BARTEC
BARTEC
BARTEC
t Components
Safe.t Systems Safe.t Technology Safe.t Seminars Safe.t Solutions Safe.t Components Safe.t Systems Safe.t Technology Safe.t Seminars
Safe.t Solutions Safe.t Components Safe.t Systems Safe.t Technology Safe.t Seminars Safe.t Solutions Safe.t Components
Safe.t Systems Safe.t Technology Safe.t Seminars Safe.t Solutions Safe.t Components Safe.t Systems Safe.t Technology
Safe.t Seminars Safe.t Solutions Safe.t Components Safe.t Systems Safe.t Technology Safe.t Seminars Safe.t Solutions Safe.t Components
2014
Control and connection equipment
UK-D-BCS080805-10/2014-BARTECWerbeAgentur-240346
Control panels
Installation systems
Switches
Switch module with connection cable for installation on panel (front installation) 38 - 39
07-3323-3.03
Lamp module with connection cable for installation on panel (front installation) 40 - 41
07-3353-31.3
Illuminated button with connection cable for installation on panel (front installation) 42 - 43
07-3363-3..3
ComExflex Switch module for local control stations and control panels 46 - 47
07-3323-4.00
ComExflex Lamp module for local control stations and control panels 48 - 49
07-3353-41.0
ComExflex Lamp module Ex i for local control stations and control panels 50 - 51
07-3353-44.0
ComExflex Illuminated button for local control stations and control panels 52 - 53
07-3363-4..0
ComExflex Illuminated button Ex i for local control stations and control panels 54 - 55
07-3363-4..0
ComExflex Junction box for local control stations and control panels 58 - 59
05-0042-0050
10
ComEx Actuating elements for Zone 1 and 21
Selection chart
Illustration Dimensions Description Order no. 1
1
3 boreholes in the protective collar
to fit padlocks the switch position 0 (I)
or to customer specifications.
5
for ComEx enclosure Double pushbutton actuator**
5 labels red, green, yellow, white,
20 39
20 black, supplied loose
for ComEx enclosures 05-0003-007500
05-0003-007500BN*
6
for control units 05-0003-007400
M30 x 1.5
05-0003-007400BN*
75
Weight 52 g
1-6
7
20 39
20
M30 x 1.5
75
1-6
Pushbutton** 05-0003-000700
13 20 05-0003-000700BN*
03-0330-0191/A-10/1024-BCS-200865/2
M30 x 1.5
Weight 24 g
1-6 6
11
ComEx Actuating elements for Zone 1 and 21
M30x1,5
38
40
6
1-6
Weight 69 g
M30x1,5
45
1-6 5
6
2 switching positions Key-operated switch** RONIS lock 455,
with 2 or 3 switching positions,
36 turned 90 for ComEx enclosures
13 20 90
0 - I, latching, for control units 05-0003-007700
key retractable for ComEx enclosures 05-0003-007800
M30x1,5
38
7
0 - I, momentary contact, for control units 05-0003-007701
Position I for ComEx enclosures 05-0003-007801
1-6 key not retractable
Weight 49 g
3 switching positions
36
60
13 20 60
I
M30x1,5
II
0
38
03-0330-0191/A-10/2014-BCS-200865/4
1-6
M30x1,5
turned 90 for ComEx enclosures 05-0003-000901
38
05-0003-000901BN*
6 I - 0 - II for control units 05-0003-001000
1-6
(I + II latching) 05-0003-001000BN*
turned 90 for ComEx enclosures 05-0003-001100
05-0003-001100BN*
I - 0 - II for control units 05-0003-001001
3 switching positions (I + II momentary) 05-0003-001001BN*
turned 90 for ComEx enclosures 05-0003-001101
05-0003-001101BN*
28
13 20 60
60 I - 0 - II for control units 05-0003-001002
(I latching, 05-0003-001002BN*
M30x1,5
II momentary
38
green 05-0003-001400
05-0003-001400BN*
1-6
yellow 05-0003-001500
05-0003-001500BN*
white 05-0003-001600
05-0003-001600BN*
blue 05-0003-001700
05-0003-001700BN*
Weight 19 g
14
10
ComEx Actuating elements
M30x1,5
38
05-0003-007600BN*
Weight 28 g
1-6
6
Weight 20 g
1-6
7
Mushroom pushbutton**, black
36 05-0003-008200
20
with pushbutton label START 05-0003-008201
Weight 24 g
M30x1,5
60
38
6
1-6
15
11
ComEx Switch module with terminals for rail-mounted installation
16
10
ComEx Switch module with terminals for rail-mounted installation
Protection class
1
determined by the actuating element and 52 33.5
ComEx enclosure, min. IP 66, terminals IP 20
Rated insulation voltage
690 V
46
57.5
Rated voltage 2
0.5
400 V 400 V 110 V 24 V
Utilization category
AC-12 AC-15 DC-13 DC-13
Rated operating currents
16 A 10 A 0,5 A 1A 3
Selection chart
Code Code
Conventional thermal current Ithe Type of contacts Actuating element no.
no.
16 A/+40 C, 11 A/+60 C
2 NC Pushbutton 0700
Contact options
contacts with positive break operation Double push button actuator 7400 4
(self-cleaning) 1 Emergency stop NOT-AUS 0800
1 NC and 1 NO or
2 NC or 2 NO Selector switch 0 + I latching, 2 positions 0900
17
11
ComEx Lamp module with terminals for rail-mounted installation
18
10
ComEx Lamp module with terminals for rail-mounted installation
Protection class
1
determined by the actuating element and 52 33.5
ComEx enclosure, min. IP 66, terminals IP 20
Rated insulation voltage
19
300 V
46
57.5
Rated operating voltage
AC 12 V to 250 V (Ta < +50 C) 91 2
DC 12 V to 60 V (Ta < +50 C)
AC/DC 12 V to 24 V (Ta < +60 C)
Power consumption
<1W
Lamp 3
LED Selection chart
red, green, yellow, white, blue
Wiring diagram Colour LED Code no. Colour actuator Code no.
Illumination
very bright, over a visible angle of 180 red 1 red 3
Enclosure material 4
green 2 green 4
Thermoplastic
Connection yellow 3 yellow 5
Terminals 2.5 mm2, fine stranded
white 4 white 6
Electrical life
>105 running hours 5
blue 5 blue 7
Storage and transport temperature
-55 C to +70 C
Weight
Complete order no.*
approx. 90 g Lamp module without actuating element 07-3351-11 0
Mounting Actuating element 6
on mounting rail TS 35 x 7.5 Standard 05-0003-001 00
Shock resistance Increased oil resistance 05-0003-001 00BN
DIN EN 60068-2-27: 30 g 18 ms
Please enter code number.
Technical data subject to change without notice.
7
* Product printing standard: ATEX and IECEx marking.
Other markings on request. Please specify in plain text.
03-0330-0192/B-10/2014-BCS-200866/4
19
11
ComEx Lamp module Ex i with terminals for rail-mounted installation
20
10
ComEx Lamp module Ex i with terminals for rail-mounted installation
Protection class
1
determined by the actuating element and 52 33,5
control unit enclosure, min. IP 66,
terminals IP 20
19
Rated insulation voltage
46
57,5
300 V
Rated operating voltage (Ue) 91 2
AC/DC 10 to 30 V
Frequency range
with AC supply 30 to 100 Hz
Power consumption
< 0,5 W 3
Selection chart
Lamp
LED, red, green, yellow, white, blue Type of contact Colour LED Code no. Colour actuator Code no.
Illumination
red 1 red 3
very bright, over a visible angle of 180
Enclosure material green 2 green 4 4
thermoplastic
yellow 3 yellow 5
Type of connection
terminals 2.5 mm2, fine-stranded white 4 white 6
Service life
blue 5 blue 7
>105 running hours 5
Storage and transport temperature
-55 C to +70 C Complete order no.*
Lamp module without actuating element 07-3351-14 0
Weight
approx. 90 g Actuating element Standard 05-0003-001 00
Fastening Increased oil resistance 05-0003-001 00BN 6
onto TS 35 x 7.5 mounting rail
Please enter code number. Technical data subject to change without notice.
Shock resistance
DIN EN 60068-2-27, 30 g, 18 ms * Product printing standard: ATEX and IECEx marking.
DIN EN 60068-2-6, 4 g, 1.6 mm Other markings on request. Please specify in plain text.
7
03-0330-0828-10/2014-BCS-374342/2
21
11
ComEx Illuminated button with terminals for rail-mounted installation
The illuminated buttons are executed according to Other approvals and certificates,
the requirements of type of protection e increased see www.bartec-group.com
safety and d flameproof enclosure. Ambient temperature
The illuminated button can be combined with various -55 C to +50 C
lamp module actuators. Each illuminated button +60 C (AC/DC 12 to 24 V)
actuator is inserted in a mounting hole on a control
console or control panel. The respective illuminated
button is designed for installation on a mounting rail.
The conductor is connected using terminals with
increased safety on the back of the module. The
simple installation of the illuminated button actuators
without tools guarantees the high IP protection type.
03-0330-0192/A-10/2014-BCS-200866/5
22
ComEx Illuminated button with terminals for rail-mounted installation
Protection class
1
determined by the actuating element and 52 33.5
ComEx enclosure, min. IP 66, terminals IP 20
Rated insulation voltage
19
46
300 V
57.5
Rated operating voltage
AC 12 V to 250 V (Ta < +50 C) 2
84
DC 12 V to 60 V (Ta < +50 C)
AC/DC 12 V to 24 V (Ta < +60 C)
Power consumption
<1W
Lamp 3
LED: red, green, yellow, white, blue Selection chart
Illumination Type of contact Code no. Colour LED Code no. Colour actuator Code no.
very bright, over a visible angle of 180
1 NC
Contacts red 1 red 5
1 NC or 1 NO as snap switch element 4
Switching capacity contact element 7
green 2 green 6
AC-15 1 A/230 V
DC-13 0.25 A/24 V
Enclosure material yellow 3 yellow 7
Thermoplastic 1 NO 5
Connection
Terminals 2.5 mm2, fine stranded white 4 white 8
8
Electrical life
>105 running hours blue 5 blue 9
Mechanical life 6
>105 switching cycles
Storage and transport temperature Complete order no.*
-55 C to +70 C
Illuminated button without actuating element 07-3361-1 0
Weight
approx. 110 g Actuating element 7
Standard 05-0003-006 00
Mounting
on mounting rail TS 35 x 7.5 Increased oil resistance 05-0003-006 00BN
Shock resistance Please enter code number. Technical data subject to change without notice:
DIN EN 60068-2-27, 30 g 18 ms * Product printing standard: ATEX and IECEx marking.
Other markings on request. Please specify in plain text.
03-0330-0192/A-10/2014-BCS-200866/6
23
ComEx Illuminated button Ex i with terminals for rail-mounted installation
24
10
ComEx Illuminated button Ex i with terminals for rail-mounted installation
Protection class
1
determined by the actuating element and 52 33,5
ComEx enclosure, min. IP 66, terminals IP 20
Rated insulation voltage
19
300 V
46
57,5
Rated operating voltage (Ue)
AC/DC 10 to 30 V 2
84
Frequency range
with AC supply 30 to 100 Hz
Power consumption
< 0,5 W
3
Lamp Selection chart
LED, red, green, yellow, white, blue
Type of contact Code no. Colour LED Code no. Colour actuator Code no.
Illumination
very bright, over a visible angle of 180 1 NC
red 1 red 3
Contacts
4
1 NC contact or 1 NO contact
as snap-action switching elements 5
green 2 green 4
Switching capacity
AC-15 1 A/230 V
DC-13 0.25 A/24 V
yellow 3 yellow 5 5
Enclosure material 1 NO
thermoplastic
Type of connection white 4 white 6
terminals 2.5 mm2, fine-stranded 6
Service life
>105 running hours blue 5 blue 7 6
Mechanische Lebensdauer
>105 switching cycles
Storage and transport temperature
-55 C to +70 C
Complete order no.* 7
Weight Illuminated button without actuating element 07-3361-1 0
approx. 110 g
Actuating element Standard 05-0003-006 00
Fastening
onto TS 35 x 7.5 mounting rail Increased oil resistance 05-0003-006 00BN
Shock resistance Please enter code number. Technical data subject to change without notice.
DIN EN 60068-2-27, 30 g, 18 ms
DIN EN 60068-2-6, 4 g, 1.6 mm * Product printing standard: ATEX and IECEx marking.
Other markings on request. Please specify in plain text.
03-0330-0829-10/2014-BCS-374343/2
25
11
ComEx Potentiometer with terminals for rail-mounted installation
ComEx Potentiometer
with terminals
for rail-mounted installation
26
10
ComEx Potentiometer with terminals for rail-mounted installation
Dimensions
52 33.5 1
46
57.5
2
61
3
Selection chart
Wiring diagram Resistance Code no.
1 k 4
4
2.2 k 5
4.7 k 6
10 k 7
Other resistances on request. 5
27
11
ComEx Control switch installation module, 4-pole
Technical data
Connection
Terminals 2.5 mm2, fine stranded
Contact material
AgSnO2
le = 4 kA
Short-circuit current
(general-purpose l.v.h.b.c back-up fuse for
the protection of cables and circuits)
max. 16 A
Nominal thermal current
(+40 C) Ithe =16 A
03-0330-0261/A-10/2014-BCS-202008/1
28
10
ComEx Control switch installation module, 4-pole
Selection chart
Contact arrangement of control switch Code no. Contact arrangement of control switch Code no. 1
A01 C06
A02 C07
3
A03 E08
4
A04 E09
H05 L01 5
6
N01 N02
Selection chart
Illustration/Dimensions Description Order no.
For ComEx enclosure 34 Black position selector with protective collar, lockable*
26 only for 4-pole switch
13
0 - I for ComEx enclosure 05-0003-006201
fr Control unit (flat) 05-0003-006301
M30 x 1.5
26 13
0 - I - II - III for ComEx enclosure 05-0003-006205
fr Control unit (flat) 05-0003-006305
0 - I - II - III - IV for ComEx enclosure 05-0003-006206
M30 x 1.5
65
*In principle, there are 3 boreholes in the protective collar to fit padlocks. If no further details are given on which switching position is to be locked, the boreholes are provided in the
switch position 0 (I), other to customer specifications.
29
11
ComEx Switch module for local control stations
Low stock!
Explosion protection Technical data
Replacement
ComExflex Switch module Ex protection type Protection class
Catalog page 46 ATEX II 2G Ex de IIC Gb Determined by actuating element and
I M2 Ex de I Mb control station enclosure,
Certification terminals IP 20 (IEC 60529).
