BR45 User Manual 2-2015 V7
BR45 User Manual 2-2015 V7
BR45 User Manual 2-2015 V7
HYDRAULIC
BREAKER
USER MANUAL
Safety, Operation and Maintenance
DECLARATION OF CONFORMITY
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
Hydraulic Tools
DECLARACION DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITA
______________________________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Weisbeck, Andy
Je soussigné: Surname and First names/Familiennname und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nome
El abajo firmante:
lo sottoscritto:
2. Make/Marke/Marque/Marca/Marca Stanley
3. Type/Typ/Type/Tipo/Tipo: BR4514801, BR4516801, BR45350, BR4516807, BR4516807A
BR4514801A
4. Serial number of equipment:
Seriennummer des Geräts: BR4514801 All
Numéro de série de l’équipement:
Numero de serie del equipo:
BR4514801A All
Matricola dell´attrezzatura: BR4516801 All
BR4516807 All
BR4516807A All
BR45350 Serial # 030612029 and above
5. Mass/Masse/Masse/Masa/Massa 23 kg
Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con
8. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA Date/Datum/le/Fecha/Data 1-30-12
Signature/Unterschrift/Signature/Firma/Firma
DECLARATION OF CONFORMITY...........................................................................................................................2
SAFETY SYMBOLS...................................................................................................................................................4
SAFETY PRECAUTIONS...........................................................................................................................................5
TOOL STICKERS & TAGS.........................................................................................................................................7
HOSE TYPES.............................................................................................................................................................8
HOSE RECOMMENDATIONS...................................................................................................................................9
FIGURE 1. TYPICAL HOSE CONNECTIONS........................................................................................................9
HTMA REQUIREMENTS..........................................................................................................................................10
OPERATION............................................................................................................................................................. 11
TOOL PROTECTION & CARE.................................................................................................................................12
TROUBLESHOOTING.............................................................................................................................................13
CHARGING THE ACCUMULATOR..........................................................................................................................14
FIGURE 2. CHARGING THE ACCUMULATOR....................................................................................................15
UNDERWATER TOOLS DEPTH GUIDELINE..........................................................................................................16
SPECIFICATIONS....................................................................................................................................................17
ACCESSORIES.......................................................................................................................................................18
BR45 T-HANDLE PARTS ILLUSTRATION...............................................................................................................19
BR45 T-HANDLE PARTS LIST.................................................................................................................................20
BR45 ANTI-VIBRATION HANDLE PARTS ILLUSTRATION....................................................................................21
BR45 ANTI-VIBRATION HANDLE PARTS LIST......................................................................................................22
BREAKER FOOT ASSEMBLIES.............................................................................................................. 23 THRU 27
IMPORTANT
To fill out a Product Warranty Validation form, and for information on your warranty,
visit Stanleyhydraulics.com and select the Company tab, Warranty.
(NOTE: The warranty Validation record must be submitted to validate the warranty).
SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools
recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized
and certified dealer. Please read the following warning.
WARNING
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair ac-
tions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicate an imminently hazardous situation
DANGER which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
WARNING which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
CAUTION which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoid-
CAUTION ed, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
NOTICE to the equipment.
This signal word indicates a situation which, if not avoided, may result in dam-
IMPORTANT age to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
Tool operators and maintenance personnel must always • Do not operate the tool at oil temperatures above
comply with the safety precautions given in this manual 140 °F/60 °C. Operation at higher oil temperatures
and on the stickers and tags attached to the tool and can cause operator discomfort and may damage the
hose. tool. Never come in contact with the tool bit, the bit
These safety precautions are given for your safety. Re- can get hot.
view them carefully before operating the tool and before • Do not operate a damaged, improperly adjusted, or
performing general maintenance or repairs. incompletely assembled tool.
Supervising personnel should develop additional pre- • Do not weld, cut with an acetylene torch, or hard-
cautions relating to the specific work area and local face the tool bit.
safety regulations. If so, place the added precautions in • To avoid personal injury or equipment damage, all
the space provided in this manual. tool repair, maintenance and service must only be
The BR45 Hydraulic Breaker will provide safe and de- performed by authorized and properly trained per-
pendable service if operated in accordance with the in- sonnel.
structions given in this manual. Read and understand • Do not exceed the rated limits of the tool or use the
this manual and any stickers and tags attached to the tool for applications beyond its design capacity.
tool and hoses before operation. Failure to do so could
result in personal injury or equipment damage. • Always keep critical tool markings, such as labels
and warning stickers legible.
