ACCIDENTS
ACCIDENTS
ACCIDENTS
INDUSTRIAL ACCIDENTS
When oil is spilt on the floor and a worker places his leg unknowingly over the spilt
oil it is likely that he fall down due to the slipperiness and break his leg, hand or head or any
other part of the body depending on the nature of fall.
A fall of bolt and nut, a plate, a pipe bit or a tool from overhead on a person may
cause injury to his head or body ranging from a mere scratch to a deep wound depending on
the height of fall and weight of the object.
Some persons carrying a pipeline may hit other person at some other job.
In the second and third instances the need for proper manual handling is needed to
prevent the accident.
The causes of industrial accidents may be any one of the following. Improper
mechanical handling and electric systems without adequate protection, moving machinery
without guarding, improper maintenance and operation of chemical plants. Moreover the
causes may be fire, explosion, toxicity, corrosion or radioactivity ect.
1. The leakage of methyl isocyanate from giant storage vessels at union carbide
factory, which caused death of thousands of people in BHOPAL in 1984. After this incident
only wind direction was given proper consideration.
CLASSIFICATION OF ACCIDENTS
ACCIDENT COSTS
It can be divided into two types. (1) Direct costs. (2) Indirect costs.
Direct costs will involve compensation payment to the workers & medical expenses.
Indirect costs involve the lose happened due to the accidents. Usually it is found that indirect
costs are nearly 4 times the direct costs. The indirect costs can be
In case of smaller accidents, the supervisor or the departmental head along with the
safety director can conduct the investigation. A committee of supervisors is commonly used
to investigate in cases of more seriousness. In accidents of extreme men and material loss,
external body of specialists who are through with the type of industry are called for the
service.
The first requisite for starting an investigation is to have an open mind. When a
person is injured or dead, immediately an investigation starts. When an accident occurs and
someone is injured, the first concern should be given to the injured individual. He should be
placed in the hands of medical personnel for treatment. It’s a mistake to run into the danger of
pressing the victim with queries. It’s much better to wait until he has had a good chance to
recover and to collect his toughts. The investigator should get a fairly complete story from
those who were present and from the conditions of the environment. He should investigate in
such a way that what part of the injured person is involved, what was he doing at that time,
where was he, who was there with him and what was he doing at that time and what are the
findings of the medical practitioner who attended him. The investigation is to find out
optimum results and required good judgements, ability to collect facts, weigh the evidence
and arrive at concrete conclusions and select suitable remedies.
Familiarity with the equipment and the plant is essential for the investigating
personnel. Promptness of investigation is essential since conditions may change quickly and
details may be forgotten.
STEPS OF INVESTIGATION
B.A summation of all information usually indicate definite need for more information,
education and training of the worker as well as close follow- up systems by supervisor and
management.
ACCIDENT REPORTS
It’s a common practice to prepare a standard report on every accident or injury to the
worker, whether light or heavy. Reports will be written in the tabulation form. The accident
reports should include details such as the name of the injured, the age roll number,
department, nature of work involved, cause of injury and the action to be follow to prevent
the occurrence of such accidents in future.
REMEDIAL MEASURES
When an accident happens , a person becomes disabled. The first thing is that he
should learn to live with his handicapped parts, he can’t do the complicated works now and
even the simplest of works become complicated and worst of all the provider becomes
dependant.
2. Accident sequence : Faults of persons are acquired for environment and the
reasons are a) anatomical or physiological unsuitability, b)improper psychological
characteristics, c) lack of and knowledge and d) improper mechanical and physical
environments.
ACCIDENT PRONENESS
Examination of records show that out of all the workers doing the same job and being
subjected to the same physical environments, only a few have been reported to have more
acco than the rest. Such workers are found consistently to experience accidents that the
average of other employees and are classified accident prone employees. It’s defined as the
continuing tendancy this person to have more accidents then the others as a result of
persisting characteristics. Accident proneness is due to peculi psychological and
physiological makeup of certain persons.
Methods of Reducing:
1. Depending upon job conditions, select only those persons who posses the
appropriate standards of physical and mental ability
2. Transfer accident prone employees to comparatively low hazards areas
3. Impart adequate training to a recruit before putting him on the job.
4. Encourage employees working under you and see that they are not unnecessarily
perturbed, frustrated or emotionally disturbed.
CLASSIFICATION OF FIRES
Fires are commonly classified into ‘four’ basic types, according to the nature of
combustible materials
CLASS A FIRES Defined as the fires present in ordinary combustible materials such
as wood, cloth, paper etc.
