Strategic Cost Management
Strategic Cost Management
Strategic Cost Management
Introduction
Imperative for business concerns engaged in Services or production of goods
to reduce costs and enhance quality of goods and services to provide better
INTRINSIC VALUE to the customer.
Entities providing better value & enhancing Customer satisfaction can hope
to increase market share
Introduction
Today emphasis of industry is on reduction in COSTS while improving
internal efficiencies & product quality. Strategies should be adopted to
indulge in Cost reduction and maintain/ increase level of excellence in
production and services.
Quality and Costs are not INVERSELY RELATED. Strategy is to
MINIMIZE COST for GIVEN QUALITY or OPTIMIZE QUALITY for
GIVEN COSTS.
Introduction
CLASSIFICATION OF COSTS
Costs may be classified as follows :-
(a) By Nature – Material. Labour, Expenses
(b) In relation to Cost Centre – Direct material, Direct labour, Indirect
material, Indirect labour
(c) By Function/Activities – Production, Admin, Selling, Distribution Cost
(d) By Time – Historical Cost, Pre-determined Cost, Standard Cost
(e) For Management Decision Making – Marginal Cost, Opportunity Cost,
Replacement Cost
(f) By Nature of Production Process – Batch Cost, Process Cost, Operating
Cost
(g) By Behaviour – Fixed, Variable and
Semi-Variable Cost
TARGET COSTING
It is a system where-in the cost of the final product is fixed before putting
the product on the drawing board. Thereafter, the raw material, production
processes, functionality (Features), quality, etc are selected to meet the cost
objective. This system is relevant for products made for extremely price
sensitive segment. It is also used as a market penetration strategy by the new
entrants in a matured product’s market.
Target costing builds upon a design-to-cost (DTC) approach with the focus
on market-driven target prices as a basis for establishing target costs.
Following steps required to required to install a comprehensive target
costing approach within an organization :-
a. Re-orient culture and attitudes
b. Establish a market-driven target price
c. Establish a market-driven target price
d. Balance target cost with requirements
e. Establish a target costing process and a team-based organization
f. Brainstorm and analyze alternatives
g. Establish product cost models to support decision-making
h. Use tools to reduce costs
i. Reduce indirect cost application
j. Measure results and maintain management focus
PRODUCTIVITY CONCEPTS
Productivity is defined as ratio between “Output of Work” and “Input of
Work” used in process of creating wealth.
Productivity = Output
---------------
Input
Productivity is simply the ratio between amount produced & amount used in
course of production
These resources can be :-
(a) Land (Area)
(b) Material (Metric Ton)
(c) Plant & Machinery (Machine Hours)
(d) People (Man Hour)
(e) Capital (Rupees)
PRODUCTIVITY CONCEPTS
Productivity is different from Performance
Total Productivity Factor = Ratio of output to two input factors – labour and
capital
Eg – When a firm installs a new machine, productivity of labour goes up
whereas capital productivity decreases
Eg – Production worth Rs 1000 was manufactured
And it consumed Rs 200 worth labour hours and
Rs 550 worth capital so
TPF = 1000 = 1 .33
200 + 550
The term Customer refers to all those whom we supply products, service
etc. Apart from ultimate users, retailers, stockists etc are external customers
wheras departments within the company are internal customers to each
other.
Eg – Production department is customer to Purchase department and
supplier to Sales and Dispatch department.
QUALITY IS DEFINED AS :-
A customer needs three things – Quality, Price and Delivery (QCD). There
need not be a tradeoff between Quality and Cost. Costs go up when one
blindly raises the standards and specifications of the products without
analyzing whether it is adding proportional value to the product in eyes of
the Customer. Eg – Gold car.
QFD Matrix helps in designing the product that is oriented towards
customer requirements.
