HTV M Manual
HTV M Manual
HTV M Manual
46
Operation Manual
www.ppm-technology.com
PPM Technology Ltd • Cibyn Ind Estate • Caernarfon • Gwynedd • LL55 2BD • Wales • UK
Telephone: 44 (0) 1286 676999 Fax: 44 (0) 1286 671811 E-mail: [email protected]
Registered in Wales: 3743347 VAT Number: GB 713 750 842 ISO 9001 2000 Registered Firm
Formaldemeter ¢£¤¥¦ Operation Manual v2.18/v1.46
TABLE OF CONTENTS
1 INTRODUCTION..................................................... 3
1.1 INITIAL RECEIPT OF YOUR KIT 4
1.2 GENERAL DESCRIPTION 4
1.3 INSTRUMENT FEATURES 6
2 TECHNICAL INFORMATION........................................ 8
2.1 PRINCIPLE OF OPERATION 8
2.2 INTERFERENTS 8
2.3 ACCURACY AND PRECISION 9
2.4 DECLARATION OF CONFORMITY 9
3 USING THE ¢£¤¥¦ AS A HANDHELD DEVICE................10
3.1 TAKING A SAMPLE 10
3.2 SENSOR RECOVERY PERIOD 10
3.3 CALIBRATION AND THE CALIBRATION STANDARD 11
4 ADDITIONAL FEATURES..........................................13
4.2 CONVERSION TO MG/M3 13
4.1 TEMPERATURE & HUMIDITY SENSOR 13
4.3 ALARM SOUNDER 15
4.4 SAMPLING MODE 15
4.5 LIMIT SELECTION 16
4.6 NON–FRAM DATA RETRIEVAL 17
4.7 CLEARING THE NON–FRAM MEMORY 17
4.8 FRAM MEMORY FULL 18
5 USING THE ¢£¤¥¦ AS A CONTINUOUS MONITOR.......... 19
5.2 STARTING A SCHEDULE 19
5.1 SWITCHING THE ¢£¤¥¦ FROM A HANDHELD DEVICE 19
5.3 ENDING A SCHEDULE 20
5.4 SHORT BETWEEN SAMPLES 20
5.5 HOW TO USE DATA MODE 21
6 TROUBLESHOOTING.............................................. 25
6.1 CHECK THE SAMPLING SYSTEM 25
6.2 CHECKING THE CALIBRATION GAIN 26
6.3 PERFORMING AN INSTRUMENT RE–SET 27
6.4 CALIBRATION 27
6.4.1 CALIBRATION CHECK PROCEDURE 27
6.4.2 CALIBRATION ADJUSTMENT PROCEDURE 28
7 MAINTENANCE.................................................... 30
7.1 CLEANING THE INSTRUMENT 30
7.2 STORAGE 30
7.3 INSTRUMENT BATTERY 30
7.4 BATTERY REPLACEMENT 30
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APPENDICES:
A DETAILED CALIBRATION TABLE................................33
B INTERFERENCE TABLE........................................... 34
C CONFIGURATION MENU LAYOUT.............................. 35
D OPERATIONAL SETTINGS MENU.............................. 36
E SUMMARY OF NIOSH REPORT............................... 37
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1 INTRODUCTION
The PPM Formaldemeter™ ¢£¤¥¦ is a precise 3 parameter indoor air
quality monitor suitable for monitoring low level concentrations of
hazardous formaldehyde vapours under extremes of temperature and
humidity, in parts per million (ppm) and mg/m3. Fast and easy to use,
pressing a single button gives an immediate indication of
concentration levels.
The ¢£¤¥¦ has a built in non–volatile memory and real time clock. It
can be used as a manual hand held device or a continuous data logger
capable of over 7 days (optional) continuous monitoring and thus has
the option of being mains or battery powered.
The SPC–3 programme can be used on a PC to monitor and
automate the instrument continuously using the USB interface on the
Formaldemeter™ ¢£¤¥¦. Or, the supplied Download Software can be used
to retrieve samples from the non–volatile memory and to manage the
instrument settings.
Please read these instructions carefully and familiarise yourself with
the instrument before use. The operating manual will provide you with
all the necessary information for the correct use of your
Formaldemeter™ ¢£¤¥¦.
Please note that PPM Technology Limited shall not be liable for
errors that may appear herein or for incidental or consequential
damages in connection with or arising from the use of this material.
