Service Manual (E) : Valid For Version 11 .Lo - 11.24
Service Manual (E) : Valid For Version 11 .Lo - 11.24
Service Manual (E) : Valid For Version 11 .Lo - 11.24
1. General
1.1 Introduction
1.2 Manufacturer’s notes
1.3 General information
1.4 Notes on product responsibility
1.5 Routine checks following delivery
1.6 Guarantee
1.7 EC certification
1.8 Repairs
1.8.1 Replacement of fuses
1.9 Technical safety controls
2. Commissioning
ZLEKTROTOMO 640
2.1 Installation
2.2 Important notes for fafe usage
2.3 First usage
2.4 Visual and functional checks before each use
2.5 Cleaning, disinfecting and sterilisation
2.5.1 Cleaning and disinfecting of the unit
2.5.2 Cleaning, disinfecting and sterilisation of accessories
3. Ooeratinc the ELEKTROTOMB 530
3.1 Pushbuttons and signal lights
3.1.1 The front of the ELEKTROTOMB 530
3.1.2 The rear of the ELEKTROTOMB 530
3.1.3 Description of the pushbuttons and symbols
3.1.4 The different current types
4. Technical descrimion
4.1 Technical description to Version 11.23
4.1.1 Technical data
4.1.1 .l Mains connection
4.1 .1.2 HF current output and current characteristics
4.1 .1.3 Safety relevant data
4.1 .1.4 Dimensions and weight
4.1.1.5 Certification
4.2 Power output diagram
4.2.1 Power output in relation to resistance
4.2.1.1 Current type: CUT I
4.2.1.2 Current type: CUT II
4.2.1.3 Current type: TUR
4.2.1.4 Current type: SPRAY COAGULATION
4.2.1.5 Current type: SOFT COAGULATION
4.2.1.6 Current type: BIPOLAR COAGULATION
4.2.2 Power output as a function of the position of the power regulator
4.2.2.1 Current type: CUT I
4.2.2.2 Current type: CUT II
4.2.2.3 Current type: TUR
4.2.2.4 Current type: SPRAY COAGULATION
4.2.2.5 Current type: SOFT COAGULATION
4.2.2.6 Current type: BIPOLAR COAGULATION
4.3 Technical description Version 11.24
4.3.1 Technical data
4.3.1 .l Mains connection
4.3.1.2 HF current output and current characteristics
4.3.1.3 Safety relevant data
4.3.1.4 Dimensions and weight
4.3.1.5 Certification
ZLEKTROTOM@640
4.4 Power output diagram
4.4.1 Power output in relation to resistance (output characteristic)
4.4.1.1 Current type: CUT I
4.4.1.2 Current type: CUT II
4.4.1.3 Current type: TUR
4.4.1.4 Current type: SPRAY COAGULATION
4.4.1.5 Current type: SOFT COAGULATION
4.4.1.6 Current type: BIPOLAR COAGULATION
4.4.2 Power output as a function of the position of the power regulator
4.4.2.1 Current type: CUT I
4.4.2.2 Current type: CUT II
4.4.2.3 Current type: TUR
4.4.2.4 Current type: SPRAY COAGULATION
4.4.2.5 Current type: SOFT COAGULATION
4.4.2.6 Current type: BIPOLAR COAGULATION
5. Fault findinp without measurinp instruments
6. Connecting diagram ELEKTROTOMO 530
7. Power control circuit ELEKTROTOMB 530
8. Technical descriDtion of the individual boards
8.1 Power supply
8.2 RF-activation and application
8.3 Mains power supply
8.3.1 IIIustration mains power supply
8.4 Illustration Board for control elements
8.5 Illustration Display board
8.6 Illustration W-generator board
8.7 Illustration Patient circuit board
8.8 Control circuit board
8.8.1 Illustration Control circuit board
9. Neutral electrode setting
9.1 Neutral electrode setting, valid up to Version 11.21
9.2 Neutral electrode setting, valid up to Version 11.22 and 11.23
9.3 Neutral electrode setting, valid for Version 11.24
10. Localisation and descriDtion of boards
11. SDare Part list
12. TestDoints. Localisation of fuses
13. Trouble-ShootinP and adiustments
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13.1 Unit cannot be switched on
13.2 How to check the mains supply circuit
13.3 The light beam indicator and/or the output power do not react to increase /
reduction of power regulators
13.4 One or several beams on the bar indicator remain dark
13.5 When the power is adjusted, a beam segment is skipped
13.6 The respective push buttons do not react when selecting the current mode
13.7 No RF indication/acoustic signal for foot/hand activation
