Belt Conveyor Pull Rope Switch

PRS

Leaflet No. Kiepe 413

 APPLICATION

Kiepe pull-rope emergency stop switches type PRS are used in Kiepe pull-rope emergency stop switch types PRS comply with
accordance with the requirements of EN 620 as well as BGI 710 Machinery Directive 2006/42/EC.
and in conformity with DIN EN ISO 13850 as emergency stop They must only be used in control electrical circuits.
devices as supplementary safety measures on conveyor belt The PRS glas fiber reinforeced plastic housing offers space for 2
systems. The pull rope is symmetrically tensioned on both sides of NC and 1 changeover contact. The versions PRS 101/102 use also a
the red release lever. NO contact for a signal lamp.
The exclusive use of glass fiber reinforced plastic and stainless Taking into consideration the safety data and maintenance
steel is designed especially for applications in harsh environments recommendations, the pull-rope emergency stop switch type PRS
such as potassium salt and rock salt factories, seaports and urea, can be used in safety circuits in accordance with DIN EN IS0 13849
recycling and composting facilities. up to Performance Level c (PLc).
With the pull-rope system functionally aligned, the emergency
stop signal can be triggered over a distance of up to about 100 m
for each switch.

FUNCTION

The pull-rope emergency stop switch is actuated by a pull rope 1 After the emergency stop function is triggered, the switching
connected on both sides of the red release lever. mechanism is locked in the shut-off position 0. The signal lamp
The switching of the pull rope switch is controlled by a cam and in the lid of PRS 101 or 102 is switched on. When the blue reset
supported by a spring function (snap action). The self-cleaning lever is actuated in switch position 1, the switching contacts
contacts are actuated simultaneously and it may be carried out a are reactivated, the signal lamp is off and the conveyor belt is
cross comparison of the contacts of an external control unit. prepared for being turned back on again.
The emergency stop signal is performed with positive-making Resetting the pull-rope emergency stop switch must not cause the
normally closed (NC) contacts in accordance with the closed circuit conveyor system to start up.
principle.

TECHNICAL DATA

Designation Pull-rope emergency stop switch type PRS emergency stop device with latching function
Type of actuation Bidirectional; spring-loaded (snap action)
Complies with DIN EN ISO 13850; DIN EN 60947-5-5; DIN EN 60947-5-1;
Suited for Control units and systems in accordance with DIN EN 60204

Mechanics
Material Enclosure : PBT GF20; yellow (similar RAL 1004)
release lever: red (similar RAL 3000)
reset lever: blue (similar RAL 5010)
Mounting 2 reinforced holes for M6 screws
Installation position horizontal, tilt angle up to about 15
Pull-rope length Up to approx 100m
Actuation force 30N 10N
Weight 0,5kg
Elektrik
Switching system PRS 001 2 cam operated positive opening Switches, 1 changeover contact (SPDT)
PRS 101/102 additionally 1 N.O. for lamp
Cable entry Threaded holes 3x M25 x 1.5 with each dummy screws,
1x cable gland enclosed (sealing area 9mm to 17mm)
Utilization category AC-15: 230V/1.5A
DC-13: 60V/0.5A
DC-13: 24V/2A
Connection cross section 1mm2 to 2.5mm2
Protective conductor connection no connector; Protection class I
Rated insulation voltage Ui 250V
Rated impulse withstand voltage Uimp 2.5kV, degree of pollution III
Conventional thermal current Ith 6A
Contact reliability > 1,000,000 switching operations
Signal lamp 4x LED in the lid
Voltage Ub for signal lamp PRS 101: 230V AC
PRS 102: 24V DC
Current consumption of lamp approx. 20mA
Ambient conditions in accordance with DiN EN 60947-5-5
Permissible ambient temperature -25C ... +70C
Protection rating IP 67 in accordance with EN 60529
Safety data in accordance with DIN EN ISO 13849 and EN 61062
Safety functions Emergency stop incl. latching
Manual reset
Usable in safety circuits up to PLc (depending on customer application)
B10d value 10,000 actuations

SELECTION TABLE
Switch type Contact configuration Integrated Order number
signal lamp
N.C. SPDT N.O.

PRS 001 2 1 - - 91.063 293.001

PRS 101 2 1 (1) LED 230V AC 91.063 293.101
PRS 102 2 1 (1) LED 24V DC 91.063 293.102

Spare parts and accessories

Screwed cable gland M25 113.51.00.20.10
Dummy screw M25 113.43.87.20.01
Replacement lid PRS 001 94.059 408.001
Replacement lid PRS 101 with LED-Block 230V AC 93.059 431.001
Replacement lid PRS 102 with LED-Block 24V DC 93.059 431.002

MOUNTING

Pull-rope emergency stop switches of types PRS are centered The pull-rope 1 is tensioned by tension springs 2 between the
between the anchor hooks 3 of the pull-rope system and each anchor hooks 3 and fastened onto the red release lever.
fastened to the substructure in installation position with 2x M6
After the tension springs 2 have been adjusted, the actuation
screws.
force and path for triggering the switch must be tested to ensure
Electrical connection is performed with the device open using compliance with specified requirements.
the screwed cable gland included in the delivery, directly on the
terminal block [X10] to [X22] (see the connection drawings).
The signal lamp of DC-Variant PRS 102 can be connected without
regarding the polarity of the voltage.

MOUNTING DIAGRAM

3 2 5 8 7 1 6 7 4

1 Pull rope 4 Turnbuckle 7 Clamp (2x)

2 Tension spring 5 Quick link 8 Thimble
3 Anchor hook 6 Rope support
 CONNECTION DRAWING

PRS 001 - switching position"1" PRS 10x - switching position "1"

Ub Signal lamp
PRS 101 230V AC
PRS 102 24V DC

[X16]
[X15]
[X12]

[X18]
[X14]
[X10]

[X19]
[X13]

[X17]
[X11]
[X16]
[X12]

[X18]
[X10]

[X13]

[X17]
[X11]

Safety circuit Safety circuit

[X22]

[X21]
20mA
Control circuit Control circuit

DIMENSIONS

25
10

128,5
116
83,5
M25

44,75 74
x1,5

177 95

54

6,6

162

Subject to change without notice.

413/0707/17

40599 Dsseldorf (Germany) Kiepe-Platz 1

Phone +49(0)2117497-0 Fax +49(0)2117497-420
Kiepe Electric GmbH [email protected] www.kiepe-elektrik.com