CX-5 - Brakes PDF
CX-5 - Brakes PDF
CX-5 - Brakes PDF
On-Board Diagnostics
DYNAMIC STABILITY CONTROL SYSTEM WIRING DIAGRAM [DYNAMIC STABILITY CONTROL (DSC)]
FOREWORD [DYNAMIC STABILITY CONTROL (DSC)]
ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)]
DTC B10DF:46/C1A08:1C/U2007:46/U2007:62/U3000:49 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C0001:01/C0002:01/C0003:01/C0004:01/C0010:01/C0011:01/C0014:01/C0015:01/C0018:01/C0019:01/C001C:01/C001D:01 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C0020:11/C0020:12/C0020:13/C0020:71 [DYNAMIC STABILITY CONTROL (DSC)]
DTC
C0030:07/C0031:07/C0031:29/C0031:2F/C0031:64/C0033:07/C0034:07/C0034:29/C0034:2F/C0034:64/C0036:07/C0037:07/C0037:29/C0037:2F/C0037:64/C0039:07/C003A:07/C003A:29/C003A:2F/C003A:64
[DYNAMIC STABILITY CONTROL (DSC)]
DTC C0031:11/C0031:15/C0034:11/C0034:15/C0037:11/C0037:15/C003A:11/C003A:15 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C0040:64 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C0044:01/C0044:28/C0044:54/C0044:64 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C0051:62/C0051:64/C0051:67/C0051:85 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C0061:28/C0061:64/C0062:28/C0062:64/C0063:28/C0063:64 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C0061:54/C0062:54/C0063:54 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C0062:76 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C006B:00/C0072:68 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C0089:64 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C1031:35 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C1031:41 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C1031:54 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C1031:68 [DYNAMIC STABILITY CONTROL (DSC)]
DTC U0001:88/U0100:00/U0101:00/U0114:00/U0131:00/U0155:00 [DYNAMIC STABILITY CONTROL (DSC)]
DTC U0151:00 [DYNAMIC STABILITY CONTROL (DSC)]
DTC U0401:00 [DYNAMIC STABILITY CONTROL (DSC)]
DTC U0402:00 [DYNAMIC STABILITY CONTROL (DSC)]
DTC U0420:00 [DYNAMIC STABILITY CONTROL (DSC)]
DTC U0423:00 [DYNAMIC STABILITY CONTROL (DSC)]
DTC U0452:86 [DYNAMIC STABILITY CONTROL (DSC)]
DTC U2101:00/U2300:52/U2300:54/U2300:55/U2300:56/U2300:64 [DYNAMIC STABILITY CONTROL (DSC)]
DTC U3003:08/U3003:16/U3003:17 [DYNAMIC STABILITY CONTROL (DSC)]
Symptom Troubleshooting
General Procedures
Technical Data
Maintenance/Service Tools
BRAKES SST
Next >
DYNAMIC STABILITY CONTROL SYSTEM WIRING DIAGRAM [DYNAMIC STABILITY CONTROL (DSC)]
Next >
Back to Top
2012 Mazda North American Operations, U.S.A.
If there is any vehicle malfunction complaint lodged by a customer, perform malfunction diagnosis according to the
troubleshooting procedure.
Troubleshooting Procedure
*1
CONTROLLER AREA NETWORK (CAN) MALFUNCTION DIAGNOSIS FLOW
If the malfunction does not recur, verify the malfunction cause by performing the following actions:
Verify that a DTC has been recorded in the memory using the M-MDS. (See ON-BOARD DIAGNOSIS
[DYNAMIC STABILITY CONTROL (DSC)].)
Perform a simulation test in the simulation mode based on the repair order form, record the data at that
time, and detect the malfunction cause.
Shake the wiring harness or connector of the electrical component which is suspected to be the cause of
the malfunction, and inspect for the occurrence of any malfunction or DTCs.
The OBD test inspects the integrity and function of the DSC and outputs the results when requested by the specific tests.
Provides a quick inspection of the DSC usually performed at the start of each diagnostic procedure.
Provides verification after repairs to ensure that no other faults occurred during service.
Read/clear diagnostic results, PID monitor and record and active command modes.
This function allows you to read or clear DTCs in the DSC HU/CM memory.
This function allows you to access certain data values, input signals, calculated values, and system status information.
2. After the vehicle is identified, select the following items from the initialization screen of the IDS.
If any DTCs are displayed, perform troubleshooting according to the corresponding DTC inspection.
4. After completion of repairs, clear all DTCs stored in the DSC. (See Clearing DTCs Procedure.)
2. After the vehicle is identified, select the following items from the initialization screen of the IDS.
b. Select Modules.
c. Select ABS.
If any DTCs are displayed, perform troubleshooting according to the corresponding DTC inspection.
4. After completion of repairs, clear all DTCs stored in the DSC. (See Clearing DTCs Procedure.)
2. After the vehicle is identified, select the following items from the initialization screen of the IDS.
4. Press the clear button on the DTC screen to clear the DTC.
2. After the vehicle is identified, select the following items from the initialization screen of the IDS.
b. Select Modules.
c. Select ABS.
4. Press the clear button on the DTC screen to clear the DTC.
2. After the vehicle is identified, select the following items from the initialization screen of the IDS.
a. Select DataLogger.
b. Select Modules.
c. Select ABS.
NOTE:
The PID data screen function is used for monitoring the calculated value of input/output signals in the module.Therefore, if the monitored value of the output parts is not within the specification, it is necessary to inspect the monitored value of input parts corresponding to the applicable output part control.
In addition, because the system does not display an output part malfunction as an abnormality in the monitored value, it is necessary to inspect the output parts individually.
2. After the vehicle is identified, select the following items from the initialization screen of the IDS.
a. Select DataLogger.
b. Select Modules.
c. Select ABS.
4. Perform the active command modes function, inspect the operations for each parts.
If the operation of output parts cannot be verified after the active command mode inspection is performed, this could indicate the possibility of an open or short circuit, sticking, or operation malfunction in the output parts.
2. After the vehicle is identified, select the following items from the initialization screen of the IDS.
3. Retrieve the snapshot data according to the directions on the IDS screen.
NOTE:
Snapshot data appears at the top of the help screen when the displayed DTC is selected.
DTC Table
Tire
Brake system
pressure Self
warning light TCS/DSC TCS OFF
ABS warning monitoring Fail- Drive test Memory
DTC No. (when parking indicator indicator Malfunction location Page
light system safe cycle function
brake is light light type*1
warning
released)
light
C0001:01
C0002:01
C0003:01
C0004:01
C0010:01
C0015:01
C0018:01
C0019:01
C001C:01
C001D:01
C0020:11
C0020:12
Pump motor, motor
Illuminated - Illuminated - - - C, D (See DTC C0020:11/C0020:12/C0020:13/C0020:71 [DYNAMIC STABILITY CONTROL (DSC)].)
relay
C0020:13
C0020:71
C0031:11
LF ABS wheel-speed
Illuminated - *2 Illuminated - Flashes *3 - C, D (See DTC C0031:11/C0031:15/C0034:11/C0034:15/C0037:11/C0037:15/C003A:11/C003A:15 [DYNAMIC STABILITY CONTROL (DSC)].)
sensor
C0031:15
C0031:29
LF ABS wheel-speed (See DTC
C0031:2F Illuminated - *2 Illuminated - Flashes *3 sensor/ABS sensor - C, D C0030:07/C0031:07/C0031:29/C0031:2F/C0031:64/C0033:07/C0034:07/C0034:29/C0034:2F/C0034:64/C0036:07/C0037:07/C0037:29/C0037:2F/C0037:64/C0039:07/C003A:07/C003A:29/C003A:2F/C003A:64
rotor [DYNAMIC STABILITY CONTROL (DSC)].)
C0031:64
C0034:11
RF ABS wheel-speed
Illuminated - *2 Illuminated - Flashes *3 - C, D (See DTC C0031:11/C0031:15/C0034:11/C0034:15/C0037:11/C0037:15/C003A:11/C003A:15 [DYNAMIC STABILITY CONTROL (DSC)].)
sensor
C0034:15
C0034:29
RF ABS wheel-speed (See DTC
C0034:2F Illuminated - *2 Illuminated - Flashes *3 sensor/ABS sensor - C, D C0030:07/C0031:07/C0031:29/C0031:2F/C0031:64/C0033:07/C0034:07/C0034:29/C0034:2F/C0034:64/C0036:07/C0037:07/C0037:29/C0037:2F/C0037:64/C0039:07/C003A:07/C003A:29/C003A:2F/C003A:64
rotor [DYNAMIC STABILITY CONTROL (DSC)].)
C0034:64
C0037:11
LR ABS wheel-speed
Illuminated - *2 Illuminated - Flashes *3 - C, D (See DTC C0031:11/C0031:15/C0034:11/C0034:15/C0037:11/C0037:15/C003A:11/C003A:15 [DYNAMIC STABILITY CONTROL (DSC)].)
sensor
C0037:15
C0037:29
LR ABS wheel-speed (See DTC
C0037:2F Illuminated - *2 Illuminated - Flashes *3 sensor/ABS sensor - C, D C0030:07/C0031:07/C0031:29/C0031:2F/C0031:64/C0033:07/C0034:07/C0034:29/C0034:2F/C0034:64/C0036:07/C0037:07/C0037:29/C0037:2F/C0037:64/C0039:07/C003A:07/C003A:29/C003A:2F/C003A:64
rotor [DYNAMIC STABILITY CONTROL (DSC)].)
C0037:64
C003A:11
RR ABS wheel-speed
Illuminated - *2 Illuminated - Flashes *3 - C, D (See DTC C0031:11/C0031:15/C0034:11/C0034:15/C0037:11/C0037:15/C003A:11/C003A:15 [DYNAMIC STABILITY CONTROL (DSC)].)
sensor
C003A:15
C003A:29
RR ABS wheel-speed (See DTC
C003A:2F Illuminated - *2 Illuminated - Flashes *3 sensor/ABS sensor - C, D C0030:07/C0031:07/C0031:29/C0031:2F/C0031:64/C0033:07/C0034:07/C0034:29/C0034:2F/C0034:64/C0036:07/C0037:07/C0037:29/C0037:2F/C0037:64/C0039:07/C003A:07/C003A:29/C003A:2F/C003A:64
rotor [DYNAMIC STABILITY CONTROL (DSC)].)
C003A:64
C0040:64 - - Illuminated - Flashes *3 Brake switch - C, D (See DTC C0040:64 [DYNAMIC STABILITY CONTROL (DSC)].)
C0051:62
- - Illuminated - Flashes *3
C0051:64
EPS CM - C, D (See DTC C0051:62/C0051:64/C0051:67/C0051:85 [DYNAMIC STABILITY CONTROL (DSC)].)
C0051:67 - - Illuminated - -
C0089:64 - - - - - TCS OFF switch - - C, D (See DTC C0089:64 [DYNAMIC STABILITY CONTROL (DSC)].)
