Handrail and Flooring September 2016
Handrail and Flooring September 2016
Handrail and Flooring September 2016
CATALOGUE
SEPTEMBER 2016
HANDRAIL
11
STANDARDS
TUBE CLAMPS 25
WORKING AT
43
HEIGHT
MESH INFILL PANELS RSJ POST SYSTEM CAST-A-RAIL
BARRIERS 59
PRO-RAILING 65
WROUGHT
141
IRON
FLOORING &
145
ALUMINIUM CHANNEL TOP RAIL JULIET BALCONIES STAIR TREADS
24/7 ONLINE
ORDERING
COMPETITIVE
PRICES
HUGE RANGE
FROM STOCK
FREE DELIVERY
OVER 150*
TRADE COUNTER
COLLECTION
BRANCHES ACROSS
THE UK
BRUNDLE F.H.BRUNDLE
SERVING THE TRADE SINCE 1889
Having served his As trade has changed over As you will see from this Our business is now run by
apprenticeship as an the years, F.H.Brundle has catalogue we actually stock a Richard Brundle, the fourth
ironmonger in Canterbury, adapted to meet the needs huge range which we offer at generation and his son
young Frederick Henry of their customers. When consistently keen prices. Our Michael. We are certain
Brundle moved to London business moved outwards depots are geared to respond that we will be providing
to work for a company from London, branches were quickly, each holding large our customers with a
supplying the tea trade. set up to serve customers stocks and operating a fleet quality service for many
further afield with an of vehicles to provide a fast, years to come.
It was not long before he ever-widening stock range. personal service.
spotted an opportunity and,
with a loan from his father,
set up a business supplying
nails and ironmongery to
the booming packing case
industry. He also added
to his range, horse shoes
and farriers sundries.
Throughout London, the
name of F.H.Brundle became
synonymous with quality and
competitive prices.
Lamson Road
Ferry Lane North
Rainham
Essex
RM13 9YY
NATIONWIDE Tel: 01708 25 35 45
SERVICE Fax: 01708 25 35 50
BRUNDLE
CONTENTS
HANDRAIL HANDRAIL STANDARDS & TUBE CLAMPS
ADJUSTARAIL
7 11 25
43 59 65
COLOUR GUIDE
The colours in the tables will help you select your products material and finish. These will also be displayed in the
page footer throughout the catalogue. Products not colour coded will state their material or finish below the table.
Type 304
Zinc coated steel Aluminium
Stainless steel (Internal)
Zamac
Galvanised steel
(Zinc aluminium alloy)
ICONS
Throughout the catalogue there are various icons to help you with your product selection.
3
INDEX BRUNDLE
59 145 26
Kick Plate
21 - 22
Systems
4
BRUNDLE
INDEX
MEZZIRAIL SYSTEM PRO-RAILING PRO-RAILING
5
INDEX BRUNDLE
Double 12
WORKING AT HEIGHT
Single 12 Infill Bars 143
43 Panel Units 144
Wrought Iron Perforated Expanded Sliding Door Handrailing & Fixings & Welded Woven Gate
Components Metal Metal Gear Components Tools Wire Mesh Wire Mesh Hardware
Tube Crash Gates & Gate Flooring & Steel Fencing & Cantilever Gate Working at
Clamps Barrier Railings Automation Stair Treads Section Security Components Height
FOR MORE INFORMATION & OTHER PRODUCT RANGES, PLEASE VISIT www.fhbrundle.co.uk
6
BRUNDLE
HANDRAIL
PRO-CAST STEEL 8
HANDRAIL BRACKETS 9 - 10
7
PRO-CAST STEEL BRUNDLE
A great new range of cast steel handrail fittings. Suitable for welding, galvanising, powder coating and gluing. For
exclusive use with our 48.3 x 2mm mild steel tube. Some fittings also supplied in bright zinc plated.
SEAMLESS TUBE WOOD EFFECT TUBE WOOD EFFECT TUBE WOOD EFFECT TUBE
Beech Honey Maple Dark Mahogany
8
BRUNDLE
HANDRAIL BRACKETS
FIXED SPIGOT
10
BRUNDLE
HANDRAIL STANDARDS
TUBULAR HANDRAIL
12 - 13
STANDARDS
SPLICE LOCKS 12
ADJUSTARAIL 14
MADE TO ORDER
15
HANDRAIL STANDARDS
HANDRAIL BENDS 18
CRIMP CONNECTORS 18
MEZZIRAIL SYSTEM 19 - 20
FLEXIRAIL SYSTEM 23
11
TUBULAR HANDRAIL STANDARDS BRUNDLE
Mild steelventedforgalvanising
M8 clampingscrewsfittedtoballs
Otherdimensionscanbesupplied quickly, toorder
1100mm 1100mm
1250mm
Tighten Joined
mm Single Double
DOUBLE SPLICE LOCK
33.7 2502SL6 - View our
42.4 2502SL7 2502SL7D Video on
48.3 2502SL8 2502SL8D
60.3 2502SL9 2502SL9D Shown upside down for
illustration purposes
Zinc plated.
12
BRUNDLE
TUBULAR HANDRAIL STANDARDS
MILD STEEL OR GALVANISED TO FIT 33.7, 42.4 & 48.3mm TUBE
TESTED TO
BS 4592
65mm
32.5mm
65mm 32.5mm 32.5mm
32.5mm
Load tested
No fabrications of raked specials required
Flexible on site adjustment
Delivery from stock
Ball centres 500mm
F.H.BRUNDLE
TESTED TO
PATENTED DESIGN.
BS 4592
70mm
180mm
WE STOCK A HUGE RANGE OF FLOORING & STAIR TREADS, PLEASE SEE PAGES 145 - 165.
14
BRUNDLE
TUBULAR HANDRAIL STANDARDS
MILD STEEL OR GALVANISED TO FIT 33.7, 42.4 & 48.3mm TUBE
A 150mm
150mm 100mm mm
25
65
100mm 35mm
mm
Ball 65mm
Diameter mm
50
65mm
65mm 65mm
m
0m
18mm 10
18mm 32.5mm mm m
32
32.5mm 18 0m
18mm 20
.5m
32.5mm
m
65mm
Shank
Diameter 5 6 7
mm mm
60mm
150mm 33.7 63
33.7 75
Dimension B is to bottom 100mm 42.4 75
150mm
of base plate if flat base 48.3 75
or centre of top hole if 100mm 18mm 48.3 90
side mount. 18mm
BASE OPTIONS
RECTANGULAR HORIZONTAL LONG RECTANGULAR
FLAT BASE SIDE PALM SIDE PALM RAKED FLAT BASE
Handrail Diameter
150mm
150mm 100mm mm
25
65
100mm 35mm
Rake
mm
65mm
Degrees mm
50
65mm
65mm 65mm
m
0m
18mm 10
A 18mm 32.5mm mm m
32
32.5mm 18 0m
18mm 20
.5m
32.5mm
m
Ball 65mm
Diameter
Thickness mm Code Thickness mm Code Thickness mm Code Thickness mm Code
12 25F0112* 12 25F0112* 12 25F0312 12 25F0412
*Same plate as horizontal *Same plate as
side palm. rectangular flat base
Shank ROUND BASE TRIANGULAR SIDE PALM SQUARE BASE
Diameter
150mm
18mm 100mm
B
60mm
150mm
150mm
150mm 100mm
16
BRUNDLE
HANDRAIL STANDARD GATES
Height 1100mm
SELF CLOSING GATE - MADE TO ORDER SELF CLOSING UNIVERSAL GATE HINGES
Gate hinge set contains top and bottom hinge with
MADE adjustable closing speed, for welding to tubular and
TO
ORDER square sections.
FROM
STOCK
WE STOCK THE LARGEST RANGE OF GATE CLOSERS IN THE UK, VISIT www.fhbrundle.co.uk
F.H.Brundle is continually striving to make installations quicker and easier. Tubular bends in both galvanised and mild
steel for 33.7, 42.4 and 48.3mm tube will do just that. These bends are designed for Handrail Standards, Adjustarail
and Tube Clamps. Joining bends to handrail tube couldnt be simpler.
90 BEND ADJUSTARAIL STANDARD 90 BEND RAMP BEND STAIR RETURN
RETURN BEND RETURN BEND BEND
500mm centres 550mm centres
TO
ORDER
Splice lock ready
CRIMP CONNECTORS
TO SUIT 33.7mm
STRAIGHT RIGHT ANGLE WALL PALMS CRIMPING TOOL
CONNECTOR CONNECTOR CONNECTOR
18
BRUNDLE
MEZZIRAIL SYSTEM
TESTED TO
BS 4592
EXCLUSIVE
TO
F.H.BRUNDLE
The system is supplied with BZP 50 x 50 x 3.0mm square RHS posts, 33.7 x 2.0mm BZP tube and 150 x 6.0mm
galvanised flat bar kick plate to conform to requirements of BS 4592-0:2006+A1:2012 flooring, stair treads and
handrails for industrial use. Powder coat for external use.
EXPLODED VIEW
CORNER OPTIONS
WITH CORNER POST WITHOUT CORNER POST
POSTS
END POST MID POST CORNER POST
13mm
13mm
90mm
150mm 150mm
20
BRUNDLE
KICK PLATE CLAMPS
PROFILE TYPE
As the installation of kick plates has become more prevalent in mezzanines around factories, warehouses and the
work place, so has our range of accessories to help the installer retro fit and conform to changing building regulations.
H x W x L mm Code
150 x 25 x 3000 25KF3000
3
5
1
2
22
BRUNDLE
FLEXIRAIL SYSTEM
The most flexible handrailing solution for stairs, gradients and around corners. Made with 48.3 x 3.2mm galvanised
tube.
VARIABLE ANGLES STRAIGHT RUNS VARIABLE CORNERS EXPLODED VIEW
45
Connectors
welded to tube
12mm
80mm
120mm
We do the
pre-assembly
so you dont
have to!
24
BRUNDLE
TUBE CLAMPS & WORKING AT HEIGHT
GALVANISED TUBE 26
29DDA RANGE 27 - 28
TUBE CLAMPS 29 - 35
GLASS CLAMPS 36
PEDESTRIAN PANELS 40
CAST-A-RAIL SYSTEM 42
LADDER SYSTEMS 43 - 45
ROOF DOME 48 - 49
ROOF WALK 50 - 51
ROOF ANCHOR 52
PAINTERS MATE 55
LADDER ACCESSORIES 56
WARMAGRIP 57 - 58
25
GALVANISED TUBE BRUNDLE
Tube Clamp fittings are manufactured with simplicity and ease of use in mind. Specialised skills are not required.
No welding, no bending, no threading, just an Allen key to tighten the set screws and you can join tubes together in a
matter of seconds. The comprehensive range of fittings and sizes means Tube Clamps can be used in a wide variety
of temporary or permanent applications. For example in the construction of:
26.9mm
33.7mm
42.4mm
48.3mm
SPLICE LOCKS
SPECIAL LENGTHS
CUT TO ORDER.
MATERIAL SPECIFICATIONS
Malleable cast iron to BS EN 1562 - grade 330 - 08
Ductile cast iron to BS EN 1563 - grade 450 - 10
Hot dipped galvanised to BS EN ISO 1461 - minimum 45 microns
NOTE: The standard finish is hot-dipped galvanised to BS EN ISO 1461
60.3mm Tube Clamps and tube can also be supplied to order, polyester powder
coated in a range of colours.
26
BRUNDLE
DDA HANDRAIL FITTINGS
FOR DISABLED ACCESS
6
3
1 4
DDA rails are 42.4mm tube
8
Uprights are 48.3mm tube
1 2
For uprights use type D tube ( 48.3mm) for horizontal use type C tube ( 42.4mm).
1 2 3
4 5
6 7
THE STANDARD
FINISH IS HOT DIPPED
GALVANISED TO
BS EN ISO 1461.
mm Code mm Code
42.4 1699508C 48.3 16133D
Rubber. Plastic.
