Ningbo Techmation Co.,Ltd.

T / 0574-86987281 86987282
F / 0574-86829287
E / [email protected]
A Share Stock Code: 603015.
No.88 Dagang Fifth Road,Beilun,
Ningbo,Zhejiang,China

www.techmation.com.cn

Techmation Co.,Ltd.
T / +886-2-2218 1686
F / +886-2-2218 1766
E / [email protected]

9F,No.529 ,Zhongzheng RD.,Xindian Dist.,

New Taipei City 231,Taiwan

www.techmation.com.tw

Innovation in
Motion 2016.4
01 Innovation in Motion 02 03 Innovation in Motion

An integration supplier for plastic

machinery industry
A pioneer of plastic processing industry "Industry 4.0"
Innovation
Since 1984, Techmation has been established in Taiwan. It continuously focused on the field of plastic machinery automation,
providing high quality automation system solutions for middle to high-end plastic machinery manufacturers, becoming an
important system integration supplier for plastic machinery automation industry.
in
Motion
Techmation has listed as A Shares in Shanghai Stock Exchange on 3rd March, 2015. Techmation takes this as an excellent
opportunity to move forward, and obedience to the business philosophy: To be always true in word and resolute in deed.
Have integrity and be honest, innovation continuously. Based on the best technology and experience in this field, and
follow up companys long-term strategy, Techmation boosts profound integrate between the plastic processing industry and
informatization, at the same time actively layout scheme of industrial robots, for automatic system integration etc., realizing the
wisdom manufacture of the plastic processing industry. In the meantime, with the aid of the capital market development platform,
Techmation expects to become the most innovative in the industry and the core enterprise in market competitiveness, promoting
the development of industry and industrial upgrading, and assisting to forward to "Industry 4.0" and " made in China 2025.

Definite in challenging the hard time,

whatever can I do.
Determination can conquer everything
once the time changes, human decide the
success.

1984 1987 1990 1993 2000 2001 2004 2006 2007 2008
Techmation Taiwan was established in Started to promote the controller with Started to use single board with double Set up a service center in Started to use Linux HMI technology Ningbo Techmation was found. Techmation Shanghai Started researching and Launched full-electric motor Launched new control system PILOT series,
1984. It is the first company to develop Chinese language to China market. Its CPU into controller, separated from the Ningbo. as the network operational system. was found. developing HYB energy-saving driving and control for injection upgrading the host, adopting HMI customization
Achieving a major breakthrough in hydraulic servo control system.
a Chinese character display computer the first one to launch such controller motion control and HMI. And using embedded LINUX Human- the industry layout. molding machine. with a wide range of resolution, support USB/SD
co n t ro l le r fo r i n j e c t i o n m o l d i n g with Chinses language. Machine Interface technology. card.
machine in Asia.

2009 2010 2011 2012 2013 2014 2015 2016

Started researching and developing HYB3
Corporation reorganization: Define Ningbo Techmation as the Ningbo Techmation Co., Ltd. was registered in Ningbo Servo hydraulic energy saving system becomes more mature with best Launched high-end PLC controllers for Launched the intelligent Techmation has listed We create a platform of
hybrid power system for injection molding
development majority, Techmation Taiwan and Techmation Shanghai as as a public share company. performance and diverse application. Successfully develop collecting- replacing imports gradually. HYB+ servo hydraulic energy- as A Shares in Shanghai products and technology
machine. Provided 3G application function. And
its subsidiaries. Actively play their respective advantages and optimize Developed control modules for peripheral equipments distributing control system and more complicated motion control technology saving solution, which achieves Stock Exchange on 3rd for Plastic processing
also with A-GPS positioning for long-distance
the function of subsidiaries and service sites. used in injection molding machines. Techmation for plastic injection molding machines, and also integrating industry Launch new generation distributed control advanced accurate mold- March, 2015. industry moving forward
maintainance.
Software Company was founded to further offer the communication technology. system-SANDAL, which applies for oil- position function via full digital The share stock code: "industry 4.0".
Homemade driver Austone series officially launched. Continue electric hybrid HYB3 solution and full-
software development and service function. communication. 603015.
researching and developing the controllers for three-axis or five- electrodynamic HYB5 solution.
axis type motion equipments. Providing multifunction products for
customization.
04 04 Innovation in Motion 05 Innovation in Motion 06 Innovation in Motion

CONTENTS

PART 1 PART 2
Automation and Control system 07
Hydraulic servo energy saving pumping system 24
PART 4
Network manufacture management system for
Techmation is the first brand of control system for plastic injection molding A pioneering product which guides the plastic machinery industry toward energy saving and injection molding machines : iNet
machinein China. Over the years, the sales volume of injection machine environmental protection. Currently, the independently developed hydraulic servo energy-saving Details please refers to the separated catalogue of each item.
controller has ranked No.1 in the field of domestic injection machine. Based on system has excellent performance and significant energy-saving effect; it is capable of saving 40% to
this technology, the company develops control system for other types of plastic 70% of energy when being compared to the traditional hydraulic system.
machinery such as extruders, blow molding machine or die casting machine.
iNet is a high efficiency core tool for realizing technicalization, unmanned,
At the same time, the company is also actively involved in the development of
networked of plastic processing industry factory management, assisting in setting
integrated control modules for plastic machinery peripheral equipments which 01.Hydraulic servo energy saving system ---- servo driver 25-27
up a "intelligent plant", gradually achieve the upgrade of plastic processing
include hot runner, power meter and picker.Ensure that on the basis of the existing 02.Hydraulic servo energy saving system ---- servo motor 28-29 industry. Adopting scientific information management module, industrial software
market share to develop new application market.
03.Hydraulic servo energy saving system ---- hydraulic oil pump 30-31 etc., collecting real time data and carry out information analysis of injection
molding machine production data in plastic processing workshop, implementing
1.Integrated automation control system real-time monitoring of workshop production status and production situation,
01.HMI 08-10 and injection molding production data automatically connected with upper

