Quality Control Pla

Product Family Product

ACCESSORIES CLAMPING BRACKET

Variab

Insert drawi

Variable
Variable Measurement Measurement
Drawing Description Description
Variable Dimension Number Drawing Code
Reference
English Local Set up
Language

1 1 LENGTH
2 2 WIDTH
3 3 THICKNESS
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Prepared By: Comments

PRADEEP.C

Attribu

Insert drawi

Attribute
Measurement
Attribute Measurement
Description
Item Attribute Measurement Drawing Code Description
English Set up
Local
Language
1 1 SCRATCH
2 2 ZERO SPANGLE
3 3 BURR
4 4 COATING THK
5 5

Prepared By: Comments

PRADEEP.C
 Ris

Variable Measurement

Measurement
Machine Measurement Severity Occurrence Quantity
Description

1 LENGTH 10 1 10
2 WIDTH 10 1 10
3 THICKNESS 10 1 10
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0

INWARD 0 0
INSPECTION 0 0
0 0
0 0

Attribute Measurement

Measurement
Machine Measurement Severity Occurrence Quantity
Description

1 SCRATCH 10 2 10
2 ZERO SPANGLE 10 1 10
 3 BURR 10 1 10
4 COATING THK 10 1 10

INWARD
INSPECTION

Prepared By: Comments

PRADEEP.C
 Document Number: IN-QA-FOR

ntrol Plan
Revision: 1

Level Control Plan For: Operation

Previous step :-
INWARD INSPECTION Next step : BLANK & P
Variable Measurements

Insert drawing showing dimensions

Measurement Responsibility

Shift
Interval CTQ CTP Set Up Gauge Type
Change

Setup/Shift Start/Coil Change X X MEASURING TAPE

Setup/Shift Start/Coil Change X X VERNIER
Setup/Shift Start/Coil Change X X MICROMETER
 Approved By:

SOURABH.S

Attribute Measurements

Insert drawing showing dimensions

Measurement Responsibility

Shift
Interval Visual x x Gauge Type
Change

1 hour X
1 hour X
1 hour X
1 hour X

Approved By:

SOURABH.S
 Risk Calculation

Detection Risk Score Comments Rules

1 100 Occurrence
1 100 Occurrence = The number of occasions durin
1 100 is likely to have a problem.
0
0 Score Based on shift
0 Occasions
0 1 Low
0 2-10 Med
0 >10 High
0
0 Quantity
0 Quantity = Number of pieces the machine co
0
0 Basis for scoring
0 Number Produced
0 <100/hr Low
0 100-400 Med
0 >400/ hr High
0
0 Detection
0 Detection = How likely the measurement met
0 problem.
0
0 Basis for scoring
0 Number Produced
0 Measurement System will
0 pass GRR <30%

0
Measurement system Ok
to check products but will
not pass GRR <30%

Measurement method
Detection Risk Score Comments poor >30% GRR

10 2000 Visual
10 1000
10 1000 Severity
10 1000 AS ON MAT T.C Severity = How much of an issue would it be
0 defect with the measurement.
0
0 Basis for scoring
0 Severity Score
0 Low 1
0 Med 5
0 High 10

Approved By:

SOURABH.S
 IN-QA-FORM-09

Operation

BLANK & PIERCE

Gauge Type
GRR Risk
Local
Complete Value
Language

100
100
X 100
0
0
0
0
0
0
0
0
0
0
 0
0
0
0

Date Page

6/3/2015 1 of 1

Gauge Type
GRR Risk
Local
Complete Value
Language
2000
1000
1000
1000
0

Date Page

6/3/2015 2 of 3
er of occasions during shift the measurement

Score
1
5
10

ieces the machine could produce in an hour.

Score
1
5
10

he measurement method will fail to detect the

oduced Score

Low 1

Med 5

High 10
an issue would it be for the customer to have a
ement.

Date Page

6/3/2015 3 of 3
 Quality Control Pla

Product Family Product

ACCESSORIES CLAMPING BRACKET

Variab

Insert drawi

Variable
Variable Measurement Measurement
Drawing Description Description
Variable Dimension Number Drawing Code
Reference
English Local Set up
Language

1 1 LENGTH
2 2 WIDTH
3 3 THICKNESS
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Prepared By: Comments

PRADEEP.C

Attribu

Insert drawi

Attribute
Measurement
Attribute Measurement
Description
Item Attribute Measurement Drawing Code Description
English Set up
Local
Language
1 1 SCRATCH
2 2 BURR
3 3
4 4
5 5

Prepared By: Comments

PRADEEP.C
 Ris

Variable Measurement

Measurement
Machine Measurement Severity Occurrence Quantity
Description

1 LENGTH 10 1 10
2 WIDTH 10 1 10
3 THICKNESS 10 1 10
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
SHEARING
0 0
0 0
0 0

Attribute Measurement

Measurement
Machine Measurement Severity Occurrence Quantity
Description

1 SCRATCH 10 2 10
2 BURR 10 1 10
 3
4

SHEARING

Prepared By: Comments

PRADEEP.C
 Document Number: IN-QA-FOR

ntrol Plan
Revision: 1

Level Control Plan For: Operation

Previous step :- RAW MATER
3 SHEARING Next step : BLANK & P
Variable Measurements

Insert drawing showing dimensions

Measurement Responsibility

Shift
Interval CTQ CTP Set Up Gauge Type
Change

Setup/Shift Start/Coil Change X X X MEASURING TAPE

Setup/Shift Start/Coil Change X X X VERNIER
Setup/Shift Start/Coil Change X X MICROMETER
 Approved By:

SOURABH.S

Attribute Measurements

Insert drawing showing dimensions

Measurement Responsibility

Shift
Interval Visual x x Gauge Type
Change

1 hour X VISUAL
1 hour X VISUAL

Approved By:

