SPC. 00-ZA-E-09101: Incidental Scenario Identification
SPC. 00-ZA-E-09101: Incidental Scenario Identification
SPC. 00-ZA-E-09101: Incidental Scenario Identification
664900 00
SPC. 00-ZA-E-09101
ENGINEERING SUPPORT FOR GREENSTREAM
OFFSHORE PIPELINE SYSTEM Rev.
Sh. 1 of 22 C1
Data file:09101_C1.doc
This document is the property of Saipem who will safeguard its rights according to the civil and penal provisions of the law.
JOB UNIT
664900 00
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OFFSHORE PIPELINE SYSTEM Sh. 2 of 22 C1
TABLE OF CONTENTS
2 CONCLUSION 5
5 P/L FEATURES 13
5.1 Operating Condition 13
5.2 Internal Features 15
5.3 External Features 15
5.3.1 P/L routing vs external interfaces 15
5.3.2 External Protection 18
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1.1 Introduction
The GreenStream System conveys dry and sweet natural gas from coastal facilities in
Libya to Italy, via an offshore pipeline (OPL), with associated initial gas compressor
station (MGCS) and a receiving terminal (SRT).
The overview of the pipeline route between Libya and Sicily and the bathymetric profile
of the line are reported in the below figures:
Fig. 1-1: Overview of the Pipeline Route between Sicily and Libya [Ref. 8]
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200
Libya Italy
-200
Water Depth [m]
-400
-600
-800
-1000
-1200
0 100 200 300 400 500
Chainage [km]
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The scope of this study is the definition of the type of failure/incidental scenarios
potentially occurring during the operating life of the export system within the Green
Stream project.
Identification of all likely causes of realistic incidental scenario that could potentially
occur during operational activities;
Identification of every conceivable realistic incidental scenario that could potentially
occur during operational activities;
The study is limited to the Offshore Part of the Green Stream Pipeline System (GSOP),
the gas pipeline system joining Libya to Italy. Battery Limits are, therefore:
2 CONCLUSION
Considering the different damage types and the probably to occur in some defined
positions, the following list of incidental scenario is identified and reported along the
pipeline route:
A) Buckle or Dent
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D) Rupture
Type Rupture
KP 0 to KP 285
Position
KP 490 to KP 516
Size () = Pipe ID
Extention To be defined
E) Line Blockage
Extention Local
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200
Lybia Sicily
0
-200
Water Dept [m]
-400
-800
Rupture
-1000
Internal Blockage
-1200
0 100,000 200,000 300,000 400,000 500,000
P/L Length [m]
It is notice that, both Rupture and Internal Blockage Incidental Scenario have not
location defined; because these could occur with the same probability in any position
along the route.
In particular the Rupture Scenario could be caused by Human Activity, in two defined
critical sections (i.e. line continuous in figure), and by Geohazard (no more critical
section defined along the route, i.e. dotted line).
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3.1 Definitions
3.2 Abbreviations
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3.3 References
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In this paragraph, all the possible hazardous causes that may happen during the
operational life of the pipelines have been identified.
Subsea pipeline damage can occur as a result of a number of causes and contributory
factors. The most common of these are listed below:
Physical damage caused by human activities, typically ship traffic/ frequency &
fishing activities. Based on statistical occurrences, the following hazardous
scenarios show a not negligible likelihood:
dropped object
anchor dragging;
vessel/container grounding;
sinking ships
Material Corrosion:
Internal corrosion arising from:
unforeseen/unplanned changes in production composition;
metallurgical defect in the pipe wall or weld;
erosion by unexpected product or pigs during operation.
External corrosion, scaling, pitting caused by:
damage by crustaceans and/or sea water;
missing or damaged cathodic protection;
missing or damaged anti-corrosion coating or concrete.
Operational Pigging: Pig stuck in line due to excessive debris build-up or pig
break-down during run.
Hydrate Formation
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In this paragraph, the possible damage types that may happen during the operational
life of the pipelines have been identified.
Different damage type could be found for pipeline system.
This damage type is defined as a local and limited hole on the pipeline wall. Depending
on location and operating transport conditions, this leak could generate a gas outlet to
the environment or water ingress.