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IMPORTANT POINTS
It is important that you are aware of the following points when using
the instrument:
• The Formaldemeter™ ¢£¤¥¦ is temperature compensated to
operate most accurately in the range 10 – 30°C and
25 – 85%RH.
• The results obtained with the PPM Formaldemeter™ ¢£¤¥¦ are
instantaneous spot readings. A single reading is not necessarily
representative of long–term personal exposure. A series of
readings taken at short intervals is preferable to infrequent
tests.
• Smoking in the environment to be analysed should be avoided
as tobacco smoke contains aldehydes, a potential interferent.
• Care must be taken to ensure that fluid or dust is not drawn
into the instrument. This could permanently damage the
sensor.
• The Formaldemeter™ ¢£¤¥¦ has been designed to be sufficiently
robust for everyday field use. However, should the unit sustain a
severe physical shock, the operation and calibration of the
instrument should be checked using the supplied formaldehyde
Calibration Standard.
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Instrument Diagram
• SAMPLING PORT
The brass sampling port is the inlet through which the sample
is drawn into the sensor.
• KEYPAD
Four buttons operate the instrument; some of which have
multiple functions. The button switches are located beneath the
membrane and are operated by pressing firmly where
indicated.
• USB PORT
The USB interface allows direct connection to PC to be used
with Download Software or SPC–3.
• DC POWER PORT
The DC Power Port gives the option of the instrument to be
externally powered.
• DISPLAY
The liquid crystal display (LCD) shows the formaldehyde
concentration of the sample in 0.01ppm increments.
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2 TECHNICAL INFORMATION
2.1 PRINCIPLE OF OPERATION
ELECTROCHEMICAL FORMALDEHYDE SENSOR
The PPM Formaldemeter™ ¢£¤¥¦ uses proven electrochemical
sensing technology for determining the concentration of formaldehyde
in air samples. The instrument contains an electrochemical
formaldehyde sensor comprising two noble metal electrodes and a
suitable electrolyte.
When air is drawn into the sensor by means of the internal sampling
system, a small voltage is generated which is directly proportional in
magnitude to the concentration of formaldehyde in the sample.
This voltage is produced as a result of the electro–oxidation of
formaldehyde at one of the catalytically active electrodes.
The signal is fed to a precision electronic amplifier and then to a
signal processor before being output on the instrument’s display, when
calibrated, as formaldehyde concentration in ppm (parts–per–million
by volume).
All the electronic systems are based on modern integrated circuitry
employing the latest surface mount technology to ensure that the
Formaldemeter™ ¢£¤¥¦ is an exceptionally robust and reliable
instrument.
2.2 INTERFERENTS
A short list of common chemicals that can cause interference is
included in Appendix B.
ALCOHOLS AND ALDEHYDES
As is found with other portable detection equipment using
electrochemical sensors, the meter is not totally specific to
formaldehyde alone, being susceptible to a degree of interference from
a small range of other chemicals. Other aldehydes and alcohols such
as methanol and ethanol in the atmosphere can cause
cross–interference effects.
PHENOL AND RESORCINOL
The presence of phenol in the air can give a reading on the
Formaldemeter™ ¢£¤¥¦. When monitoring formaldehyde in situations
where phenolic resins are also present, one of the supplied Phenol
Filters should be fitted onto the sampling port of the instrument (see
Appendix B and Section 8.3).
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4 ADDITIONAL FEATURES
4.1 TEMPERATURE & HUMIDITY SENSOR
1 Hold down the $ button and press the % button once.
2 The Instrument will briefly display "HEAt". Release the $
button.
3 The instrument will then show the temperature reading (in °C),
followed by " °C".
4 The instrument will then display the humidity (in % Rh),
followed by "{}rH".
5 The instrument will cycle through these four screens until it is
either switched off manually, or it will switch itself off after 30
seconds.
The Sensor used for the temperature and humidity readings is
accurate to within ±3.0%Rh for humidity, and ±0.4°C for temperature,
within the operational limits for the instrument. To ensure the accuracy
of the instrument the temperature & humidity sensor is replaced with
the instruments annual service.
4.2 CONVERSION TO MG/M3
Where
C is the concentration in ppm.
T is the temperature in K.
P is the atmospheric pressure in kPa (101.325kPa at Sea Level).
M is the molar mass of the gas in g/mol (30.01g/mol for HCHO).
R is the Ideal Gas Constant (8.3144621 JK-1mol-1).
Note that mg/m3 is equivalent to µg/l but mg/m3 is the preferred
unit when discussing gasses.