5 7
8 4 1 1 2 7 8
28
BRUNDLE
TUBE CLAMPS
ADJUSTABLE SHORT TEE TWO SOCKET CROSS WALL FLANGE RAILING BASE FLANGE
30 - 60 With adjustable centre 30 - 45
**
A size to suit 26.9mm tube B size to suit 33.7mm tube C size to suit 42.4mm tube
D size to suit 48.3mm tube E size to suit 60.3mm tube
**
RAILING SIDE SUPPORT RAILING SIDE SUPPORT SIDE PALM FIXING INTERNAL SWIVEL TEE
Vertical base Horizontal base
SHORT SWIVEL TEE SLEEVE JOINT INTERNAL JOINT ANGLE BASE FLANGE
Used in pairs 11 - 30 slopes
30
BRUNDLE
TUBE CLAMPS
BASE FLANGE SHORT TEE ELBOW LONG TEE
Allows slope up to 11 Allows slope up to 11 Allows slope up to 11 Allows slope up to 11
* *
* * * *
**
A size to suit 26.9mm tube B size to suit 33.7mm tube C size to suit 42.4mm tube
D size to suit 48.3mm tube E size to suit 60.3mm tube
MESH PANEL CLIP MESH PANEL CLIP SINGLE SWIVEL FEMALE SECTION OF
SINGLE DOUBLE COMBINATION SWIVEL
Available in Type 316 stainless steel Available in Type 316 stainless steel
* *
SINGLE MALE SECTION SIDE OUTLET TEE THREE SOCKET TEE TWO SOCKET CROSS
OF SWIVEL 11 - 30 slopes 11 - 30 slopes
32
BRUNDLE
TUBE CLAMPS
ADJUSTABLE ELBOW SINGLE GLASS CLAMP DOUBLE GLASS CLAMP WALL MOUNTED
Internal fit HANDRAIL JOINER
FOR TEMPORARY
Stair Tread Bracket STAIRCASES,
Short Tee
Code: 169972D
Short Tee
SEE PAGE 154 - 155.
Code: 16101D Code: 16101C
A size to suit 26.9mm tube B size to suit 33.7mm tube C size to suit 42.4mm tube
D size to suit 48.3mm tube E size to suit 60.3mm tube
154
155
154
153
156
153
152
152
152
For railings required on slopes and ramps between 0 - 11. Available to suit 42.4 and 48.3mm tube (C and D size).
N.B. The tolerance on standard Tube Clamp fittings is between 3 and 5.
FOR SLOPES UP TO 11
BASE FLANGE SHORT TEE ELBOW
155 156
WE CAN
Type Code Type Code
SUPPLY MESH
C 16155C C 16156C INFILL PANELS.
D 16155D D 16156D
FOR SLOPES 11 - 30
ANGLE BASE FLANGE THREE SOCKET TEE TWO SOCKET CROSS
FOR APPLICATIONS
GREATER THAN 11,
SEE PAGE 35.
34
BRUNDLE
APPLICATION GUIDE
CONSTRUCTION OF AN IN-LINE GUARDRAIL - SLOPING
129 129
125
133 177
Tube bend
129 101
130 178
Tube bend
BOTTOM END POST 0 - 11 MID POST 0 - 11 TOP END POST 0 - 11 LEVEL TO SLOPING
155
154 125
154
129
156
153 101
153
129
101
152
146 146
GREAT FOR
SIGNAGE.
GREAT FOR
GLASS.
Exploded view.
36
BRUNDLE
MESH INFILL PANELS
SINGLE MESH PANEL & POSTS
mm Code
42.4 16170C
48.3 16170D
Also available in stainless steel Type 316.
mm Length m Code
42.4 6.5 160242
48.3 6.5 160248
THROUGH BOLT
mm Length mm Code
12 100 162412
Zinc plated.
TESTED TO
BS 6180
FOR OUR FULL RANGE
OF GALVANISED TUBE,
SEE PAGE 26.
Post Type Code 42.4mm Code 48.3mm
End 1603004C 1603004D
Mid 1603005C 1603005D
Corner 1603006C 1603006D
mm Code
42.4 16170C
48.3 16170D
Also available in stainless steel Type 316.
mm Length m Code
42.4 6.5 160242
48.3 6.5 160248
BOTTOM RAIL
THROUGH BOLT
38
BRUNDLE
MESH INFILL PANELS
DOUBLE MESH PANEL & POSTS
mm Code
42.4 16170C
48.3 16170D
Also available in stainless steel Type 316.
B MESH PANEL CLIP DOUBLE
mm Length m Code
42.4 6.5 160242
48.3 6.5 160248
MID RAIL
THROUGH BOLT
mm Length mm Code
12 100 162412
Zinc plated.
TESTED TO
BS 6180
40
BRUNDLE
RSJ POST SYSTEM
SPECIFICATION:
Upright 50 x 100mm Overall height 1130mm FOR OUR RANGE OF GALVANISED
Galvanised Base plate 200 x 200mm TUBE, PLEASE SEE PAGE 26.
Suits 48.3mm tube Base plate fixing holes 22 x 40mm
2 RAIL POST 3 RAIL POST
Code Code
25RSJ02 25RSJ03
SLEEVE JOINT INTERNAL JOINT SINGLE SPLICE LOCK DOUBLE SPLICE LOCK
Cast-A-Rail pre-assembled posts are the ideal solution to a great looking traditional handrail system that is simple to install.
FEATURES:
The 48.3mm posts can take 48.3mm tube
Posts can be simply bolted down
Available in galvanised or self colour mild steel
Tube can be glued in or fixed with a locking collar
Section through a
concrete in post.
42
BRUNDLE
LADDER SYSTEM COMPONENTS
THE SOLUTION TO ACCESS PROBLEMS
2 - 6m AVAILABLE
EASY TO INSTALL
MODULAR
UNIVERSAL SELF
CLOSING GATE
Optional Self Supplied with fixing bolts
Closing Gate
Ladder Extension
(sold in pairs)
Extended Stringers
(sold in pairs)
LADDER SECURITY
Upper Cage Strap PLATE
(sets of 5) Supplied with fixing bolts
Top
Step
Ladder Stays
(sold in pairs)
Optional Climb
Restriction Plate
Available
Splice Plates
Cage Splices
(sold in pairs)
44
BRUNDLE
LADDER SYSTEM COMPONENTS
COMPONENT LIST
NO FIXINGS REQUIRED
Roof Edge Protection is a system that requires no fixings or drilling and subsequently no repair to the roof membrane.
It is suitable for flat or nearly flat roofs. The system operates on a counterbalance principle using curved PVC
counterweights as the main component. A galvanised malleable iron foot supports the handrail post, this includes
an integral toeplate facility which is a fundamental requirement if there is no perimeter edge upstand.
UPRIGHT POST CURVED POST COUNTERWEIGHT
To Suit mm Code
1100mm 48.3 16RE11G40
1100mm
Recycled PVC moulding.
Includes locking collar and 1.575m tube.
46
BRUNDLE
SELF CLOSING FABRICATED GATES
16147 16101
125 125
Tighten the setscrew on
the 16147 to the gate
Tighten the setscrew on
the 16101 to the 16147
Tighten the setscrew on
101 101 the 16179 to the upright
Leave the setscrew on
the 16101 to the upright
16179 loose
125 125
GATE UPRIGHT
Roof Dome Maxi is a modular system designed specifically to prevent falls through skylights, roof hatches, and other roof
penetrations. Sturdy recycled PVC bases lock the posts into position around the corners of a skylight then Tube Clamp
fittings and tube are used to construct a rigid frame. Additionally, a gate can be incorporated for access to roof hatches.
1 2
2200mm 2200mm
(max) (max)
1100mm
(min) 1100mm
550mm (O/A)
1500mm 2000mm
(max centres) (max centres)
3 4
1100mm 1100mm
(min) (min)
3200mm
(max centres) 1500mm 1800mm
1500mm (max centres) (max centres)
(max centres)
FEATURES
COMPLETELY FREE-STANDING &
ELIMINATES THE RISK OF DAMAGE Modular system using standard components
TO THE ROOF MEMBRANE. Made from 48.3mm tube (size D)
Galvanised to BS EN ISO 1461
Kit L x W mm Code
Complies with EN 14122 pt3
1 2000 x 1500 16KDH3
2 4400 x 2200 16KDK3 Recycled PVC feet
3 3200 x 1500 16KDH2 Suitable for use on all roof surfaces with a maximum
4 3600 x 1500 16KDH1 pitch of 3
48
BRUNDLE
ROOF DOME MINI
SKYLIGHT FALL PROTECTION
Roof Dome Mini is made from 33.7mm (size B) fittings and tube and incorporate new smaller recycled PVC bases.
The product has been developed to maximize safety without being obtrusive when a building rooftop is visible. The top
cover of this is very easy to assemble using Tube Clamp fittings, making this a quick and effective protection solution.
FEATURES
Modular system using standard components
Designed using 33.7 mm (size B) tube and fittings
Galvanised to BS EN ISO 1461
Complies with EN 14122 pt3
Recycled PVC bases
Suitable for use on all roof surfaces with a maximum
pitch of 3
BENEFITS
Top cover minimises the risk of falling through the
skylight
Unobtrusive solution on visible roof tops
Rapid assembly
Designed as a permanent solution, but can be
dismantled, moved and re-erected elsewhere
L x W mm Code
1200 x 1200 16KDK4
1800 x 1800 16KDK5
Roof Walk provides a safe, anti-slip, level walking surface for anyone who needs to access a roof in the course of
their work. It provides a clear demarcation route which protects the roof from unnecessary damage and uniformly
distributes the pedestrian load across its surface. The product caters for flat, barrel and sloping roofs, with steps and a
traverse option allowing access to be created for virtually any roof configuration from 0 to 35.
LONGITUDINAL SECTION TRAVERSE SECTION
WEIGHING
ONLY 24kg
Supplied pre-assembled to facilitate rapid on-site Designed to make the task of building a walkway across a
installation and thus minimising installation costs, sloping roof a straight forward installation, using a standard
Roof Walk has 12 treads per 3m. Weighing only 24kg, the set of components. A traverse section uses a standard Roof
standard lengths are easily positioned and aligned. Walk section for the walking surface, which is mounted onto
Angle Length m Code a sub-frame fixed to the roof. The two sections are joined
0-5 1.5 16KWM10 with hinged brackets and use the rotating arms at the front
0-5 3.0 16KWM9 to level the walking surface. (See page 51).
Angle Length m Code
CHOICES 0-5 1.5 16KWM2
0-5 3.0 16KWM1
Roof Walk can 0-5 1.5* 16KWM24
be used on flat 0-5 3.0* 16KWM23
roofs with the Roof 5 - 7.5 1.5 16KWM4
Edge Protection 5 - 7.5 3.0 16KWM3
system to produce 7.5 - 15 1.5 16KWM6
free standing 7.5 - 15 3.0 16KWM5
15 - 35 1.5 16KWM8
walkways.
15 - 35 3.0 16KWM7
*For more information on using double hinged brackets, please visit our
website for a full installation guide.
ROOF WALK ACHIEVES ALMOST DOUBLE THE MINIMUM ANTI-SLIP REQUIREMENT OF 0.4
(as a measure of friction from the BS 4592, in both wet and dry conditions)
50
BRUNDLE
ROOF WALK
ROOF TOP WALKWAYS
Pre-assembled step configurations which require only Free standing modules can only be used when the
minor adjustment on-site. The rotating arms (shown below) angle of the roof surface is less than an incline of
allow the installer to set the angle of the steps simply by 5. These modules are held in place with the Roof
removing the locating bolt, setting the horizontal angle and Walk 100% recycled PVC counterbalances and do
then replacing the bolt. The steps configuration will change not penetrate the roof surface. Each counterbalance
depending on the pitch of the roof. weighs 25kg.
