Bachmann electronic GmbH System Overview Automation

2006/2007
Automation
System Overview
System Overview
Contents

Welcome to Bachmann 6

Product News 28

Visualization Hardware 38

Web Terminals 40
WT200 series 42
WT300 series 46

Industrial PC 50
IPC300 series 52
IPC1400 series 54
Industrial terminal IT100 58
Robot terminal RT600 60

Remote Displays 62
Remote displays DD900 series 64
Cabinet PC IPM1400 66
Uninterruptible power supply module USV 68

Visualization and Controller Hardware 70

Control Terminals 72
CT300 series 72

M1 Controller Hardware 74

Processor Modules 76
ME203 series 78
MPC200 series 80
MX213 82
MPE200 series 84
PC cards PCC 86
Compact flash memory CF 87

Digital Input/Output Modules 88

Digital input modules DI 90
Digital output modules DO 92
Digital input/output modules DIO 94
Digital input/output module TTL 96

Analog Input/Output Modules 98

Analog input modules AI 100
Analog output modules AO 102
Analog input/output modules AIO 104
Temperature recording module PTAI 106
Strain gauge module DMS 108


 Technology Modules 110
Counter modules CNT 112
Positioning modules ISI 114
Pulse width modulation module PWM 119
Axis controller modules ACR 120

Interface Modules 122

Interface modules RS 124
Industrial Ethernet Master EM 126
Industrial Ethernet Switch SWI 126

Bus Modules 128

Bus extension modules BE 130
FAST Bus modules FM/FS 132
CAN Master CM 134
CAN Slave CS 136
PROFIBUS DP Master DPM 138
SERCOS Master SEM 138
DeviceNet Master DNM 140

Decentralized CAN Modules 142

Digital I/O modules DIO-C 144
Analog/digital I/O module DA 146
Temperature I/O modules TCO 150

Power Supply Modules 152

Power supply modules NT 154
Distribution module VP 158
Dummy module LM 158
Backplanes BS 158

Module Dimensions 160

Software Concept of Bachmann electronic 162

Programming 164
M-BASE base software 166
M-PLC programming interface 168
M-ROUTER 172
E-Mail Client 173
Web Server 174
M-CTools 176

Visualization 178
M-MVIS Visualization 180
M-JVIS Java visualization 182
M-VIS-OPC OPC Process variables administration 184

Motion 186
M-SMC software motion control 188
M-SHAFT virtual shaft controller 190
M-CNC three-dimensional motion control 192
M-HVC speed and positioning regulator 194


Open and Closed-Loop Control 196
M-Target for Simulink 198
M-TEMP temperature controller 200
M-HIC injection module 202

Communication and Configuration 204

PROFINET 206
CANopen 207

Testing and Diagnostics 208
M-SCOPE software oscilloscope 208
M-LLD low level debugger 209

Teleservice/Remote Maintenance 210

Approvals and Certificates 216

References 218

Support & Service 232

Training 234

Sales Office 238


Welcome to keeping pace with Bachmann.
The move towards optimum automation solutions requires a host of different qualities. Endurance,
a permanent willingness to innovate, and a total orientation towards the needs of our customers
on the one hand, and the desire to achieve technological excellence on the other. Since its founding
in 1970 Bachmann electronic GmbH has aimed at not only being a pace setter in this field but also
at developing, manufacturing and offering to industry unbeatable system solutions. The following
pages will give you a full picture of how we are doing.
 Long-term thinking is important for the company.
Fast thinking is important for our customers.
Fairness is important for both of us.

Gerhard Bachmann


We are trained.

Thinking further ahead and setting new standards in the field of industrial automation.
Not only meeting expectations but also exceeding them and creating already today the
customer requirements of tomorrow. This sums up the philosophy of Bachmann electronic
GmbH.

The result is a host of holistic and future-proof automation solutions in machine and
system building for individual requirements. Innovative solutions that stand out for
their user-friendliness, reliability and operational safety, as well as openness and future
compatibility.

More and more customers from industry and the wind power sector are relying on the
experience, know-how and outstanding innovation of Bachmann electronic GmbH. For us it
has always been actions that have been the best proof of our abilities.

We are motivated.

Bachmann electronic GmbH is a growing international company offering outstanding

control and visualization solutions for users that have to meet particular requirements. We
see ourselves as system suppliers committed to the perfect integration of all automation
system components and trouble-free operation of the entire installation.

Fairness and openness in the company and in working with our customers and partners
are important to us. Long-term thinking, an environmentally-conscious business practice,
intensive customer care and a continuous maximum quality and availability are prime
objectives for our company.

Our customers know that they can rely on us as partners. And we know that we are only
successful if through our help our customers are ahead of the competition.


Success is our objective. Your success.
With regard to conception, development and manufacturing, Bachmann electronic offers a
combined expertise in all these areas, thus providing a guarantee for technical maturity,
systematic quality and flexibility for the future. All qualities that are nowhere more important
than in the field of sustainable capital investments. All qualities that run like a red tape through
our range of products and systems.
 We understand the full meaning of growth and all its implications.

Jrgen Duelli

12
Figures that speak for themselves

People grow with the challenges they face a company grows with the people close to it.
These are the people in our company with their commitment, their ideas, their specialist
expertise, but also with their enjoyment of their work that stand behind our success. A
success that can't be ignored. Our consistent investment in R & D and intensification of
our responsible and partner-based customer relations bore fruit and made 2005 the most
successful financial year in the 35-year history of the company. It was possible to extend
our market leadership in the field of wind power and also considerably increase sales in the
industrial sector. And our success story continues.

268

203

155
125

Plan
2003 2004 2005 2006

Employees (average head count: 31.12.2005)

44.7
mill.

32.8
mill.

19.8
17.3 mill.
mill.

Plan
2003 2004 2005 2006
13
Competitive beyond measure.
Inspired beyond bounds.
A considerable element of the Bachmann electronic philosophy is the central idea behind
all products and systems: only what is useful to our customers is ultimately of use to us.
All components are therefore designed to make your machine more efficient, requiring
less maintenance and faster to configure. In other words, more competitive. Technology
for its own sake doesn't fit in our portfolio. However, technology to increase productivity
can be found in abundance at Bachmann electronic.
 Products and systems that define new limits.
And surpass many entirely.
Our own and those of our customers.

Gabriel Schwanzer

16
No limits. No restrictions.

The development and supply of innovative controllers for demanding automation tasks has
been the substance and uncompromising statement of our company since it was founded
in 1970. Our development criteria are clear: absolute stability, deterministic real-time
performance in all conditions and total compatibility with future expansions.

Innovation as a fundamental principle:

Bachmann electronic is a trend setter in automation

- CoDeSys programming
- Communication with PROFINET RT (V2) and IRT (V3)
- Use of WEB technologies on the process level
(Java technology)
- MATLAB/Simulink Integration

Uncompromising quality and availability:

Bachmann electronic offers the highest level of quality and
availability

- Proven availability of 99.97 % over 5 years

with 100 000 modules
- 100 % testing with 48 hours RUN-IN and in-circuit test
- HALT test: -60C to +85C / 25 g shock and vibration
(verified by TV Sd, Mannheim)
- Customised features, commissioning and testing

Investment protection included:

Bachmann electronic secures your investments for years

- Long-term availability of hardware

- Application and version compatibility for all systems
- Use of standard hardware and software
(Intel processors, CoDeSys, Java)

17
Always open to winds of change.
Having been active in the wind power sector since 1999 weve done more than just kicked up
some dust. Within a short space of time Bachmann electronic automation solutions became the
industry standard. Our control components won a reputation for their versatility and we became
market leaders. Bachmann electronic typically offers standard and proven modules which can also
be used freely for this demanding application field.
 Fresh wind in visualization.

20
Fresh wind in visualization.

Object-oriented, graphically open and flexible.

The visualization software combines the requirements of high-tech visualizations for

displaying complex processes with the possibility of simple and clearly designed operating
features. For example, MVIS provides a collection of libraries, control elements and
controller tasks for generating visualization programs (Scada/HMI).
Java provides the OEM/system integrator with a complete and state-of-the-art, object-
oriented and platform-independent high-level language directly on the M1 automation
system for programming the controller applications. Bachmann electronic has also
implemented its own fully real-time capable Java Virtual Machine that allows highly
deterministic program processing as well as the parallel processing of tasks. Consistent
object orientation reduces the time required for the initial implementation and for
modifications.

Fresh wind in program creation.

M1 and MATLAB/Simulink

The full integration of the M1 controller family and the modelling and simulation tool
MATLAB/Simulink enables controller parameters to be transferred directly to the control
technology. Tedious and time consuming intermediate steps in programming through this
previously unique integration become a thing of the past. Thanks to the direct integration
in the M1 system family, the closed-loop control engineer no longer has to be familiar with
programming the PLC in IEC 61131 or C /C++ languages but can work in the usual model
and simulation environment MATLAB/Simulink. The different input and output modules
of the M1 controller are provided in a module library in Simulink and can be integrated
directly in the graphical modelling process. Values, regulators or module parameters can
be adjusted directly online.

Fresh wind in real-time communication.

Real-time Ethernet. A network from the office to the IO channel.

All processor modules of the M1 automation system can be networked via Ethernet,
providing the basis of seamless networking and Internet capability for the entire system.
The implementation of PROFINET IO on the processors of the MPC200 and MX200 series, the
web terminals and control terminals (HMI-PLC) as well as the PROFINET-enabled Switch
SWI205 means that the M1 user can now access via web technology both the installation
as well as remote I/Os or drives with the usual standard Ethernet infrastructure simply
and seamlessly. This is made possible thanks to PROFINET's ability to utilize both real-
time and conventional protocols simultaneously on the Ethernet medium. Bachmann's
high performance CPUs can be run both as a PROFINET Controller (comparable to a
fieldbus master) and as a PROFINET Device (comparable to fieldbus slave). This enables
homogeneous operation within a Bachmann electronic automation system, whilst still
ensuring complete openness for integrating the PROFINET network components of any
manufacturer.

21
 Automation in Progress

Web terminal

Web terminal
- The visualization can be loaded on the
device itself or via Ethernet from the M1 ...
system.
5.7" 6.4" 10.4" 12.1" 15"

Control terminal (HMI-PLC)

- Versatile control and visualization
PROFINET Ethernet
device for M-JVIS (Java)
- Visualization with Ethernet, PROFINET
ME203 MX213
and CAN onboard

Industrial PC
- Highly modular and compact
from 600 MHz to 1.8 GHz
- With remote display up to 100 m PROFINET

FAST-Bus
- Totally integrated high-speed bus CANopen
extension e.g. via fibre optic cable, ap-
prox. 3 s delay time per station

PROFINET
- Standard for industrial Ethernet

PROFINET RT
- (Real-Time) for controlling sensors and
actuators via a central controller, proto-
col for IO applications up to 10 ms cycle
times

PROFINET IRT
- (Isochronous Real-Time) for drive
applications with cycle times below 1 ms

22
 Control Terminal Industrial PC

...
5.7" 6.4" 10.4" 6.4" 10.4" 12.1" 15" 19" 19"

IPM1400

Internet
ISDN
MPC270 MPE240
GSM
...

FAST-Bus
PROFINET

Ethernet

PROFIBUS
FAST-Bus

CANopen

23
Wake up. The future is beginning.
Technically speaking Bachmann components are virtually indestructible. They pass
all tests with flying colors, meet all criteria easily and also prove this daily worldwide.
This is also true in terms of finances. Resilience here is demonstrated, for example, by
the open system architecture and the flexible interfaces. Unlimited security for the future
therefore comes virtually built-in.
 Experience has shown that 80 % of all malfunctions occur in the first 24
hours. Why should we let this be the responsibility of our customers?

Gabriel Schwanzer

26
Extra Percentage Points for Stability.
Bachmann Quality.

Our components meet the highest industrial standards in terms of performance, availability
and product life. They are the result of innovative development, perfect production and
continuously improved processes.

From product design to delivery, we consistently aim for a high level of quality in our
services and products. The production process from raw materials to final testing is fully
documented.

Failures are impermissible 99.97 percent availability

Extensive tests that meet standards far exceeding the legal minimum requirements and
targeted temperature and performance testing of modules close to their limits ensure the
product quality of all Bachmann electronic systems. In the wind sector we have shown
over long-term use with large series that our controllers can achieve availability of 99.97
percent.

Maximum EMC performance and high temperature resistance

Maximum EMC performance is ensured thanks to standards compliant measurements in

our in-house 3-meter absorber chamber. As part of our extensive quality controls for the
M1 automation system, the modules also undergo a 100 percent test in an active RUN-IN
prior to delivery. The test objects are run at the limit temperatures in climatic chambers
over several days and monitored individually during temperature changes from -40C to
+60C.

27
 Innovations at Bachmann electronic

High-performance web terminals Control and visualization in a single

WT200 series solution CT300 series

The web terminals of the WT200 series The control terminals of the CT300 family
are ideally suited for visualizing smaller enable the simultaneous implementation
machine control units or to realise status of control and visualization on a common,
and diagnosis terminals at optimal cost. compact machine platform. The CT300
Equipped with a high-performance AMD offers a cost-effective solution, especially
processor the system is optimally to control and operate smaller machines
designed for Java-visualization under and plants.
VxWorks. The terminals are available with
screen sizes of 5.7 to 15. The same languages and tools (IEC
61131, C/C++ and Java) are available to
The WT200 series can optionally be program and parameterize the controller
operated via touch screen, membrane as on the M1 automation system.
keyboard or an external keyboard/ Peripheral input/output units can be linked
mouse combination and is linked to the via Ethernet (Protocols: TCP/IP, PROFINET
automation system simply via Ethernet. IO RT, Modbus TCP), CAN Bus (CANopen)
Two USB interfaces are available for or serial interfaces (Modbus RTU).
connecting external service and operating
elements. The visualization programs The M-JVIS Designer also provides a very
can be comfortably created using M-JVIS user-friendly tool for creating platform-
Designer. The programs can be stored independent and Web-enabled Java
internally in a flash memory or on a visualization available for the CT300.
compact flash card as an exchangeable
storage medium. The terminals can be operated using
touch screen monitors (5.7 to 10), an
external keyboard/mouse combination or
a customized membrane keyboard on the
front. panel.

Small and powerful: Functional and cost-efficient:

28 The web terminal WT210 The control terminal CT310
IPC1400 opens up the future for sophisticated visualizations

Maximum availability One system base for all

The industrial PCs of Bachmann electronic The IPC1400 system can equally be used
are designed for long-term safe operation with identical hardware in the same way
in harsh industrial environments. as a compact PC solution or as a remote
Only selected and powerful industrial intelligent terminal. The remote solution
components are used with suitable long- also allows peripheral devices and memory
term availability for creating systems. The modules to be connected via standard
passively cooled modules guarantee long- interfaces. Installation in switching
term durability thanks to the individual cabinets is made easy thanks to an
temperature monitoring, and can be integrated power supply and a mounting
identified individually in the system for depth of less than 80 millimetres.
service tasks.
Freely configurable
Backward compatible and future-proof
The front plate of the IPC1400 is freely
The IPC1400 is integrated seamlessly in configurable and can also be designed as
the software world of the Bachmann M1. a touch screen. The product range offers
The backward compatible implementation screens from 6.4 in VGA up to 19 in
allows it to be integrated in existing SXGA resolution. Extensive configuration
infrastructures. The use of the latest basic tools support the user in the programming
components also ensures that interfaces of the user interface. The IPC1400 is ideal
available in the industrial sector, such for the future-proof implementation of
as PCI Express, S-ATA or USB 2.0, can sophisticated visualizations.
also be retrofitted easily. The IPC1400
is already prepared for Pentium D Dual
Core processors for high-performance
applications.

Highly modular whilst still being compact.

IPC1400 opens up the future of sophisticated visualizations. 29
 Innovations at Bachmann electronic

Compact decentralization with CAN Bus Module DA3284-C

As a stand-alone CAN Bus module the The resolution of the analog ports is
DA3284-C integrates a mix of analog 14 bit, with the scanning of all ports
and digital inputs and outputs and can taking less than a millisecond. A high-
thus be equally used as a compact performance 32-bit processor allows
interface for small applications (for rapid cycle times accordingly and enables
example in combination with the performance on the CAN-bus similar to a
Bachmann electronic control terminals real-time Ethernet connection.
of the CT200/CT300 series) or as a
decentralized signal termination point.

As a combined analog and digital

assembly, the compact module unites
all relevant signal types in one device:
8 analog inputs, 4 analog outputs, 16
digital inputs and 16 digital ports that can
be individually configured as inputs or
outputs ensure future safety also when
expanding the plant. The operating types
of the ports (on/off and applied standard
signal respectively [ 1 V, 10 V, 20 mA,
PT100...]) can be configured individually
and enable the all-purpose use of the
module for the most different applications.
Additional interface converters are no
longer needed.

All in one: CAN-bus compact module DA3284-C

30
 MPE200 series: New CPU with NT255 Safety in every respect
PCI slot system

The latest member of the processor With the NT255 Bachmann electronic
families for the M1 automation system is setting new standards for the power
from Bachmann electronic is an extension supply of control systems: product life,
of the successful high-performance CPUs robustness and operational safety of the
of the MPC200 series: the MPE200 also whole system reach a dimension hitherto
allows the installation of the externally unknown.
routed local PCI (Peripheral Component
Interconnect) bus. An appropriate design The use of selected components and
allows cards to be fitted easily for the fast an optimised circuit design based on
connection of communication and bus experience gathered in the field involving
systems, memory systems, digital video tens of thousands of power supply
interfaces (DVI), etc. The MPE200 series modules guarantees durability that is
is also designed for maximum investment many times higher than the norm and
protection: future interfaces which have to in addition offers attractive performance
process high data speeds (e.g. data. With a peak capacity of 55 W
PROFINET V3) can be integrated optimally this extremely compact power supply
via PCI. The provision of two independent unit comes with generous reserves and
slots allows flexible combination options ensures additional safety in case of
for the automation specialist. PCI is a temporary voltage dips with a buffer
64-bit bus that is standardised in every time that is 80% longer. The NT255 has
detail and is implemented as a 32-bit electronic inverse-polarity protection
hardware bus (multiplexing for each of 32 and continuously monitors the input and
data and address lines). Operations are output voltages. Status indications on the
carried out at clock speeds of 33 MHz and module and status information can be
66 MHz. Already at a clock speed 33MHz it analysed with the bus signals to diagnose
can achieve data rates of 133 MB/s when the operational state.
implemented as a 32-bit bus.

Maximum investment protection Compact and robust:

thanks to the PCI slot system NT255 with planar-transformer-technology 31
 Innovations at Bachmann electronic

Positioning modules ISI222 ECL211: From copper to light

Especially for sophisticated motion control With the ECL211 Bachmann electronic
applications the ISI222 module offers delivers a media converter for 100BaseT-
compact equipment and optimum Ethernet connections from RJ45 copper wire
precision. Equipped for the total control connections to optical transmitting media
of two motion axes, the module features that is fit for use in industrial production
a number of encoder interfaces for processes and so enables the disturbance-
position acquisition, analog outputs for the free and electrically separated data
application of manipulated variables, as transmission over large distances.
well as digital inputs for the zero initiator
or trigger. The extremely compact and sturdy MicroFX
light wave conductor plug is used to connect
The acquisition of position and speed, the optical fibre component. The assembly
as well as interrupt-capable handling of the plug based on the industrial standard
of triggers and zero track information casing M12 can be carried out using standard
provides the application programs and SW fibre optic cable tools on site, installing the
controller modules with the highest level cable grip of the fibre optic cable in the form
of convenience and optimum positioning of a PG connector is safe and simple.
results. Input frequencies up to 8 MHz
and the integrated synchronisation (IO- In the basic version of the ECL211 the
Bus-Sync) with the total system allow transmission takes place over cost-effective
highly dynamic and precise movements. 660 nm optical fibre components. Up to
In addition to full compatibility with the a distance of 40 m plastic optical fibres
proven M-SMC, M-CNC and M-SHAFT (POF) are used, for distances up to 200 m
controller modules, also user-defined HCS-fibres are used. The media converter
application programs and individually is available as a special version with a
designed closed-loop control tasks can wavelength of 1300nm for transmissions up
utilize the extensive range of integrated to 15 km with single mode fibres.
module functions.

Optimum precision for sophisticated Future safe: Conversion of Ethernet

32 motion control applications transmission from copper wire to optical fibre
Device Manager Intuitive configuration of the control system

With the Device Manager Bachmann Multifaceted tools

electronic presents the new central
interface for configuration, diagnosis and In addition to graphic navigation in the
monitoring the control system being the tree preview or the setup representation,
core piece of the integrated development it is above all the various monitors for
environment of the M1 automation port values, parameters or diagnosis
system. Designed as a comprehensive representations that provide valuable
graphic tool the Device Manager enables assistance during the initial start-up of
easy parameterization of all the systems operations or maintenance. Watch/view
hardware and software components. windows for SVI variables are part of the
standard version as is the integrated FTP
Intuitive prompting supports the user tool. There are task lists and consoles in
when managing the control systems and place for detailed runtime analyses of all
terminals available in the network. Only processes at operating system level or the
those parameters that are necessary for direct diagnosis of VxWorks.
the respective task are displayed and so
facilitate work on complex projects. The
detailed depiction of the physical setup
and the ability of the Device Manager to
offer different views of data, settings and
programs, is user-friendly and supports
the users orientation irrespective of
previous technical knowledge.

Clearly laid out and informative: the screen interface of the

Device Manager 33
 Innovations at Bachmann electronic

M-JVIS Designer Graphical user interfaces created in no time

With the M-JVIS Designer Bachmann computer equipped with a web server.
electronic is expanding the series of The visualization can then be performed
its visualization development tools. on any computer by accessing the data
Irrespective of the operating systems used requisite using an appropriate web
on the hardware, web-compatible Java- browser.
visualizations can be easily developed and
designed using the new Designer and its Ergonomic prompting
graphic user interface. The powerful user
guide enables the rapid definition of the Savings on engineering costs and added
data framework and the process images. convenience for the machine operator are
The creation of all necessary system provided by the integrated cursor links
configurations (formats, units, languages, and tab sequences, which can also be
formulation, fonts, and colours) is carried automatically generated and controlled
out in intuitively operable editors, so from the monitor. The navigation
that no knowledge of Java is required of through the application can be carried
the user when creating commonly used out by jumping directly to another page.
visualizations. However, there is also the option to define
single or multi-level menu navigation.
Unique applications The interfaces may be multilingual.
Asian character fonts are available. The
Visualizations created using the M-JVIS language switch can be performed live
Designer can be operated in different online during operation.
ways: a web or a control terminal can be
selected as the run time environment or
a standard PC. Alternatively it is possible
to store the application as a Java-Applet
on a M1 control system or any other

Intuitive and convenient: configuration of the Quickly created: plant visualization from the
34 visualization with the M-JVIS Designer Designer
PROFINET IO Protection of investment thanks to open standard

Using an Ethernet connection with the Simple configuration

PROFINET IO, the M1-user can easily
and seamlessly handle plant engineering, Using the graphic configuration tool
communication to visualizations as well as M-NETCONFIG the structure and setup
integrate remote IOs or drives. The high- of the bus stations as well as the
power Bachmann electronic CPUs from parameterization of the bus operation
the MPC200 and MX200 production series can be completed easily. The target /
and the control terminals of the CT300 actual values of the peripheral devices
series can be operated as both PROFINET can be simply selected and entered into
controllers or as PROFINET devices. the PROFINET data flow. These values
are available to the user program on the
controller side both as SVI variables and
as logical IO modules. It is not necessary
for the user program to differentiate
between the local inputs and outputs and
those IOs set via the field bus.
With PROFINET IO there is a
communication standard available that
meets all demands of industrial distributed
automation, remote periphery and motion
control are all covered by a bus system
with a standard LAN-infrastructure. In
this context, real-time communication
scaleable at different intervals and
unrestricted TCP/IP and IT services are
possible on one line at the same time. For
the user, this means simplified installation
and operation and at the same time
maximum protection of investment.

Engineering
Station Device (RIO)
Controller

Device (PLC)
10/100BaseT

Drive
1

Switch
2

Standard Profinet
4

TCP/IP IO V2
Network (RT)
Device
(Servo Drive
Amplifier)

Device
(Terminal)
Device (RIO) Device (RIO) WT310

10/100BaseT

Clearly laid out: PROFINET configuration on the M1 PROFINET RT: communication for all requirements
35
System Overview
38
Individual. Attractive. Ergonomic.

Visualization hardware

HMI devices combine the requirements of technical necessity, convenience

and aesthetic design into one, thus presenting the manufacturer with a wide
range of challenges. In taking up these challenges, Bachmann electronic
offers a scalable selection of HMIs for a wide range of applications. From
the hand-held to the web-enabled terminal or remote display, the products
of the MVIS series meet every wish possible. The front plates of the
operator terminals can be adapted to customer requirements. The operating
elements required can be implemented as real machine pushbuttons, with
foil keyboard or as touch screens. Their ergonomic and robust design make
the MVIS terminals optimum HMI solutions for any application.

39
 Web Terminals

Perfect visualization at the machine

The web terminal series completes the The reduction of features to the essential
range of Bachmann visualization systems requirements enables the entire
for compact solutions with a highly functionality to be contained in one
attractive price-performance ratio. module and internal interfaces to be kept
a minimum for an unbeatable compact
The functionality of the web terminal design.
is perfectly matched to meet the
requirements of visualizations for small to The simple integration of the web
medium-sized machine controllers and for terminal in the automation environment
use as status and diagnostics terminals for is implemented via Ethernet, and USB is
system sections.

Web terminal WT200 series

WT205e, WT205, WT206,

WT210, WT212, WT215
Features
Display: 5.7 QVGA / 6.4 VGA / 10.4 VGA /
12.1 SVGA / 15 XGA; TFT color,
opt. touch screen
Processor system: 433 MHz AMD
SDRAM working memory: 128 MB - 512 MB
Compact Flash: > 128 MB
Operating system: VxWorks
Interfaces: Ethernet, USB, RS232
M-JVIS Designer, Java programming

40 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Web Terminals

provided as an interface for service and

operating elements.

An AMD Geode LX700/800 is used as

a processor system. Based on a virtual
machine, the web terminals allow
platform-independent programming using
Java.

Web terminal WT300 series

WT305e, WT306, WT310, WT312, WT315

Features
Display: 5.7 QVGA / 6.4 VGA / 10.4 VGA /
12.1 SVGA / 15 XGA;
TFT color, opt. touch screen
Processor: 400 / 733 MHz VIA, 500 MHz AMD
SDRAM working memory: 128 MB - 512 MB
Compact Flash: > 128 MB
Operating system: VxWorks
Interfaces: Ethernet, USB, PS/2, RS232
M-JVIS Designer, Java programming

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 41
 Web Terminals

WT200 series

The web terminal series WT200 impresses with

a compact design and a powerful processor. The
functional range of the WT200 series is tailored to
meet the demands of visualizations for small machine
controllers and those of status and diagnostics
terminals for system parts. The connection of
the web terminal to the automation system is
implemented simply via Ethernet. A USB interface
is provided for maintenance and operation tasks.

The PC-based system is optimized for

Java visualizations under VxWorks.

The web terminal is available with a color TFT

display with different screen diagonals. The front
panel can be adapted to individual customer-specific
requirements. Operation can be implemented
optionally via touch screen or front keypad.

Compact and powerful

No moving parts
Operating system VxWorks
Fanless up to +50C
Java-technology / visualization M-JVIS Designer
5.7, 6.4, 10, 12 or 15 color TFT for excellent
image quality
Mass storage: Compact Flash
Operation: touch screen, foil keypad, optionally
keyboard/mouse

Article No. Order No.

