Droop Mode Setting in Governor - Caterpillar

Product Manual 02036
(Revision G, 2/2013)
Original Instructions
Load Sharing Module
Pulse Width Modulated Output

9907-175, 9907-838
Installation and Operation Manual

Read this entire manual and all other publications pertaining to the work to be
performed before installing, operating, or servicing this equipment.
Practice all plant and safety instructions and precautions.
General
Precautions Failure to follow instructions can cause personal injury and/or property damage.
This publication may have been revised or updated since this copy was produced.
To verify that you have the latest revision, check manual 26311 , Revision Status &
Distribution Restrictions of Woodward Technical Publications, on the publications
Revisions page of the Woodward website:
www.woodward.com/publications
The latest version of most publications is available on the publications page. If

your publication is not there, please contact your customer service representative
to get the latest copy.
Any unauthorized modifications to or use of this equipment outside its specified

mechanical, electrical, or other operating limits may cause personal injury and/or
property damage, including damage to the equipment. Any such unauthorized
Proper Use modifications: (i) constitute "misuse" and/or "negligence" within the meaning of
the product warranty thereby excluding warranty coverage for any resulting
damage, and (ii) invalidate product certifications or listings.
If the cover of this publication states "Translation of the Original Instructions"

please note:
The original source of this publication may have been updated since this
Translated translation was made. Be sure to check manual 26311 , Revision Status &
Publications Distribution Restrictions of Woodward Technical Publications, to verify whether
this translation is up to date. Out-of-date translations are marked with . Always
compare with the original for technical specifications and for proper and safe
installation and operation procedures.
RevisionsChanges in this publication since the last revision are indicated by a black line
alongside the text.
Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is
believed to be correct and reliable. However, no responsibility is assumed by Woodward unless otherwise expressly
undertaken.
Manual 02036
Copyright Woodward 19992013
All Rights Reserved
Manual 02036 Load Sharing Module
Contents
WARNINGS AND NOTICES ............................................................................III
ELECTROSTATIC DISCHARGE AWARENESS ................................................. IV
CHAPTER 1. GENERAL INFORMATION ........................................................... 1
Introduction .............................................................................................................1
Description ..............................................................................................................1
CHAPTER 2. INSTALLATION.......................................................................... 5
Introduction .............................................................................................................5
Unpacking ...............................................................................................................5
Location Considerations .........................................................................................5
General Wiring Requirements ................................................................................6
Power Requirements ..............................................................................................6
Shielded Wiring ......................................................................................................7
Generator Connections ..........................................................................................8
Current Transformers .............................................................................................8
Load Sharing Lines, Droop, and Auxiliary Contacts ...............................................8
Output to the Caterpillar Digital Electronic Control .................................................9
Synchronization Connections .................................................................................9
Speed Trim Potentiometer......................................................................................9
CHAPTER 3. SETUP AND CALIBRATION ...................................................... 10
Introduction ...........................................................................................................10
Phasing Check .....................................................................................................11
Phase Correction Procedure ................................................................................12
Load Gain Adjustment ..........................................................................................15
Droop Adjustment .................................................................................................16
Setting Droop for an Isolated Load.......................................................................16
Setting Droop for an Infinite Bus ..........................................................................17
CHAPTER 4. THEORY OF OPERATION ......................................................... 18
Introduction ...........................................................................................................18
Power Supply .......................................................................................................18
Power Sensor .......................................................................................................18
Load Comparator Circuit ......................................................................................18
Speed Trim Circuit ................................................................................................19
Isochronous Load Sharing....................................................................................19
Droop Operation ...................................................................................................19
Auxiliary Equipment ..............................................................................................19
Pulse Width Modulation ........................................................................................19
CHAPTER 5. TROUBLESHOOTING ............................................................... 20
CHAPTER 6. SERVICE OPTIONS ................................................................. 22
Product Service Options .......................................................................................22
Woodward Factory Servicing Options ..................................................................23
Returning Equipment for Repair ...........................................................................23
Replacement Parts ...............................................................................................24
Engineering Services............................................................................................24
How to Contact Woodward ...................................................................................25
Technical Assistance ............................................................................................25
APPENDIX. LSM CONTROL SPECIFICATIONS .............................................. 26
REVISION HISTORY .................................................................................... 28
DECLARATIONS ......................................................................................... 29
Woodward i
Load Sharing Module Manual 02036
Illustrations and Tables
Figure 1-1. Typical System Using a Load Sharing Module ....................................1

Figure 1-2. Outline Drawing of Load Sharing Module ............................................2
Figure 1-3. Plant Wiring Diagram of Load Sharing Module ....................................3
Figure 1-4. Block Diagram of Load Sharing Module ..............................................4
Figure 2-1. Preparation of Shielded Cables ...........................................................7
Figure 3-1. Temporary CT Connections ...............................................................13
Figure 3-2. Droop Adjustment ..............................................................................16
ii Woodward
Warnings and Notices

Important Definitions
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGERIndicates a hazardous situation which, if not avoided, will result
in death or serious injury.
WARNINGIndicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTIONIndicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
NOTICEIndicates a hazard that could result in property damage only
(including damage to the control).
IMPORTANTDesignates an operating tip or maintenance suggestion.
The engine, turbine, or other type of prime mover should be

equipped with an overspeed shutdown device to protect against
runaway or damage to the prime mover with possible personal injury,
Overspeed / loss of life, or property damage.
Overtemperature / The overspeed shutdown device must be totally independent of the
Overpressure prime mover control system. An overtemperature or overpressure
shutdown device may also be needed for safety, as appropriate.
The products described in this publication may present risks that

could lead to personal injury, loss of life, or property damage. Always
wear the appropriate personal protective equipment (PPE) for the job
Personal Protective at hand. Equipment that should be considered includes but is not
limited to:
Equipment
Eye Protection
Hearing Protection
Hard Hat
Gloves
Safety Boots
Respirator
Always read the proper Material Safety Data Sheet (MSDS) for any
working fluid(s) and comply with recommended safety equipment.
Be prepared to make an emergency shutdown when starting the

engine, turbine, or other type of prime mover, to protect against
runaway or overspeed with possible personal injury, loss of life, or
Start-up property damage.
On- and off-highway Mobile Applications: Unless Woodward's control

functions as the supervisory control, customer should install a
system totally independent of the prime mover control system that
Automotive monitors for supervisory control of engine (and takes appropriate
action if supervisory control is lost) to protect against loss of engine
Applications
control with possible personal injury, loss of life, or property damage.
Woodward iii
To prevent damage to a control system that uses an alternator or

battery-charging device, make sure the charging device is turned off
before disconnecting the battery from the system.
Battery Charging
Device
Electrostatic Discharge Awareness

Electronic controls contain static-sensitive parts. Observe the
following precautions to prevent damage to these parts:
Discharge body static before handling the control (with power to
the control turned off, contact a grounded surface and maintain
Electrostatic contact while handling the control).
Precautions Avoid all plastic, vinyl, and Styrofoam (except antistatic versions)
around printed circuit boards.
Do not touch the components or conductors on a printed circuit
board with your hands or with conductive devices.
To prevent damage to electronic components caused by improper
handling, read and observe the precautions in Woodward manual
82715, Guide for Handling and Protection of Electronic Controls,
Printed Circuit Boards, and Modules.
Follow these precautions when working with or near the control.

