CALCULATION TABLE-1

Remarks
Symbol Description Value Unit
Figure or Table Reference

B Flange ID 1426 mm may be same as vessel ID or nozzle ID

1607.16 mm
A Flange OD = BCD+2*E
1610 mm Our nearest assumption
GOD Gasket OD= GID+2*N 1458 mm

GID Gasket ID 1432 mm may be same as Flange ID or Flange ID + 6mm (assume)

N Gasket Width 13 mm Assume

go HubThk small end 14 mm Vessel Thickness
g1 Hub Thk large end 24 mm Slope 1:3

h Hub length 30 mm

m Gasket factor 3.75

Appendix 2 of ASME Sec VIII
9000 psi From Table 2-5.1
y Min. design seating stress Div. 1
632.763 kgf/cm2

12 kgf/cm2
P Internal Design Pressure
0.12 kgf/mm2

Appendix 2 of ASME Sec VIII

N/2 From Table 2-5.2
Div. 1
b0 Basic Gasket Seating Width
6.5 mm
if bo<=6mm then please use TABLE 2(TABLE 1 is not
0.2559055118 inch applicable)

0.2529355213 inch
b Effective Gasket Width =0.5*(bo)^0.5
6.4245622419 mm

G Gasket Reaction Diameter= Go-2b 1445.1508755162 mm

0.785*G2*P
H Total hydrostatic end force
196733.031193096 kgf

Total joint contact surface compression 2b*3.14*G*m*P

Hp
load 26237.8889017834 kgf

Minimum required bolt load for the H+Hp

Wm1
operating condition 222970.920094879 kgf

Minimum required bolt load for gasket 3.14*b*G*y

Wm2
seating 184470.725501768 kgf

Flange Material SA-266 2

Flange Allowable stress at Design
Sfo 1406.14 kgf/cm2
Temp.
Flange Allowable stress at Ambient
Sfa 1406.14 kgf/cm2
Temp
Bolt Material SA –193 B7

Sb Bolt Allowable stress at Design Temp. 1757.68 kgf/cm2

Sa Bolt Allowable stress at Ambient Temp 1757.68 kgf/cm2

Wm1/Sb 126.8552410535 cm2

Wm2/Sa 104.9512570558 cm2

 Max of
(Wm1/Sb,Wm2/Sa)
Am Required Bolt Area
126.8552410535 cm2

No.of Bolts 44 Nos.

Assume
Bolt Dia 24 mm

Root Area per Bolt 312.748 mm2

From TableD-5M according to
1547 mm Bolt Size TEMA
C Bolt Circle Diameter
1550 mm Our nearest assumption
BSpecing Bolt Spacing 58.74 mm

Rh or R From TableD-5M according to

Radial distance 36.5 mm TEMA
Bolt Size
Rr Radial distance 28.58 mm

E Edge distance 28.58

13760.912 mm2 No. of Bolts*Root Area per Bolt

Ab Available bolt area
137.60912 cm 2

0.5*Sa*(Am+Ab)
W Flange Design Bolt Load
232421.859068239 kgf

Result OK Bolt Data Result

Loads in Operating Condition

Hydrostatic end force on area inside of 0.785*B2*P
HD
flange 191553.4392 kgf

W-H
HG Gasket laod (Difference b/w W and H)
35688.8278751439 kgf

H-HD
HT Difference of H and HD
5179.5919930956 kgf

Loads in Seating Condition

Flange design bolt load in seating W
HG
condition 232421.859068239 kgf

Lever Arm in Operating Condition

Radial distance from BCD to circle on R+0.5g1
hD
which HD acts
48.5 mm

Radial distance from gasket load 0.5*(C-G) Appendix 2 of ASME Sec VIII
hG From Table 2-6
reaction to bolt circle 52.4245622419 mm Div. 1

Radial distance from BCD to circle on 0.5*(R+g1+hG)

hT
which HT acts
56.4622811209 mm

Lever Arm in Seating Condition

Radial distance from gasket load 0.5*(C-G) Appendix 2 of ASME Sec VIII
hG From Table 2-6
reaction to bolt circle 52.4245622419 mm Div. 1

Moments in Operating Condition

HD*hD

MD Component of moment due to HD 9290341.8012 kgf-mm

9290.3418012 kgf-m

HG*hG

MG Component of moment due to HG Appendix 2 of ASME Sec VIII

From Table 2-6
Div. 1
MG Component of moment due to HG Appendix 2 of ASME Sec VIII
1870971.1782808 kgf-mm From Table 2-6
Div. 1
1870.9711782808 kgf-m
 Appendix 2 of ASME Sec VIII
From Table 2-6
Div. 1

HT*hT

MT Component of moment due to HT 292451.579205973 kgf-mm

292.451579206 kgf-m

MD+MG+MT

MO Total moment acting upon flange in

11453764.5586868 kgf-mm
operating condition
11453.7645586868 kgf-m

Moments in Seating Condition

HG*hG

MG Component of moment due to HG Appendix 2 of ASME Sec VIII

12184614.2171002 kgf-mm From Table 2-6
Div. 1
12184.6142171002 kgf-m

K and Hub Factors

Sqrt(B*gO)
hO Factor
141.2940196894 mm

h/hO Hub ratio 0.2123232113

g1/go Hub thickness ratio 1.7142857143

K Factor (A/B) 1.1290322581

F Factor 0.889 From Fig 2-7.2

V Factor 0.379 From Fig 2-7.3

f Factor 1.878 From Fig 2-7.6

Appendix 2 of ASME Sec VIII
T Factor 1.8666198219
Div. 1
Y Factor 16.0161983113
From Fig 2-7.1
U Factor 17.6001799062

Z Factor 8.2803030303

Factor= F/hO for integral type flange and

e
FL/hO for loose type flange
0.0062918445 mm-1 For Integral type Flange Whichever type, use that value.

