LEISTRITZ PUMPEN GMBH

Screw Pumps & Systems

Oil & Gas

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 Leistritz Screw Pumps and Systems
Leistritz Pumpen GmbH, with its headquarters in Nuremberg/Germany, has been producing Screw Pumps since 1924.
The first Leistritz Screw Pump was developed by Paul Leistritz as Main Lube Oil Pump for bearings of steam turbine
generator sets.
With the widest product range of Screw Pumps, Leistritz offers today complete pump packages, being a perfect part-
ner for the Oil & Gas sector. Latest technology in combination with strictly controlled quality is the basis for the globally
recognized efficiency and reliability of Leistritz Screw Pumps.

Exploration Upstream

Production Crude Transfer Transport &

Storage

Pages 4-5 Pages 6-7 Pages 8-9

- Multiphase Pumping - Circulation - On-Board
- Surface & Subsea - Pipeline Start-Up Cargo Handling
- Chemicals Handling - Transfer - Loading
- Produced Water - Stripping - Unloading
Treatment - Boosting
- Tank Cleaning
- Slops & Drains Handling - Onshore Transfer
- Stripping
- Circulation
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 The Oil & Gas Industry
The Oil & Gas Industry is divided into three major sectors, Exploration, Upstream and Downstream. However, Explorati-
on operations are usually simply included in the Upstream category.
The Upstream sector includes the searching for potential underground or underwater oil and gas fields, drilling of ex-
ploratory wells, and subsequently operating the wells that recover and bring crude oil and/or raw natural gas to the sur-
face. Commodities such as crude oil, natural gas and natural gas liquids are stored, marketed and transported before
they are treated and converted into the final products.
The Downstream sector includes oil refineries, petrochemical plants, petroleum product distribution, retail outlets and
natural gas distribution. The Downstream industry serves consumers with thousands of products such as gasoline,
diesel, jet fuel, heating oil, asphalt, lubricants, rubber, plastic and many more.
Screw Pumps are globally used in the Oil & Gas Industry for handling crude oil, emulsions, produced water, multiphase
fluids with high gas contents as well as intermediate and final liquid products.
Based on the worldwide largest product range of Twin, Triple and even Five Screw Pumps, Leistritz is serving the Oil &
Gas Industry Upstream and Downstream. Today, Pumps and Systems made by Leistritz Pumpen GmbH are charging
the pulse-beat of the most modern Oil & Gas processes.

Downstream Final Consumption

Refineries Distribution & Special

Storage Application

Pages 10-11 Pages 12-13 Page 14

- Unloading - Unloading - Lubrication
- Charging - Circulation - Sealing
- Residue Handling - Loading
- Slops & Drains Handling - Transfer
- Blending - Stripping
- Circulation
- Loading

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 Production
Leistritz Multiphase Pumps and Systems are globally used for handling untreated well flow with gas volume fractions
(GVF) between 0 and 100 %, flow rates up to 4000 m3/h and differential pressures up to 100 bar.
With the multiphase pump as the heart of the system, the scope of supply includes skid type baseframes, drivers, inst-
rumentation, on-skid piping with valves, auxiliary systems and control equipment.
The pumps can be driven by electric motors, diesel engines, gas engines or turbines. Leistritz Multiphase Pump Systems
are designed to operate under severe ambient conditions in remote locations onshore, on offshore platforms and subsea.

Conventional Concept
Gas

Oil

Chemical Water
Injection Treatment/
Separation
Gas

Oil

Chemical Water
Injection Treatment/
Separation
Gas

Oil

Chemical Water
Injection Treatment/
Separation

Multiphase Concept

Gas

Oil

Water
Chemical
Injection Treatment/
Separation

oversimplified illustration

Multiphase Well Flow Heater/Treater Leistritz Multiphase Pump Production Separator

Oil Export Oil Pump Leistritz Chemicals Handling Pump Water Treatment
Gas Gas Compressor Leistritz Produced Water Pump Wash Tank
Water Leistritz Slops & Drains Pump Crude Oil Storage
Chemicals Slops & Drains Tank
Slops & Drains Chemical Storage Tank

