IS 9537 (Part 3) PDF
IS 9537 (Part 3) PDF
IS 9537 (Part 3) PDF
((Reaffirmed
Reaffirmed1996
2001
) )
Indian Standard
SPECIFICATION FOR
CONDUITS FOR ELECTRICAL INSTALLATIONS
PART 3 RIGID PLAIN CONDUITS OF INSULATiNG
METERIALS
( Fourth Reprint FEBRUARY 1997 )
ULX 621.315.671.1
0 Cqyriight 1984
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAPAR MARG
NEW DELHI 110002
Indiun Standard
SPECIFICATION FOR
CONDUITS FOR ELECTRICAL INSTALLATIONS
PART 3 RIGID PLAIN CONDUITS OF INSULATING
MATERIALS
Chairman Rcprassnting
SHRI D. N. PUBANDA~E Electrical Contractors Association of Maharashtra,
Bombay
( Continuid on page 2 j
Q Copyright 1984
BUREAU OF INDIAN STANDARDS
This publication is protected under the Indian Copuri& Act ( XIV of 1957 ) and
reproductbn in whole or in part by any means except with written permission of the
publisher shall be deemed to be an infringement of copyright under the said Act.
IS : 9537 ( Part 3 ) - 1983
Jwmbcrs Rsprcscnting
JOINT DIBECTOIS STAXDARDS Railway Board, New Delhi
( ELECTRICAL)-TL-M
ASSISTANT EmoTRIoAi EKQIXEER (Altcrnots)
Saxx G. L. KESECWAXI Dire;ogt;eneral of Technical Development,
e
SHBI A. R. KESAWALU ( Alhatr )
Sam I. K. KEAXDEL~AL Maharashtra Small Scale Eiectrical Manu-
facturers Association ( Kegd ), Bombay
SRRI N. C. C~oasa~ ( Altcrnatc )
SHRI M. L. KHAXNA Ram Kay Engineering Co Pvt Ltd, Kapurthala
SERI T. R. A. KRISHNAN Taritt Advisory Committee, Bombay
SHRI I. M. KHUSHW ( Ahrnatc )
Snnl 11. MAJ~XDAR Development Commissioner, Small Scale
Industries, New Delhi
SHX<IA. N. GHOVH ( Alternate )
!jHRI s. N. L&~UKHERJI Kl,asla Plastics Pvt Ltd, Pune
SHRI N. M. NIMANI ( .I(lternntc)
LT-COL P. B. RAJPAL Engineer-in-Chiefs Branch, New Delhi
SARI S. K. SRAN~ARE ( Altcrnotc)
Sam N. Sa~,;mas Wavin India Ltd, Madras
SHRI D. L. SRAH Anchor Indrlstries, Bombay
SHRI RAJEKDHA JHAVEHI ( Afturnate)
SRRIK. K. SI~ARMA National Test House, Calcutta
SEKI M. P. WALVEKAR ( Alternate )
SERI T. SOM~SUNDARAM Director of Industries and Commerce, Madras
Snar M. RA.J.A~OPALAN(Alternate)
SITDI S. R. UQRAXKAR Bombay Electric Supply & Transport Under-
taking, Bombay
SHRI P. c. SOMa ( Altcrnat~ )
Slim s. P. SAcansv, Director General, BIS,( Ex-ofi& Mmbar )
Director ( Elrc tech )
SHWI K. M. BRATIA
Senior Deputy Director ( Elec tech ). BIS
K. R. RANQARAJAN (Alternuts ta
SARI
Shri G. K. Srinivasan )
DR B. R. CE ANAXD llac Ltd, Calico Group Chemicals and Plastics
Division, Rombay
SHRI S. MITILA ( Alternate ) ,
IS : 9537 ( Part 3 ) - 1983
Indian Standard
SPECIFICATION FOR
CONDUITS FOR ELECTRICAL INSTALLATIONS
PART 3 RIGID PLAIN CONDUITS OF iNSULATlNG
MATERIALS
0. FOREWORD
0.1 This Indian Standard ( Part 3 ) was adopted by the Indian Standards
Institution on 29 December 1983, after the draft finalized by the Electrical
Wiring Accessories Sectional Committee had been approved by the
Electrotechnical Division Council.
0.3 The major differences in this standaro ( Part 3 ) over the previous
standard IS : 2509-1973* ( see 0.2 ) are in the tolerances on dimensions
( particularly outside diameter ) and the method for bending test. These
changes have been made to align with other parts in this series and the
internationally accepted practices.
0.4 The conduits covered in this standard ( Part 3 ) are suitable for
temperatures between -5C and? 60 C.
