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PS 9472

arc welding automotive

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Ulysses Carrasco
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546 views16 pages

PS 9472

arc welding automotive

Uploaded by

Ulysses Carrasco
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
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‘up LL etandords ond spsefsons ae subst freqanl evieon. athe users vesponsbi o comply with oot version. sol sands spares otes than Crys suppose fr intraton oe. Abacos sone te avaablect 3 rasonabl cost, For “ore nowation oneal Cheytr wa esa at ngstdseemrysler com Chrysler Group LLC Document Number: PS-9472 Process Standard Date Published: 2012-08-09 Category Code: D-t ‘Change Level: J EASL Requirement: No Restricted: No ARC WELDING AUTOMOTIVE COMPONENTS 4.0 GENERAL 4.4 Purpose of the Standard ‘This standard desoribes the Arc Welding requirements for all automotive components fabricated from coated and un-coated sheet steels and other metals approved by Materials Joining, Chassis & Powertrain Materials Engineering, Chrysler Engineering Office. A shielded ection in this standard applies to safety welds es designated on the welding releases. In this situation, the safety weld must comply with the requirements of EM-10001 ('Shield” Requirements = Corporate Assembly Plants), EM-10002 ("Shield Requirements - Corporate "Internal Supplier” Plants), and EM-10003 ("Shielé" Requirements - "External" Supplier” Plants) as shown in the possible conditions below: Condition 1 - The weld release doesn't have a safety symbol on the weld, and there is no safety shield on specific sections of the weld standard. Interpretétion - For this specific non-safety shielded weld, conformance to the above EM standards is not necessary for any conditions defined In non-safely shielded sections of the weld standard, However, the weld standard requirements must stil be met by this weld, Condition 2 - The weld release has a safety symbol on the weld, but there is no safety shield on specific sections of the weld standard, Interpretation - For this specific safety shielded weld, conformance to the above EM standards Is not neceseary for any conditions defined in non-satety shielded sections of the weld standard, However, the weld standard requirements must still be met by this weld. Conditions 3 - The weld releasé doesn't have a safety symbol on the weld, but there Is a safety shield on specific sections of the weld standard. For this specific non-safety shielded weld, conformance to the above EM standards is not necessary for any conditions defined in safety shielded! sections of the weld standard. However, the weld standard requirements must stil be met by this weld, Contition 4 - The weld release has a safety symbol on the weld, and there isa safety shield on specific sections ofthe weld standard. For this specific safety shielded weld, conformance tothe above EM standards is necessary for any conditions defined in safety shielded sections of the weld standard. The Weld must conform to both the "EM’ standard’ requirements and meet the weld standards requirements ‘Any deviation to the Supplier Quality lot control requirement 2s called out in EM-10001, EM. 100028, or EM-10003 must be approved by the Suppliar Quality Office and the Product Releasing Group. ‘Special welding requirements specified in a purchase order shall be placed on the supplier's release or welding release. 4.2 Purpose of the Process ‘This process is used to verify the quality of arc wekds. PS.0472, Change J, 2012-08-09, Page 1 Copyright Chrysler Group LLC Please fferto ESSD forth current versfon of this document 1.3 Hazardous Material Control ARC welding may generate hazardous fumes and the user shall comply with applicable Corporate andlor Government fume ventilation. 