CLASS C FIRES Defined as fires involving energized electrical equipment where the
electrical non conductivity of the extinguishing media is of importance.
Causes of fires:
1. Starvation or cutting of fuel supply and blanketing the oil surface with foam.
2. Cooling by water fog, spray or stream of water or foam
3. Smothering by application fo inert gases or inert vaporizing liquids or dry
chemical.
Sprinkler systems
CLASS B FIRES : Foam, dry chemicals, carbon- di- oxide, water fog or spray.
1. Hand appliances such as buckets for water or sand, shovels for sand, asbestos or
other fire fighting blankets for smothering fires.
2. Portable fire extinguishers with various agents depending upon the nature of risks.
3. Hose reels with jet or nozzles
4. Foam making equipments such as mechanical foam generators.
5. Special appliances or hand operated installations for special fire risks.
FIRE EXTINGUISHERS
Water or water solutions are used for extinguishing fires by manualy operated pump.
These extinguishers are usually equipped with a hose and a nozzle designed to throuw a solid
stream for distances ranning from 30 to 50 feet.
The main advantages of water are it’s ability to absorb large quantities of heat and to
evaporate to 1700 times it’s original liquid volume to give an inert atmosphere of steam. It’s
ready availability, freedom from toxicity and cheapness are the important factors to make it
highly useful in extinguishers.
Water may be treated with other additives to increase it’s effectiveness on various
types of fires. Wetting agents are sometimes added to assist penetration and let the water
reach the seat of fire. This is effective in baled materials.
Among with water usually potassium or sodium carbonate is used in class A and B
fires. The solution also has a depression freezing point. The other chemicals used to lower the
freezing point are of then based on sodium or calcium chlorides or Ethylene glycol. The
Sodium or Calcium chlorides increase the extinguishing power of the solution but lead to
corrosion and hence require an inhibitor. Ethylene glycol while reducing the freezing point
reduces the extinguishing power.
In extinguishing flammable liquid fires with water spray applied from hand lines,
most of the important factors are
Also the time for which the fire is burning before applying water and depth of the
liquid are important.
Water should not be used for electrical fires particularly those of high voltage unless
there is no suitable alternative available. When it is used, the electrical supply must be
disconnected before fire fighting and acre should be observed. Water pumps can sometimes
be used effectively on liquefied gas fires, althrough it is safer to delay fire fighting until the
source of leakage has been stopped. Water can rarely be used on flammable metal fires, since
the use of water can be highly dangerous due to sputtering of the molten metals when
applying water.
Dry powders
Dry powders are being effectively used to an increasing extent for extinguishing fires
in the solid, floammable liquids gases and combustiblematerials. They are used as a replace
of water and foam.
For usein flammable liquids, powders are usually based on potassium or sodium
carbonate or mixture of salts, he powder is treatede with additives to promote moisture
repellency and free flowing qualities and it’s particle size range is chosen to give an efficient
non packing powder. Since dry powders are effective only when they are applied, it is
necessary that appliance should be capable of extinguishing the whole of fire zone.
For use in class A fires, powders have to provide a surface inhibition property in order
to check flamming and smothering the powders are usually based on salts of ammonium
sulphate with appropriate flow and moisture repellant qualities. Metals have been developed.
These powders are generally available in extinguishers or in thin packs for use on radio active
metal fires in glove boxes etc. Powders for metal fires are based on common salt with a
plasticizing agent, graphite, ternary eutectic chlorides, mixtures of powdered PVC and
sodium borate or on boron tri oxide. The agents generally operate by forming a molten layer
on the surface of the metal excluding air and inhibiting further combustion.
Vaporizing liquids are generally used against class B fires but they do also provide
some cooling and can be effective in class A fires. They can be used in electrical equipments
but the acid gases formed may lead to corrosion problem.
FOAMS
Fires in water miscible flammable liquids can be extinguished by using foams, which
consist of a bubble structure formed from an aqueous solution of the foaming agent filled
with a gas. The foaming liquid for air or mechanical foam is produced from waste protein
material such as blood, horn meal, soya been and chicken feathers.
CARBON DI OXIDE
Being a gas it leaves no residue when it is used on a fore amd it is not decomposed by
the flames to produce corrosive chemicals. Being a non conductor of electricity, it therefore
an excellent extinguishing agent for the use where there are delicate low voltage relays or
where an electronic equipment is involved in a fire.
