Variable

Frequency
Generator ©

3. 0

Advanced Thinking – Down to Earth Service

© Global Patent Pending

Advanced Thinking – Down to Earth Service
By bringing together a highly experienced team with and gas industry. Located in the heart of Canada’s
state-of-the-art manufacturing and a deep commitment energy sector, our focus is on Electric Submersible
to customer service, Canadian Advanced is able to Pump Systems for Artificial Lift applications, Horizontal
deliver superior high pressure pump applications and Pump Systems for a variety of high pressure applications,
leading variable speed drive systems to the global oil and innovative Variable Speed Drive Systems.

Engineered Operating sophisticated production processes in challenging

conditions, extreme climates and remote locations requires reliable pumping systems.
Canadian Advanced pumping systems are the industry choice, producing more
flow, more head, greater efficiency and wider operating ranges than most com-
petitor’s offerings.

Canadian Advanced creates high quality, innovative, safe and environmentally

sound solutions by applying advanced state-of-the-art technologies, strict quality
management and superior engineering capabilities. Our detailed process and
application knowledge has allowed us to develop several patented engineering
solutions as well as custom design systems when required.

Quality All Canadian Advanced operations are certified to ISO 9001:2000

standards to ensure the highest quality products with the greatest value for
customers worldwide. Quality assurance begins with a contract review and continues
throughout the entire process. All products are inspected and performance tested
in line with relevant API and other specification criteria before leaving the factory.
Variable Frequency Generator (VFG)©
© Global Patent Pending

The VFG is a new innovation in GENSET technology brought to you by Canadian Advanced
Inc. The VFG provides a superior power supply for an Electric Submersible Pump (ESP) and
many other loads.

Innovative Technology The VFG’s new technology generates a pure sine wave output with
no harmonics across its full variable speed and power range. The Canadian Advanced VFG is the ideal choice
in applications where high-line power is either unavailable or not reliable or where mobility of the system
is required.

Wide Operating Ranges The Canadian Advanced Typical VSD Output Waveform–Unfiltered

VFG is available in a wide standard range of frequencies (30 Hz to 65 Hz),

voltage (1000 VAC to 5000 VAC) and power ratings (365 KW to 1500 KW).
Special ratings are available on request.

Proven System Components The Canadian

Advanced VFG design is based on proven system components with
long standing in the industry. Diesel engine and generator brands can
be selected to suit customer preferences. A state-of-the-art control system
forms the heart of the technology and can be tailored to provide seamless Typical VSD Output Waveform – Filtered
communication with existing infrastructure. The complete system is touch
pad controlled and includes adjustable memory settings.

Cost Effective and Efficient Solution

The VFG design provides a high electrical efficiency combined with reduced
energy consumption and competitive first cost. The system design allows
for lower motor amperage needed in comparison to traditional VSD systems.
The unique starting and operating features also allow for the unit to be
more closely sized to the motor load when compared to the large oversizing Typical VFG Output Waveform
needed on traditional generator sets that power VSD or FSD solutions.

Low Maintenance The pure sine wave output of the VFG

significantly reduces wear on all systems components from the engine to
the motor. This results in extended Mean Time Between Failures (MTBF),
higher availability and lower maintenance costs, and an overall increase in
the safety and productivity of the entire system.

Expert Advice The correct application of technology is the critical success factor for any drive and
pumping system. You can count on Canadian Advanced’s professional engineers to design a VFG-driven pumping
system that exactly meets your application requirements.
 VFG Major Benefits

More Power, No Oversizing Fixed Speed and Variable Speed Systems

require significant oversizing of engine and generator due to higher in-rush current at start up
and/or voltage and frequency variations caused by system harmonics. In contrast, the VFG can fully
exploit both engine and generator ratings to feed the drive requirements of the system.

More Production The additional power, and the greatly reduced electrical losses, as
a result of pure sine wave voltage, current and frequency are now available to the ESP for additional
production. Depending on size and system parameters, the production benefit can be as high as
12% when comparing conventional Gensets of the same rating.