Outward leakage is expected considering a scenario of internal pressure higher
than external hydrostatic pressure and reduced hole dimension. This could be
possibly caused by local corrosion phenomena. An underwater release of high-
pressure gas will produce high velocity gas jets close to the leak position.
Inward Sea Water is expected when the pressure of the gas in the pipeline is
lower than the external pressure. This could be possibly caused by local
corrosion phenomena. The main consequence of this event is the presence of
water in the gas stream, which will alter the gas composition and dew point, with
consequent serious process problems. In case of sea water inlet into pipeline,
hydrates, as they form, principally stick and deposit onto the pipe wall. Then
hydrates continue to build up in the system and very little water exits at pipeline
outlet. Depending on the initial position of the water ingress in the pipeline, the
water inlet and the consequent hydrate formation could be identified after a
significant number of hours from the initial event.
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Pig stuck in line is defined as a local restriction of pipe cross section and could
be caused by break-down of launched pig in the line, undetected line section
restriction, solids accumulated in the line [Ref. 2].
Hydrate formation could be an outcome of water ingress in line.
The following table is an attempt to make a correlation between possible causes and
damages:
Causes
Human Acivity Geohazard Corrosion Pig Stuck Hydrate Formation
Buckle or Dent X X
Damage Type
Pin-Hole Leak X X
Rupture X X
Blockage X X
The different damage types could be divided for entity of impact on the normal
operating conditions for the following classification:
Minor damage (Buckle and Dents): Damage requiring repair but not originating
hydrocarbon release (i.e. not damaging the pipelines integrity). These damages
may be repaired during programmed shut-down and do not require immediate
intervention nor cause loss of production (however It might be necessary to
operate for some time at a reduced flow rate). Examples of this damage category
are dents restricting internal passage area (ovalization larger than 5 % of pipeline
diameter) and pipeline displacements with cross sectional deformations [Ref. 4-
Section 5- E503].
Moderate damage (Pin Hole with Inward Sea Water or Outward Fluid):
Damage originating inlet of sea water or hydrocarbon release from holes in the
pipe wall.
Major damage (Catastrophic Rupture ): Damage leading to Full Bore Ruptures
or Large Ruptures, and implying the release of a significant fraction of the flow
rate (or the entire flowrate) or a flooding of the line and will require immediate
shut down and immediate intervention.
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5 P/L FEATURES
In order to predict the most likely incidental scenarios, it is important to analyse also the
pipeline configuration in term of its vulnerability / consequences due to damage upset
conditions:
In particular, an average flow rate value (i.e. 8BSCMY) and three receiving pressure
value have been considered representative of normal operating condition of the line.
Following table reports the operating conditions that are selected from available daily
report data.
MGCS SRT
Gas Rate Pin Tin Gas Rate Pout Tout
Case
[KStm3/h] [barg] [C] [MSCMD] [barg] [C]
Min 1014.6 134 60 24.35 80 10.7
Following Graph reports pressure profiles for each case, reported above, compared
with external pressure (due to seawater column along pipeline bathymetry).
The comparison between internal pressures (gas flowing pressure) with external
pressure (due to seawater) of the pipeline is reported to assess possible gas leakage
or water ingress inside the pipeline due to any rupture.
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200 1.80E+02
Bathymetry Hydrostatic Pressure
Pout=81 bara Pout=111 bara
Pout=101 bara 1.60E+02
0
1.40E+02
-200
1.20E+02
Pressure [bara]
Elevation [m]
-400
1.00E+02
8.00E+01
-600
6.00E+01
-800
4.00E+01
-1000
2.00E+01
-1200 0.00E+00
0 100 200 300 400 500
P/L length [km]
Considering the above reported pressure profile for each operating conditions, it is
possible to note that the two possible zones along the pipelines route could be
considered representative of different rupture outward, and in particular:
Zone of Shallow Water: where pressure inside the pipelines is always larger
that external pressure (near Libyan Coast).
Zone of Deep Water: where pressure inside the pipelines could be smaller than
external pressure (near Sicily Coast). In particular, considering the case of
minimum receiving pressure, two significant point should be identified:
-At KP 393 where Pin<Pext;
-At KP 470 where Pin~Pext;
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Along the pipeline route could be highlighted zones more likely affect by human
damage.
In order to analyze these points are to be considered the interaction between whole P/L
route [see Fig. 1-2] and ship traffic / frequency.