There are two types of liquid carbon dioxide storage used for both hand hose line
systems and fixed nozzle systems. One is a high pressure system and the other one is a low
pressure system. In high pressure Co2 is kept at 300 psi and 00F the temperature is being
maintained by refrigeration systems. In hand hose reel systems, Co2 is used in either high
pressure or in low pressure systems. Fized nozzle systems are useful in protection of rooms or
buildings by flooding. Co2 is used for extinguishing fires in spaces that are tight enough to
prevent the leakage of Co2 or entrance of air after the space has been flooded. Fixed nozzle
systems are disigned to deliver Co2 at specific rates of application.
VAPORIZING LIQUIDS
Vaporizing liquids have either Carbon tetra chloride or chloro bromo methane as
major components. Along with these additives are added to depress the freezing point to – 50
F. Even though they are applied in liquid form, they readiliy vapourize to form heavy gases,
that assist in the extinguishing of fires by smothering of flames. When vaporizing liquids are
used, corrosive gases are liberated as the result of decomposition of halogenated compunds.
They are not recommended for use in electrical contacts or where fine tools or precision
metal parts used may be affected by corrosion.
These equipments play a great part in saving life and property from fire hazards in
industry. These extinguishers make use of water of extinguishing fire to protect the buildings
and many other classes of risks against the extensive damage resulting from a fire. They can
be divided into 3 types.
1. Automatic sprinkler systems
2. Drencher systems
3. Water spray systems
These are installed in side a building and operate automatically when a fire occurs
These use water to extinguish or control a fire. Pipe work fitted with sprinkles placed at
regular intervals is installed throughout the protected building and is connected to a source of
reliable water supply. When fire occurs only the sprinkler in the immediate vicinity
automatically operate and discharge water to control a fire and the operation of any one
sprinkler causes an audible alarm to sound.
In an automatic sprinkler system water is carried to every part of the plant in pipes
graded in size and generally kept suspended from the ceiling or the roof. Water is held back
in the pipes until a fire occurs. By automatic valves which form an integral part of the
automatic sprinkler systems, when the temperature raises above a predetermined value, heat
sensitive element incorporated into the sprinkler ruptures and fuses and allow the valves to
open under the influence of water pressure. The modern design of sprinkler incorporates an
operating element which like the earlier designs of sprinkler held by metal struts held
together by a fusible solder is immune from effects of corrosion.
Water should not be allowed to freeze in sprinkler systems. For this reasons there are
in general three types of sprinkler installations.
In wet systems, the sprinkler pipes are charged with water under pressure constantly,
the system is employed in cases where there is no danger of freezing- in climates where
freezing is unknown.
In dry systems, the pipe by a differential valve which releases the air in the pipes
when the sprinkler opens. The dry system has contributed largely to the wide adoption of
automatic sprinklers. It is applied in premises where the water is liable to freeze. In alternate
were and dry systems the building will be set on dry systems during winter and will be set on
wet systems during summer. These are used in buildings were freezing occurs in part of the
year alone.
Drencher systems
Drencher systems are designed to throw water over windown, doors or other openings
to prevent the transmission of fire from adjacent premises. Drancher systems have proved
their value on numerous occasions by preventing the spread of fire across streets which are
congested.
Some drencher systems are designed to come into operation automatically under the
influence of heat from any other nearby building which may be on fire. Under these situations
sealed drenchers are used. The sealed drenchers are mounted at intervals on a pipe wor
system which is fized to the extension of the projected building an is charged with air under
pressure. Each drencher contains a valve which is kept closed by a bulb until heat from the
fire causes the bulb to to shatter into pieces. On collapse of the bulb, the valve opens and air
escapes from the pipe work system. The resultant drop in air pressure brings about the
opening of a special valve through which water is free to flow and ultimately to discharge
water from any drenchers which have opened due to fire. An automatic warning of fire will
be given immediately before the opening of control valve.
Some of the worst fire accidents have occurred in case oils and flammable liquids,
until tackled properly at the source such fires can rapidly grow to catastrophic proportions,
often with irreparable damage to the valuable plant.
Spray water systems are developed to tackle the risks to these type. Water is applied
in the form of conical spray consisting of water droplets travelling at a very higher velocity.
Three principle. Emulsification, cooling and somthering are applied in the extinguishement.
The high velocity discharge of water breaks up the surface of the oil or similar
flammable liquids to form an emulsion which will not support combustion.