PART 3
management system, product quality traceability, etc. Thus, improving the
02.Controller 11-15
utilization rate of resources and the visibility of workshop operation, transparency,
03.Motion control card 16 and enhancing the effectiveness of management purposes.
04.Temperature control card 16 High-end electric servo integration system( SANDAL)
05. IO expansion card 17
06.Sensors 18 SANDAL is including control system, servo driver, servo motor, pump, sensor, accurate mechanical
parts, digital communication technology and related control software combination. This is the
Leading the development of
07.Safety module 19
platform basis of Techmation technology. The system covers hybrid and fully electric servo motor
drive 2 types of combination solution,which introduces new hardware design and intelligent HMI rubber and plastic industry with
2.Peripheral (auxiliary) equipment
through EtherCAT and CAN communication. The system is with the best integration flexibility, fast
response, high accuracy, and high repeatability, This technology is the leader in domestic, it will be the most forward-looking vision
leading Chinese plastic machinery get into high end market and increase the competitive advantage
01.Power meter 20 internationally.
02.Hot runner controller 21-22 Based on SANDAL system, with on one machine combine with one picker control system, Techmation
03.Picker control system 23 is ready for all machines manufacture in further automatic system and upgrade its customers. Innovation in Motion
01.Oil-electric hybrid HYB3 system 32
02.All- electric servo motor drive HYB5 system 33
07 Innovation in Motion 08

Integrated 01 HMI
Integrated automation control system

automation and Advantages

Nice interface UI, high-resolution, clear image quality, support to multi-language, various
housing material (Aluminum, iron, plastic), fast communication.

control system
Overview Q7M (Sheet metal housing)
1.High speed DSPdigital signal processorchip with reinforced computing ability
Items Specifications
2.Single board designeasy maintain and installation Q7M (Sheet metal housing)
Size
3.With short-circuit protection etc.safe and reliable 260*470
W(mm)*L(mm)
4.Adopting specified control modules, improved functions.
Central Processor PXA270 32bit@520MHZ
5. Adopting distributed control system, structure more flexible. (Only for TECH580)
LCD Display 7.4LED
6. Adopting CANBus, EtherCAT digital communication method, realize fully digital control.
(Only for TECH580) LCD Resolution 800*480
Baud Rate 38400bps
Operation Temperature -10 ~50
Storage Temperature/RH -20 ~85 /85%
Communication port RS232*1+Optional*1 NET*1
Memory Card port USB*1
Advantages

1.With various specifications and models, providing more cost-effective for selection
2.Applicable to all kinds of injection molding machines(covering fully electrical servo motor drives, hydraulic-
electric sevo comibination hybrid, etc. high end models), and extruder, bottle blowing machine, injection blow
molding machine,cup making machine, rubber machine etc.;
Q8M (Sheet metal housing)
3.Connection to iNet systemachieves production workshop networking management.
4. Intelligent control, convenient for setting up, high level automation; Items Specifications
5. We will offer Cloud service, it can help for long distance assistant and long distance service advising. Q8M (Sheet metal housing)
Size
6. It realizes production unit combination control and solustion offer. W(mm)*L(mm)
260*470 / 400*240

Central Processor PXA270 32bit@520MHZ

LCD Display 8.0LED
LCD Resolution 800*600
Baud Rate 38400bps
Operation Temperature -10 ~50
Storage Temperature/RH -20 ~85 /85%
Communication port RS232*1+Optional*1 NET*1
Memory Card port USB*1
09 Innovation in Motion 10

Characters
1.Mass storage space for saving more than 100 sets of parameters, adjustment parameters and note record
Integrated automation control system 2.Realized over than 29 languages switching randomly
3.Event tracable record including alarm record, monitoring record, parameter changing record, terminal operation history, motor,
power on/off status, and PPH function for production management and tracking searching;
01 HMI 4.Many kinds of graphs for machine maker to choose his selected pages design, operation method and software tool for satisfying
the needs of every customers in their controllers status
5.SPC monitoring, multi- level setting for user management and intermit stop function to make sure whole system safety and
Advantages reliable
Nice interface UI, high-resolution, clear image quality, various casing material (Aluminum, 6.Functions like Temperature self-learning control and position planning control will reduce the time for setting up waiting and
adjusting.
iron, plastic), fast communication.
7.Communication mechanism: assist iNet and iMRO implement intelligent production, intelligent after-sales service.

M12M (Sheet metal housing) Q8A(Milled aluminum frame)

Items Specifications Items Specifications

M12M (Sheet metal housing) Q8A(Milled aluminum frame)
Size Size
335*600 or 335*550 260*480
W(mm)*L(mm) W(mm)*L(mm)

Central Processor PXA270 32bit@520MHZ Central Processor ARM3354 32bit@800MHZ

LCD Display 12.1LED LCD Display 8.0LED
LCD Resolution 800*600 LCD Resolution 800*600
Baud Rate 38400bps Baud Rate 10/100Mbps
Operation Temperature -10 ~50 Operation Temperature -10 ~50
Storage Temperature/RH -20 ~85 /85% Storage Temperature/RH -20 ~85 /85%RH
Communication port RS232*1+Optional*1 NET*1 NET*2CAN*1+Optional*1
Communication port
ENCODER/RS232/RS485(Optional
Memory Card port USB*1
Memory Card port USB*2

M12A(Plastic frame) Q12A(Milled aluminum frame)

Items Specifications Items Specifications

M12A (plastic frame) Q12A(Milled aluminum frame)
Size Size
335*600 335*600
W(mm)*L(mm) W(mm)*L(mm)

Central Processor PXA270 32bit@520MHZ Central Processor ARM3354 32bit@800MHZ

LCD Display 12.1LED LCD Type 12.1LED

LCD Resolution 800*600 LCD Resolution 800*600

Baud Rate 38400bps Baud Rate 10/100Mbps

Operation Temperature -10 ~50 Operation Temperature -10 ~50

Storage Temperature/RH -20 ~85 /85% Storage Temperature/RH -20 ~85 /85%RH

Communication port RS232*1+Optional*1 NET*1 Communication port

NET*2CAN*1+Optional*1
ENCODER/RS232/RS485(Optional
Memory Card port USB*1
Memory Card port USB*2
11 Innovation in Motion 12

Integrated automation control system Characters

1. Various specifications, can add extended modules with flexible configurations;

02 Controller 2. Various protection equipment, such as output point short circuit, overvoltage, overcurrent and watch dog etc.

