Tank Design API
Tank Design API
Location AL MANDAQ
INDEX
S.NO Description Page.No
1 Cover Sheet 0
2 Index 1
3 Design Data 2
4 Allowable Stress calculation 3
5 Shell Calculation 4-8
6 Bottom plate Calculation .9-10
7 Roof 11
8 Wind girder .12-14
9 Weight Calculations 15
10 C.G Calculations 16
11 Wind Analysis 17-20
12 Seismic analysis 21-24
13 Hoop stress 25-28
14 Vent Calculations 29-30
15 Anchor Bolt Design 31-33
16 Foundation Load data 34-35
16 Roof support Structure Design Followed
22
38
1076.667
23686.67
PAGE -2
QP10-Q-2100. STATIC CALCULATION OF
38.0 m Dia X 9.25m Ht FCR WATER TANK REV-1
c.As per table 5-2 the product design stress Sd 160.00 Mpa
c.As per table 5-2 the Hydrostatic test stress St 171.00 Mpa
Material A 36
Nominal Diameter D 38.012 m
Height of the tank H 9.25 m
Design Liquid Level Ho 8.90 m
Hydrotest Liquid Level Ht 9.25 m
Design Pressure Dp 0.00 mm
Test Pressure Dp 0.00 mm
Design Specific Gravity G 1.0
Corrosion Allowance of shell CA 0 mm
Required Thickness with corrosion allowance as per CL.5.6.1.1 8 mm
Design temperature 45 °C
Hydrotest Temperature Ambient °C
Allowable Stress (Design) Sd 160.00 Mpa
Allowable Stress (Hydrotest) St 171.00 Mpa
Min required thickness shall be greater of (td) or (tt)
Design CL.5.6.3.2
Thickness Td = (4.9 x D x (H – 0.3) x G / Sd)+CA
Hydrotest CL.5.6.3.2
Thickness Tt = (4.9 x D x (Ht – 0.3) / St)
Material A 36
Nominal Diameter D 38.012 m
Height of the tank H 9.25 m
Design Liquid Level Ho 8.90 m
Hydrotest Liquid Level Ht 9.25 m
Design Pressure Dp 0.00 mm
Test Pressure Dp 0.00 mm
Design Specific Gravity G 1.0
Corrosion Allowance of shell CA 0 mm
Required Thickness with corrosion allowance as per CL.5.6.1.1 8 mm
As per clause 5.6.4.3 bottom-course thickness, preliminary values t pd and tpt for the design
and hydrostatic test conditions are calculated in sheet 4.
Second Trail
H 1.46 m X1 352.55 tdx-2 1.46 mm
tu 1.47 mm X2 782.86 ttx 1.37 mm
tL 4.18 mm X3 204.07
K 2.8 X 204.07
C 0.54
Third Trail
H 1.46 m X1 353.57 tdx-3 1.46 mm
tu 1.46 mm X2 787.15 ttx 1.37 mm
tL 4.18 mm X3 203.37
K 2.9 X 203.37
C 0.54
t4a is minimum of tdx-1,tdx-2,tdx-3 t4a 1.46 mm
Material A 36
Nominal Diameter D 38.012
Height of the tank H 9.25
Design Liquid Level Ho 8.90
Hydrotest Liquid Level Ht 9.25
Design Pressure Dp 0.00
Test Pressure Dp 0.00
Design Specific Gravity G 1.0
Corrosion Allowance of shell CA 0
Min. Required Thickness with corrosion allowance as per CL.5.6.1.1
m 18
m
m
m
mm
mm
mm
8 mm
Min
Thickness Thickness
Required Provided
10.96 12 OK
6.96 10 OK
4.19 8 OK
1.47 8 OK
ID 38000
corroded wt total wt
27898.01 27898.01
23247.12 23247.12
18596.71 18596.71
#REF! #REF!
#REF! #REF!
QP10-Q-2100. 38.0 STATIC CALCULATION OF PAGE -9
m Dia X 9.25m Ht FCR WATER TANK REV-1
Minimum Projection of annular plate inside the tank wall as per cl. 5.11.2 shall be the greater of
450mm or Lb ,How ever need not be more than 0.035D
Thickness of bottom plate under the shell less CA tb 12.0
Design Liquid height H 8.9 m
Minimum specified yield stress of the bottom plate under the shell Fby 250.0
Lb = 0.0291tb sqrt (Fby/H) 1.851 m
0.035D 1.330 m
Provided width is 860 mm and projection inside the tank wall is 783 mm minimum
OK
OK
QP10-Q-2100.