1. Avoid the build-up of static electricity on your body by not wearing clothing
made of synthetic materials. Wear cotton or cotton-blend materials as much
as possible because these do not store static electric charges as much as
synthetics.
2. Do not remove the printed circuit board (PCB) from the control cabinet
unless absolutely necessary. If you must remove the PCB from the control
cabinet, follow these precautions:
Do not touch any part of the PCB except the edges.
Do not touch the electrical conductors, the connectors, or the
components with conductive devices or with your hands.
When replacing a PCB, keep the new PCB in the plastic antistatic
protective bag it comes in until you are ready to install it. Immediately
after removing the old PCB from the control cabinet, place it in the
antistatic protective bag.
iv Woodward
Chapter 1.
General Information
Introduction
The Woodward Load Sharing Module is made for use with Caterpillar engines
equipped with a Caterpillar digital speed control with a pulse width modulated
(PWM) input. The Load Sharing Module allows use of Woodward power
generation accessories and allows load sharing between the Caterpillar digital
speed control equipped engines and engines controlled with Woodward
electronic controls.
Part Number Power Supply PWM Output Surge Protection
9907-175 24 Vdc No
9907-838 24 Vdc Yes
Description
The Load Sharing Module provides isochronous and droop load-sharing
capability for engines equipped with Caterpillar digital controls in generator set
applications. Additional equipment in the control system can include the
Woodward SPM-A Synchronizer, Paralleling Phase Switch, Import/Export
Control, Precision Frequency Control, Automatic Generator Loading Control, and
Automatic Power Transfer and Loading Control.
Figure 1-1 shows a typical system using a Load Sharing Module.
Figure 1-1. Typical System Using a Load Sharing Module
Woodward 1
Figure 1-2. Outline Drawing of Load Sharing Module

(Do Not Use For Construction)
2 Woodward
Figure 1-3. Plant Wiring Diagram of Load Sharing Module
Woodward 3
Figure 1-4. Block Diagram of Load Sharing Module
4 Woodward
Chapter 2.
Installation
Introduction
This section contains general installation instructions for the Load Sharing
Module. Environmental precautions and location considerations are included to
determine the best location for the Load Sharing Module. Additional information
includes unpacking instructions, electrical connections, and an installation check-
out procedure.
Unpacking
Before handling the Load Sharing Module, read page iii, Electrostatic Discharge
Awareness. Be careful when unpacking the Load Sharing Module. Check the unit
for signs of damage such as bent or dented panels, scratches, and loose or
broken parts. Notify the shipper of any damage.
Location Considerations
Consider these requirements when selecting the mounting location:
Adequate ventilation for cooling
Space for servicing and repair
Protection from direct exposure to water or to a condensation-prone

environment
Protection from high-voltage or high-current devices, or devices which

produce electromagnetic interference
Protection from excessive vibration
An ambient operating temperature range of 40 to +70 C (40 to +158 F)
All wiring to/from the Load Sharing Module should be limited to 30 m (98 ft)
in length.
Do not mount the Load Sharing Module on the engine.
Figure 1-2 is an outline drawing of the Load Sharing Module. Install the unit near
the electronic engine control. It may be installed in any position.
To maintain compliance with CE marking requirements, the European Union Low

Voltage Directive requires that the Load Sharing Module (LSM) be mounted in an
IP43 enclosure as defined in EN60529. Access to the Load Sharing Module must
be restricted to qualified personnel.
Woodward 5
General Wiring Requirements

The circled ground symbol identifies the Protective Earth Terminal. This
terminal must be connected directly to protective earth using a
grounding conductor at least as large as those used on terminals 1
through 9. The insulation of the grounding conductor must be of green
and yellow color.
This symbol identifies functional or EMC earth. This terminal is to be

used for cable shield connections only. It is not to be used as a
protective earth terminal.
When attaching a grounding connection, it is essential that the

grounding ring lug or spade lug be connected between the flat
washer and the CSA cup washer, and that the external tooth washer
remain between the mounting base and the CSA cup washer. See
Detail 'A' in Figure 1-2.
External wiring connections and shielding requirements for a typical installation

are shown in the plant wiring diagram, Figure 1-3. These wiring connections and
shielding requirements are explained in more detail in this chapter.
To maintain compliance with CE marking requirements, the Low Voltage

Directive requires that the Load Sharing Module must only be connected to Class
III equipment.
Wiring for the Load Sharing Module must be suitable for at least 90 C (194 F)
and also be suitable for the maximum installed operating temperature.
The Load Sharing Module must be permanently connected and employ fuses or
circuit breakers in each of the PT lines to limit current to the LSM PT inputs to no
more than 5 A. In addition, a 2 A fast-acting fuse or circuit breaker must be
provided in the 24 Vdc power supply line.
All terminal block screws must be tightened to 0.56 to 0.79 Nm (5.0 to 7.0 lb-in).
To maintain compliance with CE marking requirements, the EMC Directive

requires that all shields be connected to the terminals provided per the plant
wiring diagram, Figure 1-3.
Wiring for the Load Sharing Module should not exceed 30 m (98 ft) in length. If
any signal run must exceed this limit, an isolator must be used within 30 m of the
Load Sharing Module. The isolator must provide galvanic isolation via optical or
magnetic means.
Power Requirements
The Load Sharing Module is powered from a 24 Vdc source. The 24 Vdc source
must be a minimum of 18 Vdc and a maximum of 32 Vdc continuous. If a battery
is used for operating power, an alternator or other battery charging device is
necessary to maintain a stable supply voltage.
To prevent possible serious damage to the Load Sharing Module,

