Dyeing Machineries

Assignment No:01

Assignment Name: Study on dyeing machineries and their applications

Introduction:

Dyeing is one of the most important process in textile sector.The dyeing of

different forms of textile materials requires defferent forms of machinery,since the
method of handling the material to be died varies from form to form.In the early days
dyegng was carried out in simple ways and it is only during the last 60 to 70 years that a
great development in the quality and quantity of dyeing has been achieved.In many of
the cases batch processes of dyeing have been replaced by continuous
processes,thereby increasing the product tremendously.This has beeb achieved to such
an extent that it is not possible to operate these processes economically unless the
production is very large.Some of the dyeing machine developed earlier have become
absoluste.

There is a wide variety of machines used for dyeing processes. As far as dyeing
machines are concerned, the most important aspect tobe considered is the consisting of
the dye distribution of other chemicals that the machine must ensure in the sortest
possible time.

The machines to be used are chosen according to the type of material to be

processed.

 Machines for dyeing staple or yarn (in skins, package or beams)

 Machines for dyeing woven-knitted fabrics or rope knits (the width is not
spread)
 Machines per dyeing open-width fabrics (the fabric is opened and
flattened)
 Machines for dyeing made-up garments.

Dyeing machineries:The various dyeing machineries with their figure ,structure

features and options are given below:s

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 Dyeing Machineries

ABII Series ATM Overflow Dyeing Machine:

Structure Features:

1.L-shaped dual-grade circular nozzle is used in this model. The wrap angle between the
lifting wheel and the fabric is enlarged so as to enhance the lifting strength and decrease
the nozzle pressure, which improves the fabric hand feeling greatly and fundamentally
removes the problem of fabric jam on the nozzle.

2.The innovative fabric-liquid separator can lead the fabric into the plaiter smoothly as
well as separate the dyeing liquid from the fabric before entering into the fabric
accumulator. The separated liquid can be recycled and transmitted to the bottom of the
main body for effective circulation, which contributes to a better dyeing effect.

3.An innovative pip-shaped mesh on the bottom of the dyeing vessel extremely
optimized the environment for fabric moving. This designing makes the fabric moving
more smoothly and the liquor separating more effective, which enhances the dyeing
liquor backflow and achieves a lower liquor ratio.

4.A unique waste collector can effectively collect the foreign matters and impurities

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floating in the dyeing liquor and lead them to the overflow pipe for discharge. The
impurities would not contaminate the fabric again and the ringing process is thus more
effective.

5.Powerful internal spraying system can clean the dyeing vessel easily within a short
time.
Standard structure and parts:

Fabric lifting system with inverter, 50—360m/min.

Circular dual-grade nozzle.
Fabric entangling release system.
Fabric-liquor separating and collecting system.
Overflow ringing system
Effective S.S. centrifugal pump with mechanical seal
Main pump speed inverter or flow regulating valve
Pneumatic valve controls heating, cooling, water inlet, outlet and ringing.
Heat exchanger.
Internal cleaning system
Machine body made of anti-corrosive high quality S.S.
Water level indicator
Operator-friendly feeding system.
Main electric panel and operation panel.
Working platform
Fabric unloading plaiter.

OPTIONS:

Temperature recorder
Spare filter
Seam detector
Quantitative feeding system with feeding pump.

Technical data:
Max. working temperature: 98℃
Max. working pressure: ATM
Heating rate: 20--98℃, 3.6℃/min on average ( steam pressure 7kg/cm2)
Cooling rate: 98--80℃, 3.3 ℃/min on average (cooling water pressure 3kg/cm2).
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ABQ SERIES ENERGY-SAVING ATM AIR-FLOW DYEING MACHINE

ABQ series dyeing machine is designed on the basis of aerodynamics principles.