13.8 No RF indication despite RF output with acoustic signal
13.9 No RF acoustic signal despite RF output and indication
13.10 No indication or acoustic signal despite RF output
13.11 No RF output/indication/acoustic signal despite activation
13.12 No RF output despite visual or acoustic signal
13.13 Checking the control circuit board
13.14 The automatic switch off with contact and bipolar coagulation is not functioning
13.15 Symbol at the front illuminates
13.16 The bipolar current is activated automatically without accessory in hand mode
13.17 The unit cannot be activated in monopolar mode
13.18 Adjustment of maximum RF power at level 10
13.18.1 Up to Version 11.23
13.18.2 Version 11.24
13.19 Adjustment of minimum RF power at level 1
1. General
~This user’s manual is considered part of the equipment. It must be kept in the vicinity of the equipment
at all times. Precise observance of the user’s manual is a prerequisite for the proper use and correct
operation of the equipment, which is essential for the safety of patients and operators alike.
* Only accessories which are specified in this user’s manual and which have been tested together with the
equipment may be used. If accessories are used which are not specified in the user’s manual, their ability
to be used in accordance with safety regulations must be proved.
*All literature relates to the equipment model and the prevailing basic safety regulations when printed. All
rights are reserved for equipment, switches, procedures, software programs and names.
SLEKTROTOMO 640
1.3 Notes on product responsibility
The BERCHTOLD company can only consider themselves responsible for the safety, reliability and
function of the product under the following conditions:
b) the electrical installation of the room complies with regulations VDE 0107 or IEC 364-710,
The product and accessories should be inspected for possible transport damage or other defects
immediately on arrival.
Reclamation regarding damage or defects can only be entertained by the selling organisation
(BERCHTOLD GmbH & C o. ) or the delivering agency when they are immediately reported. In case of
complaint, the forwarding agent or the BERCHTOLD sub-agency must immediately be informed, prior
to the submission of a damage / deficiency report to the BERCHTOLD main offices in Germany for
further processing by our insurance agents.
When returning a unit or one of its components to BERCHTOLD or to a BERCHTOLD service centre,
every effort should be made to use the original packaging material. The following
information/documentation must also accompany the returned items: Name and address of the owners,
product identification number (See plate affued to unit), Detailed description of the defect.
1.5 Guarantee
The product is guaranteed for a period of twelve months starting from the day of delivery to the end user.
Within the guarantee period, all defects or components shown to be due to manufacturing or material
failure, will be car-rected by either BERCHTOLD or their official, representative agency.
Misuse of the unit or interference from a third party will negate any customer entitlement under this
guarantee.
Please note the contents of the guarantee card and retain it for future reference.
Important!
Repairs or a&stments must onb be made by BERCHTOLD or their @e$cal& nominated representative.
Should repairs or a+stments be made b a .rpecQ%aillnominated BERCHTOLD representative,tbe user is required to
obtain a detailed reportfrom tbat agent showing the kind and extent of repairs cmied out. This report sbouldfhber show
the date of afy intervention and an approved signature of tbe company (age@ who unde?-tooktbe work. Where repairs are
not cam&d out direct4 by BERCHTOLD, repaired vstems or ystez? parts must bear the mark or indicator of the
repairing agent.
1.6 EC certification
The equipment complies with the requirements of the EC guideline regarding medical products,
93/42/EEC.