1.4 Coverage of this Standard This standard is epplicable to all automotive components fabricated from zing, iron-zine coated MS 6000 or un-coated MS-88, MS-67 and high strength low alloy (MS-264¢S>) sheet Steels. ‘This standard is also applicable to the are welding of weldable steels having a maximum carbon equivalent (C.E.) of 0.40% according to the following formula: CLE, = %C + %MIG + %NIZO + CIO + %CUl4D - HIOI5O -%V/10 ‘and to other metals approved by the Materials Joining, Chassis & Powertrain Materials Engineering, Chrysler Engineering Office. Itis desirable to keop the sulfur level below 0.036%, and it shall dt be over 0.05%, Phosphorus shall not exceed 0.06%, Boron levels shall not exceed 0.005% Oxyfuel gas welding and/or oxyfuel gas torch brazing may not be substituted for the specified arc welding process as the original production manufacturing process. Other are welding processes not listed in this standard! may only be used when shown on the weld releases. 4.5 Correlation fo other Standards Specification for Welding - Structural Classification and Surface Finish Requirements” and "PF- SAFETY/ Emissions Weld Area and Quality Requirements” are Process Standards PS-1756 and PS- 5595. ‘The "Welding Design Considerations and Requirements" for arc welding are covered in Design Standard DS-155. 4.6 Requirements on Part Releases ‘Any wold requirements designated on the weld releases are dominant to, and take precedence over any of the requirements specified within this standard, 2.0 PROCESS 2.4 Are Welding Requirements 2.4.4 Condition of Steet “The surface ofthe steel part at the time of welding shal be free from scele, rust, paint and other contarninants that would adversely affect the quality of the weld. Release compounds that harden with age shall be removed prior to welding. The arc welding process. shall not be used in areas where primer, adhesives and sealers are present or closer than 25.4 mm (1 in.) (See TABLE 1) PS-9472, Change J, 2012-08-08, Page 2 CCopyieht Chyser Group Lic Pienee sefer lo ESSD forthe event version a this dacurncnt 2.4.2 Part Fitup {All releases using the arc welding process shall show mating parts to be in “Tine-to-line" contact. “The maximum acceptable gap as designed including the tolerance stack and the ectual gap occurring during manufacturing shall not exceed the lesser value of the thinner metal thickness or 4.5 mim (0.060 in.) for the GMAW and FCAW (Fux-Core) process, or one-haif the metal thickness of the thinner patt for the MIG-BRAZE process. 2.1.3 Meterial Coating and Thickness Restritions Process limits due to steel thickness and coating type and orientation are shown in TABLE 1: "Arc Welding - Metel Coating and Steel Thickness Requirements", and "Arc Welding Metal Coating Restrictions’, see Tables 1 & 2. 2.2. Process Specification Nomenclature. Engineering releases shall spocify "Weld PS-9472" inthe ttle block, As required, the weld symbol andlor weld note shall specify the process by lettor designation plus any additional requirements. "Weld Only’ releases and weld releases may specify the process letter designation followed by "PS-8472". Example: GMAW PS-9472 2.2.1 GMAW (Gas Metal Arc Welding) "GMAW" specifies the gas metal ere welding proves with solid filer metals MS-3684, M'S-5265, MS-7023 or metal core electrodes es shown in MS-9421. Gas coverage can be CO; gas; however other gas and/or {gas mixtures may be used as long as the resulting weld meets the requirements of this standard, ‘Applications requiring another filer metal andlor shielding gas shall have the adcltional requirements specified on the engineering releases, When 413 to 852 MPa (60,000 to 80,000 psi) yield strength un-coated steels are welded to themselves or to higher strength steels, MS-7028 solid filer metal shall be used and specified on the weld releases. 2.22 GMAW (75% Ar - 25% COs) "GMAW (75% Ar - 25% CO)" specifies the Gas Metal Arc welding process with 75% Ar ~ 25% CO shielding gas mixture and filer metal MS-3684, MS-5365 & MS-7023. This process can be used on galvannealed (iron-zine alley costing - as produced by the hot dip process only) with 40 g/m* or less coating weight. 