• Always replace parts with replacement parts recom-
mended by Stanley Hydraulic Tools.
• Check fastener tightness often and before each use
daily.
• Operator must start in a work area without bystand- • Never operate the tool if you cannot be sure that
ers. The operator must be familiar with all prohibited underground utilities are not present.
work areas such as excessive slopes and danger- • Do not wear loose fitting clothing when operating the
ous terrain conditions. tool.
• Establish a training program for all operators to en- • Warning: Use of this tool on certain materials during
sure safe operation. demolition could generate dust potentially contain-
• Do not operate the tool unless thoroughly trained or ing a variety of hazardous substances such as as-
under the supervision of an instructor. bestos, silica or lead. Inhalation of dust containing
• Always wear safety equipment such as goggles, these or other hazardous substances could result
gloves, ear, head, and breathing protection, and in serious injury, cancer or death. Protect yourself
safety shoes at all times when operating the tool. and those around you. Research and understand
the materials you are cutting. Follow correct safety
• Do not inspect, carry or clean the tool while the hy- procedures and comply with all applicable national,
draulic power source is connected. Accidental en- state or provisional health and safety regulations
gagement of the tool can cause serious injury. relating to them, including, if appropriate arranging
• Supply hoses must have a minimum working pres- for the safe disposal of the materials by a qualified
sure rating of 2500 psi/175 bar. person.
• Be sure all hose connections are tight.
• The hydraulic circuit control valve must be in the
“OFF” position when coupling or uncoupling the tool.
Wipe all couplers clean before connecting. Use only
lint-free cloths. Failure to do so may result in dam-
age to the quick couplers and cause overheating of
the hydraulic system.
• Warning: Hydraulic fluid under pressure could • Use proper lifting techniques when handling the tool,
cause skin injection injury. If you are injured by hy- get help from a co-worker and do not over-reach.
draulic fluid, get medical attention immediately. • Use proper protection from falling or flying debris,
• Keep all body parts away from the working tool. keep bystanders at a safe distance.
• When handling material or the tool bit, wear your • Do not exceed the rated flow and pressure. See
(PPE) Personal Protection Equipment. Specifications in this manual for correct flow rate
• Be observant of the hydraulic hoses lying about the and pressure rating. Rapid failure of the internal
work area, they can be a tripping hazard. seals may result.
Lwa
72921
72920
3810 S.E. Naef Road 3810 S.E. Naef Road
Milwaukie, Oregon 97267 U.S.A. Milwaukie, Oregon 97267 U.S.A.
BR45 BREAKER
WEIGHT: 51lb ⁄ 23kg
BR45 BREAKER
WEIGHT: 55lb ⁄ 25kg
107 11207 Circuit Type C 28322 CE
Sticker (CE Only)
Sticker (CE Only)
FLOW: 4–6gpm ⁄ 15–23lpm FLOW: 4–6gpm ⁄ 15–23lpm
MAX PRESS: 2500psi/172bar MAX PRESS: 2500psi/172bar 58601 Sound Level
NOM PRESS: 1500psi/103bar NOM PRESS: 1500psi/103bar Sticker (CE Only)
ACCUMULATOR CHARGE: ACCUMULATOR CHARGE:
600psi ⁄ 41bar NITROGEN 600psi ⁄ 41bar NITROGEN
72921 5-gpm T-Handle Sticker 72920 5-gpm Anti-Vib Sticker
72928
D A N G E R D A N G E R
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CER- D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO
TIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR
TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DAMAGED HOSE.
DEATH OR SERIOUS INJURY. 3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON-
BEFORE USING HOSE LABELED AND CERTIFIED AS NON- NECTED TO THE TOOL BEFORE PRESSURING SYSTEM.
CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE SYSTEM PRESSURE HOSE MUST ALWAYS BE CON-
HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE NECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE
SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR- MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT.
RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY REVERSING CONNECTIONS MAY CAUSE REVERSE
DEPARTMENT INSTRUCTIONS. TOOL OPERATION WHICH CAN RESULT IN SEVERE
PERSONAL INJURY.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC- 4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSED-
TION INTO THE BODY OR CAUSE OTHER SEVERE CENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN
PERSONAL INJURY.
10180 Caution Sticker A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE
LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY
THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.
FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY 5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA.
CAUSE A LEAK OR BURST. KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.