1.7 Repairs
By obvious defect, either of the unit or its connecting cable, it must be repaired or its cable renewed
ZLEKTROTOMB 640
before being used again.
The ELEKTROTOMB 530 may only be repaired by BERCHTOLD or their officially appointed agent.
Should the unit be repaired by an officially appointed agent, the user is required to obtain written
confirmation of the work carried out. This signed confirmation should bare the date of the repair and the
details of the officially appointed agent. When repairs are not carried out by BERCHTOLD direct, the
repairing organisation must append their details to the unit or, that part of the unit which has been
repaired.
* Checking the calibration of the HF current output against the setting of the pressure sensitive pad of
the control panel
* The actual output measurement for the current modes cut I, spray and softcoagulation should be
checked to the values the laid down in the specifications for the unit.
* Compare protected resistance according to EN 60601-l with mains connection. Limit is 0,2 IR
Should the unit proofe to be defective or otherwise unsafe it must not be used until repaired.
<LEKTROTOM@ 640
2. Commissioning
2.1 Installation
The unit is intended for use only in a medical environment and connection to the mains must be in
accordance with the IEC 364-710 regulations. Further, connection to the mains should be via a suitably
protected socket using the mains lead and plug provided by the manufacturer or one of an equivalent
quality. For safety reasons, extension leads or multi-socket connections should not be used. The mains
socket must be protected by a fuse rated at not less than 10 Amperes.
The ELEKTROTOMB can be placed on any flat surface with a tilt angle not in excess of 10”. The
surface itself should be equivalent in size to that of the unit. Care must be taken not to block the air vents
on the underside of the generator and ensure a free flow of air around the unit. The ELEKTROTOMB
should be protected from the danger of fluids entering the unit.
For intracardiac surgery this equipment must be connected to the main power stabilizer in the operating
room or location where it is installed by means of the (yellow/green) power-stabilization cable supplied.
Misuse of the generator and a disregard of these instruction can lead to serious injury!
Warning!
The unit is not intendedfor me in explosion endangeredareas
Caution must be exercised when anaesthetic gas mixtures such as Oxygen (02) and nitrous Oxide (~20)
are used during surgery in the thoracic or head regions. The use of anaesthetic gas, exhaust management
systems is to be recommended. Inflammable substances used for cleaning or disinfection or, particularly,
solvents used to remove adhesives, must be removed or fully evaporated before the using an
electrosurgical unit. The danger of pocketing or pooling of inflammable liquids or vapours in body
cavities such as the navel or vagina as well as in the depths of surgical wounds which must also be
considered and not underestimated. Liquids must not be allowed to gather or pool under the patient. The
presence of endogenic gases which may be ignited, must also be taken into account when using
electrosurgical equipment on the gut and a system of inert gas flushing is recommended. Material such as
cotton wool or gauze can, in certain circumstances, also be ignited via HF current induced sparking -
particularly in the presence of oxygen.
The use of electrosurgery requires caution and the following rules should be considered
:LEKTROTOM@ 640 http://www.berchtold.delET53O~e.ht~
. The high frequency current output of the unit should be minimal and not more than is required for the
task to be performed.
Note:
A reducedor lack: offunction after setting the unit ou(but controls at ‘normal’power can be causedby a number offactors
such as neutral electrodeproblems, bad connections,damaged cables or a crusted active electrode.Thesespoint should be
consideredbefore selectingwhat rnz@!~be a much bzjber unit ouput than necessav.
* Do not attempt to test the unit by directly discharging against a metal object or the negative electrode.
*The function of other electromedical equipment can be interfered with by the use of high frequency
current.
*The switching mechanisms of an electrode handle which is not completely water tight, may be
penetrated by blood, saline or other rinsing liquids or amniotic fluid producing an unpredictable
response from the generator.
* In order to prevent accidental HF current burns, the electrode handle should be placed on the
instrument trolley when not in use and not on the patient.
* Placing a finger switched, electrode handle onto very damp drapes or, into pooled liquid on the drapes,
may cause patient burns directly below the electrode handle.
