18

13.823
351.10

12.135 12.135
308.23 13.823 308.23
351.10

3.984
2.740 2.740
101.19
69.60 4.062 69.60
5.480 5.480
139.19 103.17 139.19
5.430
137.92

Figure 6. Layout of LG 3 Pole with PM3.

4 EATON CORPORATION www.eaton.com


Instruction Leaflet for Modbus Power Monitoring/ Instruction Leaflet IL012002EN
Metering Module (PM3) for FD, JG, and KD/LG Effective March 2013
Circuit Breakers and Motor Circuit Protectors

4.313
109.55
1.719 4.062 1.719
43.66 103.17 43.66
.860 LINE 3.813 4X .125-20 UNC .860
21.84 END 96.85 21.84
LINE END

5.766 5.766
4.922 146.46 146.46 4.922
125.02 125.02

q q
HANDLE HANDLE

8.438 10.125 8.438


214.33 257.18 214.33

13.823
351.10
12.137 12.137
308.28 308.28
13.825
351.16

LOAD END

2.745 LOAD END 3.984


101.19 2.745
69.72 69.72
5.490 4.062 5.490
139.45 103.17 139.45
4.89
124.21 2X M5 x 0.8

Figure 7. Layout of KD 3 Pole with PM3.

3.568
90.63 1.375
1.375 3.438 34.93
34.93 87.33
.688 3.342 .688
17.48 87.17 17.48

.781
19.84

3.952 3.952 3.952


100.34 100.38 100.38
3.171 3.171
80.52 80.54

CL CL CL
HANDLE

5.500 7.000 5.500


139.70 177.8 139.70

11.983
304.37

10.500 10.500
266.70 266.70
12.000
304.80

3.344 2.063
84.94 52.40
3.422 4.125
86.92 104.78
4.409
111.99

Figure 8. Layout of JG with PM3.

EATON CORPORATION www.eaton.com 5


Instruction Leaflet IL012002EN Instruction Leaflet for Modbus Power Monitoring/
Effective March 2013 Metering Module (PM3) for FD, JG, and KD/LG
Circuit Breakers and Motor Circuit Protectors

3.501
88.93
1.375 3.385 1.375
34.93 85.98 34.93
.687 3.188 .687
17.45 80.98 17.45

.750
19.05

3.625 3.625 3.625


92.08 92.08 92.08
2.875 2.875
73.03 73.03

CL CL CL

4.500
114.30 6.000 4.500
152.40 114.30

11.000
279.40

9.531
242.09
11.000 9.531
279.40 242.09

3.344
84.94
3.422 2.063
86.92 52.40
3.945 4.125
100.20 104.78

Figure 9. Layout of FD with PM3.

6 EATON CORPORATION www.eaton.com


Instruction Leaflet for Modbus Power Monitoring/ Instruction Leaflet IL012002EN
Metering Module (PM3) for FD, JG, and KD/LG Effective March 2013
Circuit Breakers and Motor Circuit Protectors
Table 3.  PM3 Power Monitoring and Communications Module
Specifications.
Current Input Update Rate
Pick up current 0.3A rms Watts, Var and VA 1.03 sec at 60 Hz
Max reported current All other parameters 1.07 second at 60 Hz
FD / JG 250A rms
KD / LD 630A rms Power Supply
Accuracy 0.5% of reading DC voltage 18 – 30 Vdc
Max Current 30.0 mA @ 24 Vdc
Voltage Inputs Burden 0.72 Watts
Range
Line-to-neutral 30 - 366 Vac Standard Communication Format
Line-to-line 52 - 635 Vac Connection type 3 Wire RS-485
(A,B,Common)
Supported Systems 3 element wye, 3 element wye + neutral
2 element delta, 4-wire delta systems Com port baud rate 9600 or 19,200 bauds Default: 19,200
Input Impedance 996 kilo ohm/phase Modbus address range 01 – 247
Burden per phase 0.36 VA/phase max. at 600 V; Data format Selectable (8,N,1 | 8,N,2 Default: 8,N,2
0.014 VA at 120 Volts" | 8,Even,1 | 8,Odd, 1)
Phase Voltage Connections Internal via screw terminal to busbar Protocols Modbus RTU
Neutral Connection For wye system, a Neutral is required to be connected Internal Termination Resistor Via DIP switch Default: Enabled
to the PM3 on the right Phoenix connector. selectable On or Off
If Neutral is not available, the meter will calculate
a virtual Neutral based on the phase to phase RMS
Dimensions and Shipping
voltage. The system voltage must be balanced for this
to be accurate. Weight (lbs) FD 1.26 (0.57 kg)
JG 1.6 (0.73 kg)
Frequency KD / LG 2.25 (1.02 kg)
Frequency 50 / 60 Hz Basic unit (in) FD 4.13 W X 5.00 L X 3.39 H
(104.90 x 127.00 x 86.11 mm)
Accuracy ± 0.1 Hz
JG 4.13 W X 5.00 L X 3.39 H
Resolution 0.1 Hz (104.90 x 127.00 x 86.11 mm)
KD / LG 5.48 W X 3.70 L X 4.062 H
Power and Energy (139.19 x 93.98 x 103.17 mm)
Accuracy 1% of reading (ANSI C12.1)
Shipping container FD/JG 8.0 X 5.13 x 5.5
dimensions (in) (203.20 x 130.30 x 139.70 mm)
Isolation
KD/LG 6.25 X 8.25 X 7.00
All inputs and outputs are galvanically isolated to 2500 volts. (158.75 x 209.55 x 177.80 mm)