DYNAMIC CONVERSION
By default the instrument will use the temperature sensor to convert
each sample to mg/m3 and will assume that the remaining variables
are fixed and as indicated above. The measured temperature is
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Where
C is the concentration in ppm.
c• is a constant conversion factor.
The value of c• can be calculated from the desired Standard Condition
parameters to be used by the instrument to convert the sample into
mg/m3. A short table of common Standard Conditions and the
equivalent value of c• follows:
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To use Fixed Conversion and set a new factor on the instrument press
and hold the <, > and $ buttons whilst pressing % to enter the
Operational Settings menu. The instrument display will flash "OPEr",
release the buttons.
Note that changing other settings in this menu can be harmful and
could prevent your instrument from working, if you accidentally change
a setting then turn the instrument off immediately by holding down
the % button. Do not press the $ button as this will save your
changes. If you did press $ then turn the instrument off and contact
your dealer for instructions on how to revert to the correct settings.
Once you are in the Operational Settings menu press the $ button to
step through the items 'till you reach the "Std..." entry. Use the <
button to use Fixed Conversion ("StdY") and press $ to enter a new
factor. The display will show, for example, "c.686" where 686 is the
current c• value. Use the < or > buttons to change this to the required
value for c•. Once set, press $ to save the new settings and then press
and hold the % button to turn the instrument off. The Fixed Conversion
factor will now be used to convert from ppm to mg/m3.
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-•-
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run0 0.08
The first screen indicates which previous sample is being displayed,
from "run0" (most recent), to "run9" (the oldest). The second screen
shows the reading. Use the < or > buttons to change which reading is
being shown.
When the $ button is pressed the instrument will display the
reading in mg/m3, as shown below:
ALt0 0.56
Press the % button when done to turn the instrument off.
4.7 CLEARING THE NON–FRAM MEMORY
While viewing the data, hold down both < and > buttons at the
same time, until the display has run through all the following screens:
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The built in memory and real time clock enables the instrument to
log all three parameters at corresponding times, allowing improved
monitoring and analysis opportunities. It is possible to view direct
real–time readings on your own PC by using the SPC–3 software,
available from PPM Technology Ltd.
REAL TIME CLOCK
The Real Time Clock is an internal clock that can only be set up and
viewed via a USB link and using the Download Software. The clock
cannot be displayed on the instrument screen, it is used internally.
SCHEDULE MODE
In order for continuous monitoring to take place a Schedule must be
set up. A schedule allows the user to control every aspect of the
monitoring e.g. set start time, how often you want to sample, for how
long and on which days.
A schedule can only be set up via a PC using the provided Download
Software and USB cable to transfer the information to the instrument.
However, once schedule has been programmed into the instrument, it
can be started at any time without using a PC.
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behave as normal until a schedule begins. Please note that if the active
schedule is not due to start within the instrument's five minute Auto
Off period then the instrument will turn off before the schedule begins
to run and no samples will be collected. To alter this behaviour it's
necessary to use the Download Software to disable the Auto Off setting.
The Auto Off setting is inhibited when a schedule is active and running
but will revert to the previous setting when the schedule stops running.
When a schedule is running the instrument will attempt to sample
according to the settings uploaded from the Download Software and
the display will toggle between "Schd" and the last sample result (or,
while the first result in a schedule is being analysed, "Schd" and
" . . . ").
Once a schedule is running, all buttons on the ¢£¤¥¦ are disabled
apart from the % button and the instrument will stay turned on.
The instrument can be scheduled to sample at intervals between
once a minute and once an hour. It is also possible to enable a special
mode where samples are taken as often as possible (i.e. as soon as the
previous sample has cleared, the next one is taken). The schedule can
be constrained to start at a specific time of day and to last for a
specific duration or to only run on certain days of the week.
If no schedule has been uploaded to the instrument since purchase
then a default schedule will run. The default schedule is set to sample
continuously for as long as the instrument is turned on, at intervals of
2 minutes.
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while before the sensor is tested again and so on until either a sample
can be taken or there is insufficient time to take a sample before the
next sample interval is due: Samples that could not be taken because
the sensor had not settled will be marked as such by the Download
Software.
To enable this feature use "SbSY". To disable this feature use "SbSn".
The feature is only available for samples taken as part of a schedule
and where the sample interval exceeds 5 minutes. The feature may also
be unavailable on certain instruments, contact the manufacturer for
more details.