2.2.3 FAW (Flux-Gored Are Welding) FCAW specifies the Flux Core ere welding process utilizing filer metal MS-6995 end "Gas-Less” Flux Cored Are Welding Electrode for zinc and iron-zinc coated steels. Applications requiring another filler ‘metal shall specify the filer metal Material Standard. 2.2.4 MIG-BRAZE "MIG-BRAZE” specifies GMAW pulsed-are or STT "Surface Tension Transfer’ metal are welding process ‘and MS-6408 slicon bronze filer metal with 100% argon shielding gas. 22.8 GTAW (TIG) "GTAW (TIG)" specifies the Gas Tungsten Arc welding process without the addition of filer metal. The use of filler metal may be specified if necessary. When filer metal is required it shall be specified on the weld releases, PS-0472, Change J, 2012-08-09, Page 3 Copight Chaser Group LLC Plasce refer to ESS fr the eurven version ofthis decent 2.2.6 PAW (Plasma Are Welding) "PAW" specifies the Plasma Arc Welding process without the addition of e filer metal. When filler metal Is required it shall be specified on the weld releases, 3.0 QUALITY Refer to CS-8804 for general qually requirements, ‘The primary objectives ofthe following procedures are to assure that adequate process control is being employed and to define the quality level required on arc welded assemblies. ‘The following procedures shall ahvays be performed on parts during set-up to assure that the arc welding equipment Is in suitable condition for release to production and that the are welding schedules (wire feed speed or amperage, and voltage) ere correct, and during production at a regular frequenoy as determined by the appropriate Chrysler Quality Group and the Manufacturing facilly. 8.1 Visual Inspection (Non-Destructive) Many discrepant welds can be detected visually, Welds can be discrepant because of either @ lack of ‘quantity or quality in the weld. The following description of disorepant welds, and the following limitations con these welds ate to be applied incividuelly. Exceeding any of the maximum limitations permissible or feilure to meet any of the minimum requirements is Cause to reject a weld. Reference Figures 1, 2, 3 & 4 3.4.4 Quantity of Weld ‘The length of weld shell be as specified and located 28 noted on the weld release. ‘The minimum ‘acceptable weld length should not be less than 43mm. Weld lengths are classified as elther "Full Length" cor "Specific Length” welds as follows: “Full Length’ Weld - A "Full Length’ weld js @ weld along the entire junction or joint formed by the mating parts. These welds are identified as "Full Length" welds by the absence of a length dimension in the ‘welding symbol on the weld releasés. “Full Length” welds are permitted a 3 mm (0.12 in.) discrepant start and a5 mm (0,20 In.) discrepant stop (including crater). No discrepancy is permitted In the first 13 mm (0.50 in.) weld beyond the existing stert and stop. Of the remaining weld length, at least 90% shall be free of discreant lengths. "Specific Length" Weld "A "SBeoific Length" weld is a weld with a minimum number length dimension requirement, Weld “Start” ahd "Weld Finish’ (creter), not meeting the leg & throat requirements of PS- 19472, or the weld release, are not considered part ofthe required "Specific" weld length. These welds are Identified as "Specific Length’ welds by a length dimension in the welding symbol on the weld releases. Discrépant lengths are permitted in the remaining weld length provided they do not reduce the overall weld length below that required. 341 Weld Starts Staits of ere welds shall not be considered as part of the acceptable weld length unless they meet the required fised leg & throat dimension as specified in this standard or weld releases. Reference FIGURE 4 3.4.1.2 Weld Stops “The stops (crater) of arc welds shall not be considered es part of the acceptable weld length unless they meet the required fused leg and throat dimensions as specified in this standard or weld releases. An unacceptable weld stop (crater) Is @ condition atthe end of a weld where the fused legs or throat PS-0472, Change J, 2012-08-09, Page 4 Copyright Cayster Group LLC 1 forthe euirant verelon ofthis document dimension falls below the minimum requirement. Reference FIGURE 1. 