Environmental Ratings Compliance


Operating temperature -20º to +50°C (-4 to 122°F) UL489, Annex J
Storage temperature -20º to +50°C (-4 to 122°F) IEC 61000-4-2 - ESD
Operating humidity To 95% RH non-condensing IEC 61000-4-4 - EFT
IEC 61000-4-5 - SURGE
Sensing Method IEC 61000-4-6 - EMC
Voltage, current True RMS ANSI C12.1 (1% accuracy)
Sampling Rate 13.02 K samples per second UL®/cUL®/CE

EATON CORPORATION www.eaton.com 7


Instruction Leaflet IL012002EN Instruction Leaflet for Modbus Power Monitoring/
Effective March 2013 Metering Module (PM3) for FD, JG, and KD/LG
Circuit Breakers and Motor Circuit Protectors

Combination
Auxiliary/alarm
Switch Kit

Blue
Aux
Alarm
Black
Black

Red
Bell
Alarm

Red
Bell
A Alarm
Com B No Connect
+24 DC Common
VDC
V
Neutral
Earth
Ground

Figure 10. PM3 Breaker Status Wiring Diagram (KD/LG PM3).

Breaker Status:
Breaker status is brought to the unit through a 5-pin Phoenix
RA-series connector, part number 1844249. Figure 10 shows the pin
assignments for this connector.

 CAUTION
FOR WYE SYSTEM, A NEUTRAL IS REQUIRED TO BE CONNECTED TO THE
PM3 ON THE RIGHT PHOENIX CONNECTOR. IF NEUTRAL IS NOT AVAIL-
ABLE, THE METER WILL CALCULATE A VIRTUAL NEUTRAL BASED ON THE
PHASE-TO-PHASE RMS VOLTAGE. THE SYSTEM MUST BE BALANCED FOR
THIS TO BE ACCURATE.

8 EATON CORPORATION www.eaton.com


Instruction Leaflet for Modbus Power Monitoring/ Instruction Leaflet IL012002EN
Metering Module (PM3) for FD, JG, and KD/LG Effective March 2013
Circuit Breakers and Motor Circuit Protectors

2. Indicators

RX Led

TX Led Status

Red Bell Alarm


Common
Blue Aux Alarm

A
B
Com
No Connect
+24 DC Common
VDC
V
Earth Neutral
Ground

Settings Network Address

Figure 11. Status Indicators (KD/LG PM3).

2.1. Status Indicator 2.2. Modbus Status Indicator


A single green LED is used to indicate the status of the Modbus Rx Indicator
Measurement Board. The indicator has three states: When illuminated, this green LED indicates the Communications
1. OFF Board is receiving messages on the Modbus network.

No light emission indicates internal DC power is not available, or the NNote: This LED will typically be a solid green. That is, it will not flash as the
Measurement Board has malfunctioned. transmit LED does.

2. ON
Modbus Tx Indicator
Continuous light emission indicates power is applied, but the
Measurement Board is executing a power-on self test. When illuminated, this green LED indicates the Communications
Board is transmitting a message on the Modbus network.
3. Slow Flash
NNote: This LED typically flashes as the Communications Board transmits
Repetitive one second on, one second off indicates the messages over the Modbus network.
Measurement Board is operating normally.

Fast Flash
0.5 second on, 0.5 second off indicates one of three failures:
• Unit not calibrated;
• Unit has not been assembled properly; or
• Unit memory has been damaged.