B. DO NOT EXCEED RATED WORKING PRESSURE OF 6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PRO-
HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS TECTION.
PRESSURE MAY CAUSE A LEAK OR BURST.
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE,
C. CHECK TOOL HOSE COUPLERS AND CONNECTORS ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST
DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY
YOUR HANDS. CONTACT WITH A LEAK MAY RESULT TRAINED PERSONNEL.
IN SEVERE PERSONAL INJURY.
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy-
draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with
Stanley Hydraulic Tools. They are:
Certified non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid
reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certified non-
conductive is the only hose authorized for use near electrical conductors.
Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforce-
ment, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near
electrical conductors.
Fabric-braided (not certified or labeled non-conductive) — constructed of thermoplastic or synthetic rubber in-
ner tube, synthetic fiber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This
hose is not certified non-conductive and must never be used near electrical conductors.
D A N G E R D A N G E R
DO NOT REMOVE THIS TAG
SIDE 1 SIDE 2
(Shown smaller than actual size)
D A N G E R D A N G E R
DO NOT REMOVE THIS TAG
1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS 5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO
NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.
ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY 6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC-
TRIC LINES.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE
AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT
DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE
PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT
WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO
PULL OR LIFT TOOLS, POWER UNITS, ETC.
SEE OTHER SIDE SEE OTHER SIDE
SIDE 1 SIDE 2
(Shown smaller than actual size)
PRESSURE
HOSE RECOMMENDATIONS
<<< FLOW
RETURN
FLOW >>>
System relief valve setting 2100-2250 psi 2100-2250 psi 2200-2300 psi 2100-2250 psi
(at the power supply outlet) (145-155 bar) (145-155 bar) (152-159 bar) (145-155 bar)
Maximum back pressure 250 psi 250 psi 250 psi 250 psi
(at tool end of the return hose) (17 bar) (17 bar) (17 bar) (17 bar)
Measured at a max. fluid viscosity of: 400 ssu* 400 ssu* 400 ssu* 400 ssu*
(at min. operating temperature) (82 centistokes) (82 centistokes) (82 centistokes) (82 centistokes)
Hydraulic fluid Petroleum based 100-400 ssu* 100-400 ssu* 100-400 ssu* 100-400 ssu*
(premium grade, anti-wear, non-conductive) (20-82 centistokes)
Viscosity (at min. and max. operating temps)
NOTE:
When choosing hydraulic fluid, the expected oil temperature extremes that will be experienced in service determine the
most suitable temperature viscosity characteristics. Hydraulic fluids with a viscosity index over 140 will meet the requirements
over a wide range of operating temperatures.
EHTMA CLASSIFICATION
HYDRAULIC SYSTEM
REQUIREMENTS
B C D
Flow Range 3.5-4.3 gpm 4.7-5.8 gpm 7.1-8.7 gpm 9.5-11.6 gpm 11.8-14.5 gpm
(13.5-16.5 lpm) (18-22 lpm) (27-33 lpm) (36-44 lpm) (45-55 lpm)
Nominal Operating Pressure 1870 psi 1500 psi 1500 psi 1500 psi 1500 psi
(at the power supply outlet) (129 bar) (103 bar) (103 bar) (103 bar) (103 bar)
System relief valve setting 2495 psi 2000 psi 2000 psi 2000 psi 2000 psi
(at the power supply outlet) (172 bar) (138 bar) (138 bar) (138 bar) (138 bar)
NOTE: These are general hydraulic system requirements. See tool specification page for tool specific requirements
The recommended hose size is .500 inch/12 mm I.D. up release the trigger and reposition the tool bit.
to 50 ft/15 m long and .625 inch/16 mm I.D. minimum up NOTE:
to 100 ft/30 m.
Partially depressing the trigger allows the tool to run
PRE-OPERATION PROCEDURES at slow speed. Slow-speed operation permits easier
starting of the tool bit into the work surface.
CHECK POWER SOURCE
5. To start, break an opening (hole) in the center of the
1. Using a calibrated flowmeter and pressure gauge,
surface. After making a hole, break portions of the
check that the hydraulic power source develops a
material into the original opening. For best produc-
flow of 7–9 gpm/26–34 lpm at 1500–2000 psi/105–
tivity, the breaking should be done around the origi-
140 bar or 5–6 gpm /18–22 lpm at 1500–2000 psi
nal hole.
/105–140 bar.