PTB 99 ATEX 1043 U Rated insulation voltage
IECEx Ex de IIC Gb 690 V
Ex de I Mb Rated voltage
Certification 400 V 400 V 110 V 24 V
IECEx PTB 07.0046U
Utilization category
Further approvals AC-12 AC-15 DC-13 DC-13
UL, INMETRO, GOST, DNV, KTL
Rated operating currents
Other approvals and certificates,
see www.bartec-group.com 16 A 10 A 0,5 A 1A
Shock resistance
DIN EN 60068-2-27, 30 g 18 ms
30
10
ComEx Switch module for local control stations
Dimensions
37
1
57
46
2
33,5 65
3
Selection chart
Code Code
Type of contact Actuating element no.
no.
2 NC Pushbutton 0700
Double push button actuator 7400
4
Emergency stop NOT-AUS 0800
1 Selector switch 0 + I latching, 2 positions 0900
Selector switch I + II latching, 3 positions 1000
Selector switch I + II momentary-contact, 3 positions 1001
Selector switch I latching, II momentary-contact, 3 positions 1002 5
2 NO Selector switch I momentary-contact, II latching, 3 positions 1003
Selector switch with protective collar 0 + I 7001
Selector switch with protective collar I + 0 7002
2
Selector switch with protective collar I + 0 + II 7203
Mushroom pushbutton, black 1800 6
Lockable in both positions, DOM lock 1200
Lockable in the depressed position, DOM lock 1201
1 NC + NO
Lockable in the initial position, DOM lock 1202
Locking-type mushroom pushbutton 1203
Lockable in both positions, RONIS lock 6100 7
4
Key switch, 2 switching positions latching, key retractable 0 + I 7700
Key switch, 2 switching pos. momentary contact, not retractable 0 + I 7701
Key switch, 3 switching positions latching, key retractable I + 0 + II 7900
31
11
ComEx Lamp module for local control stations
Low stock!
Explosion protection Technical data
Replacement
ComExflex Lamp module Ex protection type Protection class
Catalog page 48 ATEX II 2G Ex de IIC Gb Determined by actuating element and
I M2 Ex de I Mb control station enclosure,
terminals IP 20 (IEC 60529).
Certification
PTB 97 ATEX 1064 U Rated insulation voltage
IECEx Ex de IIC Gb 300 V
Ex de I Mb Rated operating voltage
Certification AC 12 V to 250 V (Ta < +50 C)
IECEx PTB 10.0014U DC 12 V to 60 V (Ta < +50 C)
AC/DC 12 V to 24 V (Ta < +60 C)
Further approvals
UL, INMETRO, GOST, DNV, KTL Power consumption
<1W
Other approvals and certificates,
see www.bartec-group.com Lamp
LED
Ambient temperature
red, green, yellow, white, blue
-55 C to +50 C
+60 C (AC/DC 12 to 24 V) Illumination
very bright, over a visible angle of 180
Enclosure material
Thermoplastic
Connection
Terminals 2.5 mm2, fine stranded
Electrical life
> 105 running hours
Storage and transport temperature
-55 C to +70 C
Weight
approx. 90 g
Mounting
locked, by bayonet lock
Shock resistance
DIN EN 60068-2-27, 30 g 18 ms
03-0330-0192/B-10/2014-BCS-200866/9
32
10
ComEx Lamp module for local control stations
Dimensions
37
65 1
57
19
46
33.5 97 2
3
Selection chart
Wiring diagram Colour LED Code no. Colour actuator Code no.
red 1 red 3
X1
4
green 2 green 4
yellow 3 yellow 5
X2 white 4 white 6
blue blue
5
5 7
33
11
ComEx Illuminated button for local control stations
Low stock!
Explosion protection Technical data
Replacement
ComExflex Illuminated button Ex protection type Protection class
Catalog page 52 ATEX II 2G Ex de IIC Gb determined by actuating element and
I M2 Ex de I Mb control station enclosure,
terminals IP 20 (IEC 60529).
Certification
PTB 97 ATEX 1064 U Rated insulation voltage
300 V
IECEx Ex de IIC Gb
Ex de I Mb Rated operating voltage
AC 12 V to 250 V (Ta < +50 C)
Certification
DC 12 V to 60 V (Ta < +50 C)
IECEx PTB 10.0014 U
AC/DC 12 V to 24 V (Ta < +60 C)
Further approvals
Power consumption
UL, NEPSI, GOST, KTL, INMETRO, DNV, CSA
<1W
Other approvals and certificates,
see www.bartec-group.com Lamp
LED: red, green, yellow, white, blue
Ambient temperature
-55 C to +50 C Illumination
+60 C (AC/DC 12 to 24 V) very bright, over a visible angle of 180
Contacts
1 NC or 1 NO as snap switch element
Switching capacity contact element
AC-15 1 A/230 V
DC-13 0.25 A/24 V
Enclosure material
Thermoplastic
Connection
Terminals 2.5 mm2, fine stranded
Electrical life
>105 running hours
Mechanical life
>105 switching cycles
Storage and transport temperature
-55 C to +70 C
Weight
approx. 130 g
03-0330-0295/A-10/2014-BCS-217100/1
Mounting
locked, by bayonet lock
Shock resistance
DIN EN 60068-2-27, 30 g 18 ms
34
10
ComEx Illuminated button for local control stations
Dimensions
37 65
1
57
46
2
33.5 90
3
Selection chart
Type of contact Code no. Colour LED Code no. Colour actuator Code no.
1 NC
red 1 red 5
4
7
green 2 green 6
yellow 3 yellow 7
1 NO 5
white 4 white 8
8
blue 5 blue 9
6
35
11
ComEx Potentiometer for local control stations
ComEx Potentiometer
with terminals
for panel-mounted installation
Low stock!
Explosion protection Technical data
Replacement
ComExflex Potentiometer Ex protection type Protection class
Catalog page 56 ATEX II 2G Ex de IIC Gb determined by actuating element and
I M2 Ex de I Mb control station enclosure,
Certification terminals IP 20 (IEC 60529).
PTB 05 ATEX 1064 U Rated insulation voltage
IECEx Ex de IIC Gb 500 V
Ex de I Mb Max. rated voltage
Certification AC/DC 230 V
IECEx PTB I0.0017 U Resistance
Further approvals 1 k to 10 k
NEPSI, GOST, KTL, INMETRO, DNV, CSA Curve shape
Other approvals and certificates, linear
see www.bartec-group.com Resistance tolerance
20 %
Ambient temperature
-55 C to +60 C Power consumption
max. 1 W at Ta < +40 C
Resistor material
carbon film on ceramics
Rotation
mech. 285 -5
electr. about approx. 250
Torgue (beginning)
0.5 to 1.5 Ncm
Torgue (end stop)
> 100 Ncm
Enclosure material
Thermoplastic
Connection
Double terminals 2 x 2.5 mm2, fine stranded
Mechanical life
25000 sinusoidal cycles
Storage and transport temperature
-55 C to +70 C
Weight
approx. 88 g
03-0330-0427/A-10/2014-BCS-240845/1
36
10
ComEx Potentiometer for local control stations
Dimensions
37 1
57
46
2
33.5 65
3
Selection chart
Wiring diagram Resistance Code no.
1 k 4
4
2.2 k 5
4.7 k 6
10 k 7
Other resistances on request. 5
37
11
ComEx Switch module
with connection cable for installation on panel (front installation)
Weight
approx. 160 g without cable
Cable length
3 m, indicate greater lengths in
plain text
Shock resistance
DIN EN 60068-2-27, 30 g 18 ms
38
10
ComEx Switch module
with connection cable for installation on panel (front installation)
Dimensions
37 1
35.5 88
46
2
104.5
3
Selection chart
Code Code
Type of contact Actuating element
no. no.
2 NC Pushbutton 0700
4
Double push button actuator 7400
1
Emergency stop NOT-AUS 0800
Please enter code number. Technical data subject to change without notice.
*)
Standard length 3 m, indicate greater lengths in plain text.
39
11
ComEx Lamp module
with connection cable for installation on panel (front installation)
40
10
ComEx Lamp module
with connection cable for installation on panel (front installation)
19
46
300 V
Rated operating voltage 2
AC 12 V to 250 V (Ta < +50 C) 136.5
DC 12 V to 60 V (Ta < +50 C)
AC/DC 12 V to 24 V (Ta < +60 C)
Power consumption
<1W
3
Lamp Selection chart
LED
red, green, yellow, white, blue Wiring diagram Colour LED Code no. Colour actuator Code no.
Illumination red 1 red 3
very bright, over a visible angle of 180
4
Enclosure material green 2 green 4
Thermoplastic
yellow 3 yellow 5
Connection
flexible cord 2 x 0.75 mm ( 6.4 mm) white 4 white 6
Electrical life 5
>105 running hours blue 5 blue 7
Storage temperature
-55 C to +70 C
Complete order no.
Weight
Lamp module without actuating element 07-3353-31 3*)
approx. 180 g without cable
6
Mounting
Actuating element Standard 05-0003-001 00
locked, by bayonet lock
Cable length Increased oil resistance 05-0003-001 00BN
3 m, indicate greater lengths in plain text Please enter code number. Technical data subject to change without notice
Shock resistance *)
Standard length 3 m, indicate greater lengths in plain text.
7
DIN EN 60068-2-27, 30 g 18 ms
Note
The connection cable for lamp modules must be
installed in a way which ensures that no capaci-
tive influence (voltage transmission) is possible
through lines routed in parallel.
03-0330-0192/B-10/2014-BCS-200866/14
41
11
ComEx Illuminated button
with connection cable for installation on panel (front installation)
42
10
ComEx Illuminated button
with connection cable for installation on panel (front installation)
Protection class 1
determined by actuating element and 37 114
enclosure. Switch module up to 35.5 88
IP 67 in conjunction with actuating element.
Rated insulation voltage
46
300 V
Rated operating voltage 2
AC 12 V to 250 V (Ta < +50 C) 131
DC 12 V to 60 V (Ta < +50 C)
AC/DC 12 V to 24 V (Ta < +60 C)
Power consumption
<1W 3
Lamp
LED: red, green, yellow, white, blue
Selection chart
Illumination
very bright, over a visible angle of 180 Type of contact Colour LED Code no. Colour actuator Code no.
Code no.
Contact element 4
1 NC
Rated voltage red 1 red 5
230 V 24 V
7
Utilization category green 2 green 6
AC-15 DC-13
Rated operation currents 5
yellow 3 yellow 7
1A 0.25 A
1 NO
Contacts
1 NC or 1 NO as snap switch element white 4 white 8
8
Enclosure material 6
Thermoplastic
blue 5 blue 9
Connection
flexible cable 4 x 0.75 mm2 ( 7.2 mm)
Electrical life Complete order no.
>105 running hours
Illuminated button without actuating element 07-3363-3 3*) 7
Mechanical life
>105 switching cycles
Actuating element Standard 05-0003-006 00
Storage temperature
-55 C to +70 C Increased oil resistance 05-0003-006 00BN
Weight Please enter code number.
approx. 200 g without cable Technical data subject to change without notice
Cable length *)
Standard length 3 m, indicate greater lengths in plain text.
3 m, indicate greater lengths in plain text
Mounting
locked, by bayonet lock Note
Shock resistance The connection cable for illuminated buttons must be installed in a way which ensures that no capacitive
DIN EN 60068-2-27, 30 g 18 ms influence (voltage transmission) is possible through lines routed in parallel.
03-0330-0296/A-10/2014-BCS-217101/2
43
11
ComEx Potentiometer
with connection cable for installation on panel (front installation)
ComEx Potentiometer
with connection cable
for front installation
44
10
ComEx Potentiometer
with connection cable for installation on panel (front installation)
Protection class 37 88 1
determined by actuating element and 35.5
enclosure. Potentiometer up to IP 67
in conjunction with actuating element.
Rated insulation voltage
46
Ui = 500 V
Ui = 400 V (Standard version) 2
104.5
Max. rated operating voltage
AC/DC 230 V
Resistance
1 k to 10 k
Characteristic curve 3
linear
Selection chart
Resistance tolerance Wiring diagram Resistance value Code no.
20 %
1 k 4
Power consumption
max. 1 W for Ta < +40 C 4
2.2 k 5
Resistance material
carbon layer on ceramics 4.7 k 6
Rotation range
10 k 7
mech. 285 -5
electr. effective approx. 250 Other resistances on request. 5
Torque (beginning)
0.5 to 1.5 Ncm
Complete order no.
Potentiometer without actuating element 07-3373-3D 3*)
Torque (end stop)
Please enter code number.
> 100 Ncm
Technical data subject to change without notice.
Enclosure material 6
*)
Standard length 3 m, indicate greater lengths in plain text.
Thermoplastic
Connection Actuating element
flexible cable 3 x 0.75 mm
Standard (Scale 1 to 10) 05-0003-007600
Mechanical life Increased oil resistance (Scale 1 to 10) 05-0003-007600BN
25000 sinusoidal cycles 7
Storage temperature Notes for installation and inspection:
-55 C to +70 C
At rated voltage: < AC 50 V/< DC 120 V
Weight (protection low voltage in accordance with DIN VDE 0100 T. 410)
approx. 240 g with 1 m cable potentiometer drive shaft can be operated without actuating element.
Cable length At rated voltage: > AC 50 V to max. AC/DC 230 V
3 m, indicate greater lengths in plain text potentiometer drive shaft can only be operated with actuating element
or has to be deenergized.
03-0330-0426/A-10/2014-BCS-240844/2
45
11
ComExflex Switch module for local control stations and control panels
46
10
ComExflex Switch module for local control stations and control panels
Technical
data Dimensions
Protection class
38 68 1
determined by the actuating element and
control station enclosure, min. IP 66,
terminals IP 20 (IEC 60529).
Rated insulation voltage
72
690 V
Rated operating voltage 2
400 V 400 V 110 V 24 V
Utilization category
AC-12 AC-15 DC-13 DC-13
Rated operating currents
3
16 A 10 A 0.5 A 1A Selection chart
Conventional thermal current Ithe Type of contact Code no.
16 A/+40 C, 11 A/+60 C 2 N/C
Contact options
1 4
contacts with positive-break operation
(self-cleaning)
1 N/C and 1 N/O or 2 N/C or 2 N/O
2 N/O
Contact material
AgSnO2 2
5
Enclosure material
thermoplastic 1 N/C + 1 N/O
Connection 4
terminals 2.5 mm2, fine-stranded
6
Mechanical life
>106 switching cycles
Complete order no.*
Storage temperature
Switch module without actuating element 07-3323-4 00
-55 C to +70 C
Weight Please enter code number. Technical data subject to change without notice 7
approx. 110 g
* Product printing standard: ATEX and IECEx marking.
Mounting Other markings on request. Please specify in plain text.
locked, bayonet lock
Shock resistance
DIN EN 60068-2-27, 30 g 18 ms
03-0330-0666-10/2014-BCS-320173/2
47
11
ComExflex Lamp module for local control stations and control panels
The lamp module can be combined with various Other approvals and certificates,
lamp module actuating elements. A junction box see www.bartec-group.com
is available to facilitate a safe and convenient Ambient temperature
installation of the module into a control panel. -55 C to +60 C
The conductors are connected by means of
terminals on the back of the module which have
an increased safety level. The lamp module actu-
ating elements can be fitted easily without tools,
which ensures conformance to the high IP degree
of protection.