SOURABH.S
 Risk Calculation

Detection Risk Score Comments Rules

1 100 Occurrence
1 100 Occurrence = The number of occasions durin
1 100 is likely to have a problem.
0
0 Score Based on shift
0 Occasions
0 1 Low
0 2-10 Med
0 >10 High
0
0 Quantity
0 Quantity = Number of pieces the machine co
0
0 Basis for scoring
0 Number Produced
0 <100/hr Low
0 100-400 Med
0 >400/ hr High
0
0 Detection
0 Detection = How likely the measurement met
0 problem.
0
0 Basis for scoring
0 Number Produced
0 Measurement System will
0 pass GRR <30%

0
Measurement system Ok
to check products but will
not pass GRR <30%

Measurement method
Detection Risk Score Comments poor >30% GRR

10 2000 Visual
10 1000
0 Severity
0 Severity = How much of an issue would it be
0 defect with the measurement.
0
0 Basis for scoring
0 Severity Score
0 Low 1
0 Med 5
0 High 10

Approved By:

SOURABH.S
 IN-QA-FORM-09

Operation
RAW MATERIAL INSP
BLANK & PIERCE

Gauge Type
GRR Risk
Local
Complete Value
Language

100
100
X 100
0
0
0
0
0
0
0
0
0
0
 0
0
0
0

Date Page

6/3/2015 1 of 1

Gauge Type
GRR Risk
Local
Complete Value
Language
2000
1000
0
0
0

Date Page

6/3/2015 2 of 3
er of occasions during shift the measurement

Score
1
5
10

ieces the machine could produce in an hour.

Score
1
5
10

he measurement method will fail to detect the

oduced Score

Low 1

Med 5

High 10
an issue would it be for the customer to have a
ement.

Date Page

6/3/2015 3 of 3
 Quality Control Plan
Product Family Product Level Control P

ACCESSORIES CLAMPING BRACKET 3 BLANKING

Variable Measurements

Insert drawing showing dimensions

Measurem
Variable Variable
Measurement Measurement
Drawing Description Description
Variable Dimension Number Drawing Code
Reference
 Variable Variable
Measurement Measurement
Drawing Description Description
Variable Dimension Number Drawing Code
Reference Shift
Local Set up Interval CTQ
Change
English Language

1 1 HOLE DISTANCE Setup/Shift Start/Coil Change

2 2 WIDTH Setup/Shift Start/Coil Change
3 3 DIMN Setup/Shift Start/Coil Change
4 4 DIMN Setup/Shift Start/Coil Change
5 5 DIMN Setup/Shift Start/Coil Change
6 6 LOGO DIST Setup/Shift Start/Coil Change
7 7 ANGLE Setup/Shift Start/Coil Change
8 8 RADIUS Setup/Shift Start/Coil Change
9 9 SLOT WIDTH Setup/Shift Start/Coil Change
10 10 HOLE DISTANCE Setup/Shift Start/Coil Change
11 11 HOLE DIA Setup/Shift Start/Coil Change
12
17

Prepared By: Comments Approve

PRADEEP.C SOURA
 Attribute Measurements

Insert drawing showing dimensions

Attribute
Attribute Measurem
Measurement
Measurement
Description
Item Attribute Measurement Drawing Code Description
Shift
Local Set up Interval Visual
English Change
Language
1 1 SCRATCH 1 hour X
2 2 LOGO 1 hour X
3 3 BURR AT ALL CORNER 1 hour X
4
5
6
7
8
Prepared By: Comments

PRADEEP.C SOURA
 Risk Calculation

Variable Measurement

Measurement
Machine Measurement Severity Occurrence Quantity Detection Risk Score Comment
Description

1 HOLE DISTANCE 10 1 10 5 500

2 WIDTH 10 1 10 5 500
3 DIMN 10 1 10 5 500
4 DIMN 5 1 10 5 250
5 DIMN 10 1 10 5 500
6 LOGO DIST 5 1 10 5 250
7 ANGLE 10 1 10 5 500
8 RADIUS 5 1 10 5 250
9 SLOT WIDTH 10 1 10 5 500
10 HOLE DISTANCE 10 1 10 5 500
11 HOLE DIA 10 1 10 5 500
0 0 0
#REF! #REF! 0
BLANKING #REF! #REF! 0
&
PIERCING #REF! #REF! 0
#REF! #REF! 0
0 0 0
0
0
0
0
0
0
 0
0
0
0
0

Attribute Measurement

Measurement
Machine Measurement Severity Occurrence Quantity Detection Risk Score Comment
Description

1 SCRATCH 10 1 10 10 1000
2 LOGO 10 1 10 10 1000
3 BURR 10 1 10 10 1000
0 0
0 0
BLANKING
& 0 0
PIERCING
0 0
0 0
0
0
0

Prepared By: Comments Approve

PRADEEP.C SOURA
 Document Number: IN-QA-FORM-09
Revision: 1
Control Plan For: Operation
Previous step :- INWARD INSPECTION
ANKING & PIERCING Next step : NOTCHING

Measurement Responsibility
 Gauge Type
GRR Risk
CTP Set Up Gauge Type Local
Complete Value
Language

X X VERNIER 500
X X VERNIER 500
X X VERNIER 500
X VERNIER 250
X VERNIER 500
X VERNIER 250
X X 500
X X RADIUS GAUGE 250
X X VERNIER 500
X X VERNIER 500
X X Dig Vernier 500
0
0

Approved By: Date Page

SOURABH.S 6/3/2015 1 of 1
Measurement Responsibility

Gauge Type
GRR Risk
x x Gauge Type Local
Complete Value
Language
1000
1000
1000
0
0
0
0
0
 Approved By: Date Page

SOURABH.S 6/3/2015 2 of 3
Comments Rules

Occurrence
Occurrence = The number of occasions during shift the measurement
is likely to have a problem.