EATON CORPORATION www.eaton.com 9


Instruction Leaflet IL012002EN Instruction Leaflet for Modbus Power Monitoring/
Effective March 2013 Metering Module (PM3) for FD, JG, and KD/LG
Circuit Breakers and Motor Circuit Protectors
3. Modbus RTU Communications 3.1. Modbus RS485 Network
Modbus is a popular application-layer messaging protocol. The The following simplified rules apply to a given system consisting of
protocol takes place at the data link layer of the Open Systems a cable link between master and slave devices. For more complex
Interconnection (OSI) model. Modbus serial line (Modbus RTU) is a configurations please refer to standard Modbus RTU wiring specifi-
Master-Slave protocol. A Modbus transaction consists of two mes- cation rules for the RS485 network
sages: a request from the master, and a reply from the slave. The recommended Modbus cable has twisted-pair wires (24 AWG
The Modbus Add-on Module is a Modbus slave. The Modbus physi- stranded 7x32 conductors with PVC insulation) having an aluminum/
cal layer transmitter and receiver conforms to the RS485 standard. mylar foil shield with drain wire.
A Modbus serial line message frame, or Protocol Data Unit, con- • The maximum system capacity is 4,000 feet of communications
tains: cable and 247 devices on the Modbus RTU network.
• An Address Field; • Make sure that there is twisted-pair wire that is recommended for
Modbus RTU network use. Use shielded twisted-pair wire to con-
• A Function Code; nect each slave to the Modbus RTU network, daisy-chain style.
• Data; and The polarity of the twisted pair is critically important.
• CRC. 3.2. Modbus Address Switches
Valid addresses are 1 – 247 decimal. Two rotary hexadecimal switches are used to set the Modbus Slave
Address for the unit. Valid addresses are from 0x01 to 0xF7 (1 to
The function code indicates what kind of action to perform. 247).
Examples are:
• 01 – Read Coils; 3.3. Exception Codes
• 04 – Read Input Registers; Under certain circumstances, the PM3 will return an exception code.
• 06 – Write Single Register; If the function in the query is not supported by the PM3, exception
code 01 is returned in the response.
Messages consist of 11-bit characters. Characters consist of: If the data (object) register is illegal, exception code 02 is returned in
• 1 Start Bit; the response.
• 8 Data Bits (least significant bit first); If the data value in the query is illegal, exception code 03 is returned.
• 1 Parity Bit (even parity is the default; other modes may be sup- In certain circumstances, an exception code 05 (ACK) is returned.
ported); or If the PM3 cannot perform the requested function, exception code
• 1 Stop Bit (2 stop bits if no parity is used). 07 (NAK) is returned.
If only a partial register is used in the query, exception code 84 is
The least significant bit is transmitted first (see Table 4).
returned.
• Modbus Slave, line terminator selectable by dip switch
• Baud rate (9600, 19.2k) selectable by dip switch
• Parity (even, odd, none) selectable by dip switches

10 EATON CORPORATION www.eaton.com


Instruction Leaflet for Modbus Power Monitoring/ Instruction Leaflet IL012002EN
Metering Module (PM3) for FD, JG, and KD/LG Effective March 2013
Circuit Breakers and Motor Circuit Protectors

4. Configuration and Input


4.1. User Options Dip Switch
A six-position Dip Switch is used to set user options for the unit, as
follows:

ON * 1 2 3 4 5 6

OFF**

* ON = Closed
**OFF = Open

Figure 12. Six-Position Dip Switch.

Table 4.  Modbus, Baud Rate and Parity Settings.


ON Positive Power & Energy For Backfed Operation
1
OFF Positive Power & Energy, Normal Operation

ON ABC (Left to Right Facing Unit)


2
OFF CBA (Left to Right Facing Unit)

SW3 ON & SW4 ON No Parity, 2 Stop Bits


SW3 OFF & SW4 ON No Parity, 1 Stop Bit
3-4
SW3 ON & SW4 OFF Odd Parity, 1 Stop Bit
SW3 OFF & SW4 OFF Even Parity, 1 Stop Bit

ON 19.2 K BAUD
5
OFF 9600 BAUD

ON 120 Ohm Termination Resistor installed


6
OFF No termination Resistor

4.2. Breaker Status


The Breaker Status is decoded from two switch inputs, Bell Alarm
NC1 and Aux Alarm NC, from the Breaker

Table 5.  Bell Alarm and Aux Alarm Positions.


Bell Alarm (Red) Aux Alarm (Blue) Breaker Status
OFF OFF Unknown 
OFF ON Tripped
ON OFF ON
ON OFF OFF
 Breaker not connected or improperly wired.

1 NC= Normally Closed

EATON CORPORATION www.eaton.com 11


Instruction Leaflet IL012002EN Instruction Leaflet for Modbus Power Monitoring/
Effective March 2013 Metering Module (PM3) for FD, JG, and KD/LG
Circuit Breakers and Motor Circuit Protectors