WT205e on request
WT205 on request
WT206 on request
WT210 on request
WT212 on request
WT215 on request

42 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Web Terminals

WT200 series WT205e WT205 WT206

Display 5.7 QVGA (320 x 240) 5.7 QVGA (320 x 240) 6.4 VGA (640 x 480)
Display mode TFT color TFT color TFT color
Display luminance 350 cd/m 350 cd/m 300 cd/m
Half luminance min. 50 000 h min. 50 000 h min. 50 000 h
Touch screen - optional optional
Touch screen mode - 5.7 analog resistive 6.4 analog resistive
Processor system 433 MHz AMD 433 MHz AMD 433 MHz AMD
SDRAM working memory 128 - 512 MB 128 - 512 MB 128 - 512 MB
CF program memory - > 128 MB > 128 MB
Flash memory 32 MB - -

CD-ROM (DVD) USB connection USB connection USB connection

Floppy drive FDD USB connection USB connection USB connection
USB extension USB Hub 4-fold USB Hub 4-fold USB Hub 4-fold

Front keyboard - optional optional

Number front keyboard max. 64, max. 64, max. 128,
5-fold programmable 5-fold programmable 5-fold programmable
System LED Power, Diag Power, Diag Power, Diag
LED optional: 5x optional: 5x optional: 12x

Ethernet 10/100 1x 1x 2x
USB 2.0 1x 2x 2x
RS232/422/485 1x 1x 1x

Supply voltage 24 VDC (18 V .. 36 V) 24 VDC (18 V .. 36 V) 24 VDC (18 V .. 36 V)

Operating temperature 0C .. 50C fanless 0C .. 50C fanless 0C .. 50C fanless

Standards CE, UL, CSA, CUL, CCC CE, UL, CSA, CUL, CCC CE, UL, CSA, CUL, CCC

Operating system WindRiver VxWorks

Visualization M-JVIS Designer / Java

Dimensions (W x H x D) 213 x 190 x 60 mm 213 x 190 x 60 mm 237 x 208 x 60 mm

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 43
 Web Terminals

Continuation WT200 series

WT200 series WT210 WT212 WT215

Display 10.4 VGA (640 x 480) 12.1 SVGA (800x600) 15 XGA (1024x768)
Display mode TFT color TFT color TFT color
Display luminance 450 cd/m 350 cd/m 300 cd/m
Half luminance min. 50 000 h min. 50 000 h min. 50 000 h
Touch screen optional optional optional
Touch screen mode 10.4 analog resistive 12.1 analog resistive 15 analog resistive
Processor system 433 MHz AMD 433 MHz AMD 433 MHz AMD
SDRAM working memory 128 - 512 MB 128 - 512 MB 128 - 512 MB
CF program memory > 128 MB > 128 MB > 128 MB
Flash memory - - -

CD-ROM (DVD) USB connection USB connection USB connection

Floppy drive FDD USB connection USB connection USB connection
USB extension USB Hub 4-fold USB Hub 4-fold USB Hub 4-fold

Front keyboard optional optional optional

Number front keyboard max. 128, max. 128, max. 128,
5-fold programmable 5-fold programmable 5-fold programmable
System LEDs Power, Diag Power, Diag Power, Diag
LEDs optional: 12x optional: 12x, CapsLock optional: 12x, CapsLock

Ethernet 10/100 2x 2x 2x
USB 2.0 2x 2x 2x
RS232/422/485 1x 1x 1x

Supply voltage 24 VDC (18 V .. 36 V) 24 VDC (18 V .. 36 V) 24 VDC (18 V .. 36 V)

Operating temperature 0C .. 50C fanless 0C .. 50C fanless 0C .. 50C fanless
Standards CE, UL, CSA, CUL, CCC CE, UL, CSA, CUL, CCC CE, UL, CSA, CUL, CCC

Operating system WindRiver VxWorks

Visualization M-JVIS Designer / Java

Dimensions (W x H x D) 314 x 237 x 60 mm 344 x 256 x 60 mm 409 x 312 x 60 mm

44 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Web Terminals

Interfaces
WT205e, 205
Operating/Input
Front keyboard
Touch screen (WT205)

USB Devices* Bulk Memory

Web terminal WT200 series
Floppy Disk Compact Flash (WT205)

CD-ROM WT205e, WT205 Onboard Flash

Memory stick USB 1
USB Modem** USB 2
USB Hub (WT205)

Keyboard
Mouse
Ethernet COM

Networking Serial Devices

Controller Modem
Control Station Mouse
Ethernet Switch

Interfaces
WT206, 210, 212, 215
Operating/Input
Front keyboard
Touch screen

USB Devices*
Web terminal WT200 series
Floppy Disk
CD-ROM WT206, 210, 212, 215
USB1-2 Bulk Memory
Memory stick
USB Modem** Compact Flash
USB Hub
Keyboard
Mouse

Ethernet1-2 COM

Networking Serial Devices

Controller Modem
* supported by VxWorks
Control Station Mouse
** projected

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 45
 Web Terminals

WT300 series

The WT300 web terminal series serves as a

powerful platform for the Java visualization. The
web terminal is offered with a color TFT display
in various screen formats. The front panel can
be adapted to the specific requirements of the
customers. The devices can be operated from a
touch screen or the keyboard on the front panel.

Powerful
Compact design
Fanless up to +50C
Java technology / visualization M-JVIS Designer
5.7, 6.4, 10, 12 or 15 color TFT for excellent
image quality

Article No. Order No.

WT305e B-12393/00
WT306 on request
WT310 B-13592/00
WT312 on request
WT315 on request

46 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Web Terminals

WT300 series WT305e WT306 WT310

Display 5.7 QVGA (320 x 240) 6.4 VGA (640 x 480) 10.4 VGA (640 x 480)
Display mode TFT color TFT color TFT color
Display luminance 350 cd/m 300 cd/m 450 cd/m
Half luminance min. 50 000 h min. 50 000 h min. 50 000 h
Touch screen optional optional optional
Touch screen mode 5.7 analog resistive 6.4 analog resistive 10.4 analog resistive
Processor system 400 MHz VIA, 400 / 733 MHz VIA, 400 / 733 MHz VIA,
433 MHz AMD 433 MHz AMD 433 MHz AMD
SDRAM working memory 128 - 512 MB
CF program memory > 128 MB

CD-ROM (DVD) USB connection

Floppy drive FDD USB connection
USB extension USB Hub 4-fold

Front keyboard optional optional optional

Number front keyboard max. 64, max. 64, max. 64,
5-fold programmable 2-fold allocatable 2-fold allocatable
System LEDs Power, Diag Power, Diag Power, Diag
LEDs optional 5x optional: 11x, CapsLock optional: 11x, Caps-
Lock

PS/2 connection 1x 1x 1x
Ethernet 10/100 1x 2x 2x
USB 1.1 1x 2x 2x
RS232/422/485 1x - -
RS232 - 1x 1x

Supply voltage 24 VDC (18 V .. 36 V)

Operating temperature 0C .. 50C fanless
Standards CE; UL; CSA; CUL; CCC

Operating system WindRiver VxWorks

Visualization M-JVIS Designer / Java

Dimensions (W x H x D) 213 x 190 x 83 mm 237 x 208 x 110 mm 314 x 237 x 110 mm

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 47
 WT300 Series

Continuation WT300 series

WT300 series WT312 WT315

Display 12.1 SVGA (800x600) 15 XGA (1024x768)

Display mode TFT color TFT color
Display luminance 350 cd/m 300 cd/m
Half luminance min. 50 000 h min. 50 000 h
Touch screen optional optional
Touch screen mode 12.1 analog resistive 15 analog resistive
Processor system 400 / 733 MHz VIA, 433 MHz AMD 400 / 733 MHz VIA, 433 MHz AMD
SDRAM working memory 128 - 512 MB
CF program memory > 128 MB

CD-ROM (DVD) USB connection

Floppy drive FDD USB connection
USB extension USB Hub 4-fold

Front keyboard optional

Number front keyboard max. 64, 2-fold allocatable
System LEDs Power, Diag
LEDs optional: 11x, CapsLock

PS/2 connection 1x 1x
Ethernet 10/100 2x 2x
USB 1.1 2x 2x
RS232 1x 1x

Supply voltage 24 VDC (18 V .. 36 V)

Operating temperature 0C .. 50C fanless
Standards CE; UL; CSA; CUL; CCC

Operating system WindRiver VxWorks

Visualization M-JVIS Designer / Java

Dimensions (W x H x D) 344 x 256 x 110 mm 409 x 312 x 110 mm

48 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Web Terminals

Interfaces
WT305e
Operating/Input
Front keyboard
Touch screen

USB Devices* Web terminal WT300 series

Floppy Disk WT305e

CD-ROM USB Bulk Memory

Memory stick Compact Flash
Modem
USB Hub

Ethernet PS/2

COM

Networking Serial Devices Input Devices

Controller Modem Keyboard
Control Station Mouse Mouse
Ethernet Switch

Interfaces
WT306, 310, 312, 315
Operating/Input
Front keyboard
Touch screen

USB Devices* Web terminal WT300 series

Floppy Disk WT306, WT310, WT312, WT315

Bulk Memory
CD-ROM USB1-2
Compact Flash
Memory stick
Hard disk 2.5
Modem
USB Hub

Ethernet1-2 PS/2

COM

Networking Serial Devices Input Devices

Controller Modem Keyboard
Control Station Mouse Mouse
* supported by
Ethernet Switch
VxWorks

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 49
 Industrial PC

Customized visualizations compact or modular

The high performance industrial PC IPC Only selected and powerful industrial
enables you to implement customized components with long-time availability
visualizations quickly. It consists of a are used in order to ensure continuously
largely freely configurable modular system reliable operation even in harsh industrial
based on a common hardware platform. environments. The passively cooled
modules guarantee long-term durability
The IPC can be used equally as a compact thanks to the individual temperature
PC solution or as a remote intelligent monitoring, and can be identified
terminal. The ability to retrofit individual separately in the system for service tasks.
functions in the field is fully retained.

Industrial PC IPC300 series

IPC306, IPC310, IPC312, IPC315

Features
Display:6.4 VGA / 10.4 VGA / 12.1 SVGA /
15 XGA ; TFT color, opt. touch screen,
customer specific front panel
Processor: 400 / 733 MHz VIA, 500 MHz AMD
SDRAM working memory: 128 MB - 512 MB
2.5 Hard disk: > 20 GB
Operating system: Windows XP, XPe, Linux
Interfaces: Ethernet, USB, PS/2, RS232

Industrial PC IPC1400 series

IPC1410, IPC1412, IPC1415, IPC1419

Features
Display:10.4 VGA / 12.1 SVGA / 15 XGA /
19 SXGA ; TFT color, opt. touch screen, cu-
stomer specific front panel
Processor: Celeron M 600MHz - Pentium M 1.8GHz
SDRAM working memory:128 MB - 1 GB
2.5 Hard disk: > 20 GB
Slot: DVD-ROM, Floppy, PCI, HDD
Interfaces: Ethernet, USB, PS/2, RS232, CF, ..

50 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Industrial PC

The Pentium M processor-based IPC is The IPC1400 is already prepared for

fully embedded in the software world of Pentium MCore Duo processors for high-
the Bachmann M1 automation system. performance applications. The mechanical
The use of the latest basic components and electrical downward compatibility with
also ensures that interfaces available in existing systems makes the IPC easy to
the industrial sector, such as PCI Express integrate in existing infrastructures.
or USB, can also be retrofitted easily.

Industrial terminal IT100

IT100
Features
Display: 240x128 pixels / 16x40 characters
Processor: INTEL 80C186, 25 MHz
SDRAM working memory: 256 KB SRAM buffered
Flash: 1 MB (16 KB Boot area)
Customer specific front panel (e.g. function
keys, 10 keys for keyboard, pushbuttons,
emergency stop, ..)
Interfaces: RS232, RS232/422, CAN

Hand-held Terminal RT600

RT600
Features
Display: 240x128 pixels / 16x40 characters
Processor: INTEL 80C186, 25 MHz
SDRAM working memory: 256 KB SRAM buffered
Flash: 1 MB (16 KB boot area)
Customer specific front panel
(e.g. 10 keys for keyboard, emergency stop, cursor
block)
Interfaces: RS232/422

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 51
 Industrial PC

IPC300 series

The IPC300 industrial PC series is the new

compact device generation and suitable for
visualizations under Windows or Linux. The
industrial PC is offered with a color TFT display
in various screen formats. The front panel can
be adapted to the specific requirements of the
customers. The devices can be operated from a
touch screen or the keyboard on the front panel.

Compact design
For Windows or Linux visualizations
6.4, 10, 12 or 15 color TFT for excellent
image quality
2 Ethernet interfaces
Optional touch screen
Customer-specific front panel design

Article No. Order No.

IPC306 B-13684/xx
IPC310 B-13685/xx
IPC312 B-13686/xx
IPC315 B-13687/xx

... /00: equipped with Hard disk

... /10: equipped with Compact Flash

Interfaces
IPC306, IPC310, IPC315
Operating/Input
Front keyboard
USB Devices
Touch screen Bulk Memory
Floppy Disk
Compact Flash
CD-R, CD-RW,
Industrial PC IPC300 series Hard disk 2.5
DVD-R
Flash Drive 2.5
Memory stick IPC306, IPC310, IPC312, IPC315
ext. Hard disk USB1-2
Modem
Printer
Serial Devices
USB Hub
COM Modem
Keyboard
Mouse Mouse
Ethernet1-2 PS/2
Web Cam Emergency Supply

Networking Input Devices

Controller Keyboard
Control Station Mouse
Ethernet Switch
52

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Industrial PC

IPC300 series IPC306 IPC310 IPC312 IPC315

Display 6.4 VGA 10.4 VGA 12.1 SVGA 15 XGA

(640 x 480) (640 x 480) (800x600) (1024x768)
Display mode/lumi- TFT color TFT color TFT color TFT color
nance
Display luminance 300 cd/m 450 cd/m 350 cd/m 300 cd/m
Half luminance min. 50 000 h min. 50 000 h min. 50 000 h min. 50 000 h
Touch screen optional optional optional optional
Touch screen mode 6.4 analog 10.4 analog 12.1 analog 15 analog
resistive resistive resistive resistive
Processor system 400 / 733 MHz VIA , 500 MHz AMD
SDRAM working me- 128 MB - 512 MB
mory
CF program memory > 128 MB
2.5 Hard disk > 20 GB
2.5 Flash Drive 512 MB - 2 GB
CD-ROM (DVD) USB connection
Floppy drive FDD USB connection
USB extension USB Hub 4-fold

Front keyboard optional

Number front key- max. 64, 2-fold allocatable
board
System LED Power, Diag, Caps-Lock
Status LED optional 11x

PS/2 connection 1x
Ethernet 10/100 2x
USB 1.1 2x
RS232/422/485 1x

Supply voltage 24 VDC (18 V .. 34 V)

Operating tempera- 0C .. 40C fanless
ture 0C .. 50C with fan
Standards CE, UL, CSA, CUL, CCC

Operating systems Windows XP,

XPembedded, Linux
Windows VISTA (available from 2007)
Visualization M-JVIS Designer / Java,
M-VIS or acc. to customer requirement

Dimensions (W x H x D) 237 x 208 x 108 mm 314 x 237 x 108 mm 344 x 256 x 108 mm 409 x 312 x 108 mm

53

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Industrial PC

IPC1400 series

With the highly modular and compact IPC1400

series Bachmann electronic presents the future
of sophisticated visualizations. The new family
is designed to offer modularity and performance
scalability. Individual and variable configurations
vary from TFT display with 10.4 up to 19 by
touch screen, floppy and CD-ROM, PCI and
PCIexpress to customer-specific keyboard with
optional insertion strip.

Powerful, scaleable Industrial PC

Maximum reliability and maintenance friendly
Modular pull-out systems
Customer-specific configuration and front panel
design
Compact unit or computer with remote display
up to 100m

Article No. Order No.

IPC1410 on request
IPC1412 B-13514/00
IPC1415 B-13560/00
IPC1419 B-13513/00

54 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Industrial-PC

IPC1400 series IPC1410 IPC1412

Display 10.4 VGA (640x480) 12.1 SVGA (800x600)

Display mode/luminance TFT color TFT color
Display luminance 450 cd/m 350 cd/m
Half luminance min. 50 000 h min. 50 000 h

Processor system Celeron-M 600 MHz up to Pentium M 1.8 GHz

Core Duo ULV (available from 2007)
SDRAM working memory 256 MB - 1 GB
2.5 Hard disk *) > 30 GB
RAID 0/1/5 (available from 2007)
2.5 Flash Disk *) > 512 MB
CF memory type I+II > 128 MB
Drives *) DVD-R/CD-RW-Combo; DVD-RW/CD-RW-Combo; 3.5 Floppy
Slots *) PCI
PCI express, PC/104+ (available from 2007)

Touch screen optional - analog resistive

Front keyboard optional

Number front keyboard max. 128, 2-fold programmable
System LED Power, Diag, HDD
Status LED optional - max. 60 (available from 2007)

Network 2x Ethernet 10/100

USB 3x USB 2.0 + 1x powered USB 2.0
Serial 2x RS232/422/485 (also configurable as full RS232)
Parallel 1x LPT
Mouse/Keyboard 1x combined PS/2 connection
Audio AC97; 1x Line-In, 1x Line-Out, 1x MIC
External monitor 1x RGB

Supply voltage 24 VDC (18V .. 34V)

Operating temperature 0C .. 50C
Product standards Certified acc. to EN 60950 and UL1950
Tested acc. to CE, UL, CUL

Operating systems Windows XP, XPembedded, Linux

Windows VISTA (available from 2007)
Visualization M-JVIS Designer / Java, M-VIS or acc. to customer requirement

Dimensions (W x H x D) 314 x 237 x 147 mm 344 x 256 x 147 mm

*) designed as module

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 55
 Industrial PC

Continuation IPC1400 series

IPC1400 series IPC1415 IPC1419

Display 15 XGA (1024x768) 19 SXGA (1240x1024)

Display mode/luminance TFT color TFT color
Display luminance 300 cd/m 300 cd/m
Half luminance min. 50 000 h min. 50 000 h

Processor system Celeron-M 600 MHz up to Pentium M 1.8 GHz

Core Duo ULV (available from 2007)
SDRAM working memory 256 MB - 1 GB
2.5 Hard disk *) > 30 GB
RAID 0/1/5 (available from 2007)
2.5 Flash Disk *) > 512 MB
CF memory type I+II > 128 MB
Drives *) DVD-R/CD-RW-Combo; DVD-RW/CD-RW-Combo; 3.5 Floppy
Slots *) PCI
PCI express, PC/104+ (available from 2007)

Touch screen optional - analog resistive

Front keyboard optional
Number front keyboard max. 128, 2-fold programmable
System LEDs Power, Diag, HDD
Status LEDs optional - max. 60 (available from 2007)

Network 2x Ethernet 10/100

USB 3x USB 2.0 + 1x powered USB 2.0
Serial 2x RS232/422/485 (also configurable as full RS232)
Parallel 1x LPT
Mouse/Keyboard 1x combined PS/2 connection
Audio AC97; 1x Line-In, 1x Line-Out, 1x MIC
External Monitor 1x RGB

Supply voltage 24 VDC (18V .. 34V)

Operating temperature 0C .. 50C
Product standards Certified acc. to EN 60950 and UL1950
Tested acc. to CE, UL, CUL

Operating systems Windows XP, XPembedded, Linux

Windows VISTA (available from 2007)
Visualization M-JVIS Designer / Java, M-VIS or acc. to customer requirement

Dimensions (W x H x D) 409 x 312 x 135 mm 483 x 400 x 126 mm

*) designed as module

56 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Industrial PC

Interfaces
IPC1400 series

USB Devices Operating/Input External display

RGB
Floppy Disk Front keyboard CRT Monitor
CD-R, CD-RW, Touch screen TFT Monitor
DVD-R
Memory stick
Ext. Hard disk
Modem
Serial Devices
Printer Industrial PC IPC1400 series
USB Hub IPC1410, IPC1412, IPC1415, IPC1419 Modem
Keyboard Mouse
USB1-3 COM1-2
Mouse Emergency Supply
Web Cam (USV)
Networking
Barcode Reader

Slot system AC97

Ethernet1-2 PS/2

LPT
Networking Parallel devices Input Devices
Controller Printer Keyboard
Control Station Dongle Mouse
Ethernet Hub

Narrow slot
Wide slot (max. 4)
(max. 4) Audio devices
PCI Devices * IDE Devices ** Loudspeaker
PC/104+ 1 Hard disk 2.5 Headset
PCI Flash disk 2.5 Microphone
PCI express
IDE Devices ** S-ATA Devices
CD-R Hard disk 2.5
CD-RW/DVD-R RAID 0/1/5
USB Device Video
Floppy 3.5 Slim-Line Remote installation up
to 100 m

* max. 4 PCI devices (max. 10 W / devices)

** max. 2 IDE devices

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 57
 Industrial PC

Machine Terminal IT100

The machine terminal IT100 for small visualization

is available in a wide range of variations.
Arrangement of pushbuttons, foil keyboard, floppy
etc. and the design of the front panel can be
implemented the customer as required.

Graphical display
High functionality
Compact
Customer-specific design

Article No. Order No.

IT100 on request

58 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Industrial PC

Machine terminal IT100

Processor INTEL 80C186 25 MHz

RAM 256 KB SRAM buffered
Memory 1 MB Flash (16 KB Boot area)
System functions Watchdog, RTC

Display 240 x 128 pixels / 16 x 40 characters

Display luminance Adjustable via software
Status LED 7x (24x optional)
Number front keyboard max. 64
Front panel Customer specific design

Interfaces RS232, RS232/422, CAN

Drive 3.5 Floppy (optional)

Supply 24 VDC (18 .. 34 V)

Storage temperature -20 .. +60C
Operating temperature 0 .. 45C
Protection IP54 (IP65 optional)
Tested acc. to CE

Dimensions (W x H x D) min.: 291 x 230 x 75 mm

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 59
 Industrial PC

Hand-held Terminal RT600

The hand-held terminal RT600 for small

visualization in a wide range of variations.
Arrangement of the keys of the foil keyboard is
customer specific and the design of the front panel
can be implemented by the customer as required.
Because of its ergonomic design the RT600 can
easily be handled and it supports the intuitive
handling of the visualization software.

Graphical display
Compact, robust
Handy, light-weighted
Customer-specific design

Article No. Order No.

RT600 on request

60 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Industrial PC

Hand-held terminal RT600

Processor INTEL 80C186 25 MHz

RAM 256 KB SRAM buffered
Memory 1 MB Flash (16 KB Boot area)
System functions Watchdog, RTC

Display 240 x 128 pixels / 16 x 40 characters

Display luminance Adjustable via software
Status LED 7x (24x optional)
Number front keyboard max. 64
Front panel Customer specific design

Interfaces RS232/422

Supply 24 VDC (18 .. 34 V)

Storage temperature -20 .. +60C
Operating temperature 0 .. 45C
Protection IP54 (IP65 optional)
Certified acc. CE

Dimensions (W x H x D) 254 x 156 x 58 mm

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 61
 Remote Terminals

Displays with USB and CAN connectivity

The Bachmann display series 900 is a to be connected directly to the controller

solution for remote industrial terminals hardware without any additional wiring
with integrated USB and CAN interface. required.
It ensures a fault-free and interference- The displays of the series 900 are
free remote installation up to 100 metres exceptionally flat and can be adapted
using a copper cable with integrated USB to customer requirements. The screen
and CAN on the terminal. USB enables a diagonals on offer range from 10.4 (VGA)
wide range of peripherals to be connected, to 19 (SXGA).
whilst CAN enables operating elements

Remote display DD900 series

DF910, DF912, DD915, DF915, DD919, DF919

Features
Display: 10.4 VGA / 12.1 SVGA / 15 XGA /
19 SXGA / TFT color
Opt. touch screen, customer specific front panel
Remote installation: 100 m, Video, USB, CAN
Protection: Front IP65 / Rest IP54
Housing: Stand-alone, aluminium housing

Cabinet PC IPM1400

IPM1400
Features
Processor: Celeron M 600MHz to Pentium M 1.8 GHz
SDRAM working memory: 64 MB - 1 GB
2.5 Hard disk: > 20 GB
Slot system: DVD-ROM, Floppy, PCI, HDD
Interfaces: Ethernet, USB, PS/2, RS232, CF,

62 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Remote Terminals

Uninterruptible
Power Supply USV24/16
USV24/16
Features
Flexible front installation or lateral snap-fit mounting
on mounting rail
+24 VDC / 1.6 Ah
4.0 A rated output current
7.5 A peak current
Controllable function via serial interface

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 63
 Remote Terminals

Remote terminal DD900 series

The remote terminal DD900 is an industry

compliant terminal with a complete range of
interface devices like function keys, numeric
keypad, pushbuttons, touch screen, etc.

The integrated USB interface enables a wide range

of peripherals to be connected directly on the
terminal. CAN enables operating elements on the
remote display to be connected directly with the
controller hardware without any additional wiring
required.

The processing is handled entirely by the industrial

PC IPM1400 located in the cabinet.

Slimline remote terminal

Customer specific front panel design
Remote mounting up to 100 m

Article No. Order No.

DD915 on request
DD919 on request
DF910 on request
DF912 on request
DF915 on request
DF919 on request

DF ... without housing for mounting in switch

cabinet

64 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Remote Terminals

Dx900 series DF910 DF912 DD915, DF915 DD919, DF919

Display 10.4 VGA 12.1 SVGA 15 XGA 19 SXGA

(640 x 480) (800x600) (1024x768) (1240x1024)
Display mode/luminance TFT color TFT color TFT color TFT color
Display luminance 450 cd/m 350 cd/m 300 cd/m 300 cd/m
Half luminance min. 50 000 h min. 50 000 h min. 50 000 h min. 50 000 h

Touch screen Analog resistive

Front keyboard optional
Number front keyboard optional max. 128, 2-fold programmable
System LED Power, Link, HDD

Interfaces 2x USB (front)

2x USB (rear)
Pushbuttons (CAN or direct)
Emergency-stop
Drives optional DVD-R/CD-RW-Combo; 3.5 Floppy

Supply voltage 24 VDC (18V .. 34V)

Operating temperature 0 .. 50C (DF9xx)
0 .. 45C (DD9xx)
Standards Certified acc. to EN 60950 and UL1950
Tested acc. to CE, UL, CUL

Housing Aluminium natural (DD9xx)

Protection (front) IP65
Protection (rear) IP54 with DD9xx
IP20 with DF9xx

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 65
 Remote Terminals

Cabinet PC IPM1400

The cabinet PC IPM400 is the inconspicuous but

powerful and reliable brain of the well designed
terminals of the DD900 series. The configuration
varies depending on the application, where I/Os
as well as additional cards can be arranged
individually.

Powerful cabinet PC with maximum reliability

Individual configuration of the PC
Robust and space saving in the cabinet

Article No. Order No.

IPM1400 on request

66 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Remote Terminals

IPM1400 series

Processor system Celeron-M 600 MHz up to Pentium M 1.8 GHz

Core Duo ULV (available from 2007)
SDRAM working memory 256 MB - 1 GB
2.5 Hard disk > 30 GB
RAID 0/1/5 (available from 2007)
2.5 Flash Disk > 512 MB
CF memory type I+II > 128 MB
Drives DVD-R/CD-RW-Combo; DVD-RW/CD-RW-Combo; 3.5 Floppy
Slots PCI
PCI express, PC/104+ (available from 2007)

Network 2x Ethernet 10/100

USB 3x USB 2.0 + 1x powered USB 2.0
Serial 2x RS232/422/485 (also configurable as full RS232)
Parallel 1x LPT
Mouse/Keyboard 1x combined PS/2 connection
Audio AC97; 1x Line-In, 1x Line-Out, 1x MIC
System LED Power, Diag, HDD

Supply voltage 24 VDC (18V .. 34V)

Operating temperature 0C .. 50C
Standards Certified acc. to EN 60950 and UL1950
Tested acc. to CE, UL, CUL

Operating systems Windows XP, XPembedded, Linux

Windows VISTA (available from 2007)
Visualization M-JVIS Designer / Java, M-VIS or acc. to customer requirements

Dimensions (W x H x D) 256 x 288 x 126 mm (incl. mounting plate)

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 67
 Remote Terminals

Uninterruptible
power supply USV24/16

The USV24/16 module consists of a hardware

component (a battery that is activated on current
interruption to maintain the power supply of the
computer [IPT or IPC]) and a software component
that has the task of bringing the computer to a
safe state in the event of current interruption.

+24 VDC / 1.6 Ah

4.0 A rated output current
7.5 A peak current
Controllable function via serial interface

Article No. Order No.

USV24/16 B-12167/00
USV24/16
software B-12347/xx

68 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Remote Terminals

USV24/16
Input voltage
Voltage range +24VDC rated value (voltage range +20 .. +34VDC)
Charging current < 300mA (output, no load)
Charging time min. 24 h for full load of battery
Reverse polarity protection yes
Overvoltage protection no
Output voltage
Voltage range +24 VDC rated value (voltage range +18 .. +34 VDC)
Capacitance max. 1.6 Ah
Backup time (with rated current) max. 20 min. with fully charged battery
Rated output current 4.0 A
Peak output current 7.5 A (permissible over the entire discharge period)
Rated output power 100 W
Peak output power 180 W (permissible over the entire discharge period)
Overcurrent protection yes (SMD fuse protection)
Mechanical design
Mounting dimensions L x W x H 205 x 75 x 140 mm (length longer depending on plug type)
IP protection IP20 to DIN 40050
Weight approx. 2.0 kg

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 69
70
Flexible. Compact. Customer specific.