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 1 Leistritz Multiphase Booster Pump L4
The untreated well flow is boosted by Leistritz Multiphase Pumps, series
L4, to a central treatment facility. With their ability to work at low suc-
tion pressure along with a high differential pressure capability, Leistritz
Multiphase Pumps are ideal for applications on marginal and declining
oil fields. External liquid management systems guarantee trouble-free
operation in case of extended slug flow periods.
1 Multiphase Booster Pump L4MK
1 Leistritz Multiphase Pump L4 with Thermal Insulation
Leistritz Multiphase Pumps with insulation are used for applications
where the systems are installed outside under severe ambient condi-
tions. The insulation of the pumps, the piping and the instrumentation
along with heat tracing ensures trouble-free operation in case of sudden
frost or low temperature periods during the winter months.

1 Multiphase Pump L4HK with Thermal Insulation

1 Leistritz Multiphase Pump L4 on Offshore Platforms
Based on their small footprint and low weight, Leistritz Multiphase Pump
Systems are particularly suitable for the installation on offshore plat-
forms. The skid design and the arrangement of the accessories can be
adapted to the available space on large production platforms or small
wellhead platforms.

1 Multiphase Pump L4HK on an Offshore Platform

2 Leistritz Chemicals Handling Pump L4
During the separation, the MEG/TEG is taken out of the gas and re-in-
jected into the well. Leistritz Screw Pumps, series L4, are used in the se-
paration process and for returning the anti-freezers to the injection tank.

2 Chemicals Handling Pump L4NG

3 Leistritz Produced Water Pump L4
Formation water or injected water are usually produced along with oil
and gas from a well or well cluster. The so called produced water is se-
parated and treated to minimize the final oil and solids content. Leistritz
L4 Pumps are used to re-inject the produced water into the reservoirs to
force the oil to the surface.

3 Produced Water Pump L4NG

4 Leistritz Slops & Drains Pump L4
Slop and drain systems are used to collect leakages and drainages from
stationary or rotating equipment in upstream production facilities. The
systems can be open or closed. Horizontal or vertical Leistritz L4 Pumps
are used to transfer these mixtures of water, hydrocarbons and solids to
separators or to re-inject into the trunk line.

4 Vertical Slops &

Drains Pump L4NT 5

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 Crude Transfer
The separated crude is stored on production site before transport. From storage, the crude oil will be either pumped
through a pipeline to the refinery or transfered onto ships, railcars or trucks. In order to operate crude storage facilities
safe and reliable, Leistritz Screw Pumps are used for crude transport and cleaning.

Refinery

oversimplified illustration

Crude Oil Leistritz Crude Circulation Pump Storage Tank

Residue Leistritz Pipeline Start-Up Pump Production Process

Leistritz Crude Transfer Pump
Leistritz Crude Stripping Pump
Leistritz Tank Cleaning Pump

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 1 Leistritz Crude Circulation Pumps L3 and L4
Settlement of wax and other substances on the inside surface is redu-
cing the nominal diameter of crude oil pipelines on production side.
Leistritz Screw Pumps are employed to flush the pipework with crude
oil from the storage tanks on a regular base. Beside Leistritz L4-series
Pumps, L3-series with screws and liners of special design are used in
many applications.
1 Crude Circulation Pump L3HG
2 Leistritz Pipeline Start-Up Pumps L3 and L4
High pressure Triple Screw Pumps, series L3, or high pressure Twin
Screw Pumps, series L4, are installed as pipeline start-up pumps. The-
se pumps are required when the main pipeline pumps cannot overcome
the friction losses during start-up of a crude oil pipeline. Leistritz serves
applications with up to 100 bar boost pressure.