High-speed air jet is pumped into the nozzle; dyeing liquor is pumped into the nozzle
from another pipeline. The vaporous particle of air jet and dyeing liquor mixture will
realize a homogenous dyeing effect. Compared with the traditional dyeing machine, the
air jet dyeing machines are outstanding in that water is used as the carrier of the
dyestuff and the fabric driving force is air jet. It thus can reach a super lower liquor ratio.
This is a revolutionary improvement in terms of saving heating time, saving energy and
reducing the contamination discharge. Another outstanding factor to be noted is that
there will be no crease marks on the fabrics because the fabric can open and move
freely after entering into the nozzle.

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Features：

1. Super-low and stable liquor ratio.

2. High repeatability
3. Homogenous dyeing effect.
4. Crease marks free
5. Spraying ringing.
6. Highly automated.
7. Better cost-effectiveness

Machine details：

1.Machine body made of anti-corrosive S.S.

2.Fabric-lifting system driven by inverter.
3.S.S. centrifugal pump driven by inverter.
4.Fabric jam release device.
5.Plaiter inside the fabric accumulator.
6.Internal auto-spraying cleaning system
7.Effective tubular heater
8.Plate-turning level indicator
9.Level sensor controls main body water level
10.Automatic heating in dyestuff tank.
11.Curve feeding system (pressure sensor plus proportional valve)
12.Control panel equipped with Barco Sedomat controller from Germany.
13.S.S. working platform
14.Fabric unloading wheel with plaiter.

Capacity : 100KG---2000K

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AGBI Series H.T. H.P. Overflow Dyeing Machine

Structure Features:
1 circulation, ideal dyeing effect.
With a maximum speed of 360m/min, fabrics move fast inside the chamber. The liquor
is meanwhile separated effectively so as to enhance the circulation of fabrics and liquor.
The homogenous dyeing liquor infiltrates into fabrics frequently which results in a better
dyeing effect.
2 Double nozzles transit the cloth in overflowing model,reach favorable dyeing effect.
The unique designing of the overflow nozzle works together with the fabric-lifting wheel
to drive the fabric moving. Fabrics float inside the nozzle in a natural manner. Fuzzy
grain problem is thus avoided.
3 Innovative fabric accumulators with large capacity and low liquor ratio
The innovative fabric accumulator is designed in a curve shape with Teflon tubes
distributed at the bottom of the chamber. This designing allows a bigger space for larger
capacity and smoother fabric movement. At the same time, this innovative designing
can secondarily separate the liquor from fabrics. The dyeing liquor is thus circulated
faster and a lower liquor ratio is achieved.

Standard structure and parts :

1 Machine body made of anti-corrosive high quality S.S.
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2 Fabric lifting system with inverter, 50—360m/min.

3 Circular dual-grade nozzle.
4 Fabric-liquor separating and collecting system.
5 Effective S.S. centrifugal pump with mechanical seal
6 Main pump speed inverter or flow regulating valve
7 Pneumatic valve controls heating, cooling, water inlet, outlet and ringing.
8 Heat exchanger.
9 Internal cleaning system
10 Water level indicator
11 Operator-friendly feeding system.
12 Main control panel equipped with advanced micro-processer
13 Working platform
14 Fabric unloading device.
15 Main body pressurizing and depressurizing system.

Options:
Seam detector
Quantitative feeding system with feeding pump
Proportional heating and cooling system
Secondary water inlet and outlet.
Fabric unloading device with plaiter
Hot water tank
Technical data
Max. working pressure：3。5bar
Max. working temperature：140℃
3.5℃/min (25--130℃, 7bar steam.)
Cooling rate: 2.5℃/min (130--80℃, 3bar cooling water pressure).

AGBII Series H.T. H.P. Overflow Dyeing Machine

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Structure Features:
This model is features as crease marks free. Fabrics are circulating in the liquor at a
natural floating state, which fundamentally stops the crease marks from occurring. It is
thus an ideal choice for sensitive fabrics.
Large capacity and high speed.
The fabric accumulator bottom is paved with Teflon bar, which forms a large space for
fabric moving. This designing is accompanied with large-volume main pump and high
speed fabric-lifting system to guarantee an optimized dyeing effect.
Sophisticated processing results in ideal surface effect
All the surfaces that is possible to be in touch with the fabrics are polished with care.
These highly polished surfaces and the overflow dual-grade nozzle remove the fuzzy
grain problem on fabrics.