Score Based on shift

Occasions Score
1 Low 1
2-10 Med 5
>10 High 10

Quantity
Quantity = Number of pieces the machine could produce in an hour.

Basis for scoring

Number Produced Score
<100/hr Low 1
100-400 Med 5
>400/ hr High 10

Detection
Detection = How likely the measurement method will fail to detect the
problem.
 Basis for scoring
Number Produced Score

Measurement System will Low 1

pass GRR <30%

Measurement system Ok
to check products but will Med 5
not pass GRR <30%

Measurement method
Comments poor >30% GRR High 10

Visual

Severity
Severity = How much of an issue would it be for the customer to have a
defect with the measurement.

Basis for scoring

Severity Score
Low 1
Med 5
High 10

Approved By: Date Page

SOURABH.S 6/3/2015 3 of 3
 Quality Control Pla
Product Family Product

CLAMPING
ACCESSORIES
BRACKET
Variab

Insert draw

Variable Variable
Measurement Measurement
Drawing Description Description
Variable Dimension Number Drawing Code
Reference
Local Set up
English Language

1 2 RADIUS
2 3 RADIUS
3 4 WIDTH
4
5
6
7
 8
9
10
11
12
13
14
15
16
17

Prepared By: Comments

PRADEEP.C

Attribu

Insert draw

Attribute
Attribute
Measurement
Measurement
Description
Item Attribute Measurement Drawing Code Description
Local Set up
English
Language
1 1 SCRATCH
2 2 BURR
 3 3 PART DAMAGE
4
5
6
7
8

Prepared By: Comments

PRADEEP.C

Ri

Variable Measurement

Measurement
Machine Measurement Severity Occurrence Quantity
Description

2 RADIUS 10 1 10
3 RADIUS 10 1 10
4 WIDTH 10 1 10
0 0 0 0 0
0 0 0 1 0
0 0 0 1 0
0 0 0 0 0
0 0 0 0 0
0 0
0 0
0 0
0 0
0 0
0 0
NOTCHING
0 0
0 0
0 0
Attribute Measurement

Measurement
Machine Measurement Severity Occurrence Quantity
Description

1 SCRATCH 10 1 10
2 BURR 10 1 10
3 PART DAMAGE 10 1 10
0
0
NOTCHING 0
0
0

Prepared By: Comments

PRADEEP.C
 Document Number:
uality Control Plan
Revision:
Level Control Plan For: Operation
Previous step :-
3 NOTCHING Next step :
Variable Measurements

Insert drawing showing dimensions

Measurement Responsibility

Shift
Interval CTQ CTP Set Up Gauge Type
Change

Setup/Shift Start/Coil Change X X RADIUS GAUGE

Setup/Shift Start/Coil Change X X RADIUS GAUGE
Setup/Shift Start/Coil Change X X X VERNIER
 Approved By:

SOURABH.S

Attribute Measurements

Insert drawing showing dimensions

Measurement Responsibility

Shift
Interval Visual x x Gauge Type
Change

1 hour X Visual
1 hour X Visual
 1 hour X Visual

mments Approved By:

SOURABH.S

Risk Calculation

Detection Risk Score Comments Rules

5 500 Occurrence
5 500 Occurrence = The number of occasion
5 500 is likely to have a problem.
0 0
0 0 Score Based on shift
0 0 Occasions
0 0 1
0 0 2-10
0 >10
0
0 Quantity
0 Quantity = Number of pieces the mac
0
0 Basis for scoring
0 Number Produced
0 <100/hr
0 100-400
0 >400/ hr
0
0 Detection
0 Detection = How likely the measurem
 0 problem.
0
0 Basis for scoring
0 Number Produced
0 Measurement System will
0 pass GRR <30%

0
Measurement system Ok
to check products but will
not pass GRR <30%

Measurement method
Detection Risk Score Comments poor >30% GRR

10 1000 Visual

10 1000
10 1000 Severity
0 Severity = How much of an issue wou
0 defect with the measurement.
0
0 Basis for scoring
0 Severity
0 Low
0 Med
0 High

Approved By:

SOURABH.S
 IN-QA-FORM-09
1
Operation
BLANK & PIERCING
1ST FORM

Gauge Type GRR

Risk
uge Type Local Complet
Value
Language e

US GAUGE 500
US GAUGE 500
ERNIER 500
0
0
0
0
 0
0
0
0
0
0
0
0
0
0

Date Page

6/3/2015 1 of 1

Gauge Type GRR

Risk
uge Type Local Complet
Value
Language e
Visual 1000
Visual 1000
Visual 1000
0
0
0
0
0

Date Page

6/3/2015 2 of 3

rence = The number of occasions during shift the measurement

ly to have a problem.

Based on shift
Score
Low 1
Med 5
High 10

tity = Number of pieces the machine could produce in an hour.

er Produced Score
Low 1
Med 5
High 10

tion = How likely the measurement method will fail to detect the
 Number Produced Score

urement System will Low 1

GRR <30%

urement system Ok
eck products but will Med 5
ass GRR <30%

urement method
>30% GRR High 10

ity = How much of an issue would it be for the customer to have a

t with the measurement.