Visualization and controller hardware

Tailored automation solutions with built-in expansion capability are today

an important requirement for financial success in machine and system
building. In terms of compactness and costs, Bachmann's control terminals
CT offer outstanding features. Controller and visualization rolled into one
unit, an HMI-PLC device. Programming and diagnostics can be carried out
on the control terminal with exactly the same tools used by the M1 (M-
BASE,
M-Manager, M-PLC, ). Parallel programming in IEC 61131, C, C++
and Java is also possible. The control terminal is ideal for use where
remote intelligence is required in an automation solution in addition to
visualization. I/O components can be integrated as easily as usual via
Ethernet or CAN.

71
 Control Terminals

Controller and visualization rolled into one

The control terminals of the CT300 family programming and parameterization as on

enable controller and visualization to the M1 automation system.
be implemented at the same time on a
common, compact device platform. The The terminal can be operated via touch
CT300 is a cost-efficient solution that is screens (5.7 to 10), with an external
ideal for the control and operation of small keyboard/mouse combination or via a
machines and systems. customized foil keyboard on the front
plate.
The same languages (IEC 61131, C/
C++ and Java) and tools are available for

Control terminal CT300 series

The control terminals of the CT300 family of

Bachmann electronic allow common utilization
of a single device, both for open and closed loop
control tasks and for visualization and operation.
With regard to performance, the implemented
industrial AMD processor is equivalent to a small
mid-range controller, also providing sufficient
reserves for the user interface or comprehensive
data transfer.

Control and visualization device Programming the real time processing is done
Robust, fanless and without hard drive with the same tools as with the M1 system and is
5.7 to 10 color TFT (touch-compatible) likewise suitable for IEC 61131, C/C++ or Java.
Customer-specific front keypad / LEDs The connection of its hardware components, real-
Programming: IEC61131, C/C++ time clock, watchdog and the ample retentive
Visualization: Java, M-JVIS memory is also implemented in the same way. The
Operating system VxWorks existing Compact Flash card as program memory
CANopen also provides mass storage for data and protocols.
PROFINET IO RT
Modbus TCP/RTU I/O units are connected as peripheral devices
optionally via Ethernet, CAN or the serial
interface. The available protocols here are SVI/
SMI, PROFIBUS IO RT, CANopen and Modbus
TCP/RTU.

The versatile applicable and web-capable

visualization M-JVIS thereby particularly offers
open access and can be used exactly i the same
way as with the WT3xx HMIs.

The operator inputs can optionally be done via

mouse/keyboard, touch screen or foil keypads
Article No. Order No. on individually configurable front panels. A wide
CT305 B-13475/00 range of screen sizes and resolutions complete the
CT306 B-13476/00 multifunctional features of the device family.
72 CT310 B-13477/00

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Control Terminals

CT300 series CT305 CT306 CT310

Display 5.7 QVGA (320 x 240) 6.4 VGA (640 x 480) 10.4 VGA (640 x 480)
Display mode TFT color TFT color TFT color
Display luminance 350 cd/m 300 cd/m 450 cd/m
Half luminance min. 50 000 h min. 50 000 h min. 50 000 h
Touch screen optional optional optional
Touch screen mode 5.7 analog resistive 6.4 analog resistive 10.4 analog resistive
Processor system 500 MHz AMD
SDRAM working memory 128 - 512 MB
CF program memory > 128 MB
NV-RAM 512 KB (battery backed)

I/O Interfaces CAN 500 KBit/s with Software CANSync (Master and Slave)
PROFINET IO RT Controller / Device
Modbus TCP Ethernet (Client and Server)
Modbus RTU RS232 (Client and Server)

Front keyboard optional

Number front keyboard max. 64
5-fold programmable
System LED Run, Init, Error
LED optional: 11x

PS/2 connection 1x
Ethernet 10/100 2x
USB 1.1 2x
RS232/422/485 1x
CAN 1x

Supply voltage 24 VDC (18 V .. 36 V)

Operating temperature 0C .. 50C fanless
Standards CE; UL; CSA; CUL; CCC

Operating system WindRiver VxWorks

Visualization M-JVIS Designer / Java

Dimensions (W x H x D) 237 x 208 x 83 mm 237 x 208 x 110 mm 314 x 237 x 110 mm

73

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
74
Scalable. Robust. Networked.

M1 controller hardware
Industrial controller with a future

Individual requirements can be met easily with a wide range of powerful

CPUs based on industrial (Pentium) processors and with an extensive range
of I/O modules. Real-time capable bus systems enable the automation to
be decentralized without any losses in performance.

The M1 controller perfectly combines the openness of a PC-based controller

with the reliability of industrial hardware platforms. Designed for the
toughest ambient conditions, they guarantee fault-free operation over long
periods, at minus temperatures and with a fan-free installation up to an
ambient temperature of 60C.

A state-of-the-art system architecture designed for seamless networking

capability enables the M1 to be integrated easily in the area of the
controller and system peripherals. Real-time Ethernet enables real-time
controller networking and the support of all currently available fieldbus
systems enables external components to be connected via standard
interfaces.

75
 Processor Modules

Maximum performance and unrivalled robustness

The processor modules of the M1 exchange and networking can be met

automation system stand out on account without costly additional modules: M1
of their optimum performance and processor modules offer the full range of
unrivalled robustness. interfaces already on-board. This offers
full scope of action to the automation
Integrated into Bachmann CPU boards engineer and ensures cost efficient and
and I/O systems, industrial Pentium compact design.
processors in embedded design ensure
absolute deterministic real-time behaviour. Ample power reserves for networking and
Even highest demands on flexible data communication-intensive applications

Processor Modules
ME203 series
ME203, ME203/C, ME203/E, ME203/N,
ME203/CN, ME203/EN
Features
Intel 80386 EX, 33 MHz
SRAM: 512 KB (battery backed)
DRAM: 8 MB
Flash: 8 MB File Flash,
2 MB Boot Flash
1x RS232, 1x RS232/422/485
1x Ethernet 10/100 Mbit/s or
1x CAN

Processor Modules
MPC200 series
MPC240, MPC265, MPC270
Features
CPU 400/650/700 MHz Pentium classes
SRAM: up to 512 KB (battery backed)
FRAM: 64 KB (no battery necessary)
DRAM: 64 up to 128 MB; Flash: 8 MB internal
1x USB, 1x RS232, 1x RS232/422/485
2x Ethernet 10/100 Mbit/s
Slots: PCC201/xx, CF200/xx

76
 Processor Modules

are a matter of course, as well as The comprehensive scope of Bachmann

configuration with scalable mass storage electronic software enables application as
devices. PLC, motion controller or communication
and data center. Consistent compatibility
As Programmable Automation Controllers of the application software of the PACs
(PAC), M1-CPUs combine flexibility, open gives the user protection of investment for
standards and the performance of the PC/ future expansions.
IT world with the industrial robustness of
classical PLC.

Processor modules
MX213
MX213
Features
CPU 133 MHz Pentium classes
SRAM: up to 512 KB (battery backed)
FRAM: 64 KB (no battery necessary)
DRAM: 32 or 64 MB; Flash: 8 MB internal
1x USB, 1x RS232, 1x RS232/422/485,
1x CAN, 2x Ethernet 10/100 Mbit/s
Slots: PCC201/x, CF200/xx

Processor Modules
MPE200 series
MPE240, MPE265, MPE270
Features
CPU 400/650/700 MHz Pentium classes
SRAM: up to 512 KB (battery backed)
FRAM: 64 KB (no battery necessary)
DRAM: 64 or 128 MB; Flash: 4 MB internal
1x USB, 1x RS232, 1x RS232/422/485,
2x Ethernet 10/100 Mbit/s
Slots: PCC201/x, CF200/xx,
2 PCI-Slots (system M20)

77
 Processor Modules

Processor Modules ME203 series

The processor modules of the ME203 series top

off the M1 controller family towards reduced
power consumption and moderate cycle times.
With an extremely slim design of only one
module width, ME203 CPUs offer all the essential
features of larger type series but with lower power
consumption.
Several options in consideration of networking
and power supply scale the module ideally for
smaller applications. As an adequate M1 CPU,
ME203 processor modules are not only projected
with the same tools as the high-end families MX
and MPC, but also are fully code- and application
compatible, except for less memory and some
different interfaces.

All modules have two serial interfaces and a

Article No. Order No.
front-side slot for PC cards. The optional Ethernet
ME203 on request
interface allows integration in 10/100 Mbit/s
ME203/E B-13175/00
networks at full data rate. With the retentive
ME203/EN B-13177/00
program- and data storage devices (2MB Boot
ME203/C B-13174/00
Flash / 8MB File Flash), also larger projects can be
ME203/CN B-13176/00
handled without external medias.
ME203/CNW on request

In addition to the supply of the processor module,

an integrated optional power supply provides
17 W for extra I/O modules. One model extends
the standardly guaranteed fan-free temperature
range of 0C to 60C down to -20C.

Industrial standard 80386 EX embedded-processor

2 serial interfaces (separate UARTs / 64-stage
FIFO)
Optional integrated power supply, 24 VDC
Optional CAN-bus interface or Ethernet 100
Mbit/s interface
Operating memory: 8 MB DRAM
Data memory: 512 KB SRAM (NVRAM
Integrated program memory, 8 MB File Flash.
Removable memory: PC cards with 8/16/32/64 MB
Battery backed real time clock (RTC)
Colored LED for status displays RUN, INIT and
ERROR
Watchdog function for application monitoring

78 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Processor Modules

ME203 series
Processor + Memory
CPU Intel 80386 EX, 33 MHz
SRAM (data memory) 512 KB, battery backed
DRAM (memory) 8 MB
PC card (program memory) 8/16/32/64 MB
Boot Flash (program memory) 2 MB internal
Program Flash (program memory) 8 MB internal
Interfaces
Serial (Standard) 1x RS232 + 1x RS232/422/485; linking to serial interfaces,
separate UARTs, 64-stage FIFO
Ethernet (optional) 1x 10/100 Mbit/s
CAN (optional) 1x 10k .. 1 MBaud
Power Supply
External power supply module 1) 5 V, 15 V via backplane
Internal power supply module (optional) own supply and 17 W for I/Os;
supply voltage: 24 VDC (UB = 18 .. 34 V)
Ambient Conditions
Operating temperature -20 .. +60C (without fan)
Relative humidity 5 .. 95% without formation of dew
Further Features
Watchdog
Realtime Clock with battery
3 state indicating LEDs
CPU-ID selectable with rotary hexadecimal switches
Models
ME203 Processor Modules 80386 EX/33 MHz, 512 KB SRAM, 8 MB
DRAM, RTC, Watchdog, 1x RS232 + 1x RS232/422/485, PC
card Slot, 8 MB Flash intern
ME203/E like ME203, with additional Ethernet 100 Mbit/s interface
ME203/EN like ME203/E, with additional integrated power supply 17 W
ME203/C like ME203, with additional CAN Bus interface
ME203/CN like ME203/C, with additional integrated power supply 17 W
ME203/CNW like ME203/CN, in cold weather design storage: -40 .. +70 C

1) is not included in delivery

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 79
 Processor Modules

Processor Modules
MPC200 series

The processor modules of the MPC200- series are

modules for the M1 controller system with Pentium
class III processors, based on PC-technology. They
are available with various processor clock rates
and in several configurations.

Flexibility through PC technology

Pentium III class processors
Various processor clock rates
2 serial interfaces
2 Ethernet interface. 10/100 Mbps with state
indicating
1 USB interface 1.1 functionality
Realtime clock, state indicating LEDs for RUN,
INIT and ERROR
Mass storage Compact Flash Type I
Working memory 64/128 MB DRAM
Data memory up to 512 KB SRAM, battery
backup
Data memory 64 KB FRAM
Program memory 16/32/64 MB Flash
on PC card

Article No. Order No.

MPC240-64 B-12711/3x
MPC240-128 B-12711/4x
MPC265-64 B-12708/3x
MPC265-128 B-12708/4x
MPC270-64 B-12710/3x
MPC270-128 B-12710/4x

... /x0: No Compact Flash

... /x2: equipped with Compact Flash 128 MB
... /x3: equipped with Compact Flash 256 MB
... /x4: equipped with Compact Flash 512 MB

80 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Processor Modules

MPC200 series
Processor + Memory
CPU Celeron / Pentium III - architecture (embedded),
400/650/700 MHz
CF (mass storage) without restriction
NV-RAM-0 (data memory) up to 512 KB SRAM, battery backup
NV-RAM-1 (data memory) 64 KB FRAM (no battery necessary)
DRAM (memory) 64 or 128 MB
PC card (program memory) 16/32/64 MB Flash
Internal Flash (program memory) 4 MB for system software
Interfaces
Serial 1x RS232 + 1x RS232/422/485
Ethernet 2x 10/100 Base-TX
USB 1x 1.1 functionality
Power Supply
External power supply module 5 V, 15 V via backplane
Ambient Conditions
Operating temperature 0 .. 60C without fan
Relative humidity 5 .. 95% without formation of dew
Further Features
Watchdog
Synchronizing pulse also for field buses SERCOS and CAN, Ethernet
Realtime clock with battery
3 state indicating LEDs
CPU-ID selectable with rotary hexadecimal switches
Models
MPC240 CPU Celeron 400 MHz, RTC, Watchdog, 1x RS232 + 1x
RS232/422/485, Ethernet, USB 1.1
MPC265 like MPC240, but CPU Celeron 650 MHz
MPC270 like MPC240, but CPU Pentium III 700 MHz

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 81
 Processor Modules

Processor Modules MX213

The processor module MX213 is a module based

on PC technology for the M1 controller system.
The compact processor module MX213 is equipped
with a power supply, an integrated CAN master
and 100 Mbit Ethernet ports, which permit easy
integration of the control into physically separate
networks. The processor module with integrated
Floating Point Unit (FPU) is qualified for control
applications. The module MX213 is equipped
with ferro-electrical FRAMs which provide
maximum data security for more than 10 years.

2 serial interfaces
2 Ethernet interfaces 10/100 Mbps with state
indicating
1 CAN interface
1 USB interface 1.1 functionality
State indicating LEDs for RUN, INIT and ERROR
Mass storage (Compact Flash)
Working memory 32/64 MB DRAM
Data memory up to 512 KB SRAM, battery
backup; 64 kB FRAM
Program memory of 16/32/64 MB Flash on PC
card and 8 MB internal Flash (4 MB for system
software, 4 MB for applications)
Integrated power supply

Article No. Order No.

MX213 B-12821/0x

... /00: No Compact Flash

... /02: equipped with Compact Flash 128 MB
... /03: equipped with Compact Flash 256 MB
... /04: equipped with Compact Flash 512 MB

82 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Processor Modules

MX213
Processor + Memory
CPU x86 133 MHz (Pentium equivalent)
CF (mass storage) without restriction
SRAM (data memory) up to 512 KB, battery backup
FRAM (data memory) 64 KB
DRAM (memory) 32 or 64 MB
PC card (program memory) 16/32/64 MB Flash
Flash (program memory) 8 MB internal (4 MB for system software, 4 MB for applications)
Interfaces
Serial 1x RS232 + 1x RS232/422/485 (parameterization by software)
Ethernet 2x 10/100 Base-T
USB 1x V1.1 functionality
CAN 1x 10k .. 1 MBaud
Power supply for I/Os
External power supply module (BUS) 17 W
Ambient Conditions
Operating temperature 0 .. 60C without fan
Storage temperature -25 .. +70C
Relative humidity 5 .. 95% without formation of dew
Further Features
Watchdog
Synchronizing pulse also for field buses SERCOS and CAN, Ethernet
Realtime Clock with battery
3 state indicating LEDs
CPU-ID selectable with rotary hexadecimal switches
Operating system VxWorks with Bachmann system extensions on internal Flash
Models
MX213 CPU x86 133 MHz, RTC, Watchdog, 1x RS232 + 1x RS232/422/485,
2x Ethernet , 1x CAN, 1x USB V1.1, integrated power supply 17 W
32 MB DRAM, 512 KB SRAM, 64 KB FRAM

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 83
 Processor Modules

Processor Modules
MPE200 series

The latest member of the processor families

for the M1 automation system from Bachmann
electronic is an extension of the successful high-
performance CPUs of the MPC200 series: the
MPE200 series also allows the installation of the
externally routed local PCI (Peripheral Component
Interconnect) bus. An appropriate design allows
cards to be fitted easily (M20 system) for the fast
connection of communication and bus systems,
memory systems, digital video interfaces (DVI),
etc.

Future interfaces which have to operate at

fast data rates (e.g. Pronet IO IRT) can be
integrated optimally via PCI. The provision of
two independent slots allows flexible combination
options for the automation specialist. PCI is a
standardised bus in every detail and is hardware
implemented as a 32-bit bus with a 33 MHz bus
speed. This enables a maximum data rate of up to
133 MB/s with the slot cards on offer.

Flexibility thanks to PC technology

Pentium III class processors
Various processor clock rates
2 serial interfaces
2 Ethernet interfaces 10/100 Mbit/s with
status indication
1 USB interface 1.1 functionality
Real-time clock, State indicating LEDs for RUN, I
and ERROR
Mass storage Compact Flash Type I
Working memory 64/128 MB DRAM
Data memory to 512 KB SRAM, battery backed
Data memory 64 KB FRAM
Program memory 16/32/64 MB Flash on PC card
2 slots for PCI cards of the M20 system
CAN integrated via CM21 card available

Article No. Order No.

MPE240 on request
MPE265 on request
MPE270 on request

84 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Processor Modules

MPE200 series
Processor + Memory
CPU Celeron / Pentium III - architecture (embedded), 400/650/700 MHz
CF (mass storage) without restriction
NV-RAM-0 (data memory) up to 512 KB SRAM, battery backup
NV-RAM-1 (data memory) 64 KB FRAM (no battery necessary)
DRAM (memory) 64 or 128 MB
PC card (program memory) 16/32/64 MB Flash
Internal Flash (program memory) 4 MB for system software
Interfaces
Serial 1x RS232 + 1x RS232/422/485
Ethernet 2x 10/100 Base-TX
USB 1x 1.1
PCI slots 2 (system M20)
Power Supply
External power supply module 5 V, 15 V via backplane
Ambient Conditions
Operating temperature 0 .. 60C without fan
Relative humidity 5 .. 95% without formation of dew
Further Features
Watchdog
Synchronizing pulse also for field buses SERCOS and CAN, Ethernet, M20 PLC cards
Real-time clock with battery
3 state indicating LEDs
CAN master interface integrated and possible via M20 module (CM21)
CPU-ID selectable with rotary hexadecimal switches
Models
MPE240 CPU Celeron 400 MHz, RTC, Watchdog, 1x RS232 +
1x RS232/422/485, Ethernet, USB 1.1, 2 PCI slots
MPE265 like MPE240, but CPU Celeron 650 MHz
MPE270 like MPE240, but CPU Pentium III 700 MHz

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 85
 Processor Modules

PC cards PCC201/xx

The PCC201/xx PC cards serve as a storage

medium of the M1 controller. Depending on the
memory extension, the PC cards may contain
source codes and pieces of documentation in
addition to the operating system, the drivers, and
the application software.

The PCC201 cards can directly be written to and

formatted in all processor modules of the M1
controller. As system following requirements has
to be fulfilled: M-BASE V1.08R, MCore V2.04 and
ExCore V2.04. With an A-PCC200 adapter it is
possible to use the PC cards in the PCMCIA slots
of PCs and notebooks.
Article No. Order No.
PCC201/8 B-12081/10 The PCC201 series is produced entirely by our own
PCC201/16 B-12081/20 and therefore long-term supply can be warranted.
PCC201/32 B-12081/30
PCC201/64 B-12081/40 Capacity 8/16/32/64 MB
A-PCC200 B-09540/00 Access width 16 bits
Designed as 5 V card
Programming voltage of 12 Vpp
Write protection via operating software

PCC201/xx
Description
Register no CMR (Component Management Register)
Powerdown mode not possible (dont leave card in laptop)
Information no CIS (Card Information Structure)
Operating Voltages
Operating voltage 5 V (min. 3 V for Flash memory)
Programming voltage 12 V
Models
PCC201/8 PC card with 8 MB Flash programming memory
PCC201/16 PC card with 16 MB Flash programming memory
PCC201/32 PC card with 32 MB Flash programming memory
PCC201/64 PC card with 64 MB Flash programming memory
A-PCC200 PC card adapter

86

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Processor Modules

Compact Flash Memory CF200/xx

As measured by availability demands on

automation systems, also the selection of
program and data memory must happen
with great care. Therefore, the Compact
Flash memory cards CF200/xx are especially
selected industrial types that can cope
with the rough daily working routines.
Due to the extended environmental conditions, the
large number of supported write cycles and the
long lasting experience with suppliers it is strongly
recommended to use the CF200/xx both in CPUs
of the M1 family and in CT and WT devices.

Compact Flash Type I according to Compact Flash

Article No. Order No. specification
CF200/128 E-12692/00 Storage capacity 64/128/256/512 MB; 1/2/4 GB
CF200/256 E-12758/00 Fast data transfer
CF200/512 E-12759/00 Write protection via operating software
CF200/1GB on request Extended temperature range
CF200/2GB E-13163/00 Long economic life-time / MTBF
CF200/4GB E-13556/00

CF200/xx
Description
Memory type Compact Flash Type I
Memory capacity 64 / 128 / 256 / 512 MB; 1 / 2 / 4 GB
Data transfer rate up to 8 MB/s
Operating voltage 3.3 V / 5 V (automatic adaptation)
Read-/write cycles 2 000 000
MTBF at 25C > 4 000 000 h (depending on free memory)
Data retention 10 years
Data reliability < 1 unrecoverable errors in 1014 bit read accesses
Vibration 30 G 10 Hz ... 2 kHz (acc. MIL-STD-202G)
Shock 2000 G half cycle 11 ms (acc. MIL-STD-202G)
Ambient Conditions
Operating temperature -40 ... +85C
Storage temperature -65 ... +150C
Humidity 8 ... 95% (non-condensing)
Models
CF200/64 Compact Flash Memory with 64 MB Flash Data memory
CF200/128 Compact Flash Memory with 128 MB Flash Data memory
CF200/256 Compact Flash Memory with 256 MB Flash Data memory
CF200/512 Compact Flash Memory with 512 MB Flash Data memory
CF200/1GB Compact Flash Memory with 1 GB Flash Data memory
CF200/2GB Compact Flash Memory with 2 GB Flash Data memory
CF200/4GB Compact Flash Memory with 4 GB Flash Data memory 87

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Digital Input/Output Modules

Efficiency for all channel types

The range of digital I/O modules of the Combined I/O modules allow the single-
M1 automation system offers the right channel specific configuration of the
selection for any channel type required. operating mode (DI/DO) by the user. As
The user can select as required from well as the 24 VDC input signal that is
the 12-channel variant up to the ultra- standard worldwide, 48 VDC modules are
compact 80-channel module. also available for the power distribution
and power station sector, as well as
a combination module for TTL level
applications.

Digital Input Modules DI2xx

DI212, DI216, DI232, DI232/np1, DI232/48

Features
Number of inputs: 12 / 16 / 32
Input voltage: nom. 24 VDC
Separate single group
Interrupt inputs: max. 2
Sink/source inputs
Electrical isolation
State indicating LED for each channel

Digital Output Modules DO2xx

DO216, DO232, DO232/48

Features
Number of outputs: 16 / 32
Output voltage: nom. 24 VDC
Output current: depends on type 2.5 / 1 A
Total current depends on type: 8 /16 A
Electrical isolation
State indicating LED for each channel

88
 Digital Input/Output Modules

Bachmann's M1 I/O modules not only events. All modules support transmission
allow the process image access typical of via FAST bus (fibre optic cable), CAN
PLCs but can be accessed individually at or PROFINET and offer a high degree of
any point in the program (direct access). flexibility in the design of sophisticated
This makes it possible to configure automation solutions.
individual digital inputs and their status
changes as interrupt sources so that
programs can react spontaneously to

Digital Input/Output Modules DIO2xx

DIO216, DIO216/4, DIO232, DIO248,

DIO264, DIO280
Features
Total channel number: 16/32/48/64; nom. 24 VDC
Number configurable inputs/outputs: 16
Number of inputs: 8/16/32
Number of outputs: 8/16/32
Total current depends on type:
max. 8 / 12 / 16 / 20 A
Configurable interrupt inputs
State indicating LED for each channel

Digital Input/Output Modules TTL264

TTL264
Features
Number of inputs: 48
Number of outputs: 16
Number sink/source outputs: 8
Number sink outputs: 8
TTL level: nom. 5 VDC
Electrical isolation

89
 Digital Input/Output Modules

Digital Input Module DI2xx/xx

The digital input modules DI212, DI216, DI232,

DI232/np1 and DI232/48 are suitable for reading
input signals from 12, 16 or 32 digitally operating
sources.

Digital input modules with 12, 16 or 32 inputs

Current sinking logic > 2 mA acc. to EN61132
Type-1
24 VDC - inputs (DI212, DI216, DI232, DI232/
np)
48 VDC - inputs (DI232/48)
DI212, DI216, DI232, DI232/np: input voltage
nom. 24 VDC (18 .. 34 VDC)
DI232/48: input voltage nom. 48 VDC (38 .. 58
VDC)
Inputs 1 and 2 usable as interrupt inputs
Galvanic separation between input groups
(DI216, DI232, DI232/np1, DI232/48)
State indicating LED for each channel
Sink-/source-inputs (DI232/np1)

Article No. Order No.

DI212 B-10281/00
DI216 B-09002/00
DI232 B-08997/00
DI232/np1 B-11516/00
DI232/48 B-12162/00

90 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Digital Input/Output Modules

DI2xx/xx DI212 DI216 DI232

Inputs
Inputs 12 16 32
Input groups, channels 1 (1-12) 2 (1-8/9-16) 2 (1-16/17-32)
Input voltage nom. 24 VDC nom. 24 VDC nom. 24 VDC
Input resistance approx. 6 k approx. 6 k approx. 6 k
Low level -34 V .. +5 V -34 V .. +5 V -34 V .. +5 V
High level +15 V .. +34 V +15 V .. +34 V +15 V .. +34 V
Input delay (normally via filter) 3 ms 3 ms 3 ms
Interrupt inputs max. 2 max. 2 max. 2
Input delay (normally) 50 s 50 s 50 s
Current consumption (via BS2xx) 70 mA at 5 V 70 mA at 5 V 80 mA at 5 V

DI2xx/xx DI232/np1 DI232/48

Inputs
Inputs 32 32
Input groups, channels 4 (1-8/9-16) 2 (1-16/17-32)
(17-24/25-32)
Input voltage nom. 24 VDC nom. 48 VDC
Input resistance approx. 4.7 k < 7.5 k
Low level |UC-UIN| < 5 V -34 V .. +10 V
High level |UC-UIN| > 15 V +30 V .. +58 V
Input delay (normally via filter) 100 s 3 ms
Interrupt inputs max. 2 max. 2
Input delay (normally) 50 s 20 s
Current consumption (via BS2xx) 80 mA at 5 V 88 mA at 5 V

Models
DI212 Digital input module 12 x 24 V, 1 group isolated, 2 interrupt channels
DI216 Digital input module 16 x 24 V, 2 groups isolated, 2 interrupt channels
DI232 Digital input module 32 x 24 V, 2 groups isolated, 2 interrupt channels
DI232/np1 Digital input module 32 x 24 V, sink/source (4 groups isolated),
2 interrupt channels
DI232/48 Digital input module 32 x 48 V, 2 groups isolated, 2 interrupt channels

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 Digital Input/Output Modules

Digital Output Modules DO2xx

The digital output modules DO216, DO232 and

DO232/48 are suitable to operate up to 16 or 32
receivers of digital signals such as contactors,
relays, signal lamps or valves.