make sure the alternator or other battery charging device is turned
off or disconnected before disconnecting the battery from the unit.
6 Woodward
Shielded Wiring
All shielded cable must be twisted conductors with either a foil or braided shield.
Do not attempt to tin (put solder on) the braided shield. All signal lines should be
shielded to prevent picking up stray signals from adjacent equipment. Connect
the shields to the terminals indicated in the plant wiring diagram. Wire exposed
beyond the shield must be as short as possible.
The other end of the shields must be left open and insulated from any other
conductor. Do not run shielded signal wires with other wires carrying large
currents. See Woodward application note 50532, EMI Control in Electronic
Governing Systems, for more information.
Where shielded cable is required, cut the cable to the desired length and prepare
the cable as instructed below and shown in Figure 2-1.
Figure 2-1. Preparation of Shielded Cables
1. Strip outer insulation from both ends, exposing the braided or spiral wrapped
shield. Do not cut the shield on the end nearest to the Load Sharing Module.
Cut off the shield on the end away from the unit.
2. Use a sharp, pointed tool to carefully spread the strands of the shield.
3. Pull the inner conductors out of the shield. Twist braided shields to prevent
fraying. The breakout length of the shield braid should be 51 mm (2 inches)
or less.
4. Connect lugs to the shield and to the control wires. Number 6 slotted or
round crimp-on terminals are used for most installations. Connect the wires
to the appropriate terminals on the module.
Installations with severe electromagnetic interference (EMI) may require shielded

wire run in conduit, double shielded wire, or other precautions.
Woodward 7
Generator Connections
Use 1 mm (18 AWG) or larger wire for all PT and CT connections.
The spacing between the lugs on terminals 3 and 4 must be 6.5 mm

(0.256 inch) or greater to comply with the European Union Low
Voltage Directive (see Figure 1-3). The lugs must have insulated
sleeves.
Connections from the potential transformers and current

transformers must be made correctly in regard to the three phases
for the Load Sharing Module to operate correctly. Sorting out the
three phases at the module is tedious and requires numerous
generator starts and stops. If at all possible, make sure that the
wiring is correctly done at the time of installation and the phases
correctly and permanently identified at the generator and at the
module.
Connect the PT output from the A leg to terminal 1. Connect the PT output from
the B leg to terminal 2. Connect the PT output from the C leg to terminal 3. Size
the potential transformers to produce 100240 Vac.
Current Transformers
Power source current transformers should be sized to produce 5 A secondary
current with maximum generator current (37 A secondary current at full load is
acceptable). CT burden is 0.1 VA. To prevent lethal high voltage from developing
on leads to the terminals, the Load Sharing Module contains internal burden
which must be connected across the power source current transformers
whenever the unit is running. Ammeters may be installed on the leads from the
current transformers.
Connect phase A CT to terminals 4 and 5. Connect phase B CT to terminals 6

and 7. Connect Phase C CT to terminals 8 and 9. Observe correct phasing as
shown in the plant wiring diagram, Figure 1-3.
Load Sharing Lines, Droop, and Auxiliary Contacts

The droop contact for selecting droop or isochronous operation is wired in series
with the circuit breaker auxiliary contact between terminals 13 and 14. When both
the droop contact and circuit breaker auxiliary contact are closed, the Load
Sharing Module is in the isochronous load sharing mode. In this mode the
internal load-sharing-line relay is energized, the droop signal is disabled, and the
load matching circuit is connected to the load-sharing lines, permitting
isochronous load sharing.
The Load Sharing Module is in the droop mode when EITHER the droop contact
or the circuit breaker auxiliary contact is open. If the droop contact is open, the
Load Sharing Module remains in the droop mode even when the circuit breaker
auxiliary contact is closed. If droop is not desired when the auxiliary contact is
open, turn the droop potentiometer fully counterclockwise.
Use a single pole, single-throw switch with a 0.1 A minimum rating for the open
for droop switch.
8 Woodward
Use twisted 0.5 mm (20 AWG) or larger shielded wire to connect the load
sharing lines to the other Load Sharing Modules. Connect the (+) wire from the
other Load Sharing Modules to terminal 10. Connect the () wire from the other
Load Sharing Modules to terminal 11. Connect the shield of the load share wiring
to terminal 12. The shield should always be connected only to terminal 12. No
other shields should be connected to this terminal.
Output to the Caterpillar Digital Electronic Control

Use twisted 0.5 mm (20 AWG) or larger shielded wire to connect the pulse-width
modulated output signal from terminals 19(+) and 20() to the Caterpillar control.
Connect the shield to terminal 21 only. Do not connect the shield at the
Caterpillar control end of the wiring.
Synchronization Connections
If an SPM-A synchronizer is used, connect twisted-pair 0.5 mm (20 AWG) or
larger shielded wire from the synchronizer to terminals 24(+) and 25(). Tie the
shield to terminal 21. Do not connect the shield at the synchronizer end of the
wiring.
Speed Trim Potentiometer

If a speed-trim potentiometer is used, connect a 10 k 10-turn potentiometer to
terminals 26 (CW), 27 (wiper), and 28 (CCW). Use 0.5 mm (20 AWG) or larger
shielded wire, and connect the shield to terminal 21. Do not connect the
potentiometer end of the shield. The potentiometer is used to move the speed
setting when manually synchronizing the generator or to change load demand in
droop mode. If no potentiometer is used, add a 10 k resistor between terminals
26 and 28.
Shielded output lines should be limited to 30 m (98 ft) maximum

length.
Woodward 9
Chapter 3.
Setup and Calibration
Introduction
Use this calibration procedure after a Load Sharing Module is installed on a
generator set, to obtain the needed operating characteristics during load sharing.
1. Check that the proper voltage is connected to terminals 15(+) and 16().
Proper polarity must be maintained. See the plant wiring diagram, Figure
1-3.
2. Remove wires from load sharing line terminals 10 and 11, and from the
SPM-A Synchronizer (if used) at terminals 24 and 25.
3. Select isochronous operation by shorting terminals 13 and 14.
4. If a speed setting potentiometer is used, set it to mid position (50%).