Score
1
5
10

Date Page

6/3/2015 3 of 3
 Quality Control Plan

Product Family Product Level Control

ACCESSORIES CLAMPING BRACKET 3 1ST

Variable Measurements

Insert drawing showing dimensions

 Insert drawing showing dimensions

Measurem
Variable
Variable Measurement Measurement
Drawing Description Description
Variable Dimension Number Drawing Code
Reference
English Local Shift
Set up Interval CTQ
Language Change

1 1 WIDTH Setup/Shift Start/Coil Change X

2 2 DIMN Setup/Shift Start/Coil Change
3 3 DISTANCE Setup/Shift Start/Coil Change
4 4 DIMN Setup/Shift Start/Coil Change
5 5 HOLE DISTANCE Setup/Shift Start/Coil Change
6 6 WIDTH Setup/Shift Start/Coil Change X
7 7 LOGO DISTANCE Setup/Shift Start/Coil Change
17

Prepared By: Comments Approv

PRADEEP.C SOURA

Attribute Measurements

Insert drawing showing dimensions

 Attribute
Measurement Measurem
Attribute Measurement
Description
Item Attribute Measurement Drawing Code Description
English Shift
Local Set up Interval Visual
Change
Language
1 1 DAMAGE 1 hour X
2 2 SCRATCH Setup/Shift Start/Coil Change X
3 3 BURR 1 hour X
4 4
5 5

Prepared By: Comments

PRADEEP.C SOURA
 Risk Calculation

Variable Measurement

Measurement
Machine Measurement Severity Occurrence Quantity Detection Risk Score Comment
Description

1 WIDTH 10 1 10 5 500
2 DIMN 10 1 10 5 500
3 DISTANCE 10 1 10 5 500
4 DIMN 5 1 10 1 50
5 HOLE DISTANCE 10 1 10 5 500
6 WIDTH 10 1 10 5 500
7 LOGO DISTANCE 5 1 10 1 50
#REF! #REF! 0 0 0 0 0
#REF! #REF! 0 0 0 0 0
#REF! 0
#REF! #REF! 0
#REF! #REF! 0
#REF! #REF! 0
#REF! #REF! 0
1ST FORM
#REF! #REF! 0
#REF! #REF! 0
0 0 0
0
0
0
0
0
 0
0
0
0
0
0

Attribute Measurement

Measurement
Machine Measurement Severity Occurrence Quantity Detection Risk Score Comment
Description

1 DAMAGE 10 1 10 10 1000
2 SCRATCH 5 1 10 10 500
3 BURR 10 1 10 10 1000
4 0
0
1ST FORM 0
0
0
0
0
0

Prepared By: Comments Approv

PRADEEP.C SOURA
 Document Number: IN-QA-FORM-09

Revision: 1

Control Plan For: Operation

Previous step :- NOTCHING
1ST FORM Next step : 2ND FORM
Measurement Responsibility

Gauge Type
GRR Risk
CTP Set Up Gauge Type Local
Complete Value
Language

X X DIG VERNIER 500

 X X DIG VERNIER 500
X X DIG VERNIER 500
X DIG VERNIER 50
X X DIG VERNIER 500
X X DIG VERNIER 500
X DIG VERNIER 50
0

Approved By: Date Page

SOURABH.S 6/3/2015 1 of 1
Measurement Responsibility

Gauge Type
GRR Risk
x x Gauge Type Local
Complete Value
Language
VISUAL 1000
VISUAL 500
VISUAL 1000
0
0

Approved By: Date Page

SOURABH.S 6/3/2015 2 of 3
Comments Rules

Occurrence
Occurrence = The number of occasions during shift the measurement
is likely to have a problem.

Score Based on shift

Occasions Score
1 Low 1
2-10 Med 5
>10 High 10

Quantity
Quantity = Number of pieces the machine could produce in an hour.

Basis for scoring

Number Produced Score
<100/hr Low 1
100-400 Med 5
>400/ hr High 10

Detection
Detection = How likely the measurement method will fail to detect the
problem.
 Basis for scoring
Number Produced Score

Measurement System will Low 1

pass GRR <30%

Measurement system Ok
to check products but will Med 5
not pass GRR <30%

Measurement method
Comments poor >30% GRR High 10

Visual

Severity
Severity = How much of an issue would it be for the customer to have a
defect with the measurement.

Basis for scoring

Severity Score
Low 1
Med 5
High 10

Approved By: Date Page

SOURABH.S 6/3/2015 3 of 3
 Quality Control Plan

Product Family Product Level Contro

ACCESSORIES CLAMPING BRACKET 3 2ND

Variable Measurements

Insert drawing showing dimensions

 Insert drawing showing dimensions

Variable Measure
Variable Measurement Measurement
Drawing Description Description
Variable Dimension Number Drawing Code
Reference
English Local Shift
Set up Interval CTQ
Language Change

1 1 LOGO DIST Setup/Shift Start/Coil Change

2 2 DISTANCE Setup/Shift Start/Coil Change
3 3 DISTANCE Setup/Shift Start/Coil Change X
4 4 ANGLE Setup/Shift Start/Coil Change
5 5 WIDTH Setup/Shift Start/Coil Change
6 6 HOLE DIST Setup/Shift Start/Coil Change
7 7 HOLE DIST Setup/Shift Start/Coil Change
8 8 RADIUS Setup/Shift Start/Coil Change
9 9 WIDTH Setup/Shift Start/Coil Change X
10 10 DISTANCE Setup/Shift Start/Coil Change
11 11 DISTANCE Setup/Shift Start/Coil Change

Prepared By: Comments Approv

PRADEEP.C SOUR
 Attribute Measurements

Insert drawing showing dimensions

Attribute
Measurement Measure
Attribute Measurement
Description
Item Attribute Measurement Drawing Code Description
English Shift
Local Set up Interval Visual
Change
Language
1 1 SCORING MARK 1 hour X
2 2 DAMAGE 1 hour X
3 3
4 4
5 5

Prepared By: Comments

PRADEEP.C SOUR
 Risk Calculation

Variable Measurement

Measurement
Machine Measurement Severity Occurrence Quantity Detection Risk Score Commen
Description