03-0330-0670-10/2014-BCS-320187/1
48
10
ComExflex Lamp module for local control stations and control panels
Technical
data Dimensions
Protection class 99 1
determined by actuating element and 38 68
control station enclosure, min. IP 66,
terminals IP 20 (IEC 60529).
Rated insulation voltage
72,2
19
300 V
Rated operating voltage 2
AC 12 V to 250 V (Ta < +50 C)
DC 12 V to 60 V (Ta < +50 C)
AC/DC 12 V to 24 V (Ta < +60 C)
Power consumption
<1W 3
Lamp Selection chart
LED, red, green, yellow, white, blue
Wiring diagram Colour LED Code no. Colour actuator Code no.
Illumination
very bright, over a visible angle of 180 red 1 red 3
Enclosure material green
4
green 2 4
Thermoplastic
Connection yellow 3 yellow 5
Terminals 2.5 mm2, fine-stranded
white 4 white 6
Electrical life
>105 running hours 5
blue 5 blue 7
Storage and transport temperature
-55 C to +70 C
Weight Complete order no.*
approx. 110 g Lamp module without actuating element 07-3353-41 0
Mounting 6
locked, bayonet lock Actuating element Standard 05-0003-001 00
Shock resistance Increased oil resistance 05-0003-001 00BN
DIN EN 60068-2-27, 30 g 18 ms
Please enter code number. Technical data subject to change without notice.
* Product printing standard: ATEX and IECEx marking. 7
Other markings on request. Please specify in plain text.
03-0330-0670-10/2014-BCS-320187/2
49
11
ComExflex Lamp module Ex i for local control stations and control panels
50
10
ComExflex Lamp module Ex i for local control stations and control panels
72,2
19
AC/DC 10 to 30 V
Frequency range
with AC supply 30 to 100 Hz
Power consumption
< 0.5 W 3
Selection chart
Lamp
LED, red, green, yellow, white, blue Wiring diagram LED colour Code no. Actuator colour Code no.
Illumination
red 1 red 3
very bright, over a visible angle of 180
Enclosure material 4
green 2 green 4
thermoplastic
Type of connection yellow 3 yellow 5
Terminals 2.5 mm2, fine-stranded
Electrical life white 4 white 6
>105 running hours 5
blue 5 blue 7
Storage and transport temperature
-55 C to +70 C
Weight Complete order no.*
approx. 110 g Lamp module without actuator 07-3353-44 0
6
Fastening Actuating element standard 05-0003-001 00
locked, by bayonet lock
increased oil resistance 05-0003-001 00BN
Shock resistance
DIN EN 60068-2-27, 30 g, 18 ms Please insert correct code. Technical data subject to change without notice.
DIN EN 60068-2-6, 4 g, 1.6 mm
* Product printing standard: ATEX and IECEx marking. 7
Other markings on request. Please specify in plain text.
03-0330-0826-10/2014-BCS-374340/2
11
51
ComExflex Illuminated button for local control stations and control panels
ComEx flex is flexible and in addition to a large Other approvals and certificates,
number of illuminated button actuators it offers see www.bartec-group.com
a junction box to facilitate a safe and convenient Ambient temperature
installation of the module into a control panel. -55 C to +60 C
The module contacts are designed as snap-action
contact elements.
The conductors are connected by means of
terminals on the back of the module which have
an increased safety level. The easy installation
of the lamp module actuating elements, without
tools, ensures conformance to the high IP degree
of protection.
03-0330-0667-10/2014-BCS-320174/1
52
10
ComExflex Illuminated button for local control stations and control panels
Technical
data Dimensions
Protection class 92
1
determined by the actuating element and 38 68
control station enclosure, min. IP 66,
terminals IP 20 (IEC 60529).
Rated insulation voltage
19
300 V
72
Rated operating voltage 2
AC 12 V to 250 V (Ta < +50 C)
DC 12 V to 60 V (Ta < +50 C)
AC/DC 12 V to 24 V (Ta < +60 C)
Power consumption
<1W 3
Lamp Selection chart
LED, red, green, yellow, white, blue
Type of contacts Code no. Colour LED Code no. Colour actuator Code no.
Contacts
1 N/C
1 N/C or 1 N/O as snap switch element red 1 red 5
AC 15: 1 A, 230 V 7 4
green 2 green 6
Illumination
very bright, over a visible angle of 180
yellow 3 yellow 7
Enclosure material 1 N/O
thermoplastic 8 white 4 white 8
Type of connection 5
blue 5 blue 9
terminals 2.5 mm2, fine-stranded
Service life
electrical: >105 running hours
mechanical: >105 switching cycles
Complete order no.*
Storage and transport temperature 6
-55 C to +70 C Illuminated button 07-3363-4 0
without actuating element
Weight
approx. 110 g Actuating element
53
11
ComExflex Illuminated button Ex i for local control stations and control panels
54
10
ComExflex Illuminated button Ex i for local control stations and control panels
Protection class 99
1
determined by the actuating element and 38 68
control unit enclosure, min. IP 66,
terminals IP 20 (IEC 60529).
Rated insulation voltage
19
300 V
72
Rated operating voltage (Ue) 2
AC/DC 10 to 30 V
Frequency range
with AC supply 30 to 100 Hz
Power consumption
< 0,5 W 3
Selection chart
Lamp
LED, red, green, yellow, white, blue Type of contact Code no. Colour LED Code no. Colour actuator Code no.
Contacts 1 NC
1 NC contact or 1 NO contact red 1 red 3
as snap-action switching elements 4
AC 15: 1 A, 230 V 5
DC 13: 0.25 A, 24 V green 2 green 4
Illumination
very bright, over a visible angle of 180 yellow 3 yellow 5
1 NO
Enclosure material 5
thermoplastic
white 4 white 6
6
Type of connection
terminals 2.5 mm2, fine-stranded
blue 5 blue 7
Service life
electrical: >105 running hours 6
mechanical: >105 switching cycles
Storage and transport temperature
-55 C to +70 C Complete order no.*
Illuminated button without actuating element 07-3363-4 0
Weight
approx. 110 g Actuating element Standard 05-0003-006 00 7
Fastening Increased oil resistance 05-0003-006 00BN
locked, by bayonet lock
Please enter code number. Technical data subject to change without notice.
Shock resistance
DIN EN 60068-2-27, 30 g, 18 ms * Product printing standard: ATEX and IECEx marking.
DIN EN 60068-2-6, 4 g, 1.6 mm Other markings on request. Please specify in plain text.
03-0330-0827-10/2014-BCS-374341/2
55
11
ComExflex Potentiometer for local control stations and control panels
56
10
ComExflex Potentiometer for local control stations and control panels
Protection class
38 68 1
determined by the actuating element and
control station enclosure, min. IP 66,
terminals IP 20 (IEC 60529).
Rated insulation voltage
72
500 V
Max. rated voltage 2
AC/DC 230 V
Resistance
1 k to 10 k
Curve shape
linear 3
Selection chart
Resistance tolerance
+ 20 % Wiring diagram Resistance (k) Code no.
Rated output
1 4
max. 1 W for Ta < +40 C
4
Resistor material 2,2 5
carbon film on ceramics
4,7 6
Rotation
mech. 285 to 5
10 7
electr. approx. 250
Torque (beginning) 5
0.5 to 1.5 Ncm
Complete order no.*
Torque (end stop)
Potentiometer without actuating element 07-3373-4D 0
> 100 Ncm
Please enter code number. Other levels of resistance on request.
Enclosure material
Technical data subject to change without notice. 6
Thermoplastic
Actuating element Complete order no.
Connection
double terminals 2 x 2.5 mm2, fine-stranded Standard (Scale 1 to 10) 05-0003-007600
Increased oil resistance (Scale 1 to 10) 05-0003-007600BN
Mechanical life
25,000 sinusoidal cycles * Product printing standard: ATEX and IECEx marking.
Other markings on request. Please specify in plain text. 7
Storage and transport temperature
-55 C to +70 C
Weight
approx. 110 g
At rated voltage:
< AC 50 V/< DC 120 V
(Safety extra low voltage in conformance
to DIN VDE 0100 T. 410)
The potentiometer drive shaft can be operated
without actuating element.
> AC 50 V to max. AC/DC 230 V
Potentiometer drive shaft must be operated with
03-0330-0669-10/2014-BCS-320186/2
57
11
ComExflex Junction box for local control stations and control panels
58
10
ComExflex Junction box for local control stations and control panels
Dimensions
119
38 57
1
72
2
3
ComExflex Junction box with function modules
Junction box
Order no.* 05-0042-0050
7
Technical data subject to change without notice.
59
11
ComEx Actuating elements Accessories
Selection chart
Illustration Description Order no.
Spanner 05-1191-0001
Label holder
Label holder for actuating elements 05-0044-0001
with label insert 03-5412-0056
Label 03-3600-0021
unmarked, for device information
60
10
ComEx Control stations Standard
Selection chart
Wiring diagram Description Weight Order no. 1
1 pushbutton 0,33 kg 07-3511-10P74
1 NO + 1 NC
incl. labels red, green, yellow, white
2
1 NOT/AUS Emergency/Stop 0,36 kg 07-3511-10N84
1 NO + 1 NC
marked NOT/AUS and Emergency/Stop
3
1 Mushroom Keyswitch 0,40 kg 07-3511-10K34
1 NO + 1 NC
with key to reset
I - 0 - II, momentary-contact
1 Lamp 0,35 kg
red 07-3511-10LRR 7
green 07-3511-10LGG
yellow 07-3511-10LYY
white 07-3511-10LWW
61
11
ComEx Control stations Standard
Selection chart
Wiring diagram Description Weight Order no. 1
2 pushbuttons 0,50 kg 07-3512-10P74P74
1 NO + 1 NC each
including key labels
2
62
10
ComEx Control stations also for Zone 21 and 22
Either stuffing box glands in M20 x 1.5 and M25 x 1.5 Permissible ambient temperature Protection class
made of plastic or cable glands made of metal are -55 C to +60 C up to IP 66/IP 67
available for the electrical connection. (-20 C to +60 C for Zone 21 and 22)
The plastic glands require no lock nuts.
Metal glands are screwed into a metal earth plate
sheet inside of the enclosure. Maximum amount of
cable clands: two off M20.
To ensure easier operation on site, each enclosure can
be equipped with an individual info-label.
For offshore applications special oil-resistant attach- Product printing
03-0330-0189/A-10/2014-BCS-200863/1
63
11
Dimensions fully preassembled units also for Zone 21 and Zone 22
81
88.5 8
5.5
50
88
5.5
3
73
81
88.5 8
5.5
130
93
5.5
3
73
81
88.5 8
5.5
176
136
5.5
03-0330-0189/A-10/2014-BCS-200863/2
73
64
10
ComEx Control stations
I + II momentary-contact S1
I latching, II momentary-contact S2 Potentiometer actuating element D0
I momentary-contact, II latching S3 black, scale 1 - 10
65
11
ComEx Control stations
Switch module
1 NC/1 NO 4
Actuator element resp. Lamp module operator
2 NC 1
2 NO 2
Indicator light
Measuring instrument
red R
green G
yellow Y
white Please insert code number.
W
blue B
Control unit, single 07-3511-10
Illuminated button
white 1 NO WB
Control unit, double 07-3512-10
blue 1 NO BB
red 1 NC RA
Control unit, triple 07-3513-10
green 1 NC GA
yellow 1 NC YA
white 1 NC WA
Potentiometer
Resistance values
Terminal block
03-0330-0190/A-10/2014-BCS-200864/4
66
10
ComEx Actuating elements Accessories for complete enclosure
Selection chart
Illustration Description Order no. 1
Cable gland
zur for inserting permanent cables and leads
Ex e, black domed cap nuts 03-6062-01..
Ex i, blue domed cap nuts (intrinsically safe circuit) 03-6065-00..
2
see capture Installation systems/Cable glands
Locking device 3
(without padlock) for ComEx enclosure
NIRO frame, transparent hood of high-quality
thermoplast
Conduit adapter
tested adapter for ComEx enclosure
with NPT internal thread
Thread 1/2 NPT
Thread 3/4 NPT
67
11
Control switch complete device, 4-pole
Control switch
Features
Explosion protection
For Zone 1 and 2, 21 and 22
Ex protection type
Positive break operation ATEX II 2G Ex ed IIC T6
Latched and momentary-contact positions II 2D Ex tD A21 IP 66 T80 C
68
10
Control switch complete device, 4-pole
69
11
Control switch complete device, 4-pole
Selection chart
Labelling Code Labelling Code Switching arrangement Code Switching arrangement Code
no. no. of control switch no. of control switch no.
0 - I 01 LOWER - RAISE 14
A01 C06
I - II 02 REMOTE - LOCAL 15
I - 0 - II 03 OFF - OPERATION - ON 16
0 - I - II 04
OFF - 0 - ON 17 A02 C07
0 - I - II - III 05
UP - 0 - DOWN 18
0 - I - II - III - IV 06
OUT - OFF - MANUAL 19
AUS - EIN 07 A03 E08
LOCAL - REMOTE - AUTO 20
OFF - ON 08
STOP - 0 - START 21
MANUAL - 0 - AUTO 09
AUS - AUTO - EIN 22 A04 E09
MANUAL - 0 - AUTO - ON 10
OFF - AUTO - ON 23
MANUAL - OPERATION - I 11
0 - IN -START 24
STOP - START 12
H05 L01
MANUAL - AUTO 13 UNLOCKED - LOCKED 25
N01
N02
Switching arrangement
Other labbelings and switching arrangements on request. Technical data subject to change without notice.
In principle, there are 3 bore holes at the protective shroud for padlocks.
Where no further information is given on the end position,
bore holes are drilled in the position 0 (I) or as requested.
70
10
ComEx Control stations Stainless steel
Product printing
Standard: ATEX and IECEx marking.
Other markings on request.
Please specify in plain text.
03-0330-0429/A-10/2014-BCS-240847/1
71
11
Dimensions fully pre-assembled units Stainless steel
Control unit, single Type 07-3232-1275/.... Control station, double Type 07-3132-1475/....
120
140
Control station, triple Type 07-3132-1875/.... Mounting dimensions
120
20
6.2 75 8.5
25
20
180
M5 - 10 deep
03-0330-0429/A-10/2014-BCS-240847/2
72
10
Control panels
Controls
74
Flameproof encapsulated solutions
BARTEC offers flameproof control units in very many different versions. The choice ranges from controlling
and regulating devices for mounting rotary encoders, circuits and cameras to large control units for mounting
complex machine controls. All controlsare certified for the ATEX area Zone 1.