5.Modbus Registers 5.2. Breaker Status


Slave Actions, Supervisory, and Configuration Commands are Breaker Status is transmitted in two discrete (bit) inputs, at address-
accomplished through Function Code 16, Write Multiple Registers. es 100110 and 100210. Both bits may be read in one operation, or
The Modbus Add-on Module supports three such commands, as either bit may be read individually, using Function Code 02. The
described in the following sections. Function Code 02 format is shown below for a Slave Address of
0x74.
5.1. Add-on Module Status
Status is transmitted in two registers, as shown in Table 6. Table 10.  Request From Master.
Both registers must be accessed in one operation, using Function Field Name
Code 04. Slave Address 0x74
Table 6.  Status Command Description. Function Code 0x02
Starting Register Starting Register Number of Starting Address High Byte 0x03
Name Number (decimal) Address (hex) Registers Format
Starting Address Low Byte 0xE8
Status 6145 1800 2 Encoded Number of Inputs High Byte 0x00
Number of Inputs Low Byte 0x02
Status is encoded as follows: CRC Low Byte
• Primary Status – High byte of Register Address 0x1800; CRC High Byte

• Secondary Status – Low byte of Register Address 0x1800; and


• Cause of Status – Register Address 0x1801.
Table 11.  Response From Slave.
Status encoding is shown in Tables 7 thru 9. Field Name

Table 7.  Primary Status Codes Table. Slave Address 0x74


Function Code 0x02
Status Code Short Description
Byte Count 0x01
4 ALARM
Data 0x0y (data is in bits 1..0)
9 OPERATIONAL
CRC Low Byte
CRC High Byte

Table 8.  Secondary Status Codes Table.


Status Code Short Description The Breaker Status command is summarized in Table 12. Breaker
1 NOT APPLICABLE Status encoding is shown in Table 13

Table 12.  Breaker Status Command Description.


Starting Register Starting Register Valid Number
Table 9.  Cause of Status Codes Table. Name Number (decimal) Address (hex) of Bits Format

Status Code Short Description Breaker Status 1001 3E8 1 or 2 Encoded


1 Normal Breaker Status 1002 3E9 1 Encoded
40 DIAGNOSTIC FAILURE #1 (see Note 1 below)
43 DIAGNOSTIC WARNING #2 (see Note 2 below)
44 DIAGNOSTIC WARNING #3 (see Note 3 below) Table 13.  Breaker Status Encoding.
54 DIAGNOSTIC FAILURE #4 (see Note 4 below) Register Number (decimal) Register Address (hex) Encoding
113 Not Calibrated 1001 3E8 0 = Open
Note 1: Measurement Board Communications Failure 1 = Closed
Note 2: FRAM Energy Buffer Error 1002 3E9 0 = Not Tripped
Note 3: FRAM Calibration Constants Error 1 = Tripped
Note 4: FRAM Communication Error

Table 13a.  Combined Breaker Status Encoding


(Registers 1001 and 1002).
Status Code Encoding
00 Open
01 Tripped
10 Closed
11 Unknown *
* Breaker not connected or improperly wired.

12 EATON CORPORATION www.eaton.com


Instruction Leaflet for Modbus Power Monitoring/ Instruction Leaflet IL012002EN
Metering Module (PM3) for FD, JG, and KD/LG Effective March 2013
Circuit Breakers and Motor Circuit Protectors
If the Breaker Status cannot be determined (for example, the con- 5.4. Standard Metered Values
nector is not connected), an exception (0x82) code of 0x01 is
Standard metered values are transmitted as 32-bit numbers.
returned. The response will look like (see Table 14).
Metered values are read-only and are transmitted in two registers.
Table 14.  Breaker Status Unknown. Both registers must be accessed in one operation, using Function
Code 04.
Response From Slave
Field Name NNote: The arrangement of the bytes in the 4-byte standard meter register
values may be configured by writing to configuration register number 2003
Slave Address 0x74 (register address 0x07D2).
Function Code 0x82 Table 17 summarizes the Modbus commands for the standard
Exception Error 0x01 metered values.
CRC Low Byte 0x81
Table 17.  Standard Metered Values Command Descriptions.
CRC High Byte 0x60
Register Register
Number Address Scale
5.3. Metered Values Name Units (decimal) (hex) factor Format

