Micro Crack Advantages
Micro Crack Advantages
Micro Crack Advantages
General Description:
HEEF – 25 Features: Micro cracked deposit minimum 1000 cracks per linear inch.
Vickers Hardness 950 – 1150. Increased corrosion resistance. Increased wear
resistance.Less edge build up and improved distribution.
HEEF – 25 micro crack hard chrome has the
features mentioned above. The main advantages to the engineer are the wear resistance,
low co-efficient of friction, and in certain applications corrosion resistance. Plated
products and processed components using the HEEF 25 are used in all types of
engineering applications: Hydraulic Ram Rods, Linear Bearings, Pneumatic Rods, Gas
Springs, Shock Absorbers, Shackle Pins, when the conditions demand a level of
corrosion resistance beyond the normal performance of conventional bath. Such
applications include underground mining, dockside and seawater environments.
Wear Resistance :
HEEF 25 has excellent wear resistance, far better than any of the alternative hard
chromes. The test for wear resistance used is the FALEX WEAR TEST. This involves
scratching the surface at a force of 750lb for 5 hours and measuring the loss of material.
HEEF 25 9.0 mg
Conventional 16.8 mg
HEEF 25 has almost twice the wear resistance of conventional micro crack hard chrome.
The effect of the micro cracks improves the corrosion resistance.. In a conventional hard
chrome the corrosion between the coating and the substrate escapes through the limited
number of cracks, and if the corrosion rate is high the corrosion will cause large blisters
of rust pushing the chrome away from the surface as the products of corrosion take up
more space than the original material. With the micro crack coating the corrosion has
many more routes of escape and the damage caused by corrosion is significantly reduced.
Corrosion Resistance HEEF 25 on Steel Substrate :
The resistance to corrosion depends upon the condition of the substrate and the thickness
of the deposit. In general terms where a flash chrome deposit is specified i.e.: 20 – 30
microns, the common resistance is very dependent on the surface preparation and
condition of the substrate. A poorly prepared surface coated with HEEF 25 will not be
much better than an
equivalent coating thickness of a conventional macro crack chrome. When the surface is
prepared carefully to defined surface conditions, the coating of HEEF 25 becomes far
superior in its resistance to corrosion.
HEEF 25, as with any hard chrome plating has a low coefficient of friction, an important
factor for cutting or sliding applications. To slide a chromium plated block of steel across
a cast iron surface requires approximately 30% of the force required to slide an unplated
block of steel across the same cast iron. Chromium plated surfaces tend not to seize, gall
or cold weld themselves to another metal under mating conditions.
Surface Hardness :
Structure :
Micro Crack Hard Chrome is so called because of the structure of the deposit. As the
electroplating process takes place the Chromium being deposited becomes highly
stressed. At approximately 2 microns deposit the coating cracks and continues to crack
throughout the cycle time at 2 microns deposit. The cracks are not continuous to the
surface. The number of cracks per linear inch will be a minimum of 1000.