Versions with threaded gap (for Gas Group IIC) or flat gap (for Gas Groups IIB, IIB and H2)
Installation of standard industrial components or even inspection windows is possible
Enclosure made of copper-free aluminium or stainless steel
Special surface painting, versions for offshore areas
Best Service Modules for panel mounting Individual enclosures for small con-
trol, regulating and display devices
Our experienced engineering team As completely certified apparatus, all modules with
assures the success of your specific their power supply cables can be used directly in the To allow the use of electrical components in
control solution. We are always there hazardous areas, for example, on machines and in the hazardous area, BARTEC offers flameproof
for you - throughout each phase of the control cabinets. encapsulated enclosures.
project.
The modules are certified For the European ATEX Into these enclosures we fit devices, such as
Customized project planning and area, Zone 1, for the American market in conformance small motors, printed circuit boards or cameras.
comprehensive documentation, assembly to UL for Class 1, Div. 2 and Class 1, Zone 1 and for ATEX certification is issued for the complete
and production in accordance with the the Russian market. device as part of the EC Type Examination
highest quality standards, and a service Certificate.
hotline for all cases.
03-0330-0823-10/2014-BCS-373798/2
75
Local control stations for Zone 1 and Zone 21
Features
The right size/material enclosure
Optimum functionality thanks to the great
variety of components
Customised planning and implementation
Certified to many standards
Description
BARTEC produces local control stations for use in areas can be designated for the subsequent instal-
areas with flammable gases and dusts. Depending lation of BARTEC control and signalling devices,
on the application area, the control stations are de- which are then sealed using blanking plugs.
signed with the type of protection Increased safety
All explosion-protected local control stations are
or Protection by enclosure.
supplied prewired on terminals.
The explosion-protected local control stations
are available in aluminium, polyester or stainless Fields of application
steel. When selecting the version, you can choose
between a cabinet with door and an enclosure with Chemical and petrochemical industry, process and
screw cover. plant engineering, pharmaceutical and food industry,
OFF SHORE areas.
Control, signalling and display devices and remote
I/O systems are installed according to customer
specifications.
The installation of industrial standard equipment
in controls for Zone 21, type of protection tb Pro-
tection by enclosure is possible.
The control elements can also be mounted on a
mounting rail or in the front wall. Free installation
03-0330-0808-10/2014-BCS-369033/1
76
Local control stations for Zone 1 and Zone 21
6
Mounting dimensions
for switching and light elements according Configuration data for control stations
to EN 60947-5-1
Nominal voltage AC V DC V
30.3 + 0.3
70
Threaded glands
3 + 0.1
16.5 + 0.2
100 mm.
77
Local control stations for Zone 2 and Zone 22
Features
The right size/material enclosure
Optimum functionality thanks to the great
variety of components
Customised planning and implementation
Certified to many standards
Description
BARTEC produces local control stations for use in The control elements can also be mounted on a
areas with flammable gases and dusts. Depending mounting rail or in the front wall. Free installation
on the application area, the control stations are de- areas can be designated for the subsequent instal-
signed with the type of protection Increased safety lation of BARTEC control and signalling devices,
or Protection by enclosure. which are then sealed using blanking plugs.
The explosion-protected local control stations All explosion-protected local control stations are
are available in aluminium, polyester or stainless supplied prewired on terminals.
steel. When selecting the version, you can choose
between a cabinet with door and an enclosure with Fields of application
screw cover.
Chemical and petrochemical industry, process and
Control, signalling and display devices and remote plant engineering, pharmaceutical and food industry,
I/O systems are installed according to customer OFF SHORE areas.
specifications.
The installation of industrial standard equipment in
controls for Zone 22, type of protection t Protection
by enclosure is possible.
03-0330-0595/A-07/2014-BCS-306762/1
78
Local control stations for Zone 2 and Zone 22
6
Mounting dimensions
for switching and light elements according Configuration data for control stations
to EN 60947-5-1
Nominal voltage AC V / DC V
30.3 + 0.3
Threaded glands
70
3 + 0.1
16.5 + 0.2
79
Control stations in flameproof enclosures Ex d IIC
Explosion protection
Depending on the fitted components; comply
with specifications on the type label.
Ex protection type
II 2(1)G Ex db [ia Ga] IIC T6/T5 Gb
II 2(1)D Ex tb [ia Da] IIIC
T85 C resp. T100 C Db
Certification
DEKRA 13 ATEX 0209
IECEx Ex db [ia Ga] IIC T6/T5 Gb
Ex tb [ia Da] IIIC
Certification
IECEx DEK 13.0075
Other approvals and certificates,
see www.bartec-group.com
Control stations Ambient temperature
Depending on the fitted components.
in flameproof enclosures Comply with specifications on the type label
Operation -20 C to +55 C
Approved for the zones
Description 1, 2 and 21, 22
The control stations in flameproof enclosure of
the GUB series in compact design allow standard
electronics and control components to be installed.
Technical data
The enclosure is light; numerous connection systems Power dissipation
can be used; flanging is possible; can be equipped max. 3 to 197 W (depending on the
with electrical or mechanical bushings at the edges. version and type of protection)
The GUB control stations can be applied in hazardous Protection class
areas, Zone 1 and Zone 2 as well as in areas endan- max. IP 66 (IEC 60529)
gered by flammable dusts, Zone 21 and Zone 22. Rated cross-section of conductor
max. 400 mm
Connection variants
Weight
Flameproof control units can be connected either by approx. 1.9 kg to approx. 55 kg
means of direct cable insertion through Ex d cable (depending on the version)
entries or indirectly by means of an Ex e connection Enclosure material
compartment. The electrical connection between the copper-free aluminium pressure casting
Ex d and Ex e compartment is established by means
of Ex d line bushings. Control and display units can Rated voltage
be fitted into the connection compartment. max. 1000 V
Rated current
max. 1000 A
Enclosure
Type Dimensions (mm)/tolerance 2 % of the nominal size Weight (kg)
A B C Cg D E F G
80
Control stations in flameproof enclosures Ex d IIC
Dimensions of enclosures without inspection window Dimensions of enclosures with inspection window
A A Cg
C
G
1
G
F
D
B
B
F
D
E E
3
2 Fastening points for types 07-4120, 07-4140, 07-4150 2 Fastening points for types 07-4140, 07-4150
4 Fastening points for types 07-4160, 07-4170, 07-4180 4 Fastening points for types 07-4160, 07-4170, 07-4180
a
6
A
Selection chart
7
Type Code Code Code
Enclosure size (mm) Cover variants Connection type
no. no. no.
07-4120 120 x 120 x 116 2
07-4140 150 x 150 x 130 4 closed 1 Ex de 1
07-4150 174 x 174 x 140 5
07-4160 230 x 230 x 165 6
07-4170 with window
276 x 276 x 217 7 7 Ex d 5
(exept type 07-4120)
07-4180 430 x 430 x 290 8
Complete order no. 07-41 0-1 6
Please enter code number. Technical date subject to change withiout notice.
03-0330-0430/B-10/2014-BCS-240848/2
81
Flameproof control panels Ex de IIC
d2
Explosion protection
of
an Depending on the fitted components;
observe the specifications on the label
ec- Ex protection type
on- ATEX II 2(1)G Ex db [ia Ga] IIC T6/T5 G
ed II 2(1)D Ex tb [ia Da] IIIC
T80 C, T95 C resp. T130 C
ec- Certification
cu- DEKRA 13 ATEX 0209
IECEx Ex db [ia Ga] IIC T6/T5 Gb
Ex tb [ia Da] IIIC
Flameproof Certification
ble IECEx DEK 13.0075
on control panels Other approvals and certificates,
m-
lay see www.bartec-group.com
Ambient temperature
depends on the fitted components; observe
the specifications on the type label
pe -20 C to +55 C
Approved for Zones
1, 2 and 21, 22
Description
The control stations can be used both in hazardous Technical data
areas in zones 1 and 2 and also in areas with com-
bustible dust in zones 21 and 22. Power dissipation
max. 80 W to 1350 W
The control station consists of an enclosure in the (depends on the version and type of protec-
Ex d or Ex t type of protection, into which elec- tion)
tric apparatus, such as contactors, relays, etc. can
be fitted as required. Protection class
IP 54 (IEC 60529)
For the electrical connection there is a choice of us- IP 66 on request
ing a flanged-on connection compartment with the
Ex e type of protection or establishing the connec- Rated cross-section of conductor
tion directly with cable glands and lead entries that up to 300 mm2
have been approved for hazardous areas. Weight
If the devices contain intrinsically safe circuits or Ex approx. 8 kg to approx. 320 kg
i components, the electric limits that are decisive for (depending on the version)
intrinsic safety in the accompanying documents Enclosure material
must be adhered to. aluminium or steel with
polyester powder coating
Connection variants (depending on the version)
Flameproof control units can be connected option- Rated voltage
ally with a direct cable entry through Ex d cable max. 1000 V
entries or indirectly through an Ex e connection
Rated current
compartment. The electrical connection between the
max. 125 to 630 A
Ex d and the Ex e compartments is established by
means of Ex d line bushings. Control and display
units can be fitted into the connection compartment.
03-0330-0220/A-10/2014-BCS-201191/1
82
Flameproof control panels Ex de IIC
F
B
B
F
2
CV
G
D
E C
AA
CA
210 210 187 203 461 215 126 0 187 145 2 x 14 12,3 07-4310-046./.... 5
210 210 187 203 245 - - 187 145 2 x 14 8 07-4310-056./....
320 320 187 203 645 325 126 0 295 255 2 x 14 23 07-4320-046./....
320 320 313 329 645 325 252 0 295 255 2 x 14 32,5 07-4340-046./.... 6
320 320 313 329 349 - - - 295 255 2 x 14 23 07-4340-056./....
430 430 311 329 755 435 252 0 405 365 4 x 14 51,5 07-4350-046./....
650 650 480 517 1062 655 252 130 600 505 4 x 24 218,5 07-4370-047./.... 7
650 650 480 517 650 - - - 600 505 4 x M20 195 07-4370-057./....
430 650 311 329 975 435 252 0 405 365 4 x 14 66,5 07-4380-046./....
1
Version without inspection window.
If required, the d enclosure can be supplied with an inspection window. (Please ask!)
03-0330-0220/A-10/2014-BCS-201191/2
83
Flameproof control units Ex d IIB
Ex d control units
Features Description
Standard components The BARTEC Ex d control panels are constructed
according to protection type Ex d, flameproof
Cost-effective; also applies to spare parts encapsulation. Standard components such as
Easy-to-service switches, contactors and relays are mounted in an
explosionproof enclosure constructed in such a
Expandible way as to keep internal explosions from igniting the
surrounding atmosphere.
Ex d control panels are usually custom-built in close
cooperation with the customer himself for his special
application.
Version
Flameproof control panels are available either with
direct cable-entries through Ex d cable-glands or
with indirect cable-entries through a junction box
with protection type increased safety Ex e.
The electrical wiring between Ex d and Ex e enclosure
will be done through Ex d line bushings.
Fields of application
Zone 1 + 2 and zone 21 + 22
Gas groups IIA, IIB and IIB + H2
Temperature class T4/T5 or T6
03-0330-0220/B-10/2014-BCS-201191/3
84
Flameproof control units Ex d IIB
Selection chart
Name Dimensions (mm) outside Dimensions (mm) inside empty weight 5
EJB-45BA
EJB-5BA
85
Empty Enclosure TNCD Ex d IIC
-20 C to +40 C
option
-50 C to +40 C
86
Empty Enclosure TNCD Ex d IIC
Dimensions
1
4 x 11 A H D
C
I
2
c
F
TNCD 3838XX 100 mm
2
TNCD 5757XX 154 mm
E G
Viewing window TNCD
The window is placed in the c entre of the lid. Windows 1 Option: safety wire
2 M6 x 12 welded stud inside door
( 65 mm) can also be placed on the sides or back wall. 3 Lid 4
Viewing windows are available in the following diameters:
65 mm, 100 mm and 154 mm.
Selection chart
TNCD Width E mm Heigth F mm Depth G mm Weight mm 5
191918 190 190 180 3.0
281927 280 190 270 4.4
282827 280 280 270 6.6
381927 380 190 270 4.6
383827 380 380 270 10.5 6
571927 570 190 270 9.6
573827 570 380 270 13.4
575727 570 570 270 19.7
7
Selection chart
External dimensions Internal dimensions Fixing dimensions
TNCD Width A Height B Depth C Total Weight Window Lid Width a Height b Depth c H I
mm mm mm depth D kg diameter apera- mm mm mm mm mm
mm mm ture
mm
191918 190 190 180 213 16 65 150 170 170 131 166 166
192818 190 280 180 213 22 65 170 260 131
282827 280 280 270 300 37 65/100 235 260 260 217 256 256
283827 280 380 270 300 49 65/100 260 360 217
383827 380 380 270 300 60 65/100 335 360 360 217 356 356
383838 380 380 380 410 72 65/100 360 360 327
385727 380 570 270 300 88 65/100 360 550 215
575727 570 570 270 300 125 65/100/154 500 550 550 213 546 546
575738 570 570 380 410 144 65/100/154 550 550 325
03-0330-0691-10/2014-TEC-336321/2
87
Enclosure Combination TNBCD Ex d IIB
Features
Explosion protection Technical data
Seawater-resistant
Ex protection type Complete enclosure Material
Temperature-resistant IECEx Ex d [ia Ga] [ib Gb] [op is Ga] IIB stainless steel 316L/CF-3M
T6 bis T4 Gb
Flameproof enclosure Ex d Surface treatment
Ex t [ia Da] [ib Db] IIIB
shot blasted
T85 C bis T135 C Db
Description Certification
Earthing between Ex d and Ex e/Ex i
through the flange assembly
The TNBCD range of enclosures are manufatured in IECEx TUN 12.0014X
SS316L and are designed to meet the requirements for Cover
Ex protection type Empty enclosure
Ex d IIB equipment in harsh environments on- and with or without hinges, depending on size
ATEX II 2G Ex d IIB Gb
offshore. II 2D Ex tD A21 IP 66, IP 67, IP 68 Protection class
Can be configured as Ex d direct entry or as an Ex de Certification IP 66 (IP 67 and IP 68 on request)
combination for indirect entry. Nemko 03 ATEX 264 U Guidelines
IECEx Ex d IIB Gb IEC/EN: 60079-0, 60079-1
Ex tD A21 IP 66, IP 67, IP 68
Certification
IECEx NEM 10.0003U
Other approvals and certificates,
see www.bartec-group.com
Ambient temperature
-20 C to +50 C
option
-50 C to +60 C
03-0330-0694-10/2014-TEC-336324/1
88
Enclosure Combination TNBCD Ex d IIB
Dimensions
1
A 4 D
a 11 L1 C
L
c
1
H
B
b
2
F
3
3
G
E
1 Mountingplate
2 Option: safety wire
3 M6 x 12 Welded stud inside door
4 Fixing lugs 4
Control and signalling devices can be fitted directly into the lid of an Ex d enclosure or into the junction box.
