ent

Clie : SEC-C
COA Riyadh Po
R ower plantt # 10
Connsultant : “1062
21166/00”
Conntractor : BEMCO O
Date:13
D Revision
n:
Doc
c. No.: PP1
10-BS-SU--001 STARTU
UP MANUA
AL F
Feb,09 0
 

TESTTING PROC
P EDUR
RE FOR
R
TR
RIP CIR
RUIT SUPER
S RVISIO
ON RE
ELAY

   
  Page 378
Client : SEC-COA Riyadh Power plant # 10
Consultant : “10621166/00”
Contractor : BEMCO
Subject : Testing Procedure Doc. No: TP-CR01,

Trip Coil Supervision Relay Page 1 of 4

Equipment :
Date:13 Feb,09 Revision: 0

TABLE OF CONTENT

1. Task
a. Work Status------------------------------------------------------------------------------------------------2
b. Documentation--------------------------------------------------------------------------------------------2
c. Personnel---------------------------------------------------------------------------------------------------2
d. Measuring Instrumentation-----------------------------------------------------------------------------2

2. Preconditions---------------------------------------------------------------------------------------------------2
3. Precautions------------------------------------------------------------------------------------------------------2
4. Scope--------------------------------------------------------------------------------------------------------------2
5. Execution---------------------------------------------------------------------------------------------------------2
a. Visual Inspection------------------------------------------------------------------------------------------2
b. Testing of Trip Circuit Supervision Relay
1. Electrical Function test
a. Functional check of Test Plug----------------------------------------------------------3
b. Shorting of links on relay case when relay is withdrawn-------------------------3
2. Secondary Injection
a. Voltage Pick-Up Verification--------------------------------------------------------------3
b. Voltage Drop-Out Verification------------------------------------------------------------3
c. Function Check------------------------------------------------------------------------------3

6. Documents-------------------------------------------------------------------------------------------------------4
7. Reference---------------------------------------------------------------------------------------------------------4
8. Attachment-------------------------------------------------------------------------------------------------------4

The above contents may not be reproduced, transmitted, or Originator: BEMCO Services
distributed to any form or by any means with out prior permission of Prepared by :M AH Page 379
the originator
Client : SEC-COA Riyadh Power plant # 10
Consultant : “10621166/00”
Contractor : BEMCO
Subject : Testing Procedure Doc. No: TP-CR01,

Trip Coil Supervision Relay Page 2 of 4

Equipment :
Date:13 Feb,09 Revision: 0

1.0 Task
All the Trip circuit supervision relays shall be tested for Breaker trip circuit supervision in
for both breaker open and close position

2.0 Preconditions

2.1 Work Status

• Erection has been completed.
• Labelling of the equipment

2.2 Documentation
• The circuit diagrams of the electrical equipment cabinets are available
• Commissioning checklists TS-CR01

2.3 Personnel
• 1 Commissioning engineer: Engineer or technician with experience in
commissioning of all types of Electrical equipments.
• 1 Helper: skilled worker with adequate on-the-job training.

2.4 Measuring Instruments and Tools

• Three or single phase Secondary Injection test set

• Fluke

3.0 Precautions
• Observe the rules for handling electronic components sensitive to electrostatic
discharge (ESD measures).
• Special safety arrangements shall be made for all areas which are not explicitly
designated as” electrical operating areas” when performing tests at voltages in
excess of 50V.
4.0 Scope
• Testing cable connections,
• Checking that the mounting position is correct,

5.0 Execution

5.1 Visual Checks

• Checking of the cables for damage and that they are connected correctly,
• Inspection for physical connection as per approved drawings.
• Inspection for correct tightness for connection
• Checking ferrules

5.2 Testing of Trip Circuit Supervision Relay.

Relay can be tested by using single phase secondary injection test set at the
front panel mounted test facilities.

The above contents may not be reproduced, transmitted, or Originator: BEMCO Services
distributed to any form or by any means with out prior permission of Prepared by :M AH Page 380
the originator
Client : SEC-COA Riyadh Power plant # 10
Consultant : “10621166/00”
Contractor : BEMCO
Subject : Testing Procedure Doc. No: TP-CR01,

Trip Coil Supervision Relay Page 3 of 4

Equipment :
Date:13 Feb,09 Revision: 0
Enter the rating plate data in check list TS-CR01 and compare the Relay data
with the data contained in the circuit documentation. The following test shall be
carried out

1. Electrical Function test

a. Functional check of Test Plug
2. Secondary Injection
a. Voltage Pick-Up Verification
b. Voltage Drop-Out Verification
c. Function Check
i. The CB Is In Open Position
ii. The CB In Close Position

5.2.1 Electrical Function Test

5.2.1.1 Functional check of Test Plug

Test Plug should be checked for its correct function.
Terminals should be checked for its correct, auxiliary power
and tripping assignment as per the circuit drawing

5.2.2 Secondary Injection

Connection between the relay and secondary injection set is made as
per figure below.
RELAY TEST SET TEST PLUG TCS RELAY
DC VOLTAGE
TERMINALS

TERMINALS

+
+
COIL

-
-
CONTACT
TIMER

RELAY

TRIP CIRCUIT SUPERVISION RELAY TESTING ARRANGEMENT

5.2.2.1 Voltage Pick-Up Verification

♦ Slowly increase the voltage until the relay pick-up
♦ Record the pick-up voltage.