0.5 While preparing. this document, assistance has been derived from
IEC Publication 614-2-2 ( 1980 ) Specification for conduits for electri-
cal installations, Part 2 Particular specification for rigid plain conduits
of insulating materials, issued by International Electrotechnical
Commission.
*Specification for rigid non-metallic conduits for clectrical installations (jrst r&.&n ).
tSpecification for conduits for electrical installations: Part 1 General requirements.
3
IS : 9537 ( Part 3 ) - 1983
1. SCOPE
2. DEFINITIONS
3. GENERAL REQJJIREMENTS
4.1 The tests shall be carried out at ambient room temperature, unless
otherwise specifically mentioned in the individual tests.
4.2 Six manufacturing lengths are required for carrying out all type
tests.
5. CLASSIFICATiON
6. MARKING
6.1 Each length of the conduits shall be marked preferably at 50 mm,
from one end, with the following information:
a) Manufacturers name or trade-mark, if any;
b) Nominal size of the conduits;
c) Country of manufacture; and
d) Information relating to classification as given in 5.1.
6.3 The conduits may also be marked with the Standard Mark.
NOTE - The use of the Standard M&k is governed by the provisions of the
Bureau of Indian Standards Act, 1986 and the Rules and Regulations made there-
under. The Standard Mark on products covered by an Indian Standard conveys
the assurance that they have been produced to comply with the requirements of that
standard under a well defined system of inspection, testing and quality control
which is devised and supervised by BIS and operated, by the producer. Standard
marked products are also continuously checked by BIS for conformity to that
standard as a further safeguard. Details of conditions under which a licence for
the use of the Standard Mark may be granted to manufacturers or producers may
be obtained from the Bureau of Indian Standards.
7. DIMENSIONS
7.1 The dimensions of the conduits shall be as given in Table 1.
-
*Specification for conduir~ for electrical installations: Part I General requirements.
5
IS : 9537 ( Part 3 ) - 1983
-.
A
@
I- A
SECTION AA
Ste1: 4gf 11 d
In rn r,,m mm
Itj 16'04 12 45
20 3.04 12 45
25 25'04 16 60
LA2 32 0-k 18 70
40 4o.ot 18 70
.w Xl:04 ?II 85
63 63.04 20 100
-0
- 0.01lfllll
: +. 0.01 mm
: Steel
It shall be possihie to sliclr thv :ippropriatc- gmge compeletely Over the condrlit,
under its own weight.
6
IS : 9537 ( Part 3 ) - 1983
TOLERANCIW WEAR
mm mm mm mm mm mm mm
3-0'018. 8 17 18 8
16 15.70 -00*018 0
4-O-022
10 23 27 9
20 19.70 -Lo22 0
-I- 0.022 10 23 27 9
25 24.6 -:.022 0
+ 0.025 29 34 10
316 12
32 -:*025 0
0 +0*030
14 35 42 IO
40 396 -0*030 0
+wo30
0 16 42 52 1L
50 49.5 AC030
0 +0*030 10 49 65 12
63 624 -0.030 0
Material: Steel.
It shall not be possible to pars the gauge over the conduit, in any position, without
undueforce.
7
Is : 9537 ( Part 3 ) - 1983
Srzm
fU~u5nm,
0
0.01 mm
: Polished stc ei
It shall be possible for tklu appruprirrte gauge to pass through the conduit llndcr it:
vwn weight.
8. CONSTRUCTION
8.1 The relevant provision of IS : 9537 ( Part 1 )-1080* shall be
applicable.
.I-- ___- ------
*Specification for conduits for electrical installations : Part 1 GenFrA raquiwlnwtts.
8
IS : 9537 ( Part 3 ) - 1983
9. MECHANICAL PROPERTIES
9.1 The conduits shall have adequate mechanical strength. Compliance
is checked b, 2 followinp tests specified in 9.2 to 9.5.
SECTION AA
mm
24
30
37.5
IS : 9537 ( Part 3 ) - 1983
9.2.4 Before the test at low temperature, the samples, with the bending
aid inserted, and the bending device shall be conditioned for at least
2 h in the freezer at the temperature specified.
9.26 After the test, the sample shall show no cracks visible to normal
or corrected vision without magnification.
9.3.2 The difference between the initial diameter and the diameter of
the flattened sample shall then not exceed 25 percent of the initial
diameter while the compression force is still applied.
10
IS : 9537 ( Part 3 ) - 1983
9.5.2 The minimum internal tiiametcr shall be checked with the help
of appropriate gauge, according to Fig. 5. With the support in a position
such that the straight portions of the sample are at 45 to the vertical, it
shall be possible to pass this gauge, through the conduit, fixed to support,
under its own weight and without any initial speed.
