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EVA Plant and Utilities Project
Tank Design Calculations

Rev C1 16-TK-3101-CAL-001-V Page No. 1/ 39

DOCUMENT NO. 16-TK-3101-CAL-001-V

PROJECT NAME EVA Plant & Utilities Project

ITEM NO. 16-TK-3101
COMPANY NAME International Polymers Company
SITE LOCATION Jubail, Saudi Arabia
CONTRACTOR NAME GS Engineering & Construction Corp.
PROJECT NO. 100670
PURCHASE ORDER NO. 16-ME-PO-TK3101-01
VENDOR NAME ACBI
Action Code Description
1 Approved without comment, Vendor to submit For Final

2 Approved with comment,

Vendor to amend and submit For Final

3 Approved with comment,

Vendor to amend and re-submit For Approval

4 Not Reviewed/Considered unacceptable Quality, Re- submit For Review

0 1Sep11 Issued For Construction AKE NJS

C1 27Jul11 Issued For Approval AKE NJS

REV. DATE DESCRIPTION PREPD CHKD CHKD APPD

ACBI
THIS DOCUMENT IS THE PROPERTY OF CHICAGO BRIDGE & IRON COMPANY ("CB&I"). IT MAY CONTAIN INFORMATION DESCRIBING
TECHNOLOGY OWNED BY CB&I AND DEEMED TO BE COMMERCIALLY SENSITIVE. IT IS TO BE USED ONLY IN CONNECTION WITH WORK
PERFORMED BY CB&I. REPRODUCTION IN WHOLE OR IN PART FOR ANY PURPOSE OTHER THAN WORK PERFORMED BY CB&I IS FORBIDDEN
EXCEPT BY EXPRESS WRITTEN PERMISSION OF CB&I. IT IS TO BE SAFEGUARDED AGAINST BOTH DELIBERATE AN INADVERTENT
DISCLOSURE TO ANY THIRD PARTY.

REVISION INDEX DETAILS

Rev Location of Change Brief Description of Change
 SUBJECT
(1) 20,000 MT Ethylene Tank
OFFICE
PCC

REVISION 0 REFERENCE NO.

###

International Polymers Co. (SIPCEM)

Jubail, KSA
MADE BY
AKE
DATE
24Jun11
CHKD BY
NJS
DATE
6Jul11
MADE BY
.
DATE
.
CHKD BY
.
DATE
.
SHT 2
CL-00001

TABLE OF CONTENTS
DESIGN CALCULATIONS
DESCRIPTION SHEET
Table of Contents 3
Tank Design Information 4 to 5
Inner Tank Liquid Levels 6 to 7
Inner Tank Shell Design 8 to 9
Perlite Pressure 10 to 11
Shell Stiffeners Design 12 to 13
Inner Tank Annular Plate Design 14
Inner Tank Seismic Design Check 15 to 19
Concrete Bearing Ring Design 20 to 23
Tank Boiloff 24 to 25
Suspended Deck Design 26 to 29
Roof Design 30 to 33
Roof Compression Bar Design 34
Outer Tank Wind Loads 35
Outer Shell Design for Vertical Loads 36 to 38
Outer Shell Stiffener Design 39 to 40
Outer Tank Anchor Strap Design 41 to 42
SUBJECT
(1) 20,000 MT Ethylene Tank
 MADE BY
OFFICE
PCC
CHKD BY
REVISION
MADE BY

0 REFERENCE NO.
###
CHKD BY

International Polymers Co. (SIPCEM)

Jubail, KSA
AKE
DATE
24Jun11
NJS
DATE
6Jul11
.
DATE
.
.
DATE
.
SHT 3
CL-00001
DESIGN CONDITIONS
Design Code API 620 11th edition Addendum 2, Aug 2010
Net Capacity 35,293 m
Tank Type Double Wall with Suspended Deck
Foundation Type Elevated Pile Cap
Design Product Ethylene
Design Product Operating Density 567 kg/m Design Metal Temperature -105 C
Design Product Temperature -104 C Design Construction Temperature 42 C Design Max. Ambient Temperatu
Design Internal Pressure 178 mbar(g)
Design Vacuum Pressure 5 mbar(g)
Design Operating Pressure 78 mbar(g)
Roof Live Load 125 kg/m Suspended deck Construction Load 50 kg/m
Allowable Tank Boil-off 0.1% / day based on gross volume to max design liquid level
Corrosion Allowance 0.0 mm Inner tank
0.0 mm Suspended Deck
1.6 mm Outer tank shell, bottom, and roof plate
0.8 mm/side Outer tank stiffeners and roof framing
Seismic Criteria:
Horizontal Acceleration 0.053 g for Impulsive Mass 0.0110 g for Convective Mass
Vertical Acceleration 0.053 g for Impulsive Mass
Wind Load Criteria: ASCE 7-05, 42.7 m/s max. wind speed
TANK GEOMETRY
Inner Tank: Outer Tank:
Nominal Diameter 39,200 mm 41,200 mm
Shell Height 30,550 mm 32,450 mm
Design Liquid Level (HHLL) 30,200 mm --- Maximum Normal Operating Liquid Level (HLL) 3
 Low Liquid Level (LLL) 700 mm ---
Minimum Pump Down Level (LLLL) 546 mm ---
Outer Tank Roof Radius --- 32,960 mm
SUBJECT
(1) 20,000 MT Ethylene Tank
MADE BY
OFFICE
PCC
CHKD BY
REVISION
MADE BY
0 REFERENCE NO.
###
CHKD BY

International Polymers Co. (SIPCEM)

Jubail, KSA
AKE
DATE
24Jun11
NJS
DATE
6Jul11
.
DATE
.
.
DATE
.
Page 4
CL-00001
MATERIALS
Inner Shell Plate ASTM A553 Type 1
Inner Shell Stiffener ASTM A553 Type 1 Inner Bottom / Annular Plate ASTM A553 Type 1 Suspended Deck Plate
Suspended Deck Rods ASTM A240 Type 304
Suspended Deck Stiffeners ASTM B209-5083-0 Outer Tank Shell / Bottom Plates ASTM A573 Gr. 70 Outer Ro
Outer Roof Framing ASTM A36
Outer Tank Compression Bar ASTM A573 Gr. 70 Outer Tank Anchor Straps ASTM A573 Gr. 70
INSULATION
Bottom:
Under Inner Tank Bottom (2) - 125 mm layers of HLB 800 Cellular Glass Insulation Under Inner Tank Bearing Ring
Shell 230 mm of Resilient Fiberglass Blanket on inner shell
Expanded Perlite through remainder of annular space
Deck 300 mm of Fiberglass Blanket
SUBJECT
(1) 20,000 MT Ethylene Tank
MADE BY
OFFICE
PCC
CHKD BY
REVISION
MADE BY

0 REFERENCE NO.
###
 CHKD BY

International Polymers Co. (SIPCEM)

Jubail, KSA
AKE
DATE
24Jun11
NJS
DATE
6Jul11
.
DATE
.
.
DATE
.
SHT 5
CL-00001
Inner Tank Liquid Levels
Et = Pt = Exp =
Di_cold=
mm Inner Tank Diameter (Warm)
C Erection Temp
C Product Operating Temp mm/mm Thermal Coefficient of Expansion mm Inner Tank Diameter (Cold)
39200
46
-104
0.001571208
39138
Qfill = 36.2 m3/h Maximum Filling Rate
Qout = 56.4 m3/h Max sendout rate
546.0
28.2
150
696
LLLL =
mm Minimum Pump Down Level
m3 Volume between LLLL and LLL: 30 minutes @ max sendout mm Height of Shell for calculated Volume
mm Minimum LLL level required
700
LLL =
mm Normal Minimum Operating Level Used
35310
29350
30050
NWC =
m3 Net Working Capacity: Volume between LLL and HLL
mm Height of Shell required for calculated volume mm Minimum HLL required
30050
18.1
150
30200
30200
HLL=
HHLL =
mm HLL Used
 m3 Volume between HLL and HHLL(CO): 30 minutes at max filling rate mm Height required for calculated volume
mm Minimum HHLL Required
mm HHLL Used
30200
300
DMLL =
FB =
mm Maximum Design Liquid Level = HHLL
mm Minimum Freeboard per API 620
180.0
30500
Fbsse =
Hmin =
mm Minimum SSE Wave Height required
mm Minimum Cold Tank Height=DMLL + FB
30230
30500
30548
30550
350
36447.6
36333.2
Hsse =
H=H=
se = freeboard=
Vnom =
Vgross =
mm Minimum Cold Tank Height to meet SSE requirements = HLL + FBsse
mm Minimum cold Height required (max: Hmin, Hsse) mm Minimum warm Height required (max: Hmin, Hsse) mm Tank
mm freeboard above DMLL
m3 Nominal volume to DMLL (warm) = Di/4 * DMLL / 109 m3 Gross liquid volume to DMLL = Di_cold/4 * DMLL / 109
SUBJECT
(1) 20 MT Ethylene Tank
OFFICE
PCC
REVISION

0 REFERENCE NO.
###

International Polymers Co. (SIPCEM)

Jubail, KSA
Tank Liquid Levels
MADE BY
AKE DATE 24Jun11
CHKD BY
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DATE
6Jul11
MADE BY
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DATE
.
CHKD BY
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DATE
.
SHT 6
CL-00001
Top of Shell
30550 mm (warm)

High High Liquid Level HHLL = 30200 mm

150 mm or at Max. Fill Max.. Design Liquid Level 30 Minutes
Rate
High Liquid Level HLL = 30050 mm

Liquid Level for Seismic Wave

35310
Net Working
Volume = 35293 m (20,000 MT)
Low Liquid Level LLL =

700 mm
150 mm or 30 Minutes
at Max. Pumpout Rate
Low Low Liquid Level LLLL = 546 mm

Top of Annular Plate

20.5
32
566.7
Maximum Fill Rate =
Maximum Pumpout Rate = Product Oper. Density =
MT/hr
MT/hr kg/m
SUBJECT
(1) 2200 MMTT EEthyllene Tank
OFFICE
PCC
REVISION
 0 REFERENCE NO.
###

International Polymers Co. (SIPCEM)

Jubail, KSA
Tank Liquid Levels
MADE BY
AKE DATE 24Jun11
CHKD BY
NJS
DATE
6Jul11
MADE BY
.
DATE
.
CHKD BY
.
DATE
.
SHT 7
CL-00001
TANK SHELL PLATE THICKNESS Program TKSHELL
20000 MT Ethylene Tank Rev 2.2 Aug 98
20000 MT Ethylene Tank
Material : A553 TYPE I
MM
39200
30550
30200
D = Tank Diameter
H = Tank Height
HL = High Liquid Level
Design BAR kPa MM H20 KG/CM2 PSI IN H20 Kg/MM^2
0 0 0 0 0 0
Pressure
Product S. G. KG/M3 PCF Density
TG = Specific Gravity of Test Water
P= 0
SG = 0 5686554
0 0 35 5
1.000
Kg/MM^2
MM
Sd = Design Stress
St = Test Stress
Fu = Ultimate Strength
Tmin = Minimum Code Thickness CA = Corrosion Allowance
N = Number of Shell Rings
23.4354
34.6613
70.307
6.35
0
 10
Nn = Shell Ring Number ~ Varies from 1 to N
HD = Design Product Height ~ Varies with Each Ring To = Minimum Thickness Based on Product
Tt = Minimum Thickness Based on Test
Tuse = Greater of : To , Tt , Tmin, or Override Thickness To = ( SG*HD/10^6 + P )*.5*D/Sd + CA
Tt = ( TG*HT/10^6 + 1.25*P )*.5*D/St
HD = HL - (H/N)*(Nn - 1) if Equal Plate Widths Wr = H/N ~ When Equal Plate Widths
HD = HL - Sum( Wr ) if Unequal Plate Widths or Actual Individual Plate Width
( Where Sum( Wr ) is width of plates below point under consideration )
HT = Lesser of : ~ HD*1 25*PD/TD*SG or HD ~ for API-620 Appendix Q Stress = ( SG HD/10^6 + P ) .5 D/( Tuse- CA )
Spot RT if Stress is Less Than 0.I*Fu
SUBJECT
OFFICE

REVISION 0 REFERENCE NO.

(1) 20 MT Ethylene Tank PCC 176718
EVA Project
MADE BY
AKE
CHKD BY
NJS
MADE BY CHKD BY
. .
Jubail, KSA DATE
Inner Tank Shell Design 24Jun11
DATE
05Jul11
DATE DATE CL-00001
. .
TANK SHELL PLATE THICKNESS Program TKSHELL
20000 MT Ethylene Tank Rev 2.2 Aug 98
Calculated Shell Ring Thickness : Wr = Individual Ring Width
Tuse = Maximum of To Tt Tmin or Tu
Vertical
MM MM MM MM MM MM Kg/MM^2 Joints
RING Wr HD To HT Tt Tuse Stress RT
1
2
3
4
5
6
7
8
9
###
3055 30200 14.36 21467 12.14 14.37 23.44 100 %
3055 27145 12.91 18412 10.41 12.91 23.44 100 %
3055 24090 11.46 15357 8.68 11.46 23.44 100 %
3055 21035 10 12302 6 96 10 01 23 44 100 %
3055 17980 8.55 9247 5.23 8.56 23.44 100 %
3055 14925 71 6192 35 71 23 43 100 %
3055 11870 5.65 3137 1.77 7 18.9 100 %
3055 8815 4 19 82 0 05 7 14 04 100 %
 3055 5760 2.74 - 7 9.17 100 %
3055 2705 1 29 - 7 4 31 Spot
-
-
-
-
-
Ring Tu = Override Ring Thickness
Total Weight = 272815 Kg
6 7.1 mm
7 7 mm
8 7 mm
9 7 mm
10 7 mm
SUBJECT