2 Pipeline Start-Up Pump L4HK

3 Leistritz Crude Transfer Pumps L2, L3 and L4
For pumping crude oil through pipelines to a refinery or to ships, railcars
or trucks, crude oil transfer pumps are required. Leistritz Screw Pumps
are capable of handling wide viscosity and pressure ranges at flow rates
up to 4000 m3/h. Screw Pumps, series L4, are typically used as crude
oil transfer pumps. L3-series Triple Screw Pumps and L2-series Twin
Screw Pumps are used for special transfer applications.
3 Crude Transfer Pumps L2NG
4 Leistritz Crude Stripping Pump L4
Large crude oil transfer pumps with big port sizes are not particularly sui-
ted to empty storage tanks completely. Smaller Leistritz Screw Pumps,
series L4, either in submerged design or dry mounted, must be used.
With their excellent suction capability they remove heavy products with
high viscosity and high solids content from the bottoms of the storage
tanks. A special screw design along with a wide range speed control re-
duce the NPSHR values of these pumps to a minimum.
4 Crude Stripping Pump L4NG
5 Leistritz Tank Cleaning Pump L4
Crude oil storage tanks must be cleaned on a regular base. Leistritz
Screw Pumps, series L4, handle these often high viscous residues con-
sisting of heavy oil sludge and solids. Special Tungsten Carbide coa-
ting of the screws and Stellite coating on the liners protect the pumps
against excessive wear and increase the service life considerably.

5 Tank Cleaning Pump L4NG

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 Transport & Storage
The crude oil must be transported from the production site to the final destination or refinery. This is usually done by
pipelines using booster pumps and pump stations. Alternatively the crude can be transported by ship, truck or railcar if
no direct connection to the refinery is available. In those cases the crude oil is stored for short time before being finally
shipped/transported.

Refinery

oversimplified illustration

1
Crude Oil Leistritz On-Board Crude Cargo Pump Booster Pump Station
2
Leistritz Crude Loading/Unloading Pump Storage Tank
3
Leistritz Crude Booster Pump
4
Leistritz Onshore Crude Transfer Pump
5
Leistritz Crude Stripping Pump
6
Leistritz Crude Circulation Pump

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 1 Leistritz On-Board Crude Cargo Pumps L4 and L5
Different unrefined crude oils are handled by Leistritz Screw Pumps.
Leistritz L4- and L5-series Pumps are typically used. They are available
in submersible design or as deck mounted units. They can also operate
as stripping pumps.

1 Crude Cargo Pump L4NG

2 Leistritz Crude Loading/Unloading Pumps L2, L4 and L5
Loading and unloading of crude oil from trucks, railcars or ships are ty-
pical applications for Leistritz Screw Pumps, series L2, L4 and L5. These
pumps have the ability to run dry (L2 and L5 with time limitation). They
are self-priming and can handle a certain amount of solids.

2 Crude Unloading Pump L2NG

3 Leistritz Crude Booster Pump L3
Leistritz high pressure Triple Screw Pumps, series L3, are well suited for
pipeline booster applications in pumping stations. Due to their design,
the pumps can handle crude oil with a wide range of viscosities and ge-
nerate high differential pressures even when pumping very light crudes.

3 Crude Booster Pump L3HG

4 Leistritz Onshore Crude Transfer Pumps L3, L4 and L5
Leistritz Screw Pumps, series L3, are used to transfer both light and hea-
vy crude oil to different storage facilities. L4- and L5-series Pumps are
installed for higer flow rates up to 4000 m3/h.

4 Crude Transfer Pump L3MG

5 Leistritz Crude Stripping Pump L4
The product remaining on the bottom of the crude storage tanks is nor-
mally heavy, high viscous and contains solids. Low speed Leistritz Screw
Pumps, series L4, with excellent suction capabilities and the ability to
run dry are prefered for tank stripping. Variable speed operation along
with a special screw design guarantee excellent NPSHR values.

