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Manual Cmxa 80-Po

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0% found this document useful (0 votes)
573 views8 pages

Manual Cmxa 80-Po

manual
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SKF Microlog Analyzer

AX series
CMXA 80
Advanced data collector / FFT analyzer

The SKF Microlog Analyzer AX is the most


advanced large screen route based
analyzer offered by SKF today. The SKF
Microlog AXs features allow you to capture
a wide range of vibration data quickly.
The analyzer provides the flexibility to
support applications that are most
important to your companys specific
predictive maintenance program.
Developed for use in a wide range of
industries, the SKF Microlog AX series is
approved for use in hazardous
environments requiring ATEX, IECEx and
Class I Division 2 certifications.
SKF Microlog AX is a full-featured, four channel,
high performance route and non-route portable
Key features data collector/FFT analyzer.

Simultaneous triaxial or four channel


measurements for fast data collection
Marvell 806 MHz PXA320 processor SKF Microlog Analyzer
means faster real time rate and display
updates AX series
Rugged, dust / waterproof IP 65 design The SKF Microlog AX facilitates easier, more
for reliability in industrial environments powerful condition monitoring by analyzing
Rechargeable lithium battery supports vibration signals and process variables using
eight hours of continuous data collection four channel non-route measurements and
Large 6.4 in. VGA color display for easy one or two plane static or dynamic couple
viewing and analysis in any light balancing applications over a range of 10
CPM (0,16 Hz) to 4 800 000 CPM (80 kHz).
Bearing assessments are carried out using
the industry proven SKF Acceleration
Enveloping (gE) technology. The SKF
Microlog AX utilizes the latest advances in
analog and digital electronics, including
digital signal processing (DSP) and high
resolution sigma-delta A/D converters, to
provide both speed and accuracy in the data
collection process.
SKF Microlog AX provides fast data collection
and analysis. The large screen facilitates
viewing in any light.
Application modules to customize SKF Microlog AX
The SKF Microlog AX uses a modular design to allow users to select SKF Microlog AX-S model
application modules to suit their individual requirements. All the features of the AX-M with the Bump Test and Data Recorder
modules added.

SKF Microlog AX-M model


Four channel non-route / two channel or simultaneous triaxial route SKF Microlog AX-F model
Analysis and two channel Balancing modules are already installed. Further enhances capability by adding Run up Coast down (RuCd),
The AX-M is upgradable to the AX-S or AX-F. Frequency Response Function (FRF), FFT Analyzer, SKF Idler Sound
Monitor and Conformance Check modules.

Note: All modules may also be ordered separately.

Application modules
Complete specifications and details about the SKF Microlog modules are available in the SKF Microlog Module Suite catalog (SKF publication
CM/P8 11083 EN).
The SKF Microlog AX is shipped with the full SKF Microlog suite of modules installed. To add additional functionality, simply purchase the
module and enter the supplied license key.

Run up Coast down


The Run up Coast down module analyzes data from machines where noise or
vibration levels are changing with speed, time or load (applications that cause
transient phenomena) to establish the critical / resonant speeds of a machine.
The module simultaneously acquires a vibration and a tachometer signal and
stores the data as a time waveform (.wav file) for further analysis. The module can create
Bode, Nyquist, waterfall, color spectrogram or tables of data all from a single captured
event.

Conformance Check
The Conformance Check functionality transforms the SKF Microlog AX into a tool
that operators not trained in noise and vibration can use to obtain expert data.
An automated assessment compares vibration levels with established limits, and
a pass or fail indication is displayed to indicate whether the product complies
with predefined quality indicators or required standards. It has the ability to assess up to 64
individual fault criteria simultaneously and provide colored indication if a warning or alarm
level is reached.