5.5 HOW TO USE DATA MODE
NOTE: READ AND UNDERSTAND THIS SECTION IF YOU DO NOT INTEND TO
USE THE SUPPLIED DOWNLOAD SOFTWARE WITH YOUR KIT. IF YOU
DO INTEND TO USE THE DOWNLOAD SOFTWARE THEN YOU MAY
IGNORE THIS SECTION BUT SHOULD READ THE SEPARATE MANUAL
WITH THE SOFTWARE INSTEAD.
To download saved readings from the ¢£¤¥¦ without using the
supplied Download Software you will need a spare USB port; the
appropriate USB drivers installed on your machine (installers for
Microsoft® Windows® are supplied on the CD in your kit) and a USB
cable connected between your machine and your ¢£¤¥¦ (one is supplied
in your kit). It is also advisable to power your ¢£¤¥¦ from a mains
adaptor to prevent data loss due to battery failure during the transfer.
In addition to the above you will need a piece of software, known as
a “Terminal Emulator” or “Serial Capture”, to receive the downloaded
data – there are many available applications such as RealTerm, PuTTY,
Hyper Terminal, ProComm, WinComm & Minicom. Older versions of the
Windows® operating system came with HyperTerminal already installed
but on more recent releases you will need to install your own software.
ENABLE DATA MODE
By default the ¢£¤¥¦ will be set up to use the Download Software only.
In order to use other software to retrieve the data Data Mode will need
to be enabled. This only needs to be done once and is persistent, if
you need to use the Download Software at a later date you will need to
revert to the original settings and disable Data Mode first.
1 Press and hold the <, > and $ buttons while pressing % to
enter the Operational Settings menu. The instrument will flash
"OPEr", release the buttons.
2 Press the $ button to move through the menu items until the
"dAt..." item is selected.
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6 TROUBLESHOOTING
The most common problem is when the display flashes "----"
constantly and the instrument will not sample, even after being left
turned off for several hours. The three main reasons for this problem
are:
1 The instrument has been accidentally calibrated when no
calibration standard was present.
2 The calibration standard used for calibration has expired.
3 The instrument has been damaged and will need to be
repaired.
To determine which of the reasons applies to your case follow the
procedures shown below (note that quoted values are for tests
performed at 25°C).
6.1 CHECK THE SAMPLING SYSTEM
1 Make sure that the instrument has been turned off for about 5
minutes.
2 Press and hold the > button whilst pressing the % button to
turn the instrument on. The display will show "tESt", release
all the buttons.
3 A four digit value will appear on the display ("0.123", for
example). Give the instrument a few seconds to stabilise.
5 Note the initial value and the approximate rate of change over a
minute: If either the initial value or the rate of change exceeds
0.300 then it is likely that your sensor has been damaged —
contact your service centre or PPM Technology Ltd. for further
details. If the values indicated are less than 0.300 then
continue with the procedure.
6 With the sample nozzle inserted into a valid Calibration
Standard, take a sample (see Section 3.4 for instructions on
handling the Calibration Standard).
7 The display should be set to "0.000" as the pump starts to run
and then rise up to a maximum as the sample is drawn in.
8 Press and hold the > button to display the test peak time
value. Make a note of this value ("t 5.6", for example). If this
value is less than 5.0 seconds there may be a problem with the
sampling system or your sensor — contact your service centre
or PPM Technology Ltd. for further details. Otherwise, continue
with the procedure.
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9 Press and hold the < button to display the test peak value.
Make a note of this value ("5.678", for example). If this value is
less than 5.000 then there may be a problem with the sampling
system or your sensor — contact your service centre or PPM
Technology Ltd. for further details. Otherwise, continue with the
procedure.
10 Turn the instrument off by holding down the % button.
Leave the instrument off for at least five minutes before repeating
this part of the troubleshooting test. These steps rule out damage to
your instrument or sensor, check the instrument calibration gain next.
6.2 CHECKING THE CALIBRATION GAIN
The calibration gain is used to convert the sensor output into the
ppm value shown on the screen when sampling, it is calculated by the
instrument when it's being calibrated (see Section 3.4.5). If the
calibration is incorrect (by calibrating without a Calibration Standard or
with an expired Calibration Standard, for example) then the instrument
will calculate a value for the calibration gain which is too high and will
cause problems with sampling. To check the calibration gain proceed
as follows:
1 Press and hold the < button whilst pressing the % button to
turn the instrument on. "GAIN" should appear on the display,
release the buttons.
2 A four digit value will alternate with a two digit exponent value
on the display (the exponent will be prefixed with "…E: ").