Tire pressure
C1031:35 - - - - Flashes *3 monitoring system - C, D (See DTC C1031:35 [DYNAMIC STABILITY CONTROL (DSC)].)
(TPMS) set switch
U0101:00 *6 - - Illuminated - Flashes *3 CAN line - C, D (See DTC U0001:88/U0100:00/U0101:00/U0114:00/U0131:00/U0155:00 [DYNAMIC STABILITY CONTROL (DSC)].)
U0114:00 *7 - - - - Flashes *3
U0155:00 Illuminated*5 - Illuminated*5 - Flashes *3*4 CAN line - C, D (See DTC U0001:88/U0100:00/U0101:00/U0114:00/U0131:00/U0155:00 [DYNAMIC STABILITY CONTROL (DSC)].)
Abnormal message
U0401:00 - - Illuminated*5 - Flashes *3*4 - C, D (See DTC U0401:00 [DYNAMIC STABILITY CONTROL (DSC)].)
from PCM
Abnormal message
U0402:00 *6 - - Illuminated - Flashes *3 from - C, D (See DTC U0402:00 [DYNAMIC STABILITY CONTROL (DSC)].)
transmission/transaxle
Abnormal message
U0420:00 - - Illuminated - Flashes *3 - C, D (See DTC U0420:00 [DYNAMIC STABILITY CONTROL (DSC)].)
from EPS CM
Abnormal message
U0423:00 - - - - Flashes *3 from instrument - C, D (See DTC U0423:00 [DYNAMIC STABILITY CONTROL (DSC)].)
cluster
Abnormal message
U0452:86 Illuminated*5 - Illuminated - Flashes *3*4 from SAS control - C, D (See DTC U0452:86 [DYNAMIC STABILITY CONTROL (DSC)].)
module
U2101:00
U2300:52
U2300:54
Configuration data not
Illuminated - Illuminated - Flashes *3 - C, D (See DTC U2101:00/U2300:52/U2300:54/U2300:55/U2300:56/U2300:64 [DYNAMIC STABILITY CONTROL (DSC)].)
recorded
U2300:55
U2300:56
U2300:64
U3003:08 - - - - - -
- *9
U3003:16 Illuminated Illuminated - Flashes *3 Power supply system - C, D (See DTC U3003:08/U3003:16/U3003:17 [DYNAMIC STABILITY CONTROL (DSC)].)
Illuminated*10*11
*1
AWD only
*8
Turns on if the slip of a specific wheel is 10km/h {6.2 mph} or more.
*9
Fail-safe function
Control status
DTC No.
TCS Control
ABS control EBD control DSC Control Roll over mitigation (ROM) Brake assist control Hill launch assist (HLA) Tire pressure monitoring system (TPMS)
Brake control Engine control
B10DF:46 Control enabled Control enabled Control disabled Control disabled Control disabled Control disabled Control disabled Control enabled
C0001:01
C0002:01
C0003:01
C0004:01
C0010:01
C0011:01
Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled Control enabled
C0014:01
C0015:01
C0018:01
C0019:01
C001C:01
C001D:01
C0020:11
C0020:12
Control disabled Control enabled Control disabled Control disabled Control disabled Control disabled Control disabled Control enabled
C0020:13
C0020:71
C0030:07
C0031:07
C0031:11
C0031:15 Control disabled Control enabled *1 Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled
C0031:29
C0031:2F
C0031:64
C0033:07
C0034:07
C0034:11
C0034:15 Control disabled Control enabled *1 Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled
C0034:29
C0034:2F
C0034:64
C0036:07
C0037:07
C0037:11
C0037:15 Control disabled Control enabled *1 Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled
C0037:29
C0037:2F
C0037:64
C0039:07
C003A:07
C003A:11
C003A:15 Control disabled Control enabled *1 Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled
C003A:29
C003A:2F
C003A:64
C0040:64 Control enabled Control enabled Control enabled Control enabled Control enabled Control disabled Control disabled Control disabled
C0044:01 Control enabled Control enabled Control disabled*2 Control disabled*2 Control disabled*2 Control disabled Control disabled*2 Control disabled*2
C0044:28 Control enabled Control enabled Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled
C0044:54 Control enabled Control enabled Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2
C0044:64 Control enabled Control enabled Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled
C0051:62
Control enabled Control enabled Control disabled Control disabled Control disabled Control enabled Control enabled Control disabled
C0051:64
C0051:67 Control enabled Control enabled Control disabled Control disabled Control disabled Control enabled Control enabled Control enabled
C0051:85 Control enabled Control enabled Control disabled Control disabled Control disabled Control enabled Control enabled Control disabled
C0061:28 Control enabled Control enabled Control disabled Control disabled Control disabled Control enabled Control enabled Control disabled
C0061:54 Control disabled*2 Control enabled Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2
C0061:64 Control enabled Control enabled Control disabled Control disabled Control disabled Control enabled Control enabled Control disabled
C0062:28 Control disabled*2 Control enabled Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2 Control disabled Control enabled
C0062:54 Control disabled*2 Control enabled Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2
C0062:64 Control disabled*2 Control enabled Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2 Control disabled Control enabled
C0062:76 Control disabled*2 Control enabled Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2 Control disabled Control disabled*2
C0063:28 Control enabled Control enabled Control disabled Control disabled Control disabled Control enabled Control enabled Control disabled
C0063:54 Control disabled*2 Control enabled Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2
C0063:64 Control enabled Control enabled Control disabled Control disabled Control disabled Control enabled Control enabled Control disabled
C006B:00 Control enabled Control enabled Control disabled Control disabled Control disabled Control enabled Control enabled Control disabled
C0072:68 Control enabled Control enabled Control disabledControl enabled Control enabled Control enabled Control enabled Control enabled Control enabled
C1031:35
C1031:41
Control enabled Control disabled
C1031:54
C1031:68
C1A08:1C Control enabled Control enabled Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled
U0001:88 Control disabled Control enabled Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled
U0100:00 Control disabled*2 Control enabled Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2
U0101:00 *4 Control enabled Control enabled Control disabled Control disabled Control disabled Control enabled Control disabled Control disabled
U0114:00 *3 Control enabled Control enabled Control enabled Control enabled Control enabled Control enabled Control enabled Control disabled
U0131:00 Control enabled Control enabled Control disabled Control disabled Control disabled Control enabled Control enabled Control disabled
U0151:00 Control disabled*2 Control enabled Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2
U0155:00 Control disabled*2 Control enabled Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2
U0401:00 Control enabled Control enabled Control disabled*2 Control disabled*2 Control disabled*2 Control enabled Control disabled*2 Control disabled*2
U0402:00 *4 Control enabled Control enabled Control disabled Control disabled Control disabled Control enabled Control disabled Control disabled
U0420:00 Control enabled Control enabled Control disabled Control disabled Control disabled Control enabled Control enabled Control disabled
U0423:00 Control enabled Control enabled Control enabled Control enabled Control enabled Control enabled Control enabled Control disabled
U0452:86 Control disabled*2 Control enabled Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2 Control disabled*2
U2007:46 Control enabled Control enabled Control disabled Control disabled Control disabled Control disabled Control disabled Control enabled
U2007:62 Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled Control enabled
U2101:00
U2300:52
U2300:54
Control disabled Control enabled Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled
U2300:55
U2300:56
U2300:64
U3000:49 Control disabled*2 Control disabled*2 Control disabled Control disabled Control disabled Control disabled*2 Control disabled Control disabled*2
Control enabled *5
U3003:16 Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled
Control disabled*6*7
U3003:17 Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled
*1
Control disabled when two wheels or more have a malfunction.
*2
Enabled depending on malfunction content.
*3
AWD only
*4
ATX only
*5
When power supply voltage is 7.99.6 V for 550 ms or more.
*6
When power supply voltage is 6.07.9 V for 630 ms or more.
*7
When power supply voltage is below 6 V for 50 ms or more.
BRK_F_P_C
(Calculated Value)
Inspect the brake fluid pressure sensor.
Pa, psi Brake pedal depressed: Changes according to the brake fluid pressure
BRK_F_P_R (See BRAKE FLUID PRESSURE SENSOR INSPECTION .)
(Raw Value)
TCS OFF switch is released: Off Inspect the TCS OFF switch.
DSC_OFF_SW Off/On
TCS OFF switch is depressed: On (See TCS OFF SWITCH INSPECTION .)
During TCS OFF mode: Off Perform the DTC inspection for the DSC HU/CM.
DSC_ST Off/On
Other than TCS OFF mode: On (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)].)
LAT_ACCL_C
Vehicle stopped or driving at constant speed: 0 G Perform the DTC inspection for the SAS control module.
(Calculated Value)
G Cornering to left: Changes 0 Gpositive (See DTC INSPECTION [STANDARD DEPLOYMENT CONTROL SYSTEM] .)
LAT_ACCL_R
Cornering to right: Changes 0 Gnegative (See DTC INSPECTION [TWO-STEP DEPLOYMENT CONTROL SYSTEM] .)
(Raw Value)
LON_ACCL_C
Vehicle stopped or driving at constant speed: 0 G Perform the DTC inspection for the SAS control module.
(Calculated Value)
G Vehicle is driving at a acceleration: Changes 0 Gpositive (See DTC INSPECTION [STANDARD DEPLOYMENT CONTROL SYSTEM] .)
LON_ACCL_R
Vehicle is driving at a deceleration: Changes 0 Gnegative (See DTC INSPECTION [TWO-STEP DEPLOYMENT CONTROL SYSTEM] .)
(Raw Value)
Parking brake lever released: OFF Inspect the parking brake switch.
P_BRAKE_SW Off/On
Parking brake lever pulled: ON (See PARKING BRAKE SWITCH INSPECTION .)
PMP_MT Pump motor not activated: Off Inspect the DSC HU/CM.
Off/On
Pump motor activated: On (See DSC HU/CM INSPECTION .)
PMP_MT_SP
Except shift/selector lever at R position: OFF (See PCM INSPECTION [SKYACTIV-G 2.0].)
R_GEAR_SW Off/On
STR_ANG_C
Steering wheel in neutral position (not turned): 0
(Calculated Value)
Inspect the EPS CM.
Steering wheel turned to left: Changes 0positive
STR_ANG_R (See EPS CONTROL MODULE INSPECTION .)
Steering wheel turned to right: Changes 0negative
(Raw Value)
V_INLET_LF
V_INLET_LR
V_INLET_RF
V_INLET_RR
Solenoid valve not activated: Off Inspect the DSC HU/CM.
Off/On
Solenoid valve activated: On (See DSC HU/CM INSPECTION .)
V_OUTLET_LF
V_OUTLET_LR
V_OUTLET_RF
V_OUTLET_RR
Ignition switched ON (engine off): Approx. 12.2 V Inspect power supply circuit.
VPWR_B_SOL V
Idling: Approx. 14.1 V (See DSC HU/CM INSPECTION .)