Digital output modules with 16 or 32 outputs

24 VDC outputs (DO216, DO232)
48 VDC outputs (DO232/48)
16 outputs with 2.5 A or 32 outputs with 1 A /
0.5 A
Outputs parallel connectable
Monitoring of short circuit, wire breakage and
overload
Compact design
State indicating LED for each channel

92 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Digital Input/Output Modules

DO2xx DO216 DO232 DO232/48

Description
Outputs 16 32 32
Output current/channel * 2.5 A 1A 0.5 A
Total output current/group max. 8 A max. 8 A max. 8 A
Switching delay (resistive load)
0 -> 1 normally 80 s (at 1 A) normally 80 s (at normally 25 s
1 A) (at 0.5 A)
1 -> 0 normally 250 s (at 1 normally 250 s (at normally 25 s
A) 1 A) (at 0.5 A)
Current consumption via BS2xx 130 mA at 5 V 170 mA at 5 V 250 mA at 5 V
Models
DO216 Digital output module 16 x 2.5 A / 24 VDC outputs
DO232 Digital output module 32 x 1 A / 24 VDC outputs
DO232/48 Digital output module 32 x 0.5 A / 48 VDC outputs

* rated

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 Digital Input/Output Modules

Digital Input/Output Module DIO2xx

The digital input/output modules DIO2xx/x can

be used to operate receivers of digital control
devices such as contactors, relays, pneumatic
and hydraulic valves as well as for reading signals
from digitally operating sources such as sensors,
photocells or switches.

16/32/48/64 or 80 digital channels

16 channels can be configured as input or output
Configurable interrupt inputs
State indicating LED for each channel
Supply voltage 18 .. 34 VDC
Supply voltage safe against reverse polarity
Cost effective and space saving
Full wiring without extra potential rails (3-wire),
only DIO216

Article No. Order No.

DIO216 B-10615/00
DIO216/4 B-10892/00
DIO232 B-13034/00
DIO248 B-11479/00
DIO264 B-11478/00
DIO280 B-11471/00

94 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Digital Input/Output Modules

DIO2xx DIO216 DIO216/4 DIO232 DIO248 DIO264 DIO280

Inputs
Quantity max. 16 max. 16 max. 32 16 .. 32 24 .. 48 32 .. 48
Input voltage range (H) (V DC) 15 .. 34 VDC
Input voltage range (L) (V DC) 0 .. 5 VDC
Input delay (normally) 3 ms 3 ms 3 ms (set40 s .. 1 ms 1 ms 1 ms
300 ms)
Input resistance 6.8 k
State indication (LED) green
Interrupt inputs 1 1 8 8 8 8
Outputs
Quantity max. 16 max. 16 max. 16 16 .. 32 24 .. 48 32 .. 48
Output voltage range (V DC) 18 .. 34 VDC
Output current per channel 1A 1A 0.5 A 0.5 A 0.5 A 0.5 A
(max.)
Total current (max.) 12 A 16 A 8A 16 A 20 A 24 A
State indication (LED) green

Refresh cycle time (max., resis-

1 kHz
tive load)
Internal power supply
Galvanic separation internal I/O channels, 500 VRMS per 1 min
Internal power supply BS2xx
Internal current consumption 75 mA 75 mA 140 mA 60 mA 60 mA 60 mA
(5 VDC)
External power supply
Reverse connect protection yes
Input voltage, rated 24 VDC
Dimensions
Dimensions (W x H x D) in mm 55 x 119 x 61 110 x 119 x 61
Models
DIO216 Digital input/output module 16x DIO, 24 V / 1 A, 1 group, isolated, 3-
wire technology
DIO216/4 Digital input/output module 16x DIO, 24 V / 1 A, 4 groups, isolated, 3-
wire technology
DIO232 Digital input/output module 16x DIO / 16x DI / 16x DO, 24 V / 0.5 A,
2 groups, isolated
DIO248 Digital input/output module 16x DIO / 16x DI / 16x DO, 24 V / 0.5 A,
4 groups, isolated
DIO264 Digital input/output module 16x DIO / 24x DI / 24x DO, 24 V / 0.5 A,
5 groups, isolated
DIO280 Digital input/output module 16x DIO / 32x DI / 32x DO, 24 V / 0.5 A,
6 groups, isolated

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 95
 Digital Input/Output Modules

Digital Input/Output Module TTL264

The input/output module TTL264 can be used to

control digital consumers of TTL signals as well as
to read signals with TTL level.

48 digital input channels (pull-up or pull-down)

16 digital output channels (8 NPN/PNP)
State indication: yellow LED for ready (RDY)
Power supply internal 5 VDC via Backplane BS2xx
Connector for external 5 VDC power supply

Article No. Order No.

TTL264 B-11642/00

96 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Digital Input/Output Modules

TTL264
Inputs
Quantity 48
Input voltage range (H) +3.5 .. +7.0 VDC
Input voltage range(L) 0 .. +1.0 VDC
Input delay (normally) normally 25 s
Input resistance approx. 1 k
Outputs
Quantity 16
Output voltage range +4.3 VDC .. (Ub - 0.2 V)
Output current per channel (max.) 20 mA
Total current (max.) max. 320 mA per module
Output groups 1
Short circuit proof yes
Refresh cycle time (max., resistive load) 10 kHz
Internal power supply
Galvanic separation 500 V
Internal power supply via backplane BS2xx
Internal current consumption (at 5 VDC) 100 mA
External power supply
Reverse connect protection yes
Input voltage, rated 5 V DC
External current consumption (at 5 VDC) typical 70 mA + current consumption of sensors/actors
Models
TTL264 digital input/output module, TTL level

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 97
 Analog Input/Output Modules

Optimum analog value processing

The versatile requirements of industrial transmission, PT100 temperature

plant automation in the field of sensors or SG-sensors are available.
analog signal processing can ideally
be covered by the signal modules Beside commonly supplied modules,
of the M1 automation system. the scope of products also comprises
models with single channel DC-isolation,
With perfectly scalable channel broken wire detection and much more.
quantities, modules of various
standard levels for general analog

Analog Input Analog Input

Modules AI20x/SI Modules AI204/x

AI202/SI, AI204/SI AI204/1, AI204/2, AI204/4

Features Features
Number of inputs: 2 / 4 Number of inputs: 1 / 2 / 4
Input current: 0 .. 20 mA Input voltage: 10 VDC
Differential inputs Differential inputs
Resolution: 16 bits Resolution: 16 bits
Inputs synchronizable Inputs synchronizable
Electrical channel - system iso- Electrical channel - system iso-
lation: 500 V lation: 500 V
Electrical single channel isolati- Electrical group isolation: 500 V
on: 500 V

Analog Output Analog Output

Module AO202 Module AO208/I

AO202 AO208/I
Features Features
Number of outputs : 2 Number of outputs: 8
Output voltages: 10 VDC Output current: 0 .. 20 mA or 4
Differential and short-circuit .. 20 mA
proof outputs Resolution: 13 bits
Resolution: 16 bits Electrical channel - system iso-
Outputs synchronizable lation: 500 V
Electrical channel - system iso- Electrical group isolation: 500 V
lation: 500 V
Electrical single channel isolati-
on: 500 V

98
 Analog In/Output Modules

Resolutions of 12 to 16 bit provide the

appropriate accuracy for each task. Very
fast sampling time intervals (minimal 21
s), partially adjustable input filters and
support for spontaneous single access
make the modules attractive for highly
dynamic applications. The modules with
the synchronization feature SYNC of
the M1 system are especially favored in
the field of sophisticated motion control.

Analog Output Analog I/O Modules

Modules AO20x/SI AIO288/x
AO202/SI, AO204/SI AIO288, AIO288/1
Features Features
Number of outputs: 2 / 4 Number of inputs: 8 (10 VDC /
Output current: 0 .. 20 mA 1 VDC or 0 .. 20 mA)
Differential outputs Number of outputs: 8 (10
Short-circuit proof outputs VDC)
Resolution: 16 bits Resolution: 14 bits
Electrical channel - system iso- Connection: single-ended or
lation: 500 V differential
Electrical single channel isolati- Number of PT100 sensors: 4
on: 500 V Connection: 2 or 4 wire techno-
logy
Optional electrical isolation:
500 V

Temperature Recor- Strain Gauge Module

ding Module PTAI216 DMS202
PTAI216 DMS202
Features Features
Number of inputs: 4 (10 VDC DMS measuring inputs: 2 (full
/ 1 VDC or 0 .. 20 mA) bridge)
Connection: single-ended or Industrial connectors (LEMO)
differential Analog measuring outputs: 2
Resolution: 14 bits at AI Automatic measuring range
Number of PT100 sensors: 12 selection (input)
Connection: 2 wire technology Broken wire detection on
Resolution: 12 bits at PT100 measuring inputs
Monitoring of the external po-
wer supply

99
 Analog Input/Output Modules

Analog Input Modules

AI20x/SI

The analog input module AI20x/SI offers 2 or

4 high-resolution analog 16 bits current input
channels.

2 or 4 analog inputs
Input current 0 .. 20 mA
Input impedance 75
16 bits resolution
Refresh cycle time 250 ms / channel
Galvanic separation of single channel 500 V
Galvanic separation of channel/system 500 V

Article No. Order No.

AI202/SI B-12245/10
AI204/SI B-12245/00

Analog Input Modules

AI204/x

The analog input module AI204/x offers 1, 2 or

4 high-resolution analog 16 bits input channels
depending on the model.

1, 2 or 4 analog inputs
Input voltage -10 V .. +10 V
16 bits resolution
Refresh cycle time from 20 s on
Inputs can be synchronized
Channels isolated against each other and the
system
Temperature calibration
Input type either single-ended or differential

Article No. Order No.

AI204/1 B-10693/20
AI204/2 B-10693/10
AI204/4 B-10693/00

100 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Analog Input/Output Modules

AI20x/SI
Analog Inputs
Quantity 2 (AI202/SI) or 4 (AI204/SI)
Input voltage 0 .. 20 mA
Input impedance 75
Digital resolution 16 bits
Value of the LSB 509 nA (Vref = 2.5 V an 75 )
Cross-talk attenuation > 100 dB between the channels
Signal mode rejection 50 Hz / 60 Hz > 60 dB
Sample time 4 Measurements per second / channel
Input filter fg (3dB) Delay time 1ms, Low-pass filter: 1st order
Galv. separated single channel 500 V
Galv. separated channel/system 500 V
Temperature range 0 .. 60C
Models
AI202/SI Analog Input Module 2x IN, 0 .. 20 mA, 16 bits, isolated
AI204/SI Analog Input Module 4x IN, 0 .. 20 mA, 16 bits, isolated

AI204/x
Voltage Inputs
Quantity 1, 2 or 4
Input voltage 10 V
Input impedance > 33 k
Digital resolution 16 bits
Value of the LSB 305 V
Allowed common mode voltage max. 2 V
CMRR > 66 dB
Cross-talk attenuation > 120 dB between the channels
Sample time 20/160/320/640 s at 1-/8-/16-/32-times sampling
Temperature calibration normally 500 s per calibration
Input filter 0.33 kHz / 4 kHz selectable by software
Temperature range 0 .. 60C
Models
AI204/1 Analog Input Module 1x IN, 16 bits, isolated
AI204/2 Analog Input Module 2x IN, 16 bits, isolated
AI204/4 Analog Input Module 4x IN, 16 bits, isolated

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 101
 Analog Input/Output Modules

Analog Output Module

AO202

The analog output module AO202 offers 2 highly

precise analog 16 bits output channels.

2 analog outputs
Output voltage -10V .. +10V
16 bits resolution
Outputs can be synchronized
Channels isolated against each other and the
system
Short circuit proof outputs

Article No. Order No.

AO202 B-10692/00

Analog Output Module

AO208/I

The analog output module AO208/I offers 8 analog

13 bits output channels.

8 analog outputs
Output current 0 .. 20 mA or 4 .. 20 mA
13 bits resolution
Galvanic separation from the bus

Article No. Order No.

AO208/I B-11244/00

Analog Output Modules

AO20x/SI

The analog output module AO20x/SI offers 2 or

4 highly precise analog 16 bits current output
channels.

2 or 4 analog outputs
Output current 0 .. 20 mA
16 bits resolution
Galvanic separation single channel 500 V
Galvanic separation channel/system 500 V
Short-circuit-proof outputs

Article No. Order No.

AO202/SI B-12246/10
AO204/SI B-12246/00
102

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Analog Input/Output Modules

AO202
Analog Outputs
Quantity 2
Output voltage 10 V
Output impedance Output is readjusted up to 2 mA
Digital resolution 16 bits
Value of the LSB 305 V
Cross-talk attenuation > 120 dB between the channels
Refresh cycle time 10 s per channel
Temperature range 0 .. 60C
Models
AO202 Analog output module 2x OUT 10 V, 16bits,
isolated

AO208/I
Analog Outputs
Quantity 8
Output current 0 .. 20 mA / 4 .. 20 mA
Digital resolution 13 bits
Value of the LSB 2.44 A
Cross-talk attenuation > 70 dB between the channels
Refresh cycle time 500 s
Temperature range 0 .. 60C
Models
AO208/I Analog output module, 8x OUT 0(4) ...20 mA,
13 bits, isolated

AO20x/SI
Analog Outputs
Quantity 2 (AO202/SI) or 4 (AO204/SI)
Output current 0 .. 20 mA
Working resistance up to 500
Digital resolution 16 bits
Value of the LSB 300 nA
Cross-talk attenuation > 100 dB between the channels (50 .. 60 Hz)
Refresh cycle time 2 ms per channel
Galv. separated single channel 500 V
Galv. separated channel/system 500 V
Temperature range 0 .. 60C
Models
AO202/SI Analog output module 2x OUT, 0 .. 20 mA,
16 bits, isolated
AO204/SI Analog output module 4x OUT, 0 ... 20 mA
16 bits, isolated 103

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Analog Input/Output Modules

Analog Input/Output Modules

AIO288/x

The analog input/output module AIO288/x offers

8 analog input channels as well as 8 analog output
channels.

8 analog inputs
8 analog outputs
Input type either single-ended or differential
Power supply for up to 4 potentiometers
Temperature inputs for up to 4 Pt100 sensors
Wire breakage monitoring on the inputs
Short circuit proof outputs
Overload detection for potentiometer power
supplies
M
 onitoring of the external power supply

Article No. Order No.

AIO288 B-09097/00
AIO288/1 B-09097/10

104 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Analog Input/Output Modules

AIO288/x
Voltage Inputs
Quantity max. 8
Input voltage 1 V or 10 V
Input impedance > 100 k
Digital resolution 14 bits
Common mode voltage max. 1 V
Cross-talk attenuation > 60 dB
Sample time 160 s
Voltage Outputs
Quantity 8
Output voltage 10 V
Digital resolution 14 bits
Common mode voltage max. 1 V
Cross-talk attenuation > 60 dB
Refresh cycle time 160 s
Current Inputs
Quantity max. 8
Input current 0 .. 20 mA
Input impedance 243
Digital resolution 14 bits
Max. Input current 40 mA (destruction limit)
Sample time 160 s
Temperature Inputs
Quantity max. 4
Temperature range -100 .. +500C
Input impedance > 100 k
Value of the LSB 0.1 K
Sample time 160 s
Potentiometer Power Supply
Quantity max. 4
Load max. 40 mA
Models
AIO288 Analog input/output module, galvanic separation
AIO288/1 Analog input/output module, no galvanic separation

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 105
 Analog Input/Output Modules

Temperature Recording Module

PTAI216

The temperature recording module PTAI216 has

4 analog input channels and 12 inputs for Pt100
type sensors.

4 analog inputs 10 V / 1 V / 0 .. 20 mA
12 inputs for Pt100 sensors
Differential inputs for analog signals
2-wire connection for Pt100 sensors
Resolution 14 bits (AI) / 12 bits (Pt100)
Sample time 2.5 ms (AI)
Sample time 600 ms (Pt100)
Inputs galvanically separated from the bus
Wire breakage monitoring on the inputs
Monitoring of the external power supply

Article No. Order No.

PTAI216 B-10708/00

106 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Analog Input/Output Modules

PTAI216
Voltage Inputs
Quantity max. 4
Input type single-ended or differential
Input voltage 1 V or 10 V
Input impedance > 33 k
Input filter 170 Hz
Digital resolution 14 bits
Allowed common mode voltage max. 1 V
Cross-talk attenuation > 60 dB
Sample time 2.5 ms
Current Inputs
Quantity max. 4
Input current 0 .. 20 mA
Input impedance 243
Digital resolution 14 bits
Max. input current 40 mA (destruction limit)
Sample time 2.5 ms
Pt100 inputs
Quantity 12
Input type 2-wire-technology
Temperature range -100 .. +300C
Constant current via sensor 3 mA
Digital resolution 12 bits
Value of the LSB 0.1 K
Sample time 600 ms
Averaging over 16 values per 600 ms
External Power Supply
Input voltage, range 18 .. 34 VDC
Current consumption normally 115 mA at 24 VDC
Models
PTAI216 Temperature recording module 12x Pt100, 4x Analog In 10 V, 1 V,
20 mA, 12 bits, isolated

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 107
 Analog Input/Output Modules

Foil Strain Gauge Module

DMS202

The foil strain gauge (FSG) module DMS202 is two

channels, micro controller operated measuring
module to read quickly changing DMS signals up
to about 1 kHz with a sample time of just 12.5 s.

2 DMS measuring inputs

High-quality connectors
2 analog measuring outputs
Automatic measuring range selection
Wire breakage monitoring on measuring inputs
Monitoring of the external power supply

Article No. Order No.

DMS202 B-09884/00

108 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Analog Input/Output Modules

DMS202
Supply of the Bridge
Carrier frequency 5 kHz 2 %
Amplitude 4 Vrms 2 %
Synchronization of the carrier fr. optional
Synchronization range 5 kHz 2%
Full Bridge DMS
Input resistance > 5 M
Max. common mode inp. voltage 10 V (no overdrive)
CMRR (0 .. 5 kHz) > 80 dB
Wire breakage monitoring yes, error message
Isolation towards bus yes, by DC/DC converter and optocoupler
Monitoring of the ext. power sup. yes, power fail signal
Measuring range 2.0/4.0/8.0/16.0 mV or auto range
Range selection automatic or by software
Conversion time per channel > 12.5 s
Outputs
Outputs voltage 0 .. 10 V
Input resistance <2
Output load resistance > 2.5 k
Models
DMS202 Foil Strain Gauge Module 2 channels, 8 s sample time, 5 kHz
carrier frequency, isolated

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 109
 Technology Modules

Flexibility and precision in soft motion control

As the leading provider in the field of The possibility of controlling the drives
soft motion control, Bachmann electronic with analog signals (voltage), step motor
offers a flexible line of modules for directly outputs or PWM output channels allows
wired motion control. Bachmann modules flexible configuration. All positioning
cover all types of data acquisition, from modules offer precise synchronizability as
fast pulse - and incremental encoder cards well as comprehensive functional support
with bandwidths up to 20 MHz to SSI for the programmer.
(Serial Synchronous Interface).

Counter Modules Encoder Interface

CNT204/x Modules ISI202/x

CNT204/H, CNT204/R ISI202, ISI202/5

Features Features
Number of counter inputs: 4 Input channels for incremental
(for single line encoder, initia- or SSI encoder: 2
tors, trigger) Output channels analog: 2
Number of incremental enco- (10 VDC)
ders: 2 input Input channels digital: 2
channels (HTL and/or RS422) Encoder power supply directly
Encoder power supply directly via connectors
via connectors Monitoring of all external sup-
Inputs synchronizable ply voltages
Max. input frequency: 1 MHz
/ 5 MHz

Encoder Interface
Modules ISI222/x

ISI222, ISI222/8
Features
Input channels for incremental
or SSI encoder: 2
Output channels analog: 2
(10 VDC)
Input channels digital: 4
Encoder power supply directly
via connectors
Monitoring of all external
supply voltages
Max. input frequency: 1 MHz /
8 MHz

110
 Technology Modules

Pulse Width Modulation

Module PWM202

PWM202
Features
Outputs with modulated pulse
width signals: 2
18 ... 48 VDC external supply or
TTL
Integrated current control
Output current: up to 2 A
Resolution: 10/16 bits
Monitoring of the load current
Monitoring of the external supply

Axis Controller Module

ACR222/2
ACR222/2
Features
Interfaces for stepping motor out-
put stage
up to 150 kHz: 2
Interfaces for incremental enco-
ders up to 1MHz: 2
Encoder power supply directly via
connectors
Monitoring of the external supply
voltages
Linear or sine shaped acceleration
profiles
External or integrated profile defi-
nition
111
 Technology Modules

Counter Modules CNT204/x

The counter module CNT204/x contains 4 inputs

for single line pulse generators. Two of the
channels can optionally be used as
inputs for incremental encoders.

4 single line counter inputs

State indicating: LED (green)
per counter/initiator input
2 input channels for incremental encoders
Encoder power supply directly via connectors
Inputs synchronizable
Monitoring of all supply voltages
Differential measurement

Article No. Order No.

CNT204/H B-10709/10
CNT204/R B-10709/20

112 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Technology Modules

CNT204/x
Incremental Encoder Inputs
Quantity 2
Counter resolution 32 bits
Input signals A-, A+, B-, B+, N-, N+
Signal evaluation 1/2/4-edge or pulse-direction mode
Max. input frequency 1 MHz (RS422) / 300 kHz (HTL)
Input filter fg = 10 MHz
Counter Inputs
Quantity 4 (2 if INC inputs are used)
Counter resolution 32 bits
Max. counter frequency 5 kHz
Min. impulse inputs 100 s
Input filter fg = 100 kHz
Encoder Power Supply +5 V +24 V
Voltage +5 V Uext -1 V
Tolerance 5 % as Uext
Max. current/encoder 200 mA 300 mA
Ripple < 150 mVss as Uext
Short circuit proof yes, permanent yes, permanent
Models
CNT204/H Counter module, 2x INC HTL + 2x counter or 4x counter,
galvanically separated
CNT204/R Counter module, 2x INC RS422 + 2x counter or 4x counter,
galvanically separated

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 113
 Technology Modules

Encoder Interface Modules

ISI202/x

The encoder interface module ISI202/x

contains all inputs and outputs necessary
for independent positioning of two axes.

 input channels for incremental or SSI encoders

2
2 analog output channels
2 digital input channels
Encoder power supply directly via connectors
Monitoring of all external supply voltages
Wire breakage monitoring

Article No. Order No.

ISI202 B-09016/00
ISI202/5 B-09016/30

114 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Technology Modules

ISI202/x
Encoder Interface Module
Quantity 2
Counter resolution 24 bits, per software on 32 bits extensible
Input signal A-, A+, B-, B+, N-, N+
Signal evaluation 1/2/4-edge or pulse-direction mode
Input frequency max. 1 MHz (ISI202), max. 5 MHz (ISI202/5)
SSI Interface
Quantity 2
Input signals D-, D+, T-, T+
Data word length Programmable up to 32 bits
Data format Graycode and binary formats; others can be evaluated by software
Transfer clock rate programmable 100 kHz .. 1 MHz
Encoder Power Supply
Output voltage +5 V / 5 % / 250 mA
Tolerance +15 V / 3 % / 100 mA
Max. current per en- +24 V / like Uext / 300 mA
Ripple < 150 mVpp at +5 V, +15 V
Short circuit proof yes, permanent
Analog Outputs
Quantity 2
Output voltage 10 V
Digital resolution 12 bits
Short circuit proof yes, permanent
Models
ISI202 Encoder interface module, 2x INC/SSI 1 MHz, interrupt, external buffering, enco-
der
Power supply, 2x Out / 10 V / 12 bits
ISI202/5 as ISI202, max. 3 MHz, SSI inputs not useable

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 115
 Technology Modules

Encoder Interface Modules

ISI222/x

Especially for sophisticated motion control

applications the ISI222 module offers compact
equipment and highest precision. Various
encoder interfaces for position acquisition,
analog outputs for admission of the control
variables as well as digital inputs for zero
initiator or trigger for the complete operation
of two motion axes are directly integrated.

Furthermore, due to the central communication

concept, all I/Os of the remaining M1 system
can also be incorporated into the motion
control (limit switches, etc.). Acquisition of
position and speed as well as interrupt-capable
handling of trigger and zero-track information
offer optimum convenience and best possible
positioning results to application programs and
SW controller modules. Input frequencies up
to 8 MHz and the integrated synchronization
(IO-Bus-Sync) to the overall system allow
highly dynamic and precise movements.

Beside the full compatibility to the well

proven controller modules M-SMC, M-CNC
and M-Shaft, also own user programs and
individually designed control tasks can utilize
the comprehensive implemented functions of the
module just via the known standard interfaces
(SVI, MIO). The extensive integrated error
observation with ongoing check of the encoder
resolution unfolds hard-to-see wiring or ESD
problems and allows the application especially
under difficult environmental conditions.

2  input channels for incremental

and SSI encoders*
Full 32-bit counters
2 analog outputs (14 bits)
4 fast digital input channels for
zero initiator and trigger
Position measuring and storage via trigger
Virtual inputs for use in applications:
zero track, speed,
Synchronizable via SYNC / PreSYNC
Encoder supply via module
Monitoring of the encoder voltage
Cable break monitoring (encoder)

* EnDAT, BISS and SST is projected

116

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 Technology Modules

ISI222/x
Encoder Interface Module
Quantity 2
Counter resolution 32 bits
Input signals A-, A+, B-, B+, N-, N+
Signal evaluation 1/2/4-edge evaluation or pulse-direction-mode
Input frequency max. 1 MHz (ISI222), max. 8 MHz (ISI222/8)
Synchronization by means of SYNC signal
Modes counting up/down
reference value monitoring
Conditional storage of counter value
Conditional load/reset of counter value
Speed measurement with auto-range feature
Measurement of cycle and gate time
Error detection Cable break **, encoder resolution monitoring
SSI Interface **
Quantity 2
Data word length Programmable up to 32 bit
Input signals D-, D+, T-, T+
Data format Gray code and binary format; others evaluable by software
Transfer clock rate 100 kHz .. 2 MHz
Synchronization by means of SYNC signal and preSYNC function
Encoder Power Supply
Output voltage ranges +5 V and +15 V by selectable with jumper, 24 V looped through
Output voltage +5 V +15 V +24 V
Tolerance 5 % 3 % as Uext
Max. current/encoder 250 mA 100 mA 250 mA
Short circuit proof yes, permanent yes, permanent yes, permanent (PTC)
Ripple < 150 mVpp at +5 V and +15 V
Analog Outputs
Quantity 2
Output voltage 10 V
Resolution 14 bits
Output current max. 2 mA
Conversion time <40 s
Base accuracy at 25C 0.05%
Error detection cable break
Short circuit proof yes, permanent
Synchronization by means of SYNC signal

** not available at ISI222/8

117

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 Technology Modules

Continuation
Encoder Interface Modules ISI222/x

ISI222/x
Digital Inputs
Quantity 4 (2 INIT, 2 TRIG)
Voltage 18 .. 34 VDC
Input delay 30 s default, filter adjustable
Acc. to IEC61131 type 1
Function INIT: zero initiator; trigger for strobe register, digital input
TRIG : trigger for strobe register, digital input
Connection Technology
Connection for analog Phoenix Contact MINICOMBICON connector RM 3.5 with flange
and digital I/O
Connection type Screw clamp, spring tension clamp
plug codable, labelling by channels
Environmental Conditions
Supply voltage 18 .. 34 VDC
Protection class III (SELV)
Protection category IP20 (acc. to EN 60529)
Temperature range -20 .. +60C operating
-40 .. +85C storage
Authorizations CE, UL, cUL, CCC, GL, FCC
Standards DIN EN 60950-1, UL508, UL60950-1
according to DIN EN61131-2 programable controller
Mounting Mountable on bus rail BS2xx
Mounting position Horizontal (vertical at -20 .. +55C operating temperature)
Models
ISI222 Positioning module, 2x INC/SSI 1 MHz, Interrupt, RS422 level, 2x Out / 10 V /
14 Bit, sync.
ISI222/8 same as ISI222, max. 8 MHz, no SSI encoder possible

118 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Technology Modules

Pulse Width Modulation Module

PWM202

The pulse width modulation module PWM202

contains two high-power outputs for direct
connection of inductive or resistive loads like DC
drives, coils etc. with modulated pulse width.

2 outputs with modulated pulse width signals

2 screened DSub connectors for the output
channels
State indicating LED (green) per channel
Choice of high-power or TTL output signal
Output current monitoring
Monitoring of the external power supply
Monitoring of the internal temperature

Article No. Order No.

