Denison Gold Cup PDF
Denison Gold Cup PDF
Denison Gold Cup PDF
DENISON HYDRAULICS
Gold Cup Series
piston pumps for open & closed
circuits
PAGE
contents ................................................................................................................3
features .................................................................................................................7
description ............................................................................................................8
controls dimensions
102, 2A2 ......................................................................................................21
2H2, 4A2......................................................................................................22
5A2, 5C2......................................................................................................23
7D2 ..............................................................................................................24
7E2 ..............................................................................................................24
7P2 ..............................................................................................................25
8A2, 9A2......................................................................................................26
9C2, **2 .......................................................................................................27
**4, 2A0 .......................................................................................................28
**5 ................................................................................................................29
rear adapters
P6,7,8 ..........................................................................................................30
P11,14..........................................................................................................31
P24,30 .........................................................................................................34
1) Max. pressure 4000 psi, (275 bar) for M24 and 30 series variable motors. Consult Denison for higher pressure applications.
2) On HF-1 fluids, 1800 RPM Max. on HF-0 fluids.
3) Internal cartridge provides servo flow and must be supercharged from external replenishing flow, from external auxiliary pump.
4) One servo cartridge and one replenishing cartridge.
5) Servo cartridge only.
6) Standard, other sizes available, see ordering code.
The maximum inlet at the auxiliary pump inlet is 200 psi. (13,8 bar)
Any inlet pressures above atmospheric will increase noise levels and decrease efficiencies noted in this literature. Exact measurements depend
on each application and operating conditions. Please consult your nearest Denison Office for further details.
Minimum compensating pressure is 100 psi (6.9 bar) over servo.
For recommended fluids, temperature and fluid cleanliness, see Denison Hydraulics bulletin SPO-AM305 for more details.
1 Quick change valve block - easy to 10 Auxiliary pump can be changed without Modulated servo pressure saves power
service or replace disassembling the transmission
17
Standard Code 62 SAE split flange
Quick change controls - easy to Standard SAE keyed or splined drive
18 connections
2 11
service and change shafts are available
Conforms to SAE mounting standards.
Dampened low inertia rocker cam - High pressure mechanical shaft seals 19 These products are qualified to meet
3 12
more stable, quieter and faster than can be changed without disassembling Military specifications MIL-P-17869A and
other designs the transmission. Double lip seals are also MIL-S-901-C Grade A
available
Exclusive zero-backlash rotary servo Fastest compensator response:
4 20
design - lifetime accuracy One piece stroking vane/cam means no Gives maximum of 10% pressure
13
lost motion, zero backlash, better control, overshoot at rated conditions
5 Field adjustable compensator override - and no linkages to wear out (guaranteed times under all conditions
easily adjusted without removing from faster response times possible
machinery Stroking vane seals are pressure loaded depending upon application)
14
for longer life
Precision barrel bearing, a distinctive Variable motors available for multiple
6 Denison Hydraulics feature for over 30 Standard compensator vent ports allow speed ranges or constant power
years - permits high speeds, high
15 for a wide variety of controls (See
pressure and provides long life Controls Manual)
20 5
1
15
17
2
7 10
6 18
8
16
3
12 4
13
11 2
7
14
19
CLOSED HYDRAULIC CIRCUIT Variable Pump/Fixed Motor. This combination provides for a constant torque out-
put at a fixed maximum pressure over the full speed range. Speed and direction are
controlled with a variable displacement over-center pump. Power from overhauling
loads is regenerated back into the pump prime mover. Motor speed is limited to the
maximum speed permitted by full pump displacement. System is capable of full
power only at maximum pump displacement.
POWER CHARACTERISTICS OF Variable Pump/Variable Motor. This combination provides for an extended range of
HYDROSTATIC TRANSMISSIONS motor speeds. The motor, at full displacement, delivers maximum torque while its
speed and direction respond to displacement changes of the crossover center pump.
Power is proportional to motor speed.
This transmission system has the capability of constant torque and rising power until
the pump reaches full displacement and full power at elevated speeds as motor dis-
placement and torque are reduced.
PACKAGE PUMP The package pump contains the circuit elements shown in the hydraulic schematic on
pgs. 56-58. These include the axial piston over-center variable displacement pump
which controls the speed and direction of the motor, the auxiliary pump which sup-
plies servo pressure (for controlling the displacement of the variable pump) and
replenishment pressure, the servo pressure relief valve, the replenishment pressure
relief valve and the replenishment check valves for ports A and B. The pump package
also includes the displacement control valves as well as an external arm which
shows actual displacement. The various control features are described below.
PACKAGE MOTOR The package motor, shown in schematic pgs. 56-58, contains the axial piston fluid
motor, the shuttle valve that continuously removes hot oil from the low pressure side
of the loop and a relief valve to establish minimum hydraulic loop pressure at the
motor. The fluid motor is available with fixed displacement or with the variable dis-
placement option. The standard variable motors include an external indicator which
shows displacement.
OPEN CIRCUIT PUMP The open circuit pump contains the circuit elements shown on pages 59,60.
These include a cross-center variable displacement pump which is normally limited
to one side of center. The auxiliary pump supplies only servo pressure to control the
main pump displacement and inlet porting is enlarged to improve the pump’s inlet
characteristics. As the open loop pump operates on one side of center only, not all
controls are available.
