KH440

Engine type P158LE

Alternator type KH01483T
Performance class G3

GENERAL CHARACTERISTICS
Frequency (Hz) 50
Voltage (V) 400/230
Standard control panel APM403
Optional control panel APM802
Optional control panel M80
Optional control panel DEC4000
POWER
ESP PRP
Voltage Standby Amps
kWe kVA kWe kVA

DESCRIPTIVE 415/240 352 440 320 400 612

Kohler Co. Provides one-source responsibility for the 400/230 352 440 320 400 635
generating system and accessories 380/220 352 440 320 400 669
The generator set and its components are prototype-
tested, factory-built, and production-tested
DIMENSIONS COMPACT VERSION
A one-year limited warranty covers all systems and
components Length (mm) 3470
Electronic governor Width (mm) 1500
Mechanically welded chassis with antivibration Height (mm) 1829
suspension
Dry weight (kg) 2942
Main line circuit breaker
Radiator for core temperature of 48/50°C max with Tank capacity (L) 500
mechanical fan
Protective grille for fan and rotating parts (CE option) DIMENSIONS SOUNDPROOFED VERSION
9 dB(A) silencer supplied separately Commercial reference of the enclosure M229
Charger DC starting battery with electrolyte Length (mm) 5031
24 V charge alternator and starter Width (mm) 1560
Delivered with oil and coolant -30°C Height (mm) 2435
Manual for use and installation
Dry weight (kg) 4125
POWER DEFINITION Tank capacity (L) 500
PRP : Prime Power is available for an unlimited number of annual
operating hours in variable load applications, in accordance with ISO Acoustic pressure level @1m in dB(A) 85
8528-1. ESP : The standby power rating is applicable for supplying
emergency power in variable load applications in accordance with ISO
Sound power level guaranteed (Lwa) 105
8528-1. Overload is not allowed Acoustic pressure level @7m in dB(A) 75
TERMS OF USE
According to the standard, the nominal power assigned by the genset is
given for 25°C Air Intlet Temperature, of a barometric pressure of 100
kPA (100 m A.S.L), and 30 % relative humidity. For particular conditions
in your installation, refer to the derating table.
ASSOCIATED UNCERTAINTY
For the generator sets used indoor, where the acoustic pressure levels
depend on the installation conditions, it is not possible to specify the
ambient noise level in the operating and maintenance instructions.
You will also find in our operating and maintenance instructions a
warning concerning the air noise dangers and the need to implement
appropriate preventive measures.

This document is not contractual - Kohler Co. reserves the right to modify any of the characteristics without notice, in a constant effort to improve the quality of its products.
GBD5-05004 (KH440) 06/17
 KH440
ENGINE CHARACTERISTICS

GENERAL ENGINE DATA EXHAUST

Engine model DOOSAN Exhaust gas temperature @ ESP 50Hz (°C) 580
Engine type P158LE Exhaust gas flow @ ESP 50Hz (L/s) 1305
Air inlet Turbo Max. exhaust back pressure (mm H2O) 600
Cylinders arrangement V
Number of cylinders 8 FUEL
Displacement (L) 14.62 Consumption @ 110% load (L/h) 102.9
Charge Air coolant Air/Air DC Consumption @ 100% load (L/h) 89.3
Bore (mm) x Stroke (mm) 128 x 142 Consumption @ 75% load (L/h) 65.1
Compression ratio 15 : 1 Consumption @ 50% load (L/h) 43.9
Speed (RPM) 1500 Maximum fuel pump flow (L/h) 270
Pistons speed (m/s) 7.1
Maximum stand-by power at rated
414
RPM (kW) OIL
Frequency regulation, steady state (%) +/- 0.5% Oil capacity (L) 31
BMEP (bar) 20.6 Min. oil pressure (bar) 0.5
Governor type Electronic Max. oil pressure (bar) 10
Oil consumption 100% load (L/h) 0.1
COOLING SYSTEM Oil sump capacity (L) 21
Radiator & Engine capacity (L) 80.5
Max water temperature (°C) - HEAT BALANCE
Outlet water temperature (°C) - Heat rejection to exhaust (kW) 369
Fan power (kW) 16 Radiated heat to ambient (kW) 51
Fan air flow w/o restriction (m3/s) 8.2 Heat rejection to coolant (kW) 221.7
Available restriction on air flow (mm 14
H2O)
Type of coolant Glycol-Ethylene AIR INTAKE
Thermostat modulating range HT(°C) - Max. intake restriction (mm H2O) 635
Intake air flow (L/s) 421