The PM3 Modbus Add-on Module communicates metered values IA A 6147 1802 10 Uint32
via input registers (Function Code 04). Registers are referenced by IB A 6149 1804 10 Uint32
register numbers and register addresses. Register numbers range IC A 6151 1806 10 Uint32
from 1 to 65536. Register addresses range from 0 to 65535. Thus,
VAB V 6159 180E 10 Uint32
a data value referenced with number N has an address of (N – 1).
Each register contains two bytes. VBC V 6161 1810 10 Uint32
The data field in the request from the Modbus Master contains the VCA V 6163 1812 10 Uint32
starting register address and the number of registers to read. A VAN V 6167 1816 10 Uint32
typical Request/Response transaction for reading metered values is VBN V 6169 1818 10 Uint32
shown in Table 15. This example shows a read of register numbers
VCN V 6171 181A 10 Uint32
6147 thru 6152 (IA thru IC) from a slave at address 116.
Real Power – 3 Phase W 6187 182A 1 Int32
Table 15.  Request From Master. Reactive Power – 3 VAR 6189 182C 1 Uint32
Field Name phase
Slave Address 0x74 Apparent Power – 3 VA 6191 182E 1 Uint32
phase
Function Code 0x04
Apparent Power Factor % 6195 1832 100 Int32
Starting Address High Byte 0x18
Frequency Hz 6197 1834 10 Uint32
Starting Address Low Byte 0x02
Phase A Real Power W 6203 183A 1 Int32
Number of Registers High Byte 0x00
Phase B Real Power W 6205 183C 1 Int32
Number of Registers Low Byte 0x06
Phase C Real Power W 6207 183E 1 Int32
CRC Low Byte
Phase A Reactive Power VAR 6209 1840 1 Int32
CRC High Byte
Phase B Reactive Power VAR 6211 1842 1 Int32
Phase C Reactive Power VAR 6213 1844 1 Int32
Table 16.  Response From Slave. Phase A Apparent VA 6215 1846 1 Int32
Power
Field Name
Phase B Apparent VA 6217 1848 1 Uint32
Slave Address 0x74 Power
Function Code 0x04 Phase C Apparent VA 6219 184A 1 Uint32
Byte Count 0x0C Power
Data From Register 0x1802 High Byte Phase A Apparent % 6227 1852 100 Uint32
Power Factor
Data From Register 0x1802 Low Byte
Phase B Apparent % 6229 1854 100 Uint32
Data From Register 0x1803 High Byte Power Factor
Data From Register 0x1803 Low Byte Phase C Apparent % 6231 1856 100 Uint32
Data From Register 0x1804 High Byte Power Factor

Data From Register 0x1804 Low Byte


Data From Register 0x1805 High Byte 5.5. Energy Values
Data From Register 0x1805 Low Byte
Energy values are 32-bit numbers. Each energy value requires four
Data From Register 0x1806 High Byte Modbus registers. When reading an energy value, all four registers
Data From Register 0x1806 Low Byte must be read in one operation.
Data From Register 0x1807 High Byte NNote: The arrangement of the bytes in the 4-byte energy register values
Data From Register 0x1807 Low Byte may be configured by writing to configuration register number 2003 (register
address 0x07D2).
CRC Low Byte
Table 18 summarizes the Modbus commands for the energy values.
CRC High Byte

EATON CORPORATION www.eaton.com 13


Instruction Leaflet IL012002EN Instruction Leaflet for Modbus Power Monitoring/
Effective March 2013 Metering Module (PM3) for FD, JG, and KD/LG
Circuit Breakers and Motor Circuit Protectors
Table 18.  Energy Values Command Descriptions. Table 20.  Request From Master.
Register Register Field Name
Number Address
Name Units (decimal) (hex) Format Slave Address 0x74
Forward Energy kWh 6259 1872 Uint32 Function Code 0x10
Reverse Energy kWh 6261 1874 Uint32 Starting Address High Byte 0x0B
Total Energy kWh 6263 1876 Int32 Starting Address Low Byte 0x5E
Leading Reactive Energy kVARh 6265 1878 Uint32 Number of Registers High Byte 0x00
Lagging Reactive Energy kVARh 6267 188A Uint32 Number of Registers Low Byte 0x02
Net Reactive Energy kVARh 6269 187C Int32 Byte Count 0x04
Apparent Energy kVAh 6271 187E Uint32 Register 0x0B5E Data Value High Byte 0x0D
Saved Forward Energy kWh 6503 1966 Uint32 Register Address 0x0B5E Data Value Low Byte 0x00
Saved Reverse Energy kWh 6505 1968 Uint32 Register Address 0x0B5F Data Value High Byte 0x00
Saved Total Energy kWh 6507 196A Int32 Register Address 0x0B5F Data Value Low Byte 0x00
Saved Leading Reactive Energy kVARh 6509 196C Uint32 CRC Low Byte
Saved Lagging Reactive Energy kVARh 6511 196E Uint32 CRC High Byte
Saved Net Reactive Energy kVARh 6513 1970 Int32
Saved Apparent Energy kVAh 6515 1972 Uint32
Table 21.  Response From Slave.
Field Name
5.5.1 Product ID and Breaker Product ID Slave Address 0x74
The Product ID and Breaker Product ID are transmitted in two reg- Function Code 0x10
isters, as shown in Table. Both registers must be accessed in one Starting Address High Byte 0x0B
operation, using Function Code 04.
Starting Address Low Byte 0x5E
Table 19.  Product ID Command Descriptions. Number of Registers High Byte 0x00
Register Number Register Address Number of Registers Low Byte 0x02
Name (decimal) (hex) Format
CRC Low Byte
Product ID/Breaker Product ID 6255 186E Encoded
CRC High Byte

The Product ID is encoded as follows:


• Product ID = 3 – b15 .. b10 of Register Address 0x186F;
• Communication Version = 1 – b9 .. b6 of Register Address
0x186F; and
• Division Code = 35 – b5 b0 of Register Address 0x186F.