AUXILIARY REAR DRIVE Additional auxiliary flow is available with the rear drive pump option. The rear drive
may also be utilized for servo and other purposes.
See ordering code for additional detail.
“R” & “L” style pumps have no rear shaft seal, so any pump driven must be able to
withstand case pressure of the pump driving it.
AUXILIARY PUMP Integral to the package pump’s envelope is the gerotor auxiliary pump. (P24P, P24S,
P30P & P30S have vane integral pump). It provides servo and replenishing pressure.
See page 5 for factory settings.
NOTE: Auxiliary pump inlet must be connected directly to the reservoir. Customer
must supply external line from integral auxiliary pump back into main pump for filter-
ing servo and/or replenishing oil. (see installation drawings starting on pg 10.)
MOUNTING The pump or motor is designed to operate in any position. For vertical mounting it is
recommended that the shaft bearing be drained via the drain port provided. The
mounting hub and mounting flange are in full conformance with SAE standard. The
shaft must be in alignment with the shaft of the driven load and should be checked
with a dial indicator. The mounting pad or adapter into which the fluid pump pilots be
concentric with the pump shaft within 0.006 in., 0,152 mm to prevent bearing failure.
This concentricity is particularly important if the shaft is rigidly connected to the driving
load without a flexible coupling. The shaft-coupling interface must be lubricated with
lithium molydisulfide or similar grease.
INLET PRESSURES, In a closed hydraulic loop the pump inlet or the fluid motor inlet (during dynamic brak-
PORTS A & B ing) are supercharged by the integral replenishment system. Consult Denison in
cases where fluid viscosity or dynamics or line size may cause inlet pressure at either
port A or B to be less than the 150 psi, 10,3 bar maintained by the integral replen-
ishment system. For operation in open loop or combination open-closed loops, con-
sult Denison.
DRAIN PORT Drain the package pump from the higher drain port. If drain port is above the fluid
level in the tank install a 5 psi, 0,3 bar relief of suitable size in the drain line to tank.
For vertical mounting it is recommended that the shaft bearing be drained via the
drain port provided.
For pump speeds intermittently below 1000 rpm, install a back pressure relief
40 psi, 2,8 bar of suitable size in the drain line from the higher port to tank.
Motor case drain must be connected to pump case.
Motor: Drain the motor from the higher drain ports into the lower pump drain
port or tank. Make provision that the motor drain port pressure will not exceed
the maximum limits specified above.
RETURN LINE FILTER Relatively inexpensive low pressure filters are recommended for installation in
the return lines and drain lines from circuits using these pumps or motors. Con-
sider the possibility of decompression surges and intensified flow in cylinder cir-
cuits as well as the factors above in selecting return line filters.
AUXILIARY FLOW FILTERS It is recommended the auxiliary pump fluid be fully filtered to aid in maintaining
acceptable cleanliness levels. For good filtration and reasonable maintenance
intervals the filter capacity must be at least twice the auxiliary pump flow. To use
this feature, install the isolation plug and connect the filter between ports G&H,
(P6,P7,P8,P24,P30), or J&K (P11,P14). See detailed schematics and drawings
pages 10-19 for location of these ports.
NOTE: Auxiliary and return filters must use bypass valves.
See appropriate
P7P P7R,L
control mtg
P8P P8R,L
V
S SAE-C, 2 bolts
G 6.00
(152,4)
I 15.06 15.14
T
(382,5) (384,6)
See appropriate
J 5.000 5.000
control mtg
U
4.998 4.998
(126,95) (126,95)
2- P 4- P (127,00) (127,00)
SAE-D - 4 bolts M 13.70 11.88
SAE-C - 2 bolts SAE-D - 4 bolts
(348,0) (301,8)
R Shaft end view N 10.64 12.52
G (270,3) (317,9)
L1 Q D1 O 7.02 7.02
L2 (178,3) (178,3)
G 4-F P Ø.73 Ø.73
W
H Ø(18,4) Ø(18,4)
B A Q 7.02 7.02
(178,3) (178,3)
B1
J
R 15.51 15.55
(393,9) (394,9)
Y
U/S 4.50 4.50
E
(114,3) (114,3)
P*P /w A1 T 7.12 7.12
O
SAE-C - 2 bolts D2 C
(180,8) (180,8)
N
P*P, rear view V 9.00
M
(228.6)
I W 5.27 5.27
(133,9) (133,9)
L2 Full spline
Y 4.22 4.22
(107,2) 107,2)
P*L Y1 7.38
R (187,6)
P*R B1 P6P P6R,L
L1 Q P7P P7R,L
K1 K2 D1
L2
4-F
P8P P8R,L
M1
SAE-D, 4 bolts
W
G 6.00
A1
(152,4)
DIA
I 16.40 16.48
J
(416,6) (418,6)
H1
J 6.000 6.000
E
5.998 5.998
(152,40) (152,40)
O D2 K
V (152,35) 152,35)
M M 15.04 13.22
N P*R, rear view (382,1) (335,9)
I N 11.98 13.85
P*R /w
(304,3) (352,0)
SAE-D - 4 bolts
O 8.36 8.36
G (212,3) (212,3)
D1 P Ø.83 Ø.83
Ø(21,1) Ø(21,1)
Q 8.36 8.36
(212,3) (212,3)
R 16.85 16.89
(427,9) (429,0)
U/S 4.50 4.44
(114,3) (112,8)
Y1
T 6.36 6.36
(161,6) (161,6)
D2
P*L/w V 8.88
SAE-C - 2 bolts (725,6)
D3 KA W 5.27 5.27
P*L, rear view (133,9) (133,9)
Y 4.22 4.22
(107,2) (107,2)
P*L Y1 7.38
NOTE: See page 20 for shaft, porting and rear drive information. (187.66)
See appropriate controls mounting starting on page 21.
