1. A machine tool called a shaper is used to produce flat surfaces on large or heavy pieces by bringing them into contact with a rotating abrasive wheel.
2. Gears are used to transmit motion between shafts at angles. Common types include bevel gears, worm gears, helical gears, and spiral gears.
3. Heat treating processes like annealing, normalizing, hardening, and tempering are used to adjust the properties of metals like steel. Each process involves heating and cooling the metal in different ways to achieve the desired properties.
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q01 Answer Key
1. A machine tool called a shaper is used to produce flat surfaces on large or heavy pieces by bringing them into contact with a rotating abrasive wheel.
2. Gears are used to transmit motion between shafts at angles. Common types include bevel gears, worm gears, helical gears, and spiral gears.
3. Heat treating processes like annealing, normalizing, hardening, and tempering are used to adjust the properties of metals like steel. Each process involves heating and cooling the metal in different ways to achieve the desired properties.
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1. A machine tool used in the 9.
The operation of enlarging a hole is required and are extensively
production of flat surfaces on by means of an adjustable cutting used in speed reducers pieces too large or too heavy or tool with only one cutting edge A. bevel gear perhaps too awkward to hold in a A. drilling B. worm gear shaper B. broaching C. helical gear A. shaper C. grinding D. spiral gear B. planer D. boring 18. A kind of gear to transmit C. tool grinder 10. An imaginary circle passing motion from one shaft to another D. power saw through the points at which the shaft at an angle to the first 2. It consist of shaping a piece by teeth of the meshing gears A. bevel gear bringing it into contact with a contact each other B. worm gear rotating abrasive wheel A. pitch circle C. helical gear A. drilling B. addendum circle D. spiral gear B. boring C. deddendum circle 19. The uniform heating of steel C. grinding D. base circle above the usual hardening D. broaching 11. A type of bolt for use in bolting temperatures, followed by cooling 3. A tool used in measuring diameters wooden parts together or wood freely in air A. caliper to metal,. It has a portion of A. annealing B. nanometer shank just underneath a round B. normalizing C. tachometer head, which is designed to keep C. hardening D. pyrometer the bolt from turning in the D. tempering wood when the nut t tightened 20. The operation of cooling a 4. Used to true align machine tools, A. u-bolt heated piece of work rapidly by fixtures, and works, to test and B. carriage bolt dipping it in water, brine or oil inspect trueness of finished work, C. eye bolt A. quenching and too compare measurement D. stud bolt B. tempering either heights or depths or many 12. The number of teeth per inch of C. normalizing other measurement pitch diameter and which gives D. annealing A. dial gauge some indications of the gear teeth 21. A method in softening a piece of B. dial indicator A. module metal that is too hard to machine C. tachometer B. pitch circle and is done by heating steel D. speedometer C. diametral pitch slowly above the usual hardening 5. The ability of the metal to be D. circular pitch temperature keeping it at the heat deformed considerably without 13. The distance from the center of for to 2 hours then cooling rupture one tooth of a gear the center of slowly, preferably in a furnace A. ductility the next consecutive tooth A. broaching B. plasticity measured of the pitch B. quenching C. malleability A. circular pitch C. normalizing D. elasticity B. module D. annealing 6. The shop term used to include C. diametral pitch 22. The total permissible variation in the marking of inscribing of D. pitch circle the size of a dimension the center points, circle, arcs, or 14. The portion of the gear tooth difference between the limits of straight line upon metal surfaces, that projects above or outside the size either curved or flat, for the pitch circle A. allowance guidance of the worker A. top relief B. tolerance A. shaping B. deddendum C. variance B. hobbing C. addendum D. interference C. laying out D. tooth space 23. The operation of machining the D. shaping 15. The portion of the gear tooth end of a work piece to make the 7. An operation of sizing and space that is cut below the pitch end square with the axis finishing a hole by means of a circle and is equal to the A. squaring cutting tool having several cutting addendum plus the clearance B. buffing edges A. top root C. lapping A. notching B. deddendum D. honing B. piercing C. addendum 24. The clearance between the tooth C. turning D. top land profiles of a gear tooth D. reaming 16. When meshed with a gear it is A. toothspace 8. The operation of making a cone used to change rotary motion to B. backslash shaped enlargement of the end of reciprocating motion C. flank a hole, as for a recess for a flat A. gear shaft D. width head screw B. gear tooth 25. A mechanism which usually do A. countersinking C. gear rack the indexing in a machine tool B. knurling D. gear motor A. slotter C. squaring 17. A kind of gears for heavy duty B. chuck D. perforating works where a large ratio of speed C. dividing head D. indexer 26. A material that can wear away a A. Collet chuck A. Normalizing substance softer than itself B. Magnetic chuck B. Quenching A. phenol C. Four jaw chuck C. Annealing B. abrasive D. Universal chuck D. Squeezing C. tungsten 35. The process of checking or 43. A device used to prevent D. chromium producing checkers on the leakage of media. 