Frequency Response Function


The Frequency Response Function (FRF) module is designed to enable a user to
FRF quickly establish a structures properties (accelerance, apparent mass, mobility,
impedance stiffness or compliance). Color coding on the FRF indicates the
selectable level of coherence. A key feature of this module is its ability to
automatically detect and reject double hits. The module can also measure the transfer
function between two transducers while a machine is running. The measurements can be
imported into a variety of modal analysis software for animation.

FFT Analyzer
The FFT Analyzer module allows you to quickly set up spectral / phase
measurements for analysis. The user has the option to select up to four
channels, up to 25 600 lines of resolution and 80 kHz Fmax (single channel). The
data is stored in the SKF Microlog Consultant for future analysis, and can be
transferred to the host computer in comma separated value format (.csv) for analysis in host
PC applications such as SKFs Analysis and Reporting module.

2
Data Recorder
Signals from sensors connected to the SKF Microlog AX are digitally recorded
and stored as standard .wav files allowing a user to listen to and filter signals.
REC These files can also be sent via email or transferred directly to SKFs Analysis and
Reporting module for post-processing. Using the storage capacity of SD cards
allows a user to record many hours of continuous raw data.

Balancing
The Balancing application resolves single-plane, two-plane and static-couple
balances (three planes) with high precision. Clear, comprehensive setup menus
and easy-to-follow display screens with graphical data representations
combined with the ability to set an acceptance limit ensure easy operation. The
SKF Microlog AX series can accept a variety of trigger signals including key phasors,
tachometers and strobes.

Bump test
A Bump (rap) Test is an impact test carried out to excite the machine and
measure its natural frequencies. This helps to determine if resonance is
responsible for high noise or vibration levels or if there is a potential machinery
problem. Using three channels allows the user to determine if there are
directional resonant frequencies present. There is no requirement for an instrumented
hammer to be connected to capture the data.

SKF Idler Sound Monitor


The SKF Idler Sound Monitor module is designed for
early detection of faults in conveyor belt support and
return idler rollers in industries such as mining and
cement. Using patented SKF enveloping technology
applied acoustically, the SKF Idler Sound Monitor module allows
users to distinguish between good and faulty idler rollers. It detects
faulty rollers earlier and more reliably than the traditional conveyor
belt maintenance.

Analysis and Reporting module


The Analysis and Reporting module is a PC based software
application for transferring, displaying and analyzing data generated
by the application modules of the SKF Microlog AX series. Once
uploaded, the data is automatically shown in the application main
window, and a single mouse click is all that is needed to view the
data in a powerful, interactive graphical plot. The Analysis and
Reporting module also provides a range of post-processing features
that allow you to get the most out of your data.

3
SKF @ptitude Monitoring Suite Key features
One software program to manage asset condition data from
portable and on-line devices
Asset data available fast, enterprise wide and Easy for novice or experienced users to learn and use
in the formats you want Interconnectivity with multiple enterprise-wide software
programs and systems
The route based SKF Microlog AX transfers data to SKF @ptitude Scalable and flexible to meet your unique needs
Analyst software, a comprehensive software solution with powerful Start with one of three base models and expand functionality
diagnostic and analytical capabilities. SKF @ptitude Analyst provides according to your needs
fast, efficient and reliable storage, analysis, and retrieval of complex Easy personalization for individual users
asset information and makes the information accessible throughout Application add-ons extend core functionality without migration
your entire organization. With this powerful analysis tool, you are in to other base models
complete control from how you set up hierarchies, filtered User access control to support functional roles and department
workspaces, routes, and analysis parameters, to the customized needs
format for reporting. You can collect information based on location, User programmable functions compute your companys KPIs
machine type, frequency, or other selections. SKF @ptitude Analyst (Key Performance Indicators)
allows you to determine the appropriate limits for alarm conditions Supports Oracle and Microsoft SQL Server database managers
and how alarms are categorized, so you receive consistent, reliable Compliance reporting and scheduling direct tasks and workforce
data in the format that suits you best. SKF @ptitude Analyst can
incorporate data from other sources, such as OPC servers, and
seamlessly interface with your organizations Computerized
Maintenance Management System (CMMS), Enterprise Resource
Planning (ERP) or other information management systems.