OFFICE REVISION 0
REFERENCE NO
(1) 20 MT Ethylene Tank PCC 176718
EVA Project
MADE BY
AKE
CHKD BY
NJS
MADE BY CHKD BY SHT 9
Jubail, KSA DATE
Inner Tank Shell Design 24Jun11
DATE
05Jul11
DATE DATE
. .
CL-00001
PERLITE RESERVOIR WITH FENCE
INPUT
42
50
-105
35
41.2
39.2
32.96
30.55
1.43
230
37.5778
1130
28
25
25
12.5
30
305
40.0
1000
38.68
37.5778
Te = C Assumed Erection Temperature
Ta = Tp = Ts = C Specified Maximum Ambient Temperature Product Temperature
Do = Di = RR = C Solar Increase
Hi = h = w_rs = C Outer Tank Diameter Inner Tank Diameter Roof Radius
m m m m m Inner Shell Height
mm Perlite Reservoir height from Top of Inner Shell to Outer Roof/Shell Junction Uncompressed
Resilient Blanket Thickness

c = deg mm Roof/Shell Angle used in calculations (from compression bar design) Distance from Inner
Rod mm Shell to Deck Rods
tavgs Sum of Average Inner and Outer Shell Thickness
SF = % Perlite Reservoir Contingency
CF = % Initial Perlite Compression Factor for Resilient Blanket Assumed Angle of Perlite Slide for
= deg deg reservoir
Assumed loose fill perlite angle
DS = mm Dead Space above Top of Shell
RD = mm Differential Tank Movement
w= mm deg Annular Space Width
= deg Theoretical Roof/Shell Angle = asin(Do/(2*RR)) Compression Bar angle used in calculations
u =
OUTPUT
Solving for Area Required
172.50
15288
w_rs_c =
Areq =
mm Compressed Resilient Blanket = w_rs-(cf*w_rs)
cm2 =(hi*100)*RD/10*(1+SF/100)
Solving for Lengths for Max Theoretical Area Provided
39.9222
1595.71
799.50
249.41
1048.91
1264.64
1125.00
973.13
2403.13
= deg =180-90-- w4 = mm =hyp1*cos
hyp1 = mm =w3*sin(90+)/sin() h1 = mm =(h*1000)-ds
w1 = mm =w-w_rs_c-tavgs h2 = mm =hyp1*sin
w2 = mm h1*tan h3 = mm =h1+h2+DS
w3 = mm =w1+w2
Solving for Max Theoretical Area Provided Solving for the Excess Area
8994
1403
5104
15501
A1 = cm2 =(h1*w1)/100 Aover = 213 cm2 =Atheory-Areq
A2 = A3 = cm2 cm2 =((h1*w2)/2)/100
Atheory = cm2 =(w3*h2)/2/100
=A1+A2+A3
 Solving for Minimum Perlite Blanket Height
22.4222
60
17.5
241.88
176.07
1775
1335.0
261.67
159.57
207.38
920.25
1624.21
= deg =90-- m= mm =z/cos
= deg =90- n= mm =m*sin
= deg =90-- o= mm =m*cos
z= mm =10*[(2*Aover)/(tan + tan)]^.5 w5 = mm =(w+rod)-w_4+o-v*cos
v= mm =z*(tan + tan) hp = mm =h3-n-(v*cos+w5)*tan
Hfence =
PFM =
Blanket Pressure
mm Minimum Blanket Height needed. Includes 150mm of freeboard = hp+150
mm Location of Perlite Fill Mark = hyp1-m
0.1741
0.90
RD/w_rs =
Reservoir Percentage
Blanket Pressure =
kpa
6.1
% Provided Reservior as a percentage of Annular Space = Atheory/((w-w_rs_c)/10*hi)*100
SUBJECT
(1) 20,000 MT Ethylene Tank EVA Project
Jubail, KSA
MADE BY
AKE
DATE
OFFICE
PCC CHKD BY NJS
DATE
REVISION
MADE BY
.
DATE

0 REFERENCE NO.
###

CHKD BY SHT 10
.
DATE

Perlite Reservoir & Resilent Blanket Pressure

24Jun11
6Jul11 . .
CL-00001
 Aover
hyp1
PFM
A3
90+
c,u w3

A2
A1
w1
dead volume
Rod
w_rs, w_rs_c
w
SUBJECT
(1) 20,000 MT Ethylene Tank
MADE BY
OFFICE
PCC
CHKD BY
REVISION
MADE BY
0 REFERENCE NO.
###
CHKD BY
EVA Project
Jubail, KSA
Perlite Reservoir & Resilent Blanket Pressure
AKE
DATE
24Jun11
NJS
DATE
6Jul11
.
DATE
.
.
DATE
.
SHT 11
CL-00001
PROGRAM S0138.XLS - DESIGN OF SHELL STIFFENERS FOR UNIFORM EXTERNAL PRESSURE
(Design basis is the paper "External Pressure on Cylinders" from the SFPA booklet "Design of Plate Structures", revised June 1985)
39200
30550
10
0.90
196847
0.3
103.42
489
302
3
2
2
 10
1
D=
H=N=
p=E=
=
Fa = Sclr_T = Sclr_B =
F1 = F2 =
Ntop = Nmax =
mm tank diameter Program: S0138.xls
mm tank height Date: 13-Jan-10
ea number of shell rings Rev: 3
kPa design external pressure MPa modulus of elasticity
Poisson's ratio
MPa allowable compressive stress [min of 103.42 MPa & 0.4*Fy]
mm minimum shell ring joint clearance at top of shell ring (std = 150 mm) mm minimum shell ring joint clearance at bottom of shell ring (std = 150 mm)
factor of safety for stiffener moment of inertia (Std = 3) factor of safety for stiffener spacing (std = 2)
number of nodes for top ring (std = 2)
maximum number of nodes for intermediate rings (std = 10) Equal shell ring heights? (1 or TRUE = yes, 0 or FALSE = no)
Location of Intermediate Shell Stiffeners Maximizing Distance From Top of Tank:
Override Sum Ring t Optim. Actual Avg. Actual Allow.
Ring Shell Stiff. Elev. Ring Stiff. Stiff. Stiff. Shell Stiff. Stiff. Stiff. Seam
Height Thick Elev. to Top Heights Spacing Elev. Elev. Thick. Spcg. Spcg. Spcg. Clear.
Ring W t h of Ring W Ls' h h tavg Lsact Lsall Check Check
No. mm mm mm mm mm mm mm mm mm mm mm
10 3055 7.00 30550 3055 4980
9 3055 7.00 27495 6110 4980 25570 25570 7.00 4980 4980 OK
8 3055 7.00 24440 9165 4980
7 3055 7.00 21385 12220 4980 20589 20589 7.00 4980 4980 OK
6 3055 7.10 15775.00 18330 15275 5153 15775 15775 7.05 4814 5072 OK
5 3055 8.56 15275 18330 8107
4 3055 10.01 12220 21385 11884
3 3055 11.46 9165 24440 16573
2 3055 12.91 6110 27495 22237
1 3055 14.37 3055 30550 28986

30550 9.2410 Enter "None" to Check Bottom Span ==> 11.3237 15775 16092 OK
W tavg Remove Stiff.
Stiffener Require
ents Stiff. Sum Stiff. No.
Ring Elev. Spcg. Spcg. Span of
Stiff. Ring Thick. h Ls Ls Lst Ireqd Areqd Nodes
No. No. mm mm mm mm mm cm^4 cm n
Top 10 7.00 2.629E+04 13.03 2
Bot. 1 14.37 1.643E+03 13.03 7
1 9 7.00 25570 4980 4980 4980 1.072E+03 8.49 7
2 7 7.00 20589 4980 9961 4897 1.054E+03 8.35 7
3 6 7.10 15775 4814 14775 10295 2.215E+03 17.56 7
m
Intermediates:
SUBJECT
(1) 20,,000 MT Ethylene Tank

PCC REVISION 0
REFERENCE NO.
###
EEVVAA PPrroojject
Jubail, KSA
Inner Tank Stiffener Design
MADE BY
AKE DATE 24Jun11
CHKD BY
NJS
DATE
05Jul11
MADE BY
 .
DATE
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CHKD BY
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DATE
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SHT 12
CL-00001
STIFFENERS FOR TANK SHELL Program: shelstif.xls
Rev. 6
39200
20
200
7849
I
1.55
1
D=
RH =
Dts =
shell =
mm Tank Diameter Date Apr '09
mm Rathole Dimension
mm Distance From Top Stiffener to Top of Tank (If Dts = 0, program disregards) kg/m Shell Material Unit Weight (usua
Stiffener Inside or Outside of Shell? (Enter I or O) Shell Participation (e.g. 1.20 Rt or 1.55 Rt)
Shell Participation Area Limited to Stiffener Area? (TRUE or 1 for yes)
19600
R= mm Tank Radius D D
ts = thickness of shell
w = width of stiffener
tw = thickness of stiffener web bf = width of stiffener flange
tf = thickness of stiffener flange
Stiffener
bf
tf
xb
tw RH
w ts
Stiffener
bf
tf
xb
tw RH
w ts
C2 C1
C1 C2
Stiffener Inside of Shell
Stiffener Outside of Shell
ts w tw bf tf Weight Area I I req'd Smin
Stiffener mm mm mm mm mm kg cm cm^4 cm^4 cm Top
#1
#2
#3
#4
#5
#6
#7
 7 390 12.91 160 12.91 6773 102.52 26876.43 26290 1175.3
7 160 14.37 2213 40.24 1208.80 1072 103.5
8 160 14.37 2213 40.24 1218.48 1054 104.1
9 200 14.37 2763 51.73 2395.68 2215 162.7

Weight of Stiffeners = 13962 kg

= 136925 N
Verify Calculations: ( All Dimensions are Metric )
As = minimum of: 1) ts * Shell Participation * (R * ts) 0.5
2) ts * 1/2 * Shell Participation * (R * ts)0.5 + ts * Dts (applies only if Dts > 0)
3) area of added stiffener (if "Shell Participation Area Limited" input is TRUE)
Aw = (w-RH) * tw xw = (w+RH+ts)/2 dw = xw - xb xb = Ax/A C1 = xb + ts/2
Af = bf * tf xf = w + (ts + tf)/2 df = xf - xb I = Ad + Io C2 = tf + w + ts/2 - xb
Shell
Stiffener Web Stiffener Flange
A x Ax d Ad Io
A Ax Ad Io
As 0 0 xb As * xb As * ts/12
Aw xw Aw*xw dw Aw * dw (w - RH) * tw/12
Af xf Af*xf df Af * df bf * tf/12
SUBJECT
(1) 20,000 MT Ethylene Tank EVA Project
Jubail, KSA
MADE BY
AKE
OFFICE
PCC CHKD BY NJS
REVISION
MADE BY
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0 REFERENCE NO.
###
CHKD BY SHT 13
.
Inner Tank Stiffener Size Check
DATE
24Jun11
DATE
06Jul11
DATE
.
DATE
.
CL-00001
Annular Plate Design per API-620, 11th Ed. Add. 2 August 2010, Appendix Q Program: Annular-Plate.xls
Rev. 0
Input: Date: 9-Jun-03
39200
30200
0.568164
14.37
50
0
 0
D=
HLL = SG =
t_1 = P =
ca_1 =
ca_a =
mm Tank Diameter
mm High Liquid Level Product Specific Gravity
mm Thickness of #1 Shell Plate
mm Minimum Annular Plate Projection Outside of Shell mm Corrosion Allowance on #1 Shell Ring
mm Corrosion Allowance on Annular Plate
in.
0.5657
11.46
1643
1170
ta_ov =
I_req = Le =
mm Override Thickness of Annular Plate
cm^4 Required Moment of Inertia Required for perlite pressure mm Annular Plate Length Inside of Shell Required fo
Determine Annular Plate Thickness & Length:
229.5
10.32
11.46
33288
0.40625
S=
ta_min =
ta =
MPa Stress in #1 Shell Ring = [SG*HLL*9.80665/1000 ]*D/[2*(t_1-ca_1)]
mm Minimum Annular Plate Thickness Per API 620 Table Q-4A
mm Design Thickness of Annular Plate = Max(ta_min + ca_a, ta_ov)
psi
in.
1170
Lmin =
mm Annular Plate Length Inside of Shell Required Per API 620 Q.3.4.1
= Maximum of 1) 390*ta/( HLL*SG )^.5 * 17.4585, or 2) 610 mm, or 3) Le
Check Annular Plate as a Bottom Stiffener:
-- Compute location of Neutral Axis w/Respect to Shell Centerline
-- Use 0.78*[R * (t_1 - ca_1)]^0.5 Shell Participation R= mm
-- Use 16 * (ta - ca_a) Annular Plate Participation Beyond Shell
19600.0
Shell
Ann PL
A x A*x d A*d Iyy
cm cm cm cm cm^4 cm^4
x_bar =
Iy =
cm
cm^4
59.5 0.000 0.0 -2.154 276.1 10.2
28.4 6.668 189.3 4.514 578.4 1451.9

2.154
2317
1643
87.9 189.3 854.5 1462.1 I_req =
cm^4
 OK
Shell
t_1
Lmin
25 mm Min.
Bottom Plate
ta
P
L Annular Plate
SUBJECT
(1) 20,000 MT Ethylene Tank
MADE BY
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PCC
CHKD BY
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MADE BY
0 REFERENCE NO.
###
CHKD BY

EVA Project
Jubail, KSA
Inner Tank Annular Plate Design
AKE
DATE 24Jun11
NJS
DATE
06Jul11
.
DATE
.
.
DATE
.
SHT 14
CL-00001
Seismic Design Calculations per API 620 11th Ed. Add. 2, Appendix L
This calculation derives the accelerations to be used in the inner tank design. Parameters are derived
from ASCE 7-05, and IPC-EM-00-BED-001 Sect. 9.0. Note that per API 620 L.1, since seismic coefficients are so low, design fo
D
1.25
SC =
I=
Ss = S1 = TL = Q =
Rw =
H=D=
tu = E =
rho = Ci = Ti = Ts = Tc =
MCE
Site class from IPC-EM-00-BED-001 Sect. 9.0
Importance factor
g Short period spectral acceleration (See Note 1) g Spectral acceleration for 1 sec. period
sec Long-period transition period (assumed conservative value) Scaling factor (per API 620 L.4.2.1.2)
Inner tank response modification factor with CLE (1.0 for OLE and convective mass.) (1.75 for anchored, or 1.5 for unanchored
(2.5 for anchored, or 2.25 for unanchored App. R inner tank. 2.0 for all outer tanks.) mm Tank liquid height
 mm Tank diameter
mm Weighted average thickness of inner tank shell over wetted height MPa Modulus of elasticity of inner tank materia
kg/m3 Product density
Coefficient for determining inner tank period (from API 650 Figure E-1) sec Impulsive period of the inner tank = Ci * H/10^
sec Liquid sloshing convective period (from API 650 Eq. E-2b)
0.04
0.02
7
1.000
1.5
30050
39200
10.69
199949
568
6.062
0.416
0.750
6.57
Fa =
Fv = Ki = Ai = Av = Kc = Ac = hs =
s =
CLE
Short-period site coefficient from ASCE 7-05 Table 11.4-1
Long-period site coefficient from ASCE 7-05 Table 11.4-2 Impulsive damping multiplier (1.0 for 5% damping u.n.o)
g Impulsive mass acceleration = Ki* Fa* Ss* I/Rw for Ti <=Ts
g Impulsive mass vertical acceleration = 2/3 * Ai * Rw (see Note 2) Convective damping multiplier (1.5 for
g Convective mass acceleration = Kc*Q*Fv*S1/Tc for Tc <=TL
mm Minimum freeboard required above sloshing wave height (see Note 3) mm Sloshing wave height
1.6
2.4
1
0.0533
0.0533
1.5
0.0110
0
180
Notes:
1) Seismic response coefficients are from IPC-EM-00-BED-001 Sect. 9.0. In accordance with ASCE 7-05, these are for the Max
In accordance with API 620 App. L, the tank design considers these for the Contingency Level Earth- quake (CLE). No respons
2) Vertical acceleration is assumed to be 2/3 the horizontal impulsive acceleration for the inner
tank contents.
3) Minimum freeboard in accordance with API 620 L.4.3.2.
SUBJECT
(1) 20,000 MT Ethylene Tank
OFFICE
PCC
REVISION
0 REFERENCE NO. 176718
International Polymers Co. (SIPCEM)
Jubail, KSA
Inner Tank Seismic Design
MADE BY
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24Jun11
CHKD BY
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5Jul11
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Page 15
CL-00001
SSE EQ
SHELL HOOP LOADS AND STRESSES (Ref. API 650 E.6.1.4)
39200
30550
30200
0.569
0
0
0.7
0.053
0.0110
0.053
1.33
D=
Ht = Htp = SG =
Pi =
Pri = Ai = Ac = Av = SI =
mm Tank diameter
mm Tank height
mm Seismic Design Liquid Height Product specific gravity
mm H2O Design internal pressure for shell mm H2O Test internal pressure
Ratio of Operating to Design Internal Pressure for Seismic (API 620 Section 5.4.2.f) g Impulsive acceleration
g Convective acceleration
g Vertical acceleration (100%)
Stress increase for SSE EQ per API 620 App L
Allowable Stress Thickness Thickness Product
Yield Product Hydrotest (As Built) t (Corroded) Np (N/mm)
(Ambient) (Ambient) (MPa) Ring Width (mm) tc (mm) Design Point Y
Ring (MPa) (MPa) (mm) (mm) (m)

