A B R A S I V E P R O D U C T S C A T A L O G U E

G Y
HN OLO
O F TEC
TIN G EDGE
ON THE CUT
Founded in 1981, Grinding Techniques (Pty) Ltd.
is the largest privately owned abrasive
manufacturer in Africa, operating under the
principal business ethos of developing mutually
beneficial business partnerships with
our valued customers.

A wide spectrum of quality Bonded Abrasives

are manufactured to ISO 9001:2000 standards;
the company also converts Coated Abrasives,
and markets Tungsten Carbide Burrs,
diamond products and other ancillary items.
In addition, Grinding Techniques (Pty) Ltd. is
the Southern African agent for Tyrolit abrasives.
The company distributes through a network of
branches in South Africa, and exports extremely
successfully on a worldwide basis.

Grinding Techniques (Pty) Ltd. is an equal

opportunity employer, committed to
environmental protection and constant product
improvement through ongoing research.
FOREWORD 2
TECHNICAL INFORMATION
BONDED ABRASIVES 3
1. Abrasive Type 4/5
2. Grit Size 5/6
3. Grade 6/7
4. Structure 7/8
5. Bond Types 8
6. Additional Components 8
WHEEL MARKINGS/FLANGE SIZES 9
DIMENSIONS AND SHAPES 10
ISO METRIC STANDARDS FOR GRINDING WHEELS 11
SAFETY IN GRINDING/STORAGE/MOUNTING/RING TEST 12/13
COATED ABRASIVES/SUPERABRASIVES 13
SURFACE GRINDING:
Straight Wheels 14/15
Cup Wheels and Cylinders 16/17
Segments 18/19
EXTERNAL CYLINDRICAL GRINDING 20 - 23
INTERNAL CYLINDRICAL GRINDING 24/25
CENTRELESS GRINDING 26 /27
TOOL & CUTTER GRINDING 28 - 31
MINING WHEELS 32
SAW SHARPENING 33
THREAD GRINDING WITH MULTI-RIB WHEELS 34
THREAD GRINDING WITH SINGLE-RIB WHEELS 35
GEAR GRINDING 36/37
BENCH & FLOORSTAND GRINDING 38
SNAGGING: BENCH, FLOORSTAND AND SWINGFRAME GRINDING 39
GRINDING ON PORTABLE MACHINES 40/41
CONES & PLUG WHEELS WITH INSERTED NUTS 42
SLIMLINE CUTTING WHEELS 43
CUTTING & GRINDING ON PORTABLE MACHINES 44/45
CUTTING OFF ON STATIONARY MACHINES 46/47
MOUNTED POINTS & WHEELS 48 - 50
HI-GLO POLISHING POINTS 51
OILSTONES, BRICKS, STICKS & GRAIN 52
BONDED MISCELLANEOUS 53
AUTOMOTIVE ENGINE RECONDITIONING 54 - 58
DRESSING TOOLS 59/60
DIAMOND DRESSERS 61/63
TUNGSTEN CARBIDE BURRS 64/65
SANDPAPER GUIDE 66
ABRASIVE ROLLS 67
ABRASIVE DISCS 68
FLAP DISCS FOR PORTABLE MACHINES 69
ABRASIVE SHEETS: BULK PACKS 70
ABRASIVE SHEETS: PRE-PACKS 71
ABRASIVE BELTS 72 - 74
EVENRUN BANDS/SPIRABANDS/NO LAP SLEEVES 75
SPINDLE MOUNTED/ARBOR MOUNTED FLAP WHEELS 76
COATED MISCELLANEOUS 77
DIAMOND SAWS/DIAMOND WHEEL SHAPES 78/79
DIAMOND & CBN ABRASIVES 80/81
NON-WOVEN ABRASIVES 82
SPEED CONVERSION TABLE 83
ORDER FORM 84

1
 DRESSING PROCEDURES

Dressing of abrasive products usually consists of two stages:

1. TRUEING Where the grinding face of the product is brought back into truth.
2. DRESSING Where the grinding face of the product is left with sharp, protruding grain particles, which results
in a free-cutting abrasive surface and optimum grinding performance.
Dressing can be done offhand with abrasive dressing sticks, Boron Carbide dressing sticks,
Huntington dressers or hand-held diamond dressers. Huntington Dressers are normally used on
bench or floorstand machines. Precision dressing is normally done with single point or multipoint
diamond dressers.