P6S
SAE-C - 2 bolts T
P7S
See appropriate
control mtg
P8S
V SAE-C, 2 bolts
S I 17.28
(438,9)
J 5.000
T
T
4.998
See appropriate
control mtg
(126,95)
U
(127,00)
M 15.14
2- P 4- P
(384,6)
SAE-D - 4 bolts N 14.65
(372,1)
SAE-C - 2 bolts SAE-D - 4 bolts O 10.64
(270,3)
Shaft end view
P Ø.73
M Ø(18,4)
Q 7.02
L1 Q D1 (178,3)
L2 G R 19.72
H (502,0)
U/S 4.50
(114,3)
T 7.12
J
(180,8)
See appropriate
V 10.72
(173,0)
W 5.26
(133,5)
D2 C
SAE-C - 2 bolts O Y 6.51
N D3
(165,4)
KA
I
rear view P6S
R
P7S
P8S
SAE-D, 4 bolts
I 18.62
(472,9)
M
J 6.000
L1 Q 5.998
K1 K2 D1
L2 152,40
M1 A1 (152,35)
W
4-F
M 16.48
(418.6)
DIA
N 15.99
B1
J
(406,1)
H1
O 11.98
E
(304,3)
Y
P Ø.83
D2 C
SAE-D - 4 bolts O Ø(21,1)
N D3
Q 21.06
KA V
I (535,0)
R
R 21.06
(536,9)
U/S 4.50
Fluid Connections (114,3)
T 6.36
Ports Remarks (161,6)
V 8.88
A& B Main lines
(225,6)
C Auxiliary pump inlet port
W 5.27
D1 & D2 Drain ports (133,9)
D3 Shuttle drain Y 6.51
G Auxiliary pump outlet to filter (165,4)
H Auxiliary pump filter return
J Auxiliary pump outlet
K External replenish inlet
KA Shuttle relief inlet
V Common vent ports
NOTE: See page 20 for shaft, porting and rear drive information.
See appropriate controls mounting starting on page 21.
P
T
See appropriate
P*P
control mtg
4-
S
V P11P P11R,L
W
P14P P14R,L
See appropriate
G 6.00
control mtg
(152,4)
U
Y
I 19.55 18.31
(496,5) (465.2)
M1 J 6.500 6.500
P*R,L 6.498 6.498
Shaft end view (165,05) (165,05)
(165,10) (165,10)
M 18.31 15.64
(465,2) (397,1)
N 15.25
(387,4)
R A1 O 8.48 8.48
L1 Q (215,3) (215,3)
D1 G
P Ø.81 Ø.81
L2 Ø(20,6) Ø(20,6)
Q 8.48 8.48
(215,3) (215,3)
B A R 19.83 20.00
G
(503.8) (508,1)
B1
R1 20.28
(515,1)
P*P S/U 5.56 5.94
(141,3) (150,9)
T 8.84 8.84
E (224,5) (224,5)
O D2 J V 11.88
C 4- F (301,8)
N
P*P, rear view W 5.82 5.82
M
(147,9) (147,9)
I Y 5.33 5.33
L2 (135,3) 135,3)
Full spline Y1 5.91
P*R
(150,0)
Y2 8.08
P*L
(205,1)
R
Code 5 L1 Q B1
D1
K1 K2 L2
M1 4-F
A1
DIA
J
H1
Y1
E
Y2
K2
O D2
P*R,L
M
I V
D3
R1 P*R,L, rear view
K KA
NOTE: See page 20 for shaft, porting and rear drive information.
See appropriate controls mounting starting on page 21.
P*S
P
T
See appropriate
V
control mtg
4-
S P11S
W
P14S
See appropriate
G 10.76
control mtg
(273,0)
U
Y
I 24.45
(621,0)
M1 J 6.500
6.498
Shaft end view (165,05)
(165,10)
M 21.89
(556,0)
R
N 19.26
L1 Q D1 G (489,2)
O 15.25
L2 (387,4)
P Ø.81
Ø(20,6)
Q 8.48
(215,3)
R 19.69
(500.1)
S/U 5.36
P*S (136,5)
T 8.84
O D2 (224,5)
C W 5.82
N rear view
(147,9)
M Y 6.51
I
R
L1 Q D1 A1
K1 K2 L2 4-F
M1
DIA
B1
J
H1
D2
O
N D3 G
KA
M rear view
P*S I
NOTE: See page 20 for shaft, porting and rear drive information.
See appropriate controls mounting starting on page 21.