property damage.
5. Start the engine according to the engine manufacturers instructions. Adjust

the engine for rated speed. Apply full load to the generator set.
The most accurate calibration is made at full load. However, if it is

not possible to run the generator set at full load, run it at less than
full load, and reduce the voltage readings given in this calibration
procedure proportionally. For example: run a 200 kW generator set at
100 kW and divide all voltages given in this calibration procedure by
2. If you reduce the load in this manner, be sure to reduce it by the
same amount throughout the calibration procedure.
6. Set the LOAD GAIN potentiometer fully clockwise.
7. Check the load signal voltage between terminals 22 and 23. Adjust the
LOAD GAIN potentiometer for 6.0 Vdc signal. If this voltage is not
obtainable, set the load signal as close as possible to 6 Vdc.
8. Remove the load from the generator set.
9. Check the voltage between terminals 22 and 23. This voltage should be 0.0
0.25 Vdc. If this voltage is not correct, the Load Sharing Module unit is
faulty or there may still be load on the generator.
10 Woodward
Phasing Check
HIGH VOLTAGEA high voltage across open CTs (current

transformers) can cause death or serious injury. Do not disconnect a
CT from the Load Sharing Module while the engine is running. The
CTs can develop dangerously high voltages and may explode if open
circuited while the engine is running.
For this check, the generator set must be running isochronously, not paralleled,
and with a power factor greater than 0.8.
10. Check that the potential connections are made as follows and correct them
if they are not.
Phase A to terminal 1
Phase B to Terminal 2
Phase C to Terminal 3
The most accurate calibration is made at full load. However, if it is

not possible to run the generator set at full load, run it at less than
full load, and reduce the voltage readings given in this calibration
procedure proportionally. For example: run a 200 kW generator set at
100 kW and divide all voltages given in this calibration procedure by
2. If you reduce the load in this manner, be sure to reduce it the same
amount throughout this calibration procedure.
11. Start the engine and apply full load to the generator set.
12. Using a dc voltmeter, measure the load signal at terminals 22 and 23. Adjust the
load gain potentiometer to give a 6 Vdc load signal. If 6 Vdc is not obtainable, set
the load signal as close as possible to 6 Vdc. Record this voltage.
13. Shut down the generator set.

14. Disconnect the wire from terminal 5 that comes from the phase A CT and
connect both wires from this CT to terminal 4.
15. Start the generator set and apply full load.
16. Measure the load signal at terminals 22 and 23. If the phase B and C
current transformers are connected correctly, this voltage will be 1/3 lower
than the voltage recorded in step 13. For example: if the reading was 6 volts
in step 13, the reading in this step should be approximately 4 volts.
18. Reconnect the phase A CT wire to terminal 5.
19. If the reading in step 16 was correct, proceed to Load Gain Adjustment later in
this chapter. Otherwise, perform the following Phase Correction Procedure.
Woodward 11
Phase Correction Procedure

If this procedure is followed, the correct connection of the current transformers is
assured; the correct CT will be connected to the correct input on the Load
Sharing Module with the correct polarity. Use this procedure only if the Phasing
Check indicates that the phasing is incorrect.
A CT for any phase (A, B, or C), will produce the most positive load signal
voltage when it is connected, in the proper polarity, to the terminals on the Load
Sharing Module which correspond to the same phase. Any other connections of
this CT will produce a less positive load signal voltage. This procedure makes
trial connections of the first CT to all three CT inputs on the Load Sharing
Module, polarized both ways on each CT input. The load signal voltage is
recorded for each connection, and the CT is then connected to the CT input
terminals that produced the most positive load signal voltage and with the polarity
that produced the most positive load signal voltage.
In a like manner, the second CT is tried on each of the two remaining CT input
terminals in each polarity, then connected, in the correct polarity, to the terminals
which produced the most positive load signal voltage.
The remaining CT is then connected to the remaining CT input and the load
signal checked for each polarity. This CT is then connected to the CT input,
polarized so that it produces the most positive load signal voltage.
When the procedure is completed, all three CTs are connected to the proper CT
inputs on the Load Sharing Module, with the correct polarity, and are now labeled
with their correct designations.
The procedure for correcting phase wiring requires that the generator set be shut
down and the current transformers disconnected many times. For convenience
during the phasing check, the temporary method of connecting the current
transformers shown in Figure 3-1 is recommended. By connecting a burden
resistor (a 0.5 , 20 W resistor), across each current transformer, that current
transformer can be disconnected from the Load Sharing Module after removing
all load. The connections between the terminal strip and the Load Sharing
Module can be changed with the generator set running; however, remove all load
before any changes in connections are made. Do not disconnect a wire from a
current transformer with load on the system. After completion of the procedure
remove the terminal strip and the resistors.

For this procedure, the generator set must be running isochronously, not
paralleled, and with a power factor greater than 0.8.
1. Start with the generator shut down.
2. Label each CT wire with the phase and polarity that you think it should be.
Even though this identification may prove to be wrong during this procedure,
this step is necessary so that the individual wires may be identified during
the description of the procedure.
12 Woodward
Figure 3-1. Temporary CT Connections
3. Disconnect the phase B CT wires from terminals 6 and 7 and connect

these two wires together. Use a small screw and nut and tape the
connection.
4. Disconnect the phase C CT wires from terminals 8 and 9 and connect

these two wires together. Use a small screw and nut and tape the
connection.
5. Connect the two wires from the phase A CT to phase A input terminals 4
and 5.

property damage.
6. Start the engine and apply full load.
7. Measure the load signal voltage between terminals 22 and 23 and record
this voltage.
8. Shut the generator set down and reverse the phase A wires on terminals 4
and 5.
this voltage.
11. Shut the generator set down.
12. Remove the phase A CT wires from terminal 4 and 5 and connect the
phase A CT wires to the phase B input terminals 6 and 7.
Woodward 13
this voltage.
15. Shut the generator set down and reverse the phase A CT wires on
terminals 6 and 7.
this voltage.
phase A CT wires to the phase C input terminals 8 and 9.
this voltage.
22. Shut the generator set down and reverse the phase A wires on terminals 8
and 9.
this voltage.
wires to the pair of terminals, in the same polarity, that produced the most
positive load signal voltage.
27. Untape and disconnect the Phase B CT wires. Connect the phase B CT
wires to one pair of the two remaining CT input terminals on the Load
Sharing Module.
29. Measure the load signal voltage at terminals 22 and 23 and record this
voltage.
30. Shut the generator set down and reverse the phase B wires on the CT
input terminals.
this voltage.
34. Remove the phase B CT wires from the terminals they are connected to
and connect them to the remaining pair of CT input terminals on the Load
Sharing Module.
14 Woodward
36. Measure the load signal at terminals 22 and 23 and record this voltage.
37. Shut the generator set down and reverse the phase B wires on the CT
input terminals.
this voltage.
41. Remove the phase B CT wires from the CT input terminals and connect
the wires to the pair of terminals, in the same polarity, that produced the
most positive load signal voltage.
42. Untape and disconnect the Phase C CT wires. Connect the phase C CT
wires to remaining pair of CT input terminals on the Load Sharing Module.
44. Measure the load signal voltage at terminals 22 and 23 and record this
voltage.
45. Shut the generator set down and reverse the phase C wires on the CT
input terminals.
this voltage.
49. Remove the phase C CT wires from the CT input terminals and connect
the wires to the pair of terminals, in the same polarity that produced the
most positive load signal voltage.
50. Label each wire with the designation of the terminal to which it is now
connected. Be sure and remove the original designations to avoid future
confusion.
Load Gain Adjustment