38.0 m Dia X 9.25m STATIC CALCULATION OF PAGE -10
Ht FCR WATER TANK REV-1
Wtr = W x sqrt(tuniform/tactual)5
Course tactual
Shell Course Wtr
width mm
1 2.48 12 0.9000
2 2.48 10 1.4196
3 2.48 8 2.4800
4 1.81 8 1.8100
Height of the transformed shell = Sum of the transformed width of the courses
Ht = 6.6 m
Since H1 > Ht, No intermediate wind girders are required as per cl. 5.9.7.3
b1 467.35 t1 5.0 mm
b2 100 t2 8.0 mm
b3 100 t3 8.0 mm
Ixx
A Y AY h A.h² I=bd³/12 =bd³/12+A.h²
1 2336.7 2.5 5841.85 32.31 ### 10922.67 2450480.93
2 800 55 44000.00 -20.19 326076.28 666666.67 992742.95
3 800 109 87200.00 -74.19 ### 4266.67 4407471.77
Total 3936.7 137041.85 ### 681856.00 7850695.65
Uncorroded wt
Mean Ht Corroded wt
Course Thk
Component Hi Wci Wi
Shell Course 1 1240 12 27898.01 27898.01
Shell Course 2 3720 10 23247.12 23247.12
Shell Course 3 6200 8 18596.71 18596.71
Shell Course 4 8345 8 13572.60 13572.60
m
m
m
mm
m
mm
m
m/s
Km/hr
N/m²
N/m²
N/m²
N/m²
N
N
m
m
N
m
N-m
N
N-m
N-m
N-m
N/m²
N-m
N
N-m
Kg/m³
N
N-m
PAGE -17
QP10-Q-2100. STATIC CALCULATION OF
38.0 m Dia X 9.25m Ht FCR WATER TANK REV-1
Fig-1
GEOMETRIC DATA
SEISMIC PEAK GROUND ACCELERATION Sp 0.100 g
IMPORTANCE FACTOR I (UBC) 1.250
SITE CLASS D
SEISMIC USE GROUP SUG (UBC) I
Specific Gravity G 1
Joint Efficiency E 1
Diameter of the tank D 38.012 m
Design Liquid Level H 8.9 m
Impulsive spectral acceleration parameter Ai 0.14
Vertical seismic acceleration parameter Av 0.10
Connective spectral acceleration parameter Ac 0.01
D/H 4.3
Shell course-01
Distance from Liquid surface to analyse point Y 8.9 m
Shell Thickness t 12 mm
Specific Gravity G 1
Joint Efficiency E 1
Diameter of the tank D 38.012 m
Design Liquid Level H 8.9 m
Impulsive spectral acceleration parameter Ai 0.14
Vertical seismic acceleration parameter Av 0.10
Connective spectral acceleration parameter Ac 0.01
D/H 4.3
Shell course-02
Distance from Liquid surface to analyse point Y 6.42 m
Shell Thickness t 10 mm
Specific Gravity G 1
Joint Efficiency E 1
Diameter of the tank D 38.012 m
Design Liquid Level H 8.9 m
Impulsive spectral acceleration parameter Ai 0.14
Vertical seismic acceleration parameter Av 0.10
Connective spectral acceleration parameter Ac 0.01
D/H 4.3
Shell course-03
Distance from Liquid surface to analyse point Y 3.94 m
Shell Thickness t 8 mm
Specific Gravity G 1
Joint Efficiency E 1
Diameter of the tank D 38.012 m
Design Liquid Level H 8.9 m
Impulsive spectral acceleration parameter Ai 0.14
Vertical seismic acceleration parameter Av 0.10
Connective spectral acceleration parameter Ac 0.01
D/H 4.3
Shell course-04
Distance from Liquid surface to analyse point Y 2.13 m
Shell Thickness t 8 mm
Design of Annular/Bottom plate projection for bearing (as per AISI T-194, Vol.II, Part-VII)
Materail for Bottom shell /Annular Plate/Bottom A36
Yield Strength of above plate Fby 250 Mpa
Allowable bending stress (2/3 Fby) Sb 166.7 Mpa
Material for Gusset /Chair Plate A36
Yield Strength of above plate 250 Mpa
Allowable bending stress (2/3 Fby) 166.7 Mpa
Tank Load
Empty weight We 2511311 N
Operating weight Wo 105186416 N
Hydrotest Weight Wh 105371565 N
Wind load
Shear at base Fw 106179.17 N
Moment at base Mw 586232.08 N-m
Seismic load
Shear at base Fs 4499549.6 N
Moment at base Ms 15791376.19 N-m
As per table E-6 , Anchorage ratio criteria J < 0.785 Tank is self anchored
3 OF 6
D/H 4.11
Wi =(1.0-0.218 D/H).Wp
FOR D/H≥1.333
Xi = 0.375H Xi 3337.5
FOR D/H<1.333
Xi =( 0.5-0.094 (D/H))H Xi
H/D 0.23
Xc = (1.0- ((COSH(3.67H/D)-1)/(3.67H/D S Xc 4705.0
4 OF 6
OVERTURNING MOMENT
#REF!