The Breaker Product ID is encoded as follows:


• Product ID = 1 – b15 .. b10 of Register Address 0x186E;
• Communication Version = 1 – b9 .. b6 of Register Address
0x186E; and
• Division Code = 32 – b5 b0 of Register Address 0x186E.

5.6. Snapshot Energy


The PM3 Modbus Module supports a control command to cap-
ture energy. A write to Register Numbers 2911 (Address 0x0B5E)
and 2912 (Address 0x0B5F) using Function Code 16 (0x10), Write
Multiple Registers, is used for this purpose. The Modbus command
registers and assignments are shown in Tables 20 and 21.
NNote: The effect of this command is the same as the Snapshot Energy com-
mand (see Section 5.7).

14 EATON CORPORATION www.eaton.com


Instruction Leaflet for Modbus Power Monitoring/ Instruction Leaflet IL012002EN
Metering Module (PM3) for FD, JG, and KD/LG Effective March 2013
Circuit Breakers and Motor Circuit Protectors
5.7. Snapshot Energy 5.8. Write Fixed-Point Data Multi-Register Configuration
The PM3 Modbus Module supports a control command to capture Each Modbus register is defined in the Modbus protocol as a two-
energy. A write to Register Numbers 2901 - 2903 (Address 0x0B54 byte entry. Data fields requiring more than two bytes (such as 32-bit
through 0x0B56) using Function Code 16 (0x10), Write Multiple integers) must occupy consecutive register locations. Modbus pro-
Registers, is used for this purpose. This command consists of a tocol defines register information to be transmitted with the most-
three-byte instruction, followed by the one’s complement of the significant byte first, followed by the least-significant byte. However,
instruction (also three bytes). The capture energy instruction is the protocol does not specify the order of multi-register information.
0x000080. The Modbus command registers and assignments are The default adopted by most of the industry places the least-signifi-
shown in Tables 22 and 23. cant word in the first Modbus register (x) followed by the next higher
Table 22.  Request From Master. order 16-bit word in the next Modbus register (x+1), and so forth.
For example, a 32-bit data value 0x98765432 would be transmitted
Field Name as shown in Table 24 (left to right).
Slave Address 0x74
Table 24.  Default Multi-Register Fixed-Point Data Transmission
Function Code 0x10 Order.
Starting Address High Byte 0x0B Bits Bits Bits Bits
Starting Address Low Byte 0x54 15...8 7...0 31...24 23...16

Number of Registers High Byte 0x00 Byte 1 Byte 0 (LS Byte) Byte 3 (MS Byte) Byte 2
Number of Registers Low Byte 0x03 0x54 0x32 0x98 0x76
Byte Count 0x06 Register x Register x + 1
Register Address 0x0B54 Data Value High Byte 0x00
Register Address 0x0B54 Data Value Low Byte 0x80
To accommodate systems not incorporating this defacto standard,
Register Address 0x0B55 Data Value High Byte 0x7F
the Module may be configured to reverse this multi-register order
Register Address 0x0B55 Data Value Low Byte 0x00 for registers. This is accomplished by setting Register Number 2003
Register Address 0x0B56 Data Value High Byte 0xFF (Address 0x07D2) to a non-zero number. This places the most-
significant word in the First Modbus register (x) followed by the next
Register Address 0x0B56 Data Value Low Byte OxFF
lower order 16-bit word in the next Modbus register (x+1), and so
CRC Low Byte forth. For example, a 32-bit data value 0x98765432 would be trans-
CRC High Byte mitted as shown in Table 25 (left to right).

Table 25.  Non-Default Multi-Register Fixed-Point Data


Table 23.  Response From Slave. Transmission Order.
Field Name Bits Bits Bits Bits
31...24 23...16 15...8 7...0
Slave Address 0x74
Byte 3 (MS Byte) Byte 2 Byte 1 Byte 0 (LS Byte)
Function Code 0x10
0x98 0x76 0x54 0x32
Starting Address High Byte 0x0B
Register x Register x + 1
Starting Address Low Byte 0x54
Number of Registers High Byte 0x00
Number of Registers Low Byte 0x03 5.8.1 Master Configuration Message:
CRC Low Byte
CRC High Byte Table 26.  Request From Master.
Field Name
Slave Address 0x74
Function Code 0x10
Starting Address High Byte 0x07
Starting Address Low Byte 0xD2
Number of Registers High Byte 0x00
Number of Registers Low Byte 0x01
Byte Count 0x02
Data Value High Byte 0x00 for Default (Table 43)
0xFF for Non-Default (Table 54)
Data Value Low Byte 0x00 for Default (Table 4)
0xFF for Non-Default (Table 5)
CRC Low Byte
CRC High Byte