For this procedure, the generator set must be running isochronously, not
paralleled, and with a power factor greater than 0.8.
1. Start the generator set and run at full load.
2. Measure the load signal voltage and adjust the LOAD GAIN potentiometer
for 6 0.1 Vdc.
If the load signal voltage cannot be raised to 6 volts, and the phasing has been
checked and is correct, it will be necessary to use a lower load signal voltage.
Set the full load signal voltages of all generator sets in the system to the same
voltage.
Woodward 15
When paralleled, adjustment of a generator set's LOAD GAIN potentiometer
clockwise will cause that generator set to carry less load. If stability problems
occur when paralleled at a particular load signal voltage, reduce the load signal
voltage by adjusting the LOAD GAIN potentiometer counterclockwise and set the
load signal voltage of all other generator sets in the system to the same voltage
(NOTEAdjust the LOAD GAIN with the generator running isochronously and
not paralleled). When the load signal voltages of all generator sets in a system
are reduced, the load sharing gain will be reduced. This may result in some loss
of load-sharing sensitivity but will increase load sharing stability. It may be
necessary to reduce the load signal voltage of each unit in the system to as low
as three volts in cases of extremely poor system dynamics.
Droop Adjustment
Droop is usually expressed as a percentage. Droop percentage is calculated by
dividing the difference between the no load speed and the full load speed by the
rated speed.
The DROOP potentiometer only needs to be adjusted when the generator set is
to be operated in droop mode. The method of setting droop depends on whether
the load on the generator set is an isolated load or an infinite bus. Once adjusted,
the droop potentiometer will not have to be readjusted unless a different droop
percentage is desired.
Setting Droop for an Isolated Load

1. Open the OPEN FOR DROOP switch (or disconnect the wires from
terminals 13 and 14).
2. Start the engine and adjust the speed for rated with no load.
3. Apply full load.
4. Adjust the DROOP potentiometer to give the desired speed.

Example: Operating at 60 Hz, 57 Hz at full load indicates 5 percent droop.
If only 50 percent loading is possible, 58.5 Hz would indicate 5 percent
droop (see Figure 3-2).
Figure 3-2. Droop Adjustment
16 Woodward
Setting Droop for an Infinite Bus

1. With the generator not paralleled, adjust the speed above rated frequency
by the percent droop required (set engine at 63 Hz for 5 percent droop on a
60 Hz system).
2. Mark the speed setting potentiometer position or measure dc voltage on

TB27(+) and TB26(), and re-adjust the engine speed for rated frequency.
3. Turn the DROOP potentiometer fully clockwise for maximum droop.
4. Synchronize the generator with the bus and parallel it with the bus.
5. Increase the speed setting potentiometer to the position marked in step 2,

increasing load.
6. Slowly adjust the DROOP potentiometer counterclockwise, decreasing

droop, until 100 percent load is obtained.
If it is necessary to set the droop without pulling 100 percent load, set the engine
speed accordingly for the desired percent of droop at the load to be pulled. For
example: Five percent droop at 50 percent load will require a no load rated speed
of 61.5 Hz, not 63 Hz, on a 60 Hz system.
Woodward 17
Chapter 4.
Theory of Operation
Introduction
This chapter describes the operation of the Load Sharing Module and its internal
circuits. Figure 1-4 is a block diagram of the circuits in the module.
The Load Sharing Module senses the power output of a generator and provides
a pulse-width modulated signal to the Caterpillar digital speed control to adjust
the power output of the engine-generator set to match the reference power level.
The Load Sharing Module can also produce a droop condition (instead of
isochronous load-sharing) for the engine with Caterpillar digital speed control,
making it possible to connect the generator set in parallel with either a generator
set which is running isochronously, or with an infinite bus.
Power Supply
The internal power supply generates a regulated dc voltage for the operation of
the circuits in the Load Sharing Module. The power supply gets its power from
the engine 24 Vdc power source. To prevent damage to the Load Sharing
Module that uses an alternator or battery charging device, make sure the
charging device is turned off before disconnecting or connecting the 24 Vdc
supply to the unit.
Power Sensor
Generator load is measured by the power-sensor circuit of the Load Sharing
Module. The power-sensor circuit senses current amplitude, and produces a load
signal proportional to the current amplitude times the power factor. The potential
input comes from potential transformers (PTs) and the current input comes from
the current transformers (CTs). The circuit uses these two inputs to generate a
load signal which is then filtered and sent to the controller circuit. The load signal
voltage of each generator set will be proportional to the percentage of rated load
on the generator set.
Ammeters and voltmeters may be driven with the same PT and CT wires.
Load Comparator Circuit

In the load comparator circuit, the load signal voltage is balanced with the other
generator sets in the system via the load sharing lines. The comparator circuit of
each Load Sharing Module includes a load gain potentiometer to adjust each
generator set's load signal so that the load signal voltage of each is the same at
full load. This compensates for varying CT ratios or different generator set sizes.
The load sharing voltage will be one-half the measured voltage of the load signal
test point.
18 Woodward
Speed Trim Circuit

A 10 k, 10-turn speed-trim potentiometer can be added to the Load Sharing
Module to permit remote adjustment of the load or frequency of the generator.
The speed trim is normally used for manual synchronization of a generator set
with an existing bus or to change the load demand when in droop mode. If no
speed trim is needed, add a 10 k resistor between terminals 26 and 28.
Isochronous Load Sharing