Angle Length m Code MPH (Wind) Length m Code
5 - 10 1.5 16KWM12 90 1.5 16KWM22
5 - 10 3.0 16KWM11 90 3.0 16KWM20
10 - 15 1.5 16KWM14
10 - 15 3.0 16KWM13 THE TREADS
15 - 25 1.5 16KWM16
15 - 25 3.0 16KWM15
25 - 35 1.5 16KWM18
25 - 35 3.0 16KWM17
Roof Anchor is a mobile, deadweight anchor device for use on roofs of up to 5 pitch, where the absence of guardrails
or permanent anchor devices would otherwise prevent a safe means of access. Roof Anchor is the first Class E
anchor device to be approved for use on metal clad rooftops up to 5 pitch (subject to the addition of two extra
weights) and all roof surfaces in wet conditions. Roof Anchor utilises a central point which raises the height at which
the arrest force is applied, thus reducing the distance the anchor device moves during a fall arrest event.
FEATURES & BENEFITS
Raised central pedestal reduces the distance of travel Galvanised to BS EN ISO 1461
during a fall arrest event Conforms to CLASS E EN 795, BS 7883 and ISO 14567
System for up to two users for restraint CE Approved to PPE Directive
Base layer weights fully encased in rubber moulding With the correct model it can be used on any of the
which will not penetrate the surface following roof surfaces in WET or DRY conditions:
Easy to assemble, minimal amount of components and Single ply membrane Asphalt
no need for extra tools Steel cladding Concrete
Can be used on roofs up to 5 pitch Stone chippings (brushed) Mineral felt
Rubber moulded base layer weights prevent rubber
pads peeling at the edges FOR DETAILED INSTRUCTIONS,
VISIT OUR WEBSITE Tech
DEADWEIGHT ANCHOR
www.fhbrundle.co.uk
A basic system weighs only 250kg and uses individual,
smaller components, with no single item weighing more
than 25kg. ENERGY ABSORBING LANYARD
Length m Code
2 16FP02C30
1420mm
TWO POINT FULL BODY HARNESS
1420mm
355mm
355mm
ONLY
250kg
52
BRUNDLE
BOARD-WALK
IDEAL FOR SHORT DURATION ROOF MAINTENANCE
BETWEEN EAVES AND RIDGE LEVEL
Suitable for fragile roofs
Aluminium
Fitted to form the first point of support from the valley For rolling the Board-Walk to ridge level and hooking over
into position
FOR DETAILED
INSTRUCTIONS, VISIT OUR Tech
WEBSITE www.fhbrundle.co.uk
550mm
mm
00
20
10
00
mm
54
BRUNDLE
PAINTERS MATE
Lightweight and safe personal mini access platform, for any external short duration work at heights of up to 4m (reach).
Comprising of a secure gated platform and a special detachable ladder, Painters Mate is light enough to lift and shift
whilst still assembled, and easily transportable.
CLOSE UP OF LEVEL PLATFORM
ANCHOR-FIX LADDER-SPURS
Helps stability by widening Reducing the chance of a
the base of the ladder sideways slip at the top
Maximum slope angle 15 Prevents outward slip
Maximum stile width 70mm Width at base 750mm plus
ladder width
Maximum ladder width
Maximum stile size 120 x
450mm
35mm
Weight 5.2kg
Weight 5kg
Base width 980mm
Reach 500mm
Clearance 90mm
Mild steel
Aluminium & mild steel
Code Code
16ED604S 16ED601S
Code Code
16LALS10 16LAT50
56
BRUNDLE
WARMAGRIP HANDRAILING
A WARM TO THE TOUCH DDA COMPLIANT HANDRAIL COMPONENT SYSTEM
G A 2
DDA 26
27
B 25 4
3 24
Building
15
Regs
D
E
Health & 19 2
6
Safety 22 1 9 21
2 23
C
TESTED TO 20 F
BS 6180 11
18
MID RAIL SINGLE ADJUSTABLE MID RAIL SINGLE MID RAIL DOUBLE
21 4 20
ADJUSTABLE MID RAIL DOUBLE MID RAIL CORNER 63.4 MID RAIL DOUBLE
9 11 23
TUBE OPTIONS
Steel Core
Tube
58
BRUNDLE
BARRIERS
CRASH BARRIER 60 - 63
PEDESTRIAN BARRIER 64
59
CRASH BARRIER BRUNDLE
MAINTENANCE
30
FREE LIFE OF UP TO
YEARS!
For protecting people, property and plant installations from vehicle impact. Crash barrier is widely used along roads, in
factories, vehicle parks and industrial premises.
BEAMS
85mm
Typical cross
section of
corrugated
beam and post
connection
310mm
Please order 8 x code: 120401 (16 x 35mm beam bolts, nuts and washers for every beam).
POSTS
BOLT DOWN SPRUNG BOLT DOWN SPRUNG
Suitable for single beam Suitable for double beam
PLEASE ORDER 1 x CODE: 120501 (16 x 50mm POST BOLTS FOR EVERY POST).
60
BRUNDLE
CRASH BARRIER
POSTS
BOLT DOWN ' I ' BOLT DOWN Z CONCRETE IN ' I ' CONCRETE IN 'Z'
CORNERS
EXTERNAL 90 INTERNAL 90 EXTERNAL FLEXIBLE INTERNAL FLEXIBLE
ENDS
SCROLL BULLNOSE FLEXIBLE BULLNOSE FISHTAIL
Colour Code
Colour Code
Yellow 120311Y
Yellow 120312Y
Black 120311B
Black 120312B
Polymer.
Polymer.
Must drill 11mm holes in beam to fit.
62
BRUNDLE
CRASH BARRIER
HI VIZ REFLECTOR
Bolt-on
Colour Code
Red & White 120316
Orange 120317
BARRIER
SUPPLIED
FULLY
WELDED
As one of the UKs leading suppliers, we are able to provide, from stock, a range of pedestrian safety barriers to suit
all site conditions.
CONCRETE IN BARRIERS
PATTERN ONE PATTERN THREE
2000mm 2000mm
200mm
900mm 900mm
1350mm 1350mm
1940mm 1940mm
200mm
900mm 900mm
1050mm 1050mm
1940mm 1940mm
Infill Panel Bar mm Base Plate mm Code Infill Panel Bar mm Base Plate mm Code
12 150 x 75 22001B 12 150 x 75 22003B
Adjoining panels will make 150 x 150mm base plate. Adjoining panels will make 150 x 150mm base plate.
64
BRUNDLE
PRO-RAILING
PRE-ASSEMBLED POSTS 68
BAR SYSTEM 69
SPIGOTS 73 - 74
POSIGLAZE 79 - 80
WEDGE-LOC - 3KN 81 - 82
FITTINGS 89 - 94
GLASS CLAMPS 95 - 98
STIFFENERS 99
65
PRO-RAILING BRUNDLE
Pro-Railing is a stylish, durable and cost effective stainless steel handrailing component system designed with ease of
installation in mind.
The comprehensive range of components allows you to specify and install without the need for fabrication and
maximises on-site flexibility for those changes that inevitably arise.
The system enables the most stylish of handrailing and balustrades to be constructed quickly and simply by the
contractor. All you have to do is cut, glue or screw to create professional results every time.
Specifiers can be assured that component design and range flexibility means installation by a competent installer is a
straight forward process.
We offer a range of infill solutions using glass with glass clamps, wire rope, round bar and decorative bars. We can
also manufacture infill panels incorporating perforated metal, wire mesh and wire rope netting.
Available in Type 304 and Type 316 to suit internal and external applications, you can be sure Pro-Railing quality and
product care will provide stunning results.
ALL FITTINGS ARE STAINLESS STEEL WITH 2mm SATIN POLISH FINISH IS 320 GRIT
WALL THICKNESS UNLESS OTHERWISE STATED. & MIRROR FINISH IS 800 GRIT.
PRO-RAILING
66
BRUNDLE
PRO-RAILING
CROSSBAR SYSTEM WIRE ROPE
69 70
95 103
67
PRE-ASSEMBLES POSTS BRUNDLE
TESTED TO
BS 6180
80mm
275mm
TUBE
CUT
INSTALLATION
TIME
275mm
+/- 5
Welded base fitting complete with Adjustable spigot. Glass clamp for 10mm glass Variable fixing bolt.
rubber 'O' ring and cover. (8 and 12mm rubbers available).
68
BRUNDLE
CROSSBAR SYSTEM
Our crossbar system can provide a modern handrail and balustrade for many applications. Offering another practical
alternative to a glazed balustrade. Flexible components allow for 7 rails to be fitted as standard and it can also work
with plain or decorative vertical bars using a simple 2 part adaptor.
ROUND 7 HOLE CROSSBAR 2 PART ROUND CROSSBAR CROSSBAR
POST HOLDER BAR HOLDER HOLDER HOLDER
Flat mounting Tube mounting Tube mounting
80mm
52mm
Stainless steel 3mm strand wire rope system is a simple and cost effective alternative to our crossbar system. It can be
fixed to most surfaces including wood, metal and brick and is ideal for external applications in residential and commercial
environments. Suitable for self assembly and simple to install using self locking, crimped or glued connectors.
7 HOLE END/MID 14 HOLE MID 14 HOLE CORNER 14 HOLE MID
POST STRAINING POST POST POST
M6 eye bolts M6 eye bolts M6 eye bolts 6mm through holes
80mm
52mm
132mm
CUT
INSTALLATION
1100mm TIME
70
BRUNDLE
WIRE ROPE SYSTEM
SWAGELESS SWAGELESS TURN TURN BUCKLE PLAIN BUCKLE DROP FORGED
TURN BUCKLE BUCKLE CONNECTOR CONNECTOR TURN BUCKLE
CONNECTOR
To Suit Wire To Suit Wire To Suit Wire To Suit Wire To Suit Wire
Code Code Code Code Code
mm mm mm mm mm
3 1806611 3 1806612 3 1806601 3 1806602 3.2 1301601
100mm length.
6mm thread.
Swageless turn buckle connector exploded view. Turn buckle connector exploded view.
71
GLASS STAND-OFF ADAPTORS BRUNDLE
FLAT BACK
a
Exploded View
72
BRUNDLE
SPIGOTS
FEATURES
Economic frameless glass solutions Duplex 2205 (ultra marine stainless) No holes in glass required
65 x 45mm spigots Stronger & a reduction in cleaning Satin polish
Pressure plate models frequency when compared to Type 316
ROUND SPIGOT COVER PLATE SQUARE SPIGOT COVER PLATE
To suit round spigot To suit square spigot
EXCLUSIVE
REVOLUTIONARY
TILT-LOCK
ADJUSTMENT
TECHNOLOGY TESTED TO
BS 6180
FOR DIMENSIONED
DRAWINGS VISIT, Tech
www.fhbrundle.co.uk
FEATURES
Duplex 2205 (ultra marine stainless) New adjustable tilt-lock technology
Satin polish Adjustment from one side SPIGOT
SPECIALIST
Screw in
1000mm
Screw in
Level by hand and tighten the grub screws once in position for a
perfect finish in half the time, compared to a standard non adjustable
spigot. The Tilt-Loc system can easily be hand adjusted from one
side by one person.
TILT-LOC - BOLT DOWN TILT-LOC - SIDE TILT-LOC - EDGE
ALIGNMENT GAUGE
Rattling cover plate? For use with Tilt-Loc - Side
Just add a dab of TO SEE GUIDELINES
silicone, see page 126. FOR USE OF GLASS FOR
FRAMELESS GLASS
SYSTEMS, SEE PAGES
136 - 137.
Code
1829001
74
BRUNDLE
BALUSTRADE SYSTEMS
To Suit Glass
System Channel Description Technical Page no.