27. A cylindrical bar of steel with surface of a piece by rolling A. Seal threads formed around it and checkered depression into the B. Packing grooves or flutes running surface C. Teflon lengthwise in it, intersecting with A. Knurling D. Graphite the threads to form cutting edges. B. Hemming 44. A welding operation in It is used to cut internal threads C. Breading which a non-ferrous filler A. groove D. Embossing metal melts at a temperature B. lap 36. Its fits the main spindle of a lathe below that of the metal C. tap and is so called because its acts as joined but is heated above D. flute a bearing surface on which the 450oC. 28. A set of gages consisting of thin work rest. It revolves with the A. Arc welding strips of metal of various work. When compared with the B. Brazing thickness mounted in a steel case hardness of the dead center in C. Spot welding or holder and is widely used for the tailstock, is usually soft, and is D. Butt welding measuring and checking so made since it does not work 45. The process of working clearances A. Ram center metals by the application of A. feeler gage B. Spindle center sudden blows r by a steady B. depth gage C. Live center pressure. C. line center gage D. Bearing center A. Trimming D. lay-out gage 37. A gripping device with two or B. Welding 29. A machine tool which is very more adjustable jaws radially C. Forging similar to a shaper except that A. Chuck D. Lancing the ram reciprocates vertically B. Carriage 46. The process of producing a rather than horizontally C. Tailstock variety of surface by using a A. Lathe D. Fan circular type cutter with B. Grinder 38. Steel Balls for ball bearings are multiple teeth. C. Planer manufactured by A. Piercing D. Slotter A. Turning B. Cutting 30. A machine tool principally to B. Rolling C. Embossing machine flat or plane surfaces C. Casting D. Milling with single-point cutting tool D. Cold heading 47. The softening of meals by A. Grinder 39. Addendum of a cycloidal gear heat treatment and most B. Shaper tooth commonly consists of C. Planer A. Cycloid heating the metals up to D. Turret machine B. Epicycloids near molten state cooling 31. A kind of bolts which has no C. Straight rack them very slowly. head an instead has threads on D. Involutes A. Quenching both ends 40. In a lathe, it comprises the main B. Tempering A. Stud bolts spindle, the necessary mechanism C. Annealing B. Acme threaded bolts for obtaining the various spindle D. Forming C. Square threaded bolts speed and also certain gears 48. The maximum stress D. Hex bolts which are used to operate the induced in a material when 32. A kind of chuck which has a quick change gear mechanism subjected to alternating or reversible jaws which could be A. Headstock repeated loading without adjusted separately B. Carriage causing failure. A. Collet chuck C. Tailstock A. Elastic limit B. Independent chuck D. Fan B. Proportional limit C. Four jaw chuck C. Rupture strength 33. A tool which when pressed into 41. A soft yellow metal, known D. Endurance limit finished hole in a piece of work, since ancient times a 49. The total deformation provides centers on which the precious metal which values measured in the direction of piece may be turned or otherwise are based. the line of stress. machined A. Solidus A. Axial deformation A. Mash B. Bronze B. Elongation B. Butt C. Gold C. Strain C. Mandrel D. Austenite D. Unit stress D. Wobble 42. The operation of cooling a 50. The maximum stress to 34. A kind of chuck which should heated piece of work rapidly which a material can be not used where extreme accuracy by dropping it in water, subjected without a trace of is required brine or oil. any permanent set remaining upon a complete end of which the gases c. Brush roller withdrawal of the stress. are burned to perform d. Long A. Ultimate limit the various gas welding 67. Spiral gears are suitable for B. Proportional limit operations. transmitting: C. Endurance limit A. Mash a. Any power D. Elastic limit B. Core b. Small power C. Wobble c. Huge power 51. The ability of metal to D. Torch d. Pulsating power withstand without 59. The maximum stress to 68. The type of cam used for breaking down is: which a material may low and moderate speed A. Stress be subjected before engines is generally: B. Strength failure occurs. a. Flat C. Strain A. Rupture stress b. Involute D. Elasticity B. Yield stress c. Tangent 52. A machining operation C. Ultimate stress d. Harmonic whereby the tool D. Allowable stress 69. Gears for wrist watches are reciprocates and the 60. The maximum stress generally manufactured by: feed is stationary is induced in a material a. Molding called: when subjected to b. Stamping A. Shaping alternate or repeated c. Galvanizing B. Reaming loading without d. Honing C. Planning causing failure. 