Before the unit is first used surgically, the Manufacturer or their official agent shall:
b) have given full operational instructions for the unit to a responsible person.
Before each use the user must be sure that the unit and its accessories are in good working order.
Warning!
Sboukd theflow of HF current be indicated by tbe unit witbout the attachment of a foot-switch or electrodehandle witb a
dozble,jhger switch then the unit is fazdty and must be examined before use.An indicated ma@nction following tbe
attachment of a foot-switch or electrodehandle witb double,jnger switch sbows a defectiveaccessorywbicb mm-t be checked
and eventuaLI replaced.
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2.5 Cleaning, disinfecting and sterilisation
After use, accessories may be soaked in standard disinfecting solutions following the instructions of the
manufacturers, without exceeding soaking times. The life expectancy of some plastics may be shortened by
certain chemicals and a thorough rinsing of all accessories is important. Phenol and chlorine solutions are not
suitable. Alternatively, a mechanised washing and thermal disinfecting process is acceptable, provided
temperatures do not exceed 93” C.
Good operative results can only be expected when the active and negative electrode are perfectly clean and free
from any dried protein.
Connecting cables and the insulation of active electrodes must be constantly checked and maintained in perfect
condition. Articles with damaged insulation must not be used.
Socket for hand piece with double finger switch for activating cut or
coagulation
Socket for foot switch, for both double pedal foot switch (monopolar)
and single foot switch (bipolar)
Selection switch for Bipolar coagulation using a foot switch. Foot switch
start with or without Auto-Stop. The Auto-Stop-Mode can be switched
on and off by means of the “Auto” switch.
~““.__ .,.,,. _- -.,, “,~ .,~,,, ,-.,, _“- -.. ..-. __. , ,.,-_ ,,“, ^FI_ _.,._ ,, -” . ...,.. - ,,,,,,, _ _.,,^ _i , ,, ” _.. “” ...,.- II____ ,,,_. ^-““.,,
“,, ,,“-.,,-.” ,.,,,,.,. “, 1___1,, ,,,.,.-.
,,_X11.. ___--~,, ,, ._-
.- ...“~--. _
Notice: ATTENTION! Please refer to the operator’s manual
The unit produces unmodulated or selectively modulated High Frequency current. The selection
switches permit a choice of the following current types:
CUT I
Unmodulated RF current.
This current type gives sharp cutting with little arc formation and without
coagulation of the cut surfaces.
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CUT II
Lightly modulated RF current. This current type gives a clean cut with
some coagulation of the cut surfaces
Unmodulated RF current.
SPRAY COAGULATION
Highly modulated RF current with high initial voltage peak for spray
coagulation or fulguration
CONTACT COAGULATION
4. Technical description
Cutting current
*CUT1
e cut II
e Contact coagulation
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* Bipolar coagulation
Weight: 9,5 kg
Cutting current
eCUT1
* cut II
* Contact coagulation
0 Bipolar coagulation
Nominal frequency 500 kHz
Current form non modulated, sinus form
Crest factor 126
Max. HF no-load voltage 340 peak to peak /lOO V effective
Max. HF power 100w/50w
Unit output settings 10 position switch
Cutting qualities micro-arc free coagulation without tissue
carbonisation, with anti-sticking effect
Weight: 9,5 kg
..,” . ^
5. Fault Finding
No RF current when hand Fault in the hand piece cable Replace hand piece cable
piece switch is actuated Of
If it is suspected that there is a more serious fault in the unit, it should be checked by a suitably qualified
person.
Attention!
In mofzopolar mode, RF output can on4 be activated 63/means of a bandpiece with doul?lejngeerswitch or a doublepedal
foot switch. Operating witb a bandpiece eguz$pedwith on& one switch or one singlefoot switch wiL?not work.
Attention!
Before opening the unit, disconnect it from the mains in the case of a permanently installed unit
(i.e. ceiling mounted unit) isolate it from the mains
The galvanic separation of the power supply module from the network is realized through the
application of the mains transformer.