5.2.2.2 Voltage Drop-Out Verification

♦ Slowly increase the voltage until the relay pick-up
♦ While relay is still picking-up, slowly reduce the voltage
until the relay dropout.
♦ Record the dropout voltage.

5.2.2.3 Function Check

All the internal and external wiring should be completed

5.2.2.3.1 When CB Is In Open Position

♦ At the CB control panel / box open tripping coil
circuit.
♦ The trip circuit supervision relay should operate.

The above contents may not be reproduced, transmitted, or Originator: BEMCO Services
distributed to any form or by any means with out prior permission of Prepared by :M AH Page 381
the originator
Client : SEC-COA Riyadh Power plant # 10
Consultant : “10621166/00”
Contractor : BEMCO
Subject : Testing Procedure Doc. No: TP-CR01,

Trip Coil Supervision Relay Page 4 of 4

Equipment :
Date:13 Feb,09 Revision: 0

5.2.2.3.2 When CB in Close Position.

♦ At the CB control panel / box open tripping coil
circuit.
♦ The trip circuit supervision relay should operate.

6.0 Documents
Test sheet TS-CR01 shall be completed for each and every trip circuit supervision Relay.

7.0 References

8.0 Attachment

8.1 Test Sheet for Supervision Relay ABB. TS-CR01

***End of the Procedure***

The above contents may not be reproduced, transmitted, or Originator: BEMCO Services
distributed to any form or by any means with out prior permission of Prepared by :M AH Page 382
the originator
 ent
Clie : SEC-C
COA Riyadh Po
R ower plantt # 10
Connsultant : “1062
21166/00”
Conntractor : BEMCO O
Date:13
D Revision
n:
Doc
c. No.: PP1
10-BS-SU--001 STARTU
UP MANUA
AL F
Feb,09 0
 

TES
ST SHEETS

   
  Page 383
Customer : SEC-EOA Riyadh Power plant # 10
Consultant : “10621166/00”
Contractor : BEMCO
Testing of Form No: TS-CR01
Trip supervision Relay (ABB) Page 1 of 2
Date: 13/02/09,Revision: 0

Switch Gear Location Switch gear Name: Switch Gear Tag No: Cubicle No.:
Device No.:

1.0 Relay General Data

Function Serial No.
Make Model No.
Diagram no. Aux. Voltage
Frequency Firmware no.
Rated voltage Rated current:
No of logic Inputs: No of outputs:

2.0 Visual Inspection

Item Description Checked
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Connection on Relay terminals are good
4 Ferrules are according to the drawings

3.0 Electrical Test:

4.1. Function Test

1 Indications checked.
2 All contacts checked.

4.2. Measurement of Aux, supply voltage and current

TERMINALS VOLTAGE MEASURED CURRENT MEASURED

18(+) & 28(-)

The limit of supply voltage should be 40 – 265V DC (Table 3 of Buyer’s Guide 1MRS 750 428-MBG).
The drain current should be 7mA (Table 3 of Buyer’s Guide 1MRS 750 428-MBG).
* While testing the drain current, Keep the supply at 11(+) & 21(-) 125V DC.
4.3. Pickup and Dropout Test :
PICK-UP DROP-OFF
TERMINALS
VOLT. MEAS. CURR. MEAS. VOLT. MEAS. CURR. MEAS.
11(+) & 21(-)

Subcontract/Tested by Arabian BEMCO SEC-COA

Name:

Signature:

Date:

Page 384
Customer : SEC-EOA Riyadh Power plant # 10
Consultant : “10621166/00”
Contractor : BEMCO
Testing of Form No: TS-CR01
Trip supervision Relay (ABB) Page 2 of 2
Date: 13/02/09,Revision: 0

Switch Gear Location Switch gear Name: Switch Gear Tag No: Cubicle No.:
Device No.:

Drop-off voltage should be < 40V DC (Table 1 of Buyer’s Guide 1MRS 750 428-MBG).
TERMINALS VOLTAGE APPLIED CURRENT MEASURED

11(+) & 21(-)

Current through the circuit 11(+) & 21(-) at 125V DC should be 1.5mA
(Table 1 of Buyer’s Guide 1MRS 750 428-MBG).
Note:
For testing purpose, the Aux. Supply for the terminal 11, 21 and the Aux. supply for
The terminal 18, 28 must be different.
The Pick-up & Drop off test should be done at the relay terminal 11(+), 21(-).
During the pick-up & drop off test do not disturb the Aux. Supply at terminal 18(+), 28(-).
During drop-off test the voltage should be reduced gradually in steps.
For each step wait 3 Sec to find correct drop off value.
4.4. Operate and Reset Time Test :

OPERATE TIME (Sec) RESET TIME (Sec)

Typical operate time 3 Sec (Table 2 of Buyer’s Guide 1MRS 750 428-MBG).
Typical reset time 1 Sec (Table 2 of Buyer’s Guide 1MRS 750 428-MBG).
Note:
The timing test should be done at the relay terminal 11(+), 21(-).
During the timing test do not disturb the Aux. Supply at terminal 18(+), 28(-).
For the operating time, the voltage at the terminal should be reduced from 125V DC to 0V DC.
For the resetting time, the voltage at the terminal should be increased from 0V DC to 125V DC.

Test Equipment Model Cal due date Test Equipment Model Cal due date

Subcontract/Tested by Arabian BEMCO SEC-COA

Name:

Signature:

Date:

Page 385