Each comparator circuit compares the load signal voltage for its generator set to
two times the voltage on the load sharing lines and produces an error voltage
proportional to the difference. This error voltage is used to generate a pulse width
modulated signal which is output to the Caterpillar speed control. This output
biases the speed loop of the Caterpillar control until the load signal voltage is
equal to that of other generators on the load sharing lines.
Droop Operation
In droop operation, a portion of the load signal voltage is fed to the controller
circuit. This voltage is used by the comparator circuit to reduce the control output
by a percentage determined by the DROOP potentiometer. The output is
reduced, and the Caterpillar digital speed control reduces engine power
according to the desired droop percentage.
When a generator set using the Load Sharing Module is paralleled in droop with
other generator sets, the common load signal on the paralleling lines is not used.
The frequency of the generator set will therefore vary with load, so it must be
determined by a different means. In an isolated system with two or more
generator sets paralleled, if isochronous speed control is required, one of the
generator sets must be running in the isochronous (constant speed) mode. This
generator set maintains the frequency of the system. If a generator set is in
droop and is paralleled with an infinite bus, the bus determines and maintains the
frequency. The DROOP percentage and the speed setting on the Caterpillar
digital speed control determine the amount of the load that is carried by the
generator, when running in droop.
Auxiliary Equipment
The Woodward SPM-A synchronizer functions by biasing the output of the Load
Sharing Module. All other Woodward auxiliary generating control equipment
functions by biasing the voltage on the load-sharing lines.
Pulse Width Modulation

The Load Sharing Module output to the Caterpillar digital speed control engine is
a frequency of 500 100 Hz. The duty cycle ranges from a low of 10 percent for
maximum decrease in load or speed to a high of 90 percent for maximum
increase in speed or load. The duty cycle varies according to the magnitude of
difference between the reference load and the actual power generation.
Woodward 19
Chapter 5.
Troubleshooting
The following trouble-shooting guide is an aid in isolating trouble to the Load

Sharing Module, engine control, plant wiring, or elsewhere. The guide assumes
that the system wiring, soldered connections, switch and relay contacts, and
input and output connections are correct and in good working order. Make the
checks in the order indicated.
To prevent possible serious damage to the Load Sharing Module, do

not attempt to service the unit beyond that described in the operating
instructions. All other servicing should be referred to qualified
service personnel.
SYMPTOMS CAUSE TEST/REMEDY

Undesirable speed decrease Droop mode switch is open or Jumper Load Sharing Module terminals 13
with load increase. auxiliary contact is open. Load and 14. If this corrects the problem, replace
Sharing Module is in droop wiring or switch as required. The module
mode. will not go into droop with the terminals
connected.
Improper engine operation. If droop occurs near the full load point only,
Operate the engine and it is possible the engine is not producing the
observe speed while applying horsepower called for or is being
load. overloaded.
Faulty engine control. If speed continues to decrease with load,
Disconnect the Load Sharing engine operation may be faulty.
Module and load the engine as
a single, isolated unit.
Erratic Load Sharing Module Open or intermittent wire. Check all wiring for continuity and tight
operation. connections. Repair if necessary.
EMI (Electromagnetic Remove ground loops. Shield all wiring
Interference). (load sharing lines, output to the speed
control, speed trim pot, and SPM-A
synchronizer input. Route wiring away from
noise sources.
Unstable system. Check system for proper operation.
Unstable voltage regulator. Consult voltage regulator manufacturers
manual for proper adjustment.
Poor system stability. Reduce the load signal voltage of each unit
in the system to three volts.
Load Signal voltage is low. Incorrect phasing of CT and PT Perform phasing check. If phasing check
Adjusting LOAD Gain won't wiring. indicates need, perform procedure for
raise it. correct phase wiring.
Insufficient CT output. Check for 5 amp CT output at full load.
Change to a lower primary current CT if
necessary.
20 Woodward
SYMPTOMS CAUSE TEST/REMEDY
Load Signal voltage is too CT output too high. Check for 5 amp CT output at full load. (CT
high. Adjusting LOAD GAIN output must be between 3 and 7 amps at
will not lower it. full load.) Change to a higher primary
current CT if necessary.
Engine does not properly Engine not responding to signal Check for maximum voltage from terminals
share load with other units. from Load Sharing Module. 22 to 23. If possible check the voltage from
terminal 19 to 20. If the Load Sharing
Module is putting out a maximum signal, the
problem is either in the wiring to the engine
control, the engine control, or the engine.
Unequal speed settings. Be sure the speed settings of all off-line
units at no load are identical. Adjust as
necessary. Resynchronize.
Unequal load gain voltages. Check that load gain settings of all load
sharing units are correct. See load gain
adjustment in Chapter 3. Adjust as
necessary.
Improper load sensing phasing. Perform the transformer phasing check in
Chapter 3. Correct as necessary.
Engine does not properly Circulating currents between Properly adjust the generator voltage
share load with other units. generators. (Noted by unequal regulators.
power factors between
generators.)
Engine does not properly Terminals 13 and 14 not Jumper Load Sharing Module terminals 13
share load with other units. shorted. Load sharing module is and 14. Observe engine operation. Replace
in droop. wiring or switch as required.
Woodward 21
Chapter 6.
Service Options
Product Service Options

If you are experiencing problems with the installation, or unsatisfactory
performance of a Woodward product, the following options are available:
Consult the troubleshooting guide in the manual.
Contact the manufacturer or packager of your system.
Contact the Woodward Full Service Distributor serving your area.
Contact Woodward technical assistance (see How to Contact Woodward
later in this chapter) and discuss your problem. In many cases, your
problem can be resolved over the phone. If not, you can select which course
of action to pursue based on the available services listed in this chapter.
OEM and Packager Support: Many Woodward controls and control devices are
installed into the equipment system and programmed by an Original Equipment
Manufacturer (OEM) or Equipment Packager at their factory. In some cases, the
programming is password-protected by the OEM or packager, and they are the best
source for product service and support. Warranty service for Woodward products
shipped with an equipment system should also be handled through the OEM or
Packager. Please review your equipment system documentation for details.
Woodward Business Partner Support: Woodward works with and supports a

global network of independent business partners whose mission is to serve the
users of Woodward controls, as described here:
A Full Service Distributor has the primary responsibility for sales, service,
system integration solutions, technical desk support, and aftermarket
marketing of standard Woodward products within a specific geographic area
and market segment.
An Authorized Independent Service Facility (AISF) provides authorized
service that includes repairs, repair parts, and warranty service on Woodward's
behalf. Service (not new unit sales) is an AISF's primary mission.
A Recognized Engine Retrofitter (RER) is an independent company that
does retrofits and upgrades on reciprocating gas engines and dual-fuel
conversions, and can provide the full line of Woodward systems and
components for the retrofits and overhauls, emission compliance upgrades,
long term service contracts, emergency repairs, etc.
A Recognized Turbine Retrofitter (RTR) is an independent company that
does both steam and gas turbine control retrofits and upgrades globally, and
can provide the full line of Woodward systems and components for the
retrofits and overhauls, long term service contracts, emergency repairs, etc.
You can locate your nearest Woodward distributor, AISF, RER, or RTR on our
website at:
www.woodward.com/directory
22 Woodward
Woodward Factory Servicing Options