4
Specifications Environmental
Sealing: EN60529 IP 65 (Dust- and waterproof)
Performance Drop test: 1,2 m (4 ft.), to MIL STD 810F (with stand retracted)
Signal input: Accelerometer, velocity, displacement (from hand- Temperature ratings:
held or installed transducers), AC / DC sensors, pressure sensors, Operating temperature: 10 to +60 C (14 to +140 F)
temperature sensors, tachometer and manual entry Storage temperature: 20 to +60 C (4 to +140 F)
Measurement parameters: Acceleration, velocity, displacement, Humidity: 10 to 90% relative humidity, non-condensing at 0 to
gE, temperature, phase, voltage, user specified +50 C (32 to +122 F)
Measurement types: Overall, spectrum, time waveform, cross Vibration: MIL STD 810 transportation
phase, orbits, shaft centerline Certifications:
Input channels: Special conditions per certifications
CH1: Six pin Fischer CH1, CH2, CH3, CH4 (labeled R) (ICP / AC / ATEX: II 3 G Ex ic IIC T4 Gc (Ta = 10 C to +50 C)
DC input), strobe out IECEx: Ex ic IIC T4 Gc (Ta = 10 C to +50 C)
CH2: Six pin Fischer CH2 and CH3 (ICP / AC / DC input), +5 V CE rated
tacho out CSA Class I, Division 2, Groups A, B, C, D, temperature code
USB HOST / CHR: Seven pin Fischer R (ICP / AC / DC input), T4A@Ta = 50 C
USB HOST, audio out
USB DEV / TRIG / PWR: Seven pin Fischer USB DEV, charger, System
external trigger aux, +5 V tachometer out Communication:
Input signal range: 25 V maximum USB 1.1 (rear panel and docking station)
Signal: RMS / Peak / Peak-Peak / True Peak / True Peak-Peak Microsoft ActiveSync
Transducer check: Bias Voltage Integrity (O / C and S / C detection) User indicators: Blue, green, amber, and red LEDs
Auto range: Yes Battery: Li-ion 6 600 mAh with integral gas gauging (eight hours
Dynamic range: >90 dB continuous operation minimum)
Frequency range: DC to 80 kHz Operating system: Microsoft Windows Embedded CE 6.0
Bearing condition: gE Processor: Marvell 806 MHz PXA320
gE filters: DSP: Freescale DSP56311
5 Hz to 100 Hz
50 Hz to 1 kHz Memory
500 Hz to 10 kHz Internal RAM:
5 kHz to 40 kHz 128 MB DDR SDRAM
FFT resolution: 100 to 25 600 lines 128 MB NAND Flash
Time block length: 256 to 65 536 samples SD card: Can support up to 16 GB
Averaging: RMS, Time, Peak Hold
Alarms: Overall and Spectrum (Peak and RMS level) Host software
The SKF Microlog AX series connects directly to SKF @ptitude
Enclosures Analyst for SKF Microlog software. The Analysis and Reporting
Size: module plug-in to SKF @ptitude Analyst provides support for the
Width: 220 mm (8.7 in.) SKF Microlog application modules.
Height: 220 mm (8.7 in.)
Depth: 71 mm (2.8 in.)
Weight: 1,54 kg (3.4 lb.)
Display: 6.4 in. TFT VGA, backlit color LCD, (640 480 resolution,
16 bit color)

5
Ordering information ATEX (II 3 G Ex ic IIC T4 Gc) and IECEx (Ex ic IIC
T4 Gc) Zone 2 certified kits
SKF Microlog AX-F model data collector / CMXA 80-F-K-SL-Z2 kit includes:
FFT analyzer Two (2) accelerometer, ATEX approved, top exit 100 mVg
[CMSS 793-EE], replace the two CMSS 2200 accelerometers
The SKF Microlog AX-F [CMXA 80-F-K-SL] standard kit includes: Balance of kit same as CMXA 80-F-K-SL standard kit