Thickness mm
Length: 3.048m
Height: 104.9mm
Base and side fix available Width: 63.6mm, for use
Tested to BS 6180 with 12 & 15mm glass &
PanelGrip 12.0 - 21.5 Aluminium 69.9mm, for use with 17.5, 77 - 78
Adjustable 19 & 21.5mm glass
Pre-drilled Fixing hole: 14.2mm
To suit bolt: 12mm
Centre to centre: 203.42mm
Length: 3m
Base and side fix available Height: 103mm
Wedge-Loc Tested to BS 6180 Width: 64mm
15.0 - 25.0 81 - 82
- 3kN Aluminium Fixing hole: 15.2mm
Pre-drilled To suit bolt: 12mm
Centre to centre: 200mm
TESTED TO
BS 6180
FEATURES:
Satin anodised finish Pre-drilled channel fixing holes
Stainless cladding not required Height to glass when packer fitted is 13mm
Great value Packer height 2mm
Quick to install
BASE FIX CHANNEL SIDE FIX CHANNEL
25mm 13.6mm
120mm
120mm 25mm
11mm
11mm
13.6mm
45mm
45mm
Glass mm Length m Code Glass mm Length m Code
12 - 21.5 2.5 1805440BSA 12 - 21.5 2.5 1805440SSA
Channel fixing holes are 13.6mm at 100mm centres to suit a Channel fixing holes are 13.6mm at 100mm centres to suit a
12mm bolt with a 22mm countersunk head. 12mm bolt with a 22mm countersunk head.
Anodised. Anodised.
76
BRUNDLE
PANELGRIP BALUSTRADE SYSTEM
TESTED TO
BS 6180 Locate Lock Leave
U.S. Patent 7,730,682; Other patents pending
The PanelGrip System utilises a unique locking mechanism of high-strength aluminium and PVC isolators combined
with a specially designed aluminium shoe moulding. When assembled with 15 - 21.5mm tempered monolithic,
or tempered laminated glass, PanelGrip enables the installer to fabricate a structural glass railing system with a
significant reduction in labour.
Grip
THE BENEFITS OF PANELGRIP ARE:
THE Gasket
ADJUSTABLE BALUSTRADE
Cladding
The PanelGrip design enables the system to be simply REVOLUTION
adjusted and readjusted when installed
1 Place Dry Mount Grips 2 Insert PanelGrip on the 3 Tighten PanelGrip 4 Confirm alignment and
into shoe moulding opposite side mechanism fully tighten
63.6mm 69.9mm
42.8mm 49.1mm
10.4mm 10.4mm
14.2mm 14.2mm
82.8mm 28mm 82.8mm 28mm
104.9mm 104.9mm
22.1mm 22.1mm
14.2mm 14.2mm
Gasket
Cladding
LEVELLING DEVICE
78
BRUNDLE
POSIGLAZE SYSTEM
PATENTED
TESTED TO
BS 6180
Posiglaze is our innovative aluminium channel system that holds glass panels in place for use on balustrades and
partitions. Posiglaze allows the installer to easily adjust the glass panels once in place. Simply adjust the bolt screw to
align the glass. Fast and simple saving both time and money!
FEATURES: Align the glass FITTING SCENARIOS
The fastest system to with the turn of Posiglaze can accommodate a range of different glass
a spanner
install sizes; 12, 15, 17.5, 19 and 21.5mm in a number of
Fully adjustable different scenarios, some of which are shown below.
Light weight and
extremely strong
Suitable for domestic and
commercial applications Easily adjust
Fully anodised in a the glass panels
stainless steel effect once in place
SIMPLE INSTALLATION
D3
D1
D5
D4
28mm 6mm
57mm
7mm
14mm
72mm 72mm
Fixing Type Glass mm Length m Code Fixing Type Glass mm Length m Code
12.0 3 1805470BM12 12.0 3 1805470SM12
15.0 3 1805470BM15 15.0 3 1805470SM15
Base 17.5 3 1805470BM175 Side 17.5 3 1805470SM175
19.0 3 1805470BM19 19.0 3 1805470SM19
21.5 3 1805470BM215 21.5 3 1805470SM215
Channel fixing holes are 14mm at 200mm centres to suit 12mm bolts. Channel fixing holes are 14mm at 200mm centres to suit 12mm bolts.
BASE FIX CHANNEL KIT INCLUDES: SIDE FIX CHANNEL KIT INCLUDES:
1 x 3m aluminium channel 1 x 3m aluminium channel
2 x top cladding 1 x top cladding
2 x rubber gasket seals 1 x side cladding
12 x clamps (4 per metre), for relevant glass thickness 2 x rubber gasket seals
12 x clamps (4 per metre), for relevant glass thickness
ADDITIONAL COMPONENTS
UNDERSIDE CLADDING END CAP END CAP
For underside cladding
80
BRUNDLE
WEDGE-LOC - 3KN SYSTEM
TESTED TO
BS 6180
A flexible system allowing installation of glass panels from 15 to 25mm thick to achieve up to 3kN/m loadings (subject
to specialist installation). Various fixing options result in a system for almost every application.
3 4
32mm
16mm
83.1mm 15.2mm
28mm 101.7mm
18.6mm
15.2mm
Type Length m Code
Base Fix 3 1805450B
Side Fix 3 1805450S FOR FIXINGS SEE PAGE 127 - 130.
Channel fixing holes are 15.2mm at 200mm centres to suit 12mm bolts.
Description Code
Sideprofileofaninstallation. Wedge removal tool 180599001BUY
82
BRUNDLE
TOP RAIL SYSTEMS
Profile
System Channel Description Measurement Page no.
mm
To suit 12mm glass
Length: 2.5m
Anodised & Anodised or Stainless steel Type 316
16.5 x 15 Height: 15mm 89
Stainless Steel Stainless steel, satin polish finish
Width: 16.5mm
No welding required
25 x 21mm PROFILE
FEATURES
Designed for 10 - 12mm glass with rubber gasket
No welding required
Reduced visual impact on top rail
Straight stainless steel joiner, simply slides into the top
rail for a neat joint
Flush fit stainless steel Type 316 fittings
All products are satin polish finish
Square style
84
BRUNDLE
ROUND MINI TOP RAIL SYSTEM
25mm PROFILE
FEATURES
Designed for 10 - 12mm glass with rubber gasket
No welding required
Reduced visual impact on top rail
Straight stainless steel joiner, simply slides into the top
rail for a neat joint
Flush fit stainless steel Type 316 fittings
All products are satin polish finish
Round style
40 x 30mm PROFILE
FEATURES
Designed for 8 - 21.5mm glass with rubber gasket
No welding required
Straight stainless steel joiner, simply slides into the top
rail for a neat joint
Flush fit Duplex 2205 fittings
All products are satin polish finish
Rectangle style
JOINER GASKET
86
BRUNDLE
OVAL TOP RAIL SYSTEM
60 x 30mm PROFILE
FEATURES
Designed for 8 - 21.5mm glass with rubber gasket
No welding required
Straight stainless steel joiner, simply slides into the top
rail for a neat joint
Flush fit Duplex 2205 fittings
All products are satin polish finish
Oval style
JOINER GASKET
Split tube fittings offer a stylish solution to the top of any glass balustrade and also provide a visual break. Not a
problem if youre planning radiused glass in your design, as we can shape to match.
90 VERTICAL CORNER 90 HORIZONTAL CORNER IN LINE CONNECTOR
3m LENGTH 6m LENGTH
mm Code mm Code mm Code mm Code
42.4 1804414C 42.4 1804415C 42.4 18047053C 42.4 1804705C
48.3 1804414D 48.3 1804415D 48.3 18047053D 48.3 1804705D
42.4 1806414C 42.4 1806415C 42.4 18067053C 42.4 1806705C
48.3 1806414D 48.3 1806415D 48.3 18067053D 48.3 1806705D
88
BRUNDLE
TOP RAIL
FIXED SPIGOT
WALL/TUBE WALL/TUBE WALL/FLAT WALL/TUBE
TOPS COME WITH 5mm CLEARANCE HOLES. FOR FIXING SCREWS, SEE PAGE 128.
90
BRUNDLE
RAILING SADDLES
FIXED SPIGOT FIXED SPIGOT FIXED SPIGOT ADJUSTABLE SPIGOT
FIXED SADDLE
90 ROUND CORNER 135 ROUND CORNER 135 FLAT CORNER 90 FLAT CORNER
TOP TOP TOP TOP
mm Code Code
42.4 1804351C 1804351F
48.3 1804351D 1806351F
42.4 1806351C
48.3 1806351D There are 2 types of fixings available for handrail brackets and saddles
to tube. Countersunk screw ( 5 x 20mm) - code: 189900619 (for flat
saddles) pan head screw - code: 189900620 (for 42.4 and 48.3mm
saddles), see page 128 for our range of fixings.
92
BRUNDLE
FLANGES & BASE PLATES
EXTERNAL ROUND SQUARE EDGE WELDABLE ROUND COVER PLATE
TUBE FLANGE TUBE FLANGE WALL FLANGE To suit 217
mm Code mm Code
42.4 1804212C 42.4 1804219C
48.3 1804212D 48.3 1804219D
42.4 1806212C 42.4 1806219C
48.3 1806212D 48.3 1806219D
4 HOLE ROUND BALUSTER TUBE CLAMP TUBE SUPPORT SPIGOT ADJUSTABLE CORNER -
BACKING PLATE INTERNAL/EXTERNAL
END CAPS
FLAT TOP RAISED TOP DOME TOP RAISED TOP
HAMMER FIT
94
BRUNDLE
GLASS CLAMP SYSTEM
The most popular method for providing a glazed balustrade, while at the same time keeping the outlook open
and views beyond visible. Glass clamps are simple to install and are offered in either a square or radiused option,
providing a glazed system between posts. Compatible with 8 to 12mm thick glass, clamps can be used over any
length of installation as well as slopes and staircases.
H1
F(ver)=100kg
W
H F(hor)=300kg
T
F(ver): maximumpermittable F(hor):
verticalforcefor4 glass maximum
clamps(withoutsecuritypins) permittable
horizontal
forcefor4
glass clamps
H2
42.4
401 48.3 63 x 45 x 28 8*, 10 & 12* 1500
Flat
42.4
402 48.3 60 x 55 x 35 8*, 10 & 12* 1500
Flat
42.4
403 48.3 60 x 28 8*, 10 & 12* 1500
Flat
96
BRUNDLE
GLASS CLAMPS
SATIN POLISH EFFECT SMALL 'D' RUBBERS SATIN POLISH EFFECT
SMALL GLASS CLAMP STAMPED GLASS CLAMP
Flat back, round front Flat back, round front
98
BRUNDLE
STIFFENERS
FEATURES
A slimmer frameless panel support system
To suit 10mm to 21.5mm glass
Supplied with rubbers
Duplex 2205 (ultra marine stainless)
All products are available in satin finish
90 BRACKET 180 BRACKET
ROUND BACK
100
BRUNDLE
GLASS CLAMPS - WELDABLE
An economic alternative to the traditional glass clamp system. They not only look good, but are easy to install with no
on-site fixing and if required the mild steel clamps can be galvanised and powder coated after fabrication.
ADDITIONAL ACCESSORIES:
Code: 1899405NS
Nylon spacer
Code: 1899405RD
Round disc (Type 316)
Code: 1899405RI
Rubber inlay
Code: 1899405TA
Threaded assembly (Type 316)
(Includes bolt and hex dome nut)
SPECIFICATION:
Weldable lug No pre-drilled glass required
Suitable for square or round steel posts Stainless steel 316 flush 8mm screw
Size 40 x 80 x 25mm Suitable for 10mm glass
Description Code
BZP tabs with cast steel lug 1801401F
Satin polished 316 tabs with cast steel lug 1801401F316
Satin polished 316 tabs with cast
1806401W
stainless steel 316 lug
Should only be used where glass does not overhang an edge/balcony.
Front tab
Weldable
chamfered lug
Type 316 screws
102
BRUNDLE
PRO-GLASS
ONE STOP SHOP FOR GLASS & HANDRAILS
Choosing Pro-Railing for your residential or commercial project just got easier with the addition of stocked glass to the
range. Our standard and non-standard panels come in a variety of different glass types, with delivery direct to your
site. You can specify and install Pro-Railing with confidence as your partner of choice.
103
PRO-GLASS STANDARD PANELS BRUNDLE
Use with our aluminium glass channel systems, see pages 75 - 82.
17.5mm & 21.5mm THICK TOUGHENED & LAMINATED CLEAR FLOAT GLASS
Use with our aluminium glass channel systems, see pages 75 - 82.