Vehicle stopped: 0 KPH, 0 MPH (See REAR ABS WHEEL-SPEED SENSOR INSPECTION [AWD].)
KPH, MPH
Vehicle running: Vehicle speed
Inspect the front ABS wheel-speed sensor.
WSPD_SEN_RF
(See FRONT ABS WHEEL-SPEED SENSOR INSPECTION .)
YAW_RATE_C
Vehicle stopped or driving straight: 0 /s Perform the DTC inspection for the SAS control module.
(Calculated Value)
/s Cornering to left: Changes 0 /spositive (See DTC INSPECTION [STANDARD DEPLOYMENT CONTROL SYSTEM] .)
YAW_RATE_R
Cornering to right: Changes 0 /snegative (See DTC INSPECTION [TWO-STEP DEPLOYMENT CONTROL SYSTEM] .)
(Raw Value)
*
After ignition is switched off, switch it ON (engine off or on) and verify.
NOTE:
Refer to PID monitor table for confirm the DSC system operation status while the DSC CM does not store the DTC. (See PID/DATA Monitor Table.)
Inactive/
ABS Antilock braking system
Active
Under 20%/
APP_STATUS Accelerator pedal position
Over 20%/
FAIL
Inactive/
AYC Active yaw control
Active
BRK_F_P_R Pa, psi Brake fluid line hydraulic pressure (Raw Value) BRK_F_P_R
Inactive/
BTCS Brake traction control system
Active
Config Complete/
Config Error
Under 0 degrees C/
0 - Under 80 degrees C/
ECT_STATUS Engine coolant temperature status
Over 80 degrees C/
FAIL
Inactive/
EDC Engine drag control
Active
Key Out/
Crank (Position 3)
Engine Stop/
Under 1500rpm/
RPM_STATUS Engine RPM status
Over 1500rpm/
FAIL
P/N
D/
SHIFT_STATUS Shift position status
R/
FAIL
Inactive/
TCS Traction control system
Active
Stop/
0 - 10km/h/
VSPD_STATUS Vehicle speed status
Over 10km/h/
FAIL
V_OUTLET_LR LR outlet solenoid valve Off/On Switch the ignition ON (engine off)
B10DF:46, C1A08:1C,
DTC U2007:46, U2007:62, DSC HU/CM (internal malfunction)
U3000:49
DETECTION The DSC CM on-board diagnostic function detects control module internal
CONDITION malfunction.
B10DF:46, U2007:46
C1A08:1C
U2007:62
U3000:49
Inhibits the ABS*2, EBD *2, TCS, DSC, roll over mitigation
(ROM), brake assist control *2, and hill launch assist (HLA),
*2
TPMS controls.
*1: Not illuminated depending on malfunction content.
*2: Enabled depending on malfunction content.
POSSIBLE
DSC HU/CM internal malfunction
CAUSE
SYSTEM
WIRING
DIAGRAM
Diagnostic procedure
DTC
C0001:01/C0002:01/C0003:01/C0004:01/C0010:01/C0011:01/C0014:01/C0015:01/C0018:01/C0019:01/C001C:01/C001D:01
[DYNAMIC STABILITY CONTROL (DSC)]
DETECTION Malfunction detected in the DSC HU/CM solenoid valve or internal circuit by the DSC HU/CM on-
CONDITION board diagnostic function
Illuminates the ABS warning light, brake system warning light, and TCS/DSC indicator light.
FAIL-SAFE
FUNCTION Inhibits the ABS, EBD, TCS, DSC, roll over mitigation (ROM), brake assist control, and hill launch
assist (HLA), controls.
SYSTEM WIRING
DIAGRAM
Diagnostic procedure
Connect the M-MDS to the DLC-2. No Replace the DSC HU/CM, then go to the next step.
CONTROL (DSC)].)
C0020:11, C0020:12,
DTC Pump motor, motor relay
C0020:13, C0020:71
C0020:11
C0020:12
C0020:71
Open or short circuit in DSC HU/CM internal motor relay, or stuck motor
relay
Open or short circuit in DSC HU/CM internal pump motor, or frozen pump
POSSIBLE motor
CAUSE
Open circuit or short to ground in the wiring harness between the battery
and DSC HU/CM terminal B
Open circuit in the wiring harness between DSC HU/CM terminal AL and body
ground
Diagnostic procedure
Connect the M-MDS to the DLC-2. No Replace the DSC HU/CM, then go
to Step 6.
Switch the ignition ON (engine off).
(See DSC HU/CM
Access PMP_MT_SP active command modes REMOVAL/INSTALLATION.)
using the M-MDS.
Is there continuity?
Is there continuity?
DTC
C0030:07/C0031:07/C0031:29/C0031:2F/C0031:64/C0033:07/C0034:07/C0034:29/C0034:2F/C0034:64/C0036:07/C0037:07/C0037:29/C0037:2F/C0037:64/C0039:07/C003A:07/C003A:29/C003A:2F/C003A:64
[DYNAMIC STABILITY CONTROL (DSC)]
NOTE:
When only the driving wheels are rotated while the vehicle is jacked up, DTCs C0037:29 and C003A:29 are input to the memory.
Periodic abnormality is detected in the signal wave pattern from the ABS wheel-speed sensors.
While the vehicle is traveling at a speed of 10 km/h {6.2 mph} or more, no signal in any of the four wheels or an extremely low vehicle speed signal is detected.
DETECTION The wheel-speed signal is not input or an extremely low wheel-speed signal is detected from any of the four wheels when driving at a vehicle speed of 10 km/h {6.2 mph} or
CONDITION more
The wheel speed or acceleration speed in any of the 4 wheels is not within the specification.
While the vehicle is traveling at a speed of 20 km/h {12 mph} or more, an extremely high vehicle speed signal in any of the four wheels is detected.
FAIL-SAFE Tire pressure monitoring system warning light illuminates after flashes.
FUNCTION
Inhibits the ABS, TCS, DSC, roll over mitigation (ROM), brake assist control, hill launch assist (HLA), and TPMS controls.
(Additionally, when any malfunction is detected in two wheels or more, EBD control is inhibited and the brake system warning light is illuminated.)
ABS sensor rotor malfunction (missing ABS sensor rotor teeth due to foreign material obstruction)
ABS wheel-speed sensor or ABS sensor rotor installation malfunction (If the ABS sensor rotor is installed at an angle, it may cause output of abnormal wave pattern at high speeds.)
POSSIBLE CAUSE Excessive clearance between the ABS wheel-speed sensor and sensor rotor
Diagnostic procedure
INSPECT PID FOR ABS WHEEL-SPEED SENSOR OUTPUT ERROR USING M-MDS
1 Yes Go to Step 3.
Switch the ignition to off.
WSPD_SEN_LF
WSPD_SEN_LR
WSPD_SEN_RF
WSPD_SEN_RR
Verify that the vehicle speeds detected by the four ABS wheel-speed sensors are approximately the same.
INSPECT FOR SHORT TO GROUND BETWEEN ABS WHEEL-SPEED SENSOR CONNECTORS AND GROUND
2 Yes Go to the next step.
Disconnect the ABS wheel-speed sensor connectors.
Inspect for no continuity between the following ABS wheel-speed sensor connector terminals (vehicle harness-side) No Repair or replace the wiring harness, then go to Step 5.
and body ground:
(See FRONT ABS WHEEL-SPEED SENSOR INSPECTION .) No Replace the ABS wheel-speed sensor, then go to Step 5.
(See REAR ABS WHEEL-SPEED SENSOR INSPECTION [2WD] .) (See FRONT ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION.)
(See REAR ABS WHEEL-SPEED SENSOR INSPECTION [AWD].) (See REAR ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION.)
VISUALLY INSPECT ABS SENSOR ROTOR FOR FOREIGN MATERIAL ADHERING OR IMPROPER INSTALLATION
4 Yes Go to the next step.
Is the result normal?
No Repair or replace the ABS sensor rotor, then go to the next step.
Rear ABS sensor rotor (rear wheel hub (2WD) or shaft and ball joint
component (AWD))
Start the engine and drive the vehicle at 20 km/h {12 mph} or more. No Go to the next step.
C0031:11,
LF ABS wheel-speed sensor
C0031:15
C0034:11,
RF ABS wheel-speed sensor
C0034:15
DTC
C0037:11,
LR ABS wheel-speed sensor
C0037:15
C003A:11,
RR ABS wheel-speed sensor
C003A:15
Short to ground has been detected in the ABS wheel-speed sensor wiring harness on any
DETECTION of the four vehicle wheels.
CONDITION
C0031:15, C0034:15, C0037:15, C003A:15
Open circuit or short to power supply has been detected in the ABS wheel-speed sensor
wiring harness on any of the four vehicle wheels.
(Additionally, when any malfunction is detected in two wheels or more, EBD control is inhibited and the
brake system warning light is illuminated.)
Open circuit or short to ground/power supply in the wiring harness between the following DSC HU/CM
terminals and ABS wheel-speed sensor terminals:
Diagnostic procedure
Inspect for continuity between the following DSC HU/CM connector terminals
(vehicle harness-side) and body ground:
Is there continuity?
Inspect for continuity between the following DSC HU/CM connector terminals
(vehicle harness-side) and body ground: No Replace the ABS wheel-speed
sensor, then go to Step 5.
RF ABS wheel-speed sensor (+): F
(See FRONT ABS WHEEL-SPEED
RF ABS wheel-speed sensor (-): C SENSOR REMOVAL/INSTALLATION.)
Is there continuity?
Is there continuity?
Inspect for voltage between the following DSC HU/CM connector terminals
No Repair or replace the wiring
(vehicle harness-side) and body ground:
harness, then go to the next step.
RF ABS wheel-speed sensor (+): F
next step.
(See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)].)
(See DSC HU/CM
Are the same DTCs present? REMOVAL/INSTALLATION.)
Brake switch ON signal is input for 6 min or more when driving at a vehicle speed of 20
DETECTION km/h {12 mph} or more.
CONDITION
A brake switch ON signal is not input when the brake fluid pressure sensor signal reaches the
specified value.
Open or short circuit in wiring harness between the brake switch and PCM terminal 2G
Diagnostic procedure
Measure the voltage between the PCM connector terminal 2G No If it is B+ under any condition, then go
(vehicle harness-side) and body ground when the brake pedal to the next step.
is depressed and released.
If it is 1 V or less under any condition,
Voltage then go to Step 3.
Disconnect the brake switch connector. No Repair or replace the wiring harness
between the PCM and brake switch, then
Inspect continuity between the PCM connector terminal 2G go to Step 5.
(vehicle harness-side) and brake switch connector terminal D
(vehicle harness-side).
Is there continuity?
(See BRAKE SWITCH INSPECTION .) No Replace the brake switch, then go to the
next step.
Is the brake switch normal?
(See BRAKE PEDAL
REMOVAL/INSTALLATION.)