The size of the broken material will vary with the
2. Make certain the hydraulic power source is equipped
strength and thickness of the base material and the
with a relief valve set to open at 2250 psi/155 bar
amount of any reinforcement wire or rebar.
maximum.
Harder material or more reinforcing wire or rebar will
INSTALL TOOL BIT require taking smaller bites. To determine the most
1. Rotate the latch on the breaker foot downward effective bite, start with 2 in. / 50 mm or smaller bites.
(pointing away from the tool). Bites can then be gradually increased until the bro-
2. Insert the tool bit into the foot and pull the latch up to ken piece becomes too large, requiring increased
lock the tool bit in place. time to break off the piece.
CONNECT HOSES Sticking of the tool bit occurs when too large a bite is
being taken and the tool bit hammers into the mate-
1. Wipe all hose couplers with a clean, lint-free cloth rial without the material fracturing. This causes the
before making connections. tool bit to become trapped in the surrounding mate-
2. Connect the hoses from the hydraulic power source rial.
to the tool fittings or quick disconnects. It is a good
practice to connect return hoses first and discon- COLD WEATHER OPERATION
nect them last to minimize or avoid trapped pressure If the breaker is to be used during cold weather, preheat
within the tool. the hydraulic fluid at low engine speed. When using the
3. Observe flow indicators stamped on hose couplers normally recommended fluid, fluid temperature should
to ensure that fluid flow is in the proper direction. be at or above 50 °F/10 °C (400 ssu/82 centistokes) be-
The female coupler on the tool hose is the inlet cou- fore use.
pler. Damage to the hydraulic system or breaker can result
4. Move the hydraulic circuit control valve to the ON from use with fluid that is too viscous or thick.
position to operate the tool.
NOTE:
If uncoupled hoses are left in the sun, pressure in-
crease within the hoses may make them difficult to
connect. When possible, connect the free ends of
the hoses together.
OPERATION PROCEDURES
1. Observe all safety precautions.
2. Install the appropriate tool bit for the job.
3. Place the bit firmly on the surface to be broken.
4. Squeeze the trigger to start the breaker. Adequate
down pressure is very important. When the tool bit
breaks through the obstruction or becomes bound,
NOTICE
In addition to the Safety Precautions found in
this manual, observe the following for equipment
protection and care.
• Make sure all couplers are wiped clean before con- • Always keep critical tool markings, such as warning
nection. stickers and tags legible.
• The hydraulic circuit control valve must be in the • Do not force a small breaker to do the job of a large
“OFF” position when coupling or uncoupling hydrau- breaker.
lic tools. Failure to do so may result in damage to • Keep tool bit sharp for maximum breaker perfor-
the quick couplers and cause overheating of the hy- mance. Make sure that tool bits are not chipped or
draulic system. rounded on the striking end.
• Always store the tool in a clean dry space, safe from • Never operate a breaker without a tool bit or without
damage or pilferage. holding it against the work surface. This puts exces-
• Make sure the circuit PRESSURE hose (with male sive strain on the breaker foot.
quick disconnect) is connected to the “IN” port. The • Tool repair should be performed by experienced
circuit RETURN hose (with female quick disconnect) personnel only.
is connected to the opposite port. Do not reverse cir-
cuit flow. This can cause damage to internal seals. • Make certain that the recommended relief valves
are installed in the pressure side of the system.
• Always replace hoses, couplings and other parts
with replacement parts recommended by Stanley • Do not use the tool for applications for which it was
Hydraulic Tools. Supply hoses must have a mini- not intended.
mum working pressure rating of 2500 psi/172 bar.
• Do not exceed the rated flow and pressure. See
Specifications in this manual for correct flow rate
and pressure rating. Rapid failure of the internal
seals may result.
TESTER CHARGING
CW
VALVE
CHUCK
GAUGE
Figure 2
Charge Fitting
Nitrogen Tank
(Not included in Kit)
Charging Valve
Gauge
02835 TESTER
Chuck
TESTER CHARGING
CW
VALVE
CHUCK
GAUGE
Figure 2
Figure 2. Charging the Accumulator
Diver
DAMAGE TO THE TOOL. Max Depth: 500' - Reference hose
limitations due to sizing guide below
accumulator PSI
For underwater hydraulic tools the applications are max (increase 40
broken down into four quadrants depending on PSI for every 100')
type of tool and method of operation.