P
P*P T
See appropriate
control mtg
4-
S
V
W
See appropriate
control mtg
U
Y
M1
P*R,L P24P P30P
Shaft end view
G 12.44 12.44
(316,0) (316,0)
I 10.92 10.92
R A1 (277,5) (277,5)
J 7.000 7.000
L1 Q D1 G 6.998 6.998
(177,80) (177,80)
L2
(177,75) (177,75)
M 23.70 24.70
B A (602,1) (627,5)
G N 18.80 19.80
B1
(477,4) (502,8)
O 18.08 19.08
(459,4) (484,7)
P*P P Ø1.06 Ø.81
Ø(26,9) Ø(26,9)
E Q 10.92 10.92
O D2 J (277,5) (277,5)
C 4- F R 7.15 7.15
N
P*P, rear view (190,5) (190,5)
M
S 7.15 7.15
I (190,5) (190,5)
L2 T 9.75 9.75
Full spline (247,6) (247,6)
U 7.31 7.31
(185,7) (185,7)
V 7.31 7.31
(185,7) (185,7)
R
Code 5 L1 Q B1 P24R,L P30R,L
D1
K1 K2 L2
M1
G 12.44 12.44
4-F (316,0) (316,0)
I 10.92 10.92
A1
(277,5) (277,5)
DIA
J 7.000 7.000
J
6.998 6.998
H1
(177,80) (177,80)
Y1
E (177,75) (177,75)
Y2
K2 M 23.33 24.33
P*R,L (592,6) (618,0)
O D2 N 22.08 23.08
M (560,8) (587,2)
V O 18.08 19.08
I
D3 (459,4) (484,7)
R1 P*R,L rear view P Ø1.06 Ø.81
KA
Ø(26,9) Ø(26,9)
K Q 10.92 10.92
(277,5) (277,5)
R 7.15 7.15
(190,5) (190,5)
S 7.15 7.15
(190,5) (190,5)
T 9.75 9.75
(247,6) (247,6)
U 7.31 7.31
(185,7) (185,7)
P*R V1 7.72 7.72
(196,2) (196,2)
V2 9.89 9.89
NOTE: See page 20 for shaft, porting and rear drive information. P*L (251,3) (251,3)
See appropriate controls mounting starting on page 21.
P*S
T P24S P30S
See appropriate
control mtg
G 12.44 12.44
R
V (316,0) (316,0)
I 10.92 10.92
(277,5) (277,5)
NO
CODE
T
J 7.000 7.000
See appropriate
6.998 6.998
control mtg
(177,80) (177,80)
(177,75) (177,75)
S
M 22.83 23.83
(579,9) (605,3)
4- P N 20.68 20.68
(525,3) (525,3)
O 17.05 18.05
Shaft end view (433,2) (458,5)
P Ø1.06 Ø1.06
Ø(26,9) Ø(26,9)
Q 27,58 28.58
(700,6) (725,9)
Q R 7.15 7.15
L1 I B1 (190,5) (190,5)
D1
L2 S 7.15 7.15
(190,5) (190,5)
T 9.75 9.75
4-F
(247,6) (247,6)
U
U 7.13 7.13
A1
(181,1) (181,1)
B A V 10.01 10.01
(254,3) (254,3)
V
E
G
D2
O
P*S N KA
G
M
rear view
D3
L1
L2
K1 K2
DIA
J
B A
H1
P*S
rear view
NOTE: See page 20 for shaft, porting and rear drive information.
See appropriate controls mounting starting on page 21.
R1 P6F M6F/G
4- P P7F M7F/G
Port P8F
’A’
SAE-C, 2 bolts
G 6.00 6.00
(152,4) (152,4)
T
U
T
I 11.20 11.20
U
(284,4) (284,4)
Port J 5.000 5.000
’B’ 4.998 4.998
(126,95) (126,95)
(127,00) (127,00)
SAE-C - 2 bolts M 11.06 11.06
2- P
(280,9) (280,9)
SAE-D - 4 bolts SAE-C - 2 bolts N 6.16 6.16
(156,5) (156,5)
Shaft end view
O 6.16 6.16
I (156,5) (156,5)
P Ø.73 Ø.73
M Ø(18,4) Ø(18,4)
E T 7.12 7.12
L1 (180,8) (180,8)
N G
K1xK2 U 8.36 8.36
L2 (212,4) (212,4)
D1
M1 V w/o 2.69
shuttle (68,3)
4-F W w/ 4.56
shuttle (115,8)
P6F M6F/G
DIA
B1
P7F M7F/G
J
P8F
H1
SAE-D, 4 bolts
G 6.00 6.00
D (152,4) (152,4)
D2 A1 A1 I 11.60 11.60
4-F (294,6) (294,6)
SAE-D - 4 bolts O E
J 6.000 6.000
P*F, rear view 5.998 5.998
(152,40) (152,40)
(152,35) 152,35)
E M 11.46 11.46
(291,1) (291,1)
N 6.16 6.16
(156,5) (156,5)
O 6.16 6.16
(156,5) (156,5)
B1
P Ø.83 Ø.83
Ø(21,1) Ø(21,1)
V
T 6.36 6.36
W
NOTE: See page 20 for shaft, porting and rear drive information.
