KDN relay - Bi-stable / latching,

Datasheet 8 contacts, 10 A
Features

Standard AC and DC coil voltages

Latching, 8 CO contacts
Standard with position indicator
Flat, square and silver relay pins
for excellent connection
Wide range sockets
Integrated snap lock
Transparent cover
High DC breaking capacity
Flexibility by many options
Solve-all relay application concept

Benefits

Proven reliable
Long term availability
No maintenance
Less energy consumption

Application
Rugged plug-in relay for extreme reliable, long endurance applications in
harsh environment. Proven reliable operation in switching high DC voltage / Industry compliancy
inductive loads. Compact design, choice of many options and a wide range
of sockets makes the KDN relay concept an easy and flexible solution to use.  N 60255 - Relay design and
E
environmental conditions

Description EN 60947 - Low voltage switch

gearand control gear
The KDN relay series are designed for demanding applications such as
power utilities and petrochemical industries. The construction of the relay EN 60947-5-1 - Electromechani-
and choice of materials makes the KDN relay suitable to withstand corrosive cal control circuit devices and
atmospheres, low and high temperatures and vibrating environments. No switching elements
external retaining clip needed as integrated snap-lock will hold the relay IEC 61810 - Electromechanical
into the socket under all circumstances and mounting directions. All relays elementary relays
are equipped position indicator.
CE, CB approved
CCC approval pending
Magnetic arc blowout (option B) and/or putting contacts in series (option Y)
will increase contact performance drastically in applications were a high
DC-voltage inductive load breaking capacity is required.

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KDN relays
Technical specifications

Position indicator Smitt-style pinning Magnetic arc blowout

Solve-All relay application concept

TM

The KDN relay with all its options has been designed in close cooperation with customers from power
utility undustry. The following relay models as can be derived from this datasheet.

KDN-B KDN-E
KDN-D KDN-Q
KDN-BD

Connection Diagram
Red Left Right Green
1 3 4 5 6 6 5 4 3 1

2 11 13 12 14 7 9 8 10 10 8 9 7 14 12 13 11 2

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KDN relays
Technical specifications
Coil data AC versions
Operating times at nominal voltage Inductance L/R at Unom
Minimum impuls time 50 ms energized 11 ms
released 8 ms
Bounce time N/O contacts DC: 4 ms Nominal power consumption 3.2 W
AC: 4 ms
Operating voltage range in % 0.8 - 1.1 Unom

Type Unom(V) Upull-in (V) Umax (V) 40oC Rcoil () *

24 VAC 24 19.2 26.4 34
42 VAC 42 33.6 46.2 135
110 VAC 110 92 121 830
220 VAC 220 176 242 3200
Other voltages on request
* The coil resistance of the KDN relays is measured at room temperature and has a tolerance of 10%.

Coil data DC versions

Operating times at nominal voltage Inductance L/R at Unom
Minimum impuls time 50 ms energized 11 ms
released 8 ms
Bounce time N/O contacts DC: 4 ms Nominal power consumption 3.5 VA
AC: 4 ms
Operating voltage range in % 0.8 - 1.1 Unom

Type Unom(V) Upull-in (V) Umax (V) 40oC Rcoil () *

12 VDC 12 9.6 13.2 44
24 VDC 24 19.2 26.4 172
48 VDC 48 38.4 52.8 691
60 VDC 60 48 66 1070
110 VDC 110 88 121 4055
125 VDC 125 100 137.5 4864
220 VDC 220 176 242 15000

Other voltages on request

* The coil resistance of the KDN relays is measured at room temperature and has a tolerance of 10%.

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KDN relays
Technical specifications

Contact data
Maximum make current 16 A
Maximum continuous current 10 A (AC1; IEC 60947)
Peak inrush current 200 A (withstand 10 x 200 A @ 10 ms,1 min.)
Maximum switching voltage 350 VDC, 440 VAC
Minimum switching voltage / current Ag: 12 V, 10 mA (Au: 1V, 1A )
Material Ag standard (optional AgSnO2, Au on Ag)
Contact gap 0,7 mm.
Contact force > 200 mN
Contact resistance < 15 m (initial)

Performance characteristics
Mechanical life 102 x 106 cycles (unpowered)
Rated switching frequency 1200 ops/hour
Dielectric strength IEC 61810-1, 4 kV 50 Hz 1 min (between contacts)
IEC 61810-1 2,5 kV 50 Hz 1 min (between coil-contact)
Pulse withstanding IEC 60255-5
5 kV (1.2/50 s)

Mechanical data
Dimensions (d, w, h) 40 x 88 x 53 mm
Weight 320 g
Materials non toxic. heat & fire resistant Polycarbonate polyester