More Reliability for Downhole Equipment Common ESP

problems encountered from traditional VSD drives are insulation degredation, excessive motor
heating and vibration. These problems mainly come as a result of the voltage spikes inherent to any
such system. The VFG creates its own power output in the form of an ideal sine wave thus eliminat-
ing these failure causes and improving the reliability of the downhole equipment.

Higher Starting Torque for Stuck Pumps The VFG has full
voltage, frequency and current versatility; it also has an integrated high torque control set-up. In
case a hard starting function is required, the VFG can therefore provide more voltage and current
at any frequency to break a pump free.

Smaller Footprint Size of a conventional variable speed drive system and adequate
power supply can be major hurdles for installing ESP systems specifically in off-shore applications.
Since the VFG eliminates components that are relatively large in size like VSD’s, transformers, filters
etc. and is a power provider itself, it solves both of these issues. In addition, the system is self-
contained and does not create interference with other control equipment in the immediate vicinity.

Less First Cost, Less Operating Cost The elimination of expensive

components like Variable Speed Drive (VSD), Step-up Transformer and Harmonics Filter leads to a
reduction of first system cost compared to the traditional system with fixed speed generator. It is
also known that VSD’s are high maintenance components and require significant maintenance over
time. The above components are replaced with a generator - and engine control module. The
reduction of maintenance increases availability and therefore production.

Movable / Recoverable Asset Compared to high-line power, the VFG is

a moveable asset. Specifically where the well production life is expected to be relatively short, the
VFG proves to be a valuable investment decision since it can be easily relocated to a new location.
High-line power in contrast cannot be moved. This makes the VFG an ideal choice for powering ESP
systems in remote locations.
 Standard
Operating Modes
• Reduced Voltage Starting Support Frame for Exhaust System
• Reduced Frequency Starting Exhaust System with Muffler and Rain Cap

• Extra Hard Starting

• Accelerating Start Cooling System
with High Capacity Radiator,
• Pressure Point Control Water Pump, Level Sensor and
• Extended Ramp Time Switch Gauge
• Ideal Sine Wave
• Voltage Optimization on Fly
• Current Optimization on Fly
• Frequency Optimization on Fly

Solar Panels
(optional) to load Battery Pack
and provide Power to Control Unit

Main
Controls
PLC with all
instrumentation,
VFG control
Software and
Touch Screen
Operation
Fabricated Skid
Heavy Duty Oilfield Type
with Lifting Lugs

Diesel or Gas Engine

to suit Customer Preferences and Specifications

Medium Voltage
Variable Frequency Generator,
Fan Cooled with External Excitation

Independant
Control Unit Skid
with Lifting Lugs
Switchboard
with Vacuum Contactors
and Motor Controller

Standard Operating Ranges

Size Power Frequency Voltage Amperage
Rating Range Range Max.
eKW Hz VAC A
VFG 432 432 30 - 65 1000 - 2600 120
VFG 660 660 30 - 65 2000 - 4100 120
VFG 1000 1000 30 - 65 2600 - 4800 150
VFG 1500 1500 30 - 65 2800 - 5000 180

For other sizes please contact factory.

 VFG Start-up Traces
1800
300 41,5
1600
250 41
Instant Reaction, Stable Control
1400
200 40,5 The illustrated VFG start-up traces demonstrate the instant
1200
150 40
reaction and stability of the VFG control software and the
1000 selected hardware components of the control circuit.
100 39,5
Production optimization on-the-fly can be flawlessly linked to
800
50 39 control parameters like ESP Intake Pressure, Gas-to-Liquid
600 Ratio, Motor Amps Limitation etc. This dynamic interaction of
0 38,5
control parameters allows for production optimization at all times.
400
-50 38
200 Graph shows typical 12000 BPD Pump and 650HP/3480V/117A
-100 37,5
Motor at 40Hz Start with 70% Soft Start.

