DESIGN CALCULATION

INPUT
DESCRIPTION SYMBOL MAGNITUDE UNIT
VELOCITY v 0.05 m/s
LOAD W 250 Kg
FACTOR OF SAFETY FOS 3 --
DESIGN LOAD CONSIDERING FOS F 7357.5 N
F= Kg X FOS X10N
OUTPUT
POWER P 0.367875 Kw
P = F X v /1000 0.49379

ELECTRICAL MOTOR DATA

OUTPUT SPEED N1 20 rpm
OUTPUT TORQUE N-m
LET US SELECT BASED ON POWER RATING
PITCH p 9.525 mm

NO OF TEETH ON DRIVE SPROCKET Z1 14 NOS

DIAMETER OF DRIVE SPROCKET D1 42.8 mm

D1= p/ Sin (180/Z1)

velocity v1 0.045 m/s

INPUT
FROM VELOCITY RATIO i =N2/N1 i 1.25
OUTPUT
NO OF TEETH ON DRIVE SPROCKET Z2 17.5 NOS
Z2=Z1*i
SPEED OF DRIVEN SPROCKET N2= N1 X i N2 25 rpm
DIAMETER OF DRIVEN SPROCKET D2 53 mm
VELOCITY OF DRIVEN SPROCKET v2 =ZpN/60000 0.07 m/s

LOADS ON SHAFT due to chain drive Q =Kl * Pt Kl LOAD FACTOR

TANGENTIAL FORCE DUE TO POWER Pt = 102 X P/v 536.0464286 N
TRASMISSION
Q =Kl * Pt 696.8603571 N
 DIMENSIONS
INPUT
DESCRIPTION SYMBOL MAGNITUDE UNIT TOLERANCE
CHAIN PITCH p 31.75 mm
CHAIN ROLLER DIAMETER d1 19.05 mm
NUMBER OF TEETH z 15 No's
OUTPUT
PITCH CIRCLE DIAMETER d=p/(SIN(180/z*3.14/180)) d 152.8 mm WHEN -0.25 ,df<=127
ROOT DIAMETER df=d-d1 df 133.8 mm WHEN -0.30 127<df<=250
TIP DIAMETER, da=d+1.25*p-d1 da 173.4375 mm h11 df>250
TOOTH HEIGHT ABOVE PITCH POLYGON MAX. ha=0.625p- 12.012083333 mm
0.5*d1+(0.8*p)/z ha --
MIN, ha =0.5(p-d1) 6.35 mm
ROLLER SITTING RADIUS ri1 9.62 mm
ri1=0.505*d1 MAX. / MIN
ri2=(0.505*d1+0.069^3*sqrtd1) ri2 9.62 mm
ROLLER ANGLE
1 2.34 MAX. TOOTH GAP FORMS
1=140-(90/z)
RESPECTIVELY
2=120-(90/z) 2 1.99
TOOTH FLANK RADIUS re1 38.9 mm MAX. TOOTH GAP
Min. re1=0.12*d1(z+2)

Max. re2=0.008d1(Z^2+180) re2 61.7 mm MIN. TOOTH GAP

TOOTH WIDTH, bf1 DUPLEX FOR p>12.7

SIMPLEX. 0.93b1 FOR p<=12.7 & 0.95b1 FOR p>12.7 bf1 18.2 mm FROM CHART NO.49
DUPLEX . 0.91b1 FOR p<=12.7 & 0.93b1 FOR p>12.7 b1=19.56 (CMTI.PG .250)
TRIPLEX. 0.88b1 FOR p<=12.7 & 0.93b1 FOR p>12.7
WIDTH OVER TEETH bf2=(NO. OF STRANDS-1)(pt+bf1) bf2 / bf3 54.65 mm pt FROM TABLE
MIN. TOOTH RADIUS rx=p rx 31.75 mm
ABSOLUTE SHROUD DIA dg=p*cot(180/z)-1.05*h2-1-2ra dg 128.45003083 mm
MEASURING PIN DIAMETER dR=d1 dR 19.05 mm 0.1
 DIMENSIONS
INPUT
DESCRIPTION SYMBOL MAGNITUDE UNIT
CHAIN PITCH p 31.75 mm
CHAIN ROLLER DIAMETER d1 19.05 mm
NUMBER OF TEETH z 10 No's
OUTPUT
PITCH CIRCLE DIAMETER d=p/(SIN(180/z*3.14/180)) d 102.8 mm
ROOT DIAMETER df=d-d1 df 83.8 mm
TIP DIAMETER, da=d+1.25*p-d1 da 123.4375 mm
TOOTH HEIGHT ABOVE PITCH POLYGON MAX. ha=0.625p- 12.85875 mm
0.5*d1+(0.8*p)/z ha
MIN, ha =0.5(p-d1) 6.35 mm
ROLLER SITTING RADIUS ri1 9.62 mm
ri1=0.505*d1
ri2=(0.505*d1+0.069^3*sqrtd1) ri2 9.62 mm
ROLLER ANGLE
1 2.29
1=140-(90/z)
2=120-(90/z) 2 1.94
TOOTH FLANK RADIUS re1 27.4 mm
Min. re1=0.12*d1(z+2)
Max. re2=0.008d1(Z^2+180) re2 42.7 mm
TOOTH WIDTH, bf1
SIMPLEX. 0.93b1 FOR p<=12.7 & 0.95b1 FOR p>12.7 bf1 18.2 mm
DUPLEX . 0.91b1 FOR p<=12.7 & 0.93b1 FOR p>12.7
TRIPLEX. 0.88b1 FOR p<=12.7 & 0.93b1 FOR p>12.7
WIDTH OVER TEETH bf2=(NO. OF STRANDS-1)(pt+bf1) bf2 / bf3 54.65 mm
MIN. TOOTH RADIUS rx=p rx 31.75 mm
ABSOLUTE SHROUD DIA dg=p*cot(180/z)-1.05*h2-1-2ra dg 76.769432465 mm
MEASURING PIN DIAMETER dR=d1 dR 19.05 mm
 TOLERANCE

0.107597
WHEN -0.25 ,df<=127
WHEN -0.30 127<df<=250
h11 df>250
--

MAX. / MIN

MAX. TOOTH GAP FORMS

RESPECTIVELY

MAX. TOOTH GAP

MIN. TOOTH GAP

DUPLEX FOR p>12.7

FROM CHART NO.49
b1=19.56 (CMTI.PG .250)

pt FROM TABLE

0.1