UNIT -7
Chemicals by nature are toxic and unsafe for easy handling. Industries by nature emit
fumes and poisonous gases and pollute the environment
Prevention Methods:
The need to build safe working environments has lead to enormous increase in the
proportion of design time devoted for safety studies. Plants must function as planned safely
carry out the operations. The requirements of acceptable quantity values on the parameters
and which are also affected by such factors as experience, operability, good practice and the
meeting of guarantees, operating limits of the parameters are concerned with safety on
operation.
Materials must stand both corrosion and erosion at the operating conditions. Metallic
materials used for equipments are tested for tensile strength, ductility, hardness, impact
strength and fatigue. It’s physical properties like thermal, electrical and magnetic
characteristics, density, dimensional accuracy are clearly taken for consideration during
design of equipments.
Also fabrication procedures like heat treatment, hardening methods, stress relieving in
weldings, surface finish are given due importance before the equipment is installed.
Margins of the variables like upper limit, lower limit and normal operating limit are to
be specified for each of the parameters. Also during designing, an allowance for safety should
be added normally (ie) design pressure must be maximum pressure plus 10% operating
pressure.
The primary objective of any act is to ensure adequate safety measures and provide
and promote for the health and welfare of employees in factories. Under the directive
principles of the constitution of India, health and welfare of the workers are required to be
guarded by providing safe and healthy working conditions in work places. This is achieved
through legal lesislations enacted through parliament.
Both state and central governments have therefore enacted various legislatioins which
are required to be strictly enforced. Following are some of the legislations regulating various
industrial activities.
This statutory regulations are governed by the chief of inspector of factories, Ministry
of labour and government of each state in our country.
This section deals with approval drawing plans for a new factory or exeansion of a n
existing one. Application shall be made in form no.1 along with a flowchart of the
manufacturing process, brief description of the process, plant layout along with elevation,
location of machines and equipments etc.in site plan.
Factory manager shall apply in form no.2 for the registration of the factory
accompanied by an application in form no.3 for the grant of license. The chief inspector in
term registers the factory and grants the license in form no.4.
The general duties cast under section 7A(1) of the factories act 1948 states that every
occupier of the factory so far as can reasonably practicalbe shall ensure that health, safety and
welfare of all workers while they are at work in the factory. A written statement of safety &
health policy can be formed and implemented.
Section 7. B General duties as regards article and substance for use in factories:
This section lays down general duties on the designers, manufacturers, importers or
suppliers of any article for use in factories. This section envisages principle of built in safety
or product safety.
If the manufacturing process gives out dusts or fumes or other impurities which may
be injurious or offensive to the workers employed in the process then effective measures
should be taken to prevent hazard of inhalation and accumulation in one room.
Time schedule and method of testing of pressure vessels and lines is dealt with in this
section.
Persons are required to enter into confined space. Hence method of entry permit in the
form of document is to be followed along with other requirements. Also electrical appliances
exceeding 24 volts should not be used.
For safety against flammable gases, fires and explosive effective enclosure of the
plant, eliminatiion and accumulation hazardous dust, gas etc. And confining the spaces (ie)
sources ignition etc. Measures are to the taken. Hot jobs may be convered documented
clearances.
Possibility of fires cannot be ruled out. Practicab measures to prevent the outbreak of
fires and it’s spread are to this taken.
Sections 41 A to 41 H are added in the factorias act 1946 during the amendments
done in the year 1987. These sectiions deal with requirements of chemical industries.
Section 41 B & C
Information about the hazards involved in the plart an chemicals used in the plant are
to be disclosed to the authority. Safety policy, Waste disposal mothods, on & off site disaste
plans are some of the requirements. Apart from it related measures like providing necessary
facilities for the protection fo workers medical examination of the workers at various stages
are to be taken.
Factories act lists about 117 chemicals and their maximum possible limits of exposure
in the manufacturing process which should be indicated in plants.
This act is the first major effort in out country to provide social security to workers. It
was passed in 1948, and is operation since 1952.
Under this act every employee in specified industrles and establishments is insured.
Each worker has to make a certain percentage of his salary as contribution, and the corrde
ponding amount is paid by the employer. For udminstration of thre Act, the Government have
istitued, a corroratiion, which to managed by govenment oppointees and representatives of
employers and employees.
The major benefits of this Act are 1. Sickness benefit. 2. Maternity benefits 3.
