Annexur
DESIGN OF SLUICE GATE
1.Technical details Ref GAD no . NSP/LMC/RVM/OT/10.82
S.No Description Particulars
1 No .of vents 1
2 Vent width 1524
3 Sill level +146.435
4 FSL +152.225
5 Bottom level of breast wall +147.535
6 Design head 5.790
7 HBL +153.602
8 CC of seals 1624
9 CC of Rollers 1924
10 Sill of top seal 1150
11 Vent size 1524 x 1100
12 skin plate Down stream side
13 Type of gate
vertical lift fixed wheel gate
14 Designed as per IS 4622-2003
15 Operated by screw gearing mechanism
2. Materials
S.No Components Proposed Remarks
1 structural steel IS 2062-2006
grade E 250B
All St . Steel member like skin plate
end boxes, vertical stiffness,
horizontal girders,rollers, silll
beam,seal base etc
2 Rollers Cast steel IS 1030
Grade 230-450
3 Roller pins Stain less steel 20 Cr 13, I S : 1570 (part V )
4 Roller track Stain less steel 20 Cr 13, I S : 1570 (part V )
5 Seal seats Stain less steel 04 Cr 19 NIG
IS 1570 (part V)
6 Seals Teflon clads rubber IS 11855
seals,Bulb seals for sides
& Top flat scab for
bottom
7 Bearings Anti friction bearing FAG/SKF/FAG/NSK/2 VL
3.0 Permissible stresses : A s per IS 4622 - 2003
I-1
1 Embedded parts -- As per IS 46222 wet and inaccessible conditions
2 Structural steel -- IS 20, 62-2006 Grade E 250 - B
I-2
SNO Type of stress Fator Stresses n Kg / cm2
Thk < 20 mm YP =
2550 Kg / cm 2 UTS =
4180 Kg / cm2
1 Direct compression and compression 0.40YP 1020
in bending
2 Direct tension and Tension in 0.40 YP 1020
Bending
3 Shear stress 0.3 Y P 765
4 Combind stress 0.5 YP 1275
5 Bearing stress 0.45 YP 1147
4.0 Design of Gate Leaf
c/c of side seals = 1624
Sill to top seal = 1150
Design of head = 5790 4.64
1.150
water thrust on gate = 5.790 +4.64 x 1.15
2
= 9.740 t say
two girders are proposed for the gate sharing equal load 5 t or 5000 kgs.
Load on each girder =
Max. B.M = 5000 2 x 192.40
8
= 139000 Kg.cm
Z required = 139000 = 136.275
1020
ISMB 200 X 100 IXX = 2235.4 cm4 , Z xx =
w= 25.3 kg/m Tf =
Tw =
Check for deflection
Permissible deflection = 192.4 = 0.2405
800
Actual deflection =
3
= 5000 8 x 192.40 - 4.00 x 192.40
384 2047000 x
= 0.1166 cm < 0.2405 cm
I-3
x = Max .BM 139000 = 621.924
Z xx 223.5
say = 622
3.1 Position of girders
Area of pressure diagram= 5.790 +4.64 x 1.15
2
= 5.99725 say 6
I-4
Spacing of girder to take equal loads.