89
Empty Enclosure TNXCD Ex d
90
Empty Enclosure TNXCD Ex d
Dimensions
A
Ex d B
1
D
C
E
2
A
Ex de B 39
1 3
3
D
E
2
1 Cable bushing 4
2 Cable gland or blanking plug
3 Option: DOME
7
Selection chart TNXCD Ex de
TNXCD Total length Tube length Diameter Internal Internal Junction box Weight Window/Dome
A mm B mm C mm diameter D mm length E mm F mm kg mm
XCD1002200 247.7 193 100 95 155 39 3.9 68
XCD1002360 414.7 360 100 95 315 39 4.8 68
XCD1301100 161 100 130 126 55 45 5.6 95
XCD1301200 261 200 130 126 155 45 6.9 95
XCD1301360 421 360 130 126 315 45 8.6 95
XCD1951290 389 290 195 187 238 59 17.1 155
03-0330-0692-10/2014-TEC-336322/2
91
Flameproof control unit Ex d for Zone 1 and 2
Features
Variety of covers
Variety of connection possibilities
Bushings can be fitted on all sides
Flange surfaces for mounting enclosures
Flameproof control unit Low weight
92
Flameproof control unit Ex d for Zone 1 and 2
II = 113
I = 143
I = 107
125
135
84
3 18
36
3
160
Lid with 80 mm diameter window (ll )
M4 x 8
160+1
18
4
L x 60
60
138
62
30
20
60
135
80
4x9
5
1,5
118
140
24
47
6
Versions to specification, please give particulars in pain text.
Selection chart
Description Code no.
7
Ex d enclosure, lid closed 1
93
Limit Monitor for Zone 1 + 2 and Zone 21 + 22
Description
The limit value transmitters of Types 07-31..-.../... are deployed in conjunction
with pneumatic actuators on valves and fittings.
They serve to signal the "open/closed" status of a fitting. This end position
is communicated by means of up to a maximum of 6 limit switches in the
Ex d type of protection or by means of 6 proximity initiators in conformance to
NAMUR in the Ex i type of protection. In intrinsically safe proximity initiators
there is a choice of slot initiators or V3 initiators.
The limit monitors are available in polyester, aluminium and stainless steel. The
metal versions can be used in temperatures down to -60 C depending on the
fitted components.
To ensure mechanical adaptability to the pneumatic actuators, we supply 4 consoles
Limit Monitor according to VDI/VDE 3845.
The BARTEC limit monitors can be used in hazardous (potentially explosive) areas
in Zone 1 and 2 in accordance with the certified explosion sub-groups IIA, IIB
and IIC and the temperature classes T5/T6 and in Zone 21 and 22 in accordance
with the certified max. surface temperature.
94
Limit Monitor for Zone 1 + 2 and Zone 21 + 22
Picture 1 220
Aluminium enclosure 220 x 120 x 90 mm 3
M20
M 20 x 1,5x 1.5
Polyester enclosure 220 x 120 x 90 mm
90
90
Built-in
37
2 microswitches
(H)
Picture 2 110
AA -- AA
M16 x 1.5
Polyester enclosure 110 x 75 x 55 mm 6
55
55
Built-in
27
27
2 micro-switches
(H) (H)
A A
Picture 3
M20 x 1.5 Stainless-steel enclosure 150 x 150 x 80 mm
80
Fitted components
2 microswitches
(H)
B
150
95
Control, regulating and display devices
Description
BARTEC offers two type series of explosion proof en-
capsulated enclosures for using electric components
in hazardous (potentially explosive areas).
Within the scope of the EC model test certification,
these can be fitted with industrial standard units,
such as e.g. small-type motors, printed circuit boards
and cameras.
The mounted parts are evaluated by BARTEC, fitted
into a suitable housing and provided as a complete
device with the corresponding ATEX marking.
This housing series offers optimum solution ap-
proaches for control, regulating and display devices
in Zone 1 and zone 21 hazardous areas.
Technical data
Protection class
min. IP 54/IEC 60529
Enclosure material
Metall
Surface
bare, electro-plated or varnished
03-0330-0428/B-10/2014-BCS-240846/1
Order no.
07-61.1-...
07-61.2-...
96
Control, regulating and display devices
Description
The control, regulating- and display devices are assembled out of the following modules to suit the required
function. 1
The size of the equipment depends on the components, power dissipation and the required housing volume.
2
Selection chart
Front flange Enclosure Rear flange
5
with cable entry
97
Potentiometer max. 4 W with individual leads
Features
High IP-protection class
Small design
Potentiometer Simple installation
Description
Explosion protection Cemented wire-wound resistors:
These up to 4 W potentionmeters show that Ex
potentiometers can be small and compact. Ex protection type Resistance values/power ratings
II 2G Ex db IIC Gb see selection chart
The external dimensions are approximately the I M2 Ex db I Mb Resistance tolerance
same as those of standard industrial potentio-meter 5%
enclosures. Central fixing in a single hole and the Certification
PTB 03 ATEX 1025 U Linearity tolerance
standard size of shaft have been includend.
Temperature class max. 3 % of final value
From the variety of resistors on the market we have
T6 to T4 Insulation resistance
chosen cemented wire-wound resistors and carbon
film resistors and developed a standard-program Ambient temperature 100 M
range.The metal Ex d enclosures are tailored to the -55 C to +40 C/+60 C/+80 C Rotation
dimensions of the resistors and feature a standard electr./mech. 250/270
30 mm diameter. The potentiometers have been
End stop strength
designed so that the stated nominal capacities can Technical data 30 Ncm
be fully exploited at temperature class T6 or T5 and
be deployed in zones 1 and 2. Protection class Weight with cores (0.5 m)
min. IP 54/IEC 60529 180 g
The potentiometer is fitted into an enclosure that
Enclosure Carbon-film resistors on ceramic:
meets the requirements of an approved type of pro- nickel-plated brass (CuZn)
tection in conformance to IEC/EN 60079-0. Resistance values/power ratings
Tightning torque (for nuts) see selection chart
200 Ncm
Insulation resistance
Resistance characteristic 100 M
linear
Rotation
Electrical connection electr./mech. 270
cores
4GAF - 0.75 End stop strength
100 Ncm
Weight with cores (0.5 m)
200 g
2 1 3 GNYE
Precision wire-wound resistors:
Resistance values/power ratings
see selection chart
Insulation resistance
1000 M
Resistance tolerance
5%
Linearity tolerance
to 500 1 %
> 500 0.5 %
03-0330-0164/B-10/2014-BCS-129471/1
Rotation
electr./mech. 320
End stop strength
100 Ncm
Weight with cores (0.5 m)
170 g
98
Potentiometer max. 4 W with individual leads
resp. resp.
22 150 1 k 6.8 k
T4/4 W 07-6613- 111
12
30
50 500 5k
6
Lead length:
100 mm up to 1000 mm
12
30
In 100-mm steps
6
5 = standard 500 mm
Accessories/Order no.
Rotary knob shaft 6 mm Pointer knob shaft 6 mm Scale 0 to 100 Slip clutch adjustable
Order no. 03-5401-0002 Order no. 05-0144-0112 (270) to 50 Ncm, shaft 6 mm
Order no. 03-5401-0001
Order no. 05-0144-0127 (320) Order no. 03-5600-0001
03-0330-0164/B-10/2014-BCS-129471/2
23
19
10
17
26
12
29 20 44
99
Potentiometer max. 8 W with cable tail
Features
High IP-protection class
Simple installation
Potentiometer No further approvals required
5%
Linearity tolerance
max. 3 % of final value
Insulation resistance
100 M
Rotation
electr./mech. 250/270
100
Potentiometer max. 8 W with cable tail
a
f
6
10 100 1 k 10 k
20 200 2 k 20 k
50 500 5 k
38 50 6,35 8 3/8-32 10,3 10 turns potentiometer* T6/2 W 07-6624- 102
20 500 10 k
50 1 k 20 k Lead length: 7
100 2 k 50 k 5 = standard 500 mm
200 5 k 100 k 0 = length in plain text
Accessories/Order no.
Rotary knob shaft 6 mm Pointer knob shaft 6 mm scale 0 - 100 More turn drive* Slip clutch,adjustable
Order no. 03-5401-0001 Order no. 03-5401-0002 Order no. shaft 6.35 mm to 50 Ncm, shaft 6 mm
05-0144-0112 (270 ) Order no. 03-5425-0001 Order no. 03-5600-0001
05-0144-0127 (320 )
275
23
35
10
03-0330-0165/B-10/2014-BCS-129472/2
17
19
12
26
26
29 20 44 46
101
Customer requirements Control stations
Customer BARTEC
Company Sales employee
no yes
Please fill in the appropriate form
Description
Flameproof control station Form 1
Rated voltage V
Temperature class T4 T5
T6
Temperature range
Further informations
102
Customer requirements Control stations
Installations/Customer provision
Quantity Manufacturer Type Dimensions (mm) Power dissipation (W) Data sheet
103
Customer requirements Control stations
Material Polyester
Aluminium
Installations/Customer provision
Quantity Manufacturer Type Dimensions (mm) Power dissipation (W) Data sheet
Terminals
Cable glands
104
Customer requirements Control stations
Form 3
Power input A
Enclosure material 4
Power consumption W
Aluminium bare
Shaft version like examples like drawings
Aluminium varnished RAL colour
Fittings exchangeably yes no
Stainless steel V2A 5
Max. voltage V
6
Power input A
Power consumption W
Radiation intensity
7
Inspection glass, size mm
Max. voltage V
Power input A
Power consumption W
03-0330-0596-10/09-BCS-306763/4
105
Pressurized control panels
Control unit APEX 2003.00
115 V 2
18 mm 6 DC 24 V 4 18 mm 6
250
108
Control unit APEX 2003.002x
AC 230 V 1 230 V 1
AC 115 V 2 115 V 2
03-0330-0422/B-10/2014-BCS-240840
DC 24 V 4
250
07-3711-1216/ 107
07-3711-1216/ 017 Complete order no.
Please enter code number. Technical data
Complete order no. subject to change without notice.
Please enter code number. Technical data
subject to change without notice.
109
Control unit APEX 2003.MV
Technical data
Guidelines
Directive 2004/108/EC
Directive 94/9/EC
Construction
Ex e protective enclosure
with viewport lid
Enclosure material
glass-fibre reinforced polyester
Protection class
IP 65
Terminals
2.5 mm2, fine stranded
Control unit Purge gas connection
10 mm
Pressure sensors
Features Explosion protection
MIN A/B = 0 to 25 mbar
MAX = 0 to 25 mbar
4 voltage free contacts DIFF A/B = 0 to 25 mbar
Ex protection type
3-line LCD display ATEX II 2(1)G Ex d e ib [ia Ga px] IIC T4 Gb Purging time
LED status display 0 to 99 min; 5 sec. dropout delay
Certification
Modular design DMT 99 ATEX E 082 Weight
Fail-safe control 5.9 kg
See www.bartec.-group.com for more approvals
Integrated valve switch and certification. Safety Level
Ambient temperature SIL 2
Description -20 C to +40 C
The APEX 2003.MV control unit controls and mon- Electrical data
itors the purging and operating phases in small
separate pressurised enclosures with a maximum Supply voltage
internal volume of 70 litres. AC 230 V (AC 115 V) 10 %
The parameters are set by means of rotary switches Power consumption
and buttons. There is also the option of transferring PV = 15 W/230 V
the parameters through an RS 485 interface. Make contact
The control unit features two programmable relays K 2/3, 5 A for cos = 1
and a non-floating enabling contact. K 4 and K 5; voltage free
Temperature switching value (optional)
0 C to +80 C
Bypass key switch (optional)
230 V 1
115 V 2
03-0330-0219/B-10/2014-BCS-201199/2
250
07-3711-2213/ 000
Complete order no.
Please enter code number. Technical data
subject to change without notice.
110
Control unit APEX 2003.SI
Technical data
Guidelines
1
Directive 2004/108/EC
Directive 94/9/EC
Construction
Ex e protective enclosure
with viewport lid
Enclosure material 2
glass-fiber reinforced, polyester
Protection class
IP 65
Terminals
2.5 mm2, fine stranded 3
Control unit Purge gas connection
10 mm
Pressure time
MIN A/B = 0 to 300 mbar
Features Explosion protection MAX = 0 to 300 mbar
DIFF A/B = 0 to 25 mbar 4
4 voltage free contacts
Ex protection type Purging time
3-line LCD display ATEX II 2(1)G Ex d e ib [ia Ga px] IIC T4 Gb 0 bis 99 min; 5 sec. dropout delay
LED status display
Certification Weight
Modular design DMT 99 ATEX E 082 11 kg
Fail-safe control 5
See www.bartec.-group.com for more approvals Safety Level
Integrated valve switches for purging and certification. SIL 2
gas input and output
Ambient temperature
Connection possibility of seperate
-20 C to +40 C
pressure sensors Electrical data
Supply voltage
6
Description AC 230 (AC 115 V) 10 %
The APEX 2003.SI control unit controls and mon- Power consumption
itors the purging and operating phases in Ex p PV = 21 W/230 V
protected analysis systems with integrated contain- Make contact
ment. K 2/3, 5 A for cos = 1
Additional function K 4 and K 5, voltage free 7
By connecting additional pressure sensors, the Temperature switching value (optional)
pressure inside the enclosure is regulated by means 0 C to +80 C
of a proportional valve to a higher level than that of Bypass key switch (optional)
the measuring gas.
The flow of purge gas during the purging phase is
at most 4100 standard litres / h while the pressure
inside the enclosure is 50 mbar.
The control unit features two freely programmable
relays and one non-floating enabling contact.
Dimensions/mounting positions Selection chart
400 120
Version Code no.
230 V 1
115 V 2
03-0330-0219/A-10/2014-BCS-201199/3
250
07-3711-3223/ 003
Complete order no.
Please enter code number. Technical data
subject to change without notice.
111
SILAS Controller
SILAS Controller
Features Description
Small configuration The SILAS controller serves to monitor electrical
operating equipment that is set up in accordance
Easy to handle
with the pressurised apparatus with leakage com-
Separate purging gas input and output pensation.
It is a complete safety device, which consists of a
Type A7-3741-1110/*000 SILAS controller and a
type 17-51P3-1604 pressure control device.
It is also necessary to have an optional digital purging
gas valve to supply protective gas.
Solution variant pD
112
SILAS Controller
Selection chart
Description Rated voltage Code no.