See appropriate controls mounting starting on page 21
M6,7H/V
SAE-C, 2 bolts
See appropriate
G 6.00
control mtg
(152,4)
V I 13.16
S
(334,3)
J 5.000
4.998
(126,95)
T
Y
(127,00)
Y
See appropriate
M 12.80
control mtg
(325,1)
U
N 7.02
(178,3)
O 7.02
4- P (178,3)
SAE-C - 2 bolts 2- P
P Ø.73
SAE-C - 2 bolts SAE-D - 4 bolts Ø(18,4)
Shaft end view U/S 4.50
(114,3)
T 7.12
(180,8)
I V 2.84
G
(72,1)
W 4.56
L1 N D1
(115,8)
D
L2 Y 8.44
H1 4-F (214,4)
H2
M6,7H/V
B1
J
SAE-D, 4 bolts
V
G 6.00
(152,4)
W
E I 14.50
A1 (368,3)
O J 6.000
D2
M 5.998
rear view
(152,40)
SAE-D - 4 bolts (152,35)
M 14.14
(359,2)
N 8.36
(212,3)
O 8.36
(212,3)
P Ø.83
Ø(21,1)
U/S 4.50
(114,3)
T 6.36
(161,6)
V 2.84
(72,1)
W 4.56
(115,8)
Y 9.00
(228,6)
NOTE: See page 20 for shaft, porting and rear drive information.
See appropriate controls mounting starting on page 21.
M*F/G
S M11F/G
L1 M14F/G
K1xK2 T
L2 4- P SAE-C, 4 bolts
G 6.00
M1 (152,4)
I 16.51
(419,4)
J 6.500
DIA
S
T
6.498
(165,1)
H1
(165,0)
M 15.28
M*H/V (388,0)
N 6.12
M*F/G,H/V (155,4)
Shaft end view O 6.12
(155,4)
S 10.34
(262,6)
I
M*F/G T 8.84
M 4-F (224,5)
L1 N G
V w/o 3.51
shuttle (89,1)
L2 D1 W w/ 4.86
shuttle (123,5)
E R 5.17
R D
M11H/V
B1
J
M14H/V
V
SAE-C, 4 bolts
W
G 6.00
(152,4)
A1 I 17.79
D2
(451,9)
O M*F/G, rear view J 6.500
6.498
(165,1)
I
M*H/V (165,0)
M M 17.32
See appropriate See appropriate
N control mtg control mtg (439,9)
H1 U N 8.48
D1
(215,4)
H2
O 8.48
(215,4)
P Ø.81
Ø(20,6)
R 5.17
(131,3)
S 10.34
(262,6)
T 8.84
(224,5)
U 5.17
D2 (131,3)
O M*H/V, rear view
V w/o 3.51
shuttle (89,1)
NOTE: See page 20 for shaft, porting and rear drive information.
See appropriate controls mounting starting on page 21.
M24F/G M30F/G
P
T
See appropriate
V
control mtg
4-
SAE-F, 4 Bolts
G 8.76 8.76
S
(222,4) (222,4)
W
I 21.61 22.61
(548,8) (574,2)
J 7.000 7.000
See appropriate
6.998 6.998
control mtg
(177,80) (177,80)
U
Y
(177,75) (177,75)
M 20.46 21.46
M1 (519,6) (545,0)
N 10.92 10.92
M*F/G (277,5) (277,5)
Shaft end view Q 14.62 14.62
(371,4) (371,4)
R 7.15 8.51
R (190,5) (225,0)
rear view S 7.51 8.51
L1 Q D1 G (190,5) (225,0)
L2 T 9.75 9.75
(247,6) (247,6)
V 5.52 5.52
(140.1) (140.1)
W 6.81 6.81
(173,0) (173,0)
M24H/V M30H/V
M*F/G
SAE-F, 4 Bolts
O D2
G 12.88 12.88
C
N Shaft end view (327,2) (327,2)
M I 21.61 10.92
(548,8) (277,5)
I J 7.000 7.000
6.998 6.998
(177,80) (177,80)
(177,75) (177,75)
M 20.46 24.33
M*H/V R (519,6) (618,0)
L1 Q D1 A1 N 10.92 23.08
(277,5) (587,2)
K1 K2 L2 Q 14.62 10.92
4-F
M1 (371,4) (277,5)
R 7.15 7.15
(190,5) (190,5)
S 7.15 7.15
DIA
B1
J
(190,5) (190,5)
H1
T 9.75 9.75
E (247,6) (247,6)
V 5.52 5.52
(140,08) (140,08)
D2 W 6.81 6.81
M*H/V O (172,97) (172,97)
N D3 G
KA
M
rear view
I
NOTE: See page 20 for shaft, porting and rear drive information.
See appropriate controls mounting starting on page 21.
Keyed SAE 32-1 (C) • • • 2.23 1.25 1.2500-1.2494 .312-.310 1.366 M10 x 25,4
(56,6) (31,8) (31,750-31,735) (7,92-7,87) (34,7)
02 Keyed SAE 44-1 (E) • • 2.97 1.50 1.750-1.748 .437-.435 1.941 M12 x 25,4
07 (75,4) (38,1) (44,45-44,40) (11,10-11,05) (49,30)
Keyed SAE 50-1 (F) • • 3.47 2.25 2.0000-1.9994 .500-498 2.218 M16 x 50,8
(88,1) (57,2) (50,80-50,78) (12,70-12,65) (56,34)
Splined SAE 32-4 (C) • • • 2.23 1.20 side fit, 300, class 1, 12/24p, 14 teeth M10 x 25,4
(56,6) (30,5)
Splined SAE 32-4 (C) P*R • • • 2.23 1.75 side fit, 300, class 1, 12/24p, 14 teeth M10 x 25,4
03 (56,6) (44,4)
08
Splined SAE 44-4 (E) • • 2.97 1.50 side fit, 300, class 1, 8/16p, 13 teeth M12 x 25,4
(75,4) (38,1)
Splined SAE 50-4 (F) • • 3.47 1.75 side fit, 300, class 1, 8/16p, 13 teeth M16 x 50,8
(88,1) (44,4)
04 Keyed SAE 44-1 (D) • • • 2.97 1.75 1.750-1.749 .437-.438 1.943 M10 x 25,4
(75,4) (44,4) (44,45-44,40) (11,10-11,13) (49,35)
Splined SAE 44-4 (D) • • • 2.97 1.70 side fit, 300, class 1, 8/16p, 13 teeth M10 x 25,4
NOTE: For more detail information refer to the individual pump installation drawings.