Start the engine and drive the vehicle at 20 km/h {12 mph}
or more.
C0044:01, C0044:28,
DTC Brake fluid pressure sensor
C0044:54, C0044:64
C0044:01
C0044:28, C0044:64
DETECTION
CONDITION The pressure from the brake fluid pressure sensor is not
within specification.
C0044:54
C0044:01
C0044:28, C0044:64
C0044:54
The initialization procedure for the brake fluid pressure sensor has not been
performed.
POSSIBLE
CAUSE Brake fluid pressure sensor malfunction
Open or short circuit in the brake fluid pressure sensor circuit in DSC HU/CM
SYSTEM
WIRING
DIAGRAM
Diagnostic procedure
C0051:62,
C0051:64,
DTC EPS CM
C0051:67,
C0051:85
C0051:62
C0051:64
C0051:67
C0051:85
FAIL-SAFE Inhibits the TCS, DSC, roll over mitigation (ROM), and TPMS
FUNCTION controls.
C0051:67
SYSTEM
WIRING
DIAGRAM
Diagnostic procedure
NOTE:
The low-G sensor and the yaw rate sensor are built into the SAS control module.
C0061:28, C0061:64
Out-of-specification signal modulation or lateral-G value is detected from the low-G sensor.
DETECTION
C0062:28, C0062:64
CONDITION
Out-of-specification signal modulation or longitudinal-G value is detected from the low-G
sensor.
C0063:28, C0063:64
Out-of-specification signal modulation or yaw rate value is detected from the yaw rate
sensor.
Inhibits the TCS, DSC, roll over mitigation (ROM), and TPMS controls.
Inhibits the ABS*2, TCS*2, DSC *2, roll over mitigation (ROM) *2, brake assist control *2, and
hill launch assist (HLA) controls.
*1: Not illuminated depending on malfunction content.
*2: Enabled depending on malfunction content.
Open or short circuit in the CAN2_H wiring harness between DSC HU/CM terminal S and SAS control module
terminal 3H
POSSIBLE
Open or short circuit in the CAN2_L wiring harness between DSC HU/CM terminal P and SAS control module
CAUSE
terminal 3I
Diagnostic procedure
(See DTC INSPECTION [STANDARD DEPLOYMENT CONTROL SYSTEM] .) (See DTC TABLE [TWO-STEP
DEPLOYMENT CONTROL SYSTEM] .)
(See DTC INSPECTION [TWO-STEP DEPLOYMENT CONTROL SYSTEM] .)
INSPECT SAS CONTROL MODULE SIGNAL (CAN2 LINE) FOR OPEN CIRCUIT
2 Yes Go to the next step.
Disconnect the DSC HU/CM connector.
Disconnect the SAS control module connectors. No Repair or replace the wiring harness,
then go to Step 4.
Inspect for continuity between the following DSC HU/CM connector terminals
(vehicle harness-side) and SAS control module connector terminals (vehicle
harness-side):
Is there continuity?
INSPECT SAS CONTROL MODULE SIGNAL (CAN2 LINE) FOR SHORT CIRCUIT
3 Yes Repair or replace the wiring harness,
Inspect for continuity between the following DSC HU/CM connector terminals then go to the next step.
(vehicle harness-side) and body ground:
Is there continuity?
C0061:54, C0062:54,
DTC DSC HU/CM system (unperformed initialization procedure)
C0063:54
C0061:54
C0062:54
DETECTION
CONDITION DSC HU/CM detects that the initialization procedure has
not been performed. (Longitudinal acceleration sensor)
C0063:54
SYSTEM
WIRING
DIAGRAM
Diagnostic procedure
C006B:00,
DTC TCS/DSC control system
C0072:68
C006B:00
C006B:00
FAIL-SAFE Inhibits the TCS, DSC, roll over mitigation (ROM), and TPMS
FUNCTION controls.
C0072:68
This does not indicate a malfunction since constant TCS or DSC control over
POSSIBLE
an extended period of time is inhibited to protect the DSC solenoid valve
CAUSE
inside the DSC HU or the engine.
SYSTEM
WIRING
DIAGRAM
Diagnostic procedure
DETECTION
Continuous ON signal from the TCS OFF switch for 10 s or more is detected.
CONDITION
FAIL-SAFE
Permits the control and does not illuminate each warning/indicator light.
FUNCTION
The driver pressed and held the TCS OFF switch for 10 s or more.
Diagnostic procedure
Using the M-MDS, perform the DTC inspection for the (See DTC TABLE
instrument cluster. [INSTRUMENT CLUSTER].)
Inspect for continuity between the TCS OFF switch No Go to the next step.
connector terminal B (vehicle harness-side) and body
ground.
Is there continuity?
(See ON-BOARD
DIAGNOSIS [DYNAMIC
STABILITY CONTROL
(DSC)].)
No DTC troubleshooting
completed.
DETECTION Continuous ON signal from the TPMS set switch for 60 s or more
CONDITION is detected.
The driver pressed and held the TPMS set switch for 60 s or
POSSIBLE CAUSE more.
SYSTEM WIRING
DIAGRAM
Diagnostic procedure
(See TIRE PRESSURE MONITORING No Replace the TPMS set switch, then go to the
SYSTEM SET SWITCH INSPECTION .) next step.
DETECTION When the DSC HU/CM detects malfunction in the memory for storing
CONDITION a calculated tire pressure value.
SYSTEM WIRING
DIAGRAM
Diagnostic procedure
Connect the M-MDS (IDS) to DLC-2. No Repeat the inspection from Step 1.
After the vehicle is identified, select the If the malfunction recurs, replace the
following items from the initial screen of DSC HU/CM, then go to the next step.
the IDS.
(See DSC HU/CM
Select Chassis. REMOVAL/INSTALLATION.)
Select ABS/DSC.
Detects that tire such as temporary spare tire with outer diameter of
DETECTION considerable difference is installed
CONDITION
There is a large fluctuation in steering angle and
acceleration/deceleration speed repeatedly over short intervals.
FAIL-SAFE Tire pressure monitoring system warning light illuminates after flashes.
FUNCTION
Inhibits the TPMS control.
SYSTEM WIRING
DIAGRAM
Diagnostic procedure
(See WHEEL AND TIRE SPECIFICATION .) (See WHEEL AND TIRE SPECIFICATION .)
(See .)
then go to the next step.
Is the pressure as specified?
(See WHEEL AND TIRE SPECIFICATION .)
SYSTEM WIRING
DIAGRAM
Diagnostic procedure
Verify DTCs for the PCM using the (See DTC TABLE [SKYACTIV-G 2.0].)
M-MDS.
(See
SENSOR INSPECTION [FULL-AUTO
(See AMBIENT TEMPERATURE SENSOR
AIR CONDITIONER].)
REMOVAL/INSTALLATION [FULL-AUTO AIR
Is the ambient temperature CONDITIONER].)
sensor normal?
U0001:88, U0100:00,
DTC U0101:00, U0114:00, CAN line
U0131:00, U0155:00
U0001:88
U0100:00
U0101:00
U0131:00
U0155:00
U0001:88
U0100:00
U0101:00
U0131:00
Inhibits the TCS, DSC, roll over mitigation (ROM), and TPMS
controls.
U0155:00
POSSIBLE CAN system wiring harness open or short circuit with AWD control module
CAUSE
CAN system wiring harness open or short circuit with EPS CM
CAN system wiring harness open or short circuit with SAS control module
CAN system wiring harness open or short circuit with instrument cluster
SYSTEM
WIRING
DIAGRAM
Diagnostic procedure
DETECTION
Communication error with SAS control module is detected in CAN communication.
CONDITION
Illuminates the brake system warning light*1 and TCS/DSC indicator light.
Tire pressure monitoring system warning light illuminates after flashes. (Not illuminated/flashed
depending on malfunction content.)
FAIL-SAFE
Inhibits the ABS*2, TCS*2, DSC *2, roll over mitigation (ROM) *2, brake assist control *2, hill launch assist
FUNCTION
(HLA)*2, and TPMS *2 controls.
*1: Not illuminated depending on malfunction content.
*2: Enabled depending on malfunction content.
Open or short circuit in the CAN2_H wiring harness between DSC HU/CM terminal S and SAS control
module terminal 3H
POSSIBLE CAUSE Open or short circuit in the CAN2_L wiring harness between DSC HU/CM terminal P and SAS control
module terminal 3I
Diagnostic procedure
(See DTC INSPECTION [STANDARD DEPLOYMENT CONTROL SYSTEM] .) (See DTC TABLE [TWO-STEP
DEPLOYMENT CONTROL SYSTEM] .)
(See DTC INSPECTION [TWO-STEP DEPLOYMENT CONTROL SYSTEM] .)
INSPECT SAS CONTROL MODULE SIGNAL (CAN2 LINE) FOR OPEN CIRCUIT
2 Yes Go to the next step.
Disconnect the DSC HU/CM connector.
Disconnect the SAS control module connectors. No Repair or replace the wiring harness,
then go to Step 4.
Inspect for continuity between the following DSC HU/CM connector terminals
(vehicle harness-side) and SAS control module connector terminals (vehicle
harness-side):
Is there continuity?
INSPECT SAS CONTROL MODULE SIGNAL (CAN2 LINE) FOR SHORT CIRCUIT
3 Yes Repair or replace the wiring harness,
Inspect for continuity between the following DSC HU/CM connector terminals then go to the next step.
(vehicle harness-side) and body ground:
Is there continuity?
DETECTION
Correct data cannot be received from PCM
CONDITION
POSSIBLE
PCM malfunction
CAUSE
SYSTEM
WIRING
DIAGRAM
Diagnostic procedure
DETECTION The DSC HU/CM received error signals from the transmission/transaxle
CONDITION for 1 s or more with the ignition switched ON (engine off or on).
FAIL-SAFE Tire pressure monitoring system warning light illuminates after flashes.
FUNCTION
Inhibits the TCS, DSC, roll over mitigation (ROM), hill launch assist
(HLA), and TPMS controls.
SYSTEM
WIRING
DIAGRAM
Diagnostic procedure
Verify DTCs for the TCM using the M- (See ON-BOARD DIAGNOSTIC SYSTEM DTC
MDS. TABLE [FW6A-EL, FW6AX-EL] .)
DETECTION
Correct data cannot be received from EPS CM
CONDITION
Inhibits the TCS, DSC, roll over mitigation (ROM), and TPMS
controls.
SYSTEM WIRING
DIAGRAM
Diagnostic procedure
DETECTION
Correct data cannot be received from instrument cluster
CONDITION
SYSTEM WIRING
DIAGRAM
Diagnostic procedure
DETECTION
Correct data cannot be received from SAS control module
CONDITION
POSSIBLE
SAS control module malfunction
CAUSE
SYSTEM
WIRING
DIAGRAM
Diagnostic procedure
(See
STEP DEPLOYMENT CONTROL
SYSTEM] .)
