Sophisticated Industrial Air Monitoring!

El ec t ros tat ic A ir F ilt er

SMog-hog ®
 CLEAN AIR IS AN IMPORTANT
PRODUCTION FACTOR.
Smog-Hog® Industrial production processes often lead to pollution (see
an efficient solution in diagramm), which pollute ambient air and easily disperse all over
the entire production facility. In this connection, the electrostatic
filter technology
separater SMOG-HOG® is a perfect solution - no matter whether as
guarantees clean air in all stand-alone solution, central exhaustion, or installed in the duct of
a ventilation system.
production areas Those deposits strain both, the health of your personnel as well as
the machines used and the quality of your products. Particularly
below a diameter of 2.5  µm, the protective mechanisms of human
respiratory tracts are not able to separate those particles which in
case of toxic substances may rapidly cause chronic diseases of the
respiratory path or cardiovascular system of your personnel. Notes
of illness and temporary production downtimes or even a lasting
loss of know-how may be the consequences.

Over 30 years of continuous further development

have been the basis for a sophisticated system that
guarantees clean air as important production factor.

The collector plates where impurities deposit can be

cleaned and used again. We would be glad to take
over this service in our modern ultrasonic facility. It
goes without saying that we will dispose of the harmful
substances in an ecology-minded way.

If separation of industrial aerosols is an issue, just

contact us – we will find a tailored solution!

OUR PRODUCT SEPARATES THE FOLLOWING POLLUTANTS RELIABLY:

0,01 µm 0,1 1 10 100

Our customers operate Tar, smoke, and asphalt fumes (Particle size in µm)

in the following sectors: Coolants

Forging smoke and fumes

• Chemical industry Smoke from cold heading

• Metal working and finishing Plasticiser fumes

• Machine and Oil smoke and fumes, oxides

plant engineering Welding smoke and fumes, oxides

• Die-casting industry Cooking vapors

• Screw industry Grinding dust

• Plastics industry Texturing emissions

• Smith‘s shops Solder fumes, collophonium

• Hardening shops Printer's ink

• Manufacturers and Rubber smoke

SMOG-HOG ® -domain of pollutants and separation
operators of machine tools
and many more...

Basics
An outstanding separating performance
requires superior technology.
The high separating performance of 96 - 99% is realized Inside of the collector, the positively charged pollutant
through a simple, however, far more efficient layout. A particles are deflected in an induced electric field toward
ventilating fan, that is cushioned against vibration, sucks the grounded plate. The upright installation of the plates
in the polluted air which then is guided through a prefilter ensures excellent discharge behaviour for the separated
(5) providing for separation of larger pollutant particles harmful substances can easily run off through a syphon.
and for even distribution of the air flow.

Downstream of this, the so-called ioniser (6) is located

designed for continuous positive charging of the remaining
fine particles in fractions of a second by means of ionised
air molecules.

Actual purification of air is carried out by the collector

Gas Filtered air
(7). It is composed of several upright plates - one next to
another - parallel with the flow of pollutants.

Prefilter
Ioniser
Collector

T he figure shows a single - stage electrostatic separater with an airflow of 2.000 m³/h.

SMOG-HOG® is registered trademark of UAS Inc., Cincinnati, Ohio.

1 Inlet collector, crude gas inlet (direction of air Å)

2 Fan, filtered air outlet

3 Control box

Mounting rails 4

4 Mounting rails

9 Inspection door
5 Prefilter
7 Collector
8 After-filter 6 Ioniser

Control box Collector Ioniser Fan with motor Pre- and after-filter

Technology
 Outline of standard Units

Front view/air flow from the front to the back

Technical data:
SMOG-HOG ® standard design

Rated airflow Filter surface per Supply voltage Power consumption

Basic type
m³/h stage m2 v kW

SH-05 500 6 400 0,16

SH MV 10 600 - 2.000 13 230 0,85

SH M 10 2.000 13 400 0,75

SH 20 4.000 26 400 1,5

Legend
SH 40 8.000 52 400 3
SH SmogHog
SH 60 12.000 78 400 5,5
M Modular
SH 80 16.000 104 400 7,5
MV Modular design
SH 100 20.000 130 400 11 and speed control

The given data correspond to the standard versions.

Our filter systems are also available in single- or multiple-stage design.
For an installation in ventilating systems, filters without fans (XB units) are also available.
At short notice, we design a customized filter system tailored to your requirements.
Our responsible sales office would be please to advise you in this respect.

Specifications
The Modular filter serieS
as variable system solution

The modular design allows simple and

uncomplicated configuration of filter, fan, and
system components. The filter configuration
depends on your individual requirements such
as airflow, pollutant load, direction of air, and
the fan pressure resulting there from.

If the production process is changed, the

simplicity in retrofitting or conversion of
individual components is another great
advantage of this modular design.