10 586.06 229.824 339.914 3055 7.000 7.000 0 2.705 295.5

9 586.06 229.824 339.914 3055 7.000 7.000 0 5.760 629.3
8 586.06 229.824 339.914 3055 7.000 7.000 0 8.815 963.1
7 586.06 229.824 339.914 3055 7.000 7.000 0 11.870 1296.8
6 586.06 229.824 339.914 3055 7.100 7.100 0 14.925 1630.6
5 586.06 229.824 339.914 3055 8.560 8.560 0 17.980 1964.4
4 586.06 229.824 339.914 3055 10.010 10.010 0 21.035 2298.1
3 586.06 229.824 339.914 3055 11.460 11.460 0 24.090 2631.9
2 586.06 229.824 339.914 3055 12.910 12.910 0 27.145 2965.7
1 586.06 229.824 339.914 3055 14.370 14.370 0 30.200 3299.4
sum == 30550
Ring impulsive convective vertical force EQ: Np + Pri*Npi + EQ (Np+Pri*Npi+EQ)/tc
force force Nc Nv (N/mm) Ni + Nc + Nv SRSS SRSS SRSS (MPa)
Ni (N/mm) (N/mm) (N/mm) (N/mm)
 10 21.4 13.8 15.8 29.9 325.4 46.5
9 43.0 10.4 33.5 55.5 684.8 97.8
8 62.0 7.9 51.3 80.9 1044.0 149.1
7 78.4 6.0 69.1 104.7 1401.5 200.2
6 92.2 4.6 86.9 126.8 1757.4 247.5
5 103.3 3.6 104.7 147.1 2111.5 246.7
4 111.8 2.9 122.5 165.9 2464.0 246.2
3 117.7 2.4 140.3 183.1 2815.0 245.6
2 121.0 2.2 158.1 199.1 3164.7 245.1
1 122.1 2.1 175.9 214.1 3513.5 244.5
OK
OK OK OK OK OK OK OK OK OK OK OK OK OK
SUBJECT
(1) 2,000 MT Ethylene Tank
MADE BY
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PCC
CHKD BY
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MADE BY

0 REFERENCE NO.
###
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Inner Tank Seismic Design
AKE
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NJS
DATE
06Jul11
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DATE
.
.
DATE
.
Page 16
CL-00001
SSE EQ
SEISMIC MOMENTS AND SHELL VERTICAL LOADS AND STRESSES (Ref. API 650 E.6.1.2)
39200
30200
500
0.569
65.7
0.053
0.0110
0.053
203254
145740
60257
2676
137
1227
8016
11.415
20.712
D=
HtP =
mm Tank diameter
mm design liquid level
wai = mm 1/2 shell insulation thickness
SG = kg/m Specific gravity perlite density
denp =
Ai = Ac = Av = Wp g g g kN kN Impulsive acceleration Convective acceleration Vertical acceleration Weight of
= Wi = Wc = Ws = kN kN kN kN product Effective impulsive weight
Wstiff = kN m m Effective convective weight Shell weight
Wperlite = Shear = Shell stiffener weight
Xi = Xc = Weight of 1/2 of perlite in annular space
SRSS shear = sqrt((Ai*(Wi+Ws+Wstiff+Wperlite)) +(Ac*Wc)) Center of action of
impulsive weight for ringwall moment (E.6.1.2.1) Center of action of convective
weight for ringwall moment (E.6.1.2.1)

Xis = m Slab moment parameter = 0.866*D_/HtP

Center of action of impulsive weight for slab moment (E.6.1.2.2)
Xic = m Center of action of convective weight for slab moment
Mstiff = Mirw = kN-m kN-m Moment from shell stiffeners
Mcrw = kN-m Ringwall moment due to impulsive weight Ringwall moment due to convective
weight

Mislab = Mcslab = kN-m kN-m Slab moment due to impulsive weight Slab moment due to convective weight
Fys = Mpa Yield strength of shell

1.12408
17.452
21.901
184
88728
13728
135651
14516
586.058
Ring Width Corroded Metal + 1/2 Seismic Total Shear Roof +Shell Height Liquid Impulsive Convective Total Moment
(mm) Thick (mm) insul. Weight Shear (kN) (kN) Seismic Level to bot of Moment Moment at bot of ring
(N) Moment (kN- ring (m) at bot of ring at bot of ring SRSS
m) (kN-m) (kN-m) (kN-m)

3055 7.000 325484 17.359 17.359 27 2.705 7947 1230 8068

3055 7.000 325484 17.359 34.718 106 5.760 16923 2618 17229
3055 7.000 325484 17.359 52.077 239 8.815 25899 4007 26443
3055 7.000 325484 17.359 69.437 424 11.870 34874 5396 35708
3055 7.100 328381 17.514 86.950 663 14.925 43850 6785 45027
3055 8.560 370666 19.769 106.719 959 17.980 52825 8173 54402
3055 10.010 412662 22.009 128.728 1319 21.035 61801 9562 63840
3055 11.460 454657 24.248 152.976 1749 24.090 70777 10951 73348
3055 12.910 496653 26.488 179.464 2257 27.145 79752 12340 82932
 3055 14.370 538939 28.743 208.208 2849 30.200 88728 13728 92600
Roof
(incl snow) Top Angle/ Comp Bar Total
Rim Load
###
9
8
7
6
5
4
3
2
1
Sum = 3903894
Sum - Insulation = 2676433
SUBJECT
(1) 2,000 MT Ethylene Tank
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PCC
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MADE BY
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Inner Tank Seismic Design
AKE
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DATE
06Jul11
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DATE
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DATE
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Page 17
CL-00001
SSE EQ
SEISMIC MOMENTS AND SHELL VERTICAL LOADS AND STRESSES (Con't)

SEISMIC CASE:

Roof OK OK
(incl snow) Top Angle/ Comp Bar

OK OK
OK OK
10 OK
 9 OK
8 OK
7 OK
6 OK
5 OK
4 OK
3 OK
2 OK
1 OK

Mrw = 92782 kN-m Ringwall moment (SRSS) 68,432 ft-kips

Ms = 139441 kN-m Slab moment (SRSS) 102,846 ft-kips
P= 7..89 kPa Dynamic pressure on tank bottom (SRSS) 164..79 psf
Weight Total Wt Ext Pres Load incl Load from Total Load Stress Fc Allowable
(N) (N) (N/mm) Vert Accel Moment (SRSS) (SRSS) compression
(N/mm) (SRSS) (N/mm) (MPa) (MPa)
(N/mm)

202738 202738 1.73 6.69 8.42 1.20 14.82

202738 405476 3.47 14.28 17.74 2.53 14.82
202738 608215 5.20 21.91 27.11 3.87 14.82
202738 810953 6.94 29.59 36.52 5.22 14.82
205634 1016587 8.69 37.31 46.00 6.48 15.03
247920 1264507 10.82 45.08 55.89 6.53 18.12
289916 1554423 13.29 52.90 66.19 6.61 21.19
331911 1886334 16.13 60.77 76.91 6.71 24.26
373907 2260241 19.33 68.72 88.05 6.82 27.33
416193 2676433 22.89 76.73 99.62 6.93 30.43
SUBJECT
(1) 2,000 MT Ethylene Tank
MADE BY
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MADE BY
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###
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DATE
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DATE
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Page 18
CL-00001
 SSE EQ
ANCHORAGE (Ref. API 650 E.6.2.1)
39200
30200
0
0.5686551
0.557
11.46
586.06
586.06
0
0
2676433
2676433
D=
HtP =
Pi = SG =
Ge = ta = Fy = Fys = Wr =
shl = Wtotal =
mm Tank diameter
mm Design liquid level mm H2O Internal pressure
Product specific gravity
Effective specific gravity with vertical acceleration = SG*(1 - 0.4*Av)
mm Thickness of bottom plate under shell (excluding corrosion allowance) MPa Yield strength of bottom pla
MPa Yield strength of bottom shell ring
N Weight of roof on shell (incl snow) 0.0 N/m
N Weight of top angle/comp bar 0.0 N/m N Weight of shell only (no insul
92782
21733.0
112600.0
0.0
Mrw =
wt = wa = wint =
kN-m Ringwall moment (SRSS)
N/m Weight at base of shell 1489.2 lb/ft N/m Product load resisting uplift
N/m Uplift from internal pressure 0.0 lb/ft
0.451
6.895
30.426
J=
fc = Fc =
Anchorage ratio (< .785, no calculated uplift, tank may be self-anchored)
MPa Max. longitudinal compressive stress at bottom of shell 99074.2 N/m MPa Allow. longitudinal compressi
TANK IS SELF-ANCHORED:
Ls = 1170 mm Selected width of annular plate
Lmin = 1166 mm Minimum inside projection of annular plate
Lmax = 1372 mm Maximum inside projection of annular plate
0
yu = 147 mm Estimated maxiumum uplift at base of tank shell
Eh = 77.3 N/mm Compressive load in shell from EQ = fc*ts - wt

5299.5 lb/ft
SLIDING RESISTANCE (Ref. API 650 E.7.6)
Ws = 2676433 N Weight of shell (as-built)
Wstiff = 136930 N Weight of Shell stiffeners
 Wr = 0 N Weight of roof including specified snow load and top angle/comp. bar
Wf = 689366 N Weight of tank floor
Wp = 203254 kN Weight of product
Wi = 145740 kN Effective impulsive weight
Wc = 60257 kN Effective convective weight
= 0.577 Friction coefficient
Ai = 0.053 g Impulsive acceleration
Ac = 0.011 g Convective acceleration
Av = 0.053 g Vertical acceleration(100%)
Vi = 7960 kN Impulsive shear = Ai*((Ws+Wstiff+Wr+Wf)/1000+Wi)
Vc = 663 kN Convective shear = Ac*Wc
V= 7987 kN Seismic shear = sqrt(Vi + Vc)
Vs = 116826 kN Resistance to sliding = *((Ws+Wstiff+Wr+Wf)/1000+Wp)*(1-0.4*Av) OK! >V
SUBJECT
(1) 2,000 MT Ethylene Tank
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Page 19
CL-00001
BEARING RING ANALYSIS Program B-RING
Description : Inner Tank Bearing Ring Rev 4a Mar 97
feet / mm
39200
30550
32325
30200

Q
1
14.37
inches / mm
mm Di = Tank Diameter (mm if > 1000)
mm Hi = Inner Tank Height (mm if > 1000)
mm Ho = Outer Tank Height above Bearing Ring (mm if > 1000) mm HLL = Design Liquid Level (m
TLL = Test Water Level ( Use only with Test Code = "O" Below ) Test Code ~ Q = Appn Q ~ R = Appn R or Test to Liquid Leve
TG = Specific Gravity of Test Water
mm Sthk = Inner Tank Ring 1 Shell Thickness (mm if >2)
mm C = Uncompressed Resilient Blanket Thickness (mm if > 26)
230
pcf SG
lbs lbs/ft
PD = Product Density
Ws = Weight of Inner Shell
Wss = Weight of Inner Shell Stiffeners Wr = Weight of Inner Roof
Wri = Weight of Inner Roof Insulation
35.5
601700
30781

N
SSE Earthquake Y = Yes ~ N = No (Defaults to OBE Earthquake)
441.625
164.79
0.02132

lbs/in E = Earthquake Load (max seismic compression M/S ~ Eh)

psf E1 = Earthquake Pressure (bottom pressure at shell ~ P ) Ve = Vertical Earthquake Factor = 0.4*Av
Foamglas Data
Foamglas Density HLB- ~ 800 ~ 1000 ~ 1200 ~ 1400
Material Between Foamglas Block Layers ~ A = Asphalt ~ O = Othe
Normal Test Earthquake
1000
A
48.35 64.46 80.00
48.35
Foamglas Bearing = Fb
Override
PSI
PSI
psi f'c Concrete 3000 = Std
psi Fy - Rebar A615-60 = Std = 60000 psi
Cryogenic Design ? Y = Yes N = No (w/ Yes Fs = 12000 psi)
2900
60000
Y
inches or mm
in Tp = Upper Bearing Pad Thickness min = 3 (in)
mm T = Bearing Ring Thickness min = 6 (in)
mm L = Bearing Ring Length min = 30 (in)
mm K = Bearing Ring Offset Outside of Shell min = 14 (in)

200
800
360
OK
Hooked Rebar? Y = Yes N = No (normal = No) 90 or 180 Deg Hook?
Plane of Hook Vertical or Horizontal? ( V or H )
Y
180
 V
SUBJECT
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AKE
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DATE
06Jul11
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DATE
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SHT 20
CL-00001
SOLUTION