By means of the hand-/foot switch, the processor recognizes the order to apply RF-current and
processes the application conditions set on the control segments before. Then the control logic forms a
pattern pulse sequence for the RF-generator, which transforms the energy of the power supply module
to an RF-current of 500 kHz and supplies the outlet through the corresponding relays.
During the application of RF-current, the function of the patient plate is controlled by the control logic.
The application level is supervised by means of digital and analogous converters.
5LEKTROTOMO 640 http:Nwww.berchtold.deiETS30-e.htn
With the bistable relay and corresponding auxiliary controls the current kind is selected and stored up to
the next operation..
8.6 RF-generator
The oscillation circuit consisting of the digital elements Dl.A, D1.B and a quarz oscillator produces a
nominal frequency of 4 MHz. The component DD2 divides the nominal frequency by 8 and forms a
two-phase signal to-gether with the elements DD3.A, DD3.B.
The dig&l switch DDl .C, DDl .D makes it possible to switch on/off RF-current or to form a modulated
RF-current. The driver components DD4, DD5 take the RF-signal off the digital switch and secure the
switch-over process of the amplifier. The RF-detector is set up with the element DD3.C according to a
conventional scheme and shows “1” if W-current flows, “0” if not.
The current supplied by the RF-generator is galvanically separated from the application part through the
transformer Tl. The relays I<l, I(2 serve the optimization of the output power of the corresponding
applications and have slight influence on the adaptation. The thrush L2 balances the output signal and
serves as leakage current sensor. The relays I<3 to I<11 are needed for changes in adaptation or in output.
The circuit DAl, VT1 enables “BICOMATIC-function over monitoring of load resistance and is
galvanically separated, supplied and probed by means of TlO. All sensors (T2 to TlO) except T6 are
probed with a rectangular signal of 7,8 kHa. The neutral plate monitoring containing sensor T6, works
with a frequency of 31,25 kHz.
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--.. ” i
/
j
1 t .-_-.-.
Neutral plate monitoring (DD5.A, DD5.B, DD9, DD12.A) is similar to hand-/foot switch monitoring
_ ,..-..-.
/ --.--.- -1 j- ;
j I
t”--- -. I.--.- __ __
The adjustment of the neutral plate monitoring circuit in the Elektrotom 530 is possible by set up of the
jumper JP 1 - Jl? 4.
The digit “1” stands for the placement of a jumper.
” “- ,_, I
JP 1 range of resistance
tolerance + 30 % !,
_-.I_” - .^,._.,__,_ - ^,~. i_l ‘“.” - ._
0 320 - 280 Ohm
- ^ - -, -.- -
1 280 - 245 Ohm tI-
‘- ,. -
0 245-2150hm 1
..^ ”..,,
-“____& “. - -.
-1 215-190Ohm 1
- .-- ““” ,“,“---I ^
'0 190-1700hm 1
“,.. - . ...“.
1 170 - 150 Ohm i The average factory setting,
1up to Version 11.21, must be
1matched to the split neutral
j electrode
I- “.,~ _ ,-
0 - 150-130Ohm 1
-- ._ ..” --.“,, _.-,i .,~_.____ .II - ,-^..-~_
1 130-105ohm 1
.^- _, ,,, .-I ,- ., ,-
0 105~85OLn 1
_. -- ^ - - “‘-“ix -
1 - 85-750hm 1
..~ ;_.“...
..,..
--- -
0 75-650hm 1
,,,~-
1 65-550hm !
0 55-4oohm f
-
1 40-200hm i~
0 17-43 Ohm 15
..- . _-”..-~ “-__, -
1 5-17Ohm 1
.~ ,--
3LEKTROTOMB 640
9.2 Neutral plate set up, valid for version 11.22 and 11.23
The adjustment of the neutral plate monitoring circuit in the Elektrotom 530 is possible by set up of the
jumper JP 1 - JP 4.