Area A 1 = Area A2 = 3 m2
Area A1 = 1 ( x1+ +4.64 +4.64
2
X1 2 + 9.28 x1 - 6.00 = 0
2 0.310
X1 = - 9.28 + 9.28 +6x 4
2 0.573
= 0.607 m 1.150
0.267
X2 = 1.150 - 0.607 = 0.543
C.G of A1 = 0.607 2 x 4.64 +
3 4.64 +
= 0.2972
C.G of A2 = 0.543 2 x 5.247 +
3 5.247 +
= 0.2671
3.2 Design of Rollers : propsing 200 dia 60 mm wide Rollers
Normal wheel loads = 10 =
4
Maximum wheel load(For 3 rollers touching ) = 10 x 1.50
4
= 3.75 t = 3750 kgs
cast steel I S 1030 Grade 230----450 with UTS 4590 KG / cm
Permissible contact stress = 1.6 x 4590 =
for line contact for low head gates
Proposed 200 mm dia Rollers with 60 tread width ( effective tread width mm) =
Tc = 0.418 3.75 x 2047 = 5.179
10 5 <
3.3 Design of Bearings : Maximum roller load 3750 Kgs or 8265 UBS proposed
FAG 22210 HLK having ID = 50 mm
OD = 90 mm
B= 23 mm
Dynamic load 1400lds,o6352 kgs static load 10800 lbs or 4900 kgs
3.4 Design of Roller Axle :
Material proposed stain less steel 20 cr BIS 1570 part V
YP = 490 Mpa UTS = 690 Mpa
Permissible proposed stainless steel 20 Cr BIS 1570 part V
permissible bending stress = 2000 kg/cm2
Shear stress = 1500 kg/cm2
I-5
B.M = 3750 2 x 10.20 -2.30
8
= 8484.38 kg cm
= Proposed 50 mmm dia pin A = 19.64 cm2
3
Zxx = 3.142 5 = 12.273 cm3
32
I-6
Bending stress = 8484.38 = 691.28 Kg / cm2 < 2000
12.273
Shear stress = 3750 = 190.937 Kg/ cm 2 <
19.64
3.5. Design of Skin plate
Thickness of skin plate proposed = 12 mm
Corrosion allowence = 1.5 mm
Effective thickness = 10.5 mm
pressure of water = 0.1 kg/sq cm/ m
Distance between vertical 250 mm or 25 cm
a) skin plate A G 2 ( bottom pannel )