At Inside Radius of Bearing Ring - PSI Normal Test Earthquake

34.40 43.05 46.43
At Outside Radius of Bearing Ring - PSI 3.84 0.19 21.93
Allowable Bearing Stress - PSI 48.35 48.35 80.00
OK OK OK
Shear Stress at +D or - D PSI 7.06 7.70 28.54
Allowable Shear Stress at +D or -D PSI 59.24 74.05 78.78
OK OK OK
Shear Stress at +D/2 or - D/2 PSI 12.10 12.82 42.88
Allowable Shear Stress at +D/2 or - D/2 PSI 107.70 134.63 143.25
OK OK OK
Dimension "K" MUST be Greater than or Equal to "Kmin" Below
English Metric Rebar Sizes Radial ~ Adjust Bar Sizes to Give Desired Spacing
Steel Using Bar Sizes Not Shown
4
4
Temperature Steel May Give Incorrect Results
Number of Temperature Bars ~ 0 = Program Calculates
English Rebar Sizes ( Bar Sizes are in Eights of an Inch in Diameter ) 3 ~ 4 ~ 5 ~ 6 ~ 7 ~ 8
Metric Rebar Sizes ( Metric Bar Sizes are Diameters ) 10 ~ 15 ~ 20 ~ 25
4
radial temperature Area OK
 OK Kmin 9.80 4 No. of Bars Bar Size #4 #4 Bar Size
Area Req'd (In^2/Ft ) 0.32 0.45 Area Req'd ( In^2 )
Area per Bar ( In^2 ) 0.20 0.79 Area Provided ( In^2 )
Spacing (in) 7.387 9.165 Spacing (in)
These Values are for Reference Only
SUBJECT
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DATE
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SHT 21
CL-00001
BEARING RING ANALYSIS Program B-RING
Tank Description: Inner Tank Bearing Ring Rev 4a Mar 97
Bearing Ring Data:
T - Bearing Ring Thickness - IN L - Bearing Ring Length - IN
K - Bearing Ring Offset Outside of Shell - IN
7.874015748
31.49606299
14.17322835
D - Rebar Depth - IN
C - Compressed Blanket Thickness - IN S - Shell Load -
LBS/IN
R - Blanket Load - LBS/IN
E - Earthquake Load - LBS/IN EQ - Earthquake Pressure - PSI
W1 - Product Pressure - PSI W2 - Concrete Pressure - PSI
W3 - Perlite Pressure - PSI
W4 - Test Pressure - PSI

f'c - Concrete Design Stress - PSI 2900

Fs - Rebar Design Stress - PSI 12000
 SOLUTION Normal Test Earthquake
P - Total Down Load - #/IN
M - Moment At Outside Edge of Section - IN-#/IN X BAR - IN
MCL - Moment About Centerline - IN-#/IN

6.124
7.244094488
130.45
6.30
441.63
1.14
24.43
0.68
3.02
30.53
602.34 680.89 1076.63
12011.84 14265.52 18979.85
19.94 20.95 17.63
2526.21 3542.79 2025.08
HLB-1000 ~ Foamglas Stress:
Fa - Due to Vertical Load - PSI
Fb - Due to Overturning Moment - PSI At Inside Radius of Bearing Ring - PSI At Outside Radius of Bearing Ring - PSI Allowabl
Bearing Ring Analysis: Shear @ K-Tp-D - #/IN
Shear @ K-Tp-D/2 - #/IN Shear @ K+D/2 - #/IN Shear @ K+D - #/IN
74.09 78.51 262.61
19.12 21.62 34.18
15.28 21.43 12.25
34.40 43.05 46.43
3.84 0.19 21.93
48.35 48.35 80.00
35.95 40.11 174.76
74.09 78.51 262.61
33.88 30.35 201.02
43.24 47.16 171.19
553.86 596.13 2273.22
0.103 0.089 0.319
7.06 7.70 28.54
59.24 74.05 78.78
12.10 12.82 42.88
107.70 134.63 143.25
Maximum Bending Moment - IN-#/IN
Rebar Area Required - SQ. IN./FT Shear Stress at +D or - D PSI
Allowable Shear Stress at +D or -D PSI Shear Stress at +D/2 or - D/2 PSI Allowable Shear Stress at +D/2 or - D
SUBJECT
(1) 20,000 MT Ethylene Tank
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Concrete Bearing Ring Design
 AKE
DATE
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DATE
06Jul11
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.
DATE
.
SHT 22
CL-00001
Program B-RING
Rev 4a Mar 97
Dimension Summary
200
800
156
360
38
T= mm
L= mm
D= mm
K= mm
C Clear Cover = mm
K 180 Deg Hook Outside End Only
D
T
Temperature Steel
L
Rebar Summary
Radial Steel Temperature Steel
#4 Bar Size #4 Bar Size
7.387 Maximum Spacing ( inches ) 9.17 Maximum Spacing ( inches )
4 Number of Bars
SUBJECT
(1) 20,000 MT Ethylene Tank
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DATE
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SHT 23
CL-00001
THERMAL LOSS from INSULATED TANK Program E2031S
20,000 MT Ethylene Tank Rev 4 Feb 08
Product: ETHYLENE
Tank Type: Double Wall Open Top with Suspended Deck
Foundation: Elevated with Air Gap Under
INSULATION MATERIALS : "K" = BTU-in/hr*oF*ft2 W/(m*C)
Bottom Kb = 0.258 HLB-800 0.0372
Deck Kd = 0.215 Fiberglass Blanket 0.0310
Shell Ks = 0.233 Perlite 0.0336
Bearing Ring Kbr = 22 Concrete 3.1730
Under Bearing Ring Kbi = 0.292 HLB-1000 0.0421
allowable boiloff rate = 0.1 %/day
INSULATION THICKNESSES :
Inches Meters
9.8425 Xb = Thickness of Bottom Insulation 0.25
7.8740 Xbr = Thickness of Bearing Ring 0.2
31.4961 Wbr = Width of Bearing Ring 0.8
14.1732 Lbr = Offset of Bearing Ring Outside of Shell 0.36
4.9213 Xbi = Thickness of Insulation under Bearing Ring ( mm > 50 ) 0.125
11.8110 Xd = Thickness of Deck Insulation 0.3

1.05 Cl = Heat Leak Contingency

207.56 Hv = Heat of Evaporation (BTU/LB) W-hr/Kg 134.11
TANK DIMENSIONS
Feet Meters 39.2
128.6089 Di = Inner Tank Diameter
100.2297 Hi = Inner Tank Height 30.55
135.1706 Do = Outer Tank Diameter 41.2

45392984 M = Rated Tank Gross Capacity to DMLL (lbs) @ Kg 566.7 20590257

Based on: 36333 m^3 KG/M3
TEMPERATURES degrees C
degrees F -104.00
-155.2 Tp = Design Temperature

122 Ta = Ambient Temperature 50.00

185 Ts = Shell Temperature 85.00
185 Tr = Roof Temperature 85.00
112 Tb = Bottom Temperature 44.44
SUBJECT
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OFFICE
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 REVISION
REFERENCE NO.
0
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Tank Boil-off Calculations
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SHT 24
CL-00001
THERMAL LOSS from INSULATED TANK Program E2031S
20,000 MT Ethylene Tank Rev 4 Feb 08
Heat Leak Calculations are Based on :
Add 63 Degrees F. to Shell Temperature for Solar Radiation 35.00 deg C
Add 63 Degrees F. to Roof Temperature for Solar Radiation 35.00 deg C Add 5 %
Neglect Conductivity of Sand, Leveling Concrete, and Foundation
Neglect the Outside Film Coefficient
THERMAL LOSS
Ln = Natural Logarithm
Rb = Di/2 - ( Wbr - Lbr )/12 = 62.86089 ft
Rbr =Di/2 + Lbr/12 = 65.48556 ft
Ra = Rbr + Xbi /24 = 65.6906168 FT
BOTTOM
Ab = Pi*Rb^2 = 12413.98 ft^2
Qb = Kb*Ab*(Tb - Tp )/Xb = 86948 BTU/hr 25482 W
BEARING RING
Rcb = Xbr/( Kbr*A1 ) + Xbi/( Kbi*A2 ) = 0.0151
Qcb = ( Tb - Tp )/Rcb = 17712 BTU/hr 5191
A1 = Pi*( Rbr^2 - Rb^2 ) = 1058.299962 ft^2
A2 = Pi*( Ra^2 - Rb^2 ) = 1142.802531 ft^2
Rcs = 72* Ln( Rbr/.5*Di )/Kbr*Xbr*Pi + 72*Ln( .5*Do/Rbr )/Kbi*( Xbi/2 + Xbr )*Pi =
Rcs = 0.242099264
Qcs = ( Ts - Tp )/Rcs = 1405 BTU/hr 412
SHELL
Ls = Hi + Xd/24 = 101.0499 ft
Qs = Ks*Ls*Pi*( Ts - Tp )/Ln( Do/Di )*6 = 84281 BTU/hr 24700
DECK
Ad = Pi*Di^2/4 = 12990.69 ft^2 Qd = Kd*Ad*(Tr - Tp )/Xd =
80448 BTU/hr 23577 W
 TOTAL
Q = Qb + Qcb + Qcs + Qd + Qs = 270795 BTU/hr 79362 W Qt = Q*Cl =
PERCENT LOSS per DAY
% = 2400*Qt/( M*Hv ) = 0.0724 %/day OK as <=0.1%/day
SUBJECT
(1) 20,000 MT Ethylene Tank
OFFICE
PCC
REVISION
REFERENCE NO.
0
###
EVA Project
Jubail, KSA
Tank Boil-off Calculations
MADE BY
AKE
DATE
24Jun11
CHKD BY
NJS
DATE
6Jul11
MADE BY
.
DATE
.
CHKD BY
.
DATE
.
SHT 25
CL-00001
PROGRAM E1015A [ IBM COMPATIBLE PC ] SUSPENDED DECK ANALYSIS AND DESIGN REVISION 8 - DECEMBER 17, 1991
20000 MT Ethylene Tank
INPUT:
DECK DECK INSULATION ALLOWABLE MODULUS OPTION
THICKNESS WEIGHT PRESSURE RING OF TO
COMPRESSION ELASTICITY REDESIGN
(IN) (PSF/IN) (PSF) (PSI) (PSI)
0.1969 18.50 10.00 7200 10000000 0-NO
BAY NUMBER SPAN LENGTH RING
AREA NO. OF SUPPORTS FOR OUTER BAY = 72
1 (FT) 13.9760 (SQ IN) 2.79 DISTANCE BETWEEN SUPPORTS (FT)= 5.28817

2 20.9920 2.79
3 19.9090 2.79
4 12.7090 15.50
OUTPUT: ANALYSIS RUN (OUTER RING AREA IS INPUT)
------------
RING DIAMETER =121.20FT.
SPAN SPAN PLATE * HORIZONTAL RING
NUMBER SAG STRESS FORCE STRESS
IN RING
(IN) (PSI) (LB/IN) (PSI)
1 0.3503 2418.2 83.249 1732.2
2 2.3511 1623.7 -22.191 -1848.5
3 3.3527 1025.2 -34.802 -4961.0
RING DEFLECTION
 (IN) 0.0145
###
###
-.4091
* PLATE STRESSES SHOWN ASSUME FULL PLATE ACTION. FOR INTERMITTENT WELDS, ETC., CHECKS MUST BE MADE FOR WE
BAY LOAD ON RING
NO (LBS/FT)
1 302.7340
2 280.7274
3 218.4844
4 105.9909
INFORMA
TION ON OUTER EDGE GIRDER
TWICE

AXIAL AXIAL STRESS SUPPORT SPACING MOMENT AT SUPPORT MOMENT AT CENTER

FORCE SPAN
(LBS) (PSI) (FT) (IN-LBS) (IN-LBS)
94213.4 5627.8 10.5763 -2964.3826 1482.3324

NOTE: RING MUST SATISFY AISC COLUMN BUCKLING ALLOWABLE ASSUMING COLUMN LENGTH IS TWICE SUPPORT SPACING.
NOTE: AT LEAST 50 PERCENT OF AREA IN RING GIRDER MUST BE IN PLANE (OR LAPPED TO PLANE) OF DECK PLATE.
SUBJECT OFFICE REVISION REFERENCE NO.
(1) 20,000 MT EthyleneTank PCC 0 176718
EVA Project Jubail, KSA MADE BY CHKD BY MADE BY CHCKD BY
Suspended Deck Design AKE NJS SHT 26
DATE DATE DATE DATE
24Jun11 6Jul11 CL-00001

gram DKSTIF
Rev 1 Feb 92
The Design of the Suspended Deck Is Not Within the Scope of API-620
The Design of the Suspended Deck Is Based on CBI Proprietary Computer Program E1015A
Input for Program E1015A
Td = 5.00 mm Thickness of Deck 0.1969 in
Xd = 300 mm Thickness of Deck Insulation 11.8110 in
Design Loads for Suspended Deck
Deck Weight = 26.83*1.3 = 34.87 Pa/mm of thickness ~ (1.3 = Factor for Laps and Framing)
0.05
0.14
0.48
0.48
IL =
DP = CL = TL =
kN/m Insulation Load 0.98 psf
kN/m Differential Pressure Not concurrent w/ const. LL 2.88 psf kN/m Construction Uniform Live Load
kN/m Total Deck Design Pressure 10.00 psf
Deck Plate
Fy = Sd =
Material
MPa Yield Strength 18000 psi
MPa Allowable Design Stress 13300 psi
B209 - 5083 - 0
124.1
91.7
SI = 1 Stress Increase Factor for Construction Loads
Plate Stress From Program E1015A
 Span #1 #2 #3 #4
stress MPa
allowable 91.7 91.7 91.7 91.7 MPa
OK OK OK OK
Weld Rod MPa

16.7 11.2 7.1 4.8

5183 275.8
Deck Plate Welds
& Electrode
Fu = Ultimate Strength
Allowable Weld Stress = 0.3*Fu*.35 * SI = 29 MPa
WL = Weld Length = Welded Length in Each 150 mm ~ ( mm)
Saa = Weld Stress Bases on Actual Weld Length = stress*150/WL ~ ( MPa )
Span #1 #2 #3 #4
stress MPa
allowable 29.0 29.0 29.0 29.0 MPa
Saa 25.0 22.4 21.2 14.4 MPa
weld rod 5183 5183 5183 5183
WL 100 75 50 50 mm
OK OK OK OK
16.7 11.2 7.1 4.8
A479 Type 304
Deck Rods Material =
N = Number of Deck Rods per Girder
DL = Load on Deck Ring ~ ( E1015A ) ~ ( N/mm )
Size = BAR 50x5
SL = Span Length ( distance between deck rings ) ~ ( E1015A ) ~ ( mm )
SUBJECT
(1) 20,000 MT Ethylene Tank
MADE BY
OFFICE
PCC
CHKD BY
REVISION
MADE BY

0 REFERENCE NO.
###
CHKD BY

EVA Project
Jubail, KSA
Suspended Deck Design
AKE
DATE
24Jun11
NJS
DATE
06Jul11
.
DATE
.
.
 DATE
.
SHT 27
CL-00001
Rd = Radius to Deck Rod ~ ( mm ) Ab 250.0 mm Program DKSTIF Rev 1 Feb 92
= Bar Area = 86.2 MPa 21543 N
Fa = Allowable Tensile Stress = Ra = * SI =
Allowable Rod Load = Ab*Fa RL = Rod ~ (N)
Load = 2*Pi*Rd*DL/N