The digit “1” stands for the placement of a jumper.
I
;-
0
,_
1 0 1
_-
- 150 - 270 6hm
.,““.. _
- ”
1 1 1 95 - 190 ohm
0 0 0 SO-160 Ohm
.-. ^. .,-,“,
0 0 1 65 - 135 Ohm
,,” ,,,.
0 1 0 70 -11il Ohm’
.,-..,_ ,, .” _, ._ .“,, ,‘,,. .‘ ”
0 1 1 45 - 85 ohm
^““I -” - . ,- ^” x ,;
1 0 0 29 - 52 Ohm
.‘ ” . . ‘, ‘- ,‘”
1 0 1 15-26 Ohm The average factory setting for
Version 11.22 and Version
11.23 must be matched to the
split neutral electrode
-.
1 1 0 17”- 43 ohm “~-
-- _.
1 1 5-170hm
.._ _. .
The adjustment of the neutral plate monitoring circuit in the Elektrotom 530 is possible by set up of the
jumper JP 1 - JP 4.
The digit “1” stands for the placement of a jumper.
ZLEKTROTOM@ 640
Ji?l
4 JP
JP 3 JP
2
~- -
1range of resistance
“- 0 0
xx,
0
1tolerance IL 30 O/O
0 1 0. 1 600 - 1200.~Ohm
_, “^,”I,,, ,”
0 1 1 f 420 - 880 Ohm The average factory setting for
Version 11.24 must be
matched to the split neutral
electrode
"""
0
,~
1
-_
0 0
.” -
I
,-l_l-___l__l^_-.- ~_^__~~
Netzteil, Nr. ‘58003 Transfok-nator, Nr. 58%~~
main power supply, part no. 5XClO3
mains transformer,
;parl no. 58008
Generator,
Nr.58UOl
RF-generator,
pari no.58001
(11.10,11.11,11.12,11.13,11.16,11.17,11.20,11.21,11.22,11.23,11.24)
ZLEKTROTOMB 640 http:l/www.berchtold.de/ET530_e.htn
Mains power supply 115 Volt 67084 67084 67084 67084 67084 67084
Mains power supply 230 Volt 58003 58003 58003 58003 58003
Mains power supply 115 Volt 67084 67084 67084 67084 67084
0 check supply voltage 12 volts DC (f /- 15%) for I<1 /I-Z/driver DD2 at TP3/TP4
. check supply voltage 10 volts for RF-generator-driver/display PC board/control PC board at TP 6/TP
2, not adjustable
* check frequency of 50 kHz, at TP 1 /TP 6, correction trimmer R 1
TP 5 CR=Rapt.)
13.3 The light beam indicator and/or the output power do not react to increase/reduction of
power regulators
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e control position of the output rotary regulators, check knobs are in one l/2 way state. i.e. 1,5, 2,5 etc.
incorrect
c Pay attention to operating instructions
0 check individual LED’s and, if necessary, exchange it - check driver component ULN 2804 A on PC
board and exchange it if necessary
13.6 The respective push buttons do not react when selecting current mode
_-.-_
1. TF*l ITP”,
i j
13.14 The automatic switch off mode with contact- and bipolar contact coagulation does not
function
* check component DA 4 on the power supply board and the cable connections to the control circuit
board
* check component DA 3 on control circuit board.
* check power transistor/driver/optoelectronic coupler on main power supply board and RF generator
board.
* check relays I< 1 and I< 2 on patient circuit PC board for functionality
13.16 Bipolar current is activated automatically without accessory in the hand mode
~Note: The output at level 5 (50% power) can not be -adjusted The above adjustments can not be
made unless the correct equipment is used
*The legal ratings of maximum power are to be calculated with 20% tolerance.
*Note: The output at level 5 (50% power) can not be adjusted The above adjustments can not be
made unless the correct equipment is used
* The legal ratings of maximum power are to be calculated with 20% tolerance
Remark:
Choose the respectively optimal load resistance in order to control power at level 1, see option
13.18