Disablement benefits 4. Medical benefits and dependent benefits.
Workmone compensations act is introdued in the year 1923. This Act is introduced as
a social security measure to products public welfare. The comporation Act deasl with the
concequrect of an Industrial injury. Industrial injury means, the injury eased to an employee
while he 10 in work in the industry this act 10 applicale to worknon
According to this law the employer is not liable in the follow circumstances
1. The dis- abloment or incompecity does not lost for more than three days
2. The injury does nto result in death and it is easo direaly by the workers drantaneess of
wilful disobedience of safety rules to
3. The acident causing or death of the workman does not uzlec in course of employment.
4. The workman has already filed a civil sult for demages for the some injury against the
employer or another controller.
AMOUNT OF COMPERSATION
Compensation depends upon the nature of the accident resulting in death partial
disablements, comperary diosulment and permanent disablement. According to this law, the
award of compensation should be same both for adults and minors.
For the corporation the percentage of earning capacity should be taken, into coconut
permanent total disablement -----loss of full earning ------------ for life. In such a case full ----
------ must be paid
The following procedures has been followed in calculation of wages for compension
1. Where the worman has during a continous period of not less than 12 months immediately
preceeding the accident been in the service of the employer who is liable to pay
compensation, themonthly wages of the workman shall be 1/12 th total wages which have
fallon due for payment to him by the employer in the last 12 month of that peiod.
2. Where the whole of the continuous service immediately proceding the accident is less than
one month themonthly wages of the worksan shall be the average monthly amount which was
being earned by a workman employed on the some work under the same employer or by a
workman employed on similar work in the same locality.
3. In othe cases, the monthly wages shall be thirty times the total wages earned in respect of
the last, continuous period of service immediately precedding the accident divided by the
number of days comprising such period..
MEDICAL EXAMINATION
REGISTRATION OF A FACTORY
Notice should be given at least 10 days before the factory starts the work to the
Inspector of Factories regarding.
The enforecment of the provisions of the act is done by the chief Inspector of factories
assisted by several inspectors. The Government may appoint any person who possess the
prescribed qualifications to the inspectors.
Every Inspector duly appointed is a public servant and the employer will be
criminally lable if he obstructs the Inspector is lawfully discharging duties
CERTIFYING SURGEONS
1. To examins children and adolescent who are employed in the factory for their
fitness of health
2. To examine persons engaged in factories in dangerous occupations
3. To investigate the causes of illness which is pecuillar or recurring in a particular
factory
4. Surprise visit of the Factory within his jurisdictioin once in every 3 months.
UNIT – I PART – B- QUESTION
It has been found that effective management of worker safety and health programs
Reduce the extent and severity of work related injuries and illness
Improves employee morale and productivity
Reduce workers compensation costs
MAJOR ELEMENTS
An effective Occupational safety and health program will enclude the following your
elements
Management committee provides the motivating force and resources for organizing
and controlling activities with in an organization
Employee involvement provides the means through which workers develop and
express their own commitment to ------- protection
Recommended Actions
State clearly a worksite safety and health policy
Establish and commenieate a clear goal end objective for the safety & health program
Provide visible top management involvement in implementing the program
Encourage employee involvement in the program and in decisions that affect their
safety and health
For Example
Inspection or hazard analysis learns, developing oir revision safe work rules, training
new hires or co-workers, assisting in accident investication)
Recommended Actions
- Conduct comprehensive baseline and periodic surveys for safety and health
- Analyze planned and new facilities processes, materials and equipment
- Perform routine job hazard analyses
- Provide for regular site safety and health inspections
- Provide a reliable system for employs, without year of reprisal, to notify
management about apparent hazardour conditions and to receive timely and
appropriate responses
- Provide for investigation of accidents and “near miss” incidents, so that their
cause and means for prevention are identified
- Analyse injury and illness trends overtime, so that patterns with common cause
can be identified and prevented
Recommended Actions
Addresses the safety and health responsibilies of all personnel, whether salaried or
hourly
Most effective when incorporated into other training about performance requirements
and job practices
Complexicity depends on size and compllexity of worksite and nature of hazards
Recommended Actions
Ensure that all employers understand the hazards to which they may be exposed and
how to prevent harm to themselves and others from exposure to these hazards
Ensure that supervisors carry out their safety and health responsibilities including
Analyzing the work under their supervision to identify unrecognised potential hazarde
Maintaining physical protections in work areas
Reinforcing employee training through continual performance feedback and if needed
enforcement of safe work practices
Ensure that managers understand their safety and health responsibilities such as
described under the management commitment and employee involvement element of
the guidelines.