Clear the DTCs from the If the malfunction recurs, replace the SAS control
memory. module, then go to the next step.
Are any other DTCs output? (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY
CONTROL (DSC)].)
DETECTION
DSC CM detects configuration data not record or data error
CONDITION
FAIL-SAFE Tire pressure monitoring system warning light illuminates after flashes.
FUNCTION
Inhibits the ABS, TCS, DSC, roll over mitigation (ROM), brake assist
control, hill launch assist (HLA), and TPMS controls.
SYSTEM
WIRING
DIAGRAM
Diagnostic procedure
U3003:08,
DTC U3003:16, Power supply system
U3003:17
U3003:08
U3003:16
U3003:17
U3003:08
U3003:16
controls.
FAIL-SAFE
FUNCTION Permits the EBD control. *1
U3003:17
Battery deterioration
Generator malfunction
Open or short circuit in wiring harness between DSC HU/CM terminal A and
battery
POSSIBLE Open or short circuit in wiring harness between DSC HU/CM terminal B and
CAUSE battery
Open or short circuit in wiring harness between DSC HU/CM terminal Q and
battery
Open circuit in wiring harness between DSC HU/CM terminal AL and body
ground
Diagnostic procedure
(See BATTERY
REMOVAL/INSTALLATION
[SKYACTIV-G 2.0].)
(See BATTERY
REMOVAL/INSTALLATION
[SKYACTIV-G 2.0].)
(See GENERATOR
REMOVAL/INSTALLATION
[SKYACTIV-G 2.0].)
Go to Step 7.
ABS/DSC M 50A
Repair or replace
the poor ground
part, then go to
the next step.
If there is any vehicle malfunction complaint lodged by a customer, perform malfunction diagnosis according to the
troubleshooting procedure.
Troubleshooting Procedure
*1
CONTROLLER AREA NETWORK (CAN) MALFUNCTION DIAGNOSIS FLOW
If the malfunction does not recur, verify the malfunction cause by performing the following actions:
Verify that a DTC has been recorded in the memory using the M-MDS. (See ON-BOARD DIAGNOSIS
[DYNAMIC STABILITY CONTROL (DSC)].)
Perform a simulation test in the simulation mode based on the repair order form, record the data at that
time, and detect the malfunction cause.
Shake the wiring harness or connector of the electrical component which is suspected to be the cause
of the malfunction, and inspect for the occurrence of any malfunction or DTCs.
1. The ABS warning light and/or brake system warning light and/or TCS/DSC indicator light
and/or TCS OFF indicator light illuminate even when the system is normal.
Brake drag.
Sudden
acceleration/deceleration.
label.)
TCS:
Operates
control.
DSC:
Operates
control.
Brake system warning Brake fluid amount is low. Brake fluid ABS:
light level is with in Operates
the control.
specification.
EBD:
Operates
control.
TCS:
Operates
control.
DSC:
Operates
control.
*1
In case where the light may illuminate, only when DSC HU/CM detects that a
wheel-speed sensor determines that more than two wheels are malfunctioning.
*2
If battery voltage drops below 10 V while vehicle speed is greater than 3 km/h
{2 mph}, DSC HU/CM detects DTC U3003:16.
2. Precautions during servicing of DSC. The DSC is composed of electrical and mechanical parts.
It is necessary to categorize malfunctions as being either electrical or hydraulic when performing
troubleshooting.
CAUTION:
To protect the control module, make sure the ignition is off before
connecting or disconnecting the control module connector.
Vibration method
If malfunction occurs or becomes worse while driving on a rough road or when engine is
vibrating, perform the steps below.
NOTE:
There are several reasons why vehicle or engine vibration could cause an electrical
An improperly routed, improperly clamped, or loose harness can cause wiring to become
pinched between parts.
The connector joints, points of vibration, and places where wire harnesses pass through
the firewall, body panels, etc. are the major areas to be checked.
NOTE:
If the engine starts and runs, perform the following steps at idle.
5. Slightly shake each connector or wiring harness vertically and horizontally while monitoring
the PID.
NOTE:
If PID value is unstable or malfunction occurs, check for poor connection and/or
poorly mounted sensor.
2. Insert male terminal; fit female terminal size to female terminal and check to see whether
malfunction is in female terminal or not.
Verify the symptoms, and perform troubleshooting according to the appropriate number.
No. Symptom
1 Any of the following lights do not illuminate with the ignition to ON:
4 There is a malfunction in the system even though ABS warning light, brake system warning light,
TCS/DSC indicator light and TCS OFF indicator light do not illuminate
7 TCS/DSC indicator light flashes (when neither the TCS nor the DSC are operating)
X: Applied
1 2 3 4 5 6 7 8
Troubleshooting item
*1
DSC system function contains traction control function, TCS/DSC indicator light goes on
and off while TCS operates
*2
NO.1 ANY OF THE FOLLOWING LIGHTS DO NOT ILLUMINATE WITH THE IGNITION ON: (ABS
WARNING LIGHT, BRAKE SYSTEM WARNING LIGHT, TCS/DSC INDICATOR LIGHT AND/OR TCS
OFF INDICATOR LIGHT) [DYNAMIC STABILITY CONTROL (DSC)]
Any of the following lights do not illuminate with the ignition to ON: (ABS warning light, brake
1
system warning light, TCS/DSC indicator light and/or TCS OFF indicator light)
Diagnostic procedure
Measure the voltage at the instrument Repair or replace the wiring harness for a
cluster terminal 2S (wiring harness- possible open circuit as necessary.
side).
Is there continuity?
Go to Step 9.
Inspect for continuity between DSC No Repair or replace the wiring harness for a
HU/CM terminal AL (wiring harness- possible open circuit and poor contact in
side) and body ground. GND point.
Is there continuity?
When performing an asterisked (*) troubleshooting inspection, shake the wiring harness
and connectors while doing the inspection to discover whether poor contact points are the
cause of any intermittent malfunctions. If there is a problem, check to make sure
connectors, terminals and wiring harness are connected correctly and undamaged.
NO.2 ANY OF THE FOLLOWING LIGHTS STAY ON: (ABS WARNING LIGHT, TCS/DSC INDICATOR
LIGHT AND/OR TCS OFF INDICATOR LIGHT) [DYNAMIC STABILITY CONTROL (DSC)]
Any of the following lights stay on: (ABS warning light, TCS/DSC indicator light and/or TCS OFF
2
indicator light)
DSC HU/CM ground malfunction (When DSC HU/CM ground is not securely
connected, ABS warning light, brake system warning light, TCS/DSC indicator
light, and TCS OFF indicator light illuminate but diagnostic trouble code does
not display.)
After replacing SAS control module low-G sensor and yaw rate sensor
initialization have not been performed.
After replacing DSC HU/CM brake fluid pressure sensor initialization has not
been performed.
Diagnostic procedure
Go to the next
step.
Go to Step 6.
Inspect for continuity between DSC HU/CM No Repair or replace the wiring
When performing an asterisked (*) troubleshooting inspection, shake the wiring harness
and connectors while doing the inspection to discover whether poor contact points are the
cause of any intermittent malfunctions. If there is a problem, check to make sure
connectors, terminals and wiring harness are connected correctly and undamaged.
NO.3 BRAKE SYSTEM WARNING LIGHT STAY ON [DYNAMIC STABILITY CONTROL (DSC)]
DSC HU/CM ground malfunction (When DSC HU/CM ground is not securely
connected, ABS warning light, brake system warning light, TCS/DSC indicator
light, and TCS OFF indicator light illuminate but diagnostic trouble code does
not display.)
Diagnostic procedure
Go to Step 4.
Go to Step 8.
No Go to Step 10.
Turn off and on all warning light and (See INSTRUMENT CLUSTER
REMOVAL/INSTALLATION.)
indicator lights using the instrument
cluster PID WL+IL of active command
modes.
*9
HARNESS BETWEEN INSTRUMENT CLUSTER AND Yes Repair or replace the wiring harness for a
PARKING BRAKE SWITCH possible short to ground.
(See INSTRUMENT
CLUSTER
REMOVAL/INSTALLATION.)
Measure the voltage at the DSC Repair or replace the wiring harness for a
HU/CM terminal Q (wiring harness- possible open circuit as necessary.
side).
Inspect for continuity between DSC No Repair or replace the wiring harness for a
HU/CM terminal AL (wiring harness- possible open circuit and poor contact in
Is there continuity?
When performing an asterisked (*) troubleshooting inspection, shake the wiring harness
and connectors while doing the inspection to discover whether poor contact points are the
cause of any intermittent malfunctions. If there is a problem, check to make sure
connectors, terminals and wiring harness are connected correctly and undamaged.
NO.4 THERE IS A MALFUNCTION IN THE SYSTEM EVEN THOUGH ABS WARNING LIGHT, BRAKE
SYSTEM WARNING LIGHT, TCS/DSC INDICATOR LIGHT AND TCS OFF INDICATOR LIGHT DO NOT
ILLUMINATE [DYNAMIC STABILITY CONTROL (DSC)]
There is a malfunction in the system even though ABS warning light, brake system warning
4
light, TCS/DSC indicator light and DSC OFF indicator light do not illuminate
Diagnostic procedure
Access the active command mode No Repair or replace any malfunctioning parts
for the solenoid valve using the according to the inspection result.
M-MDS (IDS).
NO.5 ABS OR TCS*1 OPERATES FREQUENTLY/TCS DOES NOT WORK CORRECTLY *1: DSC SYSTEM
FUNCTION CONTAINS TRACTION CONTROL FUNCTION, TCS/DSC INDICATOR LIGHT GOES ON
AND OFF WHILE TCS OPERATES [DYNAMIC STABILITY CONTROL (DSC)]
There is a difference in size or air pressure between front and rear tires.
POSSIBLE
Incorrect ABS wheel-speed signal is inputted to DSC HU/CM.
CAUSE
There is a malfunction in engine control system. (TCS malfunction)
Diagnostic procedure
Tire size and air pressure as No Replace with specified tires and adjust tire air
specified? pressure.
*3
PULSE Yes Found malfunctioning part according to the
INTERMITTENT CONCERN
Perform the Voltage Pattern TROUBLESHOOTING.
Inspection for each ABS wheel-
speed sensor. (See PRECAUTION [DYNAMIC STABILITY
CONTROL (DSC)].)
(See FRONT ABS WHEEL-SPEED
SENSOR INSPECTION .)
No ABS wheel-speed sensor installation
(See REAR ABS WHEEL-SPEED inspection:
SENSOR INSPECTION [2WD] .)
Inspect the ABS wheel-speed
(See REAR ABS WHEEL-SPEED sensor for looseness and
SENSOR INSPECTION [AWD].) confirm it is securely adhered.
When performing an asterisked (*) troubleshooting inspection, shake the wiring harness
and connectors while doing the inspection to discover whether poor contact points are the
cause of any intermittent malfunctions. If there is a problem, check to make sure
connectors, terminals and wiring harness are connected correctly and undamaged.