CMXA 80-F unit, programmed for four channel non-route CMXA 80-S-K-SL-Z2 kit includes:
measurements, two channel or simultaneous triaxial route and Two (2) accelerometer, ATEX approved, top exit 100 mVg
one or two plane static or dynamic couple balancing application, [CMSS 793-EE], replace the two CMSS 2200 accelerometers
Bump Test, Data Recorder, Run up Coast down, Frequency Balance of kit same as CMXA 80-S-K-SL standard kit
Response Function, Conformance Check, FFT Analyzer and SKF
Idler Sound Monitor modules. CMXA 80-M-K-SL-Z2 kit includes:
Two (2) accelerometers, general purpose, low profile, side exit, Two (2) accelerometer, ATEX approved, top exit 100 mVg
industrial, non-NI, with 1/4-28 and M6 mounting studs [CMSS 793-EE], replace the two CMSS 2200 accelerometers
[CMSS 2200] Balance of kit same as CMXA 80-M-K-SL standard kit
For additional components available for this kit, see Kit
Components
CSA, Class I, Division 2, Groups A, B, C, D
certified kits
SKF Microlog AX-S model data collector /
FFT analyzer CMXA 80-F-CP-SL kit includes:
Two (2) accelerometer, CSA rated [CMSS 793-CA], replace the two
The SKF Microlog AX-S [CMXA 80-S-K-SL] standard kit includes: CMSS 2200 accelerometers
Balance of kit same as CMXA 80-F-K-SL standard kit
CMXA 80-S unit, programmed for four channel non-route / two
channel route or simultaneous triaxial route, Balancing, Bump CMXA 80-S-CP-SL kit includes:
Test and Data Recorder modules. Two (2) accelerometer, CSA rated [CMSS 793-CA], replace the two
Two (2) accelerometers, general purpose, low profile, side exit, CMSS 2200 accelerometers
industrial, non-NI, with 1/4-28 and M6 mounting studs Balance of kit same as CMXA 80-S-K-SL standard kit
[CMSS 2200]
For additional components available for this kit, see Kit CMXA 80-M-CP-SL kit includes:
Components Two (2) accelerometer, CSA rated [CMSS 793-CA], replace the two
CMSS 2200 accelerometers
Balance of kit same as CMXA 80-M-K-SL standard kit
SKF Microlog AX-M model data collector /
FFT analyzer
Kit components (included for all kits)
The SKF Microlog AX-M [CMXA 80-M-K-SL] standard kit CD-ROM, user manuals, utilities, asset information page and
includes: literature
USB communication / power splitter straight cable, 2 m (6.6 ft.)
CMXA 80-M unit, programmed for four channel non-route / two [CMAC 5095]
channel route or simultaneous triaxial route and Balancing Two (2) accelerometer coiled cables, 1,8 m (6 ft.) [CMAC 5209]
modules. Two (2) medium duty magnetic bases, 35 mm (1.5 in.) diameter
Two (2) accelerometers, general purpose, low profile, side exit, [CMSS 908-MD]
industrial, non-NI, with 1/4-28 and M6 mounting studs USB / A to B straight cable [CMAC 5082]
[CMSS 2200] SD slot / dock connector cover [CMAC 5083]
For additional components available for this kit, see Kit Docking station [CMAC 5068]
Components Battery [CMAC 5070]
Universal power supply [CMAC 5090]
Carry case [CMAC 5069]
Soft case [CMAC 5071]*
Two (2) hand straps [CMAC 5072]
Shoulder strap [CMAC 5073]
Two (2) screen protectors [CMAC 5074]*
Fischer and audio connector cover set [CMAC 5075]
4 GB SD Card [CMAC 5077]
* Not included in ATEX kit.