These are available on CD contact your nearest sales representative or distributor.
2A2 CONTROL
NOTES
CONTROL MOUNTING POSITION PUMP ROTATION IS AS VIEWED FROM SHAFT END.
SHOWN ON P24 PUMP
REF. DWG. 23-9934
-A- CONTROL MTG. POSITION
CONTROL PUMP CONTROL PRESSURE TO: MANUAL OVERRIDE PORT PORT
OPTION ROT. PORT "X" PORT "Y" SHAFT ROTATION "A" "B"
"2A2" CW MIN. VOLUME MAX. VOLUME CCW INLET OUTLET
(SPRING
OFFSET
TO ZERO) CCW MAX. VOLUME MIN. VOLUME CW INLET OUTLET
NOTE: For dimensions & port identifications not shown see the appropriate basic pump installation starting on page 10.
NOTE: For dimensions & port identifications not shown see the appropriate basic pump installation starting on page 10.
5C2 CONTROL
NOTES
CONTROL MOUNTING POSITION
PUMP ROTATION IS AS VIEWED FROM SHAFT END
SHOWN ON P24 PUMP
REF. DWG. 23-9936
NOTE: For dimensions & port identifications not shown see the appropriate basic pump installation starting on page 10.
NOTE: For dimensions & port identifications not shown see the appropriate basic pump installation starting on page 10.
NOTE: For dimensions & port identifications not shown see the appropriate basic pump installation starting on page 10.
9A2 CONTROL
CONTROL MOUNTING POSITION NOTES
SHOWN ON P24 PUMP PUMP ROTATION IS AS VIEWED FROM SHAFT END.
REF. DWG. 23-9920
NOTE: For dimensions & port identifications not shown see the appropriate basic pump installation starting on page 10.
**2 CONTROL
TYPICAL INDICATOR NOTES
PUMP ROTATION IS AS VIEWED FROM SHAFT END.
CONTROL MOUNTING POSITION
SHOWN ON P24 PUMP
REF. DWG. 23-9933
NOTE: For dimensions & port identifications not shown see the appropriate basic pump installation starting on page 10.
**4
CW "P2" CW INLET OUTLET E
**4
CW "P2" CW OUTLET INLET E
2A0 CONTROL
NOTES
ROTARY SERVO,
PUMP ROTATION IS AS VIEWED FROM SHAFT END.
SPG. OFFSET TO FULL, 1-SIDE CTR.
CONTROL MOUNTING POSITION
SHOWN ON M24 MOTOR
REF. DWG. 23-9752
-A- CONTROL MTG. POSITION
SPRING OFF SET TO FULL DISPLACEMENT (REDUCED SPEED)
MOTOR PORT PORT PRESSURETO PORT "X" PRESSURETO PORT "Y"
ROT. "A" "B" (1/8-27 DRYSEAL NPTF) (1/8-27 DRYSEAL NPTF)
CW INLET OUTLET
FULL SPEED REDUCED SPEED
CCW OUTLET INLET
NOTE: For dimensions & port identifications not shown see the appropriate basic pump installation starting on page 10.
NOTE: For dimensions & port identifications not shown see the appropriate basic pump installation starting on page 10.
P6-8, R,L
P6-14 P,S,
SAE 82-2 (A) WITH COUPLING 16-4
SAE 101-2 (B) WITH COUPLING 22-4
P6,7,8, R,L
SAE 127-2 (C) WITH COUPLING 32-4
P11,14 R,L
BLANKING PLATE
P11,14 R,L
SAE 82-2 (A) WITH COUPLING 16-4
P11,14 R,L
SAE 101-2 (B) WITH COUPLING 22-4
P11,14 R,L
SAE 127-2 (C) WITH COUPLING 32-4
SAE 127-4 (C) WITH COUPLING 32-4
P11,14 R,L
SAE 152-4 (D) WITH COUPLING 44-4
P11,14 R,L
SAE 165-4 (E) WITH COUPLING 44-4
P24,30 P,S
SAE 101-2 (B) WITH COUPLING 22-4
P24,30 P,S
SAE 127-2 (C) WITH COUPLING 32-4
SAE 127-4 (C) WITH COUPLING 32-4
P24,30 R,L
BLANKING PLATE
P24,30 R,L
SAE 101-2 (B) WITH COUPLING 22-4
SAE 101-4 (B) WITH COUPLING 22-4
P24,30 R,L
SAE 127-2 (C) WITH COUPLING 32-4
SAE 127-4 (C) WITH COUPLING 32-4
P24,30 R,L
SAE 152-4 (D) WITH COUPLING 44-4
P24,30 R,L
SAE 165-4 (E) WITH COUPLING 44-4
P24,30 R,L
SAE 177-4 (F) WITH COUPLING 50-4
20.7 1.43
Note: The absolute inlet pressure is the pressure required to fill the pump with petroleum based fluids. The maximum pressure in the inlet port is 200
psi, 14 bar. For unboosted systems, the diameter of the suction line must be sized to allow a maximum velocity not higher than 4 ft/sec. A coarse
screen may be considered in the suction line, no filter. For water in oil invert emulsions and water glycols increase the inlet absolute pressure by 25%,
for phosphate ester increase the absolute inlet pressure by 35%. Any inlet pressures above atmospheric may increase noise levels and decrease effi-
ciencies noted in this literature. Please consult your nearest Denison Office for further details.