Ship Traffic:
The following map shows each kilometre section of pipeline colour-coded by annual
crossings, based on the following ranges:
Note: Annual Crossing is Annual number of crossings of KP section of pipeline by vessels on the route
identified.
Tab. 5-2: Colour-Coded by Annual Vessel Crossings [Ref. 8]
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- From the Libya coat since to 285 km, the annual ship crossing is just 4%
(1/24th).
- From KP=490 to 509 km is estimated as the busiest zone with 50% of total
crossing.
Anchoring Operation
The maximum water depth for anchoring area operations is assumed to be around
300m [Ref. 9].
Moreover it is notice that an anchoring area for vessels over 5000GT is located close to
Gela landfall (i.e. From KP 511.07 to KP 512.8) [Ref. 6]
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Even if dropped object from commercial vessel, anchor dragging and trawl gears
should be likely for both Libyan and Italian landfall, it is notice that the higher frequency
of impacts is found in the section from KP 498 to KP 509 [see tab below].
Based on the above reported ship traffic and frequency of interaction with pipeline, the
most threatened area is found to be:
- Near Sicily Coast: from KP 498 to KP 510.
This estimation is referred to only vessel crossing frequency. The aim is give some
indication about the pipeline sections where the interaction with external features
should be more likely.
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Due to overweighting for on bottom stability and protection requirements for fishing
device, some of the offshore pipeline sections are concrete coated.
As reported in the Tab. 5-4, the concrete is not present in two deepest points of the
route.
In the area involved in by fishing activity / ship traffic and where the pipeline is not
concrete coated, the anticorrosion coating more likely could suffer damages from
impacts with dropped objects.
In the area involved in by fishing activity / ship traffic, the pipeline sections coated with
concrete could be considered more protected from impacts with dropped objects.
Tab. 5-4: LGTS Concrete Thickness Along the Pipeline Route As Built Data
[Ref. 6]
Burial Configuration
The pipeline sections buried could be considered more protected from impacts with
dropped objects or dragged anchor.
In particular the pipeline sections buried are [Ref. 6]:
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Most likely incidental scenario, as basis for this study, are defined as the combinations
of type of damage, location and resulting consequences that have more probably to
occur based on the actual GSOP configuration and routing.
Taking into consideration all the characteristic parameters, different regions are
indicated on P/L route as follow in Fig. 6-1:
Operating Condition:
- From KP 100 to 250 (Max Different Pressure from Pin and Pext; always
Pin>Pest);
- From KP 390 to 410 (Max Water Dept & Pin < Pext);
- From KP 450 to 490 (High Water Dept & Pin ~ Pext).
External Features:
- From KP 260 to KP 412.75 (No Concrete Coated Section);
- From KP 435 to KP 495 (No Concrete Coated Section);
- From KP 490 to KP 509 (More ship crossings for year);
- From KP 0 to KP 285 (Anchoring Area_near Libyan Coast);
- From KP 490 to KP 516 (Anchoring Area_near Sicilian Coast);
- From KP 0 to KP 516 (No Specific Critical Section Identified for Geohazad);
Internal Features:
- From KP 0 to KP 516 (No Specific Critical Section Identified for Corrosion);
- From KP 0 to KP 516 (No Specific Critical Section Identified for Hydrate
Formation);
- From KP 0 to KP 516 (No Specific Critical Section Identified for Pig Stuck);
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200
Lybia Sicily
0
-200
Water Dept [m]
-400
-800
Rupture
-1000
Internal Blockage
-1200
0 100,000 200,000 300,000 400,000 500,000
P/L Length [m]
It is notice that, both Rupture and Internal Blockage Incidental Scenario have not
location defined; because these could occur with the same probability in any position
along the route.
In particular the Rupture Scenario could be caused by Human Activity, in two defined
critical sections (i.e. line continuous in figure), and by Geohazard (no more critical
section defined along the route, i.e. dotted line).
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Considering the different damage types and the probably to occur in defined positions,
the following list of incidental scenario is identified:
A) Buckle or Dent
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D) Rupture
Type Rupture
KP 0 to KP 285
Position
KP 490 to KP 516
Size () = Pipe ID
Extention To be defined
E) Line Blockage
Extention Local