6
Field upgrades to SKF Microlog AX series Battery and power supply
Data Recorder module [CMXA MOD-REC-SL] Universal power supply [CMAC 5090]
Run up Coast down module [CMXA MOD-RUCD-SL] Battery [CMAC 5070]
Frequency Response Function (FRF) module Battery for use in ATEX units, SKF Microlog AX only [CMAC 5092]
[CMXA MOD-FRF-SL]
Conformance Check module [CMXA MOD-CTC-SL] Accelerometers
Bump Test and FFT Analyzer modules [CMXA MOD-AAB-SL] Accelerometer, general purpose, low profile, side exit, industrial,
SKF Spindle Assessment module [CMXA MOD-MTX-SL] non-NI, with 1/4-28 and M6 mounting studs [CMSS 2200]
AX-M to AX-S series field upgrade [CMXA 80-AXM/S-SL] Accelerometer, general purpose, low profile, side exit, industrial,
AX-M to AX-F series field upgrade [CMXA 80-AXM/F-SL] non-NI, with M8 mounting stud [CMSS 2200-M8]
AX-S to AX-F series field upgrade [CMXA 80-AXS/F-SL] Accelerometer, ATEX approved, general purpose, industrial
SKF Idler Sound Monitor module [CMXA 80-MOD-ISM-SL] [CMSS 793-EE]
Accelerometer, CSA approved, general purpose, industrial
[CMSS 793-CA]
Optional accessories High frequency accelerometer kit [CMSS 2114-K]
A number of accessories are available to complement the SKF Medium duty magnetic base, 35 mm (1.5 in.) diameter
Microlog AX. For technical details or information on any item, please [CMSS 908-MD]
contact your local SKF Reliability Systems sales representative.
Specifications and photographs of the SKF Microlog series Cables
accessories are available in the SKF Microlog Accessories catalog
(SKF publication CM/P1 11643 EN). Accelerometer cables
Triaxial accelerometer coiled cable [CMAC 5009]
Hardware for use with triax accelerometer kit CMAC 4370-K
Infrared thermometer [CMAC 4200-SL] Splitter, four channel, two (2) required [CMAC 5079]
Infrared thermometer, CE compliant [CMAC 4200-CE-SL] Accelerometer coiled cable, 1,8 m (6 ft.) [CMAC 5209]
Triax accelerometer kit [CMAC 4370-K] Accelerometer coiled cable with safety breakaway, 1,8 m (6 ft.)
Laser tachometer kit [CMAC 5030-K] [CMAC 5209-06S]
Laser tachometer kit with ATEX certified tachometer Accelerometer coiled cable, 3 m (10 ft.) [CMAC 5209-10]
[CMAC 5030-K-Z2]
Modal hammer kit for use on structures with a mass of 210 g Tachometer cables
(7.6 oz.) and above [CMAC 5056] BNC tachometer straight cable, 1 m (3.3 ft.) [CMAC 5211]
Modal hammer kit for use on structures with a mass of 56 g Laser tachometer kit, straight cable, 2 m (6.6 ft.) [CMAC 5213]
(2.0 oz.) and above [CMAC 5057] for laser tachometer kit CMAC 5030-K (sold with kit only)
Modal hammer kit without accelerometers [CMAC 5058] Laser tachometer kit, straight cable, 2 m (6.6 ft.) [CMAC 5214]
AC / DC current clamp [CMAC 5208] for laser tachometer kit CMAC 5030-K (sold individually)
SKF Microlog Analyzer field balancing accessory kit (with optical
sensor) [CMCP 850-01] Extension cables
SKF Microlog Analyzer field balancing accessory kit (with laser CHX signal input straight extension cable, 5 m (16.4 ft.)
sensor) [CMCP 850-02] [CMAC 5036]
SKF Microlog Analyzer field balancing accessory kit (with laser CHX signal input straight extension cable, 10 m (32.8 ft.)
tachometer) [CMCP 850-03] [CMAC 5037]
Optical phase reference kit [CMSS 6155XK-U-CE] Tachometer straight extension cable, 5 m (16.4 ft.) [CMAC 5043]
Optical phase reference magnetic holder [CMAC 6156] for use with laser tachometer kit CMAC 5030-K
Strobe light [CMSS 6165K-AX] Tachometer straight extension cable, 10 m (32.8 ft.) [CMAC 5044]
Smart laser sensor tachometer kit [CMSS 6195AX-K] for use with laser tachometer kit CMAC 5030-K
SKF Idler Sound Monitor accessory kit [CMAC 5411]