AC 230 V 1 7
SILAS Controller AC 115 V 2
DC 24 V 4
113
Pressurized Solutions
APC
APEX Pressurized Cabinet
for Zone 1
SPC
SILAS Pressurized Cabinet
for Zone 2 or 22
Description
The demand of complex automation functions for The stirring gas overpressure is realized by a com- Customized Solutions
processes in the field of chemistry, pharmacy, oil and pensation of the leakage losses or by permanent
gas calls for flexible, safe and maintenance-friendly flushing. The pressurized cabinet has been designed BARTEC offers customized, pressurized solutions
solutions for measuring, controlling, regulating for an ambient temperature between -20 C and for:
and visualization tasks, particularly in potentially +60 C in the temperature classes T3 to T5. For tem- Devices
explosive areas. perature class T6, an ambient temperature between Printers
-20 C and +40 C is permissible.
Complete control systems and switchgear, motors, Operator terminals
actuators and pumps, open-plan displays, industrial The maintenance and availability of the explo- Control units
monitors incl. keyboards and printers must be made sion-proof devices and system has top priority.
ready for applications in hazardous areas. Within the course of many years, the BARTEC experts Frequency converters
have gathered substantial experience with explosion Monitors
For many applications the Ex p pressurized cabinet
protection applications as well as the conception Motors
is one of the most flexible Ex solutions. Thanks to
of complete system solutions for automation. On
this type of protection, non-explosion proof devices
the basis of this know-how, safe and economically
can be operated in potentially explosive areas of
efficient solutions ranging from engineering over
zone 1, 2 and 22. Air-conditioning
production and procurement via commissioning and
The underlying idea is to prevent an explosive atmos- approval have been developed.
Optionally available from BARTEC various
phere from entering a sealed protective enclosure
Depending on the application, Ex p solutions are solutions to the climate of Ex-p systems:
by generating a permanent overpressure against the
realized with sheet-steel or stainless steel, with Operating heating
surrounding atmosphere.
air-conditioning, different lacquer coats, seawa-
Standstill heating
With the pressurized cabinet, BARTEC offers a com- ter-resistant and tropic-proof. BARTEC solutions
pletely new Ex solution for the control and automation also comprise commissioning and function checks. Air cooler
of devices, machines and systems in zone 1, 2 and 22. For integration into the already existing explosion Air-conditionier
protection document, a detailed operating manual Water-air cooler
Depending on the application, non-explosion-proof
is supplied. In addition to this, introduction and
control units and switchgear as well as com-
training measures for qualified staff members may
plete automation systems are mounted into the
be implemented upon request.
pressurized cabinet. On the basis of the mod-
Accessories
ular APEX 2003 overpressure control, which
has been certified in accordance with ATEX, Stirring gas filter systems
modern, operationable Ex solutions are realized
Power amplifier up to 30 kW
- including the required certification in accordance
with 94/9/EC. Interposing relays for data performances
03-0330-0657-10/2014-BCS-318750/1
114
Pressurized Solutions
115
Digital purging gas valve for Ex px operating equipment
116
Digital purging gas valve for Ex px operating equipment
56 C
B
40 D
A
40 E
2
G 3/8" F
F
C 3
Selection chart
Digital purging gas valve Code no.
3 m cable connection AC 230 V 71 6
AC 110 V 72
DC 24 V 73
Terminal box AC 230 V 74
AC 110 V 75 7
DC 24 V 76
117
Proportional purging gas valve for Ex px operating equipment
Weight
95,3
IP 65
Assembly
Inside Ex px operating equipment
Scope of supply
Selection chart Proportional purging gas valve G 3/8" valve with 3-m connection cable
Voltage Order no. Brass valve body Order no. Stainless-steel valve body 2 x purging air nozzle, without boreholes
118
Digital purging gas valve for Ex pz operating equipment
0 to 4 bar
5
Ex protection type Valve connection
25
II 3G Ex nA T4 G 3/8"
3000
118
Voltage Order no. with purging air nozzle 1) Order no. with purging air nozzle 2)
1)
2.8 mm and 3.9 mm; 2) 5.5 mm and 7.7 mm
119
M Pressure monitor module
Technical data
Temperature range
-20 C to +80 C
Installation
in the Ex px operating equipment
Assembly borehole
37 mm
Pressure Connection
monitor module Quick plug-in connector for hose
Flying spark barrier
3-fold
Mounting position
- any position
- plastic body inside Ex p operating
equipment
Description Opening pressure
The pressure monitor module is a constituent part of 3 mbar
pressurised controls. Various variants are available
Orifice plate
for applications in Zone 1, 2 and 22.
17-51P3-1403 12 mm
Function 17-51P3-1503 15 mm
Pressure monitor module for Zone 1 17-51P3-1603 18 mm
pressure monitor module
Protection class
pickup points for measuring the flow rate
IP 65
Pressure monitor module for Zone 2 and 22
pressure monitor module Pressure monitor module Zone 2 and 22
through-flow valve
Technical data
Dimensions Variant for Zone 1 Temperature range
-20 C to +80 C
Installation
in the Ex pz/pD operating equipment
M36
Assembly borehole
37 mm
110 mm
M36
Order no.
Module Zone 1
80 mm
03-0330-0606-10/2014-BCS-307023
Orifice plate
12 mm 17-51P3-1403
15 mm 17-51P3-1503
55 mm 18 mm 17-51P3-1603
Module Zone 2 or 22
17-51P3-1604
120
M Pressure reducer
Description
1
This upstream connecting pressure reducer is a diaphragm pressure regulator with
secondary venting for lowering the pressure of externally supplied compressed air.
The settings are made by means of a handwheel. The set reduced pressure can
be read on a pressure gauge.
2
Ambient conditions
Pressure reducer 1/4" with pressure gauge Pressure reducer 1/2" with pressure gauge
Dimensions in mm, Pressure reducer 1/4" Dimensions in mm, Pressure reducer 1/2"
M20 x 1.5
max. 6
approx. 100
max. 6
approx. 118
72
62
84
73
G 1/2
G1/4
03-0330-0605-10/2014-BCS-307022
50
50
32
33
34 approx. 66
54 40 73
70
Order no. Pressure reducer 1/4" 05-0056-0007 Order no. Pressure reducer 1/2" 05-0056-0041
121
Contactor Ex d
Explosion protection
Ex protection type
ATEX II 2G Ex de IIC T6
Certification
PTB 03 ATEX 1138
PTB 03 ATEX 1024
See www.bartec.-group.com for more approvals
and certification.
Ambient temperature
-20 C to +40 C
Guidelines
Directive 2004/108/EC
Features Directive 94/9/EC
4 galvanically isolated switching contacts
2 redundant switching contacts Technical data
Compact construction Protection class
IP 65
Switching capacity up to AC 690 V / 18 kW
Rated operating voltage Ue
Disconnection of power from supply lines 690 V
Rated frequency range
Description 50 to 60 Hz
The Ex d contactor is used for the safe switching of Ambient temperature (operation)
currents greater than 5 A or for 3+N mains power -20 C to + 40 C
Contactor Ex d supplies in hazardous areas.
Coil voltage
The contactor is activated by a pressurised system AC 100 to 250 V/50/60 Hz or
(e. g. SILAS control, APEX control). DC 100 to 250 V
For this purpose it has four galvanically isolated
switching contacts in a redundant version in the
form of two switching contactors isolated from each
other and connected in series. The four isolated
switching contacts allow the connection of three-
phase consumers also.
Wiring diagram
2 4 6 8 2 4 6 8 A2 A2
-F2 -F1
4A 2A
Ex e
03-0330-0647-10/2014-BCS-317139/1
1 2 3 N PE 4 5 6 N PE 7 N A1 A2 PE
-X1
122
Contactor Ex d
160
295
185 1
210
140 143 187 186 Nicht unter Spannung ffnen
Do not open while energized
Ne pas ouvrir sous tension
299
2 x 14
2 x 16
145
0044
BARTEC
97980 Bad Mergentheim Germany
4x9
646.5
325.5
461
160
305
234
3
37
38
56
90.5 215 126 325 126
Selection chart 4
Variants 4 kW 7.5 kW 11 kW 18 kW
Cable glands 2 x M25, 2 x M20 2 x M25, 1 x M20 2 x M32, 1 x M20 2 x M50, 1 x M20
Material Ex d enclosure Aluminium painted, similar to RAL 7016 Aluminium painted, similar to RAL 7032 7
Material Ex e junction box Aluminium painted, similar to RAL 7001 Sheet steel painted, similar to RAL 7032
123
Specification Sheet Pressurized cabinet
Customer BARTEC
Street Offer
Postcode/City Order
E-mail Deadline
Documents provided
Order quantity
Stainless steel V4A (1.4401, AISI 316L) Special paint (include specification sheet)
124
Specification Sheet Pressurized cabinet
Air conditioning/cooling/heating 2
Size (mm): Width x Height
Water/air cooling
Air conditioning
3
Operating voltage
Anti-freeze heating
AC 230 V (L/N/PE) AC 115 V (L/N/PE)
Internal power dissipation W
AC 400 V (3L/N/PE) DC 24 V (L+/GND)
4
Max. internal temperature C
Power consumption: A
Min. internal temperature C
Water temperature C
Safe activation
6
Direct activation (through Ex p control) Purge gas medium
Cable entries
Quantity Size Ex i Ex i circuits effective in Zone Quantity Size Ex i Ex i circuits effective in Zone
Fitted components
Quantity Product designation Type
03-0330-0666-10/2014-BCS-319728/2
125
Installation systems
Plug-and-socket devices for Zone 1 + 2 and for Zone 21 + 22
Plug-and-socket devices
Low stock!
Description Plugs/couplers
The modular design of the plug-and-socket system
Explosion protection
BARTECs plug-and-socket devices for areas in which
allows both plugs and couplers to be supplied. They Ex protection type
an explosion hazard exists are particularly well-suited
are supplied in unmounted state. ATEX II 2G and 2 IID Ex de IIC T6
for use in raw atmospheres because of their high degree
Ex tD A21 IP 66/IP 67 T80 C
of IP protection and their resistance to chemicals. Wall socket
BARTEC supplies both a fully certified wall socket and IECEx Ex de IIC T6
Their integrated switch function gives them the ability
a socket with a 30 adapter to flange onto housings. Ex tD A21 IP 66/IP 67 T80 C
to switch overloads as per IEC/EN 60947-3 Cat. AC
22 or AC 23. Plug-and-socket devices from BARTEC are approved Other approvals and certificates,
in accordance with the European directives not see www.bartec-group.com
Silver-plated butting contacts ensure a constant
contact pressure with low transfer resistances. only for Zone 1 and 2, but also for Zone 21 and 22.
Likewise for Class I Div. 2 Groups A, B, C, D and Technical data
Special encodings are possible and can be done Class II Div. 2, Groups E, F, H in accordance with
on request. the American standards. Protection class
IP 66/IP 67 (EN 60529)
tested impact energy 4 Nm
Temperature range
-40 C to +40 C
on request to +60 C
Electrical data
32 A AC-23 10 16 07-8102
60 A AC-22 16 25 07-8103
The following plastic cable glands are available for the electrical connection:
Plug housings Type Wall socket Type
03-0330-0297/A-10/2014-BCS-217102/1
128
Plug-and-socket devices for Zone 1 + 2 and for Zone 21 + 22
Plug
Dimensions plug
A B Type 1
127 51 8 to 13 07-8101-5...
128 68 13 to 19 07-8102-5...
149 83 17 to 25 07-8103-5...
3
Wall Socket
Dimensions wall socket
A B CA CAb CP D E1 E1b E2 H TA Y Z d Type
138 132 84 84 73 107 70 70 70 17.5 M25 x 1.5 200 105 6.0 07-8102-1...
165 162 89 89 82 122 77 77 88 24.0 M25 x 1.5 236 114 6.5 07-8103-1...
4
Selection chart
Amperage Code Execution Code Assignment Code Auxiliary Code
no. no. no. contacts no.
L + N + PE
16 A 1 Plug 51 1 without 0
(230 V)
2 + PE with two 1
32 A 2 Socket 12 2
(440 V) auxiliary contacts*
Socket with 3 + PE
60 A 3 32 3 -
30-adapter (440 V)
03-0330-0297/A-10/2014-BCS-217102/2
3 + N + PE
- - 4 -
(440 V)
Complete order no. 07-810 -
Other socket distributors for Zone 1, 2 and Zone 21, Please enter code number. Auxiliary contacts* only possible for 32 A and 60 A models.
22 available on request.
129
Plug connection 16 A, 3-pole, 4-pole and 5-pole
Explosion protection
Connector Ex protection type
ATEX II 2G Ex d e [ia] IIC T6 Gb
II 2D Ex tb IIIC T80 C Db
Certification
Wall socket/connector
PTB 99 ATEX 1039
Flange socket
16 A plug connection PTB 99 ATEX 1040 U
IECEx Ex ed [ia] IIC T6
Certification
IECEx BKI 04.0002
Other approvals and test certificates can be found
at www.bartec.de
Wall socket
Description Permitted ambient temperature
-20 C to +40 C
The plug connections in the 07-831* series are suit-
able for use in potentially explosive areas of Zones 1 Extended temperature range on request
and 2 and of Zones 21 and 22.
The quality materials used for the enclosure, includ- Technical data
ing the external metal parts, guarantee the appropri- Rated voltage
ate corrosion protection and chemical resistance for Up to 250 V, (3-pole) / 415 V, (4-pole) / 415 V,
the application in normal industrial atmospheres: (5-pole) AC
Impact resistant polyamide Further voltage ranges on request
Rated current
Fibreglass reinforced polyester
16 A
Stainless steel AISI 316 L.
Frequency
The plug connections are used to supply power to Up to 400 Hz
portable local controllers, electrical installations
and mobile machines and drives in potentially ex- Making / breaking capacity AC-3
plosive areas, but can also be used in a normal in acc. with EN 60947-4
industrial area. Ue 690 V / Ie 16 A
The low voltage sockets can be used up to a max. Max. external back-up fuse
Flange socket 16 A and for the voltage range set out in EN 60309 Without thermal protection: 16 A
(see technical data). With thermal protection: 35 A gL
(Rated current set to 16 A)
The operating equipment connected to the connec-
tor must be suitable for the mains voltage supplied. Protection class
I
Protection class under EN 60529
IP 66
Enclosure colour
schwarz
Wall socket
Cable glands
1 x M25 8 to 17 mm
1 x M25 plastic EX screw plug
Terminals
2 x 1 to 4 mm2
Enclosure material
03-0330-0832-10/2014-BCS-374676/1
130
Plug connection 16 A, 3-pole, 4-pole and 5-pole
12 to 21 mm (5-pole)
7
Terminals 7
175
155
135
1 x 1.0 to 2.5 mm2
115
236
223
Enclosure material 2
Polyamide
Flange socket
Terminals
2 x 1 to 4 mm2
3
Enclosure material Dimensions 3-pole connector 4/5-pole connector
Polyamide
Connection diagrams
without auxiliary contact 4
4-pol. 76,5
L1 N PE 72 ~170 5-pol. 84
~192
1 P + N + PE
5
Dimensions 3-pole flange socket 4/5-pole flange socket
L1 L2 L3 PE
76,5 (4-pol.)