TO VANE CHAMBERS
SERVO
TO VANE CHAMBERS
X Y
SERVO
TO VANE CHAMBERS
SERVO
TO VANE CHAMBERS
CAM ANGLE
Spring loaded toward maximum displacement, with an adjustment
screw to limit the displacement anywhere between 0% and 100%.
o
19 A minimum volume stop is also supplied so that when the rotary
servo shaft is turned, the displacement can be varied only
between the minimum and maximum settings.
o
19
o
Torque required to rotate servo shaft: 20 lb-in, 2.56 Nm.
19
SHAFT ROTATION
o
19
CAM ANGLE
Hydraulically piloted non-proportionally between adjustable mini-
mum and maximum displacements. The control is spring loaded
toward minimum when used on pumps, to maximum on motors.
o Servo pressure is switched by an external valve to drive the con-
19
trol in either direction. When used on motors, the minimum set-
ting can be set no lower than 30% of maximum.
o
19
MIN MAX
SERVO
SHAFT
ROTATION
CAM ANGLE
Hydraulically piloted non-proportionally between an adjustable
minimum displacement of 0±5% and two fully adjustable maxi-
o
mum displacements, one in either direction, and spring loaded
19
toward minimum. Servo pressure is switched by an external
valve to drive the control in either direction.
3
o
19
o
2 19
1
SHAFT
ROTATION
o
19
CAM ANGLE Same as 2A2 except a 4D01 two position directional valve is
mounted to the control. With the solenoid de-energized, the con-
trol is spring loaded to zero for pumps and to maximum displace-
ment for motors. Energizing the solenoid drives the control
o
19 toward maximum displacement on pumps, minimum on motors.
When used on motors, the minimum settings can be no less than
30% of maximum.
o
19
SHAFT ROTATION
TO VANE CHAMBERS
SERVO
TO VANE CHAMBERS
SERVO
TO VANE CHAMBERS
SERVO
4B2 SPRING CENTERED ROTARY
SERVO WITH AUTOMATIC
BRAKE AND BYPASS
CONTROL
BRAKE REPLENISHING
CAM ANGLE Same as 2H2 except a 4D01 three position directional valve is mount-
ed to the control. With the solenoids de-energized, the control is
o
19 spring loaded to zero. Energizing a solenoid drives the control
toward maximum displacement in one of the two directions.
3
o
19
o
2 19
1
SERVO SHAFT
ROTATION
o
19
CAM ANGLE
The 402 is the basic displacement control for all Goldcup. It is actuat-
STROKE RATE
ZERO TO MAXIMUM 19
o ed by a servo shaft that is rotated from 0º - 19º, either side of center.
P6,7,8 0.8 SEC This action opens a unique slide valve to port servo oil to and from the
P11,14 1.5 SEC vane chambers that actuate the rocker cam. Vanes, integral to the
P24, 30 1.8 SEC cam, move the cam so that it follows the rotary servo input shaft motion
o
19 exactly. When the cam reaches the position equal to that of the input
o
19 shaft, the slide valve closes. Any cam motion due to pumping forces
SHAFT ROTATION immediately opens the slide valve to correct the cam position.
ANGLE
o
Springs cause the control to return to zero stroke when no external
19 force is applied to the servo shaft. An adjustment is provided to locate
the exact zero position, to prevent machine creep.
CAM ANGLE
The 4A2 control is the same as the 402, with addition of adjustable
o
19
maximum volume stop screws, with locking caps, to limit the control to
less than 100% displacement. Stops are present on both sides of
center and may be set independently to different settings.
o
19
o
19
SERVO SHAFT
ROTATION ANGLE
o
19
The 4B2 control is the same as the 4A2 control, with the application of an on-stroke motion at the rotary servo
addition of an output port that will provide servo pres- shaft, and that cause the brake to remain released even
sure to control a spring applied, pressure released park- after the rotary servo shaft is recentered, until the pump
ing brake. The control contains anticoincidence functions rocker cam actually returns to zero, at which time the
that cause the brake to release immediately upon brake will set. Additionally, a small bypass is opened
between the pump A & B ports to bypass any flow that is
CAM ANGLE generated if the pump is not exactly zeroed. The
bypass closes whenever the brake is released.
o
19
BRAKE PRESSURE HIGH
BYPASS CLOSED
o
19
o
19
SERVO SHAFT
ROTATION ANGLE
o
19 o o
19 o
19
±2 BRAKE PRESSURE LOW
BYPASS OPEN
TO VANE CHAMBERS
SERVO
TO VANE CHAMBERS
SERVO
TO VANE CHAMBERS
P2 P1
SERVO
CAM ANGLE This control combines the features of the 4A2 and 4B2 controls.