PWM202 B-11056/00

PWM202
Outputs
Quantity 2
State indicating LEDs RDY yellow, OUT-1/OUT-2 green
Output voltage 18 .. 48 V (=Uext) or TTL level
Output current 0 .. 2.5 A at f < 6 kHz and Uout < 48 V
Frequency 0 Hz .. 40 Hz individually adjustable for channel
Duty cycle 0 .. 100 % individually adjustable for channel
Resolution channel 1 16 bits; edge aligned or center aligned
Resolution channel 2 10 bits; only edge aligned
Isolation towards bus yes, 500 V
Output load normally 20
External Power Supply
Input voltage range 18 .. 48 VDC
Power consumption max. 10 W + output load
Reverse connection protection yes
Monitoring
External power supply/ yes, power fail signal + interrupt
Overvoltage yes
Undervoltage yes
Overcurrent (channel) yes
Models
PWM202 Pulse width modulation module, 2 channels 2.5 A each, current mea-
surement, temperature recording

119

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Technology Modules

Axis Controller Module

ACR222/2

The axis controller module ACR222/2 is

a positioning module to operate one/two
(micro-) stepping motor controllers with
stepper frequencies of up to 150 kHz.

2 interfaces for stepping motor output stage

up to 150 kHz
2 interfaces for incremental encoders up to 1 MHz
Encoder power supply directly via connectors
Inputs for home, abort and 2 limit switches
per channel
Monitoring of the external supply voltage
Linear, sine shaped or parabolic acceleration
2-step linear speed profiles

Article No. Order No.

ACR222/2 B-09928/10

120 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Technology Modules

ACR222/2
Encoder Interface
Counter resolution 24 bits
Counter modes 1/2/4-edge
Frequency max. 1 MHz
Inputs HEDL (HP interface) / RS422
Isolation towards bus yes, up to 500 V
Encoder Power Supply +5 V or +15 V selectable with jumper
Motor Controller Interface
Stepper frequency max. 150 kHz
Number of steps (range) 1 .. 16 777 215
Acceleration type linear; sine shaped or parabolic
Acceleration / breaking time 8 ms .. 131 s
Output voltage low: 0 .. 2 V, high: 3 .. 34 V, Imax = 10 mA
Input voltage low: 0 .. 3 V, high: 4 .. 30 V
Isolation towards bus yes, up to 500 V
Models
ACR222/2 linear/sine2, 2 channels

maximum frequency [kHz] maximum frequency [kHz]

Start ramp breaking ramp Start ramp

[ms] [ms] [ms] middle frequency [kHz]
breaking ramp
[ms]

position
or SW-trigger

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 121
 Interface Modules

Seamless networking capability

The M1 automation system is modules as well as a fast PROFINET-

characterized by ideal network features capable 5-Port Ethernet switch.
and supports both the interfaces of
industrial engineering and the IT The alternative for transparent operation
environment. All relevant interfaces such of these modules on remote sub-stations
as USB, RS232, RS422, RS485 or Ethernet via CAT-7-like bus extensions (BEM/BES),
are available on-board the CPU-modules. FAST-bus or CAN adds yet another asset
In order to meet the demand for a larger to networking without any engineering
number of interfaces, the M1 system also costs.
comprises adequate multiple channel

Interface Modules
RS204/x
RS204, RS204/R, RS204/T, RS204/2
Features
4 interfaces on the module
Several interface modules per controller possible
RS232/RS422/RS485 and TTY can be combined
High speed interfaces with up to 1.5 MBit/s
Switchable termination resistors

Industry Ethernet Master

EM203
EM203
Features
Additional Ethernet port (own IP address)
Cable length up to 100 m per line
RJ45 connections: 3
State indication by LED
Internal switch
Transfer rate to M1-CPU: max. 2.4 Mbit/s
Transfer rate as switch: max. 100 Mbit/s

122
 Interface Modules

Industry Ethernet Switch

SWI205
SWI205
Features
Cable length up to 100 m per line
RJ45 connections: 5
State indication by LED
Transfer rate: max. 100 Mbit/s
Cable impedance: 100 Ohm
QOS (IEEE 802.1Q,p)

123
 Interface Modules

Interface Modules RS204/x

The interface module RS204/x is used to

connect four asynchronous serial interfaces
to the M1 controller via the I/O bus.

 interfaces on one module

4
Any number of interfaces possible per controller
RS232/RS422/RS485 and TTY can be combined
High-speed interfaces with up to 1.5 MBaud
Auto flow control for automatic handshake
Integrated termination resistors
(connect/disconnect)

Article No. Order No.

RS204 B-09918/00
RS204/R B-09918/01
RS204/T B-09918/20

124 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Interface Modules

RS204/x
Description RS232 RS422
Transfer rate* max. Baud 115.2 K 921.6k / 1.5 M
Signal level 12 V RS422
Polling yes yes
Interrupt yes yes
Termination resistance - yes, via DIP switch
Operating mode handshake lines full duplex

Description RS485 TTY

Transfer rate* max. Baud 921.6 K /1.5 M 9.6 K
Signal level RS485
Polling yes yes
Interrupt yes yes
Termination resistance yes, via DIP switch -
Operating mode half duplex TX active/RX active
TX active/RX passive
TX passive/RX active
TX passive/RX passive
Models
RS204 4x RS232/422/485, 128 Byte FIFO
RS204/T 3x RS232/422/485, 1x TTY, 128 Byte FIFO
RS204/R 3x RS232/422/485, 1x RS232, 128 Byte FIFO
Other models on demand

* the following transfer rates [bit/s]can be selected by software: 110, 300, 1.2 K, 2.4 K, 4.8 K, 9.6 K,
19.2 K, 38.4 K, 57.6 K, 115.2 K, 230.4 K, 460.8 K, 921.6 K
respectively on the 1.5 MBaud version: 110, 300, 38.4 K, 57.6 K, 115.2 K, 250 K, 500 K, 750 K, 1.5 M

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 125
 Interface Modules

Industry Ethernet Master EM203

The EM203 module is an industry compliant

Ethernet master. It is used to access data of
the M1 controller systems. The EM203 can
be used with substations connected by FAST
bus. Furthermore, the module is ideal for
integrating the processor module ME2xx/CN
in Ethernet networks. The Ethernet network
is based on the 10/100BaseT technology.


Cable length up to 100 m per line
State indicating LED
RJ45 connectors
Integrated switch

Article No. Order No.

EM203 B-12671/00

Industry Ethernet Switch SWI205

The module SWI205 is a powerful and industry

compliant Ethernet switch and is used to
connect M1 controller systems, laptops
and networks with the Ethernet
10/100BaseT technology.

Cable length up to 100 m per line

State indicating LED
RJ45 connectors

Article No. Order No.

SWI205/S B-12672/00

126 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Interface Modules

EM203
Ethernet Master
Quantity of transceivers 3x 10/100BaseT
Connectors 3x RJ45 / crossed and uncrossed cables can be used (autocross de-
tection)
Cable length max. 100 m / line
Transfer rate to M1-CPU max. 2.4 Mbit/s
Transfer rate as switch max. 100 Mbit/s
Cable impedance 100
State indicating LED LEDs for power and 3x LinkPuls, 3x Speed (10/100 Mbit/s)
Models
EM203 Ethernet master RJ45, 3 ports

SWI205
Ethernet-Switch
Quantity of transceivers 5x 10/100BaseT
Connectors 5x RJ45 / crossed and uncrossed cables
can be used (autocross detection)
Cable length max. 100 m / line
Transfer rate max. 100 Mbit/s
Cable impedance 100
State indicating LED LEDs for power and 5x LinkPuls, 5x Speed (10/100 Mbit/s)
External Power Supply
Supply voltage 18 .. 34 VDC
Current consumption normally 100 mA at 24 VDC
Protection against reverse polarity yes
Models
SWI205/S Ethernet switch RJ45, 5 ports, pluggable on mounting rails

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 Bus Modules

Intelligent data packeting

The broad selection of field-bus and Adapted to all kinds of tasks, performance
network modules of the M1 system requirements and existing installations,
emphasizes the leading role of Bachmann the selection ranges from the direct
in the distributed automation. M1 extension of the back plane (BEM/BES)
controller systems are highly modular to interference-free fiber optic networks
and allow the distributed design, i.e. (FAST-bus) and further to classical field
beside the central main unit holding the busses and Ethernet.
CPU module, several remote terminals
(substations) belonging to the same
system can be provided.

Bus Extension FAST Bus Modules

Modules BEx21x/x Fx21x/x
BEM211, BES212, BES212/N FM211, FM212, FS211,
Features FS212, FS211/N, FS212/N
Bus Extension Master Module: Features
1 interface Fast, fail-safe decentralising via
Bus Extension Slave Module: fiber optic cables (up to 200 m)
2 interfaces (cascadable) Master modules with 1 or 2
Up to 6 local sub stations fiber optic interfaces
Minimal signal delay Slave modules with 1 or 2
Distances of up to 3 m between fiber optic interfaces
stations R
Up to 15 remote sub stations,
Integrated watchdog on slave cascadable
modules Group isolation: 500 V

CAN Master CAN Slave

CM202 CS200/x
CM202 CS200, CS200/N
Features Features
Up to 4 CANopen master Terminal module for CANopen
modules per M1 controller slave stations
2 independent CAN buses per Up to 30 I/O modules per slave
CANopen master module stations
Up to 64 nodes per CAN bus Optional integrated power
Transfer rates: supply
10 Kbit/s up to 1 Mbit/s Transfer rates:
10 Kbit/s up to 1 Mbit/s

128
 Bus Modules

Highest performance, proven conformity

to standards and easy configuration
reduce complexity and lower engineering
costs.

Beside dedicated hardware modules for

use with IT-interfaces, there are also
numerous software interfaces available
for communication tasks (see software
interfaces).

Profibus DP Master SERCOS Master

Module DPM200 SEM201
DPM200 SEM201
Features Features
Fast ASIC technology SERCOS 2 Standard IEC 61491
Transfer rate 9.6 Kbit/s ... Fiber optic technology
12 Mbit/s Bus with ring structure
Up to 3 masters per M1 2 KB x 32 DPRAM
controller Transfer rates:
Maximal 125 slave stations 2 / 4 / 8 / 16 Mbit/s
(with repeater)

DeviceNet Master
Module DNM201
DNM201
Features
1 DeviceNet master module for
up to 64 nodes
8 separate networks with max.
512 nodes
(demand 8 DNM201 modules
in a M1 system)
Support of the operating mode
multi master, slave

129
 Bus Modules

Bus Extension Modules

BEx2xx/x

With the bus extension modules BEM21x and

BES21x a high speed connection up to 3m
away is possible with less than 1.5 sec access
time to remote IO units. Up to six substations,
which may be distributed between different
switching cabinets, can be connected together
in a daisy-chain topology. Each substation can
in turn handle up to 15 M1 standard modules.
Easy wiring using RJ45 connectors is
another advantage of this new technology.
Wiring becomes far simpler.

No special protocol is needed to use IOs with

bus extension. The user can access these
modules directly, as if they were local. The bus
connection assembly BES21x, with integral
24 V power unit supplies the sub-stations.

Bus
 extension master module with 1 interface
Bus extension slave module with 2 interfaces
Bus extension slave module optionally
with integrated power supply
Up to 6 local sub stations
Minimal signal delay (ns range)
Distances of up to 3 m between 2 stations
Integrated watchdog on slave modules

Article No. Order No.

BEM211 B-12846/00
BES212 B-12847/00
BES212/N B-12848/00
BES222 on request
BES222/N on request

130 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Bus Modules

BEx21x/x
Bus Extension Interface
Cable length 3m
Transfer media CAT7 special cable
Quantity of stations max. 6 / 15
Signal delay < 1.5 s + 250 ns/station
Optional Integrated Power Supply
Input voltage 24 VDC (18 .. 34 V)
Current consumption max. 1 A at 24 V
Power rating 17 W
Output current at +5 V 2A
Output current at +15 V 250 mA
Output current at -15 V 250 mA
Models
BEM211 Bus extension master with 1 interface
BES212 bus extension slave with 2 interfaces (up to 6 stations)
BES212/N Bus extension slave with 2 interfaces and integr. power supply 17 W
(up to 6 stations)
BES222 Bus extension slave with 2 interfaces (up to 15 stations)
BES222/N Bus extension slave with 2 interfaces and integr. power supply 17 W
(up to 15 stations)

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 Bus Modules

FAST-Bus Modules Fx21x/x

The FAST-Bus modules FM211, FM212, FS211

and FS212 are designed to enable distribution
of sub stations over long distances with very
low signal delay. The stations are connected
by fiber optic cables. The optional integrated
power supply of the FAST-Bus slave modules
can supply the I/O modules of a sub station.

FAST-Bus master modules with

1 or 2 interfaces
FAST-Bus slave modules with
1 or 2 interfaces
FAST-Bus slave modules with
optional integrated power supply
Up to 15 distributed sub stations
R

Distances up to 50 m with POF cable or

150 m with HCS cables or special
HCS cables between 2 stations
Very low signal delay (s range)

Article No. Order No.

FM211 B-10495/00
FM212 B-10496/00
FS211 B-10497/00
FS212 B-10499/00
FS211/N B-10498/00
FS212/N B-10500/00

132 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Bus Modules

Fx21x/x
FAST-Bus Interface
Cable length 50/150/200 m between the stations
Transfer media Plastic Optical Fibre (POF) or Hard Cladded Silica (HCS), partly
designates as Plastic Cladded silica Fibre (PCF), POF and PCF max.
50 m
Quantity of stations max. 16
Signal delay < 3.5 s (1st substation) + 1.4 s (each station)
Optional Integrated Power Supply
Input voltage 24 V DC (18 .. 34 V)
Current consumption max. 1 A at 24 V
Power rating 17 W
Output current at +5 V 2A
Output current at +15 V 250 mA
Output current at -15 V 250 mA
Models
FM211 FAST-Bus master with 1 interface
FM212 FAST-Bus master with 2 interfaces
FS211 FAST-Bus slave with 1 interface
FS211/N FAST-Bus slave with 1 interface
and integr. power supply 17 W
FS212 FAST-Bus slave with 2 interfaces
FS212/N FAST-Bus slave with 2 interfaces
and integr. power supply 17 W

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 133
 Bus Modules

CANopen Master module CM202

The CANopen master module CM202 is a high-

performance module with integrated processor.
It is designed to connect CAN Bus devices to the
M1 controller system. In one M1 controller up to
four CANopen master modules can be operated.

Up
 to 4 CANopen master
modules per M1 controller
2 independent CAN-Busses per
CANopen master module
Up to 64 nodes per CAN-Bus
Transfer rate 10 KBaud up to 1 MBaud
Bus length up to 5000 m
(signal repeater required)
Galvanic
 separation from the bus by optocoupler
Short circuit proof

Article No. Order No.

CM202 B-09698/00

134 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Bus Modules

CM202
CANopen Master
Max. quantity of masters 4 per M1 controller system
Quantity of CAN-Busses 2 per module
Max. quantity of nodes 64 per CAN-Bus
Protocol CANopen according to CiA DS 301 V3.0
Device profile according to CiA DS 405
Firmware reloadable (FLASH technology)
Current consumption 320 mA / 5 VDC
CAN Interface
Transfer rate 10 K .. 1 MBaud
Bus length max. 5000 m
Connection 2x 9-pin DSub connectors
Pin assignment according to CiA DS 102/4
Signal level according to CiA DS 102/4
Galvanic separation from bus yes, by optocoupler
CANopen Features after CiA Product Guide
CANopen master Y
CANopen slave Y
Extended boot-up Y
Minimum boot-up Y
COB-ID distribution per SDO, no DBT
Node-ID distribution N, no LMT
No. of TxPDOs 64
No. of RxPDOs 64
PDO Modes sync, async
Variable PDO mapping Y
Emergency message Y client (master), server (slave)
Life guarding Y
No. of SDOs 4 server, 64 client
Device profile 301, 302, 405
Models
CM202 CANopen master module, isolated; 1MB/s; processor
system; 2 lines

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 Bus Modules

CANopen Slave Modules CS200/x

The CANopen slave module CS200/x is the

terminal module for modular CANopen slave
stations. The same modules as for local stations
can be used to design a slave station, which
simplifies stock-keeping and preserves the
same technical data all over the controller.


Terminal module for CANopen slave stations
Up to 30 I/O modules per slave station
Optional integrated power supply
Transfer rate 10 KBaud up to 1 MBaud
Bus length up to 5000 m
(signal repeater required)
Galvanic separation from the bus
Node-ID settable with rotary switches

Article No. Order No.

CS200 B-13178/00
CS200/N B-13179/00

136 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Bus Modules

CS200/x
CANopen Slave
Node-ID 1 .. 254 selectable with rotary switches
Protocol CANopen according to CiA DS 301 V3.0
Device profile according to CiA DS 401 for I/O, according to CiA DS 402 for ACR
Firmware reloadable (FLASH technology)
Quantity of I/O modules max. 30 per station
Current consumption 600 mA / +5 V, 15 mA / +15 V, 40 mA / -15 V
Serial interfaces COM1: RS232; COM2: RS232/422/485
CAN Interface
Transfer rate 10 K .. 1 MBaud
Bus length max. 5000 m
Connection 2x 9-pin DSub connectors
Pin assignment according to CiA DS 102/4
Signal level according to CiA DS 102/4
Galvanic separation from bus yes, by optocoupler
CANopen Features after CiA Product Guide
CANopen master N
CANopen slave Y
Extended boot-up Y
Minimum boot-up Y
COB-ID Distribution per SDO, no DBT
Node-ID Distribution N, no LMT
No. of TxPDOs 64
No. of RxPDOs 64
PDO Modes sync, async
Variable PDO mapping Y
Emergency message Y
Life guarding Y
No. of SDOs 4 Server
Device profile 301, 401, 402
Optional Integrated Power Supply CS200/N
Input voltage 24 VDC (18 .. 34 V)
Current consumption max. 1 A at 24 V
Power rating 17 W
Output current at +5 V 2A
Output current at +15 V 250 mA
Output current at -15 V 250 mA
Models
CS200 CANopen slave module; isolated; 1 MB/s; processor system
CS200/N CANopen slave module; isolated; 1 MB/s; processor system;
integrated power supply 17 W

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 Bus Modules

PROFIBUS DP Master Module

DPM200

The PROFIBUS DP fieldbus master module

DPM200 is a high-performance module which
allows the integration of the M1 controller
system into a ProfiBus network as Bus Master.

 ast ASIC technology

F
Transfer rate 9.6 KBaud up to 12 MBaud
Up to 3 master modules per M1 controller system
Max. 125 slaves connectable (with repeater)
Integrated T-piece
Galvanic separation from the bus by optocoupler
Short circuit proof

Article No. Order No.

DPM200 B-10555/00

SERCOS Master Module SEM201

The SERCOS (Serial Realtime Communication

System) master module SEM201 is capable of
controlling up to 32 drives. The bus has a ring
structure and is - due to the utilization of fibre-
optic cables - high resistance to interference.


SERCOS 2 Standard IEC 61491
Fibre-optic technology
Bus with ring structure
2 KB x 32 DPRAM
Transfer rates: 2/4/8/16 MBaud
Cycle times: 62.5 s .. 65 ms
Several masters synchronizable

Article No. Order No.

SEM201 B-11756/00

138 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Bus Modules

DPM200
PROFIBUS DP Master
Controller ASPC2
DP-RAM 4 KB x 16 DPM
Firmware reloadable (FLASH technology)
Max. quantity of master modules 3 per M1 controller system
Max. quantity of slave modules 32 without repeater, 125 with repeater
Data length in the DPM 732 bytes per slave
Current consumption 400 mA / 5 VDC
Interface
Transfer rate 9.6 K .. 12 MBaud
Connection 2x 9-pin DSub connectors
Pin assignment according to EN 50170
Signal level according to RS 485 standard
Isolation toward bus yes, by optocoupler
Integrated power supply 5 V / 90 mA; short circuit proof
Models
DPM200 DP master module; 12 MBaud

SEM201
Description
Channels/drives fibre-optic ring with up to 32 drives, 2 KB x 32 DPRAM
Modules per controller max. 12
Transfer rate 2/4/8/16 MBaud
Cycle times 62.5 s .. 65 ms
Synchronization Several masters can be synchronized
SERCOS monitor Integrated in M-Manager
3rd-party software Firmware as source-package (SERCDRV), maximum
SERCOS conformity
Models
SEM201 SERCOS master module 2/4/8/16 MBaud

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 139
 Bus Modules

Bus Module DeviceNet Master

DNM201

The DNM201 fieldbus master module allows

the M1 controller to be used as bus master in
DeviceNet networks. The DNM201 module is
used to connect drives and I/O interfaces. The
system bus of an M1 supports up to 8 separate
networks each with a maximum of 64 nodes
that can be operated at different cycle times.
The bus architecture thus enables up to 512
DeviceNet stations (nodes) to be controlled
individually. The DNM201 module supports all
standard baud rates (125 / 250 / 500 Kbit/s).

The DeviceNet master also carries out the

data exchange between master and slaves
independently. The process data transferred
in this way is thus made available in a defined
memory range (DP-RAM). The structure
and semantics of the data contained can be
configured as required by the application.
In order to keep the configuration simple
and transparent for the user, the internal
structure of the DeviceNet master is largely
based on the DeviceNet Software Model.

It also controls all slaves in a network that

are assigned to it by the configuration. In
other words, the DeviceNet master can
detect failed slave modules and pursue fault
strategies such as the searching for nodes
via the Offline Connection Set, indication
to the application (PLC) and/or automatic
resumption of communication after a failure.

1 DeviceNet module for up to 64 nodes

8 separate networks with max. 512 nodes
(requires 8 DNM201 modules in one M1 system)
Support of the operating mode Multi-Master
5 pin connector (acc. to Open DeviceNet
Standard)
Isolation voltage from DNM201 to case 100 V
Isolation voltage from DeviceNet bus to
system voltages of the controller 500 V
Baud rates 125 / 250 / 500 Kbit/s
Extensive state LEDs

Article No. Order No.

DNM201 B-12696/00

140 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Bus Modules

DNM201
Technical Data
Maximum node number 64
Number of independent DeviceNet net- up to 8 DNM201 modules each M1 system (result 512 nodes)
Bus connection 5 pin DeviceNet connector
Isolation voltage 100 V (from module to case )
500 V (from DeviceNet bus to system voltages of the
controller)
Baud rates 125 / 250 / 500 Kbit/s
DP-RAM size 4 or 8 KByte
Protocol conformity ODVA specification release 2.0
Access libraries for C or IEC 61131
Operation mode Master (Scanner), Slave and/or Master/Slave operation as well
as possible Multimaster ability (multiple master on the same
CAN bus)
Supported communication services I/O communication bit strobe, Polling, Change of State, cyclic
up to 448 Bytes connection size; support of Group2Server
as Slaves; no Multicast Polling; Explicit Message,
Fragmentation Protocol, UCMM, Message Forwarding
LEDs
RDY yellow off: controller can not be initialized of the DNM module
yellow on: controller has successfully initialized the module
MS RUN (MS=Module State) green on: DNM ready
green blinking: DNM not ready configured
MS ERR (MS=Module State) red on: DNM not ready
NS RUN (NS=Net State) green on: DNM online and connected
green blinking: DNM online, but not connected / not ready
configured
NS ERR (NS=Net State) red on: no network connection is possible
red blinking: connection in timeout
Environmental Conditions
Operating temperature 0 .. 60C (in installed state and without derating)
Storage temperature -25 .. +85C
Model
DNM201 DeviceNet Master

Field of Application

The DeviceNet Master can be implemented everywhere, where DeviceNet functionality according
to the ODVA specification (www.odva.org) is required. In this case, the functionality is freely
scaleable. It is possible that the DeviceNet Master in a network simultaneously acts as master
and as slave or only as slave. The DNM201 masters COS communication (Change of State) and
can also operate solely as Explicit Message Client (e.g. for applications, where no process data
must be transferred or only parameters in devices need to be changed, e.g. an HMI).

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 Decentralized CAN Modules

Simple and safe for flexible networking tasks

The Controller Area Network (CAN) in the compact CAN-I/O-modules from

the specification CANopen has meanwhile Bachmann facilitate the homogeneous
advanced to the leading field bus system design of an automation system with
for industrial automation. Since it high efficiency and packing density. The
demonstrated proven success in millions galvanic isolation from the main station,
of applications and is perfectly developed, the scalable range and the extremely
it forms the ideal basis for safe, easy- favorable cabling are primary reasons for
to-use and yet flexible networking implementation.
applications. By using only one field bus,

Digital I/O Modules DIOxx-C

DIO16-C, DIO32-C, DIO48-C

Features
Stand-alone, compact CAN slave module
16/32/48 input channels thereof 16/32/32
individually configurable as input or output (DIO)
Digital outputs with each 1 A constant current
Supply voltage: 18 .. 34 VDC
3-wire connection

Analog/Digital I/O Module

DA3284-C

DA3284-C
Features
Compact CAN slave I/O module
8 analog inputs 10 V, 1 V, PT100,
PT1000, 0(4)..20 mA
4 analog outputs 10 V,
of which 2 for 0(4)..20 mA can be configured
16 digital inputs
16 digital inputs or outputs (can be configured
individually), 2 integrated counter inputs

142
 Decentralized CAN Modules

Temperature I/O Modules

TCO2xx/C

TCO204/C, TCO208/C, TCO216-C

Features
Stand-alone, compact CAN slave module
4/8/16 thermocouple inputs for thermocouple
types J and K
Measuring range: 0 .. 500 (800) C
8/12/24 digital outputs with each max. 1 A

143
 Decentralized CAN Modules

Digital Input/Output Modules

DIOxxx-C
The digital I/O modules DIO16-C, DIO32-C,
DIO48-C or DIO264-C are stand-alone CAN slave
modules with 16, 32, 48 or 64 digital
input/output channels.

Stand-alone,
 compact CAN slave module
16/32 channels, individually
configurable as input or output
Digital outputs with 1 A constant current
Supply voltage 18 .. 34 VDC
Operating range 0 .. 60 C without additional cooling
Full wiring without additional potential rails
Snappable onto EN 50022 mounting rails

Article No. Order No.

DIO16-C B-10285/00
DIO32-C B-10129/00
DIO48-C B-10526/00
DIO264-C B-09205/00

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 Decentralized CAN Modules

DIOxxx-C DIO16-C DIO32-C DIO48-C DIO264-C

Inputs
Quantity max. 16 max. 32 max. 48 max. 64
Input delay < 3.5 ms < 3.5 ms < 3.5 ms < 3.5 ms
Internal resistance 6 k 6 k 6 k 6 k
State indicating LED green LED green LED green LED green LED
Outputs
Quantity max. 16 max. 32 max. 32 max. 32
Supply voltage 18 .. 34 VDC 18 .. 34 VDC 18 .. 34 VDC 18 .. 34 VDC
Separated output groups 1-16 1-16, 17-32 1-16, 17-32 1-16, 17-32
Rated output current 1A 1A 1A 1A
Output current (sum/group) max. 12 A max. 12 A max. 8 A max. 8 A
Switching frequency max. 500 Hz max. 500 Hz max. 500 Hz max. 500 Hz
Short circuit proof yes yes yes yes
State indicating LED green LED green LED green LED green LED

Interface
Transfer rate (KBaud) 10 .. 1000 10 .. 1000 10 .. 1000 10 .. 1000
Connection 2 9-pin DSub 2 9-pin DSub 2 9-pin DSub 2 9-pin DSub
Module ID 1 .. 254 1 .. 254 1 .. 254 1 .. 254
Isolation towards bus yes yes yes yes
Termination resistance 123 , ext. 123 , ext. 123 , ext. 123 , ext.
External Power Supply
Supply voltage 18 .. 34 VDC
Current consumption normally 100 mA at 24 V
(without I/O)
CAN Protocols
CAL/CANopen DS 301 communication profile, DS 401 device profile
State indicating LEDs RUN (guarding), INIT, ERROR
Models
DIO16-C 16 input/output channels
DIO32-C 32 input/output channels
DIO48-C 16 digital inputs and max. 32 digital inputs/outputs
DIO264-C 32 digital inputs and max. 32 digital inputs/outputs

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 Decentralized CAN Modules

Analog and Digital Input/Output

Module DA3284-C
The CAN bus compact module DA3284-C
offers an outstanding compact design and a
sophisticated mix of possible signal types. As
a stand-alone fieldbus module (CANopen) it
offers the complete I/O range already integrated
for small applications or decentralized signal
termination point. It is the ideal addition to
the known family of CAN digital modules and
is an optimum All-In-One peripheral for small
applications, such as those based on the control
terminals CT300 / CT200 of Bachmann electronic.
The combined DA3284-C digital and analog
module unites all the relevant signal types
with large channel numbers in one device for
greater future security. The channel-specific
programmable mode (on/off or applied standard
signal) enables the unit to be adapted ideally
to a wide range of applications without any
interface converter. As well as the robust design
and processing quality, its outstanding technical
specifications, seldom available from the usual
fieldbus peripherals, are highly impressive.