5 Crude Stripping Pump L4NG

6 Leistritz Crude Circulation Pumps L2, L3 and L4
The crude oil stored in the tanks must be circulated to avoid separation
and to maintain the temperature. Additionally, the system pipework must
be regularly flushed to prevent the adhesion of wax or other substances
reducing the nominal diameter. Leistritz Screw Pumps, series L2, L3 and
L4, are used to circulate the product through the system pipework and/
or heaters.
6 Crude Circulation Pump L4NG

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 Refineries
The unprocessed crude oil has to be refined into consumable petroleum products. These refined products are usually
grouped into three categories:
Light distillates (LPG, gasoline, naphtha), medium distillates (kerosene, diesel) and heavy distillates/residues (fuel oil,
lubricating oils, wax, tar). From unloading the unprocessed crude to loading of the final products, Leistritz Screw Pumps
are operating in various services in oil refineries.

Crude Oil Tankfarm Export Tankfarm

Process Area

oversimplified illustration

Crude Oil Leistritz Crude Unloading Pump Storage Tank

Final Product Leistritz Crude Charging Pump De-Asphalting Unit
Separator Leistritz Atmospheric Tank Bottoms / Vacuum Residue Pump
Heat Exchanger Leistritz Slops & Drains Oil Pump
Leistritz Blending / Final Product Transfer Pump
Leistritz Circulation Pump
Leistritz Loading Pump

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 1 Leistritz Crude Unloading and
7 Final Product Loading Pumps L2 and L4
Various types of crude oil must be unloaded from railcars or pumped
from the onshore production site to the refinery. The final products are
loaded onto ships, railcars or trucks. For both services Leistritz Twin
Screw Pumps, series L2 and L4, are the prefered choice because of
their high flow rates and self-priming, dry-running and solids handling
capabilities. 1 7 Unloading and Loading L4NG
2 Leistritz Crude Charging Pumps L2 and L4
Leistritz Screw Pumps transfer and charge the crude oil to the various
processes of the refinery. All Leistritz Screw Pump series can be used,
however, Twin Screw Pumps of the L2- and L4-series are preferably
used because of their ability to handle larger solids in the product, which
offers an extended MTBF.

3
2 Crude Charging Pump L4NG
Leistritz Atmospheric Tank Bottoms / Vacuum Residue Pump L4
The tank bottoms from the atmospheric distillation vessel must be trans-
ported to the vacuum distillation vessel. After distillation the vacuum re-
sidues are transfered to the de-asphalting process for the production of
asphalt, bitumen, wax and fuel oil. These hot bottoms and residues are
usually pumped with Leistritz Screw Pumps, series L4, which are desig-
ned to handle large solids at temperatures up to 320°C. The low NPSHR
values of the Leistritz Twin Screw Pumps, series L4, allow a higher reac-
tor vacuum and hence, an improved reactor efficiency. 3 Vacuum Residue Pump L4MG
4 Leistritz Slops & Drains Oil Pumps L2 and L4
Various drains and waste hydrocarbons must be pumped to the separa-
tor station of a refinery. All Leistritz Screw Pump series can be used. Twin
Screw Pumps of the L2- and L4-series are primarily installed because of
their solids handling abilities.

4 Slops & Drains Oil Pumps L2NG

5 Leistritz Blending / Final Product Transfer Pumps L2 and L4
The clean or blended refined products are transfered to the export
tanks. High viscous liquids as heavy fuel oil, paraffin, wax, asphalt, bitu-
men, base oil and molten sulphur as well as light products are handled
by Leistritz Screw Pumps of all series. Twin Screw Pumps of the L2- and
L4-series are mainly used because they tolerate large solids in the pum-
ped product, which offers an extended MTBF.
5 HFO Blending Pump L2NG
6 Leistritz Circulation Pumps L2 and L4
Particularly high viscous products (e.g. asphalt/bitumen) have to be cir-
culated in the storage tank to guarantee homogeneous product quality
in all tank levels. The circulation of these hot, viscous hydrocarbons is
usually done by Leistritz Twin Screw Pumps, series L2 and L4.