1 LOGO DIST 5 1 10 5 250

2 DISTANCE 10 1 10 5 500
3 DISTANCE 10 1 10 5 500
4 ANGLE 10 1 10 5 500
5 WIDTH 10 1 10 5 500
6 HOLE DIST 10 1 10 5 500
7 HOLE DIST 10 1 10 5 500
8 RADIUS 5 1 10 1 50
9 WIDTH 10 1 10 5 500
10 DISTANCE 10 1 10 5 500
11 DISTANCE 10 1 10 5 500
#REF! #REF! 0
#REF! #REF! 0
#REF! #REF! 0
2ND FORM
#REF! #REF! 0
#REF! #REF! 0
#REF! #REF! 0
0
0
0
0
0
0
 0
0
0
0
0

Attribute Measurement

Measurement
Machine Measurement Severity Occurrence Quantity Detection Risk Score Commen
Description

1 SCORING MARK 10 1 10 10 1000

2 DAMAGE 10 1 10 10 1000
3 0
4 0
0
2ND FORM 0
0
0
0
0
0

Prepared By: Comments Approv

PRADEEP.C SOUR
 Document Number: IN-QA-FORM-09

Revision: 1

Control Plan For: Operation

Previous step :- 1ST FORM
2ND FORM Next step : TAPPING & BOLT ASSEMBLY
Measurement Responsibility

Gauge Type
GRR Risk
CTP Set Up Gauge Type Local
Complete Value
Language

X VERNIER 250
X VERNIER 500
 X X VERNIER 500
X BEVEL PROTRACTOR 500
X X VERNIER 500
X X VERNIER 500
X X VERNIER 500
X X RADIUS GAUGE 50
X X VERNIER 500
X X VERNIER 500
X X VERNIER 500

Approved By: Date Page

SOURABH.S 6/3/2015 1 of 1
Measurement Responsibility

Gauge Type
GRR Risk
x x Gauge Type Local
Complete Value
Language
VISUAL 1000
VISUAL 1000
0
0
0

Approved By: Date Page

2 of 3
 Page

SOURABH.S 6/3/2015 2 of 3
Comments Rules

Occurrence
Occurrence = The number of occasions during shift the measurement
is likely to have a problem.

Score Based on shift

Occasions Score
1 Low 1
2-10 Med 5
>10 High 10

Quantity
Quantity = Number of pieces the machine could produce in an hour.

Basis for scoring

Number Produced Score
<100/hr Low 1
100-400 Med 5
>400/ hr High 10

Detection
Detection = How likely the measurement method will fail to detect the
problem.
 Basis for scoring
Number Produced Score

Measurement System will Low 1

pass GRR <30%

Measurement system Ok
to check products but will Med 5
not pass GRR <30%

Measurement method
Comments poor >30% GRR High 10

Visual

Severity
Severity = How much of an issue would it be for the customer to have a
defect with the measurement.

Basis for scoring

Severity Score
Low 1
Med 5
High 10

Approved By: Date Page

SOURABH.S 6/3/2015 3 of 3
 Quality Control Plan

Product Family Product Level Control Pl

TAPPING
ACCESSORIES CLAMPING BRACKET 3
ASSEM
Variable Measurements

Insert drawing showing dimensions

 Measurem
Variable
Variable Measurement Measurement
Drawing Description Description
Variable Dimension Number Drawing Code
Reference
English Local Shift
Set up Interval CTQ
Language Change

1 1 THREAD M6 Setup/Shift Start/Coil Change X

2 2 CLEAN PART BEFORE ASSLY Setup/Shift Start/Coil Change X
3 3 BOLT ASSEMBLY Setup/Shift Start/Coil Change X
4 4 BOLT DISTANCE Setup/Shift Start/Coil Change X
5

Prepared By: Comments Approved

PRADEEP.C SOURAB
 Attribute Measurements

Insert drawing showing dimensions

Attribute
Measurement Measurem
Attribute Measurement
Description
Item Attribute Measurement Drawing Code Description
English Shift
Local Set up Interval Visual
Change
Language
1 1 THREAD DAMAGE 1 hour X
2 2 DIRT 1 hour X
3 3 1 hour
4 4
5 5

Prepared By: Comments

PRADEEP.C SOURAB
 Risk Calculation

Variable Measurement

Measurement
Machine Measurement Severity Occurrence Quantity Detection Risk Score Comments
Description

1 THREAD M6 10 1 10 5 500
2 CLEAN PART BEFORE ASSLY 10 1 10 5 500
3 BOLT ASSLY 10 1 10 5 500
4 BOLT DISTANCE 10 1 10 5 500
0
0
0
0
0
0
0
0
0
TAPPING & 0
BOLT
ASSEMBLY 0
0
0
0
0
0
0
0
 0
0
0
0
0
0

Attribute Measurement

Measurement
Machine Measurement Severity Occurrence Quantity Detection Risk Score Comments
Description

1 THREAD DAMAGE 10 1 10 10 1000

2 DIRT 10 1 10 10 1000
3 BOLT ON PARTS 10 1 10 10 1000
4 0
0
TAPPING &
BOLT 0
ASSEMBLY
0
0
0
0
0

Prepared By: Comments Approved

PRADEEP.C SOURAB
 Document Number: IN-QA-FORM-09

Revision: 1

Control Plan For: Operation

TAPPING & BOLT Previous step :- 2ND FORM

ASSEMBLY Next step : PACKING
Measurement Responsibility

Gauge Type
GRR Risk
CTP Set Up Gauge Type Local
Complete Value
Language

X X THREAD PLUG GAUGE 500

 X X 500
X X 500
X X VERNIER 500
0

Approved By: Date Page

SOURABH.S 6/3/2015 1 of 1
Measurement Responsibility

Gauge Type
GRR Risk
x x Gauge Type Local
Complete Value
Language
VISUAL 1000
VISUAL 1000
1000
0
0

Approved By: Date Page

2 of 3
 Page

SOURABH.S 6/3/2015 2 of 3
Comments Rules

Occurrence
Occurrence = The number of occasions during shift the measurement
is likely to have a problem.