84 (5-pol.)
69,5
53
72
65
86
6
3 P + PE 6
53 82 75 69,5 83 75
10
10
65 86
L1 L2 L3 N PE
76,5 (4-pol.)
84 (5-pol.)
69,5
53
72
65
86
6
3 P + N + PE 53 82 75 69,5 83 75
7
10
10
65 86
Selection table
Voltage h Type Cable Weight Order no.
gland approx. kg
Type 16 A 3-pole
200 to 250 V Wall socket M25 KU 1.2 07-8314-34431000
Type 16 A 4-pole
380 to 415 V Wall socket M25 KU 1.8 07-8314-45431000
Type 16 A 5-pole
200 to 250 V Wall socket M25 KU 1.8 07-8314-55431000
380 to 415 V
Other voltage ranges and designs are available on Flange socket 1.0 07-8313-55100000
request. KU = 1 x M25 plastic cable gland for Connector 0.7 07-8311-55100000
6
8 to 17 mm, 1 x M25 plastic EX screw plug
131
Plug connection 32 A, 4-pole and 5-pole
Explosion protection
Connector Ex protection type
ATEX II 2G Ex d e [ia] IIC T6 Gb
II 2D Ex tb IIIC T80 C Db
Certification
Wall socket/connector
PTB 99 ATEX 1041
Flange socket
32 A plug connection PTB 99 ATEX 1042 U
IECEx Ex ed [ia] IIC T6
Certification
IECEx BKI 04.0002
Other approvals and test certificates can be found
at www.bartec.de
Wall socket
Description Permitted ambient temperature
-20 C to +40 C
The plug connections in the 07-832* series are suit-
able for use in potentially explosive areas of Zones 1 Extended temperature range on request
and 2 and of Zones 21 and 22.
The quality materials used for the enclosure, includ- Technical data
ing the external metal parts, guarantee the appropri- Rated voltage
ate corrosion protection and chemical resistance for Up to 250 V, (3-pole) / 415 V, (4-pole) / 415 V,
the application in normal industrial atmospheres: (5-pole) AC
Impact resistant polyamide Further voltage ranges on request
Fibreglass reinforced polyester Rated current
Stainless steel AISI 316 L. 16 A
Wall socket
Cable glands
1 x M25 8 to 17 mm
1 x M25 plastic EX screw plug
Terminals
2 x 1 to 4 mm2
03-0330-0832-10/2014-BCS-374676/3
Enclosure material
Fibreglass reinforced polyester
132
Plug connection 32 A, 4-pole and 5-pole
205
205
1 x 1.0 to 2.5 mm2
170
170
285
293
Enclosure material 2
Polyamide
Flange socket
Terminals
2 x 1 to 4 mm2
3
Enclosure material Dimensions 3-pole connector 4/5-pole connector
Polyamide
100
95
4
~249 ~249
5
Connection diagrams Dimensions 3-pole flange socket 4/5-pole flange socket
without auxiliary contact
L1 L2 L3 PE
86
86
69.5
69.5
95
95
6
69.5 141 86 69.5 142 91
3 P + PE
6
6
10
10
86 86
L1 L2 L3 N PE
86
86
69.5
69.5
95
95
141 86 142 91
7
69.5 69.5
6
3 P + N + PE
10
10
86 86
Selection table
Voltage h Type Cable Weight Order no.
gland approx. kg
Type 32 A 4-pole
380 to 415 V Wall socket KU 1.8 07-8324-45461000
Type 32 A 5-pole
200 to 250 V Wall socket KU 1.8 07-8324-55461000
380 to 415 V
Flange socket 1.0 07-8323-55100000
03-0330-0832-10/2014-BCS-374676/4
Other voltage ranges and designs are available on request. KU = 1 x M40 plastic cable gland for 17 to
28 mm, 1 x M40 plastic EX screw plug
133
Plug connection 63 A, 4-pole and 5-pole
Connector
63 A plug connection
Wall socket
Description Explosion protection
The plug connections in the 07-833* series are suit-
Ex protection type
able for use in potentially explosive areas of Zones 1
ATEX II 2G Ex d e IIC T6 Gb
and 2 and of Zones 21 and 22.
II 2D Ex tb IIIC T80 C Db
The quality materials used for the enclosure, includ-
Certification
ing the external metal parts, guarantee the appropri-
PTB 00 ATEX 1070
ate corrosion protection and chemical resistance for
the application in normal industrial atmospheres: IECEx Ex ed IIC T6
Impact resistant polyamide Certification
Fibreglass reinforced polyester IECEx BKI 04.0004
Stainless steel AISI 316 L. Other approvals and test certificates can be found
at www.bartec.de
The plug connections are used to supply power to
portable local controllers, electrical installations Permitted ambient temperature
and mobile machines and drives in potentially ex- -20 C to +40 C
plosive areas, but can also be used in a normal
Extended temperature range on request
industrial area.
The low voltage sockets can be used up to a max.
63 A and for the voltage range set out in EN 60309
(see technical data).
The operating equipment connected to the connec-
tor must be suitable for the mains voltage supplied.
03-0330-0832-10/2014-BCS-374676/5
134
Plug connection 63 A 4,-pole and 5-pole
110
Enclosure colour
370
Black
475
~ 272
Wall socket 5
Cable glands
1 x M50 22 to 35 mm X = mounting dimensions
1 x M50 plastic EX screw plug
Terminals
2 x 4 to 25 mm2 Selection table
mit Kabelschuh 1 x 35 mm2
6
Voltage h Type Cable Weight Order no.
Enclosure material gland approx. kg
Fibreglass reinforced polyester
Type 63 A 4-pole
Connector 380 to 415 V Wall socket KU 1.8 07-8334-45461000
Cable glands 7
19 to 34 mm Connector 0.75 07-8331-45100000
6
Terminals
1 x 4 to 16 mm2 Type 63 A 5-pole
Pin cable shoe2) 1 x 25 mm2 200 to 250 V Wall socket KU 1.8 07-8334-55461000
380 to 415 V
Enclosure material
Polyamide Connector 0.75 07-8331-55100000
6
135
Enclosures and distribution boxes
Requirements Ex area Zone 1 and 2 Ex area Zone 1 and 2 Ex area Zone 1 and 2
International approvals International approvals International approvals
chemical-resistant chemical-resistant chemical-resistant
High protection class High protection class High protection class
03-0330-0195-10/2014-BCS-201166/1
136
Polyester enclosures
Features
Chemical-resistant
Temperature-resistant 1
Flame-retardant
Use in Ex areas with a surface resistance
< 109 , black enclosure
Corrosion-proof
Polyester enclosures Seawater-proof 2
137
Polyester enclosures/distribution boxes
Dimensions (mm) The dimensions indicated on this page apply to the following polyester enclosures and distribution boxes:
IP enclosure black 07-5195-..../.... Ex e distribution box black 07-5103-..../....
IP enclosure grey 07-5194-..../.... Ex e distribution box grey 07-5106-..../....
A
Ex enclosure black 07-5185-..../....
C D Ex i distribution box black 07-5105-..../....
Ex enclosure grey 07-5184-..../....
Ex i distribution box grey 07-5107-..../....
B IP distribution box black 07-5178-..../....
IP distribution box grey 07-5177-..../....
Technical data
External dimensions: 80 x 75 x 55 mm
Weight: 230 g
Weight: 280 g
Weight: 370 g
Weight: 430 g
03-0330-0196/A-10/2014-BCS-201167/2
138
Polyester enclosures/distribution boxes
Dimensions (mm) The dimensions indicated on this page apply to the following polyester enclosures and distribution boxes:
IP enclosure black 07-5195-..../.... Ex e distribution box black 07-5103-..../.... 1
IP enclosure grey 07-5194-..../.... Ex e distribution box grey 07-5106-..../....
A
Ex enclosure black 07-5185-..../....
C D Ex i distribution box black 07-5105-..../....
Ex enclosure grey 07-5184-..../....
Ex i distribution box grey 07-5107-..../....
B IP distribution box black 07-5178-..../....
IP distribution box grey 07-5177-..../.... 2
Technical data
3
External dimensions: 122 x 120 x 90 mm
Weight: 660 g
7
External dimensions: 220 x 120 x 90 mm
Weight: 1040 g
Weight: 1280 g
03-0330-0196/A-10/2014-BCS-201167/3
139
Polyester enclosures/distribution boxes
Dimensions (mm) The dimensions indicated on this page apply to the following polyester enclosures and distribution boxes:
IP enclosure black 07-5195-..../.... Ex e distribution box black 07-5103-..../....
IP enclosure grey 07-5194-..../.... Ex e distribution box grey 07-5106-..../....
A
Ex enclosure black 07-5185-..../....
C D Ex i distribution box black 07-5105-..../....
Ex enclosure grey 07-5184-..../....
Ex i distribution box grey 07-5107-..../....
B IP distribution box black 07-5178-..../....
IP distribution box grey 07-5177-..../....
Technical data
External dimensions: 160 x 160 x 120 mm
Weight: 1500 g
233 73
240 80
110
89
76
333 73
340 80
200
186 1 120
External dimensions: 200 x 250 x 120 mm
157,5 M6 x 6 20 25
Weight: 2320 g
6.6
03-0330-0196/A-10/2014-BCS-B201167/4
178
104
173
109
180
140
Polyester enclosures/distribution boxes
Dimensions (mm) The dimensions indicated on this page apply to the following polyester enclosures and distribution boxes:
IP enclosure black 07-5195-..../.... Ex e distribution box black 07-5103-..../.... 1
IP enclosure grey 07-5194-..../.... Ex e distribution box grey 07-5106-..../....
A
Ex enclosure black 07-5185-..../....
C D Ex i distribution box black 07-5105-..../....
Ex enclosure grey 07-5184-..../....
Ex i distribution box grey 07-5107-..../....
B IP distribution box black 07-5178-..../....
IP distribution box grey 07-5177-..../.... 2
Technical data
External dimensions: 255 x 250 x 120 mm 3
Weight: 2730 g
380
Weight: 4800 g
141
Polyester enclosures/distribution boxes
Dimensions (mm) The dimensions indicated on this page apply to the following polyester enclosures and distribution boxes:
IP enclosure black 07-5195-..../.... Ex e distribution box black 07-5103-..../....
IP enclosure grey 07-5194-..../.... Ex e distribution box grey 07-5106-..../....
A
Ex enclosure black 07-5185-..../....
C D Ex i distribution box black 07-5105-..../....
Ex enclosure grey 07-5184-..../....
Ex i distribution box grey 07-5107-..../....
B IP distribution box black 07-5178-..../....
IP distribution box grey 07-5177-..../....
Technical data
Weight: 5380 g
Weight: 5080 g
Weight: 7740 g
142
Polyester distribution boxes for Zone 1 and Zone 21
Description
Polyester distribution boxes have been of great Option 3
advantage in many industrial plants. They offer safe External feet of high-quality stainless steel
protection even when they are exposed to extreme
Components
environmental conditions, aggressive chemical
Rail-mounted terminals, terminal markers, cable
media or high mechanical stress.
glands, mounting panels, rails, type labels, labels
The narrow sides within the enclosure hold threaded
Installation instructions 4
bushings for the fixing of terminal rails or mounting
The installer must make sure that the enclosure used
panels. The enclosure is mounted by means of
is suitable for the corresponding field of application.
insulated screws outside of the lid sealing gasket.
This means that the marking must correspond to the
These black high-quality explosion-proofed
classification of the Ex area.
enclosures are used in hazardous areas by
inflammable dust (Zone 21 and 22).The fundamental Also must the temperature class of the distribution 5
prerequisites of the protection through enclosure box meet the respective requirements.
protection class are fulfilled with the heating up
calculation as per the accompanying sheet and a
separate IP protection test. EC model test certification
was issued in 2000 by the nominated body IBExU.
6
PTB 09.0009X (special temperature ranges on request) Protection class EN 60529/IEC 60529
-20 C (-55 C) to +40 C at T6 -20 IP 66
Other approvals and certificates,
C (-55 C) to +55 C at T5
see www.bartec-group.com Rated voltage
max. 1 100 V
143
Polyester distribution boxes
The table on this page applies to the following polyester distribution boxes:
IP distribution box black 07-5178-..../.... Ex e distribution box black 07-5103-..../.... Ex i distribution box black 07-5105-..../....
IP distribution box grey 07-5177-..../.... Ex e distribution box grey 07-5106-..../.... Ex i distribution box grey 07-5107-..../....
mounting Terminals mounting Terminals mounting Terminals mounting Terminals mounting Terminals
rail per rail rail per rail rail per rail rail per rail rail per rail
07- -0800/7555 1 6 1 8 - - - - - -
07- -1100/7555 1 8 1 13 - - - - - -
07- -1600/7555 1 12 1 21 - - - - - -
07- -1900/7555 1 16 1 26 - - - - - -
07- -2300/7550 1 19 1 32 - - - - - -
07- -1221/2090 2 8 1 14 1 16 1 16 1 14
07- -1221/2012 2 8 1 14 1 16 1 16 1 14
07- -2201/2090 2 17 1 30 1 35 1 35 1 30
07- -1601/6090 - - 2 18 1 24 1 23 1 20
07- -1601/6012 - - 2 18 1 24 1 23 1 20
07- -2601/6090 - - 2 34 1 43 1 42 1 34
07- -3601/6090 - - - - 1 60 1 62 1 50
07- -2552/5012 - - - - 2 43 3 42 2 35
07- -2552/5016 - - - - 2 43 3 42 2 35
07- -4002/5012 - - - - 2 67 3 70 2 56
07- -4002/5016 - - - - 2 67 3 70 2 56
07- -4004/0512 - - - - 3 67 5 70 3 56
03-0330-0197-10/2014-BCS-201168/2
07- -4004/0516 - - - - 3 67 5 70 3 56
144
Polyester distribution boxes
The table on this page applies to the following polyester distribution boxes:
IP distribution box black 07-5178-..../.... Ex e distribution box black 07-5103-..../.... Ex i distribution box black 07-5105-..../....
IP distribution box grey 07-5177-..../.... Ex e distribution box grey 07-5106-..../.... Ex i distribution box grey 07-5107-..../.... 1
A
C
Cable glands/maximum number D Polyester distribution boxes
B 2
Article no.
Polyester distribution boxes Side M12 x 1,5 M16 x 1,5 M20 x 1,5 M20 x 1,5 M20 x 1,5 M25 x 1,5 M32 x 1,5 M40 x 1,5 M50 x 1,5 M63 x 1,5
extended extended
3
07- -0800/7555 A/B 4 2 2 2 1 1 - - - -
C/D 1 1 - - - - - - - -
-1601/6090 A/B 18 14 8 8 6 4 2 2 1 -
6
07-
C/D 8 8 5 4 4 2 2 1 - -
-4004/0512 A/B 88 58 38 35 30 17 13 6 5 4
03-0330-0197-10/2014-BCS-201168/3
07-
C/D 26 20 16 14 10 6 4 2 4 3
Each enclosure side wall has only a limited number of gland entries to ensure the mechanical stability of the enclosure.