The analysis also identifies the training requirements in safety in the organisations
At higher management level also, knowledge on safety is needed, but this is confined
to a good concept of occupational safety and health in the prevailing social context and broad
under standing of the principles to be followed.
The first step in developing a programme for training with a view improving safety
performance is an objective assesment of training needs. In the first method the concept that
“Safety training is a must for each and every one” is the key.
The second method also starts with a few standard training is concerned is well taken
care of. In both the caues above, the breaking of ice, as for as safety training is concerned, is
well taken care of . If the programmes are satisfactory conducted, and generally accepted,
even a specific demand for training which paves ways to scientific selection process later can
result.
There are of course more objectives methods which can be used to access the training
needs and select persons for training. They are,
A compretensive data on manpower planning can be quite helpful. This analysis can
yield objective conclurions as to who needs what type of training andin what priority.
Training involves transfer of knowledge skill or information. This can be actieved by means
The concept of providing safe working conditions for the manage in industry is not limited to
making available safe plant and equipment. It include ensuring safe operations through safe method of
work, system and procedures
Layout, plant Design :- Ensuring layout, arrangements, hence keeping and general conditions of
work around the employees are basically safe and also conductive to safe working.
Working Environment : Ensuring physical work environment around the employee is not hazarders.
Exercise noise level, poor lighting, exposure to heat strees, poor ventilation and precence of toxic,
constitute poor work environment.
Work status Design : Work station design and providing tasks which fit the persures who perform
them, taking into account their physical and mental capabilities and limitations.
Major Hazard Control : Making process safe and free from chances of major hazards like fire
explesion and toxic releases and exercising effective control on process which may prove to be
hazarders.
A recent review of plants indicate many differences in safety organisation and a wide variance
of outhority and interest from top management down through the organization.
(i) Safety must have top mgt approval, sanction and rupport
(ii) Responsibility for safety must rest with the rupervisory personal
(iii) Safety must be given equal important to other factors
Type ‘B’ firm Large firm. Seperate safety officers will be there to look after safety work. Here safety
progress depends on the ability of safety officers and attitude of top management.
It has the advantage of binary together the view points of the group and it will be be. Her than
individual. But the dis advantage is the fact that a committee is the weakest execution.
Exposure limits have been established for a wide variety of chemicals sensitive individuals
may ruffer adverse effects at levels much better than the exposure limits.
JLV- JWA
Thresold limit value. Time weigted Average are exposure limits recommended by a
committee of the American conference of Governmental Industries Hygienists and are published
yearly after review. TLV- JWA is the level to which a worker may be exposed for an eight hours stift
without suffering and adverse effects.
TLV – STEL
Some substances have a short term exposure limit. The STEL is a 15 minutes exposure limit
that should not be exceeded even if the eight hours TLV remains within the limit.
TLV – C
A TLV with celling notation ‘C’ represents the conen should not be exceeded at any time.
Ceiling values are used for substances known to be for such are irritating gaces.
PSYCHOLOGIAL ATTITUDE TOWARDS
SAFETY PROGRAMMES
I. SYNOPSIS
Psychology at work
Individual Difference
The employee as an Individual
Perception of DANGER
Risk Taking Attitudes
Knowledge
Responsibility
Employee as a Member of the Group
Employee as an employee
(i) Lack of communication
(ii) Defective Communication
(iii) Negative communication
Psychology of learning
Some useful lints for Trainers
PSYCHOLOGY AT WORK
Industry employs persons in large group. These persons should be consicions about
their own safety. This does not happen so in practise. So on the other hand managers in
factories has a lot top say about workers who habitually break safety rules & create safety
problems for them.
During the past lew decades, good amount of information has been generated by
reasearch on behaviour of people in factories.
Individual Difference
People do not behave in a set manner or in a preditable pattern. Perhaps this can be
explained
It started from
Two- year – Old boy – light & sound – Pleasant – Hearing unpleasant – off
While analysing safe behaviour this necessiates working into the performance or
behaviour of persons in three dimensions.
1. Behaviour as an individual
2. Behaviour as a member of the group
3. Behaviour as an employee
Employee As an Individual
1. E born to loving parents he falls down and gets hurt but has his mother to take
care of him immediately with handages, consoling words.
