General Data and Maintenance

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The manual provides guidance on maintenance and repair procedures for MINI Cooper vehicles from 2002-2006, including accessing diagnostic trouble codes and instructions for various repairs and replacements.

The manual covers maintenance and repair information for various components of MINI Cooper vehicles such as the engine, brakes, transmission, cooling and fuel systems.

The manual describes how to perform routine maintenance tasks such as changing fluids, filters, belts, spark plugs and inspecting various vehicle systems like the brakes, suspension and exhaust.

MINI Cooper

Service Manual
2002, 2003, 2004, 2005, 2006
Cooper, Cooper S, including convertible
with Diagnostic Trouble Code Manual

B BentleyPublishers
.com
020-1

020 Maintenance

General 020-2 Fuel System Service 020-26


How to use this manual 020-2 Fuel fi l t e r 020-26
Warnings, Cautions and Notes 020-3 Fuel tank and lines, inspecting 020-26

Basic Service Information 020-3 Interior Ventilation Microfilter,


Diagnostic trouble codes (DTCs), accessing .. 020-3 Replacing 020-26
Tightening fasteners 020-4
Parts 020-5 Power Steering Fluid Service,
To o l s 020-6 Checking 020-27
Identification Plates and Labels 020-8 Spark Plugs, Replacing 020-28
Ve h i c l e I d e n t i fi c a t i o n N u m b e r ( V I N ) 0 2 0 - 8
Date of manufacture 020-8 Transmission Service 020-29
Transmission service, automatic (CVT) 020-29
Engine and transmission codes 020-8
Transmission service, automatic (Agitronic).. 020-29
Raising Vehicle 020-8 Transmission service, manual 020-30
Lifting vehicle 020-8 Other Mechanical Maintenance 020-31
Raising vehicle safely using vehicle jack 020-9
Working safely under vehicle 020-9 Catalytic converter and oxygen sensors .... 020-31
Clutch fl u i d , checking 020-31
Emergencies 020-10 Drive axle joint (CV joint) boots,
Flat tire monitor 020-10 inspecting 020-31
Changing a tire 020-10 Exhaust system, inspecting 020-32
Jump starting 020-12 Idle speed 020-32
Indicator and warning lights 020-12 Suspension, inspecting 020-32
To w i n g 020-12 Ti r e s , c h e c k i n g i n fl a t i o n p r e s s u r e 0 2 0 - 3 2
Spare parts kit 020-13 Tires, rotating 020-32
Wheels, aligning 020-33
Engine Compartment Components .. 020-14
Engine covers, removing and installing 020-14 Body and Interior Maintenance 020-33
Body and hinges, lubricating 020-33
Air Filter Service 020-15 Exterior washing 020-33
A i r fi l t e r , r e p l a c i n g ( C o o p e r ) 0 2 0 - 1 5 Interior care 020-33
A i r fi l t e r , r e p l a c i n g ( C o o p e r S ) 0 2 0 - 1 5 Leather upholstery and trim 020-34
A i r fi l t e r , a s s e m b l y ( J C W ) 0 2 0 - 1 6
Polishing 020-34
Seat belts 020-34
Battery Service 020-16
Special cleaning 020-34
Brake Service 020-18 Washing chassis 020-34
Brake fl u i d , replacing 020-18 Waxing 020-35
B r a k e p a d / r o t o r w e a r, c h e c k i n g 0 2 0 - 1 8 Windshield wiper blade maintenance 020-35
Brake system, inspecting 020-18
Service Intervals 020-36
Parking brake, checking 020-19
Service interval display (SIA) 020-36
Cooling System, Checking 020-19 SIA, resetting 020-36
Inspection I, Inspection II 020-36
Engine Accessory Belt Service 020-20 Maintenance tables 020-37
Accessory belt, replacing (Cooper) 020-21
Accessory belt, replacing (Cooper S) 020-22 TABLES

Engine Oil Service 020-23 a. Oil service 020-37


Engine oil, checking level 020-24 b. Inspection I service 020-38
E n g i n e o i l a n d fi l t e r , c h a n g i n g 0 2 0 - 2 4 c. Inspection II service 020-40
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