Standard structure and parts

Machine body and all the parts that are possible to be in touch with dyeing liquor are
made of excellent anti-corrosive S.S.

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Fabric lifting system with inverter, 50—360m/min.

Circular dual-grade nozzle.
Fabric entangling release system.
Overflow ringing system
Effective S.S. centrifugal pump with mechanical seal
Main pump speed inverter or flow regulating valve
Pneumatic valve controls heating, cooling, water inlet, outlet and ringing.
Heat exchanger.
Internal cleaning system
Water level indicator
Operator-friendly feeding system.
Main control panel equipped with advanced micro-processer
Working platform
Fabric unloading planter.
Options:
Seam detector
Quantitative feeding system with feeding pump
Proportional heating up system.
A second water inlet and discharge.
Main technical data
Max. working temperature:140 度
Max. working pressure :3.7bar
Heating rate: 25--130℃, 3.2℃/min on average ( steam pressure 7bar)
Cooling rate: 130--80℃, 2.2℃/min on average (cooling water pressure 3 bar and 20℃).

AGJ Series H.T. Hank Dyeing Machine

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 Dyeing Machineries

AGJ series high temperature hank dyeing machines are mainly used to dye high
temperature hanks, such as terylene-cotton, terylene, terylene-wool, acrylic fiber,
cotton fiber, artificial silk, mercerized cotton, nylon, and blended yarns etc.
Structure Features
Main body made of excellent anti-corrosive S.S.
Innovative pump, strong anti-corrosive property, strong spraying capacity even under
high temperature.
Internal direct, indirect heating device.
Water flow can be regulated during dyeing process.
Dam-type spraying tube can spray liquor, turn-over and move yarns. This designing can
avoid twisting, knotting problems and minimize dyeing waste.
Parameters in controller are programmable to meet different dyeing requirement:
Unique outlook, cover lid open, close and tighten automatically.

Hank size flexible with a max. length of 950mm.

Reliable electric protection system and mechanical safety interlock device.
Basic structure:
Auto open and close cover and interlock safety device.
Single inlet and drainage system.
Heating and cooling system can be operated freely.

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Durable yarn-hanging rod and brackets.

Flow-regulating system.
Main pump controlled by inverter
Options
Automated controlling system.
Auto feeding system.

Main technical system :

Max. working pressure:2.8bar
Max. working temperature:135℃
Heating rate: 3-5℃/min (25--130℃, 7bar dry steam)

Cooling rate: 2.5-4℃/min (130—80℃; 3 bar, 20 ℃ cooling water).

AGS Package-yarn Sample Dyeing Machine

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 Dyeing Machineries

AGS sample dyeing machine is a basic equipment for mass production in package yarn
dyeing process. It can accurately simulate the actual dyeing process and offer reliable
techniques for actual mass production.
Structure features
Air-cushion design, change rods to assure the suitable water ratio. Capacity ranges from
1 to 6 package yarns.
Accurately and reliably simulates dyeing process.
Suitable for various package yarns size.
Effective heat exchanger, environmental-friendly direction-changer.
Integrated structure, lower liquor ratio.
Standard structure
Machine body and all the parts that are possible to be in touch with dyeing liquor are
made of excellent anti-corrosive S.S.
Reliable and excellent circulation pump.
Feeding tank

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Effective heat exchanger, environmental-friendly direction-changer

Water level indicator
Options
Preparation tank
Inverter control, gradual feeding, proportional heating up, pressure-differential
transmitter controls water inlet.
Manual, semi-auto, auto operation system.