Span N DL #1 #2 #3 #4
N/mm

SL mm mm
2130 8528 14597 18470
Rd
RL 4226 8447 5623 2918 N
OK OK OK OK
14 26 52 76
4.4 4.1 3.2 1.9
4260 6398 6068 3874
B209 - 5083 - 0
124.1
91.7
Inner Girders
Material
Fy = Yield Strength ~ (MPa ) Sd = Design Stress ~ ( MPa )
Bh = 150.0 mm Bar Height 5.906 in
Bt = 12.0 mm Bar Thickness 0.472 in
Deck
Bar
A*y D A*D^2 Io
139500 3326538 3376667
800.0 0 0 53.7 2302988 1667
1800.0 77.5 139500 23.8 1023550 3375000
Ixx = A*D^2 + Io = 6703205 mm^4
Iyy = Td^4*32^3/12 + Bt^3*Bh/12 = 1728276 mm^4 r = ( Iyy/SUM(A) )^.5 =
Sdk = Section Modulus of Deck = 119372 mm^3
Sbr = Section Modulus of Bar = 67815 mm^4 Lc = Column Length = Rd*2*Pi/N ~ ( mm)
M1 = Bending Moment = DL*Lc^2 ~ ( N-m ) RS = Ring Stress ~ ( E1015A ) ~ ( MPa ) Stress = M1/S + RS ~ ( MPa )
Allowable Tensile Stress = Sd * SI = 91.7 MPa Allowable Compressive Stress = 72.4 - 0.4*Lc/r
Inner Girder Design
Span #1 #2 #3
RS MPa
Lc 955.9 2061.0 1763.7 mm
Lc/r 37.08 79.94 68.41
M1 4038 17406 9919 N-m
Stress 16.9 34.1 41.1 MPa
Allowable 91.7 41.0 45.5 MPa
OK OK OK
11.9 -12.7 -34.2
SUBJECT
(1) 20,000 MT Ethylene Tank
MADE BY
OFFICE
PCC
 CHKD BY
REVISION
MADE BY

0 REFERENCE NO.
###
CHKD BY

EVA Project
Jubail, KSA
Suspended Deck Design
AKE
DATE
24Jun11
NJS
DATE
06Jul11
.
DATE
.
.
DATE
.
SHT 28
CL-00001
Outer Deck Girder Design Program DKSTIF
B209 - 5083 - 0
L=
P=
Ms = Mc =
Material :
mm Twice Support Spacing E1015A
N Axial Force E1015A
N-m Moment @ Support E1015A N-m Moment @ Center of Span E1015A
Rev 1 Feb 92
3224
419085
-4020
2011

DX = mm Width of Horizontal Piece 9.84

TX = mm Thickness of Horizontal Piece 0.79
DY = mm Height of Vertical Piece 9.84
TY = mm Thickness of Vertical Piece 0.79
Iyy = Ixx = Dh 2.62E+07 mm^4 = TX*DX^3/12 + DY*TY^3/12
= 7.18E+07 mm^4 = SUM( A*D^2 + Io )
67.5 mm = Sum( A*y )/Sum( A )

A y A*y D A*D^2 Io
Horz

Vert 10000 675000 45562500 26208333

r = ( Iyy/SUM( A ) )^.5 = 51.2 mm KL/r = L/r = 62.97
 Fa = 10500 - 57*L/r = 47.6 MPa
St = Ixx/( DY + TX/2 - Dh ) = 372835 mm^3 @ Top
Sb = Ixx/( Dh + TX/2 ) = 926075 mm^4 @ Bottom
250
20
250
20
5000 0 0 67.5 22781250 166667
5000 135.0 675000 67.5 22781250 26041667
fa = Compressive Stress = P/A = 41.9 MPa
At Support the Bottom is in Compression = Ms/Sb = -0.36 MPa
At Center of Span Top is in Compression = Mc/St = 0.45 MPa
fb = M/S = Greater of Ms/Sb or Mc/St = 0.45 MPa
stress = fa + fb = 42.4 < 47.6 MPa

OK
Y Axis
TY
X Axis DY Deck Plate
DX TX
SUBJECT
(1) 20,000 MT Ethylene Tank
OFFICE
PCC
REVISION
REFERENCE NO.
###
EVA Project
Jubail, KSA
Suspended Deck Design
MADE BY
AKE DATE 24Jun11
CHKD BY
NJS
DATE
06Jul11
MADE BY
.
DATE
.
CHKD BY
.
DATE
.
SHT 29
CL-00001
UMBRELLA ROOF DESIGN
Tank Dimensions & General Information:
Di = Do = Rr = Ra mm mm mm mm Inner Tank Diameter Outer Tank Diameter Roof Radius
= Rb = mm mm mm Horizontal Radius to Inner Girder (Typ 2134mm) Horizontal Radius to Edge of Roof
H_deck = Dodg = Height from Deck to Top of Outer Shell
Distance From Inner Shell to Outer Deck Girder (Typ ~ 915mm)

Nb = ea Number of Rafter Bays

L_max = mm Maximum Rafter Length (Typ ~ 7 - 9 m) L=
Lp_max = mm Maximum Roof Plate Span (Typ 2.24 m)
tr = mm Corroded Roof Plate Thickness tr_min =
Ej = Single or Double Lap Welded Roof (1=Single, 2=Double)
 H_r = mm deg Height of Roof
e = Angle to Edge of Roof
_r = deg Rafter Included Angle
be / tr = Roof Plate Participation Width w/Framing (32 = 32 * tr)
2 = kg/m Unit Weight of Roof Plate (Includes 2% Increase for Laps)
SCF = Stress Concentration Factor for Fatigue Stress Evaluation (Typ = 4)
39200
41200
32960
2130
20100
1430
1130
3
9144
2400
6.6
1
7231
37.577
11.291
32
52.840
4
Loads on Roof:
17.800
0.2000
1.20
0
3
pi =
wll = wsn= EPopt =
ovExtLD = GovPe =
EPeff =
kPa Tank Internal Design Pressure
kPa Tank External Design Pressure = 0.4*Vacuum kPa Roof Live Load
kPa Roof Snow Load
External Pressure Combination w/ Live Load (LL) and/or Snow Load (SN). Choose one of the following: 1 - Up to 2" WC external pressure included w/ Live Load (LL) and Snow Load
d w/ SN but not LL 3 - Up to 2" WC external pressure included w/ LL but not SN
4 - Up to 2" WC external pressure NOT included w/ LL and SN kPa Effective LL (incl. applicable External Pressure)
kPa Effective SN (incl. applicable External Pressure)
External Load Governing in combination with external pressure
kPa Effective External Pressure associated with the governing load case
kPa Effective External Load (maximum of combined LL/SN and External Design Pressure)
1.400
0.000
LL
0.2000
1.4000
Allowable Stresses: Stress Increases:
133
124
124

Ft = MPa Normal Allowable Tension Stress in Roof Plate SI_t = 1 (Typ = 1)

Fb = MPa Normal Allowable Bending Stress in Roof Rafters SI_b = 1 (Typ = 1)
Fbg = MPa Normal Allowable Bending Stress in Roof Girders SI_g = 1 (Typ = 1)
Fa = Normal Allowable Axial Compression (Calculated) SI_a = 1 (Typ = 1, Max = 1.917)
Fyp = Fyr = MPa MPa Roof Plate Yield Stress Roof Rafters Yield Stress

Fyg = MPa Roof Girder Yield Stress

Fyww = MPa Welld MMeettaal YYiieeld SSttress
E= MPa Steel Modulus of Elasticity
290
248
248
414
199950
Suspended Deck Information:
5
300
3.56
16.0
250
0.138
td =
tdi =
d =
 di = Arod = pdpr =
mm Thickness of Suspended Deck
mm Thickness of Insulation on Suspended Deck
kg/m/mm Unit Weight of Deck Plate (Incude 15% Extra for Plate Laps & Overrun) kg/m Unit Weight of Deck Insulation
mm Area of Deck Rod
kPa Differential Pressure on Deck
SUBJECT
(1) 20,000 MT Ethylene Tank
OFFICE
PCC
REVISION 0
REFERENCE NO.
###
EVA PPrroojjeecctt
MADE BY
CHKD BY
MADE BY CHKD BY
SHT 30
Jubail, KSA
Roof Design
AKE
DATE
24Jun11
NJS
DATE
6Jul11
.
DATE
.
.
DATE
.
CL-00001
UMBRELLA ROOF DESIGN (cont'd)
Roof Rafter Data (Corroded thickness):
Rafter Bay Number
1 2 3
23 39 53
28 52 72
L L L
125 125 125
6.4 6.4 6.4
75 75 75
6.4 6.4 6.4
Nr_min =
Nr = R_Type =
d = tw = bf = tf =
Minimum Number of Rafters Based on Lp_max
ea Number of Rafters
Rafter Type (L = Single Angle, T = Tee/Double Angle) mm Rafter Depth
mm Rafter Web Thickness
mm Rafter Flange Width
mm Rafter Flange Thickness
Roof Ring Girder Data (Corroded thickness):
Ring Girder Number
1 2 3
L BUT BUT
G_Type =
Arrangem't
Off = bv_1 =
bh_1 = t_1 = t_1f =
Girder Type (L = Single Angle, Z = Double Angle,
P = Pipe, B = Box, BUT - Built Up L or T) Flange/Web arrangement BUT girder
0 - for non BUT girder;
1 - Flange attached to side of Web;
2 - Flange attached to bottom of Web
Offset (for BUT section only), othervise input "0" mm Vertical Leg of Upper Angle or Distance from
top edge to underside of flange for BUT section mm Horizontal Leg of Upper Angle
mm Vertical Leg of Upper Angle or Box Thickness mm Thickness of Horizontal Leg of Upper Angle
1 1
10 10
150.0 200.0 200.0
100.0 200.0 200.0
8.4 8.4 8.4
8.4 10.4 10.4
 mm Vertical Leg of Lower Angle
mm Horizontal Leg of Lower Angle
mm Thickness of Lower Angle
Deck Stiffener Data:
Deck Stiffener Number
1 2 3 4
1800 1800 1800 10000
14 52 72 72
Ads_inp =
N_rod =
mm Input Area of Deck Stiffener
Number of Deck Stiffener Support Rods
28 52 72
12.857 6.923 5.000
3.705 14.996 26.287
14.996 26.287 37.577
2.130 8.528 14.597
8.528 14.597 20.100
6.398 6.068 5.503
1.054 2.286 3.430
6.495 6.495 6.495
0.478 1.030 1.274
1.914 1.764 1.754
1239 1239 1239
95.41 95.41 95.41
17351 32223 44616
Nr =
2 =

R_1 = R_2 = X =
Y=L=
si = so = Ar =
_rr =
Wrr_b =
ea Number of Rafters
deg Included Angle Between Rafters deg Angle to Inside End of Rafter deg Angle to Outside End of Rafter m Rafter Inside Horizontal Radius
m Rafter Outside Horizontal Radius
m Rafter Horizontal Dimension
m Rafter Vertical Dimension
m Rafter Length
m Rafter Spacing @ Inside Radius
m Rafter Spacing @ Outside Radius mm Area of Roof Rafter Only (No Plate) N/m Rafter Lineal Weight
N Rafter Bay Weight
2029 3757 3757
2.130 8.528 14.597
156.27 289.26 289.26
2091 15500 26529
Ag =
Rg =
_g =
Wrg_b =
mm Area of Ring Girder Only (No Plate)
m Horizontal Radius to Ring Girder N/m Ring Girder Lineal Weight
N Ring Girder Weight
SUBJECT
OFFICE
REVISION 0
REFERENCE NO.
(1) 20,000 MT Ethylene Tank PCC
###
EVA Project
Jubail, KSA Roof Design
MADE BY
AKE
DATE
24Jun11
CHKD BY
NJS
DATE
6Jul11
MADE BY
.
DATE
 .
CHKD BY
.
DATE
.
SHT 31
CL-00001
UMBRELLA ROOF DESIGN (cont'd)
Ring Girder / Deck Stiffener Number
1 2 3 4
2.130 8.528 14.597 20.100
3.705 14.996 26.287 37.577
0.069 1.122 3.408 6.838
7396 120498 365890 734073
Rp = m deg Horizontal Radius
p = Included Angle to Radius Rp
hr = Wrp_b = m N Roof Versine Height
Total Roof Plate Weight up to Radius Rp
W_LL = N Total Roof Live Load up to Radius Rp

pev_1 = pev_2 = peh_1 = peh_2 = Ve_1 = Pa Pa Pa Pa kN Vertical Component of Effective Ext. Press
Component of Additional Ext. Press. Horizo
Component of Effective Ext. Press. Horizon
Component of Additional Ext. Press. Total V
Press. Load up to Radius Rp

Ads = Rds = Hver = Lrod = Wd_b = Wds_b = Wrod_b = Wdi_b = mm m Deck Stiffener Area
Wdpr_b = m m N N N N N N N Deck Stiffener Horizontal Radius Roof Vers
PPi = @ Rod Radius Length of Deck Rods
P_deck = Weight of Deck Plate in Bay Weight of Dec
Bay Weight of Deck Rods in Bay Weight of
Insulation in Bay
Weight of Differential Pressure in Bay Susp
Plus Insulation Loads Total Deck Load on E