104
BRUNDLE
PRO-GLASS MAKE UP PANELS
Use this guide for ordering make-up panels to match our standard panels and complete your installation.
PANEL A PANEL B PANEL C
10mm toughened monolithic 15 & 19mm toughened monolithic 17.5 & 21.5mm toughened & laminated
clear float glass clear float glass clear float glass
Width (W)
Height (H)
Height (H)
Height (H)
ORDERING GUIDE
Name: Contact Number:
Panel Reference Panel Type Glass Thickness Panel Height Width Required Quantity
Example A B C 21.5 1075 830 2
1 A B C
2 A B C
3 A B C
4 A B C
5 A B C
6 A B C
7 A B C
Complete as required and return to your local sales office for processing.
Where our standard panels cannot be used, we can offer costs for the
production of fully bespoke panels if required.
OUR BESPOKE PANELS CAN BE
Toughened and laminated
Produced in any shape using state-of-the-art CNC machines
Produced from many different types of glass
Coloured or curved
TEMPLATING
Drilled and notched SHEET
Made to suit almost all applications
We can provide suitable templating material that can be cut to suit any special
shapes on site and sent to our processors for production to match the template
exactly, using modern imaging scanning technology to duplicate your design.
Price and availability for bespoke panels are available on application.
LED HANDRAIL
Illumirail is a stylish and practical lighting application for incorporating into handrailing installations. With the option of
RGB, coloured and bright white LEDs, it doesnt just aesthetically provide the finishing touch to any handrail project, it
also offers a solution to safety and security issues surrounding dark stairwells and walkways. Illumirail can be fitted in
wall mounted or post mounted handrailing.
THERE ARE 2 CHOICES FOR ILLUMINATING YOUR HANDRAIL:
Bar System - fitted into our standard split tube handrail
Pod System - can be fitted in any round 42.4 - 48.3mm handrail system. Ideal retrofit solution.
Illumirail is ideal for specification in a wide range of applications including residential, restaurants, offices, night clubs,
leisure and retail. In fact anywhere that requires illumination, inside or out, with Stainless Steel Type 316 as standard.
Both systems are waterproof and fully rated to IP67. They can be used with PIR movement sensors, daylight sensors
(dusk to dawn) and the solid colours can also be linked into emergency lighting back-up systems.
Illumirail uses 24V DC for LED bar and 12V DC for POD, LED bar requires 100W and POD required 70W
transformers connected to 230V AC 50Hz mains supply.
With thousands of colours to choose from, its easy to create the right mood or ambience in any environment.
The ColourTouch 4.3 controller is at the heart of the RGB bar system enabling it to change colour, flash, pulse, dim
and fade on and off. The ColourTouch controller can be sited in any location up to 50m from the installation and
requires a 24V DC supply. Where this is outdoor, the unit must be contained within a waterproof enclosure.
Both our Bar and POD systems can be used with a variety of infill options such as glass, wire rope or our 7 bar systems.
106
BRUNDLE
ILLUMIRAIL BAR SYSTEM
Our Illumirail LED bar fits discreetly and securely into our 42.4mm split tube. It is supplied with an internal trunking
that offers a tidy cable management system. Plus a full range of fittings to provide a handrailing solution that can work
on post or wall mounted handrails.
Illumirail LED bar is available in both 425 and 850mm lengths. The standard length is 850mm and is designed to fit
between our 1200mm Pro-Railing post centres.
STANDARD COLOURS:
Warm white (3000K), 1035 lumens per metre and 135 lumens per watt
RGB (colour changing)
Single colour LED bars in red, green, blue and yellow are available to
order. Please enquire.
LED bar is a sealed one piece unit rated to IP67, with 54 LEDs totalling 12.24W. With a brightness of 3000K. They are
supplied with a 200mm cable with waterproof connectors.
MOUNTING GUIDES
HANDRAIL WITH RETURN TO FLOOR ENDS
Front view
1809506
1809504C
LED Bar
1806417C
LED Bar
1809504F 1806417C
107
ILLUMIRAIL BAR SYSTEM BRUNDLE
FOR OUR FULL RANGE OF SPLIT TUBE FITTINGS, SEE PAGE 88.
108
BRUNDLE
ILLUMIRAIL BAR SYSTEM
POST MOUNTED FITTINGS
FOR RETURN TO FLOOR ENDS USE HOLLOW TUBE, SEE PAGE 118.
25 - 55 DOWNWARDS 25 - 55 UPWARDS SPLIT TUBE TO PLAIN TUBE SECTION
ADJUSTABLE ADJUSTABLE TUBE CONNECTOR
CONNECTOR CONNECTOR
OTHER ELBOW OPTIONS AVAILABLE, FOR OUR FULL RANGE OF SPLIT TUBE
SEE PAGE 92. FITTINGS, SEE PAGE 88.
Colour 425mm Length Code 850mm Length Code Colour 425mm Length Code 850mm Length Code
White (3000K) 18095015 1809501 RGB 18095015RGB 1809501RGB
Blue 18095015B 1809501B Supplied with 4 gel crimps.
Green 18095015G 1809501G
Red 18095015R 1809501R
Yellow 18095015Y 1809501Y
Supplied with 2 gel crimps.
CABLES
Fixed
Description RGB Length Code
Colour
2 pin M-F, over-moulded IP67 cable. 5 amp max. DC connection cable for LED bar 5m 180919
2 pin M-F, over-moulded IP67 cable. 5 amp max. DC extension cable 10m 180919B
2 pin M-F, over-moulded IP67 cable. 5 amp max. DC extension cable 20m 180919D
2 pin small sealing cap M. Makes end of run of LED bar watertight. For DC power cables 180926
4 pin M-F over-moulded IP67 cable. 5 amp max. DC connection cable 5m 180919A
4 pin M-F, over-moulded IP67 cable. 5 amp max. DC connection cable 10m 180919C
4 pin M-F, over-moulded IP67 cable. 5 amp max. DC connection cable 20m 180919E
3 pin sealing cap M. Makes end of run of cables watertight. For signal cables 180925B
4 pin sealing cap M. Makes end of run of cables watertight. For RGB power cables 180925A
STP signal cable, bare ends. Connects between PIR enclosures and ColourTouch controller Per metre 180927
STP signal cable, bare ends to M. Connects in-line relays and PWMs to PIR or ColourTouch enclosure 10m 180927A
STP signal connection cable M to M. Connects between PWMs and in-line relays 10m 180927B
STP signal connection patch cable M to M. Connects between PWMs and in-line relays 300mm 180927C
STP signal extension cable M to F. Extends cables 10m 180927D
CONTROLS
Description Fixed Colour RGB Code
ColourTouch control enclosure with colour changing system and built in timer 1809507
In-line PWM RGB driver module. Male 2 pole female 4 pole, one per transformer 180929A
Power supply for ColourTouch control 1809507PS
PIR enclosure, one or many per installation 1809PIR
In-line relay module, one per transformer 1809IR
TRANSFORMER SPECIFICATION:
100W
230V AC to 24V DC
CE approved
IP67, supplied with waterproof connector on the DC output
PFC - 98%
Efficiency >88%
Supplied with one end cap
Description Code
LED Driver - 24V DC/100W - IP67 Rated 1809006
110
BRUNDLE
ILLUMIRAIL POD SYSTEM
PODS & LIGHTING INFORMATION
PODINSTALLATION
Exploded View
The Illumirail POD system is designed using top quality CREE LEDs. The single lens PODs are rated at 1.2W. They
are directly connected to the bus power cable code: 180920 using gel crimps. PODs are fitted with a diode on the
negative side of their circuit to prevent the POD LEDs from blowing if they are wired incorrectly.
POD SYSTEM AVAILABLE TO SUIT:
2.0 - 3.2mm wall thickness for 42.4 and 48.3mm tube
THE POD SYSTEM WORKS WITH ALL OF OUR GALVANISED, MILD STEEL & PRO-RAILING
FITTINGS. SEE PAGES 90 - 94 FOR OUR RECOMMENDED TYPE 316 FITTINGS.
MOUNTING GUIDES
HANDRAIL WITH RETURN TO WALL ENDS FOR CABLE
1806209C Plan view
1809508
1806200C
HANDRAIL WITH LANDING AND SCROLL ENDS
Cable runs through fixed bracket on landing
Front view
1806221C
POD Lights
1806227C
1809312CC
1806227C
POD Lights
1809312CC
1806227C
1809312CC
MORE GUIDES AVAILABLE IN
OUR FULL CATALOGUE ON OUR Tech
WEBSITE www.fhbrundle.co.uk
111
ILLUMIRAIL POD SYSTEM BRUNDLE
mm Code mm Code
42.4 1806227C 42.4 1806206C
mm Code mm Code
42.4 1806200C 42.4 1806214C
OTHER ELBOW & END CAP OPTIONS AVAILABLE, SEE PAGES 92 & 94.
112
BRUNDLE
ILLUMIRAIL POD SYSTEM
POST MOUNTED FITTINGS
HOLLOW TUBE
For ease of application
use pre-assembled
posts, just replace
the saddle with
code: 1809310CC or
1809312CC.
WHITE LEDS
LED PODS
SPECIFICATIONS:
CREE LED
Spring assembly
Includes driver
Required DC supply
24mm holes required in tube to fit POD lights
Single lens POD, supplied with 2 gel crimps
TRANSFORMER
SPECIFICATION:
70W
230V AC to 12V DC
CE approved
IP67, supplied with waterproof connector on the DC output
PFC - 98%
Efficiency >88%
Supplied with one end cap
Description Code
LED Driver - 12V DC/100W - IP67 Rated 1809509
CABLES
Description Length m Code
2 pin M-F, over-moulded IP67 cable. 5 amp max. DC extension cable 10m 180919B
2 pin M-F, over-moulded IP67 cable. 5 amp max. DC extension cable 20m 180919D
2 pin M, over-moulded IP67 cable. 5 amp max. DC to PODs, no outer sheath 10m 180920
3 pin sealing cap M. Makes end of run of cables watertight. For signal cables 180925B
STP signal cable, bare ends. Connects between PIR enclosures and ColourTouch controller Per metre 180927
STP signal cable, bare ends to M. Connects in-line relays and PWMs to PIR or ColourTouch enclosure 10m 180927A
STP signal connection cable M to M. Connects between PWMs and in-line relays 10m 180927B
STP signal connection patch cable M to M. Connects between PWMs and in-line relays 300mm 180927C
STP signal extension cable M to F. Extends cables 10m 180927D
CONTROLS
Description Code
PIR with enclosure, one or many per installation, wired to work directly from 230V AC supply 1809PIR
In-line relay module, one per transformer 1809IR
TOOLS
CRIMPING PLIERS STEP DRILL HIGH STRENGTH HIGH STRENGTH
For gel crimps RETAINER RETAINER
For use with tube fittings For use on assembled posts
114
BRUNDLE
ILLUMIRAIL
RGB - COLOURTOUCH INSTALLATIONS
The ColourTouch 4.3 controller allows for the selection of discrete colours or produces patterns of colour changing
effects at various user defined rates.
A local DC power supply is required and is supplied to suit a standard UK electrical double back box.
The ColourTouch controller can be sited in any location up to 50m from the installation and requires a 24V DC supply.
When sited outdoors, the unit must be contained within a waterproof enclosure.
PIRs can be added to the system in a bus configuration. The PIR provides an on/off and daylight sensor function.
Colour changing is achieved using in-line PWM (Pulse Width Modulation) devices at the transformer location,
connected to a bus using the same cable and connectors as the PIR bus.
PIR ENCLOSURE
The PIR assembly also includes the daylight sensor on the front face of an IP67 ABS enclosure. In the enclosure is an
engineer adjustment trim pot, which will be factory set and should not require on site alteration except in areas which
are particularly shaded or bright.
The motion detection function can be provided by one, or many, PIRs. Requires 12V DC, plug top adaptor provided.
Any PIR, once activated, will activate all LEDs and PODs in a system. The switching function is not performed within
the PIR enclosure, but by an in-line relay at the transformer location.