0 2 4 6 8
––– VOLTAGE OUTPUT TIME (seconds)
––– AMPERAGE
––– FREQUENCY

Easy Operation, User Guided Software

The touch-screen panel and the user-guided controller software
allow operators to quickly optimize the system performance
and benefit from the intelligent system features. Adjustable
memory settings allow for immediate return to preferred
operating parameters after system shut-downs. Optional inter-
face modules provide seamless system communication with
remote production control centres. Here the touch-screen panel
can also be used for multiple well operation.

Independent, Ideal for Remote Locations

The Canadian Advanced Variable Frequency Generator is the
ideal choice for power supply to Electric Submersible Pumps
or other variable speed/variable load machinery in remote
locations or on offshore platforms. The VFG provides independent,
clean and efficient power therefore combining low first cost
with operational excellence, making your investment decision
the right choice for the optimization of shareholder value.
Customer Support Service
The long-term success of any pumping system Canadian Advanced prides itself on providing
depends upon the quality and availability of fast and efficient response to any situation,
customer support services. without compromising quality.

Fast Response Our field technicians will install, start and monitor the pumping system to
ensure successful operation. The crews are equipped with state-of-the-art tooling and modern truck-
mounted spooling units for all capillary tube spooling and banding needs. Canadian Advanced service
centres, strategically located across the globe, offer our customers easy access to a full range of repair
and maintenance services including unit installation, troubleshooting and preventive maintenance.

Servicing All Markets In addition to supplying parts and services for all of our
equipment, Canadian Advanced’s in-house re-engineering specialists will design, deliver and fit high
integrity components for other manufacturer’s machinery – including upgrading and retrofitting
existing pump installations. Using root-cause failure analysis, system investigation and material
assessment, Canadian Advanced can modify existing installations to meet new duty conditions,
improve operating efficiencies and increase MTBF.

Canadian Advanced also provides all the accessories needed during installation and overhaul of
Electric Submersible Pumps and Horizontal Pump Systems including bleeder valves, check valves,
banding materials, MONEL bolting and couplings, as well as flat cable extensions for most designs
used in the industry.

Commitment At Canadian Advanced, we constantly strive to improve our customer

service performance and deliver the highest possible life cycle value in the industry.
Canadian Advanced provides a
broad range of pumping systems.
Electric Submersible Pumps (ESP) Rebuilding of ESP’s
Canadian Advanced manufactures a wide range of ESP for
Canadian Advanced rebuild used ESP’s of most known
artificial lift and other specialized applications. Many specially
manufacturers into “as new” condition. Systems are
engineered and often patented solutions provide equipment
completely tested and certified before leaving the factory.
that is tailored to your specific operating conditions – like
our Super Duty Sand Pump© that can master the toughest
ConsumabIes
abrasion conditions in the industry.
Canadian Advanced offers all of the materials and
Horizontal Pumping Systems (HPS) accessories needed for the installation and overhaul
Canadian Advanced manufactures a range of HPS for low of Electrical Submersible Pumps and Horizontal Pump
flow/high head applications like crude oil transfer, pipeline Systems, including:
booster, water injection and reverse osmosis. The HPS • BIeeder valves and check valves on 2 7/8
technology distinguishes itself as a cost effective alternative and 3 1/2 inches, EUE 8 RD
to other designs like multi-stage barrel, split case and • MONEL K–500 bolts
segmental pumps. The HPS technology is based on the • Stainless steel or MONEL 400 couplings
proven multi-stage centrifugal pump design that is used • Flat cable extension on 540 and 456 series
in our ESP product range. taped in with Galvanized or MONEL Armor
• Other consumable items such as quality banding
materials are offered at competitive prices.

Contact Canadian Advanced Inc. – Head Office

5307 - 72 A Avenue, Edmonton, Alberta Canada, T6B 2J1
Tel: + 1-780-469-0770 Fax: + 1-780-450-4592
Toll Free: 0-888-480-7867
[email protected]
www.canadianadvanced.com

Advanced Thinking – Down to Earth Service