AK618 TECH 1

Items Specifications Items Specifications

AK618 TECH 1
Size Size
227*300*42.5 227*424*56.5
Hmm*Wmm*Dmm Hmm*Wmm*Dmm
PBDigital input 16 PBDigital input 24
PCDigital input 16 PCDigital input 28
Relayrelay output 85 heating+2 motor+1 other Relayrelay output 126 heating+3 motor+3 other
TEMP Temperature input 65 barrel temperature +1 oil temperature TEMP Temperature input 76 barrel temperature +1 oil temperature
ADAnalog Input 4 ADAnalog Input 4
DAAnalog Output 2A DAAnalog Output 2A//2V+1A
IO extendableInput + Output IO888 PB+8 PC IO extendableInput + Output IO888 PB+8 PC
Communication port RS232*1 Communication port RS232*1 NET*1
Switching Power Supply DC24V Switching Power Supply DC24V

AK628 TECH 2

Items Specifications Items Specifications

AK628 TECH 2
Size Size
227*424*56.5 255*424*56.5
Hmm*Wmm*Dmm Hmm*Wmm*Dmm
PBDigital input 24 PBDigital input 32
PCDigital input 24 PCDigital input 32
Relayrelay output 115 heating+3 motor+3 other Relayrelay output 169 heating+3 motor+4 other
TEMP Temperature input 65 barrel temperature +1 oil temperature TEMP Temperature input 109 barrel temperature +1 oil temperature
ADAnalog Input 4 ADAnalog Input 8
DAAnalog Output 2A//2V+1A DAAnalog Output 4A//4V
IO extendableInput + Output IO888 PB+8 PC IO extendableInput + Output IO888 PB+8 PC
Communication port RS232*1 Communication port RS232*1 NET*1
Switching Power Supply DC24V Switching Power Supply DC24V
13 Innovation in Motion 14

Integrated automation control system Characters

1. Various specifications, can add extended modules with flexible configurations;

02 Controller 2. Various protection equipment, such as output point short circuit, overvoltage, overcurrent and watch dog etc.

PILOT3A C7000

Items Specifications Items Specifications

PILOT3A C7000
Size Size
255*424*56.5 230*337*207
Hmm*Wmm*Dmm Hmm*Wmm*Dmm
PBDigital input 40 PBIO input 32 or 48 MAX.144 Points
PCDigital input 40 PCIO output 32 or 48 MAX.144 Points
Relayrelay output 169 heating+3 motor+4 other Relayrelay output 93 motor+6 other
TEMP Temperature input 109 barrel temperature +1 oil temperature TEMP Temperature input 109 barrel temperature +1 oil temperature MAX.20ch

ADAnalog Input 8 ADAnalog Input 6ch+2ch10VMAX.16ch

DAAnalog Output 8V DAAnalog Output 3Aextendable MAX.16ch
IO extendableInput + Output IO888 PB+8 PC Communication port RS232*1 NET*1+Optional*1
Communication port RS232*1 NET*1 Switching Power Supply DC24V
Switching Power Supply DC24V

PILOT3 SMCH

Items Specifications Items Specifications

PILOT3 SMCH
Size Size
255*424*56.5 424*180*46.5
Hmm*Wmm*Dmm Hmm*Wmm*Dmm
PBDigital input 40 PBIO input 16
PCDigital input 40 PCIO output 48
Relayrelay output 169 heating+3 motor+4 other TEMP Temperature input 24
TEMP Temperature input 109 barrel temperature +1 oil temperature ADAnalog Input 7
ADAnalog Input 8 DAAnalog Output 4V
DAAnalog Output 4A/4V IO extendInput + Output 0
IO extendableInput + Output IO888 PB+8 PC Communication port NET*1
Communication port RS232*1 NET*1 Switching Power Supply DC24V
Switching Power Supply DC24V
15 Innovation in Motion 16

Integrated automation control system Integrated automation control system

02 Controller 03 Motion control card

E2C

Items Specifications
E2C
Central Processor DSP28335
Digital Input 2DC24V 5mA
Digital Output 2DC24V 50mA
Analog Input 40~10V*310V
Communication Ethernet *1 EtherCAT *1 CAN *2
TECH 580

Items Specifications Overview

TECH580 Position closed-loop control and pressure closed loop control, various control modes with various communication interfaces.
Size
410*175*58.6
Hmm*Wmm*Dmm
PBDigital input 48+2 MAX.128 Points+2 Points
Advantages
PCDigital input 48+2 MAX.128 Points+2 Points 1.Support for multiple control, position control (T type + S type), pressure control; 4.Support more than one drive with a card;
Relayrelay output None, need external connection
2.Integrated with some software modules: processing complex molding control; 5.Card design: small size with higher space utilization;
3.Support CAN, EtherCAT high-speed industrial bus; 6.Convenient installation.
TEMP Temperature input 1211 barrel temperature +1 oil temperatureMAX.96ch

ADAnalog Input 12ch+4ch MAX.16ch+4ch

DAAnalog Output 12V+4 V MAX.16ch+4(V)

IO extendableInput + Output IO888 PB+8 PC

Communication port NET*3 CAN*2 04 Temperature control card

Switching Power Supply DC24V

RMTP12

Items Specifications
RMTP12
Size
190*115*35.5
Lmm*Wmm*Dmm

LM3S9B90,80MHZ/FLASH
Central Processor
256KB/SRAM 96KB

Temperature Input 12
Digital Output 12DC24VMAX.1.2A
Communication CAN *1
Measurement Accuracy 0.1

Overview
Professional temperature control module, card design, smaller volume, can put the module at heating lines terminal box.