Make a note of the exponent value ("1E:18", for example).
3 The instrument will power down after a few seconds. Or you
may hold down the % button.
If the exponent value was between 15 and 13 then you may have
used an expired Calibration Standard — check your Calibration Standard
expiry date and acquire a new one if needed. When you are ready,
carry out a Re–Set (see Section 6.3) followed by a new calibration
attempt (see Section 3.4).
If the exponent value was less than 13 then you may have
accidentally calibrated without a calibration standard being present.
Acquire a Calibration Standard; carry out a Re–Set (see Section 6.3)
followed by a fresh calibration attempt (see Section 3.4).
If the exponent value was normal then some other fault is causing
the instrument to not settle, contact your service centre or PPM
Technology Ltd. to arrange for inspection of your faulty instrument.
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6.4 CALIBRATION
Please read this section thoroughly before attempting to check or
adjust calibration. Users are strongly advised to familiarise themselves
with the instrument before attempting to adjust the calibration and
should follow the instructions carefully.
6.4.1 CALIBRATION CHECK PROCEDURE
Place the instrument and Calibration Standard together in a place
where the temperature is stable for at least one hour before
commencing the calibration check to allow thermal equilibration.
Before carrying out a calibration check, the sensor must be clear of
formaldehyde vapour from any previous samples. An accurate
temperature measurement is also required as this is vital for the
calibration check procedure. You can use the built in temperature
sensor on the instrument (as described in Section 4.1); the provided
thermometer from your kit or any other thermometer for this.
PROCEDURE
1 Place the Calibration Standard and the instrument on a flat work
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7 MAINTENANCE
With the exception of the battery, your Formaldemeter™ ¢£¤¥¦ has no
user–serviceable components. It is important that no attempt is made
to open the instrument other than to replace the battery. Any evidence
of tampering with the instrument will invalidate the warranty.
If you find that your instrument requires service or repair, please
return it to PPM Technology Ltd. or an authorised service centre.
7.2 STORAGE
When not in use, your Formaldemeter™ ¢£¤¥¦ should be stored in the
supplied carrying case in a clean, dry environment and away from
extremes of temperature.
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9 WARRANTY
The Formaldemeter™ ¢£¤¥¦ is warranted to be free of defects in
materials and workmanship under proper and normal use and service
for a period of one year from the date of purchase (invoice or receipt
date). This warranty is limited to repair or replacement (at our option)
of any part that proves defective in material or workmanship under
normal use and service, provided the product is returned to PPM
Technology Limited, shipment charges prepaid.
Damage due to defacement, misuse, tampering, lack of prescribed
maintenance or use in violation of the instructions furnished by PPM
Technology Limited is not covered. This warranty is in lieu of all other
warranties, express or implied, including but not limited to
merchantability or fitness for a particular purpose. In no event shall we
be liable for any incidental or consequential damages of any nature.
PPM Technology Limited reserves the right to make changes at any
time to this document and to the design, construction, appearance and
specifications of its products without notice. No part of this document
may be reproduced in any form without the prior written consent of
PPM Technology Limited.
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B INTERFERENCE TABLE
The results shown are from research carried out under controlled
conditions in an incubator set at 25°C. A wide range of suspected
interfering gases have been tested including NH3, CO, CO2, NO2,
acetone and isobutylene. The table only shows those which caused
interference below LEL levels.
Concentration Removal of Interfering
Gas Required to Give a Response Gas Using a Phenol
1ppm Reading Filter
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To navigate the
menu use the $
ConF button to move to the
Press and hold next item and < or
$, < and % > to edit a value.
buttons. Press % to exit.
Default values are
Schn shown or highlighted;
Sections 5.1 & 5.3 dashed arrows
if ALrY chosen
indicate that
intermediate entries
may be shown
SoFn ALrS 0.10
Section 5.4 Alarm Threshold
if S=A chosen
SbSY ALrd 10
Section 5.5.1 Alarm Duration L10.0
H60.0
ALrn ALrG IN=N
Section 5.5.2 Alarm Logic Area Mode Settings
[]
End of Menu
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OFSt
.000
Sample Offset
rFSn
Remote FRAM Save
dAtn
[] Data Mode
End of Menu
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0.37 — 0.026 —
NIOSH 47 0.22 1.5
(0.35) [vs.NIOSH] 1.5 [vs.NIOSH]
2016
0.341 0.030 0.032
PPM 47 0.246 1.188 0.019
(0.240) (0.140) 1.220
¢£¤
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