Score Based on shift

Occasions Score
1 Low 1
2-10 Med 5
>10 High 10

Quantity
Quantity = Number of pieces the machine could produce in an hour.

Basis for scoring

Number Produced Score
<100/hr Low 1
100-400 Med 5
>400/ hr High 10

Detection
Detection = How likely the measurement method will fail to detect the
problem.
 Basis for scoring
Number Produced Score

Measurement System will Low 1

pass GRR <30%

Measurement system Ok
to check products but will Med 5
not pass GRR <30%

Measurement method
Comments poor >30% GRR High 10

Visual

Severity
Severity = How much of an issue would it be for the customer to have a
defect with the measurement.

Basis for scoring

Severity Score
Low 1
Med 5
High 10

Approved By: Date Page

SOURABH.S 6/3/2015 3 of 3
 Quality Control Plan

Product Family Product Level

ACCESSORIES CLAMPING BRACKET 3

Variable Measurements

Insert drawing showing dimensions

 Insert drawing showing dimensions

Me
Variable
Variable Measurement Measurement
Drawing Description Description
Variable Dimension Number Drawing Code
Reference Shift
English Local Set up Interval
Change
Language

1 1 SLOT WIDTH
2 6 DIMN
3 9 DIMN
4 10 DIMN
5 11 WIDTH
6 12 RADIUS
7 13 THK
8 15 WIDTH
9 18 WIDTH
10 20 BOLT TYPE
11 21 COLLAR HT
12 24 DIMN
13 26 RADIUS
14 31 WIDTH
15 32 MATERIAL
16

Prepared By: Comments A

PRADEEP.C S
 Attribute Measurements

Insert drawing showing dimensions

 Attribute
Measurement Me
Attribute Measurement
Description
Item Attribute Measurement Drawing Code Description
English
Local Shift
Set up Interval
Language Change

1 1 LOGO 1 hour
2 2 DAMAGE 1 hour
3 3 BOLT ON PARTS 1 hour
4 4 LOGO
5 5

Prepared By: Comments

PRADEEP.C S
 Risk Calculation

Variable Measurement

Measurement
Machine Measurement Severity Occurrence Quantity Detection Risk Score
Description

1 SLOT WIDTH 0
6 DIMN 0
9 DIMN 0
10 DIMN 0
11 WIDTH 0
12 RADIUS 0
13 THK 0
15 WIDTH 0
18 WIDTH 0
20 BOLT TYPE 0
21 COLLAR HT 0
24 DIMN 0
26 RADIUS 0
PRE- 31 WIDTH 0
DISPATCH
INSPECTION 32 MATERIAL 0
0 0 0
0 0 0
0 0 0
0
0
0
0
 0
0
0
0
0
0

Attribute Measurement

Measurement
Machine Measurement Severity Occurrence Quantity Detection Risk Score
Description

1 SCRATCH 10 1 10 10 1000
2 DAMAGE 10 1 10 10 1000
3 BOLT ON PARTS 10 1 10 10 1000
4 LOGO 0
0
PRE-
DISPATCH 0
INSPECTION
0
0
0
0
0

Prepared By: Comments A

PRADEEP.C S
 Document Number: IN-QA-FORM-09

Revision: 1

Control Plan For: Operation

Previous step :- TAPPING & BOLT ASSEMBLY
PRE-DISPATCH INSPECTIONNext step : PACKING PDI
 Measurement Responsibility

Gauge Type
GRR Risk
CTQ CTP Set Up Gauge Type Local
Complete Value
Language

VERNIER 0
HEIGHT GAUGE 0
 VERNIER 0
VERNIER 0
VERNIER
RADIUS GAUGE
MICROMETER
VERNIER
VERNIER

HEIGHT GAUGE
VERNIER
RADIUS GAUGE
VERNIER
MAT T.C

0
0

Approved By: Date Page

SOURABH.S 6/3/2015 1 of 1
 Measurement Responsibility

Gauge Type
GRR Risk
Visual x x Gauge Type Local
Complete Value
Language
X VISUAL 1000
X VISUAL 1000
X VISUAL 1000
X VISUAL 0
0

Approved By: Date Page

SOURABH.S 6/3/2015 2 of 3
Comments Rules

Occurrence
Occurrence = The number of occasions during shift the measurement
is likely to have a problem.

Score Based on shift

Occasions Score
1 Low 1
2-10 Med 5
>10 High 10

Quantity
Quantity = Number of pieces the machine could produce in an hour.

Basis for scoring

Number Produced Score
<100/hr Low 1
100-400 Med 5
>400/ hr High 10

Detection
Detection = How likely the measurement method will fail to detect the
problem.
 Basis for scoring
Number Produced Score

Measurement System will Low 1

pass GRR <30%

Measurement system Ok
to check products but will Med 5
not pass GRR <30%

Measurement method
Comments poor >30% GRR High 10

Visual

Severity
Severity = How much of an issue would it be for the customer to have a
defect with the measurement.