Advantages
Digital Communication easy for extension Temperature self-learning Measurement accuracy of 0.1 degrees High control accuracy
Specifications12 sections temperature control.
17 Innovation in Motion 18

Integrated automation control system Integrated automation control system

05 IO expansion card 06 Sensor

Loadcell
Overview
Professional function extension module with card design and smaller size. Overview This sensor can directly measure the injection force, charge back pressure force of the injection unitin a full electric
Advantages servo motor drived injection mechanism that can accurately reflect the injection push force and the charge back pressure.
Digital communications, suitable for long distance using;easy to extend & wiring. Advantages fast response;hightest precision.
Specifications 150KN/220KN/300KN/500KN.

Items Specifications
tmIoT-i101 Maximum safe overload 150%R.C.
Loadcell

Ultimate overload 150%R.C.

Items Specifications
tmIoT-i101 rated output 0V~10V
Size
190*115*35.5
Lmm*Wmm*Dmm degree of nonlinearity 1%R.O.
Central Processor LM3S9B90 80MHZ/FLASH 256KB/SRAM 96KB hysteresis 1%R.O.
EEPROM 16KB repeated accuracy 0.5%R.O.
Digital Output 8 power supply DC24V10%
Digital Input 8 frequency 1000Hz
Analog Output 2 150KN as example

Analog Input 6 Potentiometer

Communication port Ethernet *110/100M CAN *2
Overview Excellent structure with aluminum casing, easy to install.
Advantages Linear measurement; non-contact measurement, accurate and reliable; high repeat precision.
HH series EH series

Items Specifications Items Specifications

Signal output type CANopen Signal output type Analog Output

systemic resolution 5um output voltage 0~10V/10~0V
Hysteresis 5um/1digitl systemic resolution 0.1mV
degree of nonlinearity 0.02%F.S,minimum 50um maximum current 5mA
repeated accuracy 0.001%F.S, Hysteresis 4um
supply voltage 12~30V DC degree of nonlinearity 0.01%F.S,minimum50um
tmIoT-i102 update frequency 0.5ms stroke 500mm1msstroke repeated accuracy 0.001%F.S,
2400mm2ms stroke 4800mm supply voltage 15~30V DC
Items Specifications
tmIoT-i102 current consumption 150mA update frequency 0.5ms stroke 500mm1ms stroke
Size measurement range 50~4000mm 2400mm2ms stroke 4800mm
225*115*35
Lmm*Wmm*Dmm
temperature drift factor 6mm+5PPM*L/ current consumption 150mA
Central Processor LM3S9B90 80MHZ/FLASH 256KB/SRAM 96KB OVP (Over Voltage Protection) Transzorb protection diode measurement range 50~4000mm

EEPROM 16KB Polarity reverse protection yes temperature drift factor Transzorb protection diode
insulation grade 500V DChousing earth OVP (Over Voltage Protection) yes
Digital Output 16
Protection grade IP67 Polarity reverse protection 500V DChousing earth
Digital Input 16 insulation grade IP67
Communication port Ethernet *110/100M CAN *2
19 Innovation in Motion 20

Integrated automation control system Peripheral (auxiliary) equipments

07 Safety relay module 01 Power Meter

Overview
Power meter is the special peripheral product by Techmation, collocation with saving energy servo system and network
management system iNet, supporting PIMM industry higher efficiency energy management solutions. Compared with
traditional power meter function, Techmation product also supports power quality monitoring and equipment protection.

SAFEsimple s4
Application
Overview It is mainly used in industry, measuring the energy consumption
Items Specification(mm) Charaters Contact scheme
Safety relay module plays an important of electrical machinery and equipment, such as injection molding
security isolation
role in modern machine manufacturing and machine and die-casting machine etc.
Shockproof, dustproof and anti-static
occupational safety protection. Components
SAFEsimple s4 99.8*22.5*113.6 Antimagnetic, large current load capacity 3NO+1NC Transformer, electric power measuring module.
single/ dual channel connection
Advantages
Manual/automatic reset
1. Applicable to a variety of purposes;
Characters
2. Various operation mode with flexibility;
3. Multiple LEDs can be used for diagnosis 1.Total energy consumption in main page
in time. 2.Support 8 power meters connection
3.Power meter display on the monitor shows three-phase
voltage, current, power and energy
4. Monitoring energy consumption and weight of each production
unit.

SAFEsimple s11

Items Specification(mm) Charaters Contact scheme

security isolation
Testing contact short circuit
manual reset can be monitored
Start-up test
SAFEsimple s11 99*22.5*114.5 single/ dual channel 2NOinstant+2NCdelayed
connection Manual/automatic reset
Delay function: demonstrate
disconnection
Demonstrate range0~300S

HMI Controller
21 Innovation in Motion 22

Peripheral (auxiliary) equipments Peripheral (auxiliary) equipments

02 Hot runner controller Application

It is mainly used in hot runner and hot tip temperature control for mold in a Injection molding machine.
Overview
At this stage, more and more products require high quality and more difficult in production in mold and resins. Its smooth production must rely on
the combination of peripheral equipments, including picker , hot runner controls, sequency gate valves controller, in mold labeling, cavity surface
instant heating system, etc. The auxiliary equipments together with injection molding machine and molds set up the so-called production cell. It
refers to improve the production efficiency.