EATON CORPORATION www.eaton.com 15


Instruction Leaflet IL012002EN Instruction Leaflet for Modbus Power Monitoring/
Effective March 2013 Metering Module (PM3) for FD, JG, and KD/LG
Circuit Breakers and Motor Circuit Protectors
5.9. Modbus Diagnostics Registers The PM3 Modbus Add-on Module supports the sub-functions listed
in Table 29.
Modbus Function Code 08 provides a series of tests for checking the
communications system or for checking various internal error condi- Table 29.  Module Supported Sub-functions.
tions. The function uses a two-byte sub-function field to define the
type of test to be performed. The format is shown in Tables 27 Sub- Example
function Transmitted
and 28. Code Description Data Example Received Data
0x0A Clear Diagnostic Counters, 0x55AA 0x55AA
Table 27.  Request From Master. echo data word
Field Name 0x0B Read Message 0x0000 Message Count
Slave Address 0x74 Count Diagnostic Counter

Function Code 0x08 0x0C Read Communications Error 0x0000 Communications Error Count
Count Diagnostic Counter
Sub-Function Code 0x1C
0x0D Read Exception Error Count 0x0000 Exception Error Count
Data High Byte 0x20 Diagnostic Counter
Data Low Byte 0x12 0x0E Read Slave Message Count 0x0000 Slave Message Count
Diagnostic Counter
CRC Low Byte
0x0F Read No Response Count 0x0000 No Response Count
CRC High Byte Diagnostic Counter
0x10 Read NAK Count Diagnostic 0x0000 NAK Count
Table 28.  Request From Slave. Counter

Field Name 0x11 Read Slave Busy Count 0x0000 Slave Busy Count
Diagnostic Counter
Slave Address 0x74
0x12 Read Overrun Count 0x0000 Overrun Count
Function Code 0x08 Diagnostic Counter
Sub-Function Code 0x1C 0x14 Clear Diagnostic Counters, 0x55AA 0x55AA
echo data word
Data High Byte 0x20
0x1A Read Firmware version and 0x0000 Data High Byte – Firmware
Data Low Byte 0x12 revision version
CRC Low Byte Data Low Byte – Firmware
revision
CRC High Byte
0x1B Read Firmware month and 0x0000 Data High Byte – Firmware
day month
Data Low Byte – Firmware
day
0x1C Read Firmware year 0x0000 Firmware year

16 EATON CORPORATION www.eaton.com


Instruction Leaflet for Modbus Power Monitoring/ Instruction Leaflet IL012002EN
Metering Module (PM3) for FD, JG, and KD/LG Effective March 2013
Circuit Breakers and Motor Circuit Protectors

Appendix A
Name Numeric Units Register Register Register Scale Format Function
Number Address Address Factor Code
(decimal) (decimal) (hex)
Current IA A 6147-6148 6146-6147 x1802-x1803 10 Uint32 4
IB A 6149-6150 6148-6149 x1804-x1805 10 Uint32 4
IC A 6151-6151 6150-6151 x1806-x1807 10 Uint32 4
L-L Voltage VAB V 6159-6160 6158-6159 x180E-x180F 10 Uint32 4
VBC V 6161-6162 6160-6161 x1810-x1811 10 Uint32 4
VCA V 6163-6164 6162-6163 x1812-x1813 10 Uint32 4
L-N Voltage VAN V 6167-6168 6166-6167 x1816-x1817 10 Uint32 4
VBN V 6169-6170 6168-6169 x1818-x1819 10 Uint32 4
VCN V 6171-6172 6170-6171 181A-x1818 10 Uint32 4
Frequency Freq HZ 6197-6198 6169-6197 x1834-x1835 10 Uint32 4
Real Power 3 Phase W 6187-6188 6186-6187 x182A-x182B 1 Int32 4
Phase A W 6203-6204 6202-6203 x183A-x183B 1 Int32 4
Phase B W 6205-6206 6204-6205 x183C-x183D 1 Int32 4
Phase C W 6207-6208 6206-6207 x183E-x183F 1 Int32 4
Reactive Power 3 Phase VAR 6189-6190 6188-6189 x182C-x182D 1 Int32 4
Phase A VAR 6209-6210 6208-6209 x1840-x1841 1 Int32 4
Phase B VAR 6211-6212 6210-6211 x1842-x1843 1 Int32 4
Phase C VAR 6213-6214 6212-6213 x1844-x1845 1 Int32 4
Apparent Power 3 Phase VA 6191-6192 6190-6191 x182E-x182F 1 Uint32 4
Phase A VA 6215-6216 6214-6215 x1846-x1847 1 Uint32 4
Phase B VA 6217-6218 6216-6217 x1848-x1849 1 Uint32 4
Phase C VA 6219-6220 6218-6219 x184A-x184B 1 Uint32 4
Power Factor % 6195-6196 6194-6195 x1832-x1833 100 Uint32 4
Phase A Power Factor % 6227-6228 6226-6227 x1852-x1853 100 Uint32 4
Phase B Power Factor % 6229-6230 6228-6229 x1854-x1855 100 Uint32 4
Phase C Power Factor % 6231-6232 6230-6231 x1856-x1857 100 Uint32 4
Energy Forward kWh 6259-6260 6258-6259 x1872-x1873 1 Uint32 4
Reverse kWh 6261-6262 6260-6261 x1874-x1875 1 Uint32 4
Total kWh 6263-6264 6262-6263 x1876-x1877 1 Int32 4
Apparent kVAh 6271-6272 6270-6271 x187E-x187F 1 Uint32 4
Saved Forward kWh 6503-6504 6502-6503 x1966-x1967 1 Uint32 4
Saved Reverse Wh 6505-6506 6504-6505 x1968-x1969 1 Uint32 4
Saved Total kWh 6507-6508 6506-6507 x196A-x196B 1 Int32 4
Saved Apparent kVAh 6515-6516 6514-6515 x1972-x1973 1 Uint32 4
Reactive Energy Leading kVARh 6265-6266 6264-6265 x1878-x1879 1 Uint32 4
Lagging kVARh 6267-6268 6266-6267 x187A-x187B 1 Uint32 4
Net kVARh 6269-6270 6268-6269 x187C-x187D 1 Int32 4
Saved Leading kVARh 6509-6510 6508-6509 x196C-x196D 1 Uint32 4
Saved Lagging kVARh 6511-6512 6510-6511 x196E-x196F 1 Uint32 4
Saved Net kVARh 6513-6514 6512-6513 x1970-x1971 1 Int32 4
Status Module N/A 6145-6146 6144-6145 x1800-x1801 N/A Encoded 2
Breaker N/A 1001-1002 1000-1001 x03E8-x03E9 N/A Encoded 4
ID Product/Breaker Product N/A 6255-6256 6254-6255 x186E-x186F N/A Encoded 4