70. The rated life of a bearing D. Turning A. Yield point changes: 53. Any material that B. Ultimate point a. Inversely as cube of retards the flow of C. Endurance point load electricity used to D. Proportional point b. Directly as load prevent passage or c. Inversely as square of escape of electric 61. In standard coarse thread load current from bolt, the stress d. Inversely as load conductors. concentration is maximum 71. The best material for brake A. Insulators at: drum is: B. Bricks a. All over the surface a. Cast iron C. Ceramics b. Top surface b. Steel D. Refractories c. Root c. Aluminum 54. A metallic element and d. Flank d. Wrought iron the only metal that is 62. Which of the following 72. An elastic body whose liquid at ordinary ropes are more flexible? primary function is to temperature. a. 6 to 19 deflect under load. A. Austenite b. 6 to 7 a. Spring B. Mercury c. 8 by 19 b. Brake C. Manganese d. 6 by 37 c. Stopper D. Martensite 63. Tools usually used in wood d. Clutch 55. An alloy of cooper and pattern making in foundry zinc. shop. 73. Which one is different from A. Aluminum a. Band saw the remaining? B. Bronze b. Saws and chisels A. nitriding C. Brass c. Knives and drills B. cyaniding D. Nickel d. Grinder C. electroplating 56. Usually a copper- tin 64. Type of bolt commonly used D. flame hardening alloy is: in the construction that is 74. Splines are used when: A. Aluminum threaded in both ends. The power transmitted is B. Nickel a. Hex bolt low C. Brass b. Stud bolt E. The power to be D. Bronze c. Square threaded bolts transmitted is high 57. A tool with hardened d. Eye bolt F. Axial relative motion points used for scribing 65. Cast iron flywheels are between shafts and circles or laying of commonly designed with hub is necessary distances. factor of safety of: G. Flame hardening A. Trammel a. 9 to 12 75. Delta iron occurs at B. Caliper b. 8 to 11 temperature of: C. Divider c. 10 to 13 H. Room temperature D. Micrometer d. 7 to 10 I. Above melting point 58. Name of mechanism 66. Which of the type of chain J. Between 1400C and which a welding is used in motorcycle? 1539C operator holds during a. Silent K. Between 1000C and gas welding and at the b. Pintle 1400C 76. The most important 85. In testing a material for 93. It is the ability of a material element that controls the endurance strength, it is to absorb energy when physical properties of steel subjected to: deformed elastically and is: a. Completely reversed load return it when unloaded. L. Carbon b. Static load A. Creep M. Silicon c. impact load B. fatigue strength N. Manganese d. dynamic load C. resilience O. Tungsten 86. Coaxing is the procedure of D. toughness 77. The process commonly used increasing: 94. Which of the following for thermo-plastic material a. Metal strength cams where the follower is: b. Metal hardness by surface reciprocates or oscillates in a P. Die casting treatment plane parallel to the axis of Q. Injection molding c. Metal resistance to corrosion rotation? R. Shell molding by coating a. Cam curves S. Cold forming d. Fatigue limit by b. radial cam 78. Select the one that has overstressing the metal by c. cylindrical cam highest specific gravity: successively increasing d. tangential cam T. Aluminum loadings 95. Which of the following U. Lead 87. Up to what percent cams where the follower V. Brass thickness of plate, edge reciprocates or oscillates in a W. High carbon steel preparation for welding is plane perpendicular its axis 79. Age- hardening is related not needed? of rotation? with: a. 2 mm a. Tangential cam X. Cast iron b. 4 mm b. cam curves Y. Stainless steel c. 8 mm c. radial cam Z. Duralumin d. 12 mm d. cylindrical cam AA. German silver 88. Arc blow takes place in: 96. During tensile test, which of a. Gas welding the following stress-strain 80. Ratio of pitch diameter to b. Arc welding when straight curve(s) fits for a glass rod? the number of teeth. polarity is used a. A straight line A. diametrical pitch c. Arc welding when reversed b. A parabola B. module polarity is used c. an irregular curve C. contact ratio d. Welding stainless steel d. a sudden break D. helical overlap 89. What is the function clutch 97. In case of a knuckle joint, in the machine tool? the pin is most likely to fail 81. How do you call a cam a. Alignment of drive in: where in the follower b. Lowering of drive a. Shear reciprocates or oscillates in a c. To insure that two shafts b. Tension plane parallel to its axis? line up at high speed c. Compression a. Circular cam d. To connect shaft so that the d. double shear b. reciprocating cam driven shaft will rotate with 98. A single ply leather belt c. cylindrical cam the driving shaft and to running at a belt velocity of d. oscillating cam disconnect them at all 300 ft/min is likely to 82. How are gears for watches 90. The height of tooth above transmit per inch of width: generally manufactured? the pitch circle or the radial a. 2.5 Hp a. Die casting distance between pitch circle b. 3.0 Hp b. Machining on hobber and top land of the tooth. c. 4.0 Hp c. power metallurgy process a. Addendum d. 5.0 Hp d. stamping b. Deddendum 99. How do you call a body 83. Rope brake dynamometer c. top root having identical properties uses what? d. top land all over? a. Oil as lubricant 91. How do you call the a. Heterogeneous b. No lubricant distance of the tooth which b. Homogeneous c. grease as lubricant is equal to the sum of the c. Elastic d. water as lubricant addendum and deddendum? d. Ductile 84. Which of the following a. Full depth 100. How is the material could be the effect of cold b. working depth described if it recovers its working? c. whole depth original dimensions when a. Increases the fatigue d. pitch the load is removed? strength a. Elastic b. Decreases the fatigue 92. A cold chisel is made of b. Plastic strength what? c. Brittle c. Has no influence on fatigue a. Mild steel d. Malleable strength b. German silver d. None of these c. high carbon steel d. cast iron