Average pressure intensity = (5.79 +5.52 ) x 0.10 0.310
2
= 0.56565 kg/cm2
b/a = 0.267 = 1.0685 0.573
0.25
k = 44.55
0.267
b) skin plate G2 G1
Average pressure per intensity = (5.52 +4.95 ) x 0.10
2
= 0.52365 kg/cm2
b/a = 0.573 = 2.2920
0.25
k = 50
c) skin plate G1 B
Average pressure per intensity = (4.95 +4.64 ) x 0.10
2
= 0.4795 kg/cm2
b/a = 0.310 = 1.2395
0.25
k = 44.8
Bending stress in skin plate
Pannal a b b/a k p kpa2
10 2 S2
Bottom 25 26.711 1.0685 44.55 0.566 141.1833
Middle 25 57.300 2.2920 50 0.524 148.4269
Top 25 30.989 1.2395 44.8 0.480 121.7778
I-7
Maximum stress in the middle pannel = 148.427 Kg/ cm2
x = 622 Kg/ cm2
y = x + 0.3 stress in the middle pannel
y = 622 +0.30 x 148.43
tan ѳ = x = 622 =
y 666.53
ѳ= 43 0
I-8
sin 86 0
= 0.9976
xy = x -y sin 2ѳ = 622 -
2 2
= -22.211 Kg/ cm2
Combinedstress = X2 + Y2 - X Y + 3 ( X Y )2
2 2
= 622 +666.53 -622.00 x 666.53 +
= 646.564 < 1275 kg/cm2
3.6 Design of vertical stiffener w1
Bottom pannel
Avg intensity of pressure = 0.56565 kg/ cm2
2 12.5
W1 = 1 x2 x12.50 x0.5657 = 88.38281
2
W2 = 2 x14 x12.5 x0.566 = 200.8058
B.M = 8.332 x88.383 +201.00 x19.6 = 4676.006
w3 w4
Middle pannel
Avg intensity of pressure = 0.524 kg/ cm2 12.5 16.2
2
W3 = 1 x2 x12.50 x0.5237 = 81.820
2
W4 = 2 x16 x12.5 x0.524 = 212.0783
Total load = 2.00 x (81.82 + 212.00 ) =
B.M = 294.095 x28.700 - 81.820 x20.600 -
= 8440.527 - 1685.498 - 1717.2
= 5037.828 kg-cm
w1
Top pannel
Avg intensity of pressure = 0.480 kg/ cm2 18.5
I-9
2
W5 = 1 x2 x12.50 x0.480 = 74.922
2
W6 = 2 x18.5 x12.5 x0.480 = 221.7688
B.M = 8.332 x74.922 +222.00 x21.75 = 5452.749
Max. BM in Top Pannel = 5452.749 Kg cm
Z required = 5452.749 = 5.346 cm3
1020
cosider a section 150 x 10 mm flat
2
Z= 1 bd3 = 1 x 10.00 =
12 6
Bending stress = 5452.749 = 327.1649 kg/cm2
16.667
4.0 Design of Embended Metal parts.
Max wheel load = 3750 kgs
4.1.Thickness of stain less steel track plate (line contact)
t= 6 x 0.786 x 1.55 Px V where p =
1x E L=
E=
= 6 x 0.786 x 1.55 3750 x 100 =
60 x 2008101
say = 10 mm
Poposed 80 x 10 mm S.S track plate 20 CR IS 1570 part v
4.2 Design of Roller track base
1 3 3
Ixx = 12 10 x15.00 - 8.40 x11.00 =
Zxx = 1880.8 = 250.773 cm3 20
7.5
P= 0.2183 x p ( EC/ES x I x w 2)'1/3 1/3
= 0.2183 x 3750.00 1 x1 x1 110
12.64 1880.8 100
= 818.625 = 6.1337 k/cm2 20
133.46
Bending stress:
0.5x p/z (Ec/Es x I x w 2 )'1/3 1/3
b2 = 0.5 x 3750.00 12.64 x 1880.8
I - 10
250.773 10
= 99.789 kg/cm2
Web compression :
Considering 450 deposition of load
tan 45 0 = 3 ; b = 6
b/2
Thickness of web = 1.6 cm
Web compression = 3750.00 = 195.3125 kg/cm2
2 x 6 x 1.6
I - 11
Annexure - I
ATE
Particulars
1
1524
+146.435
+152.225
+147.535
5.790
+153.602
1624
1924
1150
1524 x 1100
Down stream side
vertical lift fixed wheel gates
IS 4622-2003
screw gearing mechanism.
Remarks
IS 2062-2006
grade E 250B
IS 1030
Grade 230-450
20 Cr 13, I S : 1570 (part V )
20 Cr 13, I S : 1570 (part V )
04 Cr 19 NIG
IS 1570 (part V)
IS 11855
FAG/SKF/FAG/NSK/2 VL
I - 12
Stresses n Kg / cm2
Thk < 20 -40 mm
YP = 2448 Kg / cm 2 UTS
= 4180 Kg / cm2
979
979
734
1224
1102
5.790
x 1.624
10 t
-162.40
cm3
223.5 cm3
10.8
5.7
cm
2 3
x 162.40 +162.40
2235.4
I - 13
Kg/ cm 2
m2
I - 14
)x X1 = 3
4.64
A1
X1
5.247
X2
A2
5.790
5.247
5.247
5.790
5.790
2.5 tons
7344 Kg/cm
t/cm2
7.344 t/cm2
265 UBS proposed
3750 kgs
I - 15
2.3
10.2
I - 16
Kg/ cm 2
1500 kg / cm2
B 4.64
4.95
5.523
A 5.79
Kg/ cm2
I - 17
stress in the middle pannel
= 666.53
0.9332
I - 18
666.53 x 0.9976
3*222
w2
14.2
say 201.00 kgs
kg cm
w4 w3
16.2 12.5
kgs
say 212.00 kgs
587.64
212.00 kgs x8.100
w2
12.5
I - 19
kgs
say 222.00 kgs
kg cm
16.667 cm3
< 1020 kg/cm2
3750 kg
60 mm
2008100.7
0.4078 cm
1880.8
16
100
I - 20
I - 21
3. DESIGN OF HEAD WALL (D/S)
unit wt of concrete = 2.400 t
unit wt of earth = 2.100 t
0.200 1.5 : 1
0.000 W4
### + Fator
W3
W6 W1
###
W2
0.300 1.230 0.450 0.30 + 0.000
1.680
0.45
W5
2.280 + -0.450
Taking moments about A (Stresses in concrete)
Force
Load Particulars L.A. Moment
V H
W1 0.450 x #VALUE! x 2.400 ### 1.455 #VALUE!
W2 1.230 x #VALUE! x 2.400 x 0.500 ### 0.820 #VALUE!
W3 1.230 x #VALUE! x 2.100 x 0.500 ### 0.410 #VALUE!
W4 1.230 x #VALUE! x 2.100 x 0.500 ### 0.410 #VALUE!
2 2
Pv 0.1031 x #VALUE! - ### x 2.100 ### ---
2 2
Ph 0.3596 x #VALUE! - ### x 2.100 #VALUE! ### #VALUE!
SV ###
SM #VALUE!
Lever arm =M/V = ### / ### = #VALUE! m
Eccentricity = ### - 1.680 /2 = #VALUE! m
Permissible 'e' = 1.68 /6 = 0.280 ### #VALUE!
Max. comp. Stress = ### x ( 1 + 6 x ### ) = #VALUE! t/sq.m.
