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This manual concerns the alternator which you have just purchased.
We wish to draw your attention to the contents of this maintenance manual.
Warning symbol for general danger to - We reserve the right to modify the
personnel. characteristics of its products at any time in
order to incorporate the latest technological
developments. The information contained
in this document may therefore be changed
without notice.
Warning symbol for electrical danger to This document may not be reproduced in
personnel. any form without prior authorization.
All brands and models have been registered
and patents applied for.
WARNING SYMBOLS
We wish to draw your attention to the
following 2 safety measures which must be
complied with:
2
Electric Power Generation Installation and maintenance 3281 en - 2016.05 / n
CONTENTS
1 - RECEIPT.............................................................................................................. 4
1.1 - Standards and safety measures................................................................................ 4
1.2 - Inspection.................................................................................................................. 4
1.3 - Identification.............................................................................................................. 4
1.4 - Storage...................................................................................................................... 4
1.5 - Application................................................................................................................. 4
1.6 - Contraindications to use............................................................................................ 4
2 - TECHNICAL CHARACTERISTICS..................................................................... 5
2.1 - Electrical characteristics............................................................................................ 5
2.2 - Mechanical characteristics........................................................................................ 5
3 - INSTALLATION................................................................................................... 6
3.1 - Assembly................................................................................................................... 6
3.2 - Checks prior to first use............................................................................................. 7
3.3 - Terminal connection diagrams................................................................................... 8
3.4 - Commissioning.......................................................................................................... 9
3.5 - Setting up.................................................................................................................. 9
4 - SERVICING - MAINTENANCE.......................................................................... 10
4.1 - Safety measures...................................................................................................... 10
4.2 - Routine maintenance............................................................................................... 10
4.3 - Bearings...................................................................................................................11
4.4 - Mechanical defects...................................................................................................11
4.5 - Electrical faults........................................................................................................ 12
4.6 - Dismantling, reassembly......................................................................................... 14
4.7 - Table of characteristics............................................................................................ 16
5 - SPARE PARTS.................................................................................................. 17
5.1 - First maintenance parts........................................................................................... 17
5.2 - Technical support service........................................................................................ 17
5.3 - Exploded views, parts list and tightening torque..................................................... 18
EC declaration of incorporation
3
Electric Power Generation Installation and maintenance 3281 en - 2016.05 / n
Nameplate
So that you can identify your machine
quickly and accurately, we suggest you fill
in its specifications on the nameplate.
The machine name is defined according
to various criteria:
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Electric Power Generation Installation and maintenance 3281 en - 2016.05 / n
5+ 6- T4 T5 T6
Field
T1 T2 T3
Armature
Surge suppressor
PMG
5+ 6- T4 T5 T6
Field
5
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6
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7
Electric Power Generation Installation and maintenance 3281 en - 2016.05 / n
T3-W1 T2-V1
AVR connector 0 - 380 V
Ph3-L3 Ph2-L2
Ph1-L1
C Bobinage
50 Hz 60Hz
T6 -W2 T1-U1
Delta
6S 220 - 240 220 - 255
3 PH Connection using optional kit
T4-U2 8S 200 220 - 240
T3-W1 Consult the factory
T5-V2 T2-V1 AVR connector 0 - 220 V
Ph3-L3 Ph2-L2
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Electric Power Generation Installation and maintenance 3281 en - 2016.05 / n
- The alternator earth terminal inside the The various adjustments during tests
terminal box is connected to the electrical must be made by a qualified engineer.
earth circuit Ensure that the drive speed specified on
- The earth terminal (ref 28) is connected to the nameplate is reached before
the frame. commencing adjustment.
The connections inside the terminal box
must never be subjected to stress due to After operational testing, replace all
cables connected by the user. access panels or covers.
The AVR is used to make any adjustments
to the machine.
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Electric Power Generation Installation and maintenance 3281 en - 2016.05 / n
- System short-circuit
- Misparalleling
Alternator damaged by a Possible consequences
Abnormal - Broken or damaged coupling
significant impact, followed by
noise - Broken or bent shaft end
humming and vibration
- Shifting and short-circuit of main field
- Fan fractured or coming loose on shaft
- Irreparable damage to rotating diodes/AVR, surge suppressor
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ASSEMBLY B
6 - Field 5+
During this procedure, make sure that 50 +
the alternator is disconnected from any
40 60
30
70
80
90
100
fully tightened.
0
- DC
Variac AC
1) Stop the unit, disconnect and isolate the 220V
12V
AVR wires.
2) There are two ways of creating an
assembly with separate excitation.
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Electric Power Generation Installation and maintenance 3281 en - 2016.05 / n
70
230
130
79
Tools required
To fully dismantle the machine, we 33
recommend using the tools listed below:
- 1 ratchet spanner + extension 36
LSA 51.2
- 1 torque wrench
- 1 set of flat spanners : 8, 10, 18, 19 mm 72
- 1 socket set : 8, 10, 13, 16, 18, 19, 21, 24,
30 mm 78
- 1 socket with male ferrule : 5 mm
210
140
40
Screw tightening torque
36
IDENTIFICATION screw Torque N.m - Remove the air intake grille (47).
Diode bridge screw M6 5.6 - Disconnect the diode bridge (106): 5 leads.
LSA 50.1 - Remove the 3 screws of the diode bridge
Diode nut M 12 10 on the shaft.