17110 274296 803513 1523617

199.6 193.2 179.3 158.5

12.9 51.8 88.6 122.0

3 44 122 217
1800 1800 1800 10000
2.130 8.528 14.597 18.470
0.069 1.122 3.408 5.661
8.592 7.538 5.252 2.999
15563 57698 76530 60721
840 3365 5759 40485
2315 7546 7280 4157
4206 15594 20684 16411
12308 45630 60523 48021
35233 129833 170776 169795
2517 2497 2372 2358
Wrp = kg Weight of Roof Plate Wr = kg Total Roof Plate and Framing Weight
Wrr = kg Weight of Roof Rafters Wd = kg Suspended Deck Weight
Wrg = kg Weight of Roof Ring Girders Wdi = kg Deck Insulation Weight
74829
9601
4498
88928
28773
5800
Summary of Rafter Loads:
Rafter Bay Number
1 2 3
918.9 1892.1 2378.1
3421..2 3239..0 3365..5
95.4 199.1 228.5
369.8 316.4 278.1
51717 53386 51399
51717 53386 51399
20 100 251
-36 -139 -309
1014.3 2091.3 2606.6
3791.0 3555.4 3643.6
6.2 53.3 112.9
 99.1 156.3 214.0
2310 12284 23909
17683 29417 41108
51737 53486 51651
51682 53246 51090
64675 640460 1726994
64675 638777 1721461
-51778 -54843 -57903
-54497 -60768 -67886
-1038 -1974 -1934
3708 2794 2609
Wvd_1 = N/m Distributed Vert. Load @ Inside End due to DL + LL
Wvd_2 = N/m Distributed Vert.. Load @ Outside End due to DL + L
Wve_1 = N/m Distributed Vert. Load @ Inside End due to Ext. Pres
Wve_2 = N/m Distributed Vert. Load @ Outside End due to Ext. Pre
Hv_1 = N Horiz. Load @ Inside End due to Wv_1 & Wv_2
Hv_2 = N Horiz. Load @ Outside End due to Wv_1 & Wv_2
Hh_1 = N Horiz. Load @ Inside End due to Wh_1 & Wh_2
Hh_2 = N Horiz. Load @ Outside End due to Wh_1 & Wh_2
Wv_1 = N/m Total Distributed Vertical Load @ Inside End
Wv_2 = N/m Total Distributed Vertical Load @ Outside End
Wh_1 = N/m Total Distributed Horizontal Load @ Inside End
Wh_2 = N/m Total Distributed Horizontal Load @ Outside End
V_1 = N Total Vertical Load @ Inside End
V_2 = N Total Vertical Load @ Outside End
H_1 = N Total Horizontal Load @ Inside End
H_2 = N Total Horizontal Load @ Outside End
V_inner = N Total Vertical Loads Acting Downward on Girder
V_outer = N Total Vertical Loads Acting Upward on Girder
P_1 = N Axial Load @ Inside End = H1*cos f1 + V1*sin f1
P_2 = N Axial Load @ Outside End = H2*cos f2 + V2*sin f2
S_1 = N Shear Load @ Inside End = V1*cos f1 - H1*sin f1
S_2 = N Shear Load @ Outside End = V2*cos f2 - H2*sin f2
SUBJECT
(1) 20,000 MT Ethylene Tank
OFFICE
PCC
REVISION 0
REFERENCE NO.
###
EVA Project
MADE BY
CHKD BY
MADE BY CHKD BY
SHT 32
Jubail, KSA
Roof Design
AKE
DATE
24Jun11
NJS
DATE
6Jul11
.
DATE
.
.
DATE
.
CL-00001
UMBRELLA ROOF DESIGN (cont'd)
Summary of Roof Plate Stress Unities:
Roof Plate Bay Number
1 2 3

1560 1586 1640

tr_over = mm Override Roof Plate Thickness
Lp =
mm Plate Span @ 1/4 Rafter Length from Outside End
6.013 6.114 6.321
2.003 2.037 2.106
728.6 743.2 773.4
189.9 195.9 208.6
0.83 0.84 0.86
0.17 0.17 0.18
0.96 0.97 0.99
 0.08 0.08 0.08
u_int =
pe = U_wi = U_we =
Factor to Compute Moment due to Internal Pressure
Factor to Compute Moment due to External Pressure N-mm/mm Plate Bending Moment due to Internal Pressure
N-mm/mm Plate Bending Moment due to External Pressure Unity - Plate Under Internal Pressure
Unity - Plate Under External Pressure Unity - Weld Under Internal Pressure Unity - Weld Under External Pressure
43 43 43
5 5 5
100 102 107
26 27 29
349 355 366
441 441 441
0.79 0.80 0.83
fai =
fae = fbi = fbe =
Sa(SCF) =
Sall = U_pf =
MPa Plate Membrane Stress due to Internal Pressure
MPa Plate Membrane Stress due to External Pressure MPa Plate Bending Stress due to Internal Pressure MPa Plate Bending Stress due to External Pressure MPa
MPa Allowable Fatigue Stress
Unity - Plate Fatigue
Summary of Roof Rafter Stress Unities:
Rafter Bay Number
1 2 3
2633 2633 2633
6988626 6988626 6988626
126.1 126.1 126.1
64 64 64
124 124 124
-54478 -60746 -67862
3707 2793 2608
4201 3983 4558
6.097 12.048 18.470
0.52 0.54 0.61
A_r =
= M_r = R_r = U_r =
mm Rafter Area w/ Composite Roof Plate
mm^4 Rafter Composite X-X Axis Moment of Inertia Rafter Slenderness
MPa Rafter Allowable Axial Compressive Stress MPa Rafter Allowable Bending Stress
N Maximum Axial Load in Rafter
N Maximum Shear in Rafter
N-m Maximum Bending Moment in Rafter
m Rafter Horizontal Radius @ Maximum Stress Unity Maximum Combined Stress Unity
Summary of Roof Girder Stress Unities:
Ring Girder Number
1 2 3
None None None
3423 5151 5151
13922413 39082553 39678736
7350772 23729453 23132956
14374956 47003650 50714947
124 124 111
124 124 124
-230961 -213504 -151872
-92 3346 5591
2062 -10543 -10566
Plate Out. 3 3
0.81 0.84 0.75
Nbr =
y_g = Point = U_g =
ea Minimum Number of Equally Spaced Braces
mm Girder Area w/ Composite Roof Plate
mm^4 Girder Composite X-X Axis Moment of Inertia mm^4 Girder Composite Y-Y Axis Moment of Inertia mm^4 Girder Composite U-U Axis Moment of Inertia MPa Allowable Axial Co
N Maximum Axial Load in Girder
N-m Maximum "X-X" Axis Bending Moment in Girder N-m Maximum "Y-Y" Axis Bending Moment in Girder
Point on Girder w/ Maximum Stress Unity Maximum Combined Stress Unity
SUBJECT
(1) 20,000 MT Ethylene Tank
OFFICE
PCC
REVISION 0
REFERENCE NO.
###
EVA Project
MADE BY
CHKD BY
MADE BY CHKD BY
 SHT 33
Jubail, KSA
Roof Design
AKE
DATE
24Jun11
NJS
DATE
6Jul11
.
DATE
.
.
DATE
.
CL-00001
DESIGN OF TENSION / COMPRESSION BAR (Per API 620 11th Ed 2008 Addendum 1 Section 5.12.4) Program: E0324S.xls
Rev: 1
Date: February 2009
Tank Data: Compression Bar Data:
41200
9.4
32960
6.6
178
-5
1.2
872.07
282.24
42.66
Y
33.9
1180.0
546.0
3
289.58
482.64
0.7
1
D=
ts = Rr = tr = pi = pe =
pLL =
Wr = Wd = Wdi =
mm Tank Diameter T=
mm Top Shell Ring Thickness Lt =
mm Roof Spherical Radius Li =
mm Thickness of Bar at Rb Bevel = mbarg Internal Design Pressure (enter pos.) Fy = mbarg External Design Pressure (enter neg.) Fu =
kN Weight of Roof Plate and Framing SI = kN Weight of Deck Plate
or N) Wh =
Rb =
=
A=
mm Corroded Thickness
mm Total Length of Bar
mm Overhang Outside from Inside Shell End Bevel (i.e; 3 = 3:1)
Mpa Yield Stress
Mpa Ultimate Tensile Stress Joint Efficiency in Tension Allowable Stress Increase
mm Overhang Outside from Outside Shell mm Overhang Inside of Shell
mm Horizontal Radius to Edge
deg Angle of Compression Bar
mm Area of C-Bar Only
534.1
634.0
20100
37.5775
38884
-103.4
133.0
264.0
Fa =
Fts = wc =
Wh_all = Aeff =
Mpa Normal Allowable Compressive Stress in Compression Bar
Mpa Normal Allowable Tensile Stress in Tension Bar (API 620 Table 5-1) mm Width of Participating Shell for Compression Bar Area
= 0.6 * (D * ts / 2)^0.5
mm Allowable Width of Compression Bar Inside of Shell
= min( 32*T, 0.6 * (Rr * T)^0.5)
mm Total Effective Area of the Compression Bar Region
= A + wc * ts
634.2
41366
WDL = Total Weight on Bar from Dead Loads = W_ as applicable
WLL = Live Load Weight
= pLL * p * Rb (N/A for C-bar) T1 ~ Meridional Force in Roof
= (pi or pe)*Rr/2 - (WLL + WDL) / (2**Rb*sin )
T2 ~ Hoop Force in Roof
= (pi or pe)*Rr/2 + (WLL CF1 + WDL CF2) / (2**Rb*sin ) where CF1 = (sin - cos) CF2 = (sin - cos)
T2s ~ Hoop Force in Shell
= (pi or pe) * D / 2 Q ~ Axial Force in Bar
= T2*(Wh) + T2s*wc - (T1*D*cos ) / 2
Compress. Tension
Bar Bar
API 620
kN
kN N/mm N/mm
N/mm kN
1197 1197
0 1523
277.8 -43.6
286.8 -19.8
366.7 -10.3
-4257 696
Maximum Compressive Stress in Compression Bar
Maximum Tensile Stress in Tension Bar ~ Allowable = Fts* Ej Height of C.G. From Corner
Overhang of Compression Bar Outside of Shell
Overhang of Compression Bar Inside of Shell
Actual Allowable Checks
Mpa OK
Mpa OK No RT req'd
mm OK
mm OK
mm OK
-102.9 -103.4
16.8 93.1
2.2830 32.5
534.1 542.4
634.0 634.2
935.2 309.0
Actual Horizontal Projected Length Versus Code Minimum
mm OK
Horizontal Projection of Compression Bar Outside of Shell
Actual Allowable
mm OK
444.0 450.5
387.10
Weight of Compression Bar kN
SUBJECT
(1) 20,000 MT Ethylene Tank
MADE BY
OFFICE
PCC
CHKD BY
REVISION
MADE BY

0 REFERENCE NO.
###
CHKD BY

EVA Project
 Jubail, KSA
Roof Compression Bar Design
AKE
DATE
24Jun11
NJS
DATE
6Jul11
.
DATE
.
.
DATE
.
SHT 34
CL-00001
WIND LOADS PER ASCE 7-10 Program: ASCE7 10.XLS
Jun '1111
41200
1200
32450
32960
2500
42.7
C
1.15
11
1
D=
D' = H = RR =
Hf = V =
Exposure =
I=N=
mm Tank Diameter
mm Depth of protruding elements such as Stiffeners, Stairways, Piperacks, etc. mm Tank Height
mm Roof Radius
mm Height of Foundation Above Grade m/s Wind Velocity
Wind Exposure Category (Enter A, B, C, or D) Importance Factor from Table 6-1
Number of Shell Rings
Equal Shell Ring Heights (1 = Yes, 0 = No)
Factors to Compute Wind Pressures:
G= 0.85 Wind Gust Factor Per Paragraph 26.9 H/D = 0.788 Cf = 0.7
Kd = 1 Wind Directional Factor (Standard Load Combinations not used)
Kz = 2.01 * (z1/zg)^(2/) Velocity Pressure Exposure Coefficient Per Equations in Note 1 of Table 29.3-1
z11 == zzoo
ffoorr zz << zzoo;;
zz11 == zz ffoorr zzoo << zz << zzgg
= 9.5 Factor from Table 26.9-1
zg = 274320 mm Factor from Table 26.9-1 zo = 4572 mm
qz' = 1285.33 N/m = 0.613 * Kzt * Kd * V * I
qz = Kz * qz' N/m Velocity Pressure Per Equation 29.3-1
Roof Dimensions:
A1 = 0.6751 radians Included Half Angle of Roof w/Axis of Revolution = arcsin( 0.5*D/RR )
Hr = 7231 mm Roof Rise = RR * [1 - cos( A1)]
F1 = 0.1872 Factor to Compute Centroid of Spherical Surface Area = A1 - sin( A1 ) * cos( A1 )
Ar = 203.4 m Projected Area of Roof = RR * F1
Yr = 2921 mm Dist. from Top of Shell to Centroid of Roof Area = 2*RR*sin(A1)/(3*F1) - RR*cos(A1)
 Ring or Zone Discrete Zone Zone Top Velocity Velocity Stiffener Overturning Wind Zone Wind Total Wind
Height Wz Elevation z Pressure Pressure qz Stagnation Pressure qz*G*Cf Shear Vw' Shear Vw
Coefficient Kz Pressure
qz*G
mm mm N/m N/m N/m kN kN
Roof 7231 42181 1.3552 1741.89 1036.43 210.82 210.82
11 2950 34950 1.3026 1674.28 1423.14 996.20 121.08 331.90
10 2950 32000 1.22778877 1643.4499 1396.9966 977.8877 118.8855 450.7755
9 2950 29050 1.2529 1610.36 1368.81 958.17 116.46 567.21
8 2950 26100 1.2250 1574.46 1338.29 936.80 113.86 681.06
7 2950 23150 1.1944 1535.21 1304.93 913.45 111.02 792.09
6 2950 20200 1.1606 1491.78 1268.01 887.61 107.88 899.97
5 2950 17250 1.11222277 1443.0011 1226.5566 858.5599 104.3355 1004.3322
4 2950 14300 1.0792 1387.14 1179.07 825.35 100.31 1104.63
3 2950 11350 1.0280 1321.29 1123.09 786.16 95.55 1200.18
2 2950 8400 0.9649 1240.16 1054.14 737.90 89.68 1289.87
1 2950 5450 0.88880099 1132.2200 962.3377 673.6666 81.8888 1371.7744
Wz = 32450 qz_max = 1741.89
Excl. Roof Wind Shear Vw = 1371.7 kN
Wind Moment Mw = 27500.0 kN-m Wind Uplift Pw = 20627.6 N/m
SUBJECT
(1) 20,000 MT Ethylene Tank
OFFICE

PCC REVISION 0
REFERENCE NO.
###
EVA Project
Jubail, KSA Wind Loads
MADE BY
AKE
DATE 27Jun11
CHKD BY
NJS
DATE
6Jul11
MADE BY CHKD BY
DATE DATE
SHT 35
CL-00001
Design Outer Shell of Double Wall Tank Program: PC0312n.XLS
Rev: 1
Tank Dimensions: Date: July '98
Do = mm Outer Tank Diameter Wind & Live Loads:
Di = mm Inner Tank Diameter
Ho = mm Outer Tank Height LL* = kg/m Roof Live Load
RR = mm Roof Radius VL = kg/m Roof Vacuum Load
Pr = kg/m Wind Pressure on Roof
N= ea Number of Shell Rings (from Sht 35)
41200
39200
32450
32960

11
1.6
7.9375
145
50
105.69
c=
t_min =
 mm Corrosion Allowance * Note LL includes 0.4*VL
mm Minimum Shell Plate Thickness
Seismic Loads:
0.053 g