2. F has to compete with others to get what he wants he had more than his quota of
purnishment in school. He gets injured in games but learns to take care of himself.
E is likely to accept the supervisor as a friend and his advice to near gloves.
F may not likely to obey that easily and may book suspiciously at the gloves
PERCEPTION OF DANGER
Perception means seeing and understanding child – hot – electric iron – not able to
understand its hazardness “Seeing” a danger makes the “Difference”
Worjer – “Nothing has happened so far I have been working for 10 yrs” – Lack of
knowledge and experience.
(conveyor)
Investigation revealed that it was a common practise for workers toi crossover the belt
instead of taking a longer route.
Persons in situations C& D persons working for monetary gains & accepts risks and
persons working for incentives.
Persons working for with over confidence leads to amputation of his whole hand or
death.
Risk taking and attitudes should be curbed by identifying risk taking habits of
persons, Personnel conselling and supervision.
Knowledge:
On shop floor – lack of efforts in training, half hearted job instructions allotment of
jobs to new faces due to exigencies & unskilled persons trying to do skilled jobs lead to
persons without required knowledge levels performing tasks which in turn result in accidents.
RESPONSIBILITY:
Worker exposed to involving wheel. The fixed guard was opened and kept down.
Worker questioned agreed that he knew he is exposed & that he knew how to fix the guard in
position.
“It’s not my job, the maintaneance man should have done it”.
Influencing the leaders. Taking these leaders into confidence and in listing their
support it s sure way to succeed .
Identifying the strong members of group & in listing their support involving them
in safety activities
Influencing the group as a whole through organized group cont act .(I e) discussions,
training programmes & mass communication programmers.
Arranging visits for whole group or a few strong members to unit s which have a good
record of workers participation in safety .
Employee As an employee
Lac k of communication
Negative communication
Defective communication
SAFETY POLICY
An objective need in t his regard & perhaps a good s tarting point is a formal or
ganisation policy statement on safety . A perequiste to this is a decision n by the
management a t the top executive level or board level & o n the safety standards, safety
activities is targets for safety performance of the organization. The decision should be
realistic & practical & not merely plilosophical.
A dear public statement by the chief executive oir the chairman of the board
explaining the policy & also why & how the policy is beingimplement is necessary, such a
statement should put the intentions of the managrement beyond the scope of any speculation
& clearly spell out the following
Safety and health activities call for coordinated efforts throughout the organisation as
each & everyone has a contribution to make. The manage through good communication,
systems & procedures for monitoring and control, adequate, staff assitance & forums for
discussions & consultancy. The managerial & supervisory staff play a crucial role andtheir
responsibility and accountability should be fixed beyond doubt.
There are conditions, circumstances which can cause accidents, health hazards,
discomfort or other types of harm to the persons working. These may be in the form of
The starting point for the safety management programme and one of its crucial
components is arrangement for systematic identification of all known causes and their
correct craluation. This should be followed by evolving & developing a stategy for corrective
action.
This act was introduced in the year 1923. This is introduced as a social security
measure of public welfare.
The act deab with the consequences of an industrial injury. An industrial injury may
be defined as the injury caused to an employee during his work.
Amount of compensation
Depends on
Nature of injury
(Should be same for both adults & elders)
Temperary disablement
Permanent disablement
Death
Temporary disablement
Permanent diablement
Full earnings
Death:-
Registration
Employee should submit Mc to the labout commiostioner. He will sent the amount to
be paid to the employer. If he denies to pay, then victions are unfornced accordingly, it is
upto them to decide to suit a case or not.
Temporay Disablement
When the workmen during his continous period of work not less than 12 months
immediately after the accident will be liable to pay compensation, the monthly wags
shall be 1/12th of the total wages
Medical compersation ( Registration of compersation)
According to this law the employer is not liable in the following c---------
1. Injury does not result in death and it is caused directly by the workers wilful
disobedience of safety rules.
2. The accident causing (or) death of the workman does not happen in course of
employment
3. Asking compersation a heady suited case
Amount of compensation
Compensation depends on the nature of the accident rerulthing in death, partial disablement,
temporary disablement and pumenant disablement.
According to this law, the compensation should be same both for adults and elders.
Percentage of earning capacity should be taken into account for a full earning capacity
full compersation should be paid.
DANGEROUS AND HIGHLY TOXIC CHEMICAL AND HIGHLY RADIOACTIVE
MATERIALS
The effect of chemical substances on human body and safety precautions are closely related.
