TPCIL - 16-R1 - Inspection Calls, IR & RNs

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THERMAL POWERTECH CORPORATION INDIA LTD

Document Type : Department: Procedure Name: Document No


WIP QA&I PROCEDURE FOR INSPECTION TPCIL-QP-022
DURING PLANT MAINTENANCE
ACTIVITIES AT SITE
Revision: 00 Date: 17-01-2018

PROCEDURE FOR INSPECTION DURING PLANT


MAINTENANCE ACTIVITIES
TPCIL-QP-016

PREPARED BY REVIEWED BY APPROVED BY

K. KIRAN KUMAR R. GOPAL BELLANA REDDY


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THERMAL POWERTECH CORPORATION INDIA LTD
Document Type : Department: Procedure Name: Document No
WIP QA&I PROCEDURE FOR INSPECTION TPCIL-QP-022
DURING PLANT MAINTENANCE
ACTIVITIES AT SITE
Revision: 00 Date: 17-01-2018

AMENDMENT RECORD SHEET

Revision Description Date Approved By


00 DRAFT 05-02-2017 HEAD/QA&I

01 ISSUED FOR USE 06-03-2017 HEAD/QA&I

PREPARED BY REVIEWED BY APPROVED BY

K. KIRAN KUMAR R. GOPAL BELLANA REDDY


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THERMAL POWERTECH CORPORATION INDIA LTD
Document Type : Department: Procedure Name: Document No
WIP QA&I PROCEDURE FOR INSPECTION TPCIL-QP-022
DURING PLANT MAINTENANCE
ACTIVITIES AT SITE
Revision: 00 Date: 17-01-2018

TABLE OF CONTENTS
SL
DESCRIPTION PAGE NO
NO
1 SCOPE 4
2 PURPOSE 4
3 APPLICABLE CODE 4
4 PERSONNEL 4
5 EQUIPMENT 4
6 CALIBRATION 4
RESPONSIBILITY FOR
7 5
IMPLEMENTATION
8 PROCEDURE 5
9 RECORDS 6
10 DOCUMENTATION 6
11 SAFETY 6
11 FORMATS 7

PREPARED BY REVIEWED BY APPROVED BY

K. KIRAN KUMAR R. GOPAL BELLANA REDDY


CONTROLLED SOFT COPY
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THERMAL POWERTECH CORPORATION INDIA LTD
Document Type : Department: Procedure Name: Document No
WIP QA&I PROCEDURE FOR INSPECTION TPCIL-QP-022
DURING PLANT MAINTENANCE
ACTIVITIES AT SITE
Revision: 00 Date: 17-01-2018

1.0 SCOPE:

To carry out inspection and ensure to specified requirements at field during plant maintenance
activities.

2.0 PURPOSE:

The purpose of this procedure is to check & ensure the requirements stipulated in drawings, data sheets,
QAP & standards.

3.0 APPLICABLE CODE:

i. Code applicability based on equipment & materials requirements.

4.0 PERSONNEL

Personnel performing the inspection shall be familiar with this procedure, code requirements,
drawings, data sheets & shall be experienced in performing inspections and only trained personnel are
permitted

5.0 EQUIPMENT:

PREPARED BY REVIEWED BY APPROVED BY

K. KIRAN KUMAR R. GOPAL BELLANA REDDY


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THERMAL POWERTECH CORPORATION INDIA LTD
Document Type : Department: Procedure Name: Document No
WIP QA&I PROCEDURE FOR INSPECTION TPCIL-QP-022
DURING PLANT MAINTENANCE
ACTIVITIES AT SITE
Revision: 00 Date: 17-01-2018

i. Gauges,
ii. Measuring instruments,
iii. Testing skids etc.

6.0 CALIBRATION:

Calibration of measuring instruments, gauges etc. shall be ensured by the manufacturer and valid
calibration certificates shall be available during inspections.

7.0 RESPONSIBILITY FOR IMPLEMENTATION:

QA&I -responsible for implementation of this procedure.

8.0 PROCEDURE:

QA&I will receive the purchase orders from P&C. Based on the equipment package, the corresponding field
Quality Plan or approved QAP of OEM/service provider shall be followed for all inspection requirements.

For inspection which are being taken up directly by QA&I Engineer or O&M Engineer, inspection report will
be generated as per applicable format & any comments over the inspection will be communicated to the
end user for further action. For items which are accepted without any comments, clearance will be issued
thro’ viable communication.

QA& I shall retain the inspection reports, documentation pertaining to inspection of item/equipments.

9.0 Records

- TPCIL inspection reports.


- FQP’s & QAP

PREPARED BY REVIEWED BY APPROVED BY

K. KIRAN KUMAR R. GOPAL BELLANA REDDY


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THERMAL POWERTECH CORPORATION INDIA LTD
Document Type : Department: Procedure Name: Document No
WIP QA&I PROCEDURE FOR INSPECTION TPCIL-QP-022
DURING PLANT MAINTENANCE
ACTIVITIES AT SITE
Revision: 00 Date: 17-01-2018

10.0 DOCUMENTATION:

FQP shall be in the prescribed format TPCIL-QP-016-F-23 as attached.


Inspection Report in the prescribed format shall be as applicable.
Quality assurance plan in the prescribed format TPCIL-QP-016-F-020 as attached.

11.0 SAFETY:

 Wear necessary PPE’s during inspection under confined space, height workings etc.,
 Only authorized personnel shall be permitted near the test zone.
 Ensure sufficient lighting illumination within the inspection & testing zone.
 For inspection of confined spaces, rescue personal shall be stationed for quick removal in case of any
emergency.
 Safe scaffolding/Ladder & rigid platform shall be made available for access and egress.

PREPARED BY REVIEWED BY APPROVED BY

K. KIRAN KUMAR R. GOPAL BELLANA REDDY


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THERMAL POWERTECH CORPORATION INDIA LTD
Document Type : Department: Procedure Name: Document No
WIP QA&I PROCEDURE FOR INSPECTION TPCIL-QP-022
DURING PLANT MAINTENANCE
ACTIVITIES AT SITE
Revision: 00 Date: 17-01-2018

PREPARED BY REVIEWED BY APPROVED BY

K. KIRAN KUMAR R. GOPAL BELLANA REDDY


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Page 7 of 7

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