NO.6 DSC*2 OPERATES FREQUENTLY/DSC DOES NOT WORK CORRECTLY *2: TCS/DSC
INDICATOR LIGHT GOES ON AND OFF WHILE DSC OPERATES [DYNAMIC STABILITY CONTROL
(DSC)]
Poor installation with SAS control module (yaw rate sensor, low-G sensor) (If
POSSIBLE
SAS control module is poorly installed, DSC may operate intermittently.)
CAUSE
When replacing DSC HU/CM initialization is not performed. (If initialization is
not performed correctly, DSC may not work correctly.)
Diagnostic procedure
Tire size and air pressure as specified? No Replace with specified tires and adjust
tire air pressure.
When performing an asterisked (*) troubleshooting inspection, shake the wiring harness
and connectors while doing the inspection to discover whether poor contact points are the
cause of any intermittent malfunctions. If there is a problem, check to make sure
connectors, terminals and wiring harness are connected correctly and undamaged.
NO.7 TCS/DSC INDICATOR LIGHT FLASHES (WHEN NEITHER THE TCS NOR THE DSC ARE
OPERATING) [DYNAMIC STABILITY CONTROL (DSC)]
7 TCS/DSC indicator light flashes (when neither the TCS nor the DSC are operating)
Diagnostic procedure
Inspect for connection of DSC HU/CM and (See DSC RELATED PARTS SENSOR
SAS control module (yaw rate sensor, low- INITIALIZATION PROCEDURE .)
G sensor) connectors.
Are DSC HU/CM and SAS control module No Perform the initialization procedure
connectors connected securely? after connect the suspected connector
securely.
NO.8 HILL LAUNCH ASSIST (HLA) OPERATES EVEN ON A DOWNHILL/HILL LAUNCH ASSIST (HLA)
DOES NOT OPERATE ON A SLOPE [DYNAMIC STABILITY CONTROL (DSC)]
NOTE:
DSC HU/CM initial setting and low-G sensor initialization have not been
performed after replacing DSC HU/CM and SAS control module. (If initial
setting and initialization are not performed, HLA may not operate at desired
inclination angle.)
Input signal malfunction from PCM (Engine torque signal, engine speed signal,
accelerator pedal position signal, reverse gear signal, and clutch pedal signal)
Diagnostic procedure
Inspect the SAS control module No Repair the SAS control module
installation condition for the following: installation condition.
BRAKE_SW (Brake
signal)
LON_ACCL_C (Low-G
sensor (longitudinal G)
calculated value signal)
LON_ACCL_R (Low-G
sensor (longitudinal G)
raw value signal)
PCM
TCM (ATX)
TR (Transaxle range
sensor signal)
INSTRUMENT CLUSTER
P_BRAKE_SW (Parking
brake signal)
1. When installing the wheels and tires, tighten the wheel nuts in a criss-cross pattern to the
following tightening torque.
Tightening torque
1. If any brake line has been disconnected during the procedures, add brake fluid, bleed the
brakes, and inspect for leakage after the procedure has been completed.
CAUTION:
Brake fluid will damage painted surfaces. Be careful not to spill any on painted surfaces. If
it is spilled, wipe it off immediately.
1. Tighten the brake pipe flare nut using any commercially available flare nut wrench.
Connector Disconnection
1. Disconnect the negative battery cable before performing any work that requires handling of
1. Make sure that there are no DTCs in the DSC memory after working on DSC related parts. If
there are any DTCs in the memory, clear them. (See ON-BOARD DIAGNOSIS [DYNAMIC
STABILITY CONTROL (DSC)].)
WARNING:
If the initialization procedure is not completed, the DSC will not operate properly and it
might cause an unexpected accident. Therefore, when replacing or removing the following
parts, make sure to perform the initialization procedure to insure proper DSC operation.
1. When replacing or removing the following parts, perform the initialization procedure. (See
DSC RELATED PARTS SENSOR INITIALIZATION PROCEDURE .)
DSC HU/CM
CAUTION:
If the tire pressure monitoring system initialization procedure is performed with the tire
pressures not to specification, the system may not operate normally. Therefore, always
inspect and adjust the tire pressure of all 4 tires before performing the tire pressure
monitoring system initialization procedure.
NOTE:
Perform the tire pressure monitoring system initialization when the following operations
have been performed: (See TIRE PRESSURE MONITORING SYSTEM INITIALIZATION
PROCEDURE .)
Battery replaced
1. Perform the tire pressure monitoring system initialization procedure when the tire pressure
monitoring system warning light illuminates. (See TIRE PRESSURE MONITORING SYSTEM
INITIALIZATION PROCEDURE .)
1Vacuum line
2Brake fluid
3Master cylinder
5Brake switch
6Brake pedal
9Vacuum pump
1. Verify that the brake fluid level in the brake fluid reserve tank is between the MAX and MIN
marks.
If the brake fluid level is below the MIN mark, add brake fluid.
CAUTION:
Brake fluid will damage painted surfaces. Be careful not to spill any on painted surfaces. If
it is spilled, wipe it off immediately.
NOTE:
Keep the fluid level in the brake fluid reserve tank at 3/4 full or more during the air
bleeding.
Begin air bleeding with the brake caliper that is furthest from the master cylinder.
1. Remove the cap from the brake fluid reserved tank and add brake fluid.
2. Remove the bleeder cap on the brake caliper, and attach a vinyl tube to the bleeder screw.
3. Place the other end of the vinyl tube in a clear container and fill the container with fluid
during air bleeding.
4. Working with two people, one should pump the brake pedal several times and depress and
hold the pedal down.
5. While the brake pedal is depressed, the other should loosen the bleeder screw using a
commercially available flare nut wrench, drain out any fluid containing air bubbles, and tighten
the bleeder screw.
Tightening torque
7. Perform air bleeding as described in the above procedures for all brake calipers.
Brake operation
Fluid leakage
Fluid level
2. Verify that air can be blown from the power brake unit side of the vacuum hose towards the
vacuum pump side, and that air cannot be blown in the opposite direction.
If there is any malfunction of the inner check valve, replace it together with the
vacuum hose as a single unit.
1. Pinch open the clamp using pliers and disconnect the vacuum hose.
2. Pinch open the clamp using pliers and disconnect the vacuum hose.
1. Measure the distance from the center of the upper surface of the pedal pad to the insulator
and verify that it is as specified.
If not within the specification, inspect the following items and repair or replace
the applicable part if there is any malfunction.
1. Pump the pedal several times to release the vacuum in the power brake unit.
2. Gently depress the pedal by hand and measure the pedal play.
If not within the specification, inspect the wear of the clevis pin. Replace it if
there is any malfunction.
35 mm {0.120.19 in}
NOTE:
If there is no malfunction in the clevis pin, there is a possibility that the power
brake unit has some malfunction. Verify that there are no malfunctions, and
replace it if necessary.
1. Start the engine and depress the brake pedal with a force of 147 N {15.0 kgf, 33.0 lbf}.
2. Measure the distance from the center of the upper surface of the pedal pad to the floor
covering and verify that it is as specified.
If it is less than the specification, inspect for air in the brake line.
Brake pedal-to-floor clearance (Brake pedal when depressed at 147 N {15.0 kgf,
33.0 lbf})
CAUTION:
The clearance between the brake switch and the brake pedal is automatically adjusted to the
correct amount when the brake switch is inserted into the installation hole on the brake pedal and
rotated to fix in place. If the brake switch is not properly installed, the clearance may be incorrect,
causing a brake light malfunction. Therefore, always verify that the brake pedal is properly installed
and fully released before installing the brake switch to the pedal.
Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again.
Therefore, replace the switch with a new one when replacing the power brake unit or the pedal, or
performing any procedure that changes the pedal stroke.
2. Disconnect the brake pipes from the master cylinder. (See MASTER CYLINDER
REMOVAL/INSTALLATION.)
3. Disconnect the clutch reserve hose from the master cylinder. (MTX) (See MASTER CYLINDER
REMOVAL/INSTALLATION.)
4. Remove the side wall (driver side). (See SIDE WALL REMOVAL/INSTALLATION.)
5. Remove the front heat duct (LH). (See FRONT HEAT DUCT REMOVAL/INSTALLATION.)
8. After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See BRAKE FLUID AIR
BLEEDING .)
2Brake switch
3Spring pin
4Clevis pin
5Nut
6Nut
7Brake pedal
8Pedal pad
1. Move the power brake unit to the vehicle front where the power brake unit fork does not interfere with
the brake pedal arm.
2. With the brake pedal fully released, insert a new brake switch into the installation hole on the brake
pedal.
CAUTION:
Inspect the brake switch with it installed to the brake pedal, otherwise the brake switch
may not operate normally. If the brake switch is removed from the brake pedal, replace
the brake switch with a new one.
2. Remove the front heat duct (LH). (See FRONT HEAT DUCT REMOVAL/INSTALLATION.)
If not as indicated in the table, replace the brake switch. (See BRAKE PEDAL
REMOVAL/INSTALLATION.)
4. After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See BRAKE FLUID AIR
BLEEDING .)
3 Hose holder
4 Brake pipe
5 Nut
6 Bracket
7 Master cylinder
8 Cap
10Cylinder component
1. Disconnect the clutch reserve hose in the order shown in the figure.
2. Pull the clutch reserve hose to verify that it does not come off, and reinsert it completely.
1. Disconnect the brake fluid level sensor connector from the master cylinder.
2. Inspect for continuity according to fluid level between the brake fluid level sensor terminals.
If not as indicated in the table, replace the reserve tank. (See MASTER
CYLINDER REMOVAL/INSTALLATION.)
NOTE:
The following inspection methods are simple inspection methods to judge the function of
the power brake unit.
If there is any malfunction in the power brake unit, replace the power brake unit as a
single unit.
Operation inspection
3. If the pedal moves down slightly immediately after starting the engine, the unit is normal.
4. If the first pedal stroke is long and becomes shorter with subsequent strokes, the unit is
normal.
5. If the pedal height does not change during this time, the unit is normal.
Using SST
NOTE:
When performing the inspection using the SST, inspect the brake pipe on the left or right
front wheel.
The following procedure and figures show the inspection for the brake pipe on the left front
wheel.
Pre-inspection preparation
8. Bleed the brake line and the SSTs of air. Bleed the air form the SSTs using bleeder screw A.
2. Depress the brake pedal with a force of 200 N {20.4 kgf, 45.0 lbf}.
3. Stop the engine when the vacuum gauge reading reaches 68 kPa {510 mmHg, 20 inHg}
with the pedal depressed.
5. If the gauge has dropped 3.3 kPa {25 mmHg, 1.0 inHg} or less, the unit is normal.
1. If the pedal force and fluid pressure correlation is within the specification with the engine
stopped and a vacuum amount of 0 kPa {0 mmHg, 0 inHg}, the system is normal.