Hot runner controller model 2

Hot runner controller model 1
Characters

1.SCR phase controllinear half wave phase control

2. Automatic detection function50/60Hz
Characters 3. Thermocouple broken/ thermocouple reverse detection
4. Soft start, standby, downtime, manual function
1.Temperature PID self-learning control 5.Support automatic detection thermocouple and 5.RS485 communication function
2.Support the heater damage test heating output point corresponds; 6. Overheating protection function
3.Support all temperature section balance heating 6.With dehumidification function 7. Temperature display unit can be chosen
4.Support temperature curve function 7. With all required alarm function. 8. Temperature PID self-learning control.

Hot runner controller model 2

Items Specifications
Detection function Thermocouple broken/ thermocouple reverse detection Type 2
Hot runner controller model 1
Special function Soft start, standby, downtime, manual function

SCR phase control

control mode
Items Specifications linear half wave phase control50/60Hz automatic detection
A type
rated current 16A/250VAC max
Thermocouple (Open/Short/Reserve),electric
Detection function
circuit open detection function load voltage 90~265VAC 50/60Hz

current output 15A/3600W-240V 15A/1800W-120V output mode Triac(140A/600VAC)

control mode SSR on-off control working voltage 90~265VAC 50/60Hz

input power 110V-240V 50/60Hz fuse 16A/250VAC

Temperature range 0~450 fault protection Relay 10A/250VACK2

Environmental temperature 0~50 Alarm Output Relay 5A/250VAC

measurement accuracy 0.1 Sustain surge current 410A/1cycle of power frequency

Thermocouple type J/K/E type thermocouple Lowest sustain voltage 600VACrepetitive

output power 12 zones/24 zones/36 zones/48 zones/96 zones Internal leakage current 5mA max

communication port CAN Dielectric strength Over 2.5KV

operation current for each point Max.40A Insulation Over 100M ohm/500VDC

Environment limitation -20 ~+8035~85%RH

Thermocouple type J/K/E type thermocouple

Housing models 4 zones/6 zones

23 Innovation in Motion 24

Peripheral (auxiliary) machinery Hydraulic servo energy saving

03 Picker control system pumping system
Techmation HYB hydraulic servo energy saving system,using servo driver + servo motor + high efficiency gear
pump + pressure sensor,remarkable energy-saving effect, fast response, good control performance.

Overview
At this stage of the market, the product picker is given priority to separate sales mode. Right now, our
company hope to sale product picker which can be linked into our HMI with digital communication, reducing
the cost and improving the cost performance.

Advantages
Characters
The position of mold opening and pick-up arm can be follow-up controlled, shorten the mold waiting time,
improving the production efficiency.

Advantages
Hydraulic servo energy saving pumping system combines with Techmation controller to offer multi functions in
1.Using full digital communications, providing clear information, easy installation and wiring
the same time, or selected requirement operation solutions. It shows the various plastic machines performance
2.Communication instead of IO wiringsaving resources and lower controller specifications with low price.
optimization, improving high efficiency in machines performance, lower energy consumption, and makes the
machine operate accuracy and stability. It makes the more easy adjustment and maintenance for the machinery
and good competition in marketing,with superior specific technology, to develop the best system solution.

Structure diagram

HMI

Ethernet

CANopen

Controller Picker controller

Servo driver

Create superior system solutions

Servo motor
with the most professional
technology
X axis Y axis Z axis
25 Innovation in Motion 26

Hydraulic servo energy saving pumping system Hydraulic servo energy saving pumping system

01 Servo driver Austone series 01 Servo driver Hunter series

Characters Characters
1.Can be used for serial operation or single movement fast change over, eauiped with many selectable modes. 1.LED operation panel makes debugging maintenance more convenient and fast;
2.Adopt NET/CAN digital communication to link with higher layer controllers, more accurate control, simplify operations. 2.IO logic high-low electric level becomes more convenient;
3.Enhanced with short circuit, over current, over voltage and loss phase protections. 3.37KW with built-in dc resistance, reducing drive failure rate caused by grid distortion;
4.Link together with NET digital communication method, all parameters can be altered by HMI or APP from mobile phone, easy adjustment and 4.Application range of wide voltage: 380V~480V.
trouble shooting.