3.1.1.3 Weld Notch ‘Weld notch described as meltback of base material shall not be considered part of the acceptable weld. Any dlevietion of the weld notch shall be specified on the weld releases. Reference FIGURE 4. 8.4.1.4 Weld Bun Through Weld “Bum-Through’, a hole completely through the weld and suibstrate or adjacent lo the weld inthe base meterial is not allowed, If "Bum-Through’ is allowed on the weld release, the length ofthe "Burn- ‘Through’ shell not be considered part of the acceptable weld length, b 3.1.1.5 Surface Porosity Individual pinholes separated by atleast thelr own diameter and other scatter Surface poroslyis allowable, ‘The total length of porosity (sum of diameters) should not exceed 6.4 mm in any 25 mm (1/4 Inch in any 1 inch) of weld ‘The maximum pinhole diameter should not exceed 1.6 mm (1/16 int) Reference FIGURE 3. | 3.4.1.6 Weld Length “The required weld length shail be obtained by no mété than two lengths of acceptable wel. I eoceptable to engineering, more than two weld lengths can be performed to achieve an acceptable weld length, The total weld length must meet the minimum required fused leg, throat and surface requirements. 3.1.1.7 Full Length Welds “Full Length’ welds, es desoribed in 3.1,1, ate permitted a 3 mm (0.12 in.) discrepant start and a § mm (0.20 in.) discrepant stop (including crate’). No discrepancy is permitted in the first 13 mm (0.50 in.) of |weld beyond the existing start and stop. OF the remaining weld length at least 90% shall be free of discrepant lengths. 3.1.1.8 Specific Length Welds "“Spacific Length" welds are permitted a 3 mm (0.12 in) disorepant start and a 6 mm (0.20 in) discrepant stop (including crater) provided they do not reduce the weld length below that required. Discrepant lengths are permitted in the remaining weld length provided they do not reduce the overall weld length below that required, 8.1.1.9 Groove Weld (Bult Joint) Groove welds (Butt joint) cannot be visually inspected unless there Is visual access to both sides of the jeint, and the weld is specified as requiring 100% penetration. Reference FIGURE 5. 8.4:4.40 Maximum Continuous Discrepant Length In welds over 12" (800 mm) the maximum continuous discrepant length shall not exceed 19 mm (0.76 in.) excluding start 8.2 Cracks, Quality of Weld Cracks are not permitted in any weld. PS.0472, Change J, 2012-08-09, Page 5 (Copyright Geter Group LLC sss rater to ESSD forthe eurtontvorsio ofthis document 32.4. Undereutting ‘Aweld less than 300 mm (12 in) long is discrepant ifthe parent metal is undercut or reduced in thickness, ‘Aweld longer than 300 mm (12 in.) is discrepant if the parent metal is undercut by more then 20% ofits thickness. 4,0 METALLOGRAPHIC INSPECTION (DESTRUCTIVE EVALUATION) 4.1 Fused Leg and Throat ‘Welds Less than 300 mm (12 in.) Long ~ The minimum fused leg dimension shail not be less than @t (vihere is the thinnest gauge member belng welded) unless otherwise specified on the engineering Teleases. The throat dimension for filet welds, T, shall be @ minimum of :6t unless otherwise specified on the engineering releases. Welds Over 300 mm (12 in.) Long - The minimum fused lag dimension shell not be less than .7t (where “t Is the thinnest gauge member being welded) unless otherwise specified on the engineering releases. ‘The throat dimension for fillet weld, T, shall be a minimum of Gt unless specified on the engineering releases. These dimensions shall be maintained for the required length. For Flare-Bevel & Flare-V Groove Welds the minimiim fused leg and throat requirements are 0.9t and 0.6 respectively, where ‘tis the thickness of the thinnest gauge member being joined. The method to measure these dimensions are shown in Figures 6 & 7. It should be noted that the throat dimension (T) is measured at the thinnest cross sectional area If there is a question of fused leg or throat size, cracking or internal porosity, the weld in question shell be sectioned and examined in accordance with this standard. In cases where the engineering release deyiates from the default fused leg dimension requirement of this standard, .9t or greater, the throat dimension will not be automatically scaled. Any deviation from the ‘defauit throat or leg dimension of PS.9472 must be specified on the weld release in addition to being reviewed by Chrysler Materials Engineering- Welding, 42 Fused Leg and Throat Inspection “The Fused Leg Inspectiéh shail consist of sectioned arc welds to verify the visual inspection and to check for fusion, of both fused Jeys;and other internal substandard weld conditions, ‘The fusion requirement fora fet weld Is specified by Fused Leg 1 & Fused Leg 2 representing fused logs cof a triangular shaped wold deposit as shown in See FIGURE 8. “The fusion requirement for @ groove weld (butt joint), "Lis specified by one dimension representing the fusion diiension and penetration into the joint as shown in FIGURE 6, The butt weld release (FIGURE 5) shows & 100% penetration weld, which is the minimum penetration required unless otherwise specified on thé release. Minimum required penetration shal be the lesser of either 0.1 mm or 10% of the thinner material thickness. There is no minimum required penetration for MIG-Brazed joints. Fused leg measurement begins where depth of penetration meets or exceeds the Minimum Required Penetration and encls when the depth of penetration falls to meet the minimum required penetration. See Figure 8, PS-0472, Change J, 2012-08-09, Page 6 ‘Copyight Chyser Group LLC ease reer to E80 forthe caneent version ofthis document “There is no minimum required penetration on the edge face of the overlapping member of a lap joint when the edge has been melted back and evidence of full fusion has occurred. See Figure 9, ( ‘The throat (T) requirement fora filet weld is the minimum dimension (length) from the weld root fo the weld face, as shown in Reference FIGURES 6 - 9 4.3 Inspection for Internal Conditions Intemel porosity shall not exceed 25% of the area of the weld section being examined: No cracks or fissures are permissible. 6.0 REPROCESSING FOR DISCREPANT BODY-IN-WHITE WELDS For “Body “welds reference PS-10548 “Body Reprocess Procedures for Are Welds" for further descriptions, 6.0 DEFINITIONS ‘Are Welding: A group of metal joining processes where fusioh is produced with an electric are. Additional flr metal is alvays Used except for the Gas Tungsten Arc Welding (GTAW) and Plasma Are Welding (PAW) processes noted below. These processes may be manual, semi-automaticelly or automatically controled. Discrepant Weld: A weld thet cffers from the regiirefnents ofthis standard, Even though the weld differ, it mey stil may have useful engineering propetties. Weld Crater Fil A weld process adjustinent designed to terminate the weld in a gradual manner by decreasing the weld current over a prédetermined period of time as the weld is completed. This feature ‘Will minimize the formation of @ weld crater, and is effective in eliminating cater cracking Gas Metal Arc Welding (GMAW). Welding with equipment which automatically feeds @ continuous wire electrode to a holder or torch, A protective atmosphere Is provided by a gas typically supplied through the torch nozzle, Argon and cafbon dioxide are the typical shielding gases. This process is sometimes referred to as MIG welding of GO, welding. Pulsed Arc - Gas Metal Arc Welding (GMAW-P): A variation of GMAW using a special power source providing a "pulsed peak’ cuyrent superimposed upon a background current. An advantageous process for welding zine, iron-ziné coated and thin bare sheet steel using a MS-6408 bronze filer metal (MIG- Breze), and for welding aluminum alloys with aluminum alloy filer metal ‘Surface Tension Transfer (STT): An are welding process