EATON CORPORATION www.eaton.com 17


Instruction Leaflet IL012002EN Instruction Leaflet for Modbus Power Monitoring/
Effective March 2013 Metering Module (PM3) for FD, JG, and KD/LG
Circuit Breakers and Motor Circuit Protectors
Notes:

18 EATON CORPORATION www.eaton.com


Instruction Leaflet for Modbus Power Monitoring/ Instruction Leaflet IL012002EN
Metering Module (PM3) for FD, JG, and KD/LG Effective March 2013
Circuit Breakers and Motor Circuit Protectors
Notes:

EATON CORPORATION www.eaton.com 19


Instruction Leaflet IL012002EN Instruction Leaflet for Modbus Power Monitoring/
Effective March 2013 Metering Module (PM3) for FD, JG, and KD/LG
Circuit Breakers and Motor Circuit Protectors
The instructions for installation, testing, maintenance, or repair
herein are provided for the use of the product in general commercial
applications and may not be appropriate for use in nuclear applica-
tions. Additional instructions may be available upon specific request
to replace, amend, or supplement these instructions to qualify them
for use with the product in safety-related applications in a nuclear
facility.
The information, recommendations, descriptions, and safety nota-
tions in this document are based on Eaton’s experience and judg-
ment with respect to Retrofitting of Power Breakers. This instruction-
al literature is published solely for information purposes and should
not be considered all-inclusive. If further information is required, you
should consult an authorized Eaton sales representative.
The sale of the product shown in this literature is subject to the
terms and conditions outlined in appropriate Eaton selling policies
or other contractual agreement between the parties. This literature
is not intended to and does not enlarge or add to any such contract.
The sole source governing the rights and remedies of any purchaser
of this equipment is the contract between the purchaser and Eaton.
NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR
MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE
OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING
THE INFORMATION, RECOMMENDATIONS, AND DESCRIPTIONS
CONTAINED HEREIN. In no event will Eaton be responsible to the
purchaser or user in contract, in tort (including negligence), strict
liability or otherwise for any special, indirect, incidental or conse-
quential damage or loss whatsoever, including but not limited to
damage or loss of use of equipment, plant or power system, cost
of capital, loss of power, additional expenses in the use of existing
power facilities, or claims against the purchaser or user by its cus-
tomers resulting from the use of the information, recommendations
and description contained herein.

Eaton Corporation
Electrical Sector
1111 Superior Ave.
Cleveland, OH 44114
United States
877-ETN-CARE (877-386-2273)
Eaton.com

© 2013 Eaton Corporation Eaton is a registered trademark of Eaton


All Rights Reserved Corporation.
Printed in USA
Publication No. IL012002EN / TBG001071 All other trademarks are property of their
March 2013 respective owners.

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