Functional description specifications input voltage output rated

Model input voltage/V output power/kw rated current/A Model /V power/kw current/A
Input voltageV AC 3PH 220V~ 480V
power
1BX_AUSTONEPL2B 2 4
input Input currentA Please refer to the "rating" 1BX_HUNTER_L7 7.5 17
1BX_AUSTONEPL4B 4 8
Input frequencyHz 50Hzor60Hz 47~63Hz 1BX_HUNTER_K1 11 25
1BX_AUSTONEIL7B 7.5 14
1BX_AUSTONEPK1B 11 21 Output VoltageV 0~480V 1BX_HUNTER_K5 12 32
power
1BX_AUSTONEPK5B 15 30 output output currentA Please refer to the "rating" 1BX_HUNTER_K7 18.5 37
1BX_AUSTONEPK7B 17 32 output powerKW Please refer to the "rating"
1BX_HUNTER_J3 22 45
Three-phase
1BX_AUSTONEPK8B Three-phase 18.5 35 Maximum output frequency 300Hz
1BX_HUNTER_I0 380V10% 30 60
1BX_AUSTONEPJ3B 380V10% 23 42 control mode closed vector control
Motor type permanent magnet synchronous motor 1BX_HUNTER_I7 37 75
1BX_AUSTONEPI0B 30 53
control mode Injection molding machine, speed mode 1BX_HUNTER_H5 45 91
1BX_AUSTONETI7B 37 70
Maximum output frequency 300Hz
1BX_AUSTONETH5B 45 95 1BX_HUNTER_G5 1155 112
Pressure command type Analog command (DC0~10V)
1BX_AUSTONETG5B 55 106 control
Pressure control accuracy 1Bar 1BX_HUNTER_E5 75 150
performance
1BX_AUSTONETF0B 60 116 Pressure control step response time 100ms 1BX_HUNTER_C3 93 176
1BX_AUSTONETE5B 75 141.5 Flow command type Analog Command (0~10V)CAN communication command
speed response time during the flow control 50ms
speed control accuracy 0.1%
Torque Response 2ms
The torque control accuracy 5%
Driving current capacity Max 2.5 times
Specifications overload capacity 120% rated current 30min150% rated current 60s180%
rated current 10s200% rated current 1.5s
Rated voltage /V Three phase 380VVoltage constant motion10%
power input
rated frequency /Hz 50Hz/60Hzfluctuation range5% Terminals analog input resolution 20mV
Terminal Digital input and 2ms
rated power /kW
resolution 3 DC0~10V
power output rated current /A Refer to the above form peripheral
maximum current /A analog input 2 DC0~10V
interface
analog output 5 maximum frequency 1kHzinternal resistance3.3k
Movement control mode vector controlV/Fcontrol
Digital input 3
control features Speed control precision 0.2%( vector control)
relay output Contact capacity3A/AC250V1A/DC30V
Short circuit protection, over current protection, over-voltage protection, under-voltage protection 19 types of fault protection function: over current, over voltage, under voltage, over temperature, loss phase,
Protection function Protection function
protection, over temperature protection, overload protection function overload protection function
The key function Speed control and torque control, pressure control, position control, V/Fcontrol Communicating RS485Maximum 32 nodesCAN communicationMaximum 255 nodes
setting pattern Simulation settingAI1/2/3;E_NET;CAN;PC communication Settings function
Other
Protection grade IP20
Installation Wall and flange installation
Cooling mode Forced cooling: air cooling and water cooling
operating ambient temperature -10~5040 reduce capacity
Operation place Indoor, from the sun, no dust, corrosive gas, combustible gas, oil Protection grade IP20
mist, water vapor, water, or salt, etc Other Cooling mode forced cooling
altitude 1000m1000m derating for every 100m rising derating 1% brake unit 93KW built-inothers built-out
Environment
environment temperature -10 ~+40environment temperature between 40 ~50derating brake resistance OptionalRefer to appendix a.
temperature 5%~95%RHno water condenses EMC filter outer filter
Vibrate 4.9m/s20.5G
storage temperature -40 ~+70
27 Innovation in Motion 28

Hydraulic servo energy saving pumping system Hydraulic servo energy saving pumping system

01 Servo driver Siemens series

02 Servo motor KC series

Product technical parameters Model output power/kw rated current/A Characters

supply voltage (altitude 1 AC 200 V~240 V 10%-15%<1minor 6SL3210-1SE21-8UA0 7.5 18 1. Small moment of inertia, fast speed response, compact structure; High temperature resistant permanent magnetic materials,
<2000m 3 AC 380~480 V 10%-15% < 1min 6SL3210-1SE21-8UA0 11 25 strong resistance to demagnetization;
supply frequency 47~63 Hz 6SL3210-1SE23-2UA0 15 2. Low noise, small vibration, small torque fluctuation, smooth operation, high precision. Motor rotor with special structure and
32
Under the condition of power factor, rated power
6SL3210-1SE23-8UA0 18.5 38 process, to ensure the reliability of the motor at high speed;
fundamental wave > 0.96
6SL3210-1SE24-5UA0 22 45
3. Motor coil adopts vacuum coating processing to greatly improve the moisture resistant performance of the motor;
-200~240 V 1 AC 0.45~0.7 0.45~0.7
6SL3210-1SE26-0UA0 30 4. Rotating transformer model and the absolute value types of encoder are available;
-380~480 V 3 AC 0.65~0.95 0.65~0.95 60
Overvoltage levelaccord with EN 60664-1 Class III 6SL3210-1SE27-5UA0 37 5. Able to adapt to high temperature, vibration, dust, grease and other bad environment.
75
Dc bus charging maximum frequency 1x /30 s 6SL3210-1SE31-0UA0 45 90
DC bus voltage 1.35 x supply voltage
6SL3210-1SE31-1UA0 55 110
output frequency
6SL3210-1SE31-5UA0 75 145
servo model 0~650 Hz
Vector Mode 0~300 Hz 6SL3210-1SE31-8UA0 90 178
V/f mode 0~600 Hz
power supply 24 V DC -15%/+20% KC servo motor
filter C2up to standard EN61800-3
environmental conditions
Model Rated torque / Nm Rated speed / Rpm Rated current / A Rated power / Kw Torque constant Nm/A Interia(Kg ) Pole pairs
type of cooling The power part adopts a built-in fan forced cooling Nm
KC101C 36 2000 14.5 7.54 2.40 0.0050 5
Allowed environment temperature0~40> 40~55

altitude altitude 1000m KC103C 60 2000 24 12.56 2.54 0.0089 5

altitude > 1000~4000 m
KC105C 88 2000 35 18.43 2.57 0.0122 5
standard CELow voltage and electromagnetic compatibility
EMC standard KC107S 135 1800 45 25.44 3.02 0.0150 5

Safety Integrated Security integration level 2SIL 2up to standard

IEC 61508Control Class 3up to standard EN 954-1

Characters
1.Control module and power module use separation control, maintenance will be more convenient;
2.Combine vector control and servo control, a variety of control mode switch freely;
3.Adopting CAN communication with principle computer to realize digital communication, control will be
more precise;
4.BOP operation panel makes debugging and maintenance fast and convenient.
29 Innovation in Motion 30

Hydraulic servo energy saving pumping system Hydraulic servo energy saving pumping system

02 Servo motor Phase servo series 03 Hydraulic Oil pump Eckerle series
Characters
1.EIPC new series of new technologies 5.Multi-coupling links
2.Maximum working pressure: 320 6.With radial and axial pressure compensation design
3.Aluminium alloy body 7.Low pressure pulsation, stable pressure output, ensures the smooth
4.Low working noise operation of machines, and long operation life.