Compact
 CAN Slave I/O module
8 analog inputs 10 V, 1 V,
PT100, PT1000, 0(4)..20 mA
4 analog outputs 10 V,
of which 2 for 0(4)..20 mA can be configured
16 digital inputs
Digital inputs 16 digital inputs or outputs
(can be configured individually),
2 integrated counter inputs
Digital outputs each with 0.5
A continuous current
Channel-specific error detection for
digital and analog channels
Operating range -20 .. +60C
without additional cooling
Full wiring without additional potential rails
Powerful 32-bit processor for fast cycle times

Article No. Order No.

DA3284-C B-13597/00

146 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Decentralized CAN Modules

DA3284-C
Analog inputs
Quantity 8
Measuring ranges, selectable by channel 10 V, 1V
PT100, PT1000: -100C .. +500C
0(4) .. 20 mA
Resolution S14 bits
Scan rate <1 ms for all channels
Input frequency 750 Hz (3 dB)
Base accuracy at 25C Voltage 0.05%
Current/PT100 0.1%
Error detection Cable break
Analog outputs
Quantity 4 (2)
Measuring ranges, selectable by channel 10 V , of which 2 channels configurable for 0(4)..20mA
Resolution 14 bits
Conversion time <1 ms for all channels
Base accuracy at 25C Voltage 0.05%
Current 0.1%
Error detection Cable break
Digital Inputs
Quantity 16 (max. 32)
Input delay 3 ms default, filter adjustable
Acc. to IEC61131 Type 1
State indicating LED green LED
Connection type 3-wire (+/-/Signal)
Counter
Counter channels 2 (digital input channels 1 and 2)
Counter frequency max. 2 kHz
Counter functions Counting, speed measurement (period duration, gate time mea-
Counting modes - Continuous up/down
- Single up/down to/from reference value
- Periodic up/down to/from reference value
Digital Outputs
Quantity 16
Supply voltage 18 .. 34 VDC
Isolated output blocks 17 .. 24, 25 .. 32
Nominal output voltage 0.5 A
Output current, max. / block max. 8 A / 4 A per block
Switching frequency 500 Hz (with purely resistive load)
Short circuit proof yes

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 Decentralized CAN Modules

Continuation
Analog and Digital Input/Output Module DA3284-C

DA3284-C
Digital Outputs
Error detection Short-circuit / overtemperature, by block
Power supply per block < 12 V
State indicating LED green LED
Connection type 3-wire (+/-/Signal)

CAN Interface
CANopen DS 301 communication profile; DS 401 device profile
State indicating LEDs RUN (guarding), INIT, ERROR
Transfer rate (KBaud) 10 .. 1000 (adjustable via rotary switch)
Connection 2x 9-pole DSub
Module ID 1 .. 127 (configurable via rotary switch or SW)
Isolation toward bus yes
Termination resistance 123 , ext.
Input/output connection technology
Connection for digital inputs/outputs and Phoenix Contact COMBICON RM 5.8 connector with flange
power supply
Connection type for digital inputs/outputs Screw clamp, spring tension clamp, crimp
and power supply
Connection for analog inputs/outputs Phoenix Contact MINI COMBICON RM 3.5 connector with flange
Connection for analog inputs/outputs Screw clamp, spring tension clamp
Connection, general Plug codable, labelling by channels
Operating conditions
Supply voltage 18 .. 34 VDC
Protection class III (SELV)
Protection category IP20 (acc. to EN 60529)
Temperature range -20 ... +60C operation
-40 ... +85C storage
Authorizations CE, UL, cUL, CCC, GL, FCC
Standards DIN EN 60950-1, UL508, UL60950-1
According to DIN EN61131-2 programmable controllers
Mounting Snappable on DIN 50022 mounting rail
Mounting position Horizontal (vertical at 0 ... +55C operating temperature)
Galvanic separation
CAN bus module 500 VRMS
I/O channel none
Models
DA3284-C Digital 16 inputs, digital 16 inputs/outputs
Analog 8 inputs, analog 4 outputs

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 Decentralized CAN Modules

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 149
 Decentralized CAN Modules

Temperature I/O Modules

TCO2xx-C
The temperature I/O modules TCO204-C,
TCO208-C and TCO216-C are stand-alone CAN
slave modules with 4, 8 or 16 thermocouple
inputs and 8, 12 or 24 digital outputs.

Stand-alone,
 compact CAN slave module
Thermocouple inputs for thermocouple
types J and K
Measuring range 0 .. 500 (800) C
Digital outputs with max. 1 A each
Supply voltage 18 .. 34 VDC
Operating range 0 .. 60C
Snappable onto EN 50022 mounting rails

Article No. Order No.

TCO204-C B-10851/00
TCO208-C B-10850/00
TCO216-C B-08673/00

150 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Decentralized CAN Modules

TCO2xx-C
Thermocouple Inputs
Quantity 4/8/16
Thermocouple types J or K; per input selectable
Measuring range 0 .. 500 (800) C switchable
Resolution 12 bits
Linearization polynomial according to DIN IEC 584
Cold spot compensation 0 .. 133 C (K)
Sample time 16 ms
Sensor fault detection yes
Digital Outputs
Quantity 8/12/24
Supply voltage 18 .. 34 VDC
Output current pro channel 0.5 A (max. 1 A)
Output current (sum) max. 8/12/12 A
Switching frequency max. 500 Hz at 1k resistive load
Short circuit proof yes
State indicating LED green LED
CAN Interface
Transfer rate 10 K .. 1 MBaud
Connection 2x 9-pin DSub connectors
Module ID 1 .. 254
Galvanic separation yes (interface towards I/O)
Termination resistance 123 , external
State indicating LEDs RUN (guarding), INIT, ERROR
Communication profile CiA DS 301
Device profile CiA DS 401
External Power Supply
Supply voltage 18 .. 34 VDC
Current consumption (without I/O) normally 105/110/120 mA at 24 VDC
Models
TCO204-C temperature I/O module 4 temperature In; 8 digital Out 24 V;
power supply; casing; isolated
TCO208-C temperature I/O module 8 temperature In; 12 digital Out 24 V;
power supply; casing; isolated
TCO216-C temperature I/O module 16 temperature In; 24 digital Out 24 V;
power supply; casing; isolated

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 Power Supply Modules

Broad selection for individual requirements

The M1 automation system is based on robust and absolutely maintenance-free

an ingenious and field-tested modular mechanical design as well as immunity to
concept. Depending on the requirements external influences characterize the M1
at hand, automation engineers can system concept.
assemble the technically and economically
optimized configuration from a broad
selection of modules. Extremely space-
saving standardized module sizes,

Power Supply Module Power Supply Module

NT250 NT250/48
NT250 NT250/48
Features Features
Power supply of modules via Power supply of modules via
backplane backplane
Supply voltage: Supply voltage:
18 .. 34 VDC 38 .. 58 VDC
Monitoring of supply voltage Monitoring of supply voltage
Power-fail signal for processor Power-fail signal for processor
module module
Electrical isolation Electrical isolation
Output power: 45 W Output power: 45 W
Buffer time: 10 ms Buffer time: 10 ms

Power Supply Module

NT255
NT255
Features
Power supply of modules via
backplane
Supply voltage:
18 .. 34 VDC
Monitoring of supply voltage
Power-fail signal for processor
module
Electrical isolation
Output power: 45 W ( 55 W)
Buffer time: 10 ms

152
 Power Supply Modules

Backplanes BS2xx

BS201, BS202, BS203, BS204,

BS205, BS206, BS207, BS208,
BS209, BS210, BS211, BS212,
BS213, BS214, BS215, BS216
Features
1 .. 16 module slots
Seamless connectable
Vibration-proof fixation of the
modules
DIN rail mounting
Solid mechanics

Distribution Modules Dummy Module

VP200/x LM201
VP200, VP200/S LM201
Features Features
Distribution module for Place holder for one module
potential rails slot as reserve for future
2 potential up to 24 V or 48 V extension
with 23 pins each No electronics inside
12 A per pin Used to protect the backplane

153
 Power Supply Modules

Power Supply Module NT250

The power supply module NT250 supplies

all M1 modules with all voltage required.

 ower supply for M1 controller systems

P
State indicating LED
Supply voltage 18 .. 34 V DC
Monitoring of supply voltage
Power fail signal for processor module
Galvanic separation primary/secondary
- optional
Galvanic separation primary/ground

Article No. Order No.

NT250 B-09323/00

Power Supply Module NT250/48

The power supply module NT250/48 supplies is

a variant of the NT250 with an input voltage of
48 VDC. It supplies all M1 modules with all
voltage required.

 ower supply for M1 controller systems

P
State indicating LED
Supply voltage 38 .. 58 VDC
Monitoring of supply voltage
Power fail signal for processor module
Galvanic separation primary/ground

Article No. Order No.

NT250/48 B-12754/00

154 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Power Supply Modules

NT250
Power Supply Module
Input voltage, rated 24 VDC
Input voltage, range 18 .. 34 VDC
Input voltage, peak value + 40 V at t < 1 s/min
input current max. 7 A at t < 0.5 s
Output voltage / current + 5 V / 6.0 A
+ 15 V / 0.5 A
- 15 V / 0.5 A
Output power 45 W
Galvanic separation from bus 500 V (primary / optional), 100 V (primary / ground)
Models
NT250 power supply module, 24 VDC

NT250/48
Power Supply Module
Input voltage, rated 48 VDC
Input voltage, range 38 .. 58 VDC
Input voltage, peak value + 60 V at t < 1 s/min
input current max. 7 A at t < 0.5 s
Output voltage / current + 5 V / 6.0 A
+ 15 V / 0.5 A
- 15 V / 0.5 A
Output power 45 W
Isolation 100 V (primary / ground)
Models
NT250/48 power supply module, 48 VDC

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 155
 Power Supply Modules

Power Supply Module NT255

With the NT255 Bachmann electronic sets new

standards for power supplies for CPUs and
backplane-supplied modules. As a result of
intensive development work and in consideration
of field experiences with several thousand
supply modules, the NT255 combines long
term knowledge and latest technologies.

Best possible selected components and lifetime

optimized design form the reliable base for the
module. Recent planar transformer technologies
ensure a significantly increased efficiency; the
integrated heat dissipation in the circuit board
(coolPCB-technology) prevents even smallest
local warming and therewith early ageing of
components. Moreover, because of the extremely
reduced weight of the parts, the module is even
more robust against shock and vibrations.

In spite of the primary design focus of lifetime

and robustness the NT255 also inspires with
technical facts: up to 80% longer buffer
time at short voltage drops and amply power
reserves (55W peak power) for temporary
overload ensure secureness in every respect.

I nput voltage range 18 .. 34 VDC

Provides all necessary CPU-voltages as well as
supply for DIN rail modules
45 W output power (55 W peak power)
Galvanic separation input/earth
Electronic reverse polarity protection
2 state indicators allow differentiation between
supply failures and internal errors
Monitored supply voltage
Monitored output voltage
Power-fail signal and state information for CPU
module ( processable from application)
Module identification via software

Article No. Order No.

NT255 B-13251/00

156 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Power Supply Modules

NT255
Input Parameters
Rated voltage 24 VDC
Voltage range 18 .. 34 VDC
Input peak value + 40 V with t < 1 s/min
Power consumption max. 68 W
Reverse polarity protection electronically
Starting current limitation max. 8 A acc. to 0.5 ms
Input voltage monitoring < 17.5 V
Output Parameters
Output power 45 W (55 W)
Output voltage +5.15 V +15 V -15 V
Output current 6 A ( 8 A peak) 0.5 A 0.5 A
Power-fail bypass 18 ms, power-fail message after 10 ms
Fuse SMD wire fuse 7 A at device defect
Monitoring
State indication Power-fail on processor
State display Power green LED input voltage ok
Error rote LED short circuit, internal error
Ready orange LED module initialized
Connection Technology
Connection Phoenix Contact COMBICON connector RM 5.8 with flange
Connection type Screw clamp, spring tension clamp, crimp
plug codable, can be labelled
Environmental Conditions
Protection class III (SELV)
Protection category IP20 (acc. to EN 60529)
Temperature range -20 .. +60C operation
-40 .. +85C storage
Authorizations CE, UL, cUL, FCC, CCC, GL
Standards DIN EN 60950-1, UL508, UL60950-1
In accordance with DIN EN61131-2 programmable controller
Mounting mountable on bus rail BS2xx
Mounting position horizontal (vertical at -20 .. +55C operating temperature)
Models
NT255 power supply module, 24 VDC, 45 W

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 Power Supply Modules

Distribution Modules VP200/x

The distribution module VP200/x is used as

potential rail to distribute the supply
voltage to sensors, switches etc.

 istribution module for potential rails

D
2 potentials up to 24 V with 23 pins each
12 A per pin
Can be snapped onto mounting rails
as stand-alone module or
Integrated on an M1 backplane

Article No. Order No.

VP200 B-09496/00
VP200/S B-09498/00

Dummy Module LM201

The dummy module LM201 is used as

fill-in for later extensions and does not
contain any electronic components. It
is used to protect the backplane.

P  lace holder for one module slot

No electronics inside
Used to protect the backplane

Article No. Order No.

LM201 B-09494/00

Backplanes BS2xx

Purpose of the backplanes BS201 to BS216 is to

connect the hardware modules of the M1 controller
like power supply module, processor module and
I/O modules mechanically and electrically
with each other. They are the backbone of the controller.

 .. 16 module slots
1
Can be grouped / extendable
Solid mechanics / compact design
Vibration-proof fixation of the modules
Are snapped onto mounting rails

158 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Power Supply Modules

VP200/x
Distribution Module
Quantity of potential rails 2
Quantity of pins 23 per potential rail
Current max. 12 A per pin
Voltage 18 .. 34 VDC
Models
VP200 distribution module (potential rails)
VP200/S distribution module (potential rails)
with mounting panel

LM201
Models
LM201 dummy module for one module slot

BS2xx Article No. Order No.

S201 B-09542/00
Dimensions
S202 on request
Number of 1 .. 16 S203 on request
module slots BS202 B-09802/00
Width 55 mm x number of module slots BS203 B-09313/00
BS204 B-09752/00
Depth 23 mm including connectors
BS205 B-09206/00
Height 119 mm BS206 B-09792/00
BS207 B-09207/00
Models
BS208 B-09793/00
BS201 backplane with 1 module slot BS209 B-09634/00
BS202 backplane with 2 module slots BS210 B-09797/00
BS211 B-09795/00
BS203 backplane with 3 module slots
BS212 B-09796/00
.. .. BS213 B-09797/00
BS216 backplane with 16 module slots BS214 B-09798/00
BS215 B-09799/00
S201 carrier without bus print for 1 module
BS216 B-09800/00
159

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Module Dimensions

Mounted controllers in the cabinet

UL/CSA regulations and those of the EU When determining the space required by
Directive 73/23 EC (Low-voltage Directive) an M1 controller you must take certain
require controllers to be mounted in a minimum clearances between a backplane
cabinet, an enclosure or a closed operating and adjacent devices into account.
area, in order to fulfill electrical safety
requirements.

40 mm

2$9

62,6 mm
10 mm 10 mm
199 mm

56,4 mm

1 2 3 n
64,2 mm*
40 mm

n x 55 mm + 20 mm

*... fr die Kabel ist zustzlich ein Rangierraum von mindestens 30 mm vorzusehen.
Bei Verwendung von hohen Abdeckungen fr die D-SUB Stecker kann auch mehr Platz bentigt werden .
Dimensions Dimensions
Modules W x H x D (mm) Weight (g) Modules W x H x D (mm) Weight (g)

Processor Modules Digital Input/Output Modules

MP240/E 110 x 119 x 93 830 DO232/48 55 x 119 x 61 240
MP226/E 110 x 119 x 93 840 DIO216/x 55 x 119 x 61 210
MP213/E 110 x 119 x 93 600 DIO232 55 x 119 x 61 210
MPC240 110 x 119 x 61 650 DIO248 110 x 119 x 61 370
MPC265 110 x 119 x 61 650 DIO264 110 x 119 x 61 390
MPC270 110 x 119 x 61 650 DIO280 110 x 119 x 61 385
ME203/x 110 x 119 x 61 230 TTL264 55 x 119 x 61 265
ME203/xN 110 x 119 x 61 310
MPE2x0 163 x 119 x 61 - Analog Input/Output Modules
MX213 110 x 119 x 93 580 AI204/1 55 x 119 x 61 210
AI204/2 55 x 119 x 61 210
Digital Input/Output Modules AI204/4 55 x 119 x 61 210
DI212 55 x 119 x 61 200 AI202/SI 55 x 119 x 61 210
DI216 55 x 119 x 61 200 AI204/SI 55 x 119 x 61 210
DI232/x 55 x 119 x 61 200
DI232/48 55 x 119 x 61 200
160 DO216 55 x 119 x 61 200
DO232 55 x 119 x 61 240

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Module Dimensions

Dimensions Dimensions
Modules W x H x D (mm) Weight (g) Modules W x H x D (mm) Weight (g)

Analog Input/Output Modules Bus Modules

AO202 55 x 119 x 61 200 SEM201 55 x 119 x 72 200
AO208/I 55 x 119 x 61 230
AO202/SI 55 x 119 x 61 200 Decentralized CAN Modules
AO204/SI 55 x 119 x 61 210 DIO16-C 110 x 119 x 61 485
AIO288 55 x 119 x 61 240 DIO32-C 164 x 119 x 61 695
AIO288/1 55 x 119 x 61 240 DIO48-C 228 x 119 x 61 750
PTAI216 55 x 119 x 61 220 DIO264-C 137 x 119 x 61 250
DMS202 55 x 119 x 61 235 DA3284-C 228 x 119 x 61 -
TCO204-C 137 x 119 x 61 250
Technology Modules TCO208-C 137 x 119 x 61 250
CNT204/H 55 x 119 x 61 200 TCO216-C 137 x 119 x 61 250
CNT204/R 55 x 119 x 61 225
ISI2x2/x 55 x 119 x 61 250 Power Supply Modules
ACR222/2 55 x 119 x 61 265 BS201 55 x 119 x 14 260
PWM202 55 x 119 x 61 220 BS202 110 x 119 x 22 150
BS203 165 x 119 x 22 260
Interface Modules BS204 220 x 119 x 22 365
RS204/x 55 x 119 x 61 200 BS205 275 x 119 x 22 440
EM203 55 x 119 x 61 340 BS206 330 x 119 x 22 515
SWI205 55 x 119 x 61 240 BS207 385 x 119 x 22 620
BS208 440 x 119 x 22 690
Bus Modules BS209 495 x 119 x 22 740
BEM201 55 x 119 x 61 200 BS210 550 x 119 x 22 880
BES2x2 55 x 119 x 61 220 BS211 605 x 119 x 22 960
BES2x2/N 55 x 119 x 61 280 BS212 660 x 119 x 22 1000
FM211 55 x 119 x 70 260 BS213 715 x 119 x 22 1100
FM212 55 x 119 x 70 260 BS214 770 x 199 x 14 1200
FS211 55 x 119 x 70 260 BS215 825 x 119 x 22 1310
FS212 55 x 119 x 70 260 BS216 880 x 119 x 22 1420
FS21x/N 55 x 119 x 70 260 NT250 55 x 119 x 61 300
CM202 55 x 119 x 61 200 NT250/48 55 x 119 x 61 300
CS200 55 x 119 x 61 300 NT255 55 x 119 x 61 300
CS200/N 55 x 119 x 61 300 VP200 55 x 119 x 61 260
DPM200 55 x 119 x 61 200 LM201 55 x 119 x 61 230
DNM201 55 x 119 x 61 - 161

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162
Intuitive. Integrated. Platform-independent.

The software concept

of Bachmann electronic

Software creation has become an important element in the automation of

systems and machines. Bachmann electronic offers a number of the most
advanced software engineering and diagnostics tools for the fast and user-
friendly implementation of programs for the machine sequence, process
control, visualization and last but not least communication with the outside
world. Time-to-market is no longer simply a slogan but a practised
principle. Convenience, intuitive design, openness, robustness, selected
functionality and compatibility are the features that make Bachmann
electronic software products stand out from the rest.

Programming Visualization
C/C++ M-JVIS
Java graphical, convenient,
CoDeSys (IEC1131-3) open, flexible
Automation Alliance Java

Motion Open/closed-loop con-

Softmotion (SMC) trol
Shaft Temperature controller
CNC Injection module

Test/Diagnostics
Configuring
LLD
PROFINET
Scope
CANopen
SMC-Monitor
CNC-Monitor
Teleservice

163
 Programming

Stability, real-time capability and performance

An automation platform can only be as experience with todays industrial standard

good as the available software. Special VxWorks enables Bachmann electronic to
care in software design and meticulous combine extraordinary performance data
implementation and testing are ensured with absolute reliability.
for the M1 system family.
Programming the M1 automation system
Stability, real-time capability and can take place in the environment
performance of the run-time system have familiar to the automation engineer:
highest priority. More than a decade of all 5 languages of the IEC 61131-3 are

M-BASE M-PLC
Base Software Programming Interface

Features Features
Base package of the M1 controller Easy entry into IEC61131-3
system software IL, FBD, LL, ST, SFC
M-Manager: configuration and User-friendly debugging on target
diagnostic tool system with single step, break-
Connection center Target- points etc.
Manager for PC-/ Included libraries with predefined
Controller management and tested functions
M-PLC to develop control
applications

M-ROUTER E-Mail Client

Features Features
Software module on M1 controller Software for transmitting/receiving
(no additional controller hardware of E-mails (e.g. alarms, protocols,
is necessary) cyclic diagnostic,..)
User-friendly configuration of the Protocols SMTP and POP3
network connection SMTP Authentication
Simple linking of controllers via Attachments
modem Mail-Client is configurable and op-
erated
via M-Manager - thus allows an
easy startup

164
 Programming

supported as well as C, C++ or Java. As a matter of course remote accesses

Model-based development via UML design/ by web-based programs for cost-efficient
coding or integration into function block remote maintenance and debugging of
editors of MATLAB/Simulink are unique machines or systems are comfortably
in the industrial field. Comprehensive operated.
ready-to-use libraries are included and
simplify the use of even complex objects
for automation, motion control and
information technology/Web.

Web Server

 eatures
F
Embedded Web Server
Enables Human Machine Interfaces
via Internet (visualization, remote
maintenance, remote diagnostics)
Supports HTTP V1.0 and V1.1
Easy and fast Installation

M-CTools

Features
Complete ANSI-C development en-
vironment and compiler
Complete compilation of all modi-
fied data of a project
Creation of a software module
executable on the M1
Easy project management and au-
tomatic creation of help files
Full debugging on the target sys-
tem

165
 Programming

M-BASE
Base software

The software package M-BASE contains the full

operating software for the M1 controller system
which consists of the M-System software and the
M-PLC.

M-System
 software for processing the
application software
M-PLC to develop user programs
M-PLC as programming interface and debugger
for PLC programs according to IEC 1131-3
M-Manager - the user-friendly configuration and
diagnostic tool
Target-Manager - the data-exchange manager

Article No. Version Order No.

M-BASE 2.10R B-09976/14

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 Programming

M-System software
Software components for processing the
application software
Installation on the controller

M-Toolset
Workbench for development of user programs
Installation on the development PC

M-PLC
Programming interface for PLC programs
according to IEC 1131-3
Sophisticated tool for debugging of
PLC programs

M-Manager
User-friendly configuration of M1 controller
systems
Visualization and manipulation of process values
Visualization of system information
Installation and parameterization of software
modules
Management of applications
Copying of files between PC and controller

Target-Manager
Management of available controllers
Headquarters for communication between
development PC and controller
Interface for visualization

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 Programming

M-PLC
Programming Interface

PLC programming interface

according to IEC 1131-3

M-PLC is a complete development interface for

programming the M1 controller according to
IEC 1131-3.

E  asy entry into IEC 1131-3

All 5 languages are supported (instruction list,
structured text, sequential function chart,
function block diagram, ladder diagram)
Editors and debugging functions similar to C++
Included libraries with predefined and tested
functions

Article No. Version Order No.

M-PLC on request

168 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Programming

Programming Runtime System

E ditors for programming in all IEC 1131-3 Multiple

 M-PLC projects running simultaneously
languages on one processor
IL instruction list PLC (IEC) tasks within a project
ST structured text Communication between M-PLC projects
SFC sequential function chart Global Markers for the simple data exchange
FBD function block diagram on one processor
LD ladder diagram Integration of SMI in the runtime system
Syntax highlighting for keywords defined in for cross-processor communication
IEC 1131-3 Visualization (OPC, DCOM, DLL) is supported
Graphical project navigation bar Battery backed data (RETAIN markers)
(similar to Windows Explorer) are supported
All elementary IEC 1131-3 data types up to 64
Bits are supported Online Functions
Arrays, structures and pointers are supported
Graphical controller and task configuration 
Online-Change (online exchange of blocks)
CAN objects can be imported as symbols from Monitoring of all project variables
*.dcf files to M-PLC Writing and forcing of variables
Library administration for creation and Single cycle, single step and breakpoints
administration of libraries Snapshot of variables (one-time recording
Watch and recipe administration of variable values)
(freely definable variable monitoring) Process control (run-through program
Multiple instances of M-PLC possible (several lines are displayed)
projects open and online simultaneously) Recording and visualization of project
Automatic project saving and generation variables - trace
of a backup
Project archiving on the controller
Password protection for projects
Offline simulation
Online help

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 169
 Programming

Continuation M-PLC

Vendor Libraries

STANDARD IEC 1131-3 standard functions

and function blocks
MIO_PLC Functions for direct access
to hardware I/Os
SMI_PLC Functions for fast communication
between tasks (SMI/SVI)
UTIL_PLC Functions for access to RTC,
runtime system info, special
conversions
FILE_PLC Functions for access to files,
directories and serial interfaces
CIA405 Functions for access to CAN
SYSLIB Functions for indexed access
to markers
U  SS_PLC Functions for the communication
with Micro-Master variable
frequency inverters
Libraries For access to controllers and
modules

170 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Programming

Improvements compared to CoDeSys

P  ossibility of grouping I/O modules in the visualization, SVI browser,...

process image (controller configuration) Saving/loading
 of the whole project including
CAN objects with symbolic names in the sources to/from the controller
process image Transparency of the global variables (markers,
Addressing for inputs/outputs: instant access symbolic variables, structures) controller and
bypassing the process image visualization wide
Setting the interval time and watchdog time 
in the controller configuration Integration into the M-BASE software
With the online function snapshot for IL, concept (projects are SW mod.)
ST, SFC, FBD and LD one snapshot range per
block is possible; the runtime system allows Communication with the controller
combination of snapshot with breakpoints, single via Target-Manager
step and flow control C  reation of an executable *.m file with
Multiple PLC projects simultaneously running on configuration information
one CPU with different priorities/interval times Task interval time measuring: accessible in
GD
 marker range for shared data of several the project itself and the M-Manager
projects on one CPU Watchdog connection
RD marker range for retentive Execution in an application layer possible
(battery backed) data (memory protection)
Optional saving of the normal marker range Installing, starting, stopping, resetting and
(MX .. MR) in the battery backed memory range deleting of PLC projects from the M-Manager
Interface in the runtime system for libraries The state machine of a PLC project in the
Initializing (C), deinitializing, version checking, runtime system complies with the model
memory administration, administration of hidden generally defined for SW modules
tasks, consideration of Online-Change Integration via M1 system debug mode and
Support for treatment of exceptions in the M1 system logbook
runtime system Starting of a project during booting by
Displaying the state in exception treatment entry in mconfig.ini
(ERROR) in the interface
Implementation of the I/O modules of the Vendor specific libraries with
process image in the runtime system ready-to-use functions
Optimized for performance, flexibility and
combination possibilities, sharing of an I/O
module
by multiple projects/SW modules possible
Marker interface via SVI and SMI for

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 Programming

M-Router

With the M1 router software module (RSM) the Simple Configuration

Bachmann M1 controller can be utilized as router
between networks (modem) or network internal Handling via M-Manager user interface
(PC direct link). Several modems can be used Fast integration into the system
concurrently, even of different types (analog,
ISDN). Handling

Program
 running as software module on the Clear,
 menu guided configuration of the
controller (no additional controller hardware communication devices, like modems, etc.
required) User authentication for security options of
Convenient configuration of network network and controller
connections Various debugging functions
Simple linking of controllers even via modem
(access to remote LANs possible) Features
Remote
 diagnosis (dial-up to remote networks)
Concurrent connections with several modems Automatic
 disconnection (after a user
(parallel access to different stations) defined time interval)
Up to 4 modems can be used concurrently
(up to 4 simultaneous WAN connections)
Up to 9 WAN connections can be configured
Article No. Version Order No. The controller can act as server and client
M-Router on request

Telephone
network

Machine

Visualization

application application

or

Controller

172 VxWorks

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Programming

Mail Client

By means of the mail client e-mails can be sent Simple Configuration

and received via the Internet or via SMS by the
GSM-network of the M1-controller. Easy to operate via the M-Manager user
interface
The M1-controller can send information, e.g. Fast integration into the system
alarms to specific target addresses
The protocols SMTP and POP3 are supported Features
The mail client can be configured and oper-
ated via the M-Manager - thus allowing an easy Can easily be implemented into applications via
startup the standard interface SVI
SMS can be sent via e-mail Several debug functions (to be activated online)
SMS can be sent via the GSM-network

Article No. Version Order No.