Technical Data:
Max. working temperature:140℃
Max. working pressure:0.5bar
20℃--140℃ 15min (Steam pressure 0.7Mpa)
Cooling rate: 140℃--80℃, need 10min (cooling water 0.3Mpa).

AGS Series H.T. H.T. Vertical Package Dyeing Machine

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Structure feature:
1.Reliable pump meets different requirements of flow and lift for different fibers
with various densities.
2.Low liquor ratio (1:4-6) reduces dyeing cost.
3.Frequency controlling suitable for dyeing different fibers with various densities.
4.Intelligent controlling system with multi-functions. The reliable and practical
designing can be customized according to user’s requirements.
5.External heat exchanger with high efficiency. Innovative designing reduces metal
fatigue and improves the service time of machines.
6.Capacity ranges from 100%--50%.
7.Seals structures are specially treated for better environment protection.
8.Yarn frame can be unloaded fast if required.

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Standard structure and spare parts

1.Machine body and all the parts that are possible to be in touch with dyeing liquor
are made of excellent anti-corrosive S.S.
2.High efficient pump specially designed for package dyeing machine, mechanical
seal.
3.External heat exchanger
4.Weight-balanced cover with safety interlock device.
5.Feeding system.
6.Pressurizing device (air cushion type) or circulating and condensing device (fully-
filled type).
7.Automatic liquid control redirector
8.Main controlling panel equipped with advanced micro-processor.
Options
1.Various kinds of yarn frame and spindle such as: package frame, loose fiber frame,
beam yarn frame and hank frame etc.
2.preparation tank with direct heating device, delivering pump and stirrer.
3.High temperature drainage system.
4.Gradual feeding system.
5.Water level controls by precise pressure differential sensor.
6.Secondary water inlet and drainage.
7.Assorted lock (such as spring lock with six holes, automatic tracking lock, high
speed lock etc.), adjustable loading pipe and accessory.
8.Steeve-shaped unloading device.
Technical data
Max. working pressure：5bar
Max. working temperature： 140℃
Heating rate: 3.5 ℃/min (25℃-130℃, 7bar dry steam)
Cooling rate: 2.5℃/min (130--80℃, 3bar, 20℃ cooling water).

 FDR Series Effective Energy-saving Tunnel Hank Yarn Dryer

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Structure Features :
1.High efficiency spiral plate radiator is applied to ensure high heat effect and safety and
the whole machine is covered with heat insulation fiber.
2.The main chain and auxiliary chain speed are controlled by inverter to meet different
requirement of various yarns. Chain speed is digitally displayed. Easy operation and
stable consistency.
3.The drying chamber temperature is controlled individually to achieve a better drying
effect.
4.Each drying chamber is equipped with suction fan to improve humid-suction and
drying effect.
5.To make use of heat more effectively, high temperature hot air with low humidity at
the end chamber is recycled and reused in the first chamber.
6.Large volume of air circulation, high efficiency in drying, safe and reliable.
7.Equipped with yarn-rod delivery system to save human resources and realize
continuous production.

8.Unique appearance. Cooling air fans are installed at the entrance and exit of the dryer
to improve the working environment for workers.
FD-8 Series Hank Yarn Dryer
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Structure feature:
This dryer is constructed by modular block, consisting 3 to 8 chambers as required by
the user. Heat insulating layers are covered on top and both sides of the dryer. The
material of insulating layer is glass cotton. The circulating fan is with big capacity and
low lift so that it can blow a big volume of air and achieve a higher drying effect. Spiral
plate radiator heat up the air homogenously.

FDR Main technical data

Structure: Modular block, hot are circulation, continuous production.
Yarn entrance width: 13500mm
Yarn travel speed: 200-1350mm/min.
Yarn-turning chain speed: 200-4000mm/min.
Yarn-rod quantity: 15 pieces.
Diameter of fans: 30cm
Steam pressure: 0.7Mpa.