Chemical substances affect the body by ingestion, inhalation and adsorption through skin
contact.
INGESTION
If it is in light dose, when the detoxicating effect the liver exerts has a protective effect in
such cases. When massive coses are taken, it can lead to fatalities in case of absence of
immediate medical action.
INHALATION
It is a common route for entry of dangerous chemicals.These impurities affect the lung
directly while are obsorbed in thye blood atream through lungs.
INERT DUST
Carbon dust is present in plants manufacturing and using carbon black and graphite products.
Carbon dust causes blackening of lung tissues.
Silica dust is used in rubber refractories and in abrassives, on breathing it stimulate the
production of fibrous tissues in lungs, which cause of time interfere the passage of air to lung
causing shortness of breath and leading to tuberculosis.
Vanadium dust is present as catalyst and also in fuel iols and is also used in alloys, pigments
and electroplating.Uranium is a vital raw material in nuclear industries.
SIMPLE ASPHYRIANTS
These gases cause reduction of oxygen by dioplacing it to a level where it doesn’t support ...
and cause ...
eg:N2,CO2,CH4
CHEMICAL ASPHYRIANTS
Co damages the oxygen carrying capacity of the blood causing permanent brain damage or
death.
PULMONARY IRRITANTS
eg:cl,pg,SD3,Br
These irritate the vapour respiratory passages and the eyes, Lungs may not be affected if the
reaction id able to escape quickly as the irritaton is severe even at low concentration.
eg: NH3,SO,Furfural
TOXIC CHEMICALS
Lead : effect is entered on the blood , bones and nervous system. It cause anemia, colic and
constipation and paralysis muscles of the hand and foot.
Mercury : affects the skin, effect are oxcossive, salivation, gum inflammation and loss of
teeth.
HALOGENATED HYDROCARBONS
damaged package
entries to the hazardous are should be stopped for material minimun possible time
in case of corrosive rate active materials, attempt to plug releases from containers opening
modes.
workers and their rights to higher better life. National safety council
management are aimed to Zero Accident All Indian Institute Hygine & public
health.
The promotion of safety is not one man’s It should encourage the workers by
safety. conducting safety awarness, programs like
Role is in promotion & implementation mettings, contest, conferences
of safety. It must appoint people with well
It Represents people at work knowledge on safety, to do periodic
Purposes:- inspections.
To protect & improve worker’s pay It must appoint trained physician
conditions of employment & working safety surgeons, in the treatment of occupational
& welfare. diseases health to --- to full time safety
They compaign for laws & policies which engineers in order to promore safety.
will benefit working people. To conduct safety day celebration
Trade union of India:-
To check whether the it contains fire
Madras labour union – 1918 fighting equipment, PPE, lighting,
Textile labour association – 1920 ventillatioin & first aid etc.,
Indian Federation of free trade unions
ATU – All Indian Trade union congress
: 1920
To appoint the safety Engineers & with Following are some of the legislations
ensure safety permit & work permir in the regulations various Industrial activities which
organisation. is used to promote safety in Industry
Promotion of safety organisation Factories act 1987
It should be done by Thise are governed by the chief of
Safetu dau celebration inspector of factories & ministry of labour &
Awarmess of safety govt of each state of our country
Safety movies etc., 1. Approval of drawing plans for a new
Safety aadit factory
It is system & procedures of safety in 2. General duties of occupiers &
industries should verified by certified manfactures are specified under sec
authorities of Government. 7(A) of factories act 1948
They give suggestions about safety 3. Effective measures should be taken to
HAZOP Study prevent inhalation & occumulation of
All the employees should know about hazard fumes.
the MAJOR EVENTUALLITY IN 4. Permissible limits of exposure of
INDUSTRIES. chemicals & toxins are fixed by govt.
For controlling pollution.
It places a duty on employers to assess Government plays a vital role in
& manage risks to their employees and other promotion of safety in industries.
arising from work activities. Govt. Of India has enacted may essential
It places a duty on employers “ To acts (or) suitable legislations related to
ensure so for as is reasonably practicable, the Industrial safety for its works.
health safety & welfare at work. The primary offective of any act is to
To give training to employee. ensure adequate safety measures & provide &
Significance of training is to gain knowledge promore for the good health & welfare of
about safety. employees in factories.
The management should minimize These are achieved through legal
theunsafe act & unsafe conditions. legislation enacted through parliment
Both the state & contral governments
have therefore enacted legislations which are
required to be strictly followed.