Basis for scoring

Severity Score
Low 1
Med 5
High 10

Approved By: Date Page

SOURABH.S 6/3/2015 3 of 3
 Quality Control Plan

Product Family Product Level

ACCESSORIES CLAMPING BRACKET 3

Variable Measurements

Insert drawing showing dimensions

 Variable
Variable Measurement Measurement
Drawing Description Description
Variable Dimension Number Drawing Code
Reference Shift
English Local Set up Interval
Change
Language

1 1 N.O OF PARTS/BOX 1 hour

2 2 NO OF BOX/ CARTON 1 hour
3 3 LABEL ON BOX 1 hour
4 4 NO OF BOX/CARTON 1 hour
5 5 LABEL ON CARTON 1 hour
17

Prepared By: Comments

PRADEEP.C
Attribute Measurements
 Attribute
Measurement
Attribute Measurement
Description
Item Attribute Measurement Drawing Code Description
English
Local Shift
Set up Interval
Language Change

1 1 LABEL FOR BOX 1 hour

2 2 LABEL FOR CARTON 1 hour
3 3 BOLT ON PARTS 1 hour
4 4 PACKING IN VCI BAG 1 hour
5 5

Prepared By: Comments

PRADEEP.C
 Risk Calculation

Variable Measurement

Machine Measurement Measurement Description Severity Occurrence Quantity Detection Risk Score

1 N.O OF PARTS/BOX 10 1 10 10 1000

2 NO OF BOX/ CARTON 10 1 10 10 1000
3 LABEL ON BOX 10 1 10 10 1000
4 NO OF BOX/CARTON 10 1 10 10 1000
5 LABEL ON CARTON 10 1 10 10 1000
#REF! #REF! 0
#REF! #REF! 0
#REF! #REF! 0
#REF! #REF! 0
#REF! #REF! 0
#REF! #REF! 0
#REF! #REF! 0
#REF! #REF! 0
#REF! #REF! 0
PACKING
#REF! #REF! 0
#REF! #REF! 0
0 0 0
0
0
0
0
0
 0
0
0
0
0
0

Attribute Measurement

Machine Measurement Measurement Description Severity Occurrence Quantity Detection Risk Score

1 LABEL FOR BOX 10 1 10 10 1000

2 LABEL FOR CARTON 10 1 10 10 1000
3 BOLT ON PARTS 10 1 10 10 1000
4 PACKING IN VCI BAG 10 1 10 10 1000
0
PACKING 0
0
0
0
0
0

Prepared By: Comments

PRADEEP.C
 Document Number: IN-QA-FORM-09

Revision: 1

Control Plan For: Operation

Previous step :- TAPPING & BOLT ASSEMBLY
PACKING Next step : PACKING PDI
 Measurement Responsibility

Gauge Type
GRR Risk
CTQ CTP Set Up Gauge Type Local
Complete Value
Language

X X X 1000
X X X 1000
X X X 1000
X X X 1000
X X X 1000
0

Approved By: Date Page

SOURABH.S 6/3/2015 1 of 1
 Measurement Responsibility

Gauge Type
GRR Risk
Visual x x Gauge Type Local
Complete Value
Language
X VISUAL 1000
X VISUAL 1000
X VISUAL 1000
1000
0

Approved By: Date Page

SOURABH.S 6/3/2015 2 of 3
Comments Rules

Occurrence
Occurrence = The number of occasions during shift the measurement
is likely to have a problem.

Score Based on shift

Occasions Score
1 Low 1
2-10 Med 5
>10 High 10

Quantity
Quantity = Number of pieces the machine could produce in an hour.

Basis for scoring

Number Produced Score
<100/hr Low 1
100-400 Med 5
>400/ hr High 10

Detection
Detection = How likely the measurement method will fail to detect the
problem.
 Basis for scoring
Number Produced Score

Measurement System will Low 1

pass GRR <30%

Measurement system Ok
to check products but will Med 5
not pass GRR <30%

Measurement method
Comments poor >30% GRR High 10

Visual

Severity
Severity = How much of an issue would it be for the customer to have a
defect with the measurement.

Basis for scoring

Severity Score
Low 1
Med 5
High 10

Approved By: Date Page

SOURABH.S 6/3/2015 3 of 3
 Quality Contr
Product Family Product

ACCESSORIES CLAMPING BRA

Inse

Variable
Variable Measurement Measurement
Drawing Description Description
Variable Dimension Number Drawing Code
Reference
English Local
Language

1 1 BOX WT ( WITH 20 PARTS)

2 2 CARTON WT ( WITH 10 BOX )
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Prepared By: Comments

PRADEEP.C

Attribute
Measurement
Attribute Measurement
Description
Item Attribute Measurement Drawing Code Description
English
Local
Language
1 1 LABEL SPEC ( FOR BOX )
2 2 LABEL SPEC ( FOR CARTON )
3 3 PACKING ART WORK
4 4
5 5

Prepared By: Comments

PRADEEP.C
Variable Measurement

Machine Measurement Measurement Description Severity Occurrence

1 BOX WT ( WITH 20 PARTS) 10 1

2 CARTON WT ( WITH 10 BOX ) 10 1
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
PACKING PDI
0 0
0 0
0 0

Attribute Measurement

Machine Measurement Measurement Description Severity Occurrence

1 LABEL SPEC ( FOR BOX ) 10 1

2 LABEL SPEC ( FOR CARTON ) 10 1
 3 PACKING ART WORK 10 1

PACKING PDI

Prepared By: Comments

PRADEEP.C
 Document Number:
Control Plan Revision:
roduct Level Control Plan For: Op
Previous step :-
NG BRACKET PACKING PDI Next step :
Variable Measurements

Insert drawing showing dimensions

Measurement Responsibility

Shift
Set up Interval CTQ CTP Set Up Gauge Type
Change

Setup/Shift Start/Coil Change X X WEIGHT MACHINE

Setup/Shift Start/Coil Change X X WEIGHT MACHINE
 Approved By:

SOURABH.S

Attribute Measurements

Measurement Responsibility

Shift
Set up Interval Visual x x Gauge Type
Change

Setup/Shift Start/Coil Change X VISUAL

Setup/Shift Start/Coil Change X VISUAL
Setup/Shift Start/Coil Change X VISUAL

Approved By:

SOURABH.S
 Risk Calculation

Quantity Detection Risk Score Comments Rules

10 1 100 Occurrence
10 1 100 Occurrence = The number of oc
0 is likely to have a problem.
0
0 Score Based on shift
0 Occasions
0 1
0 2-10
0 >10
0
0 Quantity
0 Quantity = Number of pieces th
0
0 Basis for scoring
0 Number Produced
0 <100/hr
0 100-400
0 >400/ hr
0
0 Detection
0 Detection = How likely the mea
0 problem.
0
0 Basis for scoring
0 Number Produced
0 Measurement System will
0 pass GRR <30%

0
Measurement system Ok
to check products but will
not pass GRR <30%

Measurement method
Quantity Detection Risk Score Comments poor >30% GRR

10 1 100 Visual
10 1 100
10 1 100 Severity
0 Severity = How much of an issu
0 defect with the measurement.
0
0 Basis for scoring
0 Severity
0 Low
0 Med
0 High

Approved By:

SOURABH.S
 IN-QA-FORM-09
1
Operation
PACKING
DISPATCH

Gauge Type
GRR Risk
pe Local
Complete Value
Language

HINE 100
HINE 100
0
0
0
0
0
0
0
0
0
0
0
0
0
 0
0

Date Page

6/3/2015 1 of 1

Gauge Type
GRR Risk
pe Local
Complete Value
Language
100
100
100
0
0

Date Page

6/3/2015 2 of 3
 The number of occasions during shift the measurement
ve a problem.

on shift
Score
Low 1
Med 5
High 10

umber of pieces the machine could produce in an hour.

uced Score
Low 1
Med 5
High 10

How likely the measurement method will fail to detect the

Number Produced Score

t System will Low 1

0%

t system Ok
ducts but will Med 5
<30%

t method
RR High 10
w much of an issue would it be for the customer to have a
he measurement.

Score
1
5
10

Date Page

6/3/2015 3 of 3
 Quality Control Pla
Product Family Product

ACCESSORIES CLAMPING BRACKET

Vari

Insert dra

Variable Variable
Measurement Measurement
Drawing Description Description
Variable Dimension Number Drawing Code
Reference
Local Set up
English Language

1 1 INVOICE
2 2
3 3
4 4
5 5
6 6
7 7
8 8
 9 9
10 10
11 11
12 12
13
14
15
16
17

Prepared By: Comments

PRADEEP.C

Attri

Attribute
Attribute
Measurement
Measurement
Description
Item Attribute Measurement Drawing Code Description
Local Set up
English
Language
1 1 NO OF BOX
2 2 LABEL
3 3
 4
5
6
7
8

Prepared By: Comments

PRADEEP.C

Variable Measurement

Measurement
Machine Measurement Description Severity Occurrence Quantity

1 INVOICE 10 1 10
2 0
3 0
4 0
5 0
6 0
7 0
8 0
9 0
10 0
11 0
12 0
0 0
0 0
DISPATCH
0 0
0 0
0 0
Attribute Measurement

Measurement
Machine Measurement Severity Occurrence Quantity
Description

1 NO OF BOX 10 1 10
2 LABEL 10 1 10

0
0
DISPATCH 0
0
0

Prepared By: Comments

PRADEEP.C
 Document Number:
ality Control Plan
Revision:
Level Control Plan For: Operatio
Previous step :-
3 DISPATCH Next step :
Variable Measurements

Insert drawing showing dimensions

Measurement Responsibility

Shift
Interval CTQ CTP Set Up Gauge Type
Change

Setup/Shift Start/Coil Change X X

 Approved By:

SOURABH.S

Attribute Measurements

Measurement Responsibility

Shift
Interval Visual x x Gauge Type
Change

1 hour X VISUAL
1 hour X VISUAL
ments Approved By:

SOURABH.S

Risk Calculation

Detection Risk Score Comments Rules

1 100 Occurrence
0 Occurrence = The number of occasion
0 is likely to have a problem.
0
0 Score Based on shift
0 Occasions
0 1
0 2-10
0 >10
0
0 Quantity
0 Quantity = Number of pieces the mac
0
0 Basis for scoring
0 Number Produced
0 <100/hr
0 100-400
0 >400/ hr
0
0 Detection
0 Detection = How likely the measurem
0 problem.
 0
0 Basis for scoring
0 Number Produced
0 Measurement System will
0 pass GRR <30%

0
Measurement system Ok
to check products but will
not pass GRR <30%

Measurement method
Detection Risk Score Comments poor >30% GRR

10 1000 Visual

10 1000
0 Severity
0 Severity = How much of an issue wou
0 defect with the measurement.
0
0 Basis for scoring
0 Severity
0 Low
0 Med
0 High

Approved By:

SOURABH.S
 IN-QA-FORM-09
1
Operation
PACKING PDI

Gauge Type
GRR Risk
uge Type Local
Complete Value
Language

100
0
0
0
0
0
0
0
 0
0
0
0
0
0
0
0
0

Date Page

1 of 1

Gauge Type
GRR Risk
uge Type Local
Complete Value
Language
VISUAL 1000
VISUAL 1000
0
 0
0
0
0
0

Date Page

2 of 3

rence = The number of occasions during shift the measurement

ly to have a problem.

Based on shift
Score
Low 1
Med 5
High 10

tity = Number of pieces the machine could produce in an hour.

er Produced Score
Low 1
Med 5
High 10

tion = How likely the measurement method will fail to detect the
 Number Produced Score

urement System will Low 1

GRR <30%

urement system Ok
eck products but will Med 5
ass GRR <30%

urement method
>30% GRR High 10

ity = How much of an issue would it be for the customer to have a

t with the measurement.

Score
1
5
10

Date Page

3 of 3