6 Bitumen Circulation Pump L2NG

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 Distribution & Storage
To link Upstream facilities, where mainly natural resources are explored and produced, with Downstream facilities like refineries or petrochemi-
cal plants and final distribution, Transport & Storage of a large variety of Oil & Gas products is required. Rising domestic energy consumptions
versus only single resourcing spots make it necessary to have Distribution & Storage facilities which could serve worldwide demands. Oil tra-
ding centers and international petrochemical hubs are usually large oil storage capacities as a basis of global Oil & Gas logistics.
Leistritz Screw Pumps are used in various worldwide operating tank terminals. Special low pulsation and low NPSH profiles of the
internal rotating parts combined with the typical character of positive displacement pumps like the proportional dependence of pump
speed and capacity makes Leistritz Screw Pumps the ideal partner for terminal operations.

oversimplified illustration

Crude & Refined Product Leistritz On-Board Unloading Pump Storage Tank
Leistritz Circulation Pump
Leistritz Loading Pump
Leistritz Stripping Pump

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 1 Leistritz On-Board Unloading Pump L4
Various types of oil products are unloaded from ships, railcars and
trucks. The prefered pump for these applications is the Leistritz L4-se-
ries with the capability of handling large solid particles contained in the
pumped products. The pumps are operating with nitrided screws ma-
nufactured from single piece bar stock, which offer an excellent service
life. The pump liner is replaceable.
1 On-Board Unloading Pump L4MG
2 Leistritz Circulation Pump L4
It is particularly important to maintain a homogeneous product quality
with constant viscosity over the entire tank volume. To reach this target,
Leistritz Screw Pumps, series L4, are installed for the circulation of the
stored tank products.

2 Circulation Pump L4MG

3 Leistritz Loading and Transfer Pump L4
A variety of oil based products are transfered from the storage tanks to
ships, railcars and trucks for transportation to the end users. Leistritz
Screw Pumps, series L4, with their excellent suction capability and low
pulsation are used in these applications. The pumps handle viscosities
up to more than 3000 mm2/s. A special screw design guarantees very
low NPSHR values. Flow rates up to 5000 m3/h permit short loading pe-
riods resulting in low port fees for ocean going vessels.
3 Loading and Transfer Pump L4NG
4 Leistritz Stripping Pump L4
The product remaining on the bottom of the storage tanks is normally
heavy, high viscous and contains solids. Low speed Leistritz Screw
Pumps, series L4, with excellent suction capabilities and the ability to
run dry are prefered for tank stripping. Variable speed operation along
with a special screw design guarantee excellent NPSHR values.

4 Stripping Pump L4NG

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 Special Application Cu
1 Leistritz Screw Pump L3 for Gas Compressors
Produced gas must be moved from the production site to the final con-
sumer. Large compressors are used for this service. For their lubrication
and sealing systems, Leistritz Screw Pumps, series L3, are the prefered
choice.

1 Compressor Lube and Seal Oil Pump L3

2 Leistritz Main Lube Oil-, Auxiliary Lube Oil- and
Emergency Lube Oil Pumps L2 and L3
All types of compressors need constantly sufficient lubrication. Leistritz
Twin Screw Pumps, series L2 and Triple Screw Pumps, series L3, are
installed as compressor lube oil pumps.
Semi-submersible pump designs or dry mounted versions on common
lube oil consoles are available in API or non-API versions.
2 Auxiliary Lube Oil Pump L3MF
3 Leistritz Reduction Gear Lube Oil Pumps L2 and L3
Reduction gears are installed to adapt the speed between compressors
and their drives.
Leistritz Triple Screw Pumps, series L3N/M, and Leistritz Twin Screw
Pumps, series L2, are used for lubrication of the reduction gears.

3 Reduction Gear Lube Oil Pump L3MG

4 Leistritz Seal Oil Pump L3

All compressors have to be sealed against gas leakage. In case of oil
lubricated mechanical seals Leistritz Triple Screw Pumps, series L3M/H,
are used to transport seal oil.