A bus connection is made between all PIR enclosures and in-line relays. The bus uses three pin waterproof
connectors and the bus cable is shielded as a twisted pair.
ALL PIRS USE 12V DC AND THIS CAN BE SUPPLIED IN TWO WAYS
DEPENDING ON THE INSTALLATION:
The PIR can have a waterproof power supply for connection to the mains
within an enclosure. This requires a mains connection outside
115
BALUSTRADE INFILLS BRUNDLE
Infill solutions can include the use of Architectural Net, Welded Wire Mesh, Perforated and Expanded Metal. Amongst
the materials offered are stainless steel, aluminium and mild steel, with a choice of thicknesses, aperture styles and
edging section profiles. Zinc plating and powder coating for mild steel products are optional.
PERFORATED METAL
mm Code mm Code
42.4 16170C 42.4 16171C
48.3 16170D 48.3 16171D
42.4 1806170C 42.4 1806171C
48.3 1806170D 48.3 1806171D
EXPANDED METAL
mm Code mm Code
42.4 1804511C 42.4 1804512C
48.3 1804511D 48.3 1804512D
42.4 1806511C 42.4 1806512C
48.3 1806511D 48.3 1806512D
116
BRUNDLE
BALUSTRADE INFILLS
Code Code
1804506 1804505
WE STOCK GLASS,
SEE PAGES 103 - 105.
ALL STAINLESS
FITTINGS ARE SUPPLIED
IN A SATIN POLISH
FINISH GRIT 320.
THEY CAN ALSO BE
mm Length m Code mm Length m Code
SUPPLIED IN A MIRROR
42.4 6 13i0016000 12 3 13i005 POLISH FINISH.
2mm thickness. 12 6 13i0056000
Zinc plated. Zinc plated.
118
BRUNDLE
INFINITY JULIET BALCONY
LARGE PANEL
YOUR JULIET BALCONY WILL BE SUPPLIED WITH THE APPROPRIATE BRACKETS FOR MAKING YOUR
NUMBER OF BRACKETS, FIXINGS AND CAPS. OWN JULIET BALCONIES.
SIDE FIXING BOTTOM FIXING PLASTIC CAPS Bracket Code
BRACKETS BRACKETS Side fixing 58JBSFB
Bottom fixing 58JBBFB
FEATURES
To suit 40 x 30mm rectangular top rail Reduced visual impact
system, see page 86 Glass is 80mm off the wall
No welding required All products are satin polish finish
Designed for 12 - 21.5mm glass
LEFT HAND BRACKET RIGHT HAND BRACKET
120
BRUNDLE
ELEGANCE ROMEO BALCONY
TOP & BOTTOM RAILS TOP RAIL ONLY FULLY FRAMELESS
FEATURES
To suit 60 x 30mm oval top rail system, Reduced visual impact
see page 87 Glass is 80mm off the wall
No welding required All products are satin polish finish
Designed for 12 - 21.5mm glass
LEFT HAND BRACKET RIGHT HAND BRACKET
Max Opening Glass H x W Glass Thickness Max Opening Glass H x W Glass Thickness
Code Code
mm m mm mm mm m mm mm
48.3 1.1 925 x 1100 10 1806811D 48.3 2.3 925 x 1100 10 1806812D
Can be supplied with glass. Can be supplied with glass.
If glass is required please order code: 1855101100925. If glass is required please order code: 1855101100925 x 2.
PRE-ASSEMBLED HANDRAILS
PRE-ASSEMBLED STAINLESS STEEL HANDRAIL WITH END CAPS
WE SUPPLY PRE-ASSEMBLED
HANDRAILS AT LENGTHS SPECIFIC TO
YOUR EXACT REQUIREMENTS.
Length m mm Code
1.0 48.3 1804801D
1.0 42.4 1806801C
1.0 48.3 1806801D
122
BRUNDLE
WOODEN HANDRAIL SYSTEMS
If you would prefer the benefits of a wooden handrail system, the fusion of wood with stainless steel is possible with
our integration range of components with handrails available in hard or softwood.
These three fittings have been developed to allow a smooth transition between 48.3mm solid wooden handrail
and all of the standard 48.3mm Pro-Railing tube and fittings. They allow for wood-to-wood and wood-to-stainless
balustrades to be created.
We are able to offer a wide range of solid hardwood handrails which are available unfinished for a final stain or lacquer
to be applied after installation. High grade raw materials ensure consistent top quality handrails and our unique
adaptor allows the use of our stainless steel components to simplify the installation.
124
BRUNDLE
GATE HARDWARE
Aluminium glass balustrade combined with split tube Code: 05GC09 installation image.
handrail provides a stunning finish inside or out every time.
LATCH & CATCH GATE HINGE PIN & BOLT SELF CLOSING GLASS
GATE HINGE
Cross section
126
BRUNDLE
FIXINGS
THREADED INSERTS & MANDRELS THREADED INSERT/MANDREL TOOL
Threaded inserts with cylindrical flat head For fixing 5, 6 & 8mm bolts to posts when used with the correct mandrel
1 2
3 4
Thread mm Code
5 13i40591
6 13i40592
Code 5 6 7
8 13i40593
1899E40590
5 189900611
13E40590*
6 189900609
8 189900610 *Comes with box
128
BRUNDLE
FIXINGS
THROUGH BOLTS
Anchor Max Fixture Fixture Embedment Hole Min Structure Tightning
Thread Hole
Length Thickness Clearance Depth Depth Thickness Torque Code
mm mm
mm mm mm mm mm mm Nm
8 90 8 45 9 35 40 100 10 16248*
10 95 10 33 12 45 50 100 28 162410*
12 100 12 25 14 60 65 100 34 162412*
16 105 16 10 18 75 85 110 85 162416*
20 120 20 20 22 85 100 130 160 162420*
189900613
8 100 8 35 9 55 65 100 15 Thread length
35mm
189900614
12 100 12 50 14 80 90 130 50 Thread length
35mm
*Zinc plated.
LOOSE BOLTS WITH SHIELD ANCHOR
Anchor Max Fixture Fixture Embedment Hole Min Structure Tightning
Thread Hole
Length Thickness Clearance Depth Depth Thickness Torque Code
mm mm
mm mm mm mm mm mm Nm
8 60 14 10 10 50 55 100 14 189900645
10 85 16 25 12 60 65 120 27 189900646
12 100 20 25 14 75 85 160 46 189900647
SLEEVE ANCHOR
Anchor Max Fixture Fixture Embedment Hole Min Structure Tightning
Thread Hole
Length Thickness Clearance Depth Depth Thickness Torque Code
mm mm
mm mm mm mm mm mm Nm
8 75 10 35 11 45 50 70 40 189900642
10 80 12 22 13 50 65 90 65 189900643
12 110 16 50 17 60 70 100 90 189900644
ANCHOR BOLTS
Anchor Max Fixture Fixture Embedment Hole Min Structure Tightning
Thread Hole
Length Thickness Clearance Depth Depth Thickness Torque Code
mm mm
mm mm mm mm mm mm Nm
10 100 8 60 12 40 55 90 40 189900648
12 100 10 50 14 50 70 110 60 189900649
Zinc plated.
THROUGH BOLTS
Anchor Max Usable Min Effective Max Effective Min Member Installation
Thread Hole
Length Length Anchorage Anchorage Thickness Torque Code
mm mm
mm mm Depth mm Depth mm mm Nm
8 111 8 30/40 30 40 100 15 1899006101
10 106 10 30/40 40 50 100 30 1899006102
12 196 12 100/115 50 65 120 50 1899006103
SLEEVE ANCHOR
Anchor Min Drill Hole Depth Max Fixture Max Effective Min Member Installation
Thread Hole
Length For Through Fixings Thickness Anchorage Thickness Torque Code
mm mm
mm mm mm Depth mm mm Nm
8 64 8 65 15 35 70 8 1899006106
8 89 8 90 40 35 70 8 1899006107
10 65 10 65 35 40 80 25 1899006108
12 91 12 90 25 50 100 40 1899006109
12 116 12 115 60 50 100 40 1899006110
BZP.
ANCHOR BOLTS
Screw Min Drill Hole Screw In Embedment Min Member Installation
Thread Hole
Length Depth For Through Depth Depth Thickness Torque Code
mm mm
mm Fixings mm mm mm mm Nm
10 100 10 110 85 85 130 40 1899006104
12 110 12 120 100 100 150 60 1899006105
130
BRUNDLE
PRODUCT SELECTION
304
DIN <=0.08 <=1.00 <=2.00 <=0.035 <=0.035 8.00 - 10.50 18.00 - 20.00 -
1.4301
316
DIN <=0.09 <=1.00 <=2.00 <=0.035 <=0.035 10.00 - 14.00 16.00 - 18.00 2.00 - 3.00
1.4401
There are many grades of stainless steel, but the outdoors, you need to clean periodically, especially in
majority of stainless steel items in our catalogue are aggressive environments like coastal areas or swimming
Type 304 and 316. pools. The chlorine rich atmosphere driven in from the
sea can affect in-land stainless as far as 20 miles from
Type 304 is the most common stainless steel, and the coast.
satisfies a broad demand for adequate performance at
an affordable price. It has good corrosion resistance in Choosing the correct grade can dramatically improve
a wide variety of environments. It is the best choice for the corrosion resistance against chlorine, but other
indoor use (except swimming pools). things should be also taken into consideration.
Type 316 has a higher level of corrosion resistance and Surface finish is a critical element in the battle against
is often referred to as marine grade. Typical applications corrosion. The British Stainless Steel Association
are architectural components where they are exposed (BSSA) recommend that a surface finish of no less
to extreme weather and climatic conditions, such as than 0.5m Ra (320 Grit) is used on all applications
near the coast, near heavy industrial sites or in/around subjected to a chlorine rich environment. A surface any
swimming pools. rougher than this will retain corrosive particles and rust
will inevitably follow.
Stainless steel is not maintenance free but maintenance
friendly and when using stainless steel material
PART 1 - 1991
(Sections 1.1 to 1.15 replaced by EN 1088) - This standard specifies the properties of various stainless steels, and
includes a general reference of six mechanically polished surfaces of different nominal grit sizes.
PART 2 - 1983
(Amended in 1985 &1991 and 683/13 Euronorm 88)
131
CLEANING INTERVAL BRUNDLE
Deposits Deposits
Structure No deposits No deposits
accumulate accumulate
Notes:
Cleaning frequency is dependant on surface finish, design details, environment, cleaning procedure & expectations of performance
Cleaning involves using Pro-Railing Enviro-Shield (189900902) - which comprises of stainless steel cleaner, demineralised water & protection
spray.
132
BRUNDLE
CLEANING METHODS
Problem Cleaning Method Comments
Sponge, rinse with clean water
Standard cleaning Soap & water
and wipe dry
Soap & warm water or
Rinse with clean water
Fingerprints stainless steel cleaner
and wipe dry
(18990097063)
Oil/grease marks, other stains & light Pro-Railing Enviro-Shield
Follow instructions on the box
discolouration (189900902)
Rinse well with clean water then use
Stainless steel cleaning gel
Heavy discolouration Pro-Railing Enviro-Shield
(18990094023)
(189900902)
Slight scratches
Use fine polishing cloth (189901101) coated with
Scratches on satin finish stainless steel cleaner Do not use steel based cleaning products (wire
(Mirror finish will need (18990097063) wool) as this will embed in the surface & will
repolishing properly) Deeper scratches cause further surface damage & discolouration
Use coarse cloth (189901102) first then fine cloth
with cleaner (as above)
Use a generic paint stripper Use a soft bristle brush & treat afterwards with
Paint/Graffiti
dependent on type of paint Pro-Railing Enviro-Shield (189900902)
THE FOLLOWING ITEMS SHOULD BE CONSIDERED & ARE AVAILABLE AS PART OF THE PRO-GLASS RANGE:
133
APPROACH TO BUILDINGS BRUNDLE
Generally any raised area with an unprotected edge, Sharp corners, protrusions and exposed ends should
such as a walkway, platform or staircase, from which a be avoided and return bends should not protrude more
fall of more than 0.5m could happen, must be fitted with a than 350mm from the centre line of the upright. At the
guardrail. These may be of tubular or solid construction or foot of staircases no extrusion should extend beyond the
a combination of both. maximum extension of the stringer.