FD Main technical data

Structure: Modular block, hot are circulation, continuous production.
Structure:13500mm
Yarn entrance width:254—1016mm/min
Yarn travel speed:350—1450mm/min
Yarn-rod quantity: 15 pieces.
Diameter of fans:30
Steam pressure: 0.7Mpa.

NSD Series Dyeing Machine

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General Information :

NSD series dyeing machine is ATM jet dyeing machine with the designed capacity
ranging from 3 to 700kg and a max. working temperature of 98℃. It is suitable for
dyeing real silk, artificial silk, mercerized cotton, nylon and its blended yarns. This
machine can be used for yarn dyeing, refining, bleaching, ringing and after treatment. It
characterized by short dyeing cycle, low liquor ratio (1:12-15).

the follows:

Specially designed main pump

Main pump is a critical factor for dyeing machine performance. Based on our abundant
experience in dyeing machine, we designed a special main pump for NSD series dyeing
machine. It’s a low rotation speed pump and its anti-cavitation capability is improved. In
traditional designing, water flow is lower when temperature is high, which may impact
on the dyeing effect. Not only getting rid of this traditional designing flaw, our newly
designed pump also prolonged the service time of the machine. The whole machine is
safe and reliable.
Loading capacity and water flow adjustable, dyeing quality guaranteed.
The loading capacity of NSD series machine can be adjusted. Flow and pressure can be
slightly as required by yarn type, yarn count and quantity so as to reach optimized
dyeing effect.
Special designing with first-class quality

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Jetting tube is made of 3mm excellent S.S. During dyeing, the yarns are actually floating
ontop of the jetting tubes, the friction between yarns and tubes are thus supper low.
The weir flow jetting tube can spray liquor and turn over yarns, which removes the
problem of entangling and knotting. Loss rate during dyeing is extremely low.

Basic structure

1.Machine body made of anti-corrosive S.S.

2.Driving mechanism for yarn-hanging rod.
3.Flow regulating system.
4.Large flow with effective circulating main pump.
5.Operator-friendly feeding system.
6.Heating/cooling system
7.Water inlet and drainage pipelines.
8.Durable yarn-hanging rod.
Options
Auto control system with computer
Quantitative feeding system
Rod bracket mechanism

Technical data

Liquor ratio：1：12---15
Max. working temperature: 98℃
Steam pressure: 5-7kg/cm2.

P Series Garment Dyeing Machine

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Features
Wide application
This machine can be widely used for the pre and after treatment and dyeing of woolen
sweater, clothes, acrylic fiber clothing, silk clothing, gloves, socks and other ready
fabrics. Equipped with stepless speed regulator, the plate speed can be adjusted
according to requirement of different fabrics. Dyeing cycle is shortened while dyeing
effect is guaranteed.
Operator friendly
Stepless speed regulator is adopted to adjust the revisable paddle speed as required by
different fabrics, so that the fabric could swirl in side. Switch the moving direction of the
fabric so that the dyeing or bleaching effect is homogenous. Inverter control is also
available for speed setting, the revisable swirling motion is thus automatic and labor
force, human errors are reduced.
Large capacity
Dyeing capacity is ranging from 10 to 1,000 lbs.
Stable structure
Machine body is all made of excellent S.S, which is stable and durable.

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Technical data
Appearance: The machine is a large oval horizontally stands on foundation.
Capacity: 10—1,000lbs
Max. working temperature:98℃
Heating type: direct steam heating and indirect steam heating.
Steam pressure: 5-7kg/cm2
Speed: 8—32 RPM
Standard structure
Main body made of excellent S.S.
Paddle made of excellent S.S.
Transmission device
Heating and cooling pipeline.
Water inlet and drainage system
Electric control system
Options
Auto control system by computer
Feeding tank, feeding system with feeding pump.
Stirring device
Water level indicator
Inverter