Environment conditions
Operating temperature -25 oC+55 oC (-50 oC when using option Y )
Shock IEC 60068-2-27 - 5g, 11ms 6 directions
Vibration IEC 60068-2-6 - 2 g, 5-150 Hz, 6 directions
Humidity IEC 60068-2-11 90% RH / +40 C temporary
condensation permitted
Salt mist IEC 60529 5% NaCl, 35 C for 4 days
Degree of protection IP40

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KDN relays
Technical specifications
Dimensions
56

88
8

2
1

11

13

14

12

10
40

10

12

14

13

11

1
2

Options
Code Description Remark Cannot be
combined
with:

B Magnetic arc blow out

C Lower temperature (-40 C) Max contact current 8 A
(AC1;IEC 60947)
E Au; Gold plated contacts (10 m)
K Extra dust protection cover sealed with sealant M
M High resistance to welding (AgSnO2 contacts) Min. contact current 100 mA
For safety and vital applications E
V Operating range: 0.7...1.25 Un Power consumption 2.22 W
Ambient temperature: -25 C...+70 C
Y Double make/double break contacts. Breaking capacity 2 C/O DM/DB contacts
increased by 50% and longer contact life.
To increase the breaking capacity and contact life more
this option can be combined with option B and X5.
Keying Coil coding relay and socket
Colour coding Coloured cover for coil voltage coding

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KDN relays
Technical specifications

In this section increasing breaking capacity for DC voltage / inductive load possibilities are presented
with the different options and contact configurations within the KDN relay series.

Power relays, DC
KDN KDN-B

Red Left Right Green Red Left Right Green

1 3 4 5 6 6 5 4 3 1 1 3 4 5 6 6 5 4 3 1

2 11 13 12 14 7 9 8 10 10 8 9 7 14 12 13 11 2 2 11 13 12 14 7 9 8 10 10 8 9 7 14 12 13 11 2

8 CO contacts 8 CO contacts
Magnetic arc blowout
Contact gap : 0,7 mm Contact gap : 0,7 mm

Breaking capacity Breaking capacity

DC1 110 VDC 1A DC1 110 VDC 7A
220 VDC 0,7 A 220 VDC 3A

L/R=40 ms 110 VDC 0,3 A L/R=40 ms 110 VDC 3A
220 VDC 0,1 A 220 VDC 1A

DC13 110 VDC - DC13 110 VDC -
220 VDC - 220 VDC -

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KDN relays
Technical specifications

Electrical life expectancy

The life expectancy values shown below are based on factory tests (test frequency at 1/3 Hz). These
values could be different in real life applications as environmental conditions, switching frequencies
and duty cycles will influence these values. Putting more contacts in series (Y) and increasing contact
gap (X5) will increase breaking capacity and life expectancy significantly.

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KDN relays
Sockets

Mounting possibilities/sockets

V91 V93 V95 V99

Surface/wall mounting
338001900 V91 Bush connection screw socket, wall mount, front connection (2.5 mm2)
338003900 V93 Screw socket, wall mount, front connection (7.5 mm terminals)
338300300 V94 Faston connection socket, wall mount, front connection (6.3 mm)
338003950 V99 Spring terminal socket, wall mount, front dual connection (2.5 mm2)

Rail mounting
338001900 V91 Bush connection screw socket, rail mount, front connection (2.5 mm2)
338003900 V23 Screw socket, rail mount, front connection (7.5 mm terminals)
338300400 V95 Faston connection socket, rail mount, front connection (6.3 mm)
338003910 V99 Spring terminal socket, rail mount, front dual connection (2.5 mm2)

Panel/flush mounting
338100200 V96 Solder tag socket, panel mount, rear connection
338400100 V97 Crimp contact socket, panel mount, rear connection
338001800 V89 Faston connection socket, rear dual connection (5 mm)

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KDN relays
Notes

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KDN relays
Instructions
Installation
Before installation or working on the relay: disconnect the power supply first!
Install socket and connect wiring according to the terminal identification. Plug relay into the socket ensuring
there is no gap between the bottom of the relay and the socket. Reverse installation into the socket is not pos-
sible due to the mechanical blocking snap-lock feature. Check to ensure that the coil connection polarity is not
reversed. Relays can be mounted tightly together to save space.
When surface/rail mounting is used, always mount the socket in the direction of the UP arrow.
Warning!
- Never use silicon in the proximity of the relays
- Do not use the relay in the presense of flammable gas as the arc generated from switching could cause ignition
- To remove relays from the socket, employ up and down lever movements. Sideway movement may cause
damage to the coil wires