Characters

1.Permanent magnet rotor component has a rotor module retaining ring design to ensure the magnet steel machinery fixation, without adhesive, greatly improved
the production efficiency, protecting the health of workers, eliminates the environment pollution of glue , ensure the magnetic steel of motor don't be left in high
EIPC3 series EIPC5 series
speed case. Magnets with high density, high temperature resistant NdFeB rare earth materials, ensure small size, large torque, high temperature resistant of the
machine; Rated Size NG 020 025 032 040 050 064 Rated Size NG 064 080 100
2.With patent design technology of hollow rotor module cup design, greatly reducing the moment of inertia of the motor rotor, enhance the response speed of the
Spec.volume Vth [cm/rev]*** 20.0 24.8 32.1 40.1 50.3 64.4 Spec.volume Vth [cm/rev]*** 65.3 80.4 100.5
servo motor, especially suitable for injection molding machine, military artillery system for requiring a high response frequency, etc;
3.The motor bearing before and after using the original import SKF bearing with high accuracy and low friction, ensure the operation time of machine can be up to 10 Continuous operating pressure [bar]** Continuous operating pressure [bar]** 210
250
years without maintenance; Peak operating pressure [bar]
Peak operating pressure [bar] max.10 sec 15% dutycyle 230
4.Phase air-cooled servo motor series products are all with EBM fan imported from Germany, the fan is stable, with big air volume, long life, good quality, guarantee 320 300 280 280 max.10 sec 15% dutycyle
the stability and reliability of the operation of the servo motor as a whole. Cut-in pressure peak [bar]** 250
Cut-in pressure peak [bar]** 350 325 300 300

Max.speed [min-1] 3600 3200 3000 2500 1800 1800 Max.speed [min-1] 3000 3000 2500

Nominal speed [min-1]** Nominal speed [min-1]** 100-3000 100-3000 100-2500

200-3600 200-3200 200-3000 100-2500 100-1800 100-1800
Phase servo motor Operating viscosity [mm2/s] 100-300
Operating viscosity [mm2/s] 10-300
Starting viscosity [mm2/s] 2,000
Model Rated torque / Nm Rated speed / Rpm Rated current / A Rated power / Kw Torque constant Nm/A Interia(Kg ) Pole pairs Starting viscosity [mm2/s] 2,000
Nm Operating temperature[ ] Operating temperature[ ] -20 to +100
U1004F20R 42 2000 18.8 8.96 2.33 0.005 4 -20 to +100

U1005F17R 57 1700 20.4 10.15 2.83 0.007 4 Operating medium HL -HLP DIN 51 524 part 1/2 Operating medium HL-HLP DIN 51 524 part 1/2

U1005F20R 58 2000 24.3 12.15 2.59 0.007 4 Max. medium temperature[ ] 120
Max. medium temperature[ ] 120
U1007F17R 80 1700 28.2 14.24 2.91 0.009 4 -40
Min. medium temperature[ ] -40 Min. medium temperature[ ]
U1007F20R 87 2000 36.7 18.22 2.57 0.009 4
Max. ambient temperature[ ] Max. ambient temperature[ ] 80
80
U1008F20R 96 2000 40.78 20.10 2.58 0.011 4
Min. ambient temperature[ ] Min. ambient temperature[ ] -40
U1010F18R 122 1800 42 23.00 2.86 0.013 4 -40

U1010F20R 135 2000 60.5 28.27 2.28 0.013 4 Max. admission pressure(intake side) [bar] 2 bar absolute Max. admission pressure(intake side) [bar] 2 bar absolute

U1013F18R 165 1800 60 31.10 2.87 0.016 4 Min. admission pressure(intake side) [bar] 0.8 bar absoluteStart 0.6 Min. admission pressure(intake side) [bar] 0.8 bar absoluteStart 0.6

U1013F20R 175 2000 73.7 36.65 2.48 0.016 4 Weight appr.[kg] Weight appr.[kg] 11.2 13.0 13.5
8.3 8.6 9.2 9.8 10.5 16.7
U1315F18R 194.9 1800 78.8 36.73 2.75 0.036 4
Degree of filtration Class 20/18/15 due to ISO 4406 Degree of filtration Class 20/18/15 due to ISO 4406
U1320F18R 232 1800 105.3 43.73 2.82 0.053 4
Efficiency vol 93 93 94 95 95 95 Efficiency vol 94 95 95
U1320F20R 269 2000 121 56.33 2.45 0.045 4
Efficiency hm 91 92 92 93 93 93 Efficiency hm 92 93 93
U1325F18R 304 1800 106 57.30 3.11 0.058 4
U1330F18R 357.3 1800 159.3 67.34 2.69 0.061 4 Pump noise*(measured in sound chamber)dB[A] 62 63 64 65 66 66 Pump noise*(measured in sound chamber)dB[A] 69 70 71

U1340F18R 481.4 1800 212.6 90.74 2.72 0.077 4 n = 1,450 p = 250 bar T = 50C Medium: HLP 46 n = 1,450 p = 210 bar T = 50C Medium: HLP 46
31 Innovation in Motion 32

The servo drive system High end combination of system integration ( SANDAL)

03 Oil pump Eckerle series 01 Oil-electric hybrid HYB3 system

Characters Characters
1.EIPC new series of new technologies 5.Multi-coupling links High precision, high response, high energy saving
2.Maximum working pressure: 320 6.With radial and axial pressure compensation design
3.Aluminium alloy body 7.Low pressure pulsation, stable pressure output, ensures the smooth
4.Low working noise operation of machines, and long operation life.