200 N {20.4 kgf, 45.0 lbt} 630 kPa {6.42 kgf/cm 2, 91.4 psi} or more
1. Start the engine. Depress the brake pedal when the vacuum reaches 66.7 kPa {500 mmHg,
19.7 inHg}.
2. At this time, apply the indicated pedal force and if the fluid pressure is within the
specification, the unit is normal.
200 N {20.4 kgf, 45.0 lbt} 6,900 kPa {70.36 kgf/cm 2, 1,001 psi} or more
After-inspection procedure
1. After the inspection, remove the SSTs, install the brake hose, clamp, and brake pipe to the
original positions, and then bleed the air from the brake line. (See BRAKE HOSE (FRONT)
REMOVAL/INSTALLATION.) (See BRAKE FLUID AIR BLEEDING .)
CAUTION:
Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the
switch with a new one when replacing the power brake unit or performing any procedure that changes the pedal stroke.
1. Remove the battery and battery tray. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
2. Remove the windshield wiper arm and blade. (See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION.)
4. Remove the windshield wiper motor and link. (See WINDSHIELD WIPER MOTOR AND LINK REMOVAL/INSTALLATION.)
9. After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See BRAKE FLUID AIR BLEEDING .)
1Vacuum hose
2Snap pin
3Clevis pin
4Nut
6Gasket
1. Pinch open the clamp using pliers and disconnect the vacuum hose from the vacuum pump.
(See VACUUM HOSE REMOVAL/INSTALLATION.)
2. Install the vacuum gauge as shown in the figure, then check the vacuum.
If the pressure is less than the specification, inspect for the following.
While idling (no time designation) 93.3 kPa {700 mmHg, 27.6 inHg} or more
1. Remove the plug hole plate. (See PLUG HOLE PLATE REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
4. Disconnect the vacuum hose from the vacuum pump. (See VACUUM HOSE REMOVAL/INSTALLATION.)
1Vacuum hose
3Bolt
4Vacuum pump
5O-ring
1. When removing the vacuum pump, place a rag under the installation surface of the vacuum pump so that engine
oil does not get on other parts.
1. Rotate the vacuum pump by hand to drain the remainder of the engine oil in the vacuum pump.
Description
1. The steering wheel vibrates in the rotation direction. This characteristic is most noticeable when applying brakes at a vehicle
speed of 100140 km/h {62.286.9 mph}.
Floor vibration
1. When applying the brakes, the vehicle body shakes back and forth. The seriousness of the shaking is not influenced by
vehicle speed.
1. When applying the brakes, a pulsating force tries to push the brake pad back. The pulsation is transmitted to the brake
pedal.
Due to an excessive runout (side-to-side wobble) of the disc plate, the thickness of the disc plate is uneven.
1. If the runout is more than 0.04 mm {0.002 in} at the position 10 mm {0.39 in} from the disc plate edge, uneven wear
occurs on the disc plate because the pad contacts the plate unevenly.
2. If the runout is less than 0.04 mm {0.002 in}, uneven wear does not occur.
1. Repeated panic braking may raise the temperature in some portions of the disc plate by approx. 1,000 C {1,832 F}.
This results in a deformed disc plate.
Due to corrosion, the thickness and friction coefficient of the disc plate change.
1. If the vehicle is parked in damp conditions for a long time, corrosion occurs on the friction surface of the disc plate.
2. The thickness of corrosion is uneven and sometimes appears like a wave pattern, which changes the friction coefficient and
causes a reaction force.
1. To secure the disc plate and the hub, insert the washer (thickness 10 mm {0.39 in}, inner diameter more than 12 mm
{0.47 in}) between each hub bolt and the hub nut, then tighten all the hub nuts.
NOTE:
The component parts of the SST (49 B017 001 or 49 G019 003) can be used as a suitable washer.
2. After tightening all the hub nuts to the same torque, put the dial gauge on the friction surface of the disc plate 10 mm
{0.39 in} from the disc plate edge.
3. Rotate the disc plate one time and measure the runout.
3. Subtract the minimum value from the maximum, and if the result is not within the specification, machine the disc plate using
a lathe.
WARNING:
CAUTION:
Excessive runout may result if the disc plate is removed from the vehicle then machined. Machine the disc plate while
installed on the vehicle.
If the thickness is not within the specification, replace the disc plate.
Minimum front disc plate thickness after machining using a brake lathe on-vehicle
1. Jack up the front of the vehicle and support it with safety stands.
4. Replace the pads as a set (right and left wheels) if either one is at or less than the minimum thickness.
3. After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See BRAKE FLUID AIR BLEEDING .)
4. Depress the brake pedal a few times, rotate the wheel by hand, and verify that the brake does not drag.
1 Bolt
2 Brake hose
3 Bolt
Caliper
4
(See Disc Pad Installation Note.)
Disc pad
5
(See Disc Pad Installation Note.)
6 Shim
7 Guide plate
8 Bolt
9 Mounting support
10Slide pin
11Bushing
12Dust boot
13Disc plate
2. Push the piston in using the commercially available disc brake expand tool.
3. After installation, depress the brake pedal a few times, rotate the wheel by hand, and verify that the brake
does not drag.
1Bolt
2Caliper
3Disc pad
4Shim
5Guide plate
2. Push the piston in using the commercially available disc brake expand tool.
1Bleeder cap
2Bleeder screw
3Piston
4Dust seal
5Piston seal
6Caliper body
WARNING:
When compressed air is blown into the caliper body, injury to a finger or other part from
pinching could result from the piston springing up. When blowing in compressed air, do not
place your fingers between the piston and caliper body when performing the work.
CAUTION:
The piston could be damaged if blown out with great force. Blow the compressed air slowly
to prevent the piston from suddenly popping out.
1. Insert a piece of wood in the caliper as shown in the figure and blow compressed air through
the hole to remove the piston from the caliper body.
3. After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See BRAKE
FLUID AIR BLEEDING .)
1Brake pipe
2Clip
3Bolt
4Brake hose
Description
1. The steering wheel vibrates in the rotation direction. This characteristic is most noticeable when applying brakes at a vehicle
speed of 100140 km/h {62.286.9 mph}.
Floor vibration
1. When applying the brakes, the vehicle body shakes back and forth. The seriousness of the shaking is not influenced by
vehicle speed.
1. When applying the brakes, a pulsating force tries to push the brake pad back. The pulsation is transmitted to the brake
pedal.
Due to an excessive runout (side-to-side wobble) of the disc plate, the thickness of the disc plate is uneven.
1. If the runout is more than 0.05 mm {0.002 in} at the position 10 mm {0.39 in} from the disc plate edge, uneven wear
occurs on the disc plate because the pad contacts the plate unevenly.
2. If the runout is less than 0.05 mm {0.002 in}, uneven wear does not occur.
1. Repeated panic braking may raise the temperature in some portions of the disc plate by approx. 1,000 C {1,832 F}.
This results in a deformed disc plate.
Due to corrosion, the thickness and friction coefficient of the disc plate change.
1. If the vehicle is parked in damp conditions for a long time, corrosion occurs on the friction surface of the disc plate.
2. The thickness of corrosion is uneven and sometimes appears like a wave pattern, which changes the friction coefficient and
causes a reaction force.
1. To secure the disc plate and the hub, insert the washer (thickness 10 mm {0.39 in}, inner diameter more than 12 mm
{0.47 in}) between each hub bolt and the hub nut, then tighten all the hub nuts.
NOTE:
The component parts of the SST (49 B017 001 or 49 G019 003) can be used as a suitable washer.
2. After tightening all the hub nuts to the same torque, put the dial gauge on the friction surface of the disc plate 10 mm
{0.39 in} from the disc plate edge.
3. Rotate the disc plate one time and measure the runout.
3. Subtract the minimum value from the maximum, and if the result is not within the specification, machine the disc plate using
a lathe.
WARNING:
CAUTION:
Excessive runout may result if the disc plate is removed from the vehicle then machined. Machine the disc plate while
installed on the vehicle.
If the thickness is not within the specification, replace the disc plate.
Minimum rear disc plate thickness after machining using a brake lathe on-vehicle
1. Jack up the front of the vehicle and support it with safety stands.
4. Replace the pads as a set (right and left wheels) if either one is at or less than the minimum thickness.
4. After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See BRAKE FLUID AIR BLEEDING .)
5. Pump the brake pedal a few times and inspect the following:
Brake drag
2 Bolt
3 Brake hose
4 Bolt
Caliper
5
(See Caliper Installation Note.)
6 Disc pad
7 Shim
8 Guide plate
9 Bolt
10Mounting support
11Slide pin
12Bushing
13Dust boot
14Disc plate
2. Rotate the piston clockwise slowly using the SST and push the piston completely until the piston grooves are in the position
shown in the figure.
2. Verify that the outer end tabs of the rear parking brake cable is securely engaged with the bracket.
3. After installation, pump the brake pedal a few times and inspect the following:
Brake drag
1Bolt
2Caliper
3Disc pad
4Shim
5Guide plate
1Bleeder cap
2Bleeder screw
3Piston
4Dust seal
5Piston seal
6Caliper body
1. Rotate the piston counter-clockwise using the SST, remove the piston from the caliper body.
2. Assemble the lip of the dust seal to the groove of the caliper body with the dust seal is
assembled to the piston as shown in the figure.
3. Rotate the piston clockwise using the SST slowly and push the piston inwards completely.
4. Verify that the dust seal is installed into the groove of the piston securely.
3. After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See BRAKE FLUID
AIR BLEEDING .)
1Brake pipe
2Clip
3Bolt
4Brake hose
Stroke Inspection
3. Inspect the parking brake stroke by slowly pulling at point A 50 mm {2.0 in} from the end
of the parking brake lever with a force of 98 N {10 kgf, 22 lbf} and counting the number of
notches (clicking sound).
23 notches
2. Remove the upper console and put it out of the way. (See REAR CONSOLE
DISASSEMBLY/ASSEMBLY .)
3. Turn the adjusting nut and adjust the parking brake lever.
4. After adjustment, pull the parking brake lever one notch and verify that the parking brake
warning light illuminates.
1. Remove the front console box. (See FRONT CONSOLE BOX REMOVAL/INSTALLATION.)
2. Remove the shift lever knob. (MTX) (See MANUAL TRANSAXLE SHIFT MECHANISM
REMOVAL/INSTALLATION [C66M-R].)
7. After installation, inspect the parking brake lever stroke. (See PARKING BRAKE LEVER
INSPECTION .)
2Adjusting nut
3Bolt
1. Remove the front console box. (See FRONT CONSOLE BOX REMOVAL/INSTALLATION.)
2. Remove the shift lever knob. (MTX) (See MANUAL TRANSAXLE SHIFT MECHANISM
REMOVAL/INSTALLATION [C66M-R].)
8. After installation, inspect the parking brake lever stroke. (See PARKING BRAKE LEVER
INSPECTION .)