that is a derivative of GMAW. The process relies upon feedback from information obtained at the arc which results in instantaneous changes in the character of the arc making the process advantageous for MS-8408 silicon bronze and potentially for non high speed MS-2684, MS-5365 and MS-7023 solid steel wires on thin gauge assemblies. Flux-Cored Are Welding (FCAW): A process similar to GMAW. The continuous wire electrode is a metal tube filed with flux and metal powders. The flux provides the protective atmosphere and leaves the ‘completed weld covered with a thin slag coating. Electrodes dasigned for use with an extemally supplied shielding gas are also available. This process enables the efficient welding of zinc, ron-zinc coated steels ‘with a specifically compounded ferrous filler metal electrode (MS-6995). Gas Tungsten Are Welding (GTAW): Welding where fusion is produced by heating with an are between @ rnon-consumable tungsten electrode and the work. Filler metal may be added if required. An inert PS.9472, Change J, 2012-08-09, Page 7 (Copyright hryetor Group LLC Posse refer ESSD forthe erent version of this acuesent shielding gas is directed through the electrode holder. The Process is sometimes referred to as TIG Welding. This process shall not be specified for welding coated steels because the zinc vapors poison thé tungsten electrode. Plasma Arc Welding (PAW): An arc welding process similar to the GTAW process. Coalescence is produced by heating with a constricted arc between an electrode and the work-plece or between the electrode end the constricting nazzle. Filer metal may or mey not be added. This process shall nt be specified for welding coated steels asthe coating may polson the tungsten electrode Weld Notch: Described as meltback of base materials. 7.0 GENERAL INFORMATION ‘Three asterisks "**” after the section/paragraph header denotes single or mutiple technical changes to the sectionfpsragreph. Certain important information relative to this standard has been inclided in separate standards. To assure the processes submitted meet al of Chrysler requirements, itis mandatory that the requirements in the following standards be met ‘CS-9800 - Application ofthis standard, the subscription service, and approved sources, ‘CS-9008 - Regulated substances and reyclabilty Within Enginesting Standards, the Regulatory (Government-mandated) requirements are designated by and which correspond to Safety and Emission Shields respectively. The Chrysler mandated requirements are designated by and coreegond the Diamond eyo respctvoy For specific Information on this document, pléas® refer to the contact person shown in the "Publication Information” Section ofthis document, For genetal information on obtaining Engineering Standards end Laboratory Procedures, see CS-2800 or contact the Engineering Standards Department at [email protected]. 8.0 REFERENCE Chiysler Chrysier Chiysier Chiyster Federal Standards Standards Standards Standards Standards CS-9003, EW1000328> | MS.6000__| PS-1756 CS-9800. MS-66 MiS-8408 PS-5595<5> (CS-9801 IMS-67 WiS-8985. PS-10548 DS-155 MS:264<85 MS-7023 PF-SAFETY EW-1000i<8% | MS-3684 MS-9421 EW-10002<5>""|/MS-5355 MS-PB-7-5 ‘Quality end Reliabiity Documents Other Doguments 9.0 ENGINEERING APPROVED SOURCE LIST Not applicable. PS.0472, Change J, 2012-08-09, Page 8 (Copyright Chrysler Group LLG Plgese refer to ESSD forte current version of thi Mocumnant 10,0 PUBLICATION INFORMATION" Contect/Phone Number: Brian Dobben, 248-512-1803 Altemate Contact/Phone Number: Joseph Beckham, 248-512-6498 Department Name & Department Number/Tech Club/Organization: Materials Engineering-Welding, Dept 5850 Date Standard Originally Published: 1994-03-19 Date Published: 2012-08-09 ‘Change Notice: Description of Changes: = Reviewed and updated Chrysler Contact information = Deleted obsolete Table 1 reference to Zincromestal MS-8973 (no longer in use) = Updated Zinc Rich Primer in Table 1 from MS-PB-t to MS-PB-7-5 = Corrected Table 1 references