WORKING PLAN

Dari : 10
Nama Mesin : Moriseiki Hal ke: 2
Nama Part : Impeler Up No Gambar : 003/cnc2/IV/2016
NMV5000DCG (IMPELER)
(IMPELER)

No Skema dan penjelasan Bentuk pisau Vc a fz f Vf Pisaunya Ukur Ukur i L

n berputar
Skuel skuence M/min RPM mm mm/gi mm/ mm/ awal akhir x mm
Ya /
g put min Tidak
010 Jepit benda kerja

020 1 400 2022 1 0.06 0.35 700 Y 15 14 1 150

End Mill
030 80 2547 3 0.02 0.04 305 Y 50x50 Lingkar 5 5x189,5
an 16
49.5
mm

Lingkaran 49.5 mm End Mill 10

040 Sirip Impeler 80 4246 3 0.02 0.04 305 Y Lingkar Sirip 4x6 69 mm
an Impeler Sirip x4x6
49.5
mm

End Mill 6
 WORKING PLAN
Hal ke: 3 Dari : 10
Nama Mesin : Moriseiki
Nama Part : Impeler Up No Gambar : 003/cnc2/IV/2016
NMV5000DCG (IMPELER) (IMPELER)
No Skema dan penjelasan Bentuk Vc a fz f Vf Pisaunya Ukur Ukur i L
n berputar
Skuel skuence pisau M/min RPM mm mm/gig mm/put mm/min awal akhir x mm
N Skema dan Bentu Vc n a fz f Pisa Ukur i L Ya /
m m uny Tidak
o penjelasan k pisau M/ RP m Vf Uk akhir x mm
050
Sk skuence Step 6 mm min M m m/gi 80
m/ mm4246a 3
ur
0.02 0.04 305 Y 12 Step 6 2 13,732
uel g put /mi berpu mm
tar awal
n
05 Step 6 mm 80 3 Y Lub 48,
0 254 0.0 30 ang Luba 3 32
7End mill 62 0 2 ng
mm 6 23
mm mm
End
mill 6
Jepit benda kerja
mm
060

070 Pembuatan Lubang 6 mm 80 4246 3 0.02 0.04 305 Y 12 Step 6 2 27

mm
No Gambar : Nama Mesin :
Hal Dari
Nama Part : Bearing Housing
End mill 6 004/cnc2/IV/20 Moriseiki
ke: 3 :9
mm 16 NMV5000DCG
 LEMBAR SETING MESIN
LEMBAR PROGRAM
LEMBAR
Nama SBearing
part : Impeler Up HousingETING MESIN
No Gbr : 003/cnc2/IV/2016
Nama Part Nomor Gambar
Nama mesin Moriseiki Hal ke: 4 Dari : 10
Nomor program NMV5000DCG Hal ke : Dari :
(IMPELER) (IMPELER)
Material Ukuran Keterangan
Penjepitan
Bahan Alumunium Alloy 50 x 50 x 25 pertama pada
skuel 060
Nama Alat penjepit Titik NOL benda

Ragum Mesin X wp : 25

Y wp : 25
Tipe Alat penjepit Z wp : 18
Manual

Nomer ID

01
---------------- penjepitan ke

49.5 x 22
Skuel 010-50
Nama Alat penjepit Titik NOL benda

X wp : 25

Y wp : 25
Tipe Alat penjepit
Z wp : 18

Nomer ID

02
---------------- penjepitan ke
 SETINGAN PISAU
Nama part : Impeler Up No Gbr : 003/cnc2/IV/2016 hal:5
(IMPELER)

PROGRAM DATA BENTUK PISAU TIPE ACC ID No

Nomor Tool 02 CE
Nomor koreksi EH
Diameter/radius Tool D 63 A1
Orientasi Tool A2
Shell EM 63 mm
Pisaunya berputar Y/T Y MH Short Arbor
Nomor Tool 03 CE
Nomor koreksi EH
Diameter/radius Tool D 10 A1
Orientasi Tool A2
Pisaunya berputar Y/T Y End Mill 20 mm MH Collet Arbor
Nomor Tool 04 CE
Nomor koreksi EH
PISAU Diameter/radius Tool D6 A1
( TOOLS ) Orientasi Tool A2
End Mill 6 mm
Pisaunya berputar Y/T Y MH Collet Arbor
Nomor Tool CE
Nomor koreksi EH
Diameter/radius Tool A1
Orientasi Tool A2
Pisaunya berputar Y/T MH
Nomor Tool CE
Nomor koreksi EH
Diameter/radius Tool A1
Orientasi Tool A2
Pisaunya berputar Y/T MH
Nomor Tool CE
Catatan : Nomor koreksi EH
CE Insert ID
EH Holder ID Diameter/radius Tool A1
A1 Acc 1
A2 Acc 2 Orientasi Tool A2
MH Machine
holder Pisaunya berputar Y/T MH
LEMBAR PROGRAM
Nama Part Impeler Up Nomor Gambar 003/cnc2/IV/2016