1.680 1.680
Min. Stress = ### x ( 1 - 6 x ### ) = #VALUE! t/sq.m.
1.680 1.680
Taking moments about B (Stresses on soil)
Force
Load Particulars L.A. Moment
V H
W1 0.450 x #VALUE! x 2.400 ### 1.755 #VALUE!
W2 1.230 x #VALUE! x 2.400 x 0.50 ### 1.120 #VALUE!
W3 1.230 x #VALUE! x 2.100 x 0.50 ### 0.710 #VALUE!
W4 1.230 x #VALUE! x 2.100 x 0.50 ### 0.710 #VALUE!
W5 2.280 x 0.450 x 2.400 2.462 1.14 2.808
W6 0.300 x #VALUE! x 2.100 ### 0.15 #VALUE!
W7 0.300 x 0.200 x 2.100 x 0.50 0.063 0.15 0.01
2 2
Pv 0.1031 x #VALUE! - ### x 2.100 ### ---
2 2
Ph 0.360 x #VALUE! - ### 2.100 #VALUE! ### #VALUE!
Sv ###
SM #VALUE!
Lever arm =M/V = ### / ### = #VALUE! m
Eccentricity = ### - 2.280 /2 = #VALUE! m
Permissible 'e' = 2.28 /6 = 0.380 ### #VALUE!
Max. comp. Stress = ### x ( 1 + 6 x ### ) = #VALUE! t/sq.m.
2.280 2.280
Min. Stress = ### x ( 1 - 6 x ### ) = #VALUE! t/sq.m.
2.280 2.280
1. DESIGN OF HEAD WALL (D/S)
unit wt of concrete = 2.4 t/cum
unit wt of earth = 2.1 t/cum
Fator U/s TBL
W3
W4 W1
###
W2
0.25 0.55 0.45 0.25 + 0.000
A 1.00
0.45
W5
B 1.500 -+ 0.450
Taking moments about A (Stresses in concrete)
Force
Load Particulars L.A. Moment
V H
W1 0.450 x #VALUE! x 2.4 #VALUE! 0.775 #VALUE!
W2 0.550 x #VALUE! x 2.4 x 0.50 #VALUE! 0.367 #VALUE!
W3 0.550 x #VALUE! x 2.1 x 0.50 #VALUE! 0.183 #VALUE!
Pv 0.0384 x #VALUE! x ### x 2.1 #VALUE! ---
Ph 0.134 x #VALUE! x ### x 2.1 #VALUE! ### #VALUE!
SV #VALUE!
SM #VALUE!
Lever arm =M/V = ### / #VALUE! = #VALUE! m
Eccentricity = ### - 1.000 /2 = #VALUE! m
Permissible 'e' = 1.00 /6 = 0.167 ### #VALUE! ###
Max. comp. Stress = ### x ( 1 + 6 x ### ) = #VALUE! t/sq.m.
1.000 1.000
Min. Stress = ### x ( 1 - 6 x ### ) = #VALUE! t/sq.m.
1.000 1.000
Taking moments about B (Stresses on soil)
Force
Load Particulars L.A. Moment
V H
W1 0.45 x #VALUE! x 2.4 #VALUE! 1.025 #VALUE!
W2 0.55 x #VALUE! x 2.4 x 0.50 #VALUE! 0.617 #VALUE!
W3 0.55 x #VALUE! x 2.1 x 0.50 #VALUE! 0.433 #VALUE!
W4 0.25 x #VALUE! x 2.1 #VALUE! 0.125 #VALUE!
W5 1.50 x 0.450 x 2.4 1.620 0.75 1.215
Pv 0.0384 x #VALUE! x ### x 2.1 #VALUE! ---
Ph 0.134 x #VALUE! x ### 2.1 #VALUE! ### #VALUE!
Page No : 9
Sv #VALUE!
SM #VALUE!
Page No : 10
Lever arm =M/V = ### / #VALUE! = #VALUE! m
Eccentricity = ### - 1.500 /2 = #VALUE! m
Permissible 'e' = 1.50 /6 = 0.250 ### #VALUE! ###
Max. comp. Stress = ### x ( 1 + 6 x ### ) = #VALUE! t/sq.m.
1.500 1.500
Min. Stress = ### x ( 1 - 6 x ### ) = #VALUE! t/sq.m.
1.500 1.500
Page No : 11