The above Nine tools of SCM ultimately aim for “Wealth Maximization
through the Accelerating Effect” and increasing wealth for every stakeholder
in the organisation. Wealth maximization will be achieved through different
combinations of “Value Chain Contributors”. They may be :-
(a) Leveraging on Brand, Value and People
(b) Borrowing Capacity
(c) Technology Upgradation
(d) Past track Record
The above Nine tools of SCM ultimately aim for “Wealth Maximization
through the Accelerating Effect” and increasing wealth for every stakeholder
in the organisation. Wealth maximization will be achieved through different
combinations of “Value Chain Contributors”. They may be :-
(a) Leveraging on Brand, Value and People
(b) Borrowing Capacity
(c) Technology Upgradation
(d) Past track Record
RESPONSIBILITY ACCOUNTING
Creating a SBU structure is not enough until and unless one identifies its
responsibilities clearly and develops realistic parameters to monitor its
performance. Within each SBU each activity or department could be a
“Responsibility Centre”. Responsibilities that are of a importance would
make these independent centres pivotal for planning, empowerment,
accounting and appraisal. There are three types of these responsibility
centres, based on degree of responsibility and authority handled by them :-
A Cost centre is the most restricted version of a Responsibility centre. A
factory or production centre is a classic case of a Cost centre since only costs
are incurred at this centre to produce output or for an activity. This centre
doesnot sell the output & therefore doesnot make profit. The output travels
from Factory to marketing department at “Factory cost”. The marketing
people decide the sale price after adding the sales overheads, corporate &
administrative overheads. So a Cost centre only incurs costs and has limited
powers. Executives working at Cost centres have following problems :-
The Cost centre can be made into Profit centre by making it more
accountable and giving recognition to Executives of the centre. The output
of Cost centre should be transferred as “Cost + Profit” to the Marketing
department. Eg – Maintenance department can sell its services to other
department at “Cost + Profit” to other departments. This price is called as
Transfer Pricing. The profit charged may be collected by it or transferred to
its account by Headquarters. Further, the maintenance department can sell its
services/idle capacity to outsiders for profit.
The key question is as to who decides the “Transfer Price. The user
department may want outside agency to do its maintenance or the
maintenance department may not be satisfies with the Transfer price decided
by Headquarters. These questions are required to be answered Strategically
and Quantitatively. This is known as Responsibility Accounting.
The ultimate stage of total empowerment given to a Responsibility centre is
with the birth of “Investment Centre”. A profit centre may be given greater
authority to decide on size and scope of its investments.
It should be allowed to decide about routine and special investments for its
expansion, diversification and improvement in systems.
Eg – A long term project will have to be assessed with an Average CBA for
the project’s life cycle.
New competitors enter market with lot of operational and cost flexibility and
threaten the leader’s position in their respective markets. Eg – Telecom wars
happening in India. The leader therefore has to continuously worry about his
“Sustained Competitive Advantage”. His SCA gets continuously replaced
with newer and stronger competencies of other newer market players. Eg –
Microsoft. Hence the only way to retain leadership is to retain one’s market
share and develop newer markets and competencies.
Eg –Bharati and Nestle (Maggi noodles)
Thus we see that the overall use of ABC would depend on the engineering
details of activities carried out and the ‘per activity capacity’ enjoyed by
each product. Thus we have to upgrade our ‘cost information systems’ for
accurately capturing activity wise data.
Objection to ABC :-
(a) ABC could be very expensive, as it requires lot of initial technical
analysis and incurs recurring costs on the use of sophisticated information
systems
(b) ABC depend on transparency of cost data. It may create false results if
each activity is not mapped properly.
(c) It may not be always feasible to decide on the depth of the activity
analysis and therefore too much of an activity based approach to costing
may prove to be complex and unmanageable.
(d) Labour intensive operations, multipurpose systems and plants and multi-
skilled employees used for different activities simultaneously do not offer
adequate scope for identifying costs activity wise.
(b) Assigning Costs and Assets to Value Chain. Each activity in the value
chain has operating costs and assets. The amount of assets assigned to an
activity, alongwith the efficiency of their utilisation influence that activities
costs. Assigning assets and operating costs to the activities constituting the
value chain involves similar problems to those in any allocation exercise.
(c) Diagnosis of cost Drivers of each value Activity. Any enterprise’s cost
position relative to its competitors is derived from the cost behaviour
patterns associated with the activities constituting its value chain. These cost
behaviour patterns in turn depend upon a number of cost drivers. Some cost
driver’s are within the firm's control, but some are not. A particular firm’s
position on any value activity will depend on whichever cost drivers are at
play, but the impact of different cost drivers will vary among firms – even
within the same industry.
(e) Testing Cost Reduction strategy for Sustainability. The cost advantage
of an enterprise will be more of its competitor when the cumulative costs of
carrying out all the activities are less than that of competitor.
COST ANALYSIS AND REDUCTION
Strategic Cost Analysis. SCA contains the following steps :-
(F) Testing Cost Reduction strategy for Sustainability. This advantage will
only have strategic significance if it can be sustained. This requires that
competitors are unable to readily imitate it. The cost advantage (which also
means cost leadership) needs to be maintained and this requires determined
efforts on a day to day basis in improving cost effectiveness.
BALANCED SCORECARD
Balanced Scorecard gives more information than routine accounting
ledgers. It gives the status of various vital parameters like manpower
(attrition rate, comparative worth of various key employees), product life
cycle, status of competition, technological movement, opportunities and
risks, etc.