EIPC6 series
Overview
Introducing new hardware design, intelligent interactive interface
Rated Size NG 125 160 200 250 Eckerle series model Specifications Press/bar Max. Pressure/bar
design with EtherCAT/CAN communication technology and oil-
Spec.volume Vth [cm/rev]*** 125.7 160.1 200.9 249.9 890-EI-0160-FB2-S201 16CC 250 350
electric hybrid servo control system, which is a mixture application
Continuous operating pressure [bar]** 250 160 140 890-EI-0250-FB2-S201 25CC 250 300 of hydraulic control and electric control. The injection unit keeping
Peak operating pressure [bar] max.10 sec 15% dutycyle 280 170 150 890-EI-0320-RS2-C312 32CC 250 350 electric control to achieve high precision molding control; Clamping
unit adopts hydraulic servo closed loop control, improving the
Cut-in pressure peak [bar]** 300 180 160 890-EI-03216-S1-C301 32CC+16CC 250 350
control precision. The system is more precise and more quickly
Max.speed [min-1] 2800 2200 890-EI-0400-RK2-C311 40CC 250 325 than the traditional hydraulic machine, and is lower cost than full-
Nominal speed [min-1]** 400-2500 400-2000 890-EI-0400-RS2-C312 40CC 250 325 electric machine.
Operating viscosity [mm2/s] 10 -300 890-EI-04022-S1-C301 40CC+22CC 250 325

Starting viscosity [mm2/s] 2,000 890-EI-0500-RK2-C311 50CC 250 300

Operating temperature[ ] -20 to +100 890-EI-0500-RS2-C312 50CC 250 300

Internet
Operating medium HL-HLP DIN 51 524 part 1/2 890-EI-05025-S1-C301 50CC+25CC 250 300

Max. medium temperature[ ] 80 890-EI-0630-RK2-C311 63CC 250 300

CANopen
Min. medium temperature[ ] -40 890-EI-0630-RS2-C312 63CC 250 300 EtherCAT
Max. ambient temperature[ ] 80 890-EI-0640-RS2-C501 64CC 210 250
CANopen
Min. ambient temperature[ ] -20 890-EI-06432-S1-C501 64CC+32CC 210 250
available
Max. admission pressure(intake side) [bar] 2 bar absolute 890-EI-0800-RK2-C502 80CC 210 250

Min. admission pressure(intake side) [bar] 0.8 bar absolute 890-EI-0800-RS2-C501 80CC 210 250

Weight appr.[kg] 41.5 49 58 69 890-EI-08040-S1-C501 80CC+40CC 210 250

Motion control card Motion control card
Degree of filtration Class 20/18/15 due to ISO 4406 890-EI-1000-RK2-C502 100CC 210 250

Efficiency vol 94 94 93 93 890-EI-1000-RS2-C501 100CC 210 250 EtherCAT

Efficiency hm 90 91 890-EI-10050-S1-C501 100CC+50CC 210 250

Pump noise*(measured in sound chamber)dB[A] 76 77 77 78 890-EI-1250-RK2-C601 125CC 250 300

n = 1,450 p = 250 bar T = 50 C Medium: HLP 46 890-EI-1250-RK2-H603 125CC 280 320

890-EI-1250-RS2-C602 125CC 250 300

Power Meter Temperature control card
890-EI-1600-RK2-C601 160CC 250 300

890-EI-1600-RK2-H601 160CC 280 320

890-EI-1600-RS2-C602 160CC 250 300

EIPC6 125+EIPC3 63 125CC+63CC 250 300

Injection Charge Servohydraulic
energy saving
pump unit

HYB3 Potentiometer
33 Innovation in Motion 34

High end combination of system integration ( SANDAL)

Service
02 All-electric servo motor drive HYB5system With strong technical reserves, rich industry experience and a wide range of service stations to building a maintenance network which closed to
the market and customers.
Characters Prompt understanding market trends, considerate customer relationship maintenance, orderly develop the market, providing customers with a
High precision, high response, high energy saving smooth communication, feedback, and timely pre-sale and after-sale multiple services.

Overview
By the high-end touch HMI, centralized-distributed control systems,
motion control module, drive unit, can achieve highest 1000 mm/
s injection speed, which is the most optimal high-end plastics
machinery, and most competitive solution.

Internet

CANopen
EtherCAT

CANopen
available

Domestic branches
Hangzhou Huangyan jinhua
Motion control card Motion control card Motion control card
TEL: +86-13958152527 TEL: +86-13857611150 TEL:15757482855 / 13857499173
EtherCAT E-mail: [email protected] E-mail: [email protected] E-mail:[email protected]

Yuyao Wuxi Guangdong

TEL: +86-15906871082 TEL: +86-0510-8867 5037 TEL: +86-0769-8518 2584
Power meter Temperature control card E-mail: [email protected] E-mail: [email protected] E-mail: [email protected]

Shunde Tianjin Linyi

TEL: +86-0757-2230 8391 TEL: +86-15222502259 TEL: +86-18853986068
E-mail: [email protected] E-mail: [email protected] E-mail: [email protected]

Wuhan

HYB5
TEL: +86-18802780583
E-mail:[email protected]

Injection Charge Clamp Ejectior Carriage

35 Innovation in Motion 36

Service
With strong technical reserves, rich industry experience and a wide range of service stations to building a maintenance network which closed to
the market and customers.

Prompt understanding market trends, considerate customer relationship maintenance, orderly develop the market, providing customers with a
smooth communication, feedback, and timely pre-sale and after-sale multiple services.

Overseas branches
India / Pune India /Ahmedabad Middle-east / Tehran

Innovation in
TEL: +91-9011040220 / +91 8605010502 TEL: +917226008533 TEL:+98-(0)9363903114
E-mail: [email protected] E-mail: [email protected] E-mail:[email protected]

Turkey / Istanbul Malaysia / Kuala Lumpur USA / San Diego

TEL: +905063456185 TEL: +60-380-667-389 TEL: +1-760-295-4889
E-mail:[email protected] E-mail: [email protected] E-mail: [email protected]

Brazil / St Paul
TEL: +55-11-3207-1234
E-mail: [email protected] Motion 2016.4