N
14054700.9 N
mm
1012.07144 mm
mm
Ai 0.14
Ac #REF!
N-mm
N-m
N
CLIENT:IOT ANWESHA
STATIC CALCULATIONS
FOR STORAGE TANKS
TANK: 048-TK-0001
RESISTANCE TO OVERTURNING 5 OF 6
BOTTOM /ANNULAR PLATE THICKNESS ta 12
THICKNESS OF SHELL ts 12
BOTTOM PLATE RADIAL WIDTH Ls 860
ANCHORAGE RATIO , J
J = Mrw/(D²(Wt(1-0.4Av)+Wa) #REF!
SINCE THE ANCHORAGE RATIO, J > 1.54, THE TANK IS NOT STABLE AND CANNOT BE SELF
ANCHORED FOR THE DESIGN LAOD. THE TANK SHALL BE MECHANICALLY ANCHORED
SHELL COMPRESSION
TANK ANCHORAGE 6 OF 6
GEOMETRIC DATA
NUMBER OF BOLTS N 44
DIA OF ANCHOR BOLT d 38 mm
DIA OF ANCHOR BOLT, CORR(LESS CA) d.corr 30 mm
BOLTS CIRCLE DIA Da 38124 mm
ROOT AREA OF EACH HOLD DOWN BOLT Ab 1134 mm²
SPACING BETWEEN ANCHOR BOLTS Sp 2722 mm
MATERIAL USED
SPECIFIC MIMIMUM YIELD STRESS Sy 502.2 N/mm²
ALLOWABLE TENSILE STRESS, St.all
(0.80Sy) TABLE 5-21a) St.all 401.76 N/mm²
TENSILE STRESS
σb = Wab/(N.Ab) #REF! N/mm²
DESIGN OF FREE VENT FOR FCR WATER TANK DESIGN CODE : API2000
Inbreathing:
From table 1B for Liquid Movement Out: Li 0.94Po Nm3/hr
From table 2B for thermal: Ti 1210 Nm3/hr
Outbreathing:
From table 1B for Liquid Movement in: Lo 2.02Po Nm3/hr
From table 2B for thermal: To 1210 Nm3/hr
Now , Q = AV . Hence
Velocity of air through pipe during out breathing Vo
26106.4 m/hr
7.25 m/sec
Velocity of air through pipe during in breathing Vi
21109.7 m/hr
5.86 m/sec
QP10-Q-2100.
38.0 m Dia X 9.25m STATIC CALCULATION OF PAGE -27
Ht FCR WATER TANK REV-1
Since the vacuum developed is much less than the design, therefore vent considered is safe.
QP10-Q-2100.
38.0 m Dia X 9.25m STATIC CALCULATION OF PAGE -28
Ht FCR WATER TANK REV-1
DESIGN OF FREE VENT FOR FCR WATER TANK DESIGN CODE : API2000
Inbreathing:
From table 1B for Liquid Movement Out: Li 0.94Po Nm3/hr
From table 2B for thermal: Ti 1210 Nm3/hr
Outbreathing:
From table 1B for Liquid Movement in: Lo 2.02Po Nm3/hr
From table 2B for thermal: To 1210 Nm3/hr
Now , Q = AV . Hence
Velocity of air through pipe during out breathing Vo
51218.3 m/hr
14.23 m/sec
Velocity of air through pipe during in breathing Vi
29508.6 m/hr
8.20 m/sec
QP10-Q-2100.
38.0 m Dia X 9.25m STATIC CALCULATION OF PAGE -29
Ht FCR WATER TANK REV-1
Since the vacuum developed is much less than the design, therefore vent considered is safe.
QP10-Q-2100. STATIC CALCULATION OF PAGE -16
38.0 m Dia X 9.25m Ht FCR WATER TANK REV-1
Unanchored tanks Shall satisfy Both of the following criteria -As per Clause 5.11.2
0.6Mw + Mpi < MDL / 1.5
0.6Mw 351739.25
0.6Mw+Mpi 351739.25
MDL / 1.5 20529077.85
Anchorage Not Required
Fig-1
REV-1
581001 456160
160643
285484
181514
103970 103970
1373107 4198005
of plate acting
59179.589
PAGE -30
QP10-Q-2100. STATIC CALCULATION OF
38.0 m Dia X 9.25m Ht FCR WATER TANK REV-1
Foundation Loads