145
Polyester distribution boxes
The table on this page applies to the following polyester distribution boxes:
IP distribution box black 07-5178-..../.... Ex e distribution box black 07-5103-..../.... Ex i distribution box black 07-5105-..../....
IP distribution box grey 07-5177-..../.... Ex e distribution box grey 07-5106-..../.... Ex i distribution box grey 07-5107-..../....
Length Width Height Type Order no. Type Order no. Order no.
146
Polyester distribution boxes preassembled for Zone 1 and Zone 21
3
Polyester distribution boxes preassembled
Technical data
Protection class
IP 66
Material
glass-fibre reinforced polyester,
EN 60079-0, halogen-free
colour: RAL 9005, black
Electrical resistance
03-0330-0592-10/2014-BCS-304855/1
147
Polyester distribution boxes preassembled for Zone 1 and Zone 21
Selection chart
Dimensions Cable glands A Terminals Order no.
C D
B
122 x 120 mm - 2 x M25 x 1.5 1 x M25 x 1.5 1 x M25 x 1.5* 6 x WDU6 + 2 x PE 07-5103-9608
* Sealing plug
110
M25 x 1.5
M20 x 1.5
75
M20 x 1.5
2 x M20 x 1.5
220
M25 x 1.5
2 x M16 x 1.5 2 x M20 x 1.5
148
Polyester distribution boxes preassembled for Zone 1 and Zone 21
2 x M20 x 1.5
120
3
2 x M20 x 1.5
4
Dimensions 122 x 120 x 90 mm Type 07-5103-9606
Terminals 8 x WDU4 + 2 x WPE4
122 5
6
120
7
2 x M20 x 1.5
122
2 x M25 x 1.5
149
Polyester cabinets/-distribution boxes with door
Selection chart
External dimensions in mm Empty Ex enclosure Ex e distribution box Ex i distribution box
Length (L) x Width (B) x Height (H) Type 07-5187-..../.... Type 07-5109-..../.... Type 07-5110-..../....
Order no. Order no. Order no.
200 x 300 x 150 07-5187-2003/0015 07-5109-2003/0015 07-5110-2003/0015
250 x 350 x 150 07-5187-2503/5015 07-5109-2503/5015 07-5110-2503/5015
300 x 400 x 200 07-5187-3004/0020 07-5109-3004/0020 07-5110-3004/0020
03-0330-0198-10/2014-BCS-201169/1
150
Polyester enclosures/distribution boxes with door
50
Dimensions 38.5
25
8.5
30 T
1
(25)
9
2
h1
H
25
b2 3
b1 t1
B
Cable glands/maximum number The following table applies to polyester enclosures/distribution boxes with door
A Empty Ex enclosure black 07-5187-..../.... 7
C D Ex e distribution boxes black 07-5109-..../....
B Ex i distribution boxes black 07-5110-..../....
Article no. Side M12 x 1,5 M16 x 1,5 M16 x 1,5 M20 x 1,5 M20 x 1,5 M25 x 1,5 M32 x 1,5 M40 x 1,5 M50 x 1,5 M63 x 1,5
A/B 24 18 12 8 8 2 2 2 2 -
07- -2003/0015 C/D 24 18 6 4 4 2 - - - -
A/B 32 24 18 12 12 4 2 2 2 -
07- -2503/5015 C/D 32 24 12 8 8 2 2 2 2 -
A/B 60 50 32 32 24 12 8 4 4 2
07- -3004/0020 C/D 60 50 24 24 24 12 4 4 4 2
A/B 96 70 48 40 40 24 12 8 8 4
07- -4004/0020 C/D 60 50 24 24 24 12 4 4 4 2
A/B 96 70 48 40 40 24 12 8 8 4
07- -4006/0020 C/D 120 90 56 52 44 24 12 10 10 4
A/B 156 110 80 72 64 36 20 16 16 6
07- -6006/0020 C/D 120 90 56 52 44 24 12 10 10 4
03-0330-0198-10/2014-BCS-201169/2
Each enclosure side wall has only a limited number of gland entries to ensure the mechanical stability of the enclosure.
151
Terminal box
2
All holes for cable entries not used, have to be sealed
by means of Ex-certified stopping plugs.
The terminal box is also suitable for the connection
94.5
74.5
62
of intrinsically safe circuits.
4.5
Explosion protection Such cases require special markings. The box is
mounted via fixing holes located outside of the
Ex protection type (EN 60079-0) terminal compartment. 9.5 12
ATEX II 2G Ex e II T6 26.5
62 2
Certification
PTB 08 ATEX 1061
IECEx Ex e II T6
Certification Selection chart accessories/spare parts
IECEx PTB 09.0066x
Cable glands Stopping plugs
Other approvals and certificates,
M20 x 1.5 03-6062-0127 (6 to 112 mm) 03-5210-0064
see www.bartec-group.com
M20 x 1.5 07-9534-2M2 (5 to 19 mm) -
Ambient temperature
-20 C to +40 C M20 x 1.5 07-9534-3M2 (10 to 114 mm) -
Technical data Terminal boxes Ex e, 690 V (just drilling, without cable glands)
Material Name Order no.
glass-fibre reinforced polyester,
colour: RAL 7035 4 sheath clamps 2 x 4 mm, 1 x M20 x 1.5 + 2 x M20 x 1.5 07-5311-2320/DD00
5 sheath clamps 2 x 4 mm , 1 x M20 x 1.5 + 2 x M20 x 1.5
2
07-5311-2420/DD00
Lid screws
stainless steel, captive,
cross-head, M 4
Terminal boxes Ex e, 690 V (with metric polyamide cable glands))
Seals
EPDM -20 C to +80 C Name Order no.
Protection class 1 x M20 x 1.5 (10 to 14), 2 x M20 x 1.5 (6 to 12) Ex e 07-5311-9016
IP 65 (EN 60529/IEC 60529) 5 sheath clamps 2 x 4 mm 2
Ex e 07-5311-9015
1 x M20 x 1.5 (6 to 12), 2 x M20 x 1.5 (5 to 9)
Terminals
4 or 5 Ex e II 3 x M20 x 1.5 (6 to 12)) Ex e 07-5311-2420/FFOO
03-0330-0199/A-10/2014-BCS-201170
pillar terminals according to execution 1 x M20 x 1.5 (10 to 14), 2 x M20 x 1.5 (6 to 12) Ex e 07-5311-9017
max. 2 x 4 mm2, single-wire
Rated voltage
max. 690 V Terminal boxes Ex i (with metric polyamide cable glands)
152
Aluminium enclosures
Aluminium enclosures
1
2
Features Description
Temperature-resistant Aluminium enclosures have proven to be an excellent
Chemical-resistant against acetone and solution for encapsulating and shielding compo-
ammoniac; against benzene, benzole, nents and modules in electronic and pneumatic
heating oil engineering. 3
Seawater-resistant with special varnishing The base and lid of the enclosure come with earthing
and priming on request screws for the connection of the protective conductor.
Fixing holes outside the sealed space.
4
Explosion protection Selection chart IP enclosure Aluminium grey, IP 66
Ex protection type (EN 60079-0) External dimensions in mm
Order no.
ATEX II 2G Ex e IIC Gb Length (L) x Width (B) x Height (H)
II 2D Ex tb IIIC Db IP 66 58 x 64 x 36 07-5190-0580/6436
Certification 98 x 64 x 36 07-5190-0980/6436 5
PTB 08 ATEX 1063 U
150 x 64 x 36 07-5190-1500/6436
IECEx Ex e IIC Gb 75 x 80 x 57 07-5190-0750/8057
Ex tb IIIC Db IP 66
125 x 80 x 57 07-5190-1250/8057
Certification
175 x 80 x 57 07-5190-1750/8057
IECEx PTB 11.0032U
250 x 80 x 57 07-5190-2500/8057 6
Other approvals and certificates,
see www.bartec-group.com 122 x 120 x 80 07-5190-1221/2080
122 x 120 x 90 07-5190-1221/2090
153
Aluminium enclosures/distribution boxes
Dimensions (mm) The dimensions on this page apply to the following aluminium enclosure/distribution boxes:
Technical data
External dimensions: 58 x 64 x 36 mm
Weight: 150 g
External dimensions: 98 x 64 x 36 mm
Weight: 250 g
Weight: 320 g
External dimensions: 75 x 80 x 57 mm
Weight: 300 g
154
Aluminium enclosure/distribution boxes
Dimensions (mm) The dimensions on this page apply to the following aluminium enclosure/distribution boxes:
2
Technical data
Weight: 510 g
5
Material: aluminium, grey
Weight: 880 g
155
Aluminium enclosure/distribution boxes
Dimensions (mm) The dimensions on this page apply to the following aluminium enclosure/distribution boxes:
Technical data
External dimensions: 220 x 120 x 80 mm
Weight: 1390 g
Weight: 1350 g
Weight: 1950 g
Weight: 1470 g
156
Aluminium enclosures/distribution boxes
Dimensions (mm) The dimensions on this page apply to the following aluminium enclosure/distribution boxes:
2
Technical data
External dimensions: 260 x 160 x 90 mm
Weight: 2100 g
3
Material: aluminium, grey
Weight: 2700 g
5
Material: aluminium, grey
Weight: 3600 g 7
Weight: 2450 g
157
Aluminium enclosures/distribution boxes
Dimensions (mm) The dimensions on this page apply to the following aluminium enclosure/distribution boxes:
Technical data
External dimensions: 280 x 230 x 110 mm
Weight: 2990 g
Weight: 3400 g
Weight: 4600 g
Weight: 6800 g
158
Aluminium enclosures/distribution boxes
Dimensions (mm) The dimensions on this page apply to the following aluminium enclosure/distribution boxes:
2
Technical data
External dimensions: 400 x 310 x 110 mm
Weight: 6600 g
3
Material: aluminium, grey
Weight: 9400 g
5
Material: aluminium, grey
Aluminium enclosure for NPT thread on request (insulation thickness). All dimensions are approximate measurements and subject to terminal changes.
7
03-0330-0202-10/2014-BCS-201173/7
159
Aluminium distribution boxes for Zone 1 and Zone 21
160
Aluminium distribution boxes
Aluminum distribution boxes The table on this page applies to the following IIP distribution box 07-5172-..../....
Rail-mounted terminals/maximum number aluminium distribution boxes: Ex e distribution box 07-5101-..../....
Ex i distribution box 07-5102-..../.... 1
Article no. Mini-terminal AKZ4 WDU 2,5 WDU 2,5 bl WDU 4
Aluminium enclosure 07-7902-.... 03-7112-0008 03-7111-0012 03-7111-0012 03-7112-0015
mounting- Terminals mounting- Terminals mounting- Terminals mounting- Terminals mounting- Terminals
rail per rail rail per rail rail per rail rail per rail rail per rail
2
07- -0580/6436 - 3 - - - - - - - -
07- -0980/6436 - 7 - - - - - - - -
07- -1500/6436 - 11 - - - - - - - - 3
07- -0750/8057 1 5 1 7 - - - - - -
07- -1250/8057 1 10 1 16 - - - - - -
4
07- -1750/8057 1 14 1 22 - - - - - -
07- -1221/2080 2 8 1 14 1 16 1 16 1 14
5
07- -1221/2090 2 8 1 14 1 16 1 16 1 14
07- -2201/2080 2 17 1 30 1 35 1 35 1 30
07- -2201/2090 2 17 1 30 1 35 1 35 1 30 6
07- -3601/2080 - - - - 1 60 1 60 1 49
07- -1601/6090 - - 2 18 1 24 1 23 1 20
7
07- -2601/6090 - - 2 34 1 43 1 42 1 34
07- -3601/6090 - - - - 1 60 1 62 1 50
07- -2002/3011 - - 3 25 2 30 2 30 2 25
07- -2802/3011 - - - - 2 44 2 44 2 38
07- -3302/3011 - - - - 2 56 2 53 2 46
07- -4002/3011 - - - - 2 70 2 68 2 58
03-0330-0203-10/2014-BCS-201174/2
07- -4003/1011 - - - - 3 70 3 68 2 58
161
Aluminium distribution boxes
Aluminum distribution boxes The table on this page applies to the follo- IIP distribution box 07-5172-..../....
External dimensions, earth bars, mounting plates wing aluminium distribution boxes: Ex e distribution box 07-5101-..../....
Ex i distribution box 07-5102-..../....
Article no.
Aluminium enclosure External dimensions in mm Earth bars/Mantle terminal Mounting panel
Length Width Height Type Order no. Type Order no. Order no.
07- -2002/3011
200 230 110 QS 7 05-0012-0098 LS 18 05-0012-0108 05-0105-0108
07- -3302/3018
07- -3302/3011
330 230 110 QS 7 05-0012-0098 LS 18 05-0012-0110 05-0105-0110
07- -3302/3018
07- -4003/1011
400 310 110 QS 13 05-0012-0099 LS 28 05-0012-0016 05-0105-0115
07- -4002/1018
07- -6003/1011
600 310 110 QS 13 05-0012-0099 LS 28 05-0012-0111 05-0105-0116
07- -6003/1018
QS = diagonal strip/horizontal alignment, e.g.: LS 4 = 4 clamping points for 8 connections LS = horizontal strip/vertical strip, e.g.: QS 3 = 3 clamping points for 6.
162
Aluminium distribution boxes also for Zone 1 and Zone 21
Aluminum distribution box with lid A The table on this page applies to the following aluminium distribution
Cable glands/maximum number C D boxes with lid:
IP distribution box 07-5172-..../.... 1
B
Ex e distribution box 07-5101-..../....
Ex i distribution box 07-5102-..../....
Article no. Side M12 x 1.5 M16x 1.5 M16 x 1.5 M20 x 1.5 M20 x 1.5 M25 x 1.5 M32 x 1.5 M40 x 1.5 M50 x 1.5 M63 x 1.5
Aluminium enclosure extended extended
A/B 1 1 1 - - - - - - -
07- -0580/6436
C/D - - - - - - - - - - 2
A/B 3 3 3 - - - - - - -
07- -0980/6436
C/D 1 1 1 - - - - - - -
A/B 6 5 4 - - - - - - -
07- -1500/6436
C/D 1 1 1 - - - - - - -
A/B 5 3 2 2 1 1 - - - -
07- -0750/8057
C/D 2 2 2 1 - - - - - -
3
A/B 9 6 4 3 3 2 - - - -
07- -1250/8057
C/D 2 2 2 1 1 - - - - -
A/B 14 9 6 5 4 