1Adjusting nut
1. Remove the front console box. (See FRONT CONSOLE BOX REMOVAL/INSTALLATION.)
2. Remove the shift lever knob. (MTX) (See MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION [C66M-R].)
7. Remove the floor under cover No.2. (See FLOOR UNDER COVER REMOVAL/INSTALLATION.)
10. After installation, inspect the parking brake lever stroke. (See PARKING BRAKE LEVER INSPECTION .)
1Nut
2Nut
3Bolt
4Nut
1. Remove the rear parking brake cable from the front parking brake cable. (See FRONT PARKING BRAKE CABLE
REMOVAL/INSTALLATION.)
2. Remove the rear parking brake cable from the rear caliper.
2. Verify that the outer end tabs of the rear parking brake cable is securely engaged with the bracket.
1DSC HU/CM
WARNING:
If the DSC HU/CM configuration is not completed, it could result in an unexpected accident due to the
DSC being inoperative. If the DSC HU/CM is replaced, always use the automatic configuration
function so that the DSC operation conditions are correct.
If the DSC related parts sensor initialization procedure is not completed, the DSC will not operate
properly and it might cause an unexpected accident. Therefore, after replacing or removing the DSC
HU/CM, make sure to perform the DSC related parts sensor initialization procedure to insure proper
DSC operation.
CAUTION:
The internal parts of the DSC HU/CM could be damaged if dropped. Be careful not to drop the DSC
HU/CM. Replace the DSC HU/CM if it is subjected to an impact.
NOTE:
When the ignition is switched to ON or the engine is started after the DSC HU/CM have been
replaced, the DSC CM reads data from the instrument cluster via CAN communication to perform
automatic configuration.
The DSC HU/CM prior to replacement stores the vehicle specification information.
A new DSC HU/CM does not store any vehicle specification information.
1. Remove the plug hole plate. (See PLUG HOLE PLATE REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
5. After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See BRAKE FLUID AIR
BLEEDING .)
6. Perform the following procedure to implement the DSC HU/CM automatic configuration.
7. Perform the DSC related parts sensor initialization procedure. (See DSC RELATED PARTS SENSOR
INITIALIZATION PROCEDURE .)
8. Perform the tire pressure monitoring system initialization procedure. (See TIRE PRESSURE MONITORING
SYSTEM INITIALIZATION PROCEDURE .)
9. Clear the DTCs from the memory. (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)].)
2Brake pipe
3Nut
4Bolt
6Bolt
7DSC HU/CM
8Bracket
1. Pull the lock lever down in the direction of the arrow while pressing the tab of the connector cover.
2. Pull the connector toward the vehicle rear and remove it.
2. Apply protective tape to the connector to prevent brake fluid from entering.
1. Align the marks made before removal and install the brake pipe to the DSC HU/CM and brake pipe joint
referring to the figure.
2. Tighten the brake pipe to the specified torque using the commercially available flare nut wrench.
1. Connect the connector and pull the lock lever up in the direction of the arrow.
2. After connecting the connector, verify that the connector cover is completely pushed in.
WARNING:
If the initialization procedure is not completed, the DSC will not operate properly and it
might cause an unexpected accident. Therefore, after replacing or removing the DSC
HU/CM or SAS control module, make sure to perform the initialization procedure to insure
proper DSC operation.
5. After the vehicle is identified, select the following items from the initial screen of the IDS.
Select Chassis.
Select ABS/DSC.
9. After 5 min or more of driving, verify that the DSC system is normal.
3. Attach the tester lead to the DSC HU/CM wiring harness-side connector and inspect voltage,
continuity, or resistance according to the standard (reference) on the table.
Standard (Reference)
Measured terminal
Connected Measured
Terminal Signal name (measurement Standard Inspection item(s)
to item
condition)
Power
supply Under any Wiring harness
A Battery Voltage B+
condition (Abattery)
(solenoid
operation)
Power
Wiring harness
RF ABS CRF ABS wheel- (CRF ABS
RF wheel- Continuity
C wheel-speed Continuity speed sensor wheel-speed
speed (-) detected
sensor terminal B sensor terminal
B)
Wiring harness
RF ABS FRF ABS wheel- (FRF ABS
RF wheel- Continuity
F wheel-speed Continuity speed sensor wheel-speed
speed (+) detected
sensor terminal A sensor terminal
A)
Wiring harness
LR ABS LLR ABS wheel- (LLR ABS
LR wheel- Continuity
L wheel-speed Continuity speed sensor wheel-speed
speed (+) detected
sensor terminal A sensor terminal
A)
Wiring harness
LR wheel- OLR ABS wheel- (OLR ABS
LR wheel- Continuity
O speed Continuity speed sensor wheel-speed
speed (-) detected
sensor terminal B sensor terminal
B)
module
DTC inspection.
Ignition switched
B+
Power ON (engine off). Wiring harness
Ignition
Q supply Voltage (Qignition
switch
(system) Switch the ignition 1 V or switch)
to off. less
Wiring harness
RR ABS XRR ABS wheel- (XRR ABS
RR wheel- Continuity
X wheel-speed Continuity speed sensor wheel-speed
speed (-) detected
sensor terminal B sensor terminal
B)
Wiring harness
RR ABS AARR ABS (AARR ABS
RR wheel- Continuity
AA wheel-speed Continuity wheel-speed wheel-speed
speed (+) detected
sensor sensor terminal A sensor terminal
A)
AB
AD
AE
Wiring harness
LF wheel- LF ABS AGLF ABS wheel- (AGLF ABS
Continuity
AG speed wheel-speed Continuity speed sensor wheel-speed
detected
sensor (+) sensor terminal A sensor terminal
A)
AH
AI
Wiring harness
LF wheel- LF wheel- AJLF ABS wheel- (AJLF ABS
Continuity
AJ speed speed Continuity speed sensor wheel-speed
detected
sensor (-) sensor terminal B sensor terminal
B)
AK
Wiring harness
Continuity
AL Ground Ground point ContinuityALground point (ALground
detected
point)
4. After installation, verify that there is no twisting in the front ABS wheel-speed sensor.
1Connector
2Bolt
CAUTION:
Resistance inspection using other testers may cause damage to the ABS wheel-speed
sensor internal circuit. Be sure to use the M-MDS to inspect the ABS wheel-speed sensor.
5. Verify that the display of the M-MDS shows the same value as the speedometer.
Clearance Inspection
1. Remove the ABS wheel-speed sensor. (See FRONT ABS WHEEL-SPEED SENSOR
REMOVAL/INSTALLATION.)
2. Remove the wheel hub and steering knuckle as a single unit. (See WHEEL HUB, STEERING
KNUCKLE REMOVAL/INSTALLATION.)
3. Install the ABS wheel-speed sensor to the removed wheel hub, steering knuckle component,
and tighten to the specified torque.
Tightening torque
Clearance Inspection
1. Measure the gap between the ABS sensor rotor and ABS wheel-speed sensor using a feeler
gauge.
If not within the specification, verify the following items and repair or replace if
necessary.
Clearance
1. Remove the ABS wheel-speed sensor from the wheel hub, steering knuckle component.
2. Install the wheel hub, steering knuckle component. (See WHEEL HUB, STEERING KNUCKLE
REMOVAL/INSTALLATION.)
3. Install the ABS wheel-speed sensor. (See FRONT ABS WHEEL-SPEED SENSOR
REMOVAL/INSTALLATION.)
2. Remove the trunk end trim. (See TRUNK END TRIM REMOVAL/INSTALLATION.)
3. Remove the rear scuff plate. (See REAR SCUFF PLATE REMOVAL/INSTALLATION.)
4. Remove the trunk side trim. (See TRUNK SIDE TRIM REMOVAL/INSTALLATION.)
6. Press the rear ABS wheel-speed sensor tabs and press out the sensor toward the outside of the vehicle.
9. After installation, verify that there is no twisting in the rear ABS wheel-speed sensor.
1Bolt
1. Pull aside the mudguard and remove the rear ABS wheel-speed sensor.
Clearance Inspection
2. Measure the distance between the ABS wheel-speed sensor installation surface and the ABS
sensor rotor. This is dimension A.
3. Calculate the clearance between the front ABS wheel-speed sensor and the ABS sensor rotor
using the following formula:
4. Verify that the clearance between the ABS sensor rotor and the ABS wheel-speed sensor is as
indicated below.
Clearance
5. Verify that the display of the M-MDS shows the same value as the speedometer.
Clearance Inspection
2. Measure the distance between the ABS wheel-speed sensor installation surface and the ABS
sensor rotor. This is dimension A.
3. Calculate the clearance between the front ABS wheel-speed sensor and the ABS sensor rotor
using the following formula:
4. Verify that the clearance between the ABS sensor rotor and the ABS wheel-speed sensor is as
indicated below.
Clearance
5. Verify that the display of the M-MDS shows the same value as the speedometer.
9. Bleed the brake line and the SSTs of air. Bleed the air form the SSTs using bleeder screw A.
13. Depress the brake pedal, and confirm that the fluid pressure value of the SST (Gauge) and
the value shown on the M-MDS are equal
If the fluid pressures are different, replace the DSC HU/CM. (See DSC HU/CM
REMOVAL/INSTALLATION.)
14. After the inspection, remove the SSTs, install the brake hose, clamp, and brake pipe to the
original positions, and then bleed the air from the brake line. (See BRAKE HOSE (FRONT)
REMOVAL/INSTALLATION.) (See BRAKE FLUID AIR BLEEDING .)
NOTE:
1. Remove the cluster switch from the switch panel. (See SWITCH PANEL
REMOVAL/INSTALLATION.)
1. Remove the TCS OFF switch. (See TCS OFF SWITCH REMOVAL/INSTALLATION.)
2. Verify that the resistance between the TCS OFF switch terminals B and C is as indicated in the table.
Switch pressed 0
BC
Switch released 1139.991163.01
3. Apply battery voltage to TCS OFF switch terminal J, and connect terminal I to ground.
Item Specification
Minimum front disc plate thickness after machining using a brake lathe on-
26.8 mm {1.06 in}
vehicle
Minimum rear disc plate thickness after machining using a brake lathe on-
8.8 mm {0.35 in}
vehicle
Parking brake lever stroke when pulled at 98 N {10 kgf, 22 lbf} 23 notches
200 N {20.4 kgf, 45.0 lbt} 630 kPa {6.42 kgf/cm 2, 91.4 psi} or more
200 N {20.4 kgf, 45.0 lbt} 6,900 kPa {70.36 kgf/cm 2, 1,001 psi} or more
While idling (no time designation) 93.3 kPa {700 mmHg, 27.6 inHg} or more
< Previous
BRAKES SST
49 U043 49 U043
006 0A0A
Hose Oil
pressure
(Part of 49 gauge set
U043
0A0A)
< Previous
Back to Top
2012 Mazda North American Operations, U.S.A.