See above descriptions.
o
19
o
19
o
19
SERVO SHAFT
ROTATION ANGLE
o
19
DEADBAND
o
19
o
19
TO VANE CHAMBERS
SERVO
TO VANE CHAMBERS
COMMAND
CAM ANGLE
Specifications:
Hysteresis 5% typical, 8% maximum
o
19 Linearity 8%
Response P6,7,8 0.9 seconds, zero to full stroke or back
P11,14 1.5 seconds, zero to full stroke or back
P24, 30 1.8 seconds, zero to full stroke or back
IMAX Repeatability 2%
IMAX Temperature null shift <2% per 100ºF (38º C)
Servo pressure required 200-1000 psi (14-70 bar), 400 nominal (28 bar)
INPUT Coil resistance 41 ohms
CURRENT Electrical input 270 ma minimum, 325 ma nominal, 350 ma maximum
o
19 Neutral deadband 150 ma minimum, 180 ma nominal, 210 ma maximum
Manual override 3/16" Allen wrench, 30 in-lb (3.4Nm) with zero signal
Fluid types All
Fluid cleanliness Contains a 75 micron filter, NAS 1638, class 8 or ISO 17/14
Available drivers 5A Driver 020-14078-0
5A options card S20-11716-0
Power supply 762-30026-0
Euro card holder 701-00007-8
Electrical connector DIN 43650 type AF, 16-01008-8
Fluid cleanliness NAS 1638, class 8 or ISO 17/14
The 7** control is a high response displacement control that uses a servo-
CAM ANGLE
valve to direct high flow levels to and from the vane chambers, in order to
achieve high stroke rates on the pump. A feedback potentiometer or RVDT
(Rotary Variable Differential Transformer) is used to feed back the rocker
o
19 cam position to the controlling electronics to achieve stable operation.
The 7D2 control uses a servovalve and a feedback potentiometer for feed-
back, the 7E2 uses an RVDT.
100%
100%
The 7F2 control uses servovalve and a the feedback potentiometer, but also
COMMAND
has a special valve block with a valve in it to shut off the servovalve, so that
control may be taken over by a 4A2 control also mounted to the pump as a
o
19 manual override. The 7G2 is the same, except using an RVDT.
TO VANE CHAMBERS
COMPENSATOR
7P2 HIGH IQ PILOT (VPORT)
7J2 4DCO1 CONTROL
7K2 PROPORTIONAL
7l2 VALVE
CAM POSITION
ELECTRONICS FEEDBACK
COMMAND
TO VANE CHAMBERS
CAM ANGLE The 700 controls are high response displacement controls that use propor-
tional directional flow control valves to direct high flow levels to and from
the vane chambers, in order to achieve high stroke rates on the pump A
o feedback potentiometer or RVDT (Rotary Variable Differential Transformer)
19
is used to feed back the rocker cam position to the controlling electronics to
achieve stable operation.
100% The 7P2 control uses a proportional directional control valve and a feed-
100% back potentiometer for feedback, the 7J2 uses an RVDT.
COMMAND
The 7K2 control uses proportional directional control valve and a the feed-
o back potentiometer, but also has a special valve block with a valve in it to
19
shut off the servovalve, so that control may be taken over by a 4A2 control
also mounted to the pump as a manual override. The 7L2 is the same,
except using an RVDT.
The **4 control option can be added to any other control, except
TORQUE
the 7**, and will limit the amount of torque accepted by the drive
shaft on the pump by reducing displacement if the product of pres-
sure and flow (displacement) exceed a preset value. This will
allow the pump to go to full stroke, but not at maximum pressure,
o
and it will allow the pump to go to full pressure, but not at maxi-
19
19
o mum flow. When the condition causing the overload disappears,
the pump control reverts to the main displacement control. The
pressure compensator override is always in effect, at all times, and
its function is not effected by this control in any way.
0
15
0
15
NOTES:
1. The auxiliary pump inlet must be connected directly to the reservoir. See page 39
for main pump and auxiliary pump inlet requirements.
2. Case pressure must not exceed inlet pressure by more than 25 psi, 1,7 bar.
6. A check valve in the outlet line between the pump and load is highly recommended
where hoses, accumulators or other components may decompress when pump is
vented by the compensator.
NOTE:
A check valve in the outlet line between the pump and load is highly recommended
where hoses, accumulators or other components may decompress when pump is
vented by the compensator.
Type
F
60
P
R
L
S
" " " " " V
Shaft/mounting
02
03
04
05
07
08
Shaft rotation
K
L
M
N
" P
Secondary controls ""
1"" ""
1"" ""
4"" ""
7"" ""
8"" ""
9""
2
4
6
" " " " " 7
Control location
A
B
61
psi bar
00
01
02
03
04
05
06
07
Internal pump
3 3 3
X
0
1
2
0
A
B
C
D
E
177- 4 50-4 F
External mounting
0
Ordering Code
1
Back to Content
Motor Ordering Code
M 0 A 0 0- 0
Motor
62
V
Shaft/mounting
05
5
Design letter Assigned by manufacturer, and may change without notice A, B, C, D
9
Ordering Code
B
/2N
psi bar
Back to Content
05
1
NOTES
Denmark
Denison Hydraulics Denmark
A/S
Industrikrogen 2
2635 Ishöj, Denmark
Tel:+45 (4371) 15 00
Fax:+45 (4371) 15 16
Contact your local distributor or call toll-free for the distributor nearest you at 800-551-5956
http://www.denisonhydraulics.com/