Handrails supplied from the Pro-Railing range follow the BS 5395: Part 3 recommends the minimum design
recommendations of BS 6399 Part 1, BS 5395 and imposed lateral loads that should be used in industrial
BS 6180. Usually 2 horizontal rails, consisting of a top rail situations:
and a mid-rail or alternatively a top rail and an infill panel.
For staircases or ladders bounded by a wall, only a single LIGHT DUTY Access limited to one person:
handrail is required with a minimum hand clearance of 0.36 kN/m
65mm as recommended by EEUA.
GENERAL DUTY Regular pedestrian traffic:
Wherever possible handrails should be continuous and 0.36kN/m
follow the exposed edge of the raised platform and/or
staircase. The minimum handrail height for platforms and HEAVY DUTY High density traffic (escape route):
walkways is 100mm above the surface and for staircases 0.74kN/m
the handrail height is between 900 and 1100mm above
the pitch line. Handrails should finish in a swept end, Areas subject to crowding OVER 3m WIDE:
either to the wall, knee rail or return to the upright 3.00kN/mm
standard.
900mm to 1000mm
above pitch line
Tactile warning
surface
900 -
100mm
1500mm
Tactile 400mm 800mm (max)*
warning
surface
134
BRUNDLE
HANDRAILS & GUARDRAILS
DIAGRAM 7HANDRAIL DESIGN
50mm (max)
(Note TGD B Method of Measurement)
Non-circular handrail preferable
50mm wide x 30mm deep with
rounded edges
Circular handrail
40 - 50mm
50 - 60mm
Ramped or
15mm (min)
stepped
radius
access
50mm (min)
in)
Handrail end (m
m
turned to wall 0m
30
Handrail end
turned down
150mm (min)
(a) The vertical height to the top of the upper handrail (f) Handrails should not protrude more than 100mm into
from the pitch line of the surface of a flight should be the surface width of the access route where this would
between 900 and 1000mm and from the surface of a impinge on the stair width requirement of TGD B
landing should be between 900 and 1100mm (refer Methods of Measurement;
to Diagram 6). Where a second handrail on stairs is
provided for children or those of short stature the vertical (g) There should be a clearance of at least 50 to 60mm
height to the top of a second lower handrail from the pitch between the handrail and any adjacent wall surface (refer
line of the surface of a flight should be between 600 and to Diagram 7);
700mm;
(h) There should be a clearance of at least 50mm
(b) Where there are two or more flights separated by a between a cranked support and the underside of the
landing or landings, the handrails should be continuous handrail (refer to Diagram 7). The handrail support should
across flights and landings, except where broken by side meet the handrail centrally on its underside. Rationale:
access routes on landings; This will minimise the risk of the handrail supports
interrupting the smooth running of a persons hand along
(c) Where the handrail is not continuous the handrail the rail;
should extend at least 300mm beyond the top and bottom
of a ramped approach and the top and bottom risers of a (i) The handrails inner face should be located no more
stepped approach, and terminate in a closed end which than 50mm beyond the surface width of the access route
does not project into a route of travel. Handrails should be (refer to Diagram 7);
terminated in such a way that reduces the risk of clothing
being caught; (j) Handrail fixings should be designed to meet the
loading recommendations of I.S. EN 1991-1-1:2002.
135
GUIDELINES FOR THE USE OF GLASS BRUNDLE
IN PROTECTIVE BARRIERS
F.H.Brundle has found the following extracts from leading authorities in the field of glass, which you may find
useful for UK projects. We cannot be held liable for the compliance of our components to local or national building
regulations. In some instances we have tested our handrail systems to certain criteria. These reports can be found
online. Regulations are always changing and it is highly recommended that you consult with local structural engineers,
building inspectors and local regulations in the country of the installation. It remains the responsibility of the customer
to ensure the current regulations are met.
Tables based on page 7, section 7, Architectural Glazing Systems, of the Glass Loading Data Sheet 7.2 publication
November 2014, with glass loading guidelines as issued by the Glass and Glazing Federation.
TABLE A1 - Classification of building occupancy types by barrier loadings.
Class Occupancy
Areas where people might congregate areas having fixed seating within 530mm of the barrier
Areas with tables or fixed seating restaurants and bars
3
Areas susceptible to over crowding footways or footpaths less than 3 metres wide, adjacent to sunken areas
Retail areas all retail areas including banks, building societies or betting shops
Areas susceptible to over crowding theatres, cinemas, shopping malls, assembly areas.
4
Footways or pavements greater than 3 metres wide adjacent to sunken areas
Design Loads
Building
Occupancy UDL (Uniformly Distributed Load) Concentrated load in kN applied to any
Class Line load in kN/m run applied
in kN/m2 applied to the whole of the part of the infill panel below the line
1100mm above finished floor level
infill panel below the line load height load height
TABLE A7 - Thickness of glass required for single glazed free standing glass protective barriers.
Building
Thermally toughened Toughened/laminated safety glass using Toughened/laminated safety glass using
Occupancy
safety glass PVB interlayer Ionoplast interlayer
Class
With handrail With handrail Without handrail With handrail Without handrail
136
BRUNDLE
TOUGHENED SAFETY GLASS
FOR FREE-STANDING GLASS PROTECTIVE BARRIERS
TABLE 3 - Glass thickness for free-standing protective barriers - Pilkington Toughened Safety Glass. Based on page
7, section Design, of the Glass and Mechanical Strength Technical Bulletin publication January 2001, with glass
loading guidelines as issued by Pilkingtons Glass.
Design Level Horizontal UDL (Line Load) (kN/m) Pilkington Toughened Safety Glass Thickness (mm)
0.36 12
0.74 15
1.50 19
3.00 25
*6 and 8mm Pilkington Toughened Safety Glass will not be suitable if the free path perpendicular to the barrier is larger than 1.5m, since it will not
give containment (i.e. remain intact) at Class A of BS 6206: 1981.
b
a 2d c
a 2d d b 2d d c 6d d
1) The distance, a, of the edge of a hole to the 2) The distance, b between the edges of two 3) The distance, c, of the edge of a hole to the
glass edge should be not less than 2d. holes should be not less than 2d. corner of the glass should not be less than 6d.
Note: If one of the distances from the edge of the hole A FULL 'GGF STANDARD DATA
to the edge of the glass is less than 35mm, it can be SHEET 4.4' CAN BE FOUND ON Tech
necessary to position the hole asymmetrically with respect OUR WEBSITE www.fhbrundle.co.uk
to the corner. The manufacturers should be consulted.
137
ROPE HANDRAIL & FITTINGS BRUNDLE
Length m mm Code
1 28 06005RM
138
BRUNDLE
CHAIN & CHAIN FITTINGS
CHAIN
Dim A Dim A
mm Dim A mm Code mm Dim A mm Code
4.0 26 05C0226 13 80 05C05
5.0 35 1412* Sold per metre.
6.5 36 05C0236 Zinc plated.
Sold per metre.
*BZP.
WELDED SPIKED ALTERNATE LONG LINK WELDED ELECTRO PLATED
Black
Dim A Dim A
mm Dim A mm Code mm Dim A mm Code
6.0 53 05C0204 3 16 1409
Sold per metre. Sold per metre.
CHAIN FITTINGS
STAPLE ON PLATE HOOK ON PLATE
mm Code mm Code
M10 0505CF03 M10 0505CF04
To attach chain to 4 wood and concrete end posts. To attach chain to 4 wood and concrete intermediate posts.
mm Code mm Code
6 1415 6 1418B
BZP. 8 1419*
*Sold in pairs.
CHOOSE CHECKOUT
Visit www.fhbrundle.co.uk
140
BRUNDLE
WROUGHT IRON COMPONENTS
141
PANEL UNITS BRUNDLE
142
BRUNDLE
INFILL BARS
Meetthe
Clamps In Stock Now
Glass Stand-Off
Adaptors
Large Glass Clamp
Satin Polish Effect
Flat Back - Round Front
Weldable Glass
Clamps
144
BRUNDLE
FLOORING & STAIR TREADS
TACTILE 162
DURALINE 163
145
OPEN STEEL FLOORING BRUNDLE
The rectangular bearer bars run the length of the panel. Panels can be cut and shaped to your exact requirements.
We can supply matching stair treads.
TYPE W100 - 40/100 MILD STEEL
Bar mm Mesh mm Panel m Code
100mm centres
20 x 3 40 x 100 6x1 2401W100203
20 x 5 40 x 100 6x1 2401W100205
25 x 3 40 x 100 6x1 2401W100253
25 x 3 40 x 100 1x1 2401W10025311
25 x 5 40 x 100 6x1 2401W100255
25 x 5 40 x 100 1x1 2401W10025511
40mm centre 30 x 3 40 x 100 6x1 2401W100303
bearer bars 30 x 5 40 x 100 6x1 2401W100305
35 x 3 40 x 100 6x1 2401W100353
35 x 5 40 x 100 6x1 2401W100355
40 x 3 40 x 100 6x1 2401W100403
40 x 5 40 x 100 6x1 2401W100405
45 x 5 40 x 100 6x1 2401W100455
50 x 5 40 x 100 6x1 2401W100505
60 x 5 40 x 100 6x1 2401W100605
GALVANISED
Bar mm Mesh mm Panel m Code
20 x 3 40 x 100 6x1 2402W100203
25 x 3 40 x 100 6x1 2402W100253
ALL PANELS ARE MANUFACTURED FROM 25 x 3 40 x 100 1x1 2402W10025311
MILD STEEL TO BS EN 100025-1 S275 JR. 25 x 5 40 x 100 6x1 2402W100255
25 x 5 40 x 100 1x1 2402W10025511
30 x 3 40 x 100 6x1 2402W100303
30 x 5 40 x 100 6x1 2402W100305
35 x 5 40 x 100 6x1 2402W100355
40 x 3 40 x 100 6x1 2402W100403
40 x 5 40 x 100 6x1 2402W100405
50 x 5 40 x 100 6x1 2402W100505
146
BRUNDLE
OPEN STEEL FLOORING
STANDARD PANELS - 6 x 1m
GALVANISED
Bar mm Mesh mm Panel m Code
30mm centre 25 x 3 30 x 50 6x1 2402N50253
bearer bars 25 x 5 30 x 50 6x1 2402N50255
30 x 5 30 x 50 6x1 2402N50305
GALVANISED
Bar mm Mesh mm Panel m Code
40mm centre 30 x 3 40 x 50 6x1 2402W50303
bearer bars
GALVANISED
30mm centre Bar mm Mesh mm Panel m Code
bearer bars 25 x 3 30 x 100 6x1 2402N100253
25 x 5 30 x 100 6x1 2402N100255
ALL PANELS ARE MANUFACTURED FROM MILD STEEL TO BS EN 100025-1 S275 JR.
MILD STEEL
Bar mm Mesh mm Panel m Code
25 x 3 40 x 100 6x1 2401W100253S
25 x 5 40 x 100 6x1 2401W100255S
GALVANISED
Bar mm Mesh mm Panel m Code
25 x 3 40 x 100 6x1 2402W100253S
25 x 5 40 x 100 6x1 2402W100255S
The tables below are an easy guide to enable you to choose the most appropriate bar size to achieve the three
categories of loading specified in BS4592.
The tabulated figures are in mm and represent the maximum unsupported span for each load bar.