The following factory options for servicing Woodward products are available
through your local Full-Service Distributor or the OEM or Packager of the
equipment system, based on the standard Woodward Product and Service
Warranty (5-01-1205) that is in effect at the time the product is originally shipped
from Woodward or a service is performed:
Replacement/Exchange (24-hour service)
Flat Rate Repair
Flat Rate Remanufacture
Replacement/Exchange: Replacement/Exchange is a premium program

designed for the user who is in need of immediate service. It allows you to
request and receive a like-new replacement unit in minimum time (usually within
24 hours of the request), providing a suitable unit is available at the time of the
request, thereby minimizing costly downtime. This is a flat-rate program and
includes the full standard Woodward product warranty (Woodward Product and
Service Warranty 5-01-1205).
This option allows you to call your Full-Service Distributor in the event of an
unexpected outage, or in advance of a scheduled outage, to request a
replacement control unit. If the unit is available at the time of the call, it can
usually be shipped out within 24 hours. You replace your field control unit with
the like-new replacement and return the field unit to the Full-Service Distributor.
Charges for the Replacement/Exchange service are based on a flat rate plus
shipping expenses. You are invoiced the flat rate replacement/exchange charge
plus a core charge at the time the replacement unit is shipped. If the core (field
unit) is returned within 60 days, a credit for the core charge will be issued.
Flat Rate Repair: Flat Rate Repair is available for the majority of standard
products in the field. This program offers you repair service for your products with
the advantage of knowing in advance what the cost will be. All repair work carries
the standard Woodward service warranty (Woodward Product and Service
Warranty 5-01-1205) on replaced parts and labor.
Flat Rate Remanufacture: Flat Rate Remanufacture is very similar to the Flat
Rate Repair option with the exception that the unit will be returned to you in like-
new condition and carry with it the full standard Woodward product warranty
(Woodward Product and Service Warranty 5-01-1205). This option is applicable
to mechanical products only.
Returning Equipment for Repair

If a control (or any part of an electronic control) is to be returned for repair,
please contact your Full-Service Distributor in advance to obtain Return
Authorization and shipping instructions.
When shipping the item(s), attach a tag with the following information:
return authorization number;
name and location where the control is installed;
name and phone number of contact person;
complete Woodward part number(s) and serial number(s);
description of the problem;
instructions describing the desired type of repair.
Woodward 23
Packing a Control
Use the following materials when returning a complete control:
protective caps on any connectors;
antistatic protective bags on all electronic modules;
packing materials that will not damage the surface of the unit;
at least 100 mm (4 inches) of tightly packed, industry-approved packing
material;
a packing carton with double walls;
a strong tape around the outside of the carton for increased strength.
To prevent damage to electronic components caused by improper

handling, read and observe the precautions in Woodward manual
82715, Guide for Handling and Protection of Electronic Controls,
Printed Circuit Boards, and Modules.
Replacement Parts
When ordering replacement parts for controls, include the following information:
the part number(s) (XXXX-XXXX) that is on the enclosure nameplate;
the unit serial number, which is also on the nameplate.
Engineering Services
Woodward offers various Engineering Services for our products. For these services,
you can contact us by telephone, by email, or through the Woodward website.
Technical Support
Product Training
Field Service
Technical Support is available from your equipment system supplier, your local Full-
Service Distributor, or from many of Woodwards worldwide locations, depending
upon the product and application. This service can assist you with technical
questions or problem solving during the normal business hours of the Woodward
location you contact. Emergency assistance is also available during non-business
hours by phoning Woodward and stating the urgency of your problem.
Product Training is available as standard classes at many of our worldwide

locations. We also offer customized classes, which can be tailored to your needs
and can be held at one of our locations or at your site. This training, conducted
by experienced personnel, will assure that you will be able to maintain system
reliability and availability.
Field Service engineering on-site support is available, depending on the product

and location, from many of our worldwide locations or from one of our Full-
Service Distributors. The field engineers are experienced both on Woodward
products as well as on much of the non-Woodward equipment with which our
products interface.
For information on these services, please contact us via telephone, email us, or
use our website: www.woodward.com.
24 Woodward
How to Contact Woodward

For assistance, call one of the following Woodward facilities to obtain the address
and phone number of the facility nearest your location where you will be able to
get information and service.
Electrical Power Systems Engine Systems Turbine Systems

Facility---------------- Phone Number Facility---------------- Phone Number Facility---------------- Phone Number
Brazil ------------- +55 (19) 3708 4800 Brazil ------------- +55 (19) 3708 4800 Brazil ------------- +55 (19) 3708 4800
China ----------- +86 (512) 6762 6727 China ----------- +86 (512) 6762 6727 China ----------- +86 (512) 6762 6727
Germany--------- +49 (0) 21 52 14 51 Germany------- +49 (711) 78954-510 India --------------- +91 (129) 4097100
India --------------- +91 (129) 4097100 India --------------- +91 (129) 4097100 Japan -------------- +81 (43) 213-2191
Japan -------------- +81 (43) 213-2191 Japan -------------- +81 (43) 213-2191 Korea -------------- +82 (51) 636-7080
Korea -------------- +82 (51) 636-7080 Korea -------------- +82 (51) 636-7080 The Netherlands - +31 (23) 5661111
Poland--------------- +48 12 295 13 00 The Netherlands - +31 (23) 5661111 Poland--------------- +48 12 295 13 00
United States ---- +1 (970) 482-5811 United States ---- +1 (970) 482-5811 United States ---- +1 (970) 482-5811
You can also locate your nearest Woodward distributor or service facility on our
website at:
www.woodward.com/directory
Technical Assistance
If you need to telephone for technical assistance, you will need to provide the following information.
Please write it down here before phoning:
Your Name
Site Location
Phone Number
Fax Number
Engine/Turbine Model Number
Manufacturer
Number of Cylinders (if applicable)
Type of Fuel (gas, gaseous, steam, etc)
Rating
Application
Control/Governor #1
Woodward Part Number & Rev. Letter
Control Description or Governor Type
Serial Number
Control/Governor #2
Serial Number
Control/Governor #3
Serial Number
If you have an electronic or programmable control, please have the adjustment setting positions or
the menu settings written down and with you at the time of the call.
Woodward 25
Appendix.
LSM Control Specifications
POWER SUPPLY 1832 Vdc, approximately 5 W. Protected

against undervoltage, overvoltage to +80 Vdc,
reverse voltage to 32 Vdc.
INPUTS
3-phase PT Inputs 100240 Vac line-to-line, 50400 Hz. PT input
burden is between 1.5 VA and 1.7 VA per phase
at 240 Vac, and between 0.4 VA and 0.5 VA per
phase at 120 Vac.
3-phase CT Inputs 37 Arms at full load, CT input burden at full

load is 0.1 VA per phase.
Load Sharing Input 03 Vdc into 25 k impedance in isochronous

mode, open circuit in droop mode.
Sync Input Compatible with optional Woodward SPM-A