Factor= U/V*hOgO2 for integral type

d flange andU/VL*hOgO2 for loose type 1286049.69017274 mm3 For Integral type Flange Whichever type, use that value.
flange

Stress Formula Factors

t Flange thickness 95 mm Assume

L (t*e+1)/T+t3/d 1.5226190161

STRESS CALCULATION in Operating Condition

fMO/Lg12B

SH Longitudinal Hub Stress 17.1992924509 kgf/mm2

1719.9292450892 kgf/cm2

(1.33te+1)MO/Lt2B

SR Appendix 2 of ASME Sec VIII

Radial Flange Stress
1.0491765179 kgf/mm2 Div. 1
104.9176517871 kgf/cm2

(YMO/t B)-ZSR
2

ST Tangential Flange Stress 5.5666383032 kgf/mm2

556.6638303215 kgf/cm2

1 0.5(SH+SR) 912.4234484381

2 0.5(SH+ST) 1138.2965377054 kgf-mm

Greater of 1 & 2 1138.2965377054 kgf-m

Wm1/Ab
Bs Bolt Stress
1620.3208050083 kgf/cm2
STRESS CALCULATION in Seating Condition
fMO/Lg12B

SH Longitudinal Hub Stress 18.2967566906 kgf/mm2

1829.6756690556 kgf/cm2

(1.33te+1)MO/Lt2B

SR Appendix 2 of ASME Sec VIII

Radial Flange Stress 1.1161230921 kgf/mm2 Div. 1
111.6123092141 kgf/cm2

(YMO/t B)-ZSR
2

ST Tangential Flange Stress 6.4761760968 kgf/mm2

647.6176096773 kgf/cm2

1 0.5(SH+SR) 970.6439891348

2 0.5(SH+ST) 1238.6466393664 kgf-mm

Greater of 1 & 2 1238.6466393664 kgf-m

Wm2/Ab
Bs Bolt Stress
1340.5414227034 kgf/cm2

RESULT in operating Condition

Symbol Description Actual Allowed Result Remarks
SH Longitudinal Hub Stress 1719.9292450892 2109.21 SAFE 1.5*SfO
SR Radial Flange Stress 104.9176517871 1406.14 SAFE SfO
ST Tangential Flange Stress 556.6638303215 1406.14 SAFE SfO
Greater of 1 & 2 1138.2965377054 1406.14 SAFE SfO
BS Bolt Stress 1620.3208050083 1757.68 SAFE Sb
RESULT in Seating Condition
Symbol Description Actual Allowed Result Remarks
SH Longitudinal Hub Stress 1829.6756690556 2109.21 SAFE 1.5*SfO
SR Radial Flange Stress 111.6123092141 1406.14 SAFE SfO
ST Tangential Flange Stress 647.6176096773 1406.14 SAFE SfO

Greater of 1 & 2 1238.6466393664 1406.14 SAFE SfO

BS Bolt Stress 1340.5414227034 1757.68 SAFE Sb

Flange Rigidity
APPENDIX S
K1 Rigidity factor 0.3 For integral type flange

E Modulas of elasticity of Flange Material 20630.87 kg/mm2

Symbol Description Actual Allowed Result Remarks

52.14*V*Mo/
J Rigidity Index (operating Condition) (L*E*go2*K1*ho)
0.8672585494 1 SAFE

52.14*V*Mo/
J Rigidity Index (Seating Condition)
(L*E*go2*K1*ho)

0.9225971773 1 SAFE
 TABLE D-5M OF TEMA
Metricbolting Data-Recommended
Threads Nut Dimensions
Bolt Size dB
Pitch Root Area (mm2) Across Flats Across Corners

M12 1.75 72.398 21.00 24.25

M16 2.00 138.324 27.00 31.18

M20 2.50 217.051 34.00 39.26

M22 2.50 272.419 36.00 41.57

M24 3.00 312.748 41.00 47.34

M27 3.00 413.852 46.00 53.12

M30 3.50 502.965 50.00 57.74

M36 4.00 738.015 60.00 69.28

M42 4.50 1018.218 70.00 80.83

M48 5.00 1342.959 80.00 92.38

M56 5.50 1862.725 90.00 103.92

M64 6.00 2467.150 100.00 115.47

M72 6.00 3221.775 110.00 127.02

M80 6.00 4076.831 120.00 138.56

M90 6.00 5287.085 135.00 155.88

M100 6.00 6651.528 150.00 173.21

 D-5M OF TEMA
a-Recommended Minimum
Radial Radial Edge
Bolt Spacing B Bolt Size dB
Distance Rh Distance Rr Dimension E

31.75 20.64 15.88 15.88 M12

44.45 28.58 20.64 20.64 M16

52.39 31.75 23.81 23.81 M20

53.98 33.34 25.40 25.40 M22

58.74 36.51 28.58 28.58 M24

63.50 38.10 29.00 29.00 M27

73.03 46.04 33.34 33.34 M30

84.14 53.97 36.69 36.69 M36

100.00 61.91 49.21 M42

112.71 68.26 55.56 M48

127.00 76.20 63.50 M56

139.70 84.14 66.68 M64

155.58 88.90 69.85 M72

166.69 93.66 74.61 M80

188.91 107.95 84.14 M90

207.96 119.06 93.66 M100