7
Miscellaneous cables Product Support Plans
Cable converter, two pin MIL to BNC [CMAC 3715]
USB communication/power splitter straight cable, 2 m (6.6 ft.) SKF is committed to providing the highest degree of customer
[CMAC 5019] support in the industry. Product Support Plans (PSP) extend the
Fischer to BNC signal input straight cable, lightweight for hammer standard product warranty for an additional length of time to
kits, 1 m (3.3 ft.) [CMAC 5023] continue your unlimited access to Technical Support, global repair
Fischer to BNC signal input cable [CMAC 5088] coverage and more.
Audio headphone straight cable [CMAC 5078]
USB / A to B straight cable [CMAC 5082]
Infrared thermometer gun cable [CMAC 5087] Protect your investment
Input to strobe light cable [CMAC 5404] Product Support Plans help to make sure that your equipment is
Output from strobe light cable [CMAC 5406] maintained to the highest standards. Condition monitoring products
are an investment, and a Product Support Plan is a great way to
Miscellaneous accessories protect your investment for years.
Docking station [CMAC 5068]
Carry case [CMAC 5069]
Soft case [CMAC 5071] Greater peace of mind
Hand strap [CMAC 5072] Firmware and / or software upgrades keep your products
Shoulder strap [CMAC 5073] advancing with current industry standards*
Screen protector [CMAC 5074] Unlimited technical support from knowledgeable professionals
Fischer and audio connector cover set [CMAC 5075] can save you time and frustration by quickly resolving problems
Audio headset, hard hat compatible [CMAC 5403] Data accuracy with unlimited calibrations that comply with ISO
4 GB SD Card [CMAC 5077] standards
Loaner equipment supplied when your product is brought in for
service*
Hassle-free repairs. Weve got you covered with parts, labor and
shipping.

Premier product support plans also include a full SKF @ptitude


Exchange subscription. SKF @ptitude Exchange is SKFs knowledge
portal, complete with white papers, articles, interactive services,
tutorials and more available 24 hours a day to help build your
staffs asset maintenance and reliability expertise.

* Provided with Premier PSP coverage.

Please contact:
SKF USA Inc.
Condition Monitoring Center San Diego
5271 Viewridge Court San Diego, California 92123 USA
Tel: +1 858-496-3400 Fax: +1 858-496-3531
Web Site: www.skf.com/cm
SKF, @PTITUDE and MICROLOG are registered trademarks of the SKF Group.
Microsoft, Windows, SQL Server and ActiveSync are either registered trademarks or trademarks of Microsoft Corporation in the United
States and/or other countries.
ICP is a registered trademark of PCB Group, Inc.
Oracle is a registered trademark of Oracle Corporation.
Marvell is a registered trademark of Marvell or its affiliates.
All other trademarks are the property of their respective owners.
SKF Group 2012
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permis-
sion is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be
accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein. SKF
reserves the right to alter any part of this publication without prior notice.
SKF Patents include: #US04768380 #US05679900 #US05845230 #US05854553 #US05992237 #US06006164
#US06199422 #US06202491 #US06275781 #US06489884 #US06513386 #US06633822 #US6,789,025
#US6,792,360 US 5,633,811 US 5,870,699 #WO_03_048714A1
PUB CM/P8 10510/6 EN June 2012
This publication supersedes publication CM2389 EN.

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