Tools: Breakers, Tools: Grinders,
The types of tools are percussive and rotational,
Hammer Drills and Saws, Chain Saws
each with different characteristics allowing for dif-
Chipping Hammers
ferent depth operation. With percussive tools, the
nitrogen accumulator PSI must counter the in- ROV Max Depth: 1000' -
Max Depth: 500' - Reference hose
crease in ambient pressure found at lower depths.
limitations due to sizing guide below
Since there is a maximum PSI for percussive tools
accumulator PSI
they are limited to certain depths. Rotational tools
max (increase 40
do not have accumulators and thus capable of
PSI for every 100')
deeper depths.
Values determined according to noise test code given in ISO 15744, using the basic standard ISO3744
Test conducted by independent notified body to comply with 2000/14/EC:2005 requirements.
NOTE- The sum of a measured noise emission value and its associated uncertainty represents an upper
boundary of the range of values which is likely to occur in measurements.
TEST EQUIPMENT
Accumulator Tester.............................................................................................................................................02835
Flow and Pressure Tester...................................................................................................................................04182
Accumulator Charge Assembly (Includes Liquid Filled Gauge w/ Valve, Hose, & Charge Fitting)..................... 15304
Accumulator Charge Kit (Includes 02835 Tester, 15304 Charge Assy. and 372047 Charge Kit box)................ 31254
SERVICE TOOLS
Flow Sleeve Removal Tube................................................................................................................................04910
Seal Kit...............................................................................................................................................................04595
Split Ring (Auto Valve Removal)........................................................................................................................04908
Accumulator Cylinder Puller...............................................................................................................................05640
Accumulator Disassembly Tool...........................................................................................................................05508
Spacer (Flow Sleeve Installation).......................................................................................................................04909
18 ► BR45 User Manual
PARTS ILLUSTRATION
25 28 10
Pictured is a BR45120
8
9
20
44 21
43 41
17
42 40
24 39
18 38
2
26
7 27
6
22
45 46
37 31 32
13 12
1
12
29
32
3
11 13
19
4
35
16
36 31
3 34
47
14 33 30
16
15
5
EASE
BR45 ANTI-VIBRATION HANDLE PARTS ILLUSTRATION
38 7 40 43 39
21
Pictured is a BR4516801
32
29
16
41 3
34
45
36
13
23 11
27
19 17 59
31
28 60
61
2 14 62
30 56
42
49 31 18 26
48 20
37
47 15
53
22 25 57
51
33
55
6
5 1 52
4 58
9
35
24 10
46
10
12 55
9 51
50
8
3
PURCHASE A COMPLETE 13 6 8 7 3 10 9 9 10 11
1 1 1 1 1 1 1 1 1 1
BREAKER ASSEMBLY.
2
1
7/8” HEX
4 12 5
1 1 1 ALIGN HEX AS SHOWN
2
1
7/8” HEX
12 5 7 6 2 8 9
1 1 1 1 1 2 2
1
1
10
1
1” HEX
NOTE: Hex orienta-
tion is different than
1” breaker foot assy
shown below.
NOTE: IF YOU ARE REPLACING THE HEX
3 11 4
BUSHING YOU MUST PURCHASE A COMPLETE
1 1 1 BREAKER ASSEMBLY. ALIGN HEX AS SHOWN
BREAKER FOOT ASSEMBLY (STANDARD) P/N-07489 (MODELS BR45150, BR45550, BR45158, BR45158BN)
07489 Assembly Includes Items 1 thru 13 Below.
12 5 7 6 2 8 9
1 1 1 1 1 2 2
1
1
10
1
1” HEX
1” HEX
3 11 4 13 5 6
3
1 1 1 1 1 1
1-1/8” HEX
5 7 6 13 12 17
1 1 1 1 1 1
16 INSTALL WITH A
1 LIGHT COATING OF SECTION A-A
LOCTITE #609 ON
I.D. OF FOOT BORE.
1-1/4” HEX
5 8 6 14 2 13
1 1 1 1 1 1
7 INSTALL WITH
1 LOCTITE #609
26 ► BR45 User Manual
BREAKER FOOT ASSY’S
BREAKER FOOT ASSEMBLY (EASY-RIDE) P/N-08081 (MODELS BR45130E, BR45130EL, BR45135S and
BR4513516). 08081 Assembly Includes Items 1 thru 17 Below.
11 INSTALL WITH
17 08411 1 DETENT
1 LOCTITE #609
4 14 15 2 3 9 10 1 1 10 8
1 1 1 1 1 1 1 1 1 1 1
1-1/4” HEX