0.0212 g
0.0212 g

Tank Dead Loads: He1 =

EQ Horiz. Factor on Outer Tank
151373
28780
5800
13063
Wr =
Wd = Wdi = Ppf =
kg Weight of Roof (e0954a & e0324a) Ve1 =
kg Weight of Deck Plate (e0954a) Ve2 = kg Weight of Deck Insulation (e0954a)
kg Weight of Roof Platforms & Misc.
EQ Vert. Factor on Outer Shell
EQ Vert. Factor on Deck/Roof
A1 = 0.6751 radians Included Half Angle of Roof w/Axis of Revolution = arcsin( 0.5*Do/RR )
Hr = 7230.6 mm Roof Rise = RR * [1 - cos( A1)]
F1 = 0.1872 Factor to Compute Centroid of Spherical Surface Area = A1 - sin( A1 ) * cos( A1 )
Yr = 2921.3 mm Dist. from Top of Shell to Centroid of Roof Area = 2*RR*sin( A1 ) /( 3*F1 ) - RR*cos( A1 ) Ar = 203.41 m Pr
Vwr = 21499 kg Wind Shear on Roof = Pr * Ar
Wll = 1493.5 kg/m Live Load on Roof = LL * (D/4000) Vll = 515 kg/m Vacuum Load on Roof = VL * D/4000 Dd = 1000 mm
S = 1333.2 m/m Section Modulus of Outer Tank Shell = pi * (Do/2000) Note: Pd = Perlite Drag = 2 * 16.02/1000 * Dd*( H - Dd/.196 )
where: H = Perlite Head
Shell Roof &
Corrod. Ring Ring Wind Stiffener Platform Dead Deck Perlite Wind Wind
Thick. Width Thick. Press. Load Load Load Load Drag Shear Load
Ring tc Hu t Pw Wst Wpf Ws Wrd Pd Vw Wl
No. mm mm mm kg/m kg/m kg/m kg/m kg/m kg/m kg kg/m
11 9.4 2950 11 101.58 610.26 254.7 1436.7 0.0 12346 108.3
10 9.4 2950 11 99.71 526.48 509.4 1436.7 25.6 12119 196.6
9 9.4 2950 11 97.71 462.93 764.1 1436.7 120.1 11876 311.5
8 9.4 2950 11 95.53 413.07 1018.8 1436.7 214.6 11611 452.3
7 9.4 2950 11 93.15 57.636 372.9 1273.5 1436.7 309.1 11321 618.5
6 10.4 2950 12 90.51 339.86 1551.4 1436.7 403.6 11001 809.4
5 10.4 2950 12 87.55 312.19 1829.2 1436.7 498.2 10641 1024.3
4 10.4 2950 12 84.16 288.69 2107.1 1436.7 592.7 10229 1262.2
3 11.4 2950 13 80.17 268.48 2408.1 1436.7 687.2 9744 1522.2
2 11.4 2950 13 75.24 250.91 2709.1 1436.7 781.7 9145 1803.2
1 11.4 2950 13 68.69 235.5 3010.1 1436.7 876.2 8349 2103.4

Hu = 32450 mm Height to C.G. from Bottom = 15612 mm

ht = 389607 kg
t = 336860 kg
SUBJECT
(1) 20,000 MT Ethylene Tank EVA Project
Jubail, KSA
MADE BY
AKE
DATE
OFFICE
PCC CHKD BY NJS
 DATE
REVISION
MADE BY
.
DATE
0
CHKD BY
.
DATE
REFERENCE NO.
###
SHT 36
CL-00001
Outer Shell Design for Vertical Loads 24Jun11 6Jul11 . .
Design Outer Shell of Double Wall Tank (cont'd)
Check Shell Stresses for the Following Load Conditions and Allowable Stress Increases:
Load Condition A ~ Loads Dead + Roof Live
Load Condition B ~ Loads Dead + Roof Live + Perlite Drag Load Condition C ~ Loads Dead + Wind
Load Condition D ~ Loads Dead + Wind + Perlite Drag Load Condition E ~ Loads Dead + Seismic + Roof Vacuum
SI SI = Allow. Stress Increase
OVR OVR OVR
1
1
1.33
1.33
1.33

Stress Calculation Formulas:

Sa = Basic Allowable Shell Compressive Stress = 126553 * t / (Do/2)
Stress Unity = Stress / (SI * Sa) Must be < 1.000
Stress - Load Condition A = (Ws + Sum(Wst) + Wrd + Wpf + Wll) / (10 * tc)
Stress - Load Condition B = (Ws + Sum(Wst) + Wrd + Wpf + Wll + Pd) / (10 * tc) Stress - Load Condition C = (Ws + Sum(Wst) + Wrd + Wpf
Stress - Load Condition E = [(Ws + Sum(Wst))*(1 + Ve1) + (Wrd + Wpf)*(1 + Ve2) + Vll] / (10 * tc) + Seismic
Basic Load Cond. A Load Cond. B Load Cond. C Load Cond. D Load Cond. E
Allow. SI = 1 SI = 1 SI = 1.33 SI = 1.33 SI = 1.33
Ring
Stress Sa Stress Stress Stress Stress kg/cm Stress Stress Stress Stress Stress Stress kg/cm
No.
kg/cm kg/cm Unity Unity kg/cm Unity kg/cm Unity Unity

11 57.7 40.4 0.699 40.4 0.699 25.6 0.334 25.6 0.334 31.4 0.408
10 57.7 42.2 0.731 42.5 0.735 28.4 0.370 28.7 0.373 33.7 0.439
9 57.7 44.2 0.766 45.5 0.788 31.7 0.412 32.9 0.429 36.3 0.473
8 57.7 46.4 0.804 48.7 0.843 35.3 0.460 37.6 0.490 39.2 0.510
7 57.7 49.3 0.854 52.6 0.911 40.0 0.521 43.3 0.564 42.8 0.558
6 63.9 46.9 0.734 50.8 0.795 40.3 0.475 44.2 0.520 41.8 0.492
5 63.9 49.3 0.772 54.1 0.847 44.8 0.527 49.6 0.584 44.9 0.529
4 63.9 51.8 0.810 57.5 0.899 49.5 0.583 55.2 0.650 48.2 0.567
3 70.0 49.7 0.709 55.7 0.796 49.9 0.536 56.0 0.601 47.1 0.506
2 70.0 52.2 0.745 59.0 0.843 54.9 0.589 61.7 0.663 50.4 0.541
1 70.0 54.7 0.781 62.4 0.890 60.0 0.644 67.7 0.727 53.6 0.576

OK OK OK OK OK
SUBJECT
(1) 20,000 MT Ethylene Tank EVA Project
Jubail, KSA
MADE BY
AKE
DATE
OFFICE
 PCC CHKD BY NJS
DATE
REVISION
MADE BY
.
DATE
0
CHKD BY
.
DATE
REFERENCE NO.
###
SHT 37
CL-00001
Outer Shell Design for Vertical Loads
24Jun11
6Jul11 . .
Earthquake Analysis of Vertical Tubular Cantilevers Program: PC0312n.XLS
Rev: 1
41200
39200
32450
11
7230.61
151373
1.6
7849
65.68
200000
0.3
0.053
13063.5
Do =
Di = Ho = N =
Hr = W r = c =
shell =
insul =
E=
= He1 =
Ppf =
mm Outer Tank Diameter Date: July '98
mm Inner Tank Diameter mm Outer Tank Height
ea Number of Shell Rings
mm Height of Roof
kg Weight of Roof
mm Corrosion Allowance
kg/m Unit Weight of Shell Material kg/m Unit Weight of Shell Insulation Mpa Modulus of Elasticity of Shell
Poisson's Ratio of Shell
g Fixed Base Horizontal Acceleration
kg Platform Load on Roof to be Accelerated
G = 76923.1 Mpa Modulus of Rigidity of Shell
A = 129.4 m/m Tank Cross-Sectional Area
S = 1333 m/m Tank Cross-Sectional Section Modulus I = 27463.2 m^4/m Tank Cross-Sectional Moment of Inertia L = 39680.6 mm Tank Cantile
Nk = 13 ea Number of Panel Points
ti = 500 mm Thickness of Insulation Acting on Shell Ri = 20350 mm Radius of Shell Insulation
807 m/sec Acceleration Due to Gravity
treq = 22.3853 mm Equivalent Thickness of Fictitious Top Shell Ring to Model Roof Height and Weight Ft = 0 kg Concentrated Lateral Load
151356 Compute Tank Period Using the Rayleigh-Ritz Proced. Compute Stress in Shell
28780 Conc. Panel
Ring Weight Heights at
Ring Thick. Height Panel
Panel Above t(k) Above h(k) W(k)
Point k mm h(k) mm mm kN
 151356
28780 Conc. Panel Shear V Moment M Slope Bending Shear Total Conc. Shear V(k)
Ring Weight Heights at kN kN-m Deflect. Deflect. Deflect. Force kN
Ring Thick. Height Panel rad _f _s F(k)
Panel Above t(k) Above h(k) W(k) mm mm mm kN
Point k mm h(k) mm mm kN
13 22.3853 39681 806.3 2.881E-05 0.8385 2.2824 3.1210 82.3
12 22.3853 7230.6 32450 1028.7 806.3 5830 2.864E-05 0.6307 2.2301 2.8608 85.9 82.3
11 11.0000 2950.0 29500 444.8 1835.0 11243 2.843E-05 0.5465 2.1312 2.6777 33.7 168.2
10 11.0000 2950.0 26550 444.8 2279.8 17969 2.772E-05 0.4636 2.0084 2.4720 30.4 201.9
9 11.0000 2950.0 23600 444.8 2724.6 26006 2.664E-05 0.3833 1.8616 2.2449 27.0 232.3
8 11.0000 2950.0 20650 444.8 3169.4 35356 2.515E-05 0.3068 1.6909 1.9977 23.6 259.3
7 11.0000 2950.0 17700 459.5 3614.2 46018 2.316E-05 0.2354 1.4962 1.7316 20.9 282.9
6 12.0000 2950.0 14750 474.2 4073.6 58035 2.062E-05 0.1707 1.2950 1.4657 18.0 303.8
5 12.0000 2950.0 11800 474.2 4547.8 71451 1.772E-05 0.1140 1.0705 1.1844 14.4 321.8
4 12.0000 2950.0 8850 488.9 5022.0 86266 1.419E-05 0.0667 0.8225 0.8892 11.1 336.2
3 13.0000 2950.0 5900 503.6 5510.9 102523 9.968E-06 0.0309 0.5713 0.6022 7.6 347.3
2 13.0000 2950.0 2950 503.6 6014.4 120266 5.366E-06 0.0081 0.2971 0.3052 3.8 355.0
1 13.0000 2950.0 251.8 6518.0 139494 358.8

T = 0.098 sec Tank Period

W = 6769.8 kN Total Weight of Shell, Roof, and Insulation V = 358.8 kN Fixed Base Shear
M = 9939 kN-m Seismic Overturning Moment Pe = 7455.3 N/m Seismic Uplift
SUBJECT
(1) 20,000 MT Ethylene Tank
OFFICE
PCC
REVISION

0 REFERENCE NO.
###

EVA Project
MADE BY
CHKD BY
MADE BY CHKD BY
SHT 38
Jubail, KSA
Outer Tank Seismic Design
AKE
DATE
24Jun11
NJS
DATE
6Jul11
.
DATE
.
.
DATE
.
CL-00001
WIND STIFFENERS PER API 650 11th EDITION, API 620 11th EDITION Prog: S0333.XLS
Rev. 5
41200
32450
11
Y
5
0.4788
1.72
153.72
370
D=
H = N = ESRH =
= pperlite = pmin = V =
Sclr =
mm tank diameter Date: Apr '09
mm shell height
ea number of shell rings
Equal shell ring heights (Y or N)? Note: The Tranformed Shell Method is used mbar tank vacuum pressure (std = 4.982 mbar)
kPa minimum design pressure on shell (std = 1.72 kPa) refer to API 650 5.9.7.1 km/h design wind speed (3-sec gust @ Elev. 10 m)
mm minimum shell ring joint clearance (std = 150 mm)
Location of Wind Stiffeners Maximizing Distance From Bottom of Tank:
Varying Override Transf. Equiv. Allow.
Ring Wind Stiff. Elev. Ring From Design Wind Unstiff. Transf. Stiffener Elevs.
Height Shell Press. Elev. to Top Height Bottom Press. Speed Height Clear. Transf. Actual
Ring W Thick. qz * Gh h of Ring Wtr Wtr p Ve H1 S'clr h' h
No. (mm) (mm) (kPa) (mm) (mm) (mm) (mm) (kPa) (km/h) (mm) (mm) (mm) (mm)

1 2950.000 13 0.96 2950 1943 1943 1.72 190.00 14371 244 -1

2 2950.000 13 1.06 5900 1943 3886 1.72 190.00 14371 244 -1
3 2950.000 13 1.12 8850 1943 5829 1.72 190.00 14371 244 -1
4 2950.000 12 1.18 11800 2373 8202 1.72 190.00 14371 298 -1
5 2950.000 12 1.23 14750 2373 10575 1.72 190.00 14371 298 -1
6 2950.000 12 1.27 17700 2373 12948 1.72 190.00 14371 298 -1
7 2950.000 11 1.31 20650 2950 15898 1.72 190.00 14371 370 14371 19122
8 2950.000 11 1.34 23600 2950 18848 1.72 190.00 14371 370 -1
9 2950.000 11 1.37 26550 2950 21798 1.72 190.00 14371 370 -1
10 2950.000 11 1.40 29500 2950 24748 1.72 190.00 14371 370 -1
11 2950.000 11 1.42 32450 2950 27698 1.72 190.00 14371 370 -1

tavg = 11.818 mm No. of Stiffeners Required =

Weight = 3821.2 kN

Wind Stiffener Requirements

Elev. h No. of CBI API
Stiff. Ring p Ve sa sb Waves Ireqd Zreqd

No. No. (mm) (kPa) (km/h) (mm) (mm) n (cm^4) (cm^3)

1 7 19122 1.72 190.00 6664 9561 7 7629.9 1330.7
-100
-100
 -100
-100
-100
-100
-100
SUBJECT
(1) 20,000 MT Ethylene Tank
MADE BY
OFFICE
PCC
CHKD BY
REVISION
MADE BY
0 REFERENCE NO.
###
CHKD BY

EVA Project
Jubail, KSA
Outer Shell Stiffener Design
AKE
DATE
24Jun11
NJS
DATE
6Jul11
.
DATE
.
.
DATE
.
SHT 39
CL-00001
STIFFENERS FOR TANK SHELL Program: shelstif.xls
Rev. 6
41200
20
0
7849
O
1.2
1
D=
RH =
Dts =
shell =
mm Tank Diameter Date Apr '09
mm Rathole Dimension
mm Distance From Top Stiffener to Top of Tank (If Dts = 0, program disregards) kg/m Shell Material Unit Weight (usu
Stiffener Inside or Outside of Shell? (Enter I or O) Shell Participation (e.g. 1.20 Rt or 1.55 Rt)
Shell Participation Area Limited to Stiffener Area? (TRUE or 1 for yes)
20600
R= mm Tank Radius D D
ts = thickness of shell
w = width of stiffener
tw = thickness of stiffener web bf = width of stiffener flange
tf = thickness of stiffener flange
Stiffener
bf
tf
xb
tw RH
w ts
Stiffener
bf
tf
xb
tw RH
w ts
C2 C1
C1 C2
Stiffener Inside of Shell
Stiffener Outside of Shell
ts w tw bf tf Weight Area I I req'd Smin Sreq'd
Stiffener mm mm mm mm mm kg cm cm^4 cm^4 cm cm
#1
#2
#3
#4
#5
#6
#7
#8
11 287 11.4 350 11.4 7460 133.17 23957.46 1344.3