YH Series Fulfilled Yarn Dyeing Machine

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Briefing :
YH series dyeing machine is an improved model of box overflow hank dyeing machine.
Its capacity ranges from 2kg to 720kg, with a maximum working temperature of 108℃.
It’s suitable for dyeing cotton, wool, acrylon and blended hank yarn. Compared with
other traditionally designed machines, this machine is absolutely outstanding in dyeing
luxurious textile products such as mercerized cotton and cashmere. Based on abundant
experience for years, AC assures of its performance.
Features:
Controls water flow, dyeing quality is guaranteed
Pyramid structure and the equivalent water distribution device are designed on top and
at the bottom of the machine. The water flow inside machine body is thus accurately
controlled, avoiding the problems of yarn moving, entangling etc. The dyeing quality is
thus ensured.
High temperature dyeing, Frequency speed regulation, good dyeing effect.
The improved static pressure pump pressurize the machine body a little bit and increase
the dyeing temperature to 108℃. Circulating pump speed is controlled by inverter to
save energy.
Special designing guarantees first class quality.Machine body is made of 4mm excellent
S.S with durability. Heat exchanger is placed at the bottom of machine. Integrated
structure lowers liquor ratio and cost.
Basic structure:
1.Machine body is made of anti-corrosive S.S, reinforced yarn-hanging rod.

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2. Large flow axial pump with mechanical pump.

3.Feeding tank with stirrer and heating device.
4.Feeding pump made of excellent S.S.
5.Expansion cylinder with static pressure pump.
6.User-friendly sampling device
7.Safety overflow pipeline
8.Main control panel is equipped with auto programmable controller.
9.Automatic heating, cooling, water inlet and drainage system.
10.Ringing system
11.Static pressure circulating pipeline
Technical data
Max. working temperature:108℃
Max. working pressure:0.65KG./CM2
Heating rate: 20--100℃, 2℃/min (steam pressure 7kg/cm2)
Cooling rate: 80—100℃, 1.5℃/min (cooling water pressure 3kg/cm).

YP-Series Elevator Garment Bundle Dyeing machine

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Performance Properties :
Wide usage
Suitable for multi-color dyeing of knitting garments and skeins,favorable piece could
attained.
Convenient to operate
The whole process is automatically contolled,and automatically pause while at the end
of setting time ,which is easy to manipulate. Any up-down speed in the scope of 38-152
mm/s and position could be controlled at will. Also manual operation is available, and
up-down speed and position could be controlled at will in the mode.
Large Production
According to different models of machine:garment can be dyed via hanger,100-300
pieces could be achieved ont time.Take framework instead for bundle dyeing and 125-
400 pounds could be acquired accordingly.
Firm Structure
Cylinder made from high quality stainless steel,firm and durable

Technical Data:
Type:horizontal rectangle tank
Capacity：100-300 pieces

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Max. working temperature：98℃

Heating mode：directly heated by steam and indirectly heated by steam
Pressure of steam：5—7kg/cm2
Mode of dyeing: garment dyeing with hanger,bundling dyeing with framework
Up-down height:38-152MM/S(adjustable)

Standard Accessory
Cylinder made from high quality stainless steel
Braclet made from high quality stainless steel
Hanger made from high quality stainless steel
Transmission equipment
Heating and cooling system
Water intake and drainage system
Electric control system
Optional Accessory
Automatically controlled by computer
Feed system with charge pump and feeder
Churn-dasher
Dipperstick
Frequency converter
Framwork
Hanger
Rod to hang yarn
Garment & bundling dyeing hanger
Technical Data
Max. working temperature：98℃
Max. working pressure：normal pressure
Heating rate：20℃—98℃,Avarage3.2℃/M(As the pressure of steam is 7kg/cm2)

REMARKS:
Dyeing sector plays a vital role in Textile industries.The dyeing systems allowing a
homogeneous distribution of the dye,also allow a good removal of dirt and a uniform
contact of bleaching reactants with the materials.So we should be carefull about the
choosing of dyeing machines.

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