SIZS DIAMIBTEI~, D
r--------- ----- *-_..__----_..__7
Light %fediuru Heavy
mm mm mm
16 IO-9 10.3 9.8
20 139 13-5 12.6
25 17.7 17.1 16.5
SPHERICAL
R = 2.5 mm
/
10.2 lhc samples shall Ix: p~~eparc~rl I)y cutting; rl~rec pieces of conduit,
each about 80 mnl long, in halt longitudinnl!y. On? of each pair of
samples so prepared shall be plxced in 111thllo1~i20Iltal TlOsitiOn On ;t steel
support, as shown in I:is. 6, the ~uppo~ t itn~l t11e carnpl(* being placed m a
he;tting cabinct, the tenlperature within :t hich is tllaintaine~l at 60 42C.
14.1 Type Tests- The following shall constitute the type tests:
a) Checking of dimensions ( 7 ),
f) Resistance to heat ( 10 ),
h) Electrical characteristics ( 12 ).
4 Checking of dimensions ( 7 ),
0 Electrical characteristics ( 12 ).
13
IS : 9537 ( Part 3 ) - 1983
APYENDLX A
A-l. LOT
A-l.1 In any consignment, all the lengths of same nominal size and class
manufactured from the same material under essentially similar conditions
of production shall he grouped together to constitute a lot.
up to 300 13 0 2
301 ,, 500 20 0 3
501 ,, 1 000 32 I 4
1001 ,, 3 000 50 2 5
3001andabove 80 3 7
A-2.2 These lengths shall be selected from the lot at random. In order
to ensure the randomness of selection, procedures given in IS : 4905-1968*
may be followed.
11:
IS : 9537 ( Part 3 ) - 1983
15
IS : 9537 (Part 3 ) - 1983
( Continuedfrom fiuge 2 )
Members Repmenting
SHRI S. BALASUHDARAM Federation of Associations of Small Industries of
India, New Delhi
SHRI K. 1. CElrABItIA Finolex Cables Ltd, Pune
SHRI B. S. REDDIE ( Altemnts )
CEIEB ENQINEER( ELECTBIOAL )-I Central Public Works Department, New Delhi
Srrav~~oa OF Wo~xs ( V ) ( Alternate )
SHRI S. K. KUNDU Directorate of Electricity, Government of Wat
Bengal, Calcutta
Saar S. R. DAS~RPTA ( Alternate )
SHEI D. N. PURANDARE Electrical Contractors Association of
Maharashtra, Bombay
SERI SIXI~I~H S. JHAVEI~I (Alternate)
SHIM K. hf. SHAH Drossback-Maneklal Pvt Ltd, Bombay
SHRI G. K. ACEARY ( Alternutc)
SHBI R. SIVARAMAKRISENAN Chemicals and Plastics India Ltd, Mad=
SHBI R. KALIDAII( Altsrmtr )
SERI J. M. TOTALA Garware Plastics Pvt Ltd. Bombay
SHRI R. NOBONHA ( Altrrnatr )
16
BUREAU OF INDIAN STANDARDS
HeMmuters
Manak Bhavan, 9 Bahadur Shah Zafar Marg, NEW DELHI 110002
Tebphones: 323 0131,323 3375.323 9402
Fax : 91 11 3234062,91 11 3239399, 91 11 3239382
Tebgrams : Manaksanstha
(Common to ail Cffioes)
Centrmllboratoty: Tebphone
plot No. 2019, Site IV, Sahihahad Industrial Area, Sahibabd 201010 0-77 00 32
Rq7IQnalcyt9&:
Central; hkp$Bhavan. 9 Ehhadw Shah Zafar Mug, NEW DELHI 110002 323 76 17
.Eastem -i/t4 CtT -VII M, V.I.P. Road, Mantktob, CALCUTTA 700054 3378662
Northern : SC0 335336, Sector 34-A, CHANDIGARH 160022 603843
Southern : C.I.T. Campus, IV Cross Road, CHENNAI 600113 235 23 15
( Page 4, cfause 1.1 ) Substitute the following for the existing clause
This standard (Part 3) specifies requirements and method of tests for circular rigid
non-flame propagating and non-threadables plain ended and socket ended conduits
of insulating materials.
NOTE In the ease of socket ended eorrduits,the socket portion shall be integrat with the ~
conduit length at one end only.
( Page 5, Table 1 ) Insert the following new clause afler Table 1 and
renumber the existing clause 7.1.1 as clause 7.1.2:
7.1.1 The dimensions of the socket end shall be as given in Table 2.
( Page 7, clause 73) Substitute the following for the existing clause
7.3 The preferred length of a conduit shall be 3 m. Other lengths are also permitted
with agreemer! between the manufacturer and the purchaser.