Nomor program 05 Hal ke : 6 Dari : 10

(IMPELER) (IMPELER)

% X2.856 Y-9.277
G21 G17 G40 G03 X-2.856 Y-9.277 R3.5
T2 M6 (Shell endmill) G01 X-16.4 Y-28.406
G00 G40 G90 G54 X-75. Y0. M03 S2022 X-6.606 Y-7.113
G43 H2 Z5. G03 X-9.463 Y-2.165 R3.5
Z0. G01 X-32.8 Y0.
G01 X75. Z-9. F200.
G00 Z50. M05 X-9.463 Y2.165 F400.
G3 X-6.606 Y7.113 R3.5
G1 X-16.4 Y28.406
T4 M6 X-2.856 Y9.277
G00 G41 D04 G90 G54 X-32.8 Y0. S4250 M3 G3 X2.856 Y9.277 R3.5
G43 H4 Z5. G01 X16.4 Y28.406
G01 Z-3. F200. X6.606 Y7.113
X-9.463 Y2.165 F400. G03 X9.463 Y2.165 R3.5
G3 X-6.606 Y7.113 R3.5 G01 X32.8 Y0.
G1 X-16.4 Y28.406 X9.463 Y-2.165
X-2.856 Y9.277 G03 X6.606 Y-7.113 R3.5
G3 X2.856 Y9.277 R3.5 G01 X16.4 Y-28.406
G01 X16.4 Y28.406 X2.856 Y-9.277
X6.606 Y7.113 G03 X-2.856 Y-9.277 R3.5
G03 X9.463 Y2.165 R3.5 G01 X-16.4 Y-28.406
G01 X32.8 Y0. X-6.606 Y-7.113
X9.463 Y-2.165 G03 X-9.463 Y-2.165 R3.5
G03 X6.606 Y-7.113 R3.5 G01 X-32.8 Y0.
G01 X16.4 Y-28.406 Z-10. F200.
X2.856 Y-9.277 X-9.463 Y2.165 F400.
G03 X-2.856 Y-9.277 R3.5 G3 X-6.606 Y7.113 R3.5
G01 X-16.4 Y-28.406 G1 X-16.4 Y28.406
X-6.606 Y-7.113 X-2.856 Y9.277
G03 X-9.463 Y-2.165 R3.5 G3 X2.856 Y9.277 R3.5
G01 X-32.8 Y0. G01 X16.4 Y28.406
Z-6. F200. X6.606 Y7.113
X-9.463 Y2.165 F400. G03 X9.463 Y2.165 R3.5
G3 X-6.606 Y7.113 R3.5 G01 X32.8 Y0.
G1 X-16.4 Y28.406 X9.463 Y-2.165
X-2.856 Y9.277 G03 X6.606 Y-7.113 R3.5
G3 X2.856 Y9.277 R3.5 G01 X16.4 Y-28.406
G01 X16.4 Y28.406 X2.856 Y-9.277
X6.606 Y7.113 G03 X-2.856 Y-9.277 R3.5
G03 X9.463 Y2.165 R3.5 G01 X-16.4 Y-28.406
G01 X32.8 Y0. X-6.606 Y-7.113
X9.463 Y-2.165 G03 X-9.463 Y-2.165 R3.5
G03 X6.606 Y-7.113 R3.5 G01 X-32.8 Y0.
G01 X16.4 Y-28.406 G00 Z10.
G40 G90 X-5. Y0.
LEMBAR PROGRAM
Nama Part Impeler Up Nomor Gambar 003/cnc2/IV/2016

Nomor program 05 Hal ke : 7 Dari : 10

(IMPELER) (IMPELER)

G01 Z-3 F200 G01 Z-6.