4 Seal Oil Pump L3HF

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Customer Service - Pump Test Field - Quality Assurance
Customer Service
Leistritz Screw Pumps are products of continuous customer oriented opti-
mization and development. Professional Leistritz Customer Service is based
on worldwide, close and long term partnership with engineers, operators and
endusers. Leistritz performs:
Inspection, Maintenance and Repair
Service and Maintenance Contracts Leistritz Overhaul Team
Installation, Commissioning and Retrofits
Delivery and Installation of Genuine Leistritz Spare Parts
Training
Pump Operations under Test Conditions
Project Supervision
24h Service
Professional Site Inspection
Test Fields
Oil- and Water- Test Fields for individual parameter check and control
5 Test Stands
4 MW Test Field
Computer Controlled Recording of Measurement Reading
Large Volume Tanks for Long Test Periods
Leistritz Multiphase Test Field

Quality Assurance
Latest technology in combination with strictly controlled quality is the basis for the
world-wide known Leistritz Screw Pump reliability and efficiency. Leistritz Quality
Assurance concentrates on compliance with highest quality standards, e.g.:
Use of Latest CMM Technology
Constant Monitoring of all Manufacturing Processes for Small Tolerances
Leistritz Certificates
Strict Tolerance Compliances for High Pump Efficiency and Low Life Cycle Costs
Know-How-Transfer Due to Close Collaboration with Universities
and Independent Institutes

Certificates
Leistritz Pumpen GmbH is Certified According to:
Monitoring of all Manufacturing Processes
DIN EN ISO 9001:2000
DIN EN ISO 14001:2005
OHSAS 18001
RS Supervisor
ROSTECHNADZOR
GOST-R
GOST-K

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 Leistritz Screw Pumps and Systems
Series Use for Leistritz Screw Maximal Performance Data
Pump Capacity Differential Viscosity Pumping
Pressure Temperature
L2 Low pressure duty, suit- 900 m3/h 16 bar 100,000 cSt 280°C
able for transport of light [3,960 gpm] [232 psi] [536°F]
abrasive and corrosive,
high or low viscous fluids
with poor or good lubricity.

L3N Low pressure duty, suit- 700 m3/h 16 bar 15,000 cSt 180°C
able for transport of non [3,100 gpm] [232 psi] [356°F]
abrasive lubricating fluids.

L3M Medium pressure duty, 300 m3/h 80 bar 10,000 cSt 280°C
suitable for transport of [1,320 gpm] [1,160 psi] [536°F]
non abrasive lubricating
fluids.

L3H High pressure duty, suit- 200 m3/h 160 bar 10,000 cSt 280°C
able for transport of non [880 gpm] [2,320 psi] [536°F]
abrasive lubricating fluids.

L3V/U Ultra high pressure duty 180 m3/h 280 bar 1,000 cSt 280°C
suitable for transport of [792 gpm] [4,060 psi] [536°F]
light abrasive and corro-
sive, high or low viscous
fluids with poor or good
lubricity.

L4 Low, medium and high 5,000 m3/h 150 bar 150,000 cSt 350°C
pressure duty, suitable [22,000 gpm] [2,175 psi] [662°F]
for transport of abrasive/
non abrasive, corrosive/
non corrosive, lubricat-
ing/non lubricating, high
or low viscous fluids.
L5 Low pressure duty, suit- 1,700 m3/h 10 bar 100,000 cSt 280°C
1.2 - 32 e 01/11 2’ tü

able for transport of light [7,500 gpm] [145 psi] [536°F]

abrasive and corrosive,
high or low viscous fluids
with poor or good lubricity.

Exceeding operating conditions upon request.

LEISTRITZ PUMPEN GMBH LEISTRITZ ITALIA SRL
Markgrafenstrasse 29-39 Via dei Fontanili, 26 Your Leistritz Partner
D-90459 Nuernberg I-20141Milan
Germany Italy
Phone: +49 (0)911/4306 - 0 Phone: +39 02 84477 451
Fax: +49 (0)911/4306 - 490 +39 02 84477 505
E-Mail: [email protected] Fax: +39 02 84477 444
16 www.leistritz.com E-Mail: [email protected]

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