Weight of Stiffeners = 7460 kg

= 73159 N
Verify Calculations: ( All Dimensions are Metric )
As = minimum of: 1) ts * Shell Participation * (R * ts) 0.5
2) ts * 1/2 * Shell Participation * (R * ts)0.5 + ts * Dts (applies only if Dts > 0)
3) area of added stiffener (if "Shell Participation Area Limited" input is TRUE)
Aw = (w-RH) * tw xw = (w+RH+ts)/2 dw = xw - xb xb = Ax/A C1 = tf + w + ts/2 - xb
Af = bf * tf xf = w + (ts + tf)/2 df = xf - xb I = Ad + Io C2 = xb + ts/2
Shell
Stiffener Web Stiffener Flange
A x Ax d Ad Io
A Ax Ad Io
As 0 0 xb As * xb As * ts/12
Aw xw Aw*xw dw Aw * dw (w - RH) * tw/12
Af xf Af*xf df Af * df bf * tf/12
SUBJECT
(1) 20,000 MT Ethylene Tank EVA Project
Jubail, KSA
Outer Tank Wind Stiffener Size
MADE BY
AKE
DATE
24Jun11
OFFICE
PCC
 CHKD BY
NJS
DATE
6Jul11
REVISION
MADE BY
.
DATE
.
0 REFERENCE NO.
###
CHKD BY SHT 40
.
DATE _
.
ANCHOR STRAP DESIGN
Tank Information:
D = 135.17 ft Tank Diameter 41200 mm
p = 2.582 psi Internal Pressure 178 mbarg
Tank Loads:
742649
16446
283073
63432
12786
Ws =
Wss = Wr = Wd = Wi =
lb Weight of Shell 336860 kg
lb Weight of Shell Stiffeners 7460 kg
lb Weight of Roof and Compression Bar 128400 kg
lb Weight of Deck 28772 kg
lb Weight of Deck Insulation 5800 kg
1413.4

510.8

0.0533

Uw =
lb/ft Uplift due to Wind 2103 kg/m
Ue =
lb/ft Uplift due to Earthquake 760 kg/m
0
Ve =
Vertical Earthquake Factor
Anchor Strap Information:
Size =
Non-standard
99
5.5118
0.5512
38000
70000
CS
0.126
N=
W=
s = Mat'l = CA =
 Number of Anchor Straps
in Width of Strap 140 mm
in Thickness of Strap 14 mm
psi Yield Stress of Strap 262 MPa
psi Ultimate Tensile Stress of Strap 483 MPa Material Type (CS = Carbon Steel, SS = Stai
in Corrosion Allowance (additional metal thickness in excess of design computation)
As = 2.3436 in Area of strap =(ts - CA) * W 1512 mm
Resisting Down Loads:
Wn = 1118387 lb Normal Down Load = (Ws + Wss + Wr + Wd + Wi) 507292 kg
Wtest = 1105601 lb Test Down Load = (Ws + Wss + Wr + Wd) 501492 kg
Wseismic = 1094543 lb Seismic Resisting Download = Wn *(1 - 0.4*Ve) 496476 kg
SUBJECT
(1) 20,000 MT Ethylene Tank
EVA Project
Jubail, KSA
Outer Tank Anchor Strap Calculations
MADE BY
AKE
DATE
17Aug11
OFFICE
PCC
CHKD BY
NJS
DATE
17Aug11
REVISION
MADE BY
DATE
0
CHKD BY
DATE
REFERENCE NO.
###
SHT 41
Uplift Overturning Resisting Anchor Anchor Strap Allowable Tensile Stres
Pressure p Load Download Strap Load Stress fa S_s ps
Load Combinations psi U Wdown * P_s psi
lb/ft lb lb

A. Operating 2.840 0 1118387 47978 20472 0.3Fu =

B. Operating + Wind 2.582 1413.4 1118387 48652 20760 0.4Fu =

D. Pneumatic Test 3.227 0.0 1105601 56190 23976 0.8Fy =

E. Pneumatic Test + Wind 3.227 1413.4 1105601 62253 26563 0.8Fy =
F. Operating + Seismic 2.582 510.8 1094543 45022 19210 0.4Fu =

Unity = 0.97
OK
Check Strap Spacing:
s_min = 2.5 ft 7
s_max = 6.283 ft 19
s_actual = 4.289 ft 13
Design Summary:
P_s_max = 62253 lb Maximum Anchor Strap Load
Govern_case= Case A Governing Case for Anchor Strap Design
p_design = 3.227 psi Design Pressure for Load Combination
 Containing Maximum Anchor Strap Load
Use 99 straps, 140 mm x 14 mm
28238 kg
222 mbar
SUBJECT
(1) 20,000 MT Ethylene Tank
EVA Project
Jubail, KSA
Outer Tank Anchor Strap Calculations
MADE BY
AKE
DATE
17Aug11
OFFICE
PCC
CHKD BY
NJS
DATE
17Aug11
REVISION
MADE BY
DATE
0
CHKD BY
DATE
REFERENCE NO.
###
SHT 42
 1/ 39

APPD APPD

MATION DESCRIBING
ONNECTION WITH WORK
RMED BY CB&I IS FORBIDDEN
AN INADVERTENT
Max. Ambient Temperature 50 C Design Temperature for Boil-off 85 C

ective Mass

Liquid Level (HLL) 30,050 mm --- Water Test Liquid Level 21,470 mm ---
 1 Suspended Deck Plate ASTM B209-5083-0

TM A573 Gr. 70 Outer Roof Plate ASTM A573 Gr. 70

M A573 Gr. 70

ner Tank Bearing Ring (1) - 125 mm layer of HLB 1000 Cellular Glass Insulation
culated volume

min, Hsse) mm Tank Height (warm) Provided

_cold/4 * DMLL / 109

2.2 Aug 98
late Widths
ual Plate Width

+ P ) .5 D/( Tuse- CA )

2.2 Aug 98

100 %
100 %
100 %
100 %
100 %
100 %
100 %
100 %
100 %
Spot
on Uncompressed

ance from Inner

Perlite Slide for

sed in calculations

=hyp1*cos
=(h*1000)-ds
=hyp1*sin
=h1+h2+DS

=Atheory-Areq
os
sin
cos
+rod)-w_4+o-v*cos
n-(v*cos+w5)*tan
g (std = 150 mm)

Seam
Clear.

OK OK

OK OK
OK OK

OK
am: shelstif.xls

aterial Unit Weight (usual for steel = 7849 kg/m)

 1175.3
103.5
104.1
162.7

/2
+ ts/2 - xb

nular-Plate.xls
h Inside of Shell Required for Seismic Uplift
nts are so low, design for seismic forces and sloshing wave are not required. Calculation is provided for reference.

ation for 1 sec. period

ed, or 1.5 for unanchored App. Q inner tank)

city of inner tank material

e inner tank = Ci * H/10^6* sqrt(rho/(2* E* tu/D)) sec Maximum peak response spectra period = Sd1/ Sds

mping multiplier (1.5 for 0.5% damping u.n.o)

Sloshing wave height = 0.42 * D * Ac + hs

05, these are for the Maximum Considered Earthquake (MCE) and normally derived from ground motion for an event with 2% probability of
uake (CLE). No response data is provided for the Operating Level Earthquake (OLE). Therefore the the seismic calculations will demonstra
 Product Internal
Np (N/mm) pressure Npi
(N/mm)

295.5
629.3
963.1
1296.8
1630.6
1964.4
2298.1
2631.9
2965.7
3299.4

*Npi+EQ)/tc Allowable
MPa) Stress
(MPa)
305.7
305.7
305.7
305.7
305.7
305.7
305.7
305.7
305.7
305.7
Total Moment
at bot of ring
SRSS
(kN-m)

8068
17229
26443
35708
45027
54402
63840
73348
82932
 92600

OK OK

OK OK
OK OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK

ft-kips
ft-kips

psf
 ld strength of bottom plate under shell

ght of shell only (no insulation) 21733.0 N/m N Weight at base of shell

uct load resisting uplift (< 201.1 HtP*D*Ge)

w. longitudinal compressive stress at bottom of shell

OK! >V

rogram B-RING
Rev 4a Mar 97

= Design Liquid Level (mm if > 1000)

n R or Test to Liquid Level ~ O = Other
 Program B-RING
Rev 4a Mar 97

ng
 #4 Bar Size

rogram B-RING
quake

aring Ring - PSI Allowable Bearing Stress - PSI

Stress at +D/2 or - D/2 PSI

am E2031S
ev 4 Feb 08

m*C)
72
10
36
30
21

ers

0.2
0.8

5
0.3

134.11

Meters 39.2

30.55
41.2

20590257
KG/M3
degrees C
-104.00

50.00
85.00
85.00
44.44
am E2031S
ev 4 Feb 08

C Add 5 % Contingency

5191 W

412 W

24700 W
W Qt = Q*Cl = 284335 BTU/hr 83330 W

DECEMBER 17, 1991

 MUST BE MADE FOR WELD STRESS.

E SUPPORT SPACING.
) OF DECK PLATE.
REFERENCE NO.
176718

SHT 26

CL-00001

ction Uniform Live Load 10.00 psf

MPa
MPa

MPa
MPa
MPa

mm
m DKSTIF Rev 1 Feb 92

in
in

= 25.8 mm

= Rd*2*Pi/N ~ ( mm)
RS ~ ( MPa )
e Stress = 72.4 - 0.4*Lc/r

MPa
mm

N-m
MPa
MPa
ogram DKSTIF

E1015A

9.84 in
0.79 in
9.84 in
0.79 in
@ Top
@ Bottom

L = 6495 OK

6.3 OK
w/ Live Load (LL) and Snow Load (SN)

(Typ = 1)
(Typ = 1)
(Typ = 1)
(Typ = 1, Max = 1.917)
e Horizontal Radius
 al Radius
d Angle to Radius Rp
rsine Height
of Plate Weight up to Radius Rp
of Live Load up to Radius Rp

Component of Effective Ext. Press. Vertical

nent of Additional Ext. Press. Horizontal
nent of Effective Ext. Press. Horizontal
nent of Additional Ext. Press. Total Vert. Ext.
oad up to Radius Rp

ffener Area
ffener Horizontal Radius Roof Versine Height
Radius Length of Deck Rods
of Deck Plate in Bay Weight of Deck Stiffener in
ght of Deck Rods in Bay Weight of Deck
n in Bay
of Differential Pressure in Bay Suspended Deck
ulation Loads Total Deck Load on Each Rafter

aming Weight
ht
 oad @ Inside End due to DL + LL
Load @ Outside End due to DL + LL
oad @ Inside End due to Ext. Press.
oad @ Outside End due to Ext. Pres
ide End due to Wv_1 & Wv_2
tside End due to Wv_1 & Wv_2
ide End due to Wh_1 & Wh_2
tside End due to Wh_1 & Wh_2
Vertical Load @ Inside End
Vertical Load @ Outside End
Horizontal Load @ Inside End
Horizontal Load @ Outside End
d @ Inside End
d @ Outside End
oad @ Inside End
oad @ Outside End
ds Acting Downward on Girder
ds Acting Upward on Girder
de End = H1*cos f1 + V1*sin f1
side End = H2*cos f2 + V2*sin f2
side End = V1*cos f1 - H1*sin f1
utside End = V2*cos f2 - H2*sin f2
s due to External Pressure MPa Fatigue Amplitude

of Inertia MPa Allowable Axial Compressive Stress in Girder MPa Allowwaabblle BBeennddiing SSttress iin GGiirrddeer
Pressure (enter neg.) Fu = kPa Roof Live Load Ej =
8 Cf = 0.7 Wind Force Coefficient Per Figure 29.5-1 D(qz max) = 1719.5 Kzt = 1 Wind

s(A1)
 Total Wind Total Wind
Shear Vw Moment Mw

kN kN-m
210.82 615.9
331.90 1416.4
450.7755 2570.88
567.21 4072.3
681.06 5913.5
792.09 8086.4
899.97 10582.2
1004.3322 13391.00
1104.63 16501.7
1200.18 19901.3
1289.87 23574.1
1371.7744 27500.00

C0312n.XLS

oof Live Load

oof Vacuum Load
Wind Pressure on Roof
rom Sht 35)
) Ar = 203.41 m Projected Area of Roof = (RR/1000) * F1

* D/4000 Dd = 1000 mm Annular Space Width = ( Do - Di )/2

2/1000 * Dd*( H - Dd/.196 )

Wind E0132A
Load Seismic
Wl Stress
kg/m kg/cm
108.3 0.888
196.6 1.372
311.5 1.930
452.3 2.552
618.5 3.231
809.4 3.580
1024.3 4.278
1262.2 5.008
1522.2 5.256
1803.2 5.958
2103.4 6.668
s + Sum(Wst) + Wrd + Wpf + Wl) / (10 * t) Stress - Load Condition D = (Ws + Sum(Wst) + Wrd + Wpf + Wl + Pd) / (10 * t)

ad Cond. E
= 1.33
ess Stress kg/cm
Unity

0.408
0.439
0.473
0.510
0.558
0.492
0.529
0.567
0.506
0.541
0.576
 39680.6 mm Tank Cantilever Beam Length

Concentrated Lateral Load at Top (i.e., at h(k) = L)

pute Stress in Shell
Shear V(k) Stress Moment
kN Above M(k)
ST(k)
kN-m kg/cm

82.3 595 0.2

168.2 1091 0.9
201.9 1687 1.4
232.3 2372 1.9
259.3 3137 2.6
282.9 3971 3.2
303.8 4868 3.6
321.8 5817 4.3
336.2 6809 5.0
347.3 7834 5.3
355.0 8881 6.0
358.8 9939 6.7
ressure (std = 4.982 mbar) to determine the required stiffener spacing. kPa perlite pressure

r Elevs.
Actual Check Check
h Stiff. Stiff. Seam
(mm) No. Spcg. Clear.

19122 1 OK OK

= 1
ogram: shelstif.xls

aterial Unit Weight (usual for steel = 7849 kg/m)

 cm cm

1344.3 1331

+ ts/2 - xb
s/2
178 mbarg
S = Carbon Steel, SS = Stainless Steel)

507292 kg
501492 kg
496476 kg

Allowable Tensile Stress Stress

S_s psi Unity
fa/S_s

0.3Fu = 21000 0.97

0.4Fu = 28000 0.74

0.8Fy = 30400 0.79

0.8Fy = 30400 0.87
0.4Fu = 28000 0.69

762 mm
1915 mm
1307 mm
---
event with 2% probability of exceedence in a 50 year period (ie. 2475 yr recurrence interval.)
c calculations will demonstrate that the CLE seismic loads do not control the tank design.
1 Wind Speed-up Factor to Account for Hills or Escarpments