SPECIFICATIONS
ABRASIVE DRESSING STICK
Shape A - Square

STANDARD SPECIFICATION WIDTH LENGTH

6C24 R5V55 25 150
L

Width x Length – Specification

SIZE DESCRIPTION

76 x 13 x 8mm Boron Carbide Dressing Stick

This hand held dressing stick is used to dress abrasive products. It will bring a
worn grinding wheel back into truth, leaving an open wheel face ready ro remove
Size – Description stock.It is particularly effective when used to dress special shapes onto grinding
wheels for profile grinding, or to “back off” cup grinding wheels or internal
grinding wheels when grinding with the wheel face.

All dimensions in millimetres.

The specifications in this catalogue are recommendations only. For further information or special application specifications, please contact
Grinding Techniques Technical Department (011) 271 6400 or email: [email protected]
59
 SPECIFICATIONS

HUNTINGTON GRINDING WHEEL DRESSERS

Huntington grinding wheel dressers consist of star cutters made of heat treated carbon steel. These cutters spin when
applied against a moving grinding wheel to re-true and clean its surface. Huntington dressers are an excellent tool to
restore a grinding wheel to its original condition. When properly used, a Huntington dresser will extend the life and
dramatically increase the efficiency of a grinding wheel.

COMPLETE DRESSERS

SIZE LENGTH WEIGHT GRINDING GRINDING DRESSING

Kg WHEEL DIA. WHEEL FACE FACE
No. 0 290 0,680 up to 250 50 13
No. 1 300 0,900 250 - 400 75 13
No. 2 380 2,270 400 - 900 100 25

ORDERING DATA:
Dresser size – Huntington Dresser

All dimensions in millimetres.

SPARE CUTTERS

CUTTER SET DIMENSIONS PACK QTY.

No. 0 32 x 2,4 x 6,35 10 sets
No. 1 38 x 2,4 x 12,7 10 sets
No. 2 60 x 3,2 x 15,1 1 set

ORDERING DATA:
Size – Spare Cutter

All dimensions in millimetres.

The specifications in this catalogue are recommendations only. For further information or special application specifications, please contact
Grinding Techniques Technical Department (011) 271 6400 or email: [email protected]
60
 SPECIFICATIONS

SINGLE POINT DIAMOND DRESSERS

SHAPE 1 200mm
30º
b
30º

12mm a

SHAPE 3 30º 30º

e c e c

a d a d

b
b
(No. 0 or No. 1 Morse Taper)

SHAPE 6 30º
b
f
e c
30º
a

g d a
1½º

specify thread dimension

(No. 0 or No. 1 Morse Taper) b

f g c

e 40… 60…
0,15
0,25
0,50
a d

35 or 45
h
b

9,50¿

The standard tools supplied with each Diaform are:

DRESSER POINT SIZES
Model 5/1 Models 5/2 and 5/4
0,25 Carat Hand Desser Pantograph ratio x 10 Pantograph ratio x 5
0,50 Carat Hand Dresser Tool Sizes Tool Sizes
0,75 Carat Hand Dresser Rougher 60º/,020” (,500mm) Rougher 60º/,020” (,500mm)
1,00 Carat Hand Dresser approximately approximately
Finisher 40º/,005” (,125mm) Finisher 40º/,010” (,250mm)
Finisher 60º/,010” (,250mm) Finisher 60º/,010” (,250mm)

Model 5/1 and 5/2, 1¾”, (44,5mm)

Overall Tool Lengths
Caratage – Shape – Dimensions (a, b, c etc) as required. Model 5/4, 2¼”, (57mm)

Note: Model 5/4 may have been supplied to special order with 1¾”
(44,5mm) length tools.