Operation
After installation always apply the rated voltage to the coil to check correct operation.
Long term storage may corrode the silver on the relay pins. When plugging the relay into the socket, the
female bifurcated or trifurcated receivers will automatically cut through the corrosion on the pins and guarantee
a reliable connection.
Before actual use of the relays, it is advised to switch the load several times with the contacts. The contacts will
both be electrically and mechanically cleaned due to the positive wiping action. Sometimes a contact can build
up increased contact resistance (< 15 mW when new). When using silver contacts one can clean the contact by
switching a contact load a few times using >24 Vdc & ~ 2 A. Increased contact resistance is not always
problematic, as it depends on circuit conditions.
Condensation in the relay is possible when the coil is energised (warm) and the outside, environmental
temperature is cold. This is a normal phenomenon and will not affect the function of the relay. Materials in the
relay have no hygroscopic properties.

Inspection
Correct operation of the relay can easily be checked as the transparent cover provides good visibility of the
moving contacts. If the relay does not seem to operate correctly, check for presence of the appropriate coil
voltage and polarity using a suitable multimeter. If coil voltage is present, but the relay does not operate, a short
circuit of the suppression diode if present is possible (This may be due to the reversed connection of the coil).
If the relay doesnt work after inspection, replace the relay unit with a similar model. Do not attempt to open
the relay cover or try to repair. Contacts are calibrated and in balance, touching can affect proper operation.
Also resoldering may affect correct operation. Since 2009 relays have tamper proof seals fitted and once broken,
warranty is void.
Most relay defects are caused by installation faults such as overvoltage, spikes/transients, high/short current far
exceeding the relay specifications. When returning the relays for investigation, please provide all information on
the RMA form. Send defective relays back to the manufacturer for repair or replacement. Normal wear and tear
or external causes are excluded from warranty.

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KDN relays
Ordering scheme

KDN - B 110 VDC

1. Relay model 2. Options 3. Voltage

This example represents a KDN-B-110 VDC.

Description: KDN latching relay, Unom 100-110 VDC, 8 C/O contacts.

1. Relay model

KDN

2. Options

B Magnetic arc blow out

C Lower temperature features (-40 C)
E Au; gold plated contacts (10 m)
K Extra dust protection cover sealed with sealant
M High resistance to welding (AgSnO2 contacts)
Q Coil protection against transient voltage
V Operating range: 0.7...1.25 Un, Ambient temperature: -25 C...+70 C
Y Double make/double break contacts
Keying Coil coding relay and socket
Colour coding Coloured cover for coil voltage coding

3. Coil voltage
6 VDC 6 VAC, 50-60 Hz
12 VDC 12 VAC, 50-60 Hz
24 VDC 24 VAC, 50-60 Hz
48 VDC 48 VAC, 50-60 Hz
60 VDC 60 VAC, 50-60 Hz
75 VDC 75 VAC, 50-60 Hz
100 VDC 100 VAC, 50-60 Hz
110 VDC 110 VAC, 50-60 Hz
125 VDC 125 VAC, 50-60 Hz
220 VDC 220 VAC, 50-60 Hz
250 VDC 250 VAC, 50-60 Hz

* Other voltages on request

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 MS Relais SAS
KDN relays -V1.2 Oct 2011

Tour Rosny 2, Avenue du Gnral de Gaulle,

F - 93118 Rosny-sous-Bois Cedex, FRANCE

T +33 (0)1 4812 1440, F +33 (0)1 4855 9001

E [email protected]

Mors Smitt Asia Ltd.

# 807, Billion Trade Centre, 31 Hung To Road

Kwun Tong, Kowloon, HONG KONG SAR

T +852 2343 5555, F +852 2343 6555

E [email protected]

Nieaf-Smitt B.V.

Vrieslantlaan 6, 3526 AA Utrecht,

NETHERLANDS

T +31 (0)30 288 1311, F +31 (0)30 289 8816

E [email protected]

Mors Smitt Technologies Inc.

420 Sackett Point Road

North Haven, CT 06473, USA

T +1 (203) 287 8858, F +1 (888) 287 8852

E [email protected]

Mors Smitt UK Ltd.

Doulton Road, Cradley Heath

West Midlands, B64 5QB, UK

T +44 (0)1384 567 755, F +44 (0)1384 567 710

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(c) Copyright 2011

All rights reserved. Nothing from this edition may be multiplied, or made public in any form or manner, either electronically, mechanically, by photocopying, recording, or in any manner, without prior written
consent from Nieaf-Smitt. This also applies to accompanying drawings and diagrams. Due to a policy of continuous development Nieaf-Smitt reserves the right to alter the equipment specification and descrip-
tion outlined in this datasheet without prior notice and no part of this publication shall be deemed to be part of any contract for the equipment unless specifically referred to as an inclusion within such contract.