EMISSIONS
Emission PM (g/kWh) 0.1
Emission CO (g/kWh) 0.84
Emission HC+NOx (g/kWh) 10.21
Emission HC (mg/Nm3) 5% O2 -

This document is not contractual - Kohler Co. reserves the right to modify any of the characteristics without notice, in a constant effort to improve the quality of its products.
GBD5-05004 (KH440) 06/17
 KH440
ALTERNATOR CHARACTERISTICS

GENERAL DATA OTHER DATA

Alternator type KH01483T Continuous Nominal Rating 40°C (kVA) 400
Number of Phase Three phase Standby Rating 27°C (kVA) 440
Power factor (Cos Phi) 0.8 Efficiencies 100% of load (%) 94.2
Altitude (m) 0 to 1000 Air flow (m3/s) 0.9
Overspeed (rpm) 2250 Short circuit ratio (Kcc) 0.36
Number of pole 4 Direct axis synchro reactance unsaturated (Xd) (%) 286.7
Capacity for maintaining short circuit at Yes Quadrature-axis synchro reactance unsaturated (Xq)
3 ln for 10 s 115.9
(%)
Insulation class H Open circuit time constant (T'do) (ms) 2550
T° class+ƒ, continuous 40°C H / 125°K
Direct axis transient reactance saturated (X'd) (%) 19.3
T° class, standby 27°C H / 163°K
Short circuit transient time constant (T'd) (ms) 160
AVR Regulation Yes Direct axis subtransient reactance saturated (X''d) (%) 12.2
Total Harmonic Distortion in no-load 2.9 Subtransient time constant (T"d) (ms) 19
DHT (%) Quadrature-axis subtransient reactance saturated
Total Harmonic Distortion, on load DHT 2.6 24.2
(X"q) (%)
(%)
Subtransient time constant (T"q) (ms) 15
Wave form : NEMA=TIF <40
Wave form : CEI=FHT <2 Zero sequence reactance unsaturated (Xo) (%) 3.62
Number of bearing 1 Negative sequence reactance saturated (X2) (%) 15.8
Coupling Direct Armature time constant (Ta) (ms) 17
Voltage regulation at established rating No load excitation current (io) (A) 0.8
0.5 3.6
(+/- %) Full load excitation current (ic) (A)
Recovery time (Delta U = 20% 200 Full load excitation voltage (uc) (V) 31.9
transient) (ms) Engine start (Delta U = 20% perm. or 50% trans.)
Protection class IP 23 1200
(kVA)
Technology Without collar or Transient dip (4/4 load) - PF : 0.8 AR (%) 14.4
brush
No load losses (W) 5390
Heat rejection (W) 19703
Unbalanced load acceptance ratio (%) 100

DIMENSIONS
Dimensions soundproofed version Dimensions DW compact version
Commercial reference of the enclosure M229 Commercial reference of the enclosure -
Length (mm) 5031 Length (mm) 5083
Width (mm) 1560 Width (mm) 1560
Height (mm) 2435 Height (mm) 2090
Dry weight (kg) 4125 Dry weight (kg) 3603
Tank capacity (L) 500 Tank capacity (L) 1770
Acoustic pressure level @1m in dB(A) 85 Acoustic pressure level @1m in dB(A) -
Sound power level guaranteed (Lwa) 105 Sound power level guaranteed (Lwa) -
Acoustic pressure level @7m in dB(A) 75 Acoustic pressure level @7m in dB(A) -