Shield / Frame screw M 12 62 - Remove the diode bridge.
Discs / Sleeve screw M 20 300 - Remove the 4 screws (72) of the inner
bearing retainer (78).
Earth screw M 12 46
230
14
210
140
Electric Power Generation Installation and maintenance 3281 en - 2016.05 / n
WARNING
WHEN DISMANTLING THE MACHINE,
ALWAYS CHANGE THE BEARINGS.
Complete dismantling
- Remove the 6 screws (411).
- Support the DE rotor (4) with a strap.
- Fit a new bearing, after heating it by - Remove the NDE shield (36) (section 4.6)
induction system to 80C maximum. - Support the rotor with a tube on the NDE
shaft extension.
- Push the rotor out of the stator, with care.
- If necessary, dismantle the coupling
WARNING system and the DE shield (410).
WHEN DISMANTLING THE MACHINE, Reassembling the bearings
ALWAYS CHANGE THE BEARINGS.
- Place the O ring seal (349) and the
Replacing the DE bearing on two-bearing preloading wavy washer (79) in the bearing
machines 40 seat (36).
LSA 50.1 410 - Fit the NDE shield (36) and the DE shield
(410) on the stator (1).
68 - Tighten the 12 screws of the shield on the
stator.
62 - Fit the inner bearing retainer with
appropriate lubrication (68 and 78).
230
130
120
WARNING
290
160
150
60
If the rotor has been fully rewound, it
must be rebalanced.
- Remove the 6 screws (411) and 4 screws
(62). Installation and maintenance of the
WARNING
- Tap off the DE shield (410) from the stator PMG
(1.)
- Extract the ball bearing (60) with a puller. The PMG reference for the 50.1/51.2 is
- Fit the new bearing, after heating it by PMG 4.
induction system to 80C maximum.
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16
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17
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18
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106
47
72
41
36
50
36
79
203
349
198
205
70
190
78
193
90
48
91
49
100
P1
P5
P4
P3
P2
18
1
4
34
33
15
320
280
271
300
275
279
270
59
41
17
321
Option SAE 0
325
322
323
19
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47
106
41
72
50
203
36
198
79
205
349
190
70
193
78
48
90
49
P1
91
P5
P4
P3
P2
100
18
1
4
34
33
15
68
60
280
271
300
275
279
270
59
41
17
22
Option SAE 0
410
411
62
20
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106
47
41
36
50
70
203
36
78
198
90
205
91
190
100
193
48
28
49
P1
P5
P4
P3
P2
1
4
34
280
271
300
275
279
270
59
41
19
33
30
320
321
15
322
323
21
Electric Power Generation Installation and maintenance 3281 en - 2016.05 / n
106
47
41
36
50
70
203
36
78
198
90
205
91
190
100
193
48
28
49
P1
P5
P4
P3
P2
1
4
19
320
280
271
300
275
279
270
59
33
41
34
321
62
33
68
60
15
30
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Electric Power Generation Installation and maintenance 3281 en - 2016.05 / n
Recyclable materials
Our alternators are mainly built out of iron,
steel and copper materials, which can be
reclaimed for recycling purposes.
These materials can be reclaimed through a
combination of manual dismantling,
mechanical separation and melting
processes. Our technical support depar-
tment can provide detailed directions on
products dismounting upon request.
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24
Electric Power Generation Installation and maintenance 3281 en - 2016.05 / n
This Declaration applies to the generators designed to be incorporated into machines complying with the
Machinery Directive Nr 2006/42/EC dated 17 May 2006.
LSA40 - LSA42.3 - LSA44.2 - LSA44.3 - LSA46.2 - LSA46.3 - LSA47.2 - LSA49.1 - LSA49.3 - LSA50.1 -
LSA50.2 - LSA51.2 - LSA52.2 - LSA52.3 - LSA53.1 - LSA53 - LSA53.2 - LSA54 - LSA54.2 - TAL040 - TAL042 -
TAL044, as well as their derivatives, manufactured by Leroy-Somer or on Leroy-Somer's behalf, comply with the
following International Standards and Directive:
Furthermore, these generators, designed in compliance with the Machine Directive Nr 2006/42, are therefore
able to be incorporated into Electrical Gen-Sets complying with the following International Directives:
WARNING:
The here mentioned generators should not be commissioned until the corresponding Gen-Sets have been
declared in compliance with the Directives Nr 2006/42/EC and 2014/30/UE, as well as with the other relevant
Directives.
Leroy-Somer undertakes to transmit, in response to a reasoned request by the national authorities, relevant
information on the generator.
Technical Managers
J.P. CHARPENTIER - Y. MESSIN
4152 en - 2016.05 / k
The contractual EC Declaration of Conformity and Incorporation can be obtained from your contact on
request.
25
Electric Power Generation Installation and maintenance 3281 en - 2016.05 / n
26
Service & Support
Life Extension
Remanufacturing Start-up
System upgrade
Commissioning
Training
Optimization
Monitoring Operation
System audit Genuine spare parts
Repair services
Contact us:
Americas: +1 (507) 625 4011
Europe & International: +33 238 609 908
Asia Pacific: +65 6263 6334
China: +86 591 88373036
India: +91 806 726 4867
Scan the code or go to:
[email protected] www.lrsm.co/support
www.emersonindustrial.com
www.emerson.com/epg
3281 en - 2016.05 / n