X5. F400 X-19.428 Y-7.026
Z-6 F200 G00 Z5.
X-5 F400 X-19.447
G00 Z50. M05 G01 Z-6.
X-15.799 Y13.377
G00 Z5.
T3 M6 X-3.722 Y20.306
G00 G40 G90 G54 X-29.75 Y0. S2500 M3 G01 Z-6.
G43 H3 Z5. X3.629 Y20.338
G01 Z1. G00 Z5.
M98 P05 0028 (sharp 49.5) X15.725 Y13.377
G00 G90 Z10. G01 Z-6.
X3.722 Y-20.306 X19.428 Y7.026
G01 Z-3. F300 G00 Z5.
X-3.629 Y-20.338 X19.447 Y-6.930
G00 Z5. G01 Z-6.
X-15.725 Y-13.377 X15.799 Y-13.312
G01 Z-3. G00 Z5.
X-19.428 Y-7.026 X3.722 Y-20.306
G00 Z5. G01 Z-9. F300
X-19.447 Y6.930 X-3.629 Y-20.338
G01 Z-3. G00 Z5.
X-15.799 Y13.377 X-15.725 Y-13.377
G00 Z5. G01 Z-9.
X-3.722 Y20.306 X-19.428 Y-7.026
G01 Z-3. G00 Z5.
X3.629 Y20.338 X-19.447 Y6.930
G00 Z5. G01 Z-9.
X15.725 Y13.377 X-15.799 Y13.377
G01 Z-3. G00 Z5.
X19.428 Y7.026 X-3.722 Y20.306
G00 Z5. G01 Z-9.
X19.447 Y-6.930 X3.629 Y20.338
G01 Z-3. G00 Z5.
X15.799 Y-13.312 X15.725 Y13.377
G00 Z5. G01 Z-9.
X3.722 Y-20.306 X19.428 Y7.026
G01 Z-6. F300 G00 Z5.
X-3.629 Y-20.338 X19.447 Y-6.930
G00 Z5. G01 Z-9.
X-15.725 Y-13.377 X15.799 Y-13.312
Y6.930
LEMBAR PROGRAM
Nama Part Impeler Up Nomor Gambar 003/cnc2/IV/2016

Nomor program 05 Hal ke : 8 (IMPELER) Dari : 10

(IMPELER)

G00 Z5.
X3.722 Y-20.306
G01 Z-10. F300
X-3.629 Y-20.338
G00 Z5.
X3.722 Y-20.306
G01 Z-10. F300
X-3.629 Y-20.338
G00 Z5.
X-15.725 Y-13.377
G01 Z-10.
X-19.428 Y-7.026
G00 Z5.
X-19.447 Y6.930
G01 Z-10.
X-15.799 Y13.377
G00 Z5.
X-3.722 Y20.306
G01 Z-10.
X3.629 Y20.338
G00 Z5.
X15.725 Y13.377
G01 Z-10.
X19.428 Y7.026
G00 Z5.
X19.447 Y-6.930
G01 Z-10.
X15.799 Y-13.312
G00 Z50. M05
M30
%
Nama Part Impeler Down & Sharp Nomor Gambar 003/cnc2/IV/2016

Nomor program 05 & 06 Hal ke : 9 Dari : 10

(IMPELER) (IMPELER)

% Sharp Program D 49,5

IMPELER DOWN
G21 %
G00 G17 G40 G49 G80 G90 O006
T3 M6 G91 G40 G01 Z-3 F100
G00 G90 G54 X0 .Y0. S2500 M3 G02 I29.75
G43 H3 Z25. M99
Z3. %
G98 G73 X0. Y0. Z-27.0 R2. Q2. F200
G00 G91 G28 Z0.
M30
%
 CATATAN PROSES MESIN
Nama part : Impeler Up No Gbr : 003/cnc2/IV/2016 hal:10
(IMPELER)

NOTE PADA PROSES :

Dimensi Panjang :
Teoritis Aktual
49.5 49.5
..
..

Diameter
Teoritis Aktual
6 mm ( Step 10 mm ) 6 mm ( Step 10 mm )
6 mm ( Lubang) 6 mm

kedalaman lubang
teoritik aktual
mm ( Step 6 mm) 6 mm
6 mm 6 mm

Ketebalan
Teoritik aktual
4.3 mm 4.3 mm
12 mm 12 mm
1.5 mm 1.5 mm

Untuk pemotongan impeler dengan material dilakukan di mesin bubut GSK 980 TD Fanuc dan
dilakukan dengan cara manual.