All dimensions in millimetres.

The specifications in this catalogue are recommendations only. For further information or special application specifications, please contact
Grinding Techniques Technical Department (011) 271 6400 or email: [email protected]
61
 SPECIFICATIONS

MULTIPOINT (IMPREGNATED) DIAMOND DRESSERS

NIB SHAPE A A1 A2 15º A3 15º

m
m 6m
20 m
8 mm

15º
NIB SHAPE B B1 B2
m
m 6m
13 m
10 mm

NIB SHAPE C C1
m
10 m mm
10

NIB SHAPE D D1
m
13 m m
13 m

SHAPE DESCRIPTION
A1 Standard Multipoint Diamond Dresser
A1 Gold Multipoint Diamond Dresser
B1 Standard Multipoint Diamond Dresser
C1 Standard Multipoint Diamond Dresser
D1 Standard Multipoint Diamond Dresser
ORDERING DATA:
Shape – Description

In many instances, Multipoints have replaced the traditional Single Point diamond dressers for trueing and dressing, except where
intricate forms and profiles for extremely fine finishes are required. Multipoints often prove to give greater effective service life than
Single Point tools. See application table on page 63 for recommended starting points or minimum requirements for use on
wheels grit 46 and finer.

The specifications in this catalogue are recommendations only. For further information or special application specifications, please contact
Grinding Techniques Technical Department (011) 271 6400 or email: [email protected]
62
 APPLICATION TABLE
F I E L D O F A P P L I C AT I O N S P E C I F I C AT I O N S
Wheel diameter Multipoint Single Point
Surface Grinding 0 – 180mm C1 0,25 Carat
200 – 250mm B1/C1 0,50 Carat
300 – 350mm B1/C1 0,50 Carat
400 – 450mm A1/C1 0,75 Carat
500mm+ A1/D1 1,00 Carat

Centreless Grinding up to 400mm A1/D1 1,00 Carat

450 – 500mm A1/D1 1,50 Carat
500mm+ A1/D1 2,00 Carat

Cylindrical Grinding up to 400mm A1/D1 1,00 Carat

450 – 500mm A1/D1 1,50 Carat
500mm+ A1/D1 2,00 Carat

Bench Grinder 0 – 300mm (offhand in holder) C2 0,50 Carat

OPERATING PARAMETERS

INFEED WORKING POSITIONS

Roughing Normal The tool should be presented Multipoints should be

0,037 – 0,05mm 0,0254mm (1 thou) to the wheel with a drag presented to the wheel
(1½ – 2 thou) Can increase infeed up to angle of between 5º – 15º, with full face contact.
0,051mm (2 thou) with the point of contact just
Finishing Note: below centre line of wheel.
0,012 – 0,025mm Initially, do (4-5) passes at 0,127mm
(½ – 1 thou) (5 thou) to open face and ensure COOLANT
full contact
Normal A full flood of coolant should be used whilst dressing.
0,012mm (½ thou) Coolant should be switched on before any dressing
is done.
TRAVERSE RATE

INDEXING
3,4 – 4,2mm/sec 5,1 – 10,2mm/sec
0,05 – 0,15mm/rev 0,05 – 0,5mm/rev Single point dressers should be indexed at regular intervals
Can increase traverse rate up to to maintain a sharp point and to increase working life.
17mm/sec for rapid stock removal The dresser should be rotated approx. 60º around its
own axis.
Slower traverse rates “close” the face of the wheel,
resulting in less stock removal and improved workpiece A blunt single point diamond dresser is of no use as
finish. Faster traverse rates “open” the face of the wheel, a dressing tool. All that it will do is true a grinding
resulting in greater stock removal and a rougher workpiece wheel; the blunt diamond will crush the abrasive grain
finish. back into the wheel face. A closed wheel face will not
remove stock, and will often result in burning the
workpiece.

All dimensions in millimetres.

The specifications in this catalogue are recommendations only. For further information or special application specifications, please contact
Grinding Techniques Technical Department (011) 271 6400 or email: [email protected]
63