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    5-Corrective Maintenance Fahu

    Uploaded by

    Umair Liaqat
    This document provides instructions for corrective maintenance of a FAHU unit. It lists the qualifications required to perform maintenance, such as a qualified mechanic or electrician. It describes components that may need replacement due to wear, such as filters, belts, pulleys, fans and motors. The document also identifies parts subject to wear over time, like filters and evaporating packs, and instructs contacting the manufacturer for replacement spare parts.

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    © All Rights Reserved
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    5-Corrective Maintenance Fahu

    Uploaded by

    Umair Liaqat
    492 views2 pages
    This document provides instructions for corrective maintenance of a FAHU unit. It lists the qualifications required to perform maintenance, such as a qualified mechanic or electrician. It describes components that may need replacement due to wear, such as filters, belts, pulleys, fans and motors. The document also identifies parts subject to wear over time, like filters and evaporating packs, and instructs contacting the manufacturer for replacement spare parts.

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    Corrective maintenance of FAHU

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    This document provides instructions for corrective maintenance of a FAHU unit. It lists the qualifications required to perform maintenance, such as a qualified mechanic or electrician. It describes components that may need replacement due to wear, such as filters, belts, pulleys, fans and motors. The document also identifies parts subject to wear over time, like filters and evaporating packs, and instructs contacting the manufacturer for replacement spare parts.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    492 views2 pages

    5-Corrective Maintenance Fahu

    Uploaded by

    Umair Liaqat
    This document provides instructions for corrective maintenance of a FAHU unit. It lists the qualifications required to perform maintenance, such as a qualified mechanic or electrician. It describes components that may need replacement due to wear, such as filters, belts, pulleys, fans and motors. The document also identifies parts subject to wear over time, like filters and evaporating packs, and instructs contacting the manufacturer for replacement spare parts.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 2

    CORRECTIVE MAINTENANCE FAHU

    Non-routine maintenance cannot be foreseen, since this is usually due to the effects of wear or fatigue
    due to incorrect functioning of the unit.

    Replacement of parts
     Parts must be replaced by skilled personnel:

    Qualifications required:
     Qualified maintenance mechanic
     Qualified maintenance electrician
     Manufacturer’s technician

    The unit is designed to allow for the execution of all operations necessary to maintain the same in a perfectly
    efficient state.
    However, it may happen that a component breaks down due to malfunctioning or wear; for replacement, please
    consult the executive drawing.

    The components which may need replacement are listed


    below:
     Filters
     Belts
     Pulley motor
     Pulley fan
     Fan
     Motor
     Recovery/heating/cooling coil
     Humidification pump

    For some of these operations, of a general character, a specific description is not given, since they are operations
    which are included within the professional competence of the personnel appointed to carry out the same.

    Cleaning
    It must be remembered that it is strictly forbidden to carry out cleaning operations while the unit is functioning. The
    operators appointed to maintain the unit must be informed of this ban

    Before carrying out any general cleaning operations, the unit must be switched off and voltage must be disconnected
    from the electrical panel by means of the main switch.
    For general cleaning operations, the use of vacuum cleaners and air blowers is allowed to remove impurities from the
    UNIT.

    Cleaning operations m ust not involve lubricated parts, such as rotating shafts, since this could cause functioning
    problems and could shorten duration.
    For switching off the unit for more or less lengthy periods, it is sufficient to cut off voltage from the unit by means of the
    main switch.
    For the resumption of the activity, after a more or less lengthy period of idleness, general cleaning and starting up
    procedures are necessary.

    Components subject to wear and consumption – Spare parts


    When the unit is functioning, certain mechanical and electrical parts are subject to wear and consumption; these
    parts must be kept under control in order to replace or restore them before correct functioning is compromised
    with the consequent stop of the unit.

    E X A M P L E OF P A R T S S U B J E C T T O W E A R

    CELL/POCKET/ ABSOLUTE/ ACTIVE CARBON FILTERS

    EVAPORATING PACK

    TRANSMISSION BELTS

    HUMIDIFICATION ACCESSORIES

    GERM-KILLING LAMPS

    IN THE APPENDICES THERE IS A TABLE SHOWING THE PARTS SUBJECT WEAR, RELATIVE TO THE SPECIFIC UNIT ORDERED.
    For particular components, such as bearings, motor shafts, etc., please consult the specific appendices
    giving the technical features.

    To buy the spare parts necessary for routine and/or non-routine maintenance, please contact McQuay quoting
    the serial number of reference of the unit indicated in the documentation and on the plate of the unit.

    Breakdown table

    TYPE OF FAULT COMPONENT POSSIBLE CAUSE/SOLUTION


    The rotator is deformed, unbalanced or loose
    Fan rotator The nozzle is damaged
    Foreign bodies have entered the fan
    Pulley loose on the shaft
    Pulley not aligned
    Transmission Loose, too tight, worn, greasy, dirty or wrongly sized
    belts
    Motor or fan not well anchored
    EXCESSIVE NOISE
    No lubrication
    Bearings Loose bearing supports
    Worn or deformed bearings
    Incorrect supply voltage
    Motor Worn bearings
    Contact between rotor and stator
    Excessive speed in the channels
    In the channels
    Too tight anti-vibration joint
    Fan Wrong rotation direction
    Greater than requested load loss
    INSUFFICIENT AIR Channels Closed shutters
    FLOW Obstructions in the channels
    Filters Too dirty
    Coils Too dirty
    Less than requested load loss
    Channels Oversized channels
    EXCESSIVE AIR Terminals not installed
    FLOW Filters not inserted
    Unit Access doors open
    Uncalibrated shutters
    Incorrect input/output pipe connection
    Dirty coil
    Coil
    Air in the pipes
    Excessive air flow
    INSUFFICIENT HEAT
    Insufficient water flow
    YIELD
    Electrical pump Insufficient pressure
    Wrong rotation direction
    Temperature different from that of the design
    Fluid
    Wrong adjustment organs
    Lime deposits
    Blocked nozzles
    Clogged filter
    Wrong rotation direction
    Electrical pump Lack of water in tank
    INSUFFICIENT
    Dirty filter pump
    HUMIDIFICATION
    Coil Insufficient pre-heating
    Dirty, clogged or ruined pack
    Evaporating pack
    Clogged distributor holes
    Non-return valve Broken or clogged
    Coil Leakage from the coil due to corrosion
    LEAKAGE OF
    Drips drawn due to the high speed of the air
    WATER Fan section
    The overflow pipe is clogged

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