Duty kN/m2 20 x 3 20 x 5 25 x 3 25 x 5 30 x 3 30 x 5 35 x 3 35 x 5 40 x 3 40 x 5 45 x 5 50 x 5 55 x 5 60 x 5
Light 3.0 1104 1308 1379 1636 1655 1952 1931 2214 2155 2446 2673 2892 3108 3317
General 5.0 935 1103 1164 1379 1396 1655 1629 1931 1861 2154 2353 2546 2735 2919
Heavy 7.5 815 964 1017 1204 1220 1446 1423 1687 1626 1928 2126 2301 2471 2638
LIGHT DUTY - Access limited to 1 person GENERAL DUTY - Regular pedestrian traffic HEAVY DUTY - High density traffic
148
BRUNDLE
OPEN STEEL STAIR TREADS
GALVANISED
SPECIALS
MADE TO Bar mm W x D mm Code
ORDER 25 x 5 800 x 247 441208242
25 x 5 800 x 288 441208283
25 x 5 900 x 247 441209242
25 x 5 900 x 283 441209283
25 x 5 1000 x 247 441210242
25 x 5 1000 x 288 441210283
25 x 5 1200 x 288 441212283
50mm
50mm 70mm
15mm
30mm
MIXTE
L
W
H/2mm
H
9 x 15mm
15/20mm 46mm
5mm 2.5mm
6mm
16mm
PLUS
L
W
H/2mm
H
9 x 15mm
15/20mm 30mm
13mm
18.5mm 5mm
160mm
GALVANISED
Width mm Length m Height mm Thickness mm Code
180 4 50 2 34240340
240 4 50 2 34240341
300 4 50 2 34240342
150
BRUNDLE
ANTI-SLIP PLANKING
STAINLESS STEEL & ALUMINIUM
ALUMINIUM
Width Height Length Thickness
Code
mm mm m mm
100 45 6 3 4214601045AL
150 45 6 3 4214601545AL
200 45 6 3 4214602045AL
A formed step with 9mm raised punched holes and 5mm depressed drainage holes providing an average slip
resistance of PTV50 wet. The stair treads have rolled front edges that increase the strength and protect the Achilles
tendon in use. Note: 300mm width has an additional hole 13mm, c/c 408mm from G, to provide an extra fixing point.
THESE TREADS ARE DESIGNED ACCORDING TO BRITISH STANDARD BS4592 PART 0: 2006.
G = 13mm H
15mm
17mm
c d
D H c d
150 45/ - 35 78
200 45/57 45 102
225 45/57 45 127
GENERALLY SUPPLIED TO ORDER. 250 45/57 50 142
PLEASE CHECK FOR AVAILABILITY. 275 45/57 62 143
300 45/57 50 192
GALVANISED
Width mm Depth mm Height mm Thickness mm Code
600 200 45 2 4202006G
600 225 45 2 4202206G
600 250 45 2 4202506G
600 275 45 2 4202706G
700 150 45 2 4201507G
700 225 45 2 4202207G
700 250 45 2 4202507G
800 200 45 2 4202008G
800 250 45 2 4202508G
900 250 45 2 4202509G
900 275 45 2 4202709G
1000 250 45 2 4202510G
1000 275 45 2 4202710G
1000 300 45 2 4203010G
1100 200 57 2 4202011G
1100 275 57 2 4202711G
1100 300 57 2 4203011G
1200 250 57 2 4202512G
1200 300 57 2 4203012G
152
BRUNDLE
DURBAR FLOORING
DURBAR PATTERN STEEL FLOOR PLATES
FLOORFIX
Allows for +/- 6mm construction tolerance
Can fix up to 25mm thick steel as standard
Galvanised finish as standard
Easily installed from the top side only
No drilling, tapping or welding required
Allows easy repositioning or lifting of floor plate
No special tools or skilled labour required
No access to the underside required
Tested for vibration conditions at TUV
Floorfix HT has been tested for vibration conditions to simulate the most common applications where the fixings
would be used e.g. walkways, machine shops and press shops. Please ask our technical department for a copy of the
certificate should you require this.
Note 1: We would recommend using the 12mm version when vibration conditions are incurred as this can be tightened
to a higher torque.
Note 2: If the steelwork being connected to is thicker than 25mm then we can supply packers and a longer bolt to
increase the fixing range.
Stair Tread
Code: 44001
WxD Thickness
Description Code
mm mm
800 x 265 4.5 40mm turn up/down 44011
900 x 265 4.5 40mm turn up/down 44012 Short Tee
Stair Tread Bracket
1000 x 265 4.5 40mm turn up/down 44001 Code: 169972D Code: 16101D
1250 x 265 4.5 40mm turn up/down 44002
1250 x 265 6.0 50mm turn up/down 44003
1500 x 265 6.0 50mm turn up/down 44004 Exploded view.
50mm turn up/
1000 x 265* 4.5 44005
145mm down
50mm turn up/ STAIR TREADS CAN BE MADE TO
1250 x 265* 4.5 44006
145mm down YOUR EXACT REQUIREMENTS.
*DDA style.
Safety Brace
Code: 44001TCB
154
BRUNDLE
DURBAR STAIR TREADS
25mm
Width mm Length mm Thickness mm Code 10.5mm
40 264.5 5 44010
50mm
50mm 70mm
15mm
30mm
156
BRUNDLE
INDUSTRIAL GRATING FLOORING
Industrial gratings combine great strength with a light structure giving good non-slip properties. Ideal for use on
platforms, galleries, gangways, storage floors, etc.
The stock items only have an edge bar on two sides parallel to the first dimension shown in the table.
CLAMP FITTING FIXING CLIP CLAMP FITTING FOR JOINING MULTIPLE GRATINGS
Code Code
4233990010 4233990020
With grating pattern to match our standard grating sizes and serrated edges at the front of the treads for superb
non-slip properties.
150mm
Serrated
Front
14mm
GALVANISED MESH 20 x 30mm 15mm
NON-SLIP NOSING 9 x 30mm
20mm 80mm 30mm
Edge Bars
W x D mm Code
Ends mm Sides mm
50 x 3 60 x 3 150 x 500 427155G
50 x 3 60 x 3 150 x 600 427156G
50 x 3 60 x 3 250 x 700 427257G
50 x 3 60 x 3 250 x 800 427258G
50 x 3 60 x 3 250 x 900 427259G 250mm
50 x 3 60 x 3 250 x 1000 427251G
Serrated
60 x 3 60 x 3 300 x 1000 427301G Front
60 x 3 75 x 3 300 x 1200 427302G
70 x 3 75 x 3 300 x 1500 427305G
14mm
15mm
300mm
Serrated
Front
14mm
15mm
20mm 40mm
210mm
158
BRUNDLE
EXPANDED METAL FLOORING
WALKWAY MESH
CAN BE SUPPLIED
CUT TO SIZE.
CERTAIN SPECS
AVAILABLE IN
ALUMINIUM &
STAINLESS STEEL.
FIXING CLIPS
For Use with Ref. No. Code For Use with Ref. No. Code
4896 020217 2496 0202943
Not for use with ref no. 2496.
LANDING PLATES
STAIR TREADS
115mm 54mm
28.57mm
50mm 16mm
Use our FREE Design Studio 2 App to create Wrought Iron designs of your choice!
CREATE A
FREE
ACCOUNT
TODAY!
Now includes the Brundle
Calculator, which works out
lengths of railing with bar
and post centres plus.....
Brand new templates
Extensive list of components
Access prices from the web
For use with desktop or tablet
View the design gallery
Print your design
160
BRUNDLE
GLASS FIBRE GRATING
GLASS REINFORCED PLASTIC
Top quality Slip resistant High weight to strength ratio Long service life
Corrosion resistant Fire retardant Easy to use Integral quartz grit top
GREEN
Mesh Size mm Panel Size mm Code
25 x 38 996 x 1985 3327213825
25 x 38 996 x 3010 3327313825
25 x 38 1220 x 3660 33271243825
38 x 38 996 x 1985 3327213838
38 x 38 996 x 3010 3327313838
38 x 38 1220 x 3660 33271243838
50 x 50 1220 x 3660 33271245050
YELLOW
Mesh Size mm Panel Size mm Code
25 x 38 996 x 1985 3329213825
25 x 38 996 x 3010 3329313825
25 x 38 1220 x 3660 33291243825
38 x 38 996 x 1985 3329213838
38 x 38 996 x 3010 3329313838
38 x 38 1220 x 3660 33291243838
50 x 50 1220 x 3660 33291245050
GREY
Mesh Size mm Panel Size mm Code
25 x 38 996 x 1985 3328213825
25 x 38 996 x 3010 3328313825
25 x 38 1220 x 3660 33281243825
38 x 38 996 x 1985 3328213838
38 x 38 996 x 3010 3328313838
38 x 38 1220 x 3660 33281243838
Tactile flooring is a 4mm thick GRP tile incorporating raised profiles to warn people when they are approaching a
change in elevation such as railway platforms, pedestrian crossings, staircase ascent and descent areas as well as
many other applications.
Tiles are glued and screwed to the existing substrate therefore eliminating the need of costly excavation.
4mm 4mm
5 +- 0.5mm 5 +- 0.5mm
15mm 66.5mm 25mm 15mm 66.8mm
22.5mm
Code Code
33019 33018
Direction of travel
Hazard ahead
4mm
400mm 400mm
Code Code
33020 33021
162
BRUNDLE
FIBRE FLAT SHEET
GLASS REINFORCED PLASTIC
Fibre Flat Sheet has the same characteristics as the Fibre Step Tread Covers and Landing Covers which are ideal for
a slip resistant walkway, ramp, gangway or factory floors.
DURALINE
This revolutionary new line marking is aimed at providing
a permanent solution to a companys line marking
requirements. The construction method which combines
resin and fibres, means that it is an exceptionally hard
wearing product designed for longevity.
BEFORE AFTER
A fast, convenient way of providing solid, slip resistant footing to existing stairs.
The contrasting coloured nosing complies with the UK Building Regulations as applicable from May 2004 and those
obligations required under the DDA. The tread cover is easy to install and can be applied to almost any surface
including concrete, steel or wood.
5mm 5mm
FIXING KIT
INCLUDES:
385ml Webgrip mastic
30 screws and plugs
Coverage for one 3000 x 345mm tread
Code
33017
164
BRUNDLE
FIBRE STEP NOSING
GLASS REINFORCED PLASTIC
Produced from fibreglass material this product is ideal for contrasting the edges of staircases accessible to members
of the public. As well as providing a slip resistant top surface it fulfils the requirements set out in the DDA.
Fibre step nosing is available in two sizes, the 70 x 30mm is the standard. However to meet current Building
Regulations, a 55 x 55mm is also available.
55mm
70mm
55mm 30mm
Up to 3020mm
3mm
3mm
TYPE I TYPE E
Type I with its smaller grit size is usually for internal use. Type E with a much heavier grit profile is ideal for the
rigours of the external environment.
FIXING KIT
INCLUDES:
385ml Webgrip mastic
60 screws and plugs
Coverage for five 3000mm lengths
Code
33009
Strong, long lasting and a formidable deterrent against Full range of CAME gate kits, motors and accessories
crime and vandalism. available from stock.
GATE HARDWARE BOW TOP FENCING
The most comprehensive range of swing and sliding gate Ready-to-install galvanised or powder coated bow tops.
accessories from one supplier. RoSPA play and standard in many different heights.
VANDGARD - ANTI CLIMB SYSTEM STEEL
Robust, tough and corrosion resistant. Vandgard is Choose from our comprehensive stock of square, flat,
lightweight, easy to handle and quick to install. angle or circular hollow sections and much more.
166
BRUNDLE
OTHER PRODUCT RANGES
NYLOFOR 3-M & 3D NYLOFOR 2D
The ideal solution for most types of boundary and low/ Heavy gauge Weldmesh panels allows excellent through
medium security applications. vision making it suitable for many applications.
PALADIN CLASSIC & FX SECURIFOR 358
Paladin is the most popular Weldmesh fence panel due This system combines an anti-climb and anti-cut fence with
its innovative and unique appearance. excellent through visibility and resistance to vandalism.
ROLL TOP
Whilst every care has been taken to ensure that the information given in this catalogue is correct, F.H.Brundle reserve the right to alter and revise
this information as and when they consider it necessary. This is in line with their policy of ongoing research and development.
167
WROUGHT IRON COMPONENTS PRO-RAILING STEEL
WE HAVE
JUST THE
RIGHT
CATALOGUE
FOR ANY
MESH FENCING WORLD OF FENCING PROJECT
09/2016