Supplementary equipment and options

(available for all filters)

• Pipelines, suction elements • Pre- and after-filter systems, e.g. HEPA suspended
• Inlet collector for a connection to pipework and substance filter or activated carbon cartridges for
ducting - on both, the suction and exhaust side odour neutralisation
• Special voltages on request • Additional sound absorbing lining in fan
• Special high-voltage components and special insulators compartment*
for difficult separating applications • Standard colors RAL 6011, 7032, 7035, 5015, or 1002 -
• Electronic display for degree of soiling special colours on request
• Potential-free contacts for an integration into the • Summer/winter operation (air recirculation): For cost-
production‘s process control system saving reasons, the filtered exhaust air is fed back into
• Pressure-loss optimized mist eliminator the workshop during the heating period.
• Cooler and heat recovery system • available for air volumes up to 56,000 m³/h
• Frequency converters * not for (XB) units

Modular series
 Outline of Advantages

1. High separating performance (96 to 99 &) ensured, also in nano range

2. 2 years of warranty

3. Smog-Hog® is suitable for many fields of application: (siehe Überblick auf Seite 2)

4. SMOG-HOG® combines cost saving and environmental friendliness:

– Collector plates can be cleaned and used again (waste avoidance)
– Low energy consumption due to considerably lower pressure losses compared to
mechanical oil mist separaters (saving of energy costs)
– Filtered air can be recirculated (heating cost savings)

5. Compared with mechanical filter systems, the SMOG-HOG® offers benefits

regarding life cycle costs

Cost comparison with cash method

45.000 €
max.
Accumulated cash values in [€]

40.000 €
35.000 €
30.000 €
25.000 €
20.000 € max.
15.000 €
min.
10.000 € min.

5.000 €
0€
0 Years 2 Years 4 Years 6 Years 8 Years 10 Years 12 Years
Mechanical filter minimum and maximum Electrostatic filter minimum and maximum

Comparison of life cycle costs between mechanical and electrostatic collectors

6. Low-noise (no additional sound protection required)

7. Easy to maintain thanks to inspection door and mounting rails

for easy exchange of components

8. Modular and flexible design ensure simplicity in retrofitting or conversion

9. Multi-stage concepts (double-stage or three-stage)

are available for highly-loaded exhaust airflows

10. Suitable for continuous operation

Advantages
Reference facilities

SMOG-HOG® with mist separater and variable

rating of 800 - 2,000 m³/h for exhaustion of
emulsion mist.

SMOG-HOG® SH-20/Tridem (three-stage) for SMOG-HOG® SH-40/Tandem (double-stage) with

separation of oil mist and smoke at a CNC unit. height-adjustable telescopic hoods - exhaustion of
plasticiser aerosols at three cable extruders.

Filter facility with SMOG-HOG® SH-60/2/Tandem SMOG-HOG® SH-100/TR with integrated mist
(double-stage), integrated mist separater for preseparater for an airflow of 20,000 m³/h
separation of cooling lubricant mist - exhaustion designed to suck the emulsion mist of 6 machine
at 32 machine tools. tool centers and to recirculate the air.

Applications
 System solutions and ser vices for environmental protection
A worldwide increasing industrialisation leads to increasing The accredited sophisticated service quality as well as a
ecological requirements. Contamination of air, water, and customer-oriented worldwide network of subsidiaries and
ground as well as a continuous consumption of resources agencies compose another important element of the UAS
and energy call for optimized processes regarding corporate philosophy.
technology and economy.

UAS is your competent partner – all over the world.

Everything from a single source.

Make use of our consulting service: We will analyse your requirements
in detail and then offer you a filter system especially customised to your
needs, which also may include - where required - our product series of
cartridge filters (SFC series) and mechanical emulsion mist eliminators
(MENA).

Our skilled service team is available for assembly, commissioning, training,

and maintenance of the line.*
Cleaning of your filter inserts takes place in our ultrasonic bathes and
industrial washing plants - professionally and according to state-of-the-
art. UAS Inc. will dispose of the resulting harmful substances.

* Do not hesitate to ask for documentation concerning the UAS service concept!

Zweigniederlassung Deutschland: Otto-Hahn-Str. 6 • D - 65520 Bad Camberg • Tel. +49 (0) 64 34 / 94 22-0 • Telefax -99 • E-mail [email protected]
Büro Nord: RHB oHG • Kronskamp 134 • D - 22880 Wedel • Telefon +49 (0) 41 03/ 90 48 60 • Telefax +49 (0) 41 03 / 90 48 66
Büro Nordrhein-Westfalen: Auf dem Eigen 2 • D - 42349 Wuppertal • Telefon +49 (0) 2 02 / 2 47 81 40 • Telefax +49 (0) 2 02 / 2 47 81 66
Büro Mitte: Dehrner Straße 12a • D - 65554 Limburg • Telefon +49 (0) 64 33 / 70 06 36 • Telefax +49 (0) 64 33 / 81 33 3
Büro Sachsen: Daubaer Straße 20 • D - 01847 Lohmen • Telefon +49 (0) 35 01 / 58 83 44 • Telefax +49 (0) 35 01 / 58 81 97
Büro Baden-Württemb. / Bayern: Büchel GmbH • Breite Str. 27 • D-89168 Niederstotzingen • Tel. +49 (0) 73 25 / 96 05 0 • Telefax +49 (0) 73 25 / 96 05 80
Büro Österreich: Hallestraße 2 9 • A-4030 Linz • Telefon +43 (0)7 32 / 31 38 13 • Telefax +43 (0)7 32 / 30 44 89
UAS reserves the right to change design or specification without notice.
Revision: 0309

1208B100100230309 www.uas-inc.de