Dimensions DW soundproofed version

Commercial reference of the enclosure M229 DW
Length (mm) 5083
Width (mm) 1560
Height (mm) 2700
Dry weight (kg) 4915
Tank capacity (L) 1770
Acoustic pressure level @1m in dB(A) 85
Sound power level guaranteed (Lwa) 105
Acoustic pressure level @7m in dB(A) 75

This document is not contractual - Kohler Co. reserves the right to modify any of the characteristics without notice, in a constant effort to improve the quality of its products.
GBD5-05004 (KH440) 06/17
 KH440
CONTROL PANEL

APM403, basic generating set and power plant APM802 dedicated to power plant management
control

The new APM802 command/control system is specifically

designed for operating and monitoring power plants for
The APM403 is a versatile control unit which allows markets including hospitals, data centres, banks, the oil and
operation in manual or automatic mode gas sector, industries, IPP, rental and mining.
Measurements : voltage and current
kW/kWh/kVA power meters The Human Machine Interface, designed in collaboration
Standard specifications: Voltmeter, Frequency meter. with a company specialising in interface design, facilitates
Optional : Battery ammeter. operations with a large 100% touch screen. The pre-
J1939 CAN ECU engine control configured system for power plant applications features a
Alarms and faults: Oil pressure, Coolant temperature, brand new customisation function which complies with the
Overspeed, Start-up failure, alternator min/max, Emergency international standard IEC 61131-3. New communication
stop button. functions (PLC and regulation), improve the high level of
Engine parameters: Fuel level, hour counter, battery equipment availability in the installation.
voltage.
Optional (standard at 24V): Oil pressure, water temperature. Advantages:
Event log/ Management of the last 300 genset events. Dedicated to power plant management.
Mains and genset protection Specially researched ergonomics.
Clock management High level of equipment availability.
USB connections, USB Host and PC, Modularity and long service life guaranteed.
Communications : RS485 INTERFACE Making it easy to extend the installation
ModBUS protocol /SNMP
Optional : Ethernet, GPRS, remote control, 3G, 4G, For more information, please refer to the sales
Websupervisor, SMS, E-mails documentation.

This document is not contractual - Kohler Co. reserves the right to modify any of the characteristics without notice, in a constant effort to improve the quality of its products.
GBD5-05004 (KH440) 06/17
 KH440
CONTROL PANEL

M80, transfer of information DEC4000, ergonomic and user-friendly

The M80 is a dual-function control unit. It can be used as a The highly versatile DEC4000 control unit is complex yet
basic terminal block for connecting a control box and as an accessible, thanks to the particular attention paid to
instrument panel with a direct read facility, with displays optimising its ergonomics and ease of use. With its large
giving a global view of your generating set's basic display screen, buttons and scroll wheel, it places the
parameters. accent on simplicity and communication.
Offers the following functions: The DEC4000 offers the following functions:
Engine parameters: tachometer, working hours counter, Electrical measurements: voltmeter, frequency meter,
coolant temperature indicator, oil pressure indicator, ammeter.
emergency stop button, customer connection terminal
block, CE. Engine parameters: working hours counter, oil pressure,
coolant temperature, fuel level, engine speed, battery
voltage.

Alarms and faults: oil pressure, coolant temperature, failure

to start, overspeed, alternator min./max., battery voltage
min./max., emergency stop, fuel level.

Ergonomics: wheel for navigating around the various

menus.

Communication: remote control and operation software,

USB connections, PC connection.

For more information on the product and its options, please

refer to the sales documentation.

This document is not contractual - Kohler Co. reserves the right to modify any of the characteristics without notice, in a constant effort to improve the quality of its products.
GBD5-05004 (KH440) 06/17