from "FIGURE 1" to "TABLE 2" (error from Change A level). PS-9472, Change J, 2012-08-09, Page 9 Copyright Caster Group LLC Please ote to SSD forthe current version of this docunont TABLE 1: ARC WELDING METAL COATING AND STEEL THICKNESS REQUIREMENTS (METAL ‘GAUGE SPECIFICATION REFERS TO THE THINNER OF THE TWO PIECES TO BE JOINED) STEEL CONDITION MIG-BRAZE MAW FAW (Flux-Core) (Mis-6408) (uus-3684), (his-6995) (MS-5365), or (MS- Thickness Required 9421) Thickness Required ‘mm (in.) Thickness Required fam (in.) mm (in) UN-COATED 0.74 (0.028) min. 0.89 (0.035) min. 41.02 (0.040) min. BARE STEEL 1.02 (0.040) max. Permissibie/Not Required IRON-ZINC ALLOY 0.74 (0.028) min, 0,89 (0.035) min, 41.02 (0.040) min, COATED 41,02 (0.040) max. See NOTE (1) Hot Dip Process Only ELECTRO COATED | 0.74 (0.028) min. 0,89 (0.035) MIN. | 1.02 (0.040) nan. ZINCORIRON-ZINC | —4.02(0.040) max. | | SEETABLE2FOR “| SEE TABLE 2 FOR RESTRICTIONS RESTRICTIONS ZINCRICH PRIMER | — 0.74 (0.028) min, 0.89 (0.036) min. 4.02 (0.040) min, (MS-PB-7-5) 4.02 (0.040) max SEETABLE2FOR | SEETABLE2FOR | SEE TABLE2FOR RESTRICTIONS RESTRICTIONS RESTRICTIONS SEALERSAND —_ | NO ARC WELDING CLOSER THAN 25.4 Ml (1.0 IN.) TO SURFACES OR ‘ADHESIVES _| EDGES COATED WITH SEALER OR ADHESIVE NOTE 4: Iron-Zine alloy coatings (Galvannealed) - as produced by the hot dip process with a coating weight of 40 g/m? orless only, Use Filler Wire MS-5985 with 75%6Ar-25%CO, gas coverage only. PS.0472, Change J, 2012-08-08, Page 10 (Copyigh Cher Group LLC bloase reer to ESSD forthe extent verston of this document ‘TABLE 2: ARC WELDING METAL COATING RESTRICTIONS COLUMN COLUMN COLUMN A B ¢ ZINCROMETAL OR ZINC OR ELECTRO- ZINC RICH PRIMER IRON-ZINC. ZINC NO ARC No GMAW. WELDING No GMAW (78%Ar - 25%C0;) ZINCROMETAL OR ZINC OR ELECTRO- ZINC RICH PRIMER IRON-ZINC. ZINC NO ARC No GMAW WELDING NO GMAW] (78% Ar — 25%: No ARG No GMAW WELDING = No GMAW. (75% Ar— ) ZINCROMETAL OR ZINC OR ELECTRO- ZINC ZING RICH PRIMER IRON-ZINC PS-9472, Change J, 2012-08-08, Pege 11 Copyright Chysler Group LL. Please refer lo E380 forthe euvrent version ofthis document STOP —¥ CRATER ACCEPTABLE FIGURE 4: FILLET WELD DISCREPANT LENG a ACCEPTABLE. LENGTH FIGURE 2: EXAMPLE OF AN ACCEPTABLE WELD LENGTH F POROSITY WELD SKIP FIGURE 3: WELD POROSITY & SKIP PS.0472, Change J, 2012-08-09, Page 12 (Copyright Chrysler Group LLC leasé reer to RSSD forthe curent version af this document WELD NOTCH FIGURE 4: WELD NOTCH , FIGURE 5: FUSION DIMENSION AND PENTRATION i ‘GROOVE WELD (BUTT JOINT) | PS.9472, Change J, 2012-08-08, Page 13 (Copyright Gaysler Group LLC ey Plaa3e refer to E880 forthe euront version of uu MINIMUM REQUIRED. PENETRATION FIGURE 6: GROOVE WELD FLARE MINIMUM. REQUIRE! PENETRATION, FIGURE 7; GROOVE WELD ~V PS-9472, Change J, 2012-08-09, Page 14 (Copyright Chyler Group LLC Please refer to ESSD for the corrent version of this Cacunsent MINIMUM >|} minim REQUIRED REQUIRED PENETRATION PENETRATION FUSED fs Hey FUSED LEG INCOMPLET: ae i | # FUSION = = L- negsiger—d |e FILLET WELD WITH INCOMPLETE FUSION TAIOINT WITH ROOT OPENING AT ROOT OF JOINT (Gap between perts) T2|} _————-Re quired PENETRATION FUSED LEG 1 ¥ heal bed FUSED LEG 2=A+B INTERUPTED MINIMUM REQUIRED PENETRATION. NO MORE THAN 2 ACCUMLATIVE SEGMENTS ALLOWED FIGURE 8: EXAMPLES OF WELD MEASUREMENT PS.9472, Change J, 2012-08-09, Page 15 Copyright Crysler Group LLC Plesae refer to SSD forthe eunont version of this docuntant Fusep nna ainntm feed REQUIRED REQUIRED PENETRATION PENETRATION LEG 1 4 : L [Cruse FUSED LEG 2 Ee NO MINIMUM REQUIRED PENETRATION, Fuseo| \r | tect} Yt ‘ be FUSED LEG 2— MINIMUM REQUIRED | PENETRATION | AFUSION BOUNDARY LINE THAT IS FLAT AND PARALLEL TO THE EDGE FACE IS AN INDICATION THAT FUSION HAS MOST LIKEY NOT OCCURRED. IT SHALL. NOT BE INCLUDED IN THE LEG MEASUREMENT. Fusion ZOUNDARY LINE FIGURE €: EXAMPLES OF LAP WELD MEASUREMENT waned PS-0472, Change J, 2012-08-09, Page 16 CCopyight Chnsler Group LLC

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