Synchronizer, 0.38% speed change* per volt
input.
Speed Trim 10% minimum speed change* with an external

10 k potentiometer.
Droop Switch The external droop switch is to be wired in

series with the auxiliary circuit breaker contact
between terminals 13 and 14. Droop mode is
selected when either the droop switch or the
auxiliary circuit breaker is open.
OUTPUTS
Load Signal DC signal proportional to total real current
measured by the Load Sharing Module. Load
Gain adjustable over minimum range of 0.86 to
2.0 Vdc/Arms.
PWM Output Pulse width modulated square wave, 500100

Hz. Zero error output duty cycle = 69.82.0%.
Minimum V(hi) = 10.0 Vdc, maximum V(lo) = 0.5
Vdc when driving external 5.1K load to 13.0 Vdc
external pull-up.
ADJUSTMENTS
Droop Provides 0 to 9% speed reduction* between no
load and full load conditions.
Load Gain Provides adjustment of the load on an individual

generator when two or more generators are
paralleled. Adjusts specified full load condition
from 3 to 7 Arms.
26 Woodward
ENVIRONMENTAL
Operating Temperature 40 to +70 C (40 to +158 F).
Salt Fog Tested at 5% NaCl, 35 C, 48 hrs wet, 48 hrs

dry.
Humidity Tested at 95% RH, 65 C, non-condensing, 5

cycles at 24 hr/cycle.
Vibration Swept sine: 4 G, 5 mm, 52000 Hz, 3 hr

min/axis, including four 30-minute dwells at
resonant frequencies.
Shock 40 G, 11 ms sawtooth pulse.
Installation
Overvoltage Category Category III.
Air Quality Pollution Degree 2.
DIMENSIONS
Linear (maximum) Length: 273.6 mm (10.77 in)
Width: 214.1 mm (8.43 in)
Height: 59.2 mm (2.33 in)
Weight 1397 g (49.3 oz) approximate
SAFETY AND EMC STANDARDS COMPLIANCE

Conforms to EMC Directive 89/336/EEC. Conformity established by testing.
Conforms to Low Voltage Directive 73/23/EEC when used in accordance with

instructions. Conformity established by testing.
Listed to UL and cUL Industrial Control Equipment (UL508).
*When used with a speed control having a gain of 0.382% speed change
per 1% duty cycle change.
Woodward 27
Revision History
Changes in Revision G
Updated Figures 1-2 and 1-3 to show improved grounding connection
Added note (page 6) to explain improved grounding connection
28 Woodward
Declarations
Woodward 29
We appreciate your comments about the content of our publications.
Send comments to: [email protected]
Please reference publication 02036G.
PO Box 1519, Fort Collins CO 80522-1519, USA

1000 East Drake Road, Fort Collins CO 80525, USA
Phone +1 (970) 482-5811 Fax +1 (970) 498-3058
Email and Websitewww.woodward.com
Woodward has company-owned plants, subsidiaries, and branches,

as well as authorized distributors and other authorized service and sales facilities throughout the world.
Complete address / phone / fax / email information for all locations is available on our website.

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Product Manual 02036

Load Sharing Module

Pulse Width Modulated Output

Installation and Operation Manual

The latest version of most publications is available on the publications page. If

Any unauthorized modifications to or use of this equipment outside its specified

If the cover of this publication states "Translation of the Original Instructions"

Illustrations and Tables

Figure 1-1. Typical System Using a Load Sharing Module ....................................1

Warnings and Notices

The engine, turbine, or other type of prime mover should be

The products described in this publication may present risks that

Be prepared to make an emergency shutdown when starting the

On- and off-highway Mobile Applications: Unless Woodward's control

To prevent damage to a control system that uses an alternator or

Electrostatic Discharge Awareness

Follow these precautions when working with or near the control.

Figure 1-1 shows a typical system using a Load Sharing Module.

Figure 1-1. Typical System Using a Load Sharing Module

Figure 1-2. Outline Drawing of Load Sharing Module

Figure 1-3. Plant Wiring Diagram of Load Sharing Module

Figure 1-4. Block Diagram of Load Sharing Module

Adequate ventilation for cooling

Space for servicing and repair

Protection from direct exposure to water or to a condensation-prone

Protection from high-voltage or high-current devices, or devices which

Protection from excessive vibration

An ambient operating temperature range of 40 to +70 C (40 to +158 F)

Do not mount the Load Sharing Module on the engine.

To maintain compliance with CE marking requirements, the European Union Low

General Wiring Requirements

This symbol identifies functional or EMC earth. This terminal is to be

When attaching a grounding connection, it is essential that the

External wiring connections and shielding requirements for a typical installation

To maintain compliance with CE marking requirements, the Low Voltage

To maintain compliance with CE marking requirements, the EMC Directive

To prevent possible serious damage to the Load Sharing Module,

Figure 2-1. Preparation of Shielded Cables

Installations with severe electromagnetic interference (EMI) may require shielded

Use 1 mm (18 AWG) or larger wire for all PT and CT connections.

The spacing between the lugs on terminals 3 and 4 must be 6.5 mm

Connections from the potential transformers and current

Connect phase A CT to terminals 4 and 5. Connect phase B CT to terminals 6

Load Sharing Lines, Droop, and Auxiliary Contacts

Output to the Caterpillar Digital Electronic Control

Speed Trim Potentiometer

Shielded output lines should be limited to 30 m (98 ft) maximum

3. Select isochronous operation by shorting terminals 13 and 14.

4. If a speed setting potentiometer is used, set it to mid position (50%).

Be prepared to make an emergency shutdown when starting the

5. Start the engine according to the engine manufacturers instructions. Adjust

The most accurate calibration is made at full load. However, if it is

6. Set the LOAD GAIN potentiometer fully clockwise.

8. Remove the load from the generator set.

HIGH VOLTAGEA high voltage across open CTs (current

The most accurate calibration is made at full load. However, if it is

13. Shut down the generator set.

HIGH VOLTAGEA high voltage across open CTs (current

15. Start the generator set and apply full load.