Mail Client on request

JAVA

C
PLC VM
C++
Internet

Mail Mail Standard WIN (CE)

SVI*
Client Server Mail Linux
Client PDA
POP3 M1 controller
VxWorks SMTP WT300

Controller

GSM-Net

GSM GSM WIN (CE)

Terminal/ Terminal/ Application Linux
Handy Handy PDA
M1 controller
WT300

* S
 VI: standardised data exchange
3rd party products

173

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Programming

Web Server

By means of the Embedded Web Server and via Simple Configuration

a standard Internet browser, process variables
of the M1 automation system can be displayed, Easy
 to operate via the M-Manager
modified and automatically updated. Furthermore user interface
resources can be accessed and services, e.g. Fast integration into the system
applications can be started. Thereby the Web
Server acts as an interface between the PLC and Features
the web-capable network. Embedded Web Servers
only need minor storage capacities and require Clearly
 laid out menu-controlled configuration
little processor power of the control system. user-authentication for network and controller
safety
Enabled
 HMI (Human Machine Interface) Several debug functions (to be activated online)
via Internet (remote maintenance, remote Easy access to process data via tags in
diagnosis) the HTML-page
Allows realization of user interfaces based on Predefined
 read and write CGIs
HTML pages or Java Applets Open interface for implementing own
Network logs HTTP V1.0 and V1.1 CGI functions
Easy and fast installation on the M1 controller Supports CGI, ASP, JavaScript, GoForms
Use of Web Server for all processors on the (in-memory CGI processing), URL handlers
M1 series

Article No. Version Order No.

M-WEB on request

174 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Programming

Internet
Intranet

Web Server

HTTP- HTML
Server

CGI

JAVA HTML ASP

C
PLC VM CGI URL
C++

ASP Javascript

SVI*

URL GoForms

VxWorks
Javascript
PC
Applet (WIN (CE), LINUX)
Controller
WT300
GoForms
(VxWorks)
* SVI: standardised data exchange

Applet viewer

Applet

Browser with
internal VM

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 175
 Programming

M-CTools

M-CTools is a Windows interface developed by

Bachmann electronic which can be used to develop
and test software modules in C.

Full compilation of all changed files of a project

and creation of a software module executable on
an M1 system
Easy project administration and automatic cre-
ation of help files like Make-File, Versions-File
and MBIND Script-File
Simple editor with source-level-debugger

Article No. Version Order No.

M-CTools 1.03R B-11544/03

176

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Programming

Functions
Stand-alone tool
Compiles C programs in the form of a simple
integrated development environment (IDE)
Creates software modules executable on the
M1 controller
Compiler: GNU-Toolset

M-CTools Highlights
Cost effective C programming of the
M1 controller system
User friendly handling
Automatic storing and restoration of the project
sources on the PC card
Uniform handling philosophy designed according
to the M-Manager
Uniform programming of all M1 CPUs (386 up to
Pentium)
Integrated source-code beautify tool
Utilization of all functions of the operating
system VxWorks possible

Differences to Tornado
VxWorks documentation not included in M-
CTools
Development in C++ not possible yet
Power tools like WindView can only be used in
the Tornado II version of WindRiver

GNU-Tools
C compiler
Assembler
Linker
Make
Compression programs ZIP and TAR
Indent
Debug programs

User Interface
Project admin.
Editor
Debugger
Online documentation

177

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Visualization

Transparency and flexibility in process visualization

Clearly arranged display of process software is based on Java and Web

and machine information as well as technologies. This ensures independence
the absolutely intuitive interaction by from devices and operating systems and
authorized persons make up the heart of saves time and maintenance costs. By
the visualization software (M-MVIS, M- means of the provided ready-to-use
JVIS) of Bachmann electronic. functions (data management, data set
In order to provide these features not handling, language/unit-changeover,
only on the local machine but also graphics, quality tables with SPC
remotely in the Intranet or Internet, charts, etc.), libraries and components
the latest generation of Bachmann and the extraordinary ability of Java

M-MVIS
Visualization

Features
ActiveX control elements
ActiveX library/server
OPC process variables administration
Language/unit selection
Dataset handling, diagram
Help system, protocol administration
Quality table
Connection via OPC/DLL

M-JVIS
Java-Visualization
Features
Tool library for Java visualizations
Administration of process variables and their
values
Language administration / switching
Alarm handling
X/Y diagram, table, tree view
Quality table

178
 Visualization

for visualization tasks, the costs for ordinary user terminals are available. Any
application engineering can be reduced. third-party systems can be connected
M-JVIS visualizations can be executed to automation devices of the M1 family
both on the slim Web-terminals and on quickly and easily via the standard OPC
any PCs and IPCs under Windows or server or the DLL-communication interface
Linux. GBCC.

Beside Java visualization, also a

visualization product based on Visual
Basic and a slim visualization version for

M-VIS-OPC
OPC Process Variables Administration

Features
M-VIS-OPC/C (OPC/Client -
process variable administration)
M-VIS-OPC/S (OPC/Server - M1 interface)
Generation of the configuration file of the OPC server
via M-Manager
List of desired process variables of M1 controllers
Direct access to the M1 via DLL connection possible
Process variables and their attributes can be read
and modified from the Visual Basic application

179
 Visualization

M-MVIS
Visualization

The M-MVIS software of Bachmann electronic

is a collection of libraries, control elements and
controller tasks to create a visualization program.


ActiveX control elements
ActiveX libraries/server
Development environment extensions
Controller tasks

Article No. Version Order No.

M-VIS 2.10R B-10712/02

180 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Visualization

M-MVIS Components


M-OPC/server (MVIS-OPC/S)
M-OPC/client (MVIS-OPC/C)
Language/unit selection (MVIS-LNGUNT)
Dataset handling (MVIS-DS)
Diagram graphic (MVIS-DG)
Quality table/SPC (MVIS-QTSPC)
Protocol administration (MVIS-Prot)
Help system (MVIS-Hlp)
Error handler (MVIS-Ehd)

M-MVIS Development Environment

M-MVIS software as menu item in the

development environment of Visual Basic
A  ctivating/deactivating of libraries via
project links
Activating/deactivating of ActiveX control
elements via project components

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 Visualization

M-JVIS
Java Visualization

M-JVIS is a tool library for creating visualization

with Java that can be used independently of
the platform on browser-capable devices. There
are basic skills necessary. The components
are for the version 1.1.8 of Java. This version
is supported by the VM (virtual machine) of
Bachmann electronic.

M-JVIS consists of following packages:

M-JVIS/DACC
M-JVIS/Util
M-JVIS/GUI

The package are split into two modes

of classes.

Configuration
 classes, which are implemented in
form of beans.
Runtime classes, which allow dynamic
configuration and which manage the
administration or
display of data during the runtime.

The configuration of all objects are saved in

XML data.

Article No. Version Order No.

M-JVIS on request

182

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Visualization

M-JVIS/DACC M-JVIS/GUI

The package M-JVIS/DACC administrates The package M-JVIS/GUI contains the graphical
process variables and the value of these components. The graphical components uses AWT.
(DACC = Data-Access).
M-JVIS/GUI contains of following components:
M-JVIS/DACC contains of following components: XY diagram
Administration of process variables Table
Administration of recipe Tree view
Unit switching Display keyboard
Communication interface Entry fields
Button
M-JVIS/UTIL
This package can be added with additional
The package M-JVIS/UTIL contains of following components if it is required from customer.
components:
Administration of language / language switching
Protocol
Alarm handling
Quality table / statistic process check

Browser / Applet Viewer

M-JVIS/GUI

Screen
XY graph Buttons Table Input error Tree View
keyboard

Visualization
XML

M-JVIS/Dacc M-JVIS/Util

Process Quality-dep./
Communica- Alarm-
variable stat. process Reporting
tion interface handling
administration control

Unit Recipe Language

selection management selection

Visualization device

M1 controller

M-SYS

HTTP
server

183

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Visualization

M-VIS-OPC
OPC process variables administration

OPC is a standard of the automation technology

industry. The OPC package consists of two parts:
MVIS-OPC/C and MVIS-OPC/S.

MVIS-OPC/C
 (OPC/client - process variable
administration)
MVIS-OPC/S (OPC/server - M1 interface)
Creating a configuration file of the OPC server
via M-Manager
List of desired process variables of M1 controller
systems
Direct access to the M1 via DLL connection
possible
Process
 values and their attributes can be read
and changed out of the Visual Basic application

Article No. Version Order No.

MVIS-OPC 3.02 R B-12334/00

184 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Visualization

M-VIS-OPC/S Save
 the current process values and load them
where booting the system
Optional
 connection of all OPC clients Definition of several permissions for changing
(even non vendor products) the values
Access to one OPC server from various Definition of the value range of the variables and
applications (local or distributed via network) automatic monitoring of the values during entry
Executable under the Microsoft operating Configuration of the unit and automatic
systems Windows 9x, Windows NT, Windows switching of the values with output in the
2000 (in future Windows XP) desired format
Refresh times from 50 ms on in DLL mode and
M-VIS-OPC/C 100 ms in OPC/S mode
Switching to a virtual mode for generating
Selection of relevant controller process recipes, without affecting the machine process
variables via browser Administration
 of a help index per process
Creating local visualization variables variable
Administrate all process variables of an
application

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 Motion

Professional motion control for individual requirements

With several years of expertise in closed- for different applications. Several years
loop control and system technology, of development performance can thus be
Bachmann electronic is without doubt embedded as a ready-to-use configured
one of the leading specialist suppliers in module in the user's own application.
the field. This knowledge and associated
technology does not have to be acquired Extensive libraries for C or IEC61131-
alone. Bachmann electronic customers 3 (including PLCopen Motion Control)
and partners can now make use of proven round off the functionality and
and highly optimized software regulators guarantee standard access from the

M-SMC
Software Motion Control
Features
Software module for the regulation of speed and/or
positioning of motion axes
Combined open loop/closed loop mode possible
Master/slave operation for synchronous motions
Convenient programming via monitor

M-CNC
Three-dimensional motion

Features
Motion for max. 3 degrees of freedom
Profile specification to DIN 66025 (program design
for numerically controlled axes)
Interfaces (analog, incremental, bus etc.)
Configuration and diagnostics via M-Manager
Start-up interface (CNC-Monitor)
Connection to IEC1131-3 PLC programs

186
 Motion

user program. All Bachmann electronic ranges from the simple motion control
controller modules naturally support of several axes to CNC and virtual shaft
SVI communication (Standard Variable controllers up to special modules for
Interface) as well as the Sync sophisticated pressure or temperature
synchronization function of the M1 system applications.
family. Start-up and diagnostics tools
designed by experienced users and with
graphical user interface simplify use. The
selection of ready-to-use components

M-SHAFT
Virtual Shaft Controller
Features
32 axes: Cyclical and synchronous
Software module that simulates a virtual shaft
(0oC to 360oC)
Rotational speed of shaft
can be changed during operation
Independent master operation or can be
synchronized as slave
Convenient axis setup via Monitor (single axes,
overall system)

M-HVC
Speed and Positioning Regulator

Features
Software module for controlling speed and/or posi-
tioning of motion axes
Configuration as speed or position controller or as
cascade controller
Combined open loop/closed loop mode possible

187
 Motion

M-SMC
Software Motion Control
M-SMC is a software module for the regulation
of speed and/or position of motion axes. With
a simple configuration various options or
operating modes of regulation can be selected.

C  onfiguration as speed positioning controller

or subset speed controller (cascading)
Combined open loop/closed loop mode possible
Master/slave operation for synchronous
motions
Definition of speed, acceleration, deceleration
and aimed target position
Definition of position tolerance window and
settling time
S  ample times: min. 200 s; in 100 s steps
Simple utilization because of FUB interface
for PLC programs
Start-up user interface

Article No. Order No.

M-SMC on request

188 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Motion

Attributes

U  p to 16 freely configurable controlled axes PLC functions library

per SMC module definable Software module for all M1 processor modules
Software module multiple loadable available
Free configuration of the hardware Easy connection of visualizations due
input and output signals via M-Manager to open parameter interfaces and addressing
Controller release signal (output), via symbolic variables
controller ready signal (input) Speed ramp: sine2, linear
Definition of a new target position during motion Configurable PID regulator structure with feed
(via hardware interrupt or software) forward easy start-up by windows user
Definition of a new speed during motion Various methods for realisation of master /salves
(via hardware interrupt or software) applications
Online switching from speed to position Support of fieldbus systems (CAN, SERCOS)
definition Interface SMC monitor test functions for
Online change of regulator parameters determination of route parameter
Selection of various predefined referencing
methods possible
Reverse operation with teach function for
setting of the controlled system
Integrated following error monitoring with
different reaction methods and state output
Monitoring of software limit switches
Monitoring of hardware limit switches

Visualization SMC-Monitor

M1 controller

M-SMC Application
(PLC/C)
Manipulated variable
Position

Speed

Motion unit

ENC M T

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 Motion

M-SHAFT
Virtual Shaft Controller
M-SHAFT is a software module which simulates
a virtual shaft rotating from 0 to 360. To this
shaft various types of axes can be synchronized.
M-SHAFT is designed for machines with a cyclically
repeating process like packaging machines, tooling
machines, etc.

( rotational) speed of the shaft online selectable

Independent master operation or synchronizable
as slave
Up to 32 axes per software module
synchronizable to the shaft
Virtual gear ratio freely selectable for each axis
Axes can be activated and deactivated online
Limit position monitoring and idle time
compensation for digital axes
O  ffline collision monitoring of the axes
Comfortable setup tool M-SHAFT/Monitor

Article No. Version Order No.

M-SHAFT 1.03R B-10565/03

190 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Motion

Profile Definition Loop command for automatic repetitions

Axis Types
P  rofile definition for each axis offline or online
possible C  ontrolled, absolute
Profile definition via external file possible (absolute coordinates; e.g. stroke cylinder)
(up to 360 bases) Controlled, relative
Profile calculation online in the production cycle (relative coordinates; e.g. feed)
without stopping (online interpolation) Analog (analog controller value;
Free selection of interpolation type between e.g. -10 .. +10V)
the bases Digital (e.g. pneumatic ejector, press) multicams
Interpolation types: linear, sinoid, sine2, (16 digital cams per axis)
modified sine, spline, trapezoidal, Bestehorn,
polygon of 6th degree, time, ext. signal,
correlates Conclusion - Attributes

C  onfigurable and parametrizable software

Table Interpreter module
All options configurable via software
P  rofile calculation for optimum performance via (number of axes, axis type, I/Os,...)
table interpreter Fast setup because of graphical display of all
Setwise position oriented viewing of profiles characteristics
(similar to CNC) High product quality by high repetition accuracy
CNC commands (F, W, X, E, T) Short setup time by omitting mechanical profile
discs
Simplified mechanics by independent drives
Software module instanceable

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 191
 Motion

M-CNC
Controlling Three Dimensional

M-CNC is a software module to control three

dimensional motion with three axes in cartesian
order. The specification of motions is done
according to DIN 66025.

Motions for max. 3 degrees of freedom

Profile specification according to DIN 66025
(program design for numerically controlled axes)
Interfaces (analog, incremental, bus, etc.)
Configuration and diagnostic via M-Manager
Start-up interface (CNC monitor)
Connection to IEC 1131-3 PLC programs with
function library

Article No. Order No.

M-CNC on request

192 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Motion

Functions
Special Functions
P oint controlling behaviour (PTP motion)
Even interpolation (course)  ast direct setting of outputs from M-CNC
F
Circle interpolation (clockwise/counter- Single axis motion
clockwise) Teach-in of axes / positions
Predefined delay time Cascading with speed regulators (M-SMC)
Tool course corrections ActiveX - element for Visual Basic,
Tool corrections Visual C and Delphi
Calibration - motion Start-up monitor for efficient graphical
Homing (various methods) user guiding
Several instances of the module possible

Interfaces
Module
AI204(/x), AIO288(/1), AO20x analog distance sensors / actors
ISI202, CNT204 incremental and absolute systems for distance measuring
ACR stepper motor controlling (u:f)
CAN, DPM, SERCOS bus interface for intelligent drives

Visualization CNC-Monitor

M1 controller

M-CNC Application
(PLC/C)
Manipulated variable
Position

Speed

Motion unit

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 193
 Motion

M-HVC
Speed and Positioning Regulator

M-HVC is a software module for controlling of

speed and / or position of motion axes.

C  onfiguration as speed or positioning controller

or as cascaded controller position-speed
Combined open loop / closed loop operation
possible
Specification of speeds, accelerations,
decelerations and target positions for simple
motions
Complex motions via speed / distance profiles
with step, linear or sine2 interpolation
O ptional limitation of the current for servo drives
or of the pressure for hydraulic devices
Sample times: min. 200 s, in 100 s steps
Simple utilization because of FUB interface for
PLC programs

Article No. Version Order No.

M-HVC 1.01 R B-10432/00

194 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Motion

Attributes O nline switching from speed to position

controlling
U  p to 16 freely configurable controlled systems Online changing of regulation parameters
per M-HVC module definable Selection of various predefined referencing
Software module multiple loadable methods possible
Free configuration of the input and output Linearization for courses with kneelever
signals via M-Manager characteristics
Digital output signals for switching release Retentive saving of the current position
valves of hydraulic devices Monitoring of software limit switches
Compensation of significant idle times in Software module for all M1 processor
open loop operation modules available

Visualization

M1 controller

M-HVC Application
(PLC/C/)
Manipulated variable
Position

Speed

Drive system

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 Open and Closed-Loop Control

Flexibility and fully automated program creation

Bachmann M1 automation systems are Bachmann software products not only

created for a wide range of applications. cover standard applications. Designed
From programming in C or C++ to the by professionals for professionals, it
seamless embedding of the M1 system also offers considerable benefits in
in MATLAB/Simulink, which enables sophisticated applications. Automation
controller parameters to be transferred and development are empowered
to the control technology directly, for shortening innovation cycles and
the professionalism and efficiency increasing the resulting quality.
of Bachmann Tools are impressive.

M-Target

for Simulink
Features
Development of open and closed-loop control pro-

grams directly in MATLAB /Simulink
Automatic code generation and transfer to the M1
controller
Online communication
SVI support
Increased conformity between machine and controller
model

M-HIC
Injection Module
Features
Combined positioning, speed, pressure controller for
hydraulic or electric driving systems
Combinable and parameterizable software module

196
 Open and Closed-Loop Control

M-TEMP
Temperature Controller
Features
Universal temperature regulation software
Operating modes: Open loop or closed loop mode (2-
3 point)
Automatic parameterizing (learning function)
Heating power monitoring
Detection of sensor breakage

197
 Open and Closed-Loop Control

M-Target for Simulink

Rapid development of closed-loop controls

and sequential controllers

The software package MATLAB and the

corresponding toolbox Simulink of Mathworks
Inc. is known worldwide as a standard for
simulation of dynamical systems in technologically
sophisticated processes.

With the full integration of the M1 controller

as target system, comfortable and efficient
implementation of the MATLAB functions onto a
M1 controller system becomes possible.
The user can solely concentrate on his work in
the familiar graphical Simulink programming
environment, clearly design the system there as a
whole and simulate the effect of changes already
before download onto an M1 controller system.
Generation of the code for the M1 target system
is performed automatically in the background
and does not require any knowledge of another
programming language. This total integration
allows efficient programming and setting-up of the
M1 controller system.

F  aster implementation by shorter control-design

phases
Shorter initial setup time by reliable automatic
code generation
Increased conformity between machine and
controller model

Already existing MATLAB/Simulink subsystems

can be reused in new simulations. The integration
of Bachmann ready to use software modules
facilitates the development of complex customer-
specific software. The unique and instantaneous
interaction between process model, PLC model
and closed loop controller model supports a more
stable simulation of the overall process.
The transfer of the control program onto the
M1 system is carried out automatically from the
MATLAB/Simulink environment. Parameter
variations in the model are implemented online
into the M1 target system. Sequential programs
can be implemented by the optional toolboxes
Stateflow and Coder. By the use of M-Target for
Simulink, the worlds of machine simulation and
automation engineering are moving a little closer
together.

Article No. Version Order No.

198 M-Target 1.00 R B-13390/00

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Open and closed-loop control

Technical Features Process of code generation

D  esign and simulation in consideration of the The user solely creates the Simulink model of
used input/output modules of the M1 controller the controller/regulator-program or of the entire
Automatic code generation for all input/output system and then starts the Build-process:
modules of the M1 controller
Automatic code generation for exchanging T  he Real-Time Workshop creates the
variables with programs in IEC 61131, C/C++ .rtw file as an intermediate product, which is
or Java as well as with other M1-MATLAB/ converted into C-code by the Target Language
Simulink programs Compiler (file model.c).
Automatic code generation for exchanging The automatically generated file model.mk
variables with remote controllers or PCs via controls the compiling- and linking process.
Ethernet This file creates the software module
Online parameter-variation on the controller model.m, which is executable on the
directly from the Simulink model M1 controller and can optionally be started
M
 onitoring of variables in real-time in the automatically.
Simulink environment The user connects to the M1 controller from
MATLAB/Simulink and can visualize certain
parameters in the MATLAB/Simulink
environment (e.g. Scope).

IO, SVI, RT-

Individual Libraries M-Target Library
environment

Simulink
model.mdl

Real-Time
background process

Workshop

model.rtw
Online debugging Target Language generate and download
Online change Compiler M1 executable task
parameters and values
model.c

Make Compiler
model.mk

M1-Task
model.m

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 199
 Open and Closed-Loop Control

M-TEMP
Temperature Controller
M-TEMP is an M1 controller system software
module for monitoring and controlling of
temperature dependent processes. To get an
optimum adaption to the controller system, all
control parameters can be changed even during
operation.

 niversal temperature regulation software

U
Types of operation: open loop or closed loop
Automatic parameterization (learning function)
Integrated adaptive set value filtering
Temperature range -200C up to 1400 C

Article No. Version Order No.

M-TEMP 1.02 R B-10564/01

Visualization

M1 controller

M-Temp Application
(PLC/C/)

200 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Open and closed-loop control

Attributes Process Monitoring Functions

F  ast setup with graphical user interface  olerance monitoring

T
Arbitrary swapping between open and closed Rise monitoring
loop operation Heating power monitoring
Heating and cooling regulation possible with one Heating current monitoring
controller
Change the target value during operation (target Actual value entry via
value guiding)
Suppression of oscillations at large changes of  IO288 (PT100 sensor)
A
the set value by adaptive filtering TCO2xx-C (thermocouple)
All regulation parameters changeable during PTAI216 (PT100 sensor)
operation SVI interface (external)
Auto detection of regulation parameters possible
Strict keeping of set temperature and process Controller output to
monitoring functions
Various possibilities for data input and output A IO288, AO204 (analog value 0-10V)
Automatic generation of a cleaning pulse for PWM202, TCO2xx-C, DO2xx, DIO2xx, DIO2xx-C
analog coolers (digital output with pulse width modulation)
Common and user defined temperature units
possible SVI interface (external, e.g. to another task)
Detection of sensor breakage
Detection of damaged power switches
Current measuring function
PLC function library
Max. 9 controller systems with up to 127
controllers each
Controller sample time 20 ms up to 30 min
Cycle duration of pulse width modulation 20 ms
up to 30 min
Temperature resolution 1/100 C

Possible Functions

H  eating regulator
Cooling regulator
Three point regulator (combined heating and
cooling course)

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 201
 Open and Closed-Loop Control

M-HIC
Injection Module
M-HIC is a software module designed for
controlling combined positioning, speed and
pressure courses (e.g. injection or pressing
processes of
die casting or injection moulding machines).

C  onfigurable and parametrizable software

module
Combined positioning, speed, pressure controller
for hydraulic or electric driving systems
Motion profile: speed / distance; interpolation
type: linear, sine
Pressure profile preset: pressure / time;
interpolation type: step, linear, sine
Optional pressure monitoring for motion profiles
Switching methods and enable methods for
pressure switching: time, distance, pressure
(hydraulic pressure, internal mould pressure,..)
Hitchless switching to the first pressure stage
of the profile
Integral regulation (injection work) with
correction of the pressure switching and/or
emphasis values

Article No. Version Order No.

M-HIC on request

202 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Open and closed-loop control

Attributes

F  ast setup because of graphical user interface S  upport of following valve layouts:
and scope functionality for recording of Open loop operation:
controller signals 1 or 2 analog valves for speed
Easy connection of visualizations due to open 1 analog valve, 1 digital valve for emphasis
parameter interfaces and addressing via Closed loop operation:
symbolic variables 1 analog valve for speed
Profile filtering: automatic adaption of the 1 or 2 analog valves for emphasis
profiles to the course parameters Free configuration of hardware inputs and
Parameterizing the profile as absolute or relative outputs via M-Manager
profile Adaptive calibration functions for pressure
Online selection of the regulation parameters sensors (offset adjustment)
Freely configurable PIDT1 regulators with feed-
forward tree for speed and pressure regulation
F  reely configurable sampling times for speed
and pressure regulation and pressure switching
starting at 200 s in steps of 100 s
Up to 16 freely configurable injection controllers
per M-HIC module, multiple utilization of
the module possible
PLC functions library Visualization

M1 controller

M-HIC Application
(PLC/C/)
Internal mould

Position
Hydraulic pressure
Manipulated variable
pressure

Mould

Actuator

Injection

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 203
 Communication and Configuration

Open communication standards

Extensive communication options are communication and network are a key

today a basic requirement for any element of Bachmann electronic products.
automation solution. Particularly with Communication must adapt to the
international business, machine and requirements of the application. For this
system builders must be able to meet an extensive product selection of interface
customer requirements with regard to modules is available.
interfaces. Machine communication must
be exchangeable accordingly. Flexible

Features Features
Higher data throughput by means of Industrial Multiple networks (up to 3 CAN bus lines)
Ethernet User-friendly integration of GSD files
Seamless integration of fieldbus systems Profibus DP Class 1 Master
Simpler configuration and diagnostics Support of all baud rates defined in the standard
Simpler maintenance thanks to outstanding diag- (9.6Kbaud to 12MBaud)
nostics functions Transparent access to IO and process variable
Greater flexibility through the use of open stan- level
dards Integrated Profibus Monitor for diagnostics

Features Features
Graphic configurator User-friendly integration via M-Manager Tool
Simple integration DCF files Multiple networks (up to 8 CAN bus lines)
Multiple networks (up to 8 CAN bus lines) Auto Device Replacement (ADR)
CANSync for drive synchronization Master/Slave functionality
CAN Monitor for commissioning and diagnostics
Access to CAN nodes using IP
with IP over CAN
In accordance with CiA Draft 301/405

204
 Communication and Configuration

Features Features
User-friendly integration via M-Manager Real-time decentralization
Multiple networks (up to 12 networks) Autom. configuration
Synchronization via Sync mechanism of the CPU Interference immunity with fibre optics
Configuration and diagnostics via integrated Ser- Radial and serial networking
cos Monitor

Modbus Serial

Features Features
Physically via Ethernet (TPC) AS511........3964R
or serial (RTU) Modbus RTU
Functions for server and client
Simultaneous operation of several networks pos-
sible
Simple installation and configuration via M-Man-
ager
Simple programming interface via standard vari-
able interface

205
 Communication and Configuration

PROFINET

Implement company-wide automation and

seamless communication with PROFINET, the open
industrial Ethernet standard of the PROFIBUS user
organisation.

PROFIBUS is an open digital communication

system with a wide range of applications in
industrial automation. The tried and tested
automation technology has become world market
leader in fieldbus technology since its introduction
ten years ago.

All processor modules of the M1 automation

system can be networked via Ethernet,
providing the basis of seamless networking
and Internet capability for the entire system.
The implementation of PROFINET I/Os on the
processors enables M1 users to access via web
technology both the installation as well as remote
I/Os or drives with the usual standard Ethernet
infrastructure simply and seamlessly. This is
made possible thanks to PROFINET's ability to
utilize both real-time and conventional protocols
simultaneously on the Ethernet medium.

PROFINET uses TCP/IP and IT standards

PROFINET is real-time Ethernet
Higher data throughput by means of Industrial
Ethernet
Seamless integration of fieldbus systems
Simpler configuration and diagnostics
Simpler maintenance thanks to outstanding
diagnostics functions
Greater flexibility through the use of open
standards

Article No. Version Order No.

M-NETCFG on request

206 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Communication and Configuration

CANopen

A wide range of different bus systems have

become established for use in industrial
communication. The broad range of available
fieldbus and network modules of the M1 system
underscores the leading role that Bachmann plays
in the field of distributed automation technology.

The CANopen fieldbus provides the user with an

inexpensive communication network for the fast
and reliable transmission of machine and device
data over short distances.

Product features of Bachmann

CAN interface modules:

Up to 4 CANopen master modules per M1

controller
2 independent CAN buses per CANopen
Master module up to 64 node per CAN bus
Head module for CANopen slave stations
Up to 30 I/O modules per slave station
Transfer rate: 10 Kbit/s up to 1 Mbit/s

Article No. Version Order No.

M-NETCFG on request

M1 controller with CAN master

(Ethernet gateway) CAN slave

Ethernet
CAN slave

CAN slave CAN slave

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 207
 Testing and Diagnostics

Monitoring and debugging tools for every application

Bachmann M1 automation systems are for every field of application, from signal
created for a wide range of applications. testing for the panel builder to system
More comprehensive than with commonly identification for the closed-loop control
available solutions for industrial technician, shorten commissioning times
automation, support for experts has been and increased overall transparency.
integrated in their design from the very
beginning. Monitoring and debugging tools

M-SCOPE
Software oscilloscope
The M-SCOPE software oscilloscope offers the
user the possibility of having an oscilloscope
permanently at the machine without having to
use any additional hardware.

 lotting and analysis of time-critical functions

P
Optimization of sequences
Plotting of up to 8 channels
Measuring cursor, measuring of time periods
Adjustable time trigger
Start trigger for recording start
Optional storage of recording data
Article No. Version Order No. Configuration via M1 configuration file
M-SCOPE on request Language selection

Flexible use Reliable recording

P  lotting of up to 8 curves each with R  ecording task on the controller for the real-time
5000 recording points recording of variable values
Different display colors for each curve Storage of the configuration in the M1
Individual scaling per curve configuration file
Trigger conditions for recording start Import and export of presets
Time trigger from 500 s
Selection of display language - Change possible User-friendly evaluation
during runtime
M  easuring cursor with the possibility to measure
time intervals
Storage of the recorded data in a binary file
Loading of recorded data from file

208 Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007
 Testing and Diagnostics

M-LLD
Low-Level-Debugger
M-LLD is a tool for commissioning controllers
in conjunction with machines and systems. It
makes it possible to check functions and faults on
sections of the controller and also the wiring.

S  hortening of commissioning time by means of

extensive diagnostics
Systemized troubleshooting
Logging of results with test time and test person
Possibility of storing intermediate states
Graphical display of the controller configuration
Transparent display of ID register contents of
the M1 modules
D  isplay of Bachmann CAN nodes
Setting of outputs (digital, analog)
Reading of inputs (digital, analog, counter)

Article No. Version Order No.

M-LLD on request

Extensive troubleshooting options Convenient operation

 eading of digital and analog inputs and outputs

R C  onnection to each controller in the network via
Writing of digital and analog outputs Target-Manager
Analysis of CAN networks Display of digital values as binary value and as
Reading of status registers (production data) of LED
all modules Display of analog values as decimal number with
Display of channel-specific fault messages of the unit and value range
modules
Simple management of results

S  torage of test status for each module

(Ok / Unknown / Error)
Storage of intermediate status with test time
and test person
Password for write authorization
Optional automatic generation of commission
numbers

Bachmann electronic GmbH, Subject to alterations without notice, status onJanuary31, 2007 209
 The remote maintenance of systems reduces service costs and considerably
increases system availability.

210
Proactive. Fast. Economical. Teleservice/remote maintenance

Teleservice

Solutions for effective service

Machines and systems are increasingly being used in locations far away from where they
were created. Nevertheless system builders must be able to provide services in the event
of a fault. This can involve considerable costs, particularly during the warranty period.
TeleService helps to significantly reduce the risk. The optional uses of TeleService are
multiple.

Bachmann electronic offers for this several solutions for the safe remote maintenance of
machines and systems via a central medium.

Easy to configure functions like the following are integrated in the system
software:

Routing functions with access to LAN networks

E-Mail server/client
SMS functions
Web server technologies (independent of operating system)
Same engineering tools for remote and local access
Password protection via access level
SSL encryption
Teleservice access via QSOAP

Simple, open and yet safe the service functions of Bachmann electronic automation
solutions.

211
 Teleservice

Modem on web terminal

Web terminal WT306

Modem
Browser
USB
HTTP server Internet
Router
E-Mail
FTP client
FTP server Visualization with M-JVIS
Java Applet
Java application

Ethernet

M1 controller

HTTP server
E-Mail
FTP client

Multirouting via web terminal

Web terminal WT315

HTTP server Modem

USB
M-Router Internet
Browser
E-Mail
FTP server
Visualization with M-JVIS
Java Applet Browser
Java application

SWI205
Ethernet

Ethernet

Web terminal WT306

Browser
Ethernet
HTTP server
E-Mail
M1 controller
FTP client
HTTP server
E-Mail Visualization with M-JVIS
FTP client Java Applet
212 M-Router Java application
 Teleservice/remote maintenance

Modem on M1 controller

Web terminal WT306

Browser
HTTP server
E-Mail
FTP client
FTP server Internet
Visualization with M-JVIS
Java Applet
Java application

Ethernet Modem

M1 controller
USB
HTTP server
M-Router
E-Mail
FTP client
FTP server

Router on M1 controller

Web terminal WT306

Browser
HTTP server Internet
E-Mail
FTP client
FTP server ISDN/DSL
Visualization with M-JVIS
Java Applet Internal network
Java application

Ethernet Ethernet

M1 controller

HTTP server Router

M-Router
E-Mail
FTP client
FTP server USB

213
 Teleservice

Development/
Service PC

Linear solution modem on switch

Machine 1 M1 controller 1

Web terminal
Modem
WT306
Visualization 1

Machine 2 M1 controller 2 SWI205

Web terminal
WT306
Visualization 2

Machine 3 M1 controller 3 Control station PC

Web terminal
WT306
Visualization 3

Teleservice with VPN

Service PC
Code generator
(third party product) Modem
M-Base
M-Manager
M-PLC
M-Target

Client for VPN connection

remote control software* Code generator
(third party product) Modem

M1 controller
VIS-PC SWI205

M-Base
M-Manager
M-PLC Ethernet
M-Target
Server for
M1 controller
remote control software*

214 * ...e.g. pcAnywhere, VNC

 Teleservice/remote maintenance

pcAnywhere direct

Service PC

M-Base Modem
M-Manager
M-PLC
M-Target

Client for
remote control software*

Intranet analog ISDN

M1 controller Modem

RS232

USB

Ethernet
VIS-PC

M-Base
M-Manager
M-PLC
M-Target
(Gateway = IP
of the M1 con- Server for
troller remote control software*
* ...e.g. pcAnywhere, VNC

215
 Our systems offer maximum availability and safety
compliant naturally with worldwide certificates and approvals.

216
Safe. Qualified. Certified. Approvals and Certificates

Approvals: worldwide use

Product certificates and approvals are an essential requirement for the

global acceptance of industrial products.

National standards, climatic conditions, protection types, current voltages

and frequencies, installation, mounting, operation and maintenance
options the way towards international use must already be cleared
during the project definition phase- and this is where we show our
strengths.

Approvals
GL Germanischer Lloyd
CE Declaration of conformity
UL Underwriters Laboratories
CSA Canadian Standards Association
HALT Highly Accelerated Life Test
ISO9001/2000 Quality management
CCC China Compulsory Certification

217
 A system that can withstand use in a wind generator can be used
with confidence in any machine.

218
Fresh Wind for the Energy Sector References

Wind Energy Plants

The operation of modern wind energy plants poses high demands to the
automation technology. Bachmann electronic is offering an optimal solution
for the complex tasks of the sector with its open and modularly designed M1
platform.

With increasing power the complexity of the equipment is also rising, and
further tasks in the field of data processing, measurement technique and
regulation add to pure control tasks. The original programmable logic
controller must become a process computer that partially performs control
tasks. One of these tasks is, for example, to quickly and smoothly adapt
the position of the rotor blade to the wind conditions and - in full-load
operation - to the power requirements of the electric power companies. In
a parallel way the environmental conditions, temperatures and hydraulic
values, rotational speeds and oscillations are monitored in order to be able
to quickly respond to critical values, if necessary.

Apart from its real-time capability the M1 system is also marked by an

innovative networking concept. Bachmann electronic has developed its
own FAST-bus, which guarantees, on the one hand, the decentralization of
components in real-time on the basis of fiber optic cables, and on the other
hand, maximum interference stability and transmission distances of 150
meters for each substation.

Standard field bus systems like, for example, CANopen, DeviceNet or

Profibus can also be used. An integrated Ethernet interface serves the
purpose of communicating with a super-ordinate wind-energy plant main
computer and allows remote diagnosis and maintenance.

Ethernet TCP/IP

2 3
Nacelle Controller Pitch Controller

2 3

Serial
FAST-Bus
CAN-Bus 1

Web Terminal WT3xx

Ethernet TCP/IP

Main Controller

1
Seriell
FAST-Bus
CAN-Bus
219
 Total Competence for Filling and Locking Machines

Filling Plants

The most important at a filling plant is that it fills the cash at the end; on a
long-term basis and under all circumstances.

Our strength are filling and locking machines for cups made of plastic,
paper, aluminum and group materials. All machines proportion with excellent
weight accuracies and fill liquid to pasty food also with hard portions. The
machines of course correspond to the newest European Union standards.
Most modern servo-drive technology, field bus technology and user friendly
prompting are the current highlights, which prove the competence of the
enterprise with filling and locking machines.

Perfect dosing precision:

1/10 g more product per cup filling means approximately 7 t product loss
per year at 300 cups/minute output in 2 shift operation!

(Extract - product description machine manufacturer)

220
Future proof solution from a single cast References

Die-casting Machines

The Oskar Frech GmbH + Co. of Schorndorf has had

a good experience with the M1 automation system by
Bachmann Electronic regarding their cold-chamber
die-casting machines. This is the reason why the world's first fully electronic
hot-chamber die-casting machine DAW 80 E is now being equipped with
Bachmanns powerful PC-control, which can be networked in a most versa-
tile way and provides the highest accuracy and speed. A fast I/O-bus, the
possibility of decentralization and the connection to the Ethernet also proved
to be some of the criteria for the decision-taking process in the Swabian
company - in addition to already present interfaces to automation devices
and peripherals such as the spraying equipment, which should be able to be
accessed by the customers in a trouble-free manner. Moreover, the Ether-
net connects the machine control to the visualization unit also developed
by Bachmann electronic on the basis of an industrial PC. The software for
this product was developed in the R&D department of Frech. The developers
used Visual Basic to design the user interface. In the meantime the Frech
group has abandoned the development of a control of its own, for they have
found a powerful control with the M1 automation system, which fulfills pres-
ent needs in an excellent way and can also be extended for the future.

221
 Real-time processing for Chip-Test

IC Test Handling Robots

Ordinary PLC solutions are reaching the limits of

their performance as a result of the absolute real-
time requirements of handling robots for performing
electrical tests of semiconductor chips. With its new Integrated Strip
Testing System (InStrip) and other IC-test handling robots the Multitest
elektronische Systeme GmbH of Rosenheim relies on the M1 control by
Bachmann electronic. The response times for the collection of measured
values are in the range of 0.5 to 5 milliseconds.

With a list of various criteria - beside high performance and real-

time capability, a powerful bus system, system transparency, remote
maintenance via modem, the availability of complex controllers and easy
configuration were crucial criteria - the company in Rosenheim made a
decision in favor of an external control system for the first time and did not
use a development of its own.

Today the high-speed control M1 by Bachmann electronic provides for the

processing of all control and regulation tasks in the InStrip equipment
in absolute real-time. The possibility of connecting the M1 control to
the network through the Ethernet 10BaseT interface has been of great
importance to Multitest. It permits to connect the control to the visualization
PC and other computers and to integrate the control into the intranet
/ internet through a modem or ISDN-router. In this way data can be
exchanged among any devices in the world, which permits to service the
control from any point on the earth.

222
Maximum transparency and flexibility References

Plastics processing industry

The company soplar s.a. is one of the worldwide leading manufacturers

of blow molding and stretch blow molding machines for the production of
plastic containers of all kind. High availability of the plants, especially for the
production of packaging for the food industry, is of vital importance.

Due to sophisticated remote maintenance concepts, about 80% of all

interventions on a machine are handled from the head office in Switzerland.
With plant locations not only all over Europe, but also in America and Asia,
this became not only a cost reducing factor, but virtually revolutionized the
maintenance of packaging plants.
For many years already, the company, located in Altsttten / Switzerland,
has been counting on the automation technology of Bachmann electronic.
Not only the reliability, but particularly the open platform of the M1 controller
system which allows fast adaptations on the plant, and the consistent
networkability of the M1, has convinced the soplar s.a. company.

223
 Measurable success in control and visualization

Laboratory Technology

Thermo Fisher Scientific (Materials & Minerals), with factories in Erlangen

(Germany) and Gloucester (UK), is part of the Process Instruments Division
of the Thermo Fisher Scientific, that has an annual turnover of more than
$ 2.7 billion with approximately 11.000 employees in 30 countries. Thermo
Fisher Scientific (Materials & Minerals) has been producing radiometric
thickness and coating weight gauges and process controls for industrial use
since 1949.

For more than 5 years, the company has been using the Bachmann M1
automation system in its measurement systems for measurement value
logging, data pre-processing and sequence control. The impressive
performance of the M1 system, with its large network capacity and the
customized development of a precision input and output card for analog
signals, were decisive factors in the switch to the Austrian manufacturer.

224
Flexible soldering in record time References

Soldering Machines

With selective soldering machines, which are chiefly

used in companies that have to organize their
soldering processes in a reproducible manner, real-time
processing of the data for the axis drive is an absolute must. Therefore, the
market leader ERSA GmbH of Wertheim relies on the M1 automation system
by Bachmann electronic. Now the M1 control does not only provide for the
control of the selective soldering machines in the medium-sized company,
but also for the complete axis and temperature control. In addition to
real-time processing the high flexibility of the M1 system as a result of its
modular design, the comprehensive services and the broad range of add-
ons - for example, for visualizing purposes - have turned the balance in
favor of the solution by Bachmann electronic.

225
 M1 controller picks up the pace

Test Stands (Automotive)

In their tailored test stands for the automotive industry

the EDAG Engineering + Design AG of Herne relies on
the M1 by the automation expert Bachmann electronic.
It permits to flexibly collect measurement and test data in real-time.

The results of their work is used by almost everyone, but their activities
are mostly hidden from view: The engineers of the EDAG Engineering +
Design AG with their headquarters in the Hessian Fulda do not only develop
vehicles for the leading car manufacturers in this world, but plan and design
the necessary production system up to the installation and start-up of the
equipment.

Together with the robust real-time multi-tasking operating system VxWorks

by WindRiver Systems the Intel processor in the M1 control provides high
reliability, extremely high performance and excellent real-time response.
Moreover, the PC-based system is marked by an innovative networking
concept. For this purpose Bachmann electronic has developed its own FAST-
bus, which enables the CPU to access the I/O modules in absolute real-time.

In the test system two M1 controls are employed in each functional unit,
of which one specifically provides for the pure test stand automation,
measurement and regulation tasks, while the resources of the other one are
allocated to the respective test-piece in the sense of an open system.

226
Highest Quality in Chip-Card Production References

SmartCard Automation

We had to choose between approximately 50

controller manufacturers, but finally the Bachmann
concept convinced us, so the electronics manager of
the company. Above all the almost complete covering of the requirement
catalog was the decisive factor. The M1 controller does not only fulfill all
requirements regarding performance, modularity and equipment, but
above all it has an innovative cross-linking concept. Besides the FAST-Bus
developed by Bachmann electronic, standard fieldbus systems like CANopen
can be used in the M1 controller for less time-critical tasks. However the
response times will then be in the range of milliseconds.

A further possibility for cross-linking is the Ethernet 10BaseT interface of

the M1 controller. Apart from the coupling to the visualization PC it also
offers the possibility of the integration into an Intranet/Internet for a world-
wide data exchange with arbitrary other devices. Thus the control can be
maintained from each point of the world.

227
 Impressive High Speed Control

Transfer Presses

In a pilot project for the automotive components

supplier ZF Sachs the Schuler Hydrap GmbH + Co. KG
is applying a new control system in a production line for the first time. The
high-speed-controller M1 by Bachmann electronic provides for the processing
of all control and regulation tasks in the hydraulic transfer press equipment
in real-time. The response times for the collection of measured values in the
equipment are in the range of 0.5 to 5 milliseconds. With a list of 60 criteria
- including performance, easy installation, comfortable configuration and
modularity of the hardware - the equipment manufacturer decided for the
M1 controller as a suitable controller system. A special feature of the now
employed M1 system is parallel task processing: control and regulation tasks
are separated and processed in a parallel way. The control tasks include all
conventional functions of the machine like automation tasks, the control of
power units, die clamps and slide locks, and other auxiliary functions.

The device can be connected to the visualization PC through the Ethernet

10BaseT interface of the M1 controller or integrated into the intranet /
internet for world-wide data-exchange with any other devices. By doing
this, the control can be maintained from any point on the earth. Through
a full remote service Schuler-Hydrap is able to access each control and
visualization. At the same time, it is possible to view the event history in
order to quickly spot possible errors.

228
High Efficiency Automation References

Tablet Presses

The real-time processing of measured data generated

during the pressing process is one of the essential
requirements of modern tablet presses, which produce a new tablet every
five milliseconds on average. The Kilian GmbH & Co. KG of Cologne, a part
of the Italian IMA group, has built on the M1 control system for their most
diversified products since 2000. If the measurements of the pressing forces
exceed the specified tolerance limit, an automatic readjustment of the
product quantity will be made in the matrix of the press. At the same time,
the tablet that does not meet the rigid quality requirements is removed in
time and does not become involved in the production circle. In the most
extreme case - with considerable deviations or a high variation of measured
values - the machine can also be stopped automatically. Together with the
real-time data-processing and the innovative networking concept of the M1
control, the high flexibility, the modular design and the integrated remote
maintenance concept turned the balance in favor of Bachmann electronic.

229
 With Bits and Bytes Up To the Turbine

Water Industry

Whenever reliability and availability are the primary

requirements for automation systems, Bachmann elec-
tronic solutions are in demand.
This is also the case at the Rittmeyer AG in Zug / Switzerland, one of
Europes leading suppliers of measuring and control systems for the water
and energy industry.
For their automation system RIFLEX, Rittmeyer AG solely counts on the
Bachmann M1 controller and particularly esteems the functionality of the M1
with regard to remote diagnostics and maintenance since the systems are
often installed in remote and difficult to access stations.

Beside the comprehensive networkability, the large range scalability,

flexibility and the compactness of the M1 system were the decisive factors
for choosing the Bachmann electronic solution.

230
High Speed Automation References

Rolling Mill Technology

Achenbach Buschhtten is quasi synonym for high

technology and quality in building rolling mills. The
main focus of the company is on the perfect integration
of mechanics, hydraulics and control engineering with the objective to
achieve maximum productivity of their rolling mills. Achenbach is the
worlds leading specialist for aluminium light gauge strip and foil rolling mills
which can produce aluminium foils of more than 2 meter strip width and a
minimum strip thickness of 6m, thus more than 10 times thinner than a
human hair.

If the machines work in the so-called position controlling, tons-heavy rolls

have to be highly dynamically controlled and positioned with an accuracy
of 1 m, thereby transporting the foil with a highway speed of 130 km/h
through the rolls.

For three years already, Achenbach has been counting on the M1

automation system of Bachmann electronic for the control engineering
of their plants. Beside the excellence performance, Achenbach has been
particularly convinced by the reliability and the long-term availability of the
M1.

231
 Partnership with our customers means that they get to know their
contacts in our company and benefit from direct and individual care
in all issues.

232
Personal. Experienced. Direct. Support & Service

Support and Service

Bachmann support service you can rely on

Bachmann electronic offers high quality support. Our customers come

from a wide range of sectors, bringing different requirements in the work
together. Short routes and direct access to the combined expertise at
the Head Office brings enormous benefits for our customers. After all,
particularly with complex issues, the most experienced employee must be
sent. Fast and accurate answering reduces engineering time and increases
productivity for the customer.

Advisors with a wide range of application experience take care of our

customers individually and extensively in all phases: starting from planning
and engineering, to installation, configuration and commissioning, through
to training and support when the system is running. We are available for
our customers and can offer a fast response.

Partnership with our customers means that they get to know their contacts
in our company and benefit from direct and individual care in all issues. For
our customers service has a name and a face.

Your service address for Bachmann electronic: [email protected]

233
 We are a committed and reliable partner and strive for a productive
exchange in all matters.

234
Together. Competent. Efficient. Training

Training

Automation technology is being continuously further developed and is thus

reaching an even higher level of complexity. Regular training seminars help
customers to keep pace with this development by extending and deepening
their knowledge.

Our training offer ranges from the proven standard training seminars to
courses tailored to your individual requirements.

Are you a customer of Bachmann electronic and wish to train or further train
your employees for Bachmann products?

Our modular training concept enables a training programme to be created specially

for the needs of your company.

We shall be glad to create the training programme for your company.

Please contact us.

235
 Training Seminars at Bachmann electronic.

Seminars offered:

M1 basic training seminars Visualization software

P  resentation of Bachmann electronic B  achmann IDE, JVis Designer

and product overview Programming with M-JVIS (Java)*
M1 controller hardware
System software
Design software/
Bachmann IDE, Device Manager
Software modules
(web server, mail client, )
SVI/SMI communication

M1 programming

P  rogramming the M1 controller with M-

PLC (IEC 61131-3)*
Programming the M1 controller with M-
CTools (C/C++)*
Diagnostics

* A basic knowledge of the programming language is assumed

236
 Training

Fieldbuses: M1 controller modules

Configuration and diagnostics
 oftware Motion Controller M-SMC
S
 ANopen
C Virtual Shaft Controller M-SHAFT
DeviceNet Temperature controller M-TEMP
PROFIBUS Control of three-dimensional motion
PROFINET M-CNC
Sercos
Modbus

Communication

O  PC
M-Interface
Teleservice

237
 Branches

Austria

Corporate Headquarters Bachmann Office Hof

Bachmann electronic GmbH Bachmann electronic GmbH
Kreuzckerweg 33 Osseckerstrae 174
A-6800 Feldkirch/Austria D-95030 Hof
P +43 (0)55 22 / 34 97-0 P +49 (0) 92 81 / 1 40 96-68
F +43 (0)55 22 / 34 97-102 F +49 (0) 92 81 / 1 40 96-69
[email protected] [email protected]
www.bachmann.info
Bachmann Office Meinerzhagen
Bachmann Office Salzburg Bachmann electronic GmbH
Bachmann electronic GmbH Volmestr. 1
Sonnenweg 5 D-58540 Meinerzhagen
A-5310 Mondsee/Austria P +49 (0) 23 54 / 7 08 69-0
P +43 (0)55 22 / 34 97-0 F +49 (0) 23 54 / 7 08 69-19
F +43 (0)55 22 / 34 97-102 [email protected]
[email protected]
Bachmann Office Mnchen
Germany Bachmann electronic GmbH
Marsstrae 21
Headquarters Germany D-82110 Germering/Mnchen
Bachmann electronic GmbH P +49 (0) 89 / 84 06 10-78
Egermannstr. 7 F +49 (0) 89 / 84 06 10-79
D-53359 Rheinbach / Bonn [email protected]
P +49 (0) 22 26 / 1 57 46-0
F +49 (0) 22 26/ 1 57 46-66 Bachmann Office Rastatt
[email protected] Bachmann electronic GmbH
Georg-Ertel-Strae 4a
Bachmann Office Bochum D-76437 Rastatt
Bachmann electronic GmbH P +49 (0) 72 22 / 40 84-30
Universittsstrae 142 F +49 (0) 72 22 / 40 84-36
D-44799 Bochum [email protected]
P +49 (0) 234 / 93 25 98-0
F +49 (0) 234 / 93 25 98-88 Bachmann Office Spaichingen
[email protected] Bachmann electronic GmbH
Lachstrae 41
Bachmann Office Hamburg D-78549 Spaichingen
Bachmann electronic GmbH P +49 (0) 74 24 / 90 15-28
Winsener Str. 39 F +49 (0) 74 24 / 94 92-87
D-21423 Drage/Hamburg [email protected]
P +49 (0) 41 77 / 71 11 38
F +49 (0) 41 77 / 71 11 39 Bachmann Office Wiehl
[email protected] Bachmann electronic GmbH
Im Dahler Feld 16
Bachmann Office Hamm D-51674 Wiehl
Bachmann electronic GmbH P +49 (0) 22 62 / 69 95 70
Hoher Weg 48 F +49 (0) 22 62/ 70 79 75
D-59073 Hamm [email protected]
P +49 (0) 23 81/ 9 56 84 20
F +49 (0) 23 81/ 9 56 84 21
[email protected]

238
 Legal notice

Denmark Copyright 2006

by Bachmann electronic GmbH
Bachmann Office Silkeborg Bachmann electronic GmbH
Bachmann electronic Danmark Kreuzckerweg 33
Filial af Bachmann electronic GmbH, strig A-6800 Feldkirch/Austria
Vejlsvej 51 P +43 (0)55 22 / 34 97-0
DK-8600 Silkeborg F +43 (0)55 22 / 34 97-102
P +45 70 20 28 34 [email protected]
F +45 70 20 28 35 www.bachmann.info
[email protected]
Conception and realisation:
Benelux
Flax, Jutz, Mtzler
Bachmann Office Andelst Agentur fr Kommunikation, Dornbirn
Bachmann electronic Nederland buntebrause agentur, Cologne
Buskesdries 2a
NL-6673 Andelst
P. +31 488 / 45 34 68
F +31 488 / 45 19 73 Product overviews, operating instructions, manu-
[email protected] als and software are protected by copyright. No
part of this publication may be reproduced in any
Czech Republic form (printed, photocopy, microfilm or any other
process) or processed, duplicated or distributed
Bachmann Office Prague by means of electronic systems. All other rights to
Bachmann electronic s.r.o. the software are subject to the terms and condi-
Miroveho hnuti 2137/7 tions of the relevant license. The naming of prod-
CZ-149 00 Prague 4 ucts not from Bachmann electronic GmbH is solely
P +420 272 910 427 for information purposes and does not represent
F +420 272 910 395 a breach of the trademark. Bachmann electronic
[email protected] GmbH does not accept any liability concerning the
selection, performance or usability of these prod-
USA ucts. Subject to alterations without notice.
All rights reserved.
Bachmann Office Chicago
from 2007 Exclusion of liability:
We have ensured that the content of this publica-
China tion complies with the hardware/software de-
scribed therein. However, discrepancies cannot
Bachmann Office Shanghai be excluded so that we cannot guarantee total
from 2007 conformity. The information in this publication is
checked regularly and necessary corrections are
India contained in subsequent editions.

Bachmann Office Pune

from 2007

239
Visualization hardware

Web terminals

Industrial PC

Remote terminals

Visualization & controller hardware

Control terminals

M1 controller hardware

Processor modules

Digital input/output modules

Analog input/output modules

Technology modules

Interface modules

Bus modules

Decentralized CAN modules

Power supply modules

Modul dimensions

Software

Programming

Visualization

Motion

Open and closed-loop control

Communication and configuration

Testing and diagnostics

Teleservice/remote maintenance

Approvals and certificates

References

Support & service

Training

Branches
 Bachmann electronic GmbH
Kreuzckerweg 33, A-6800 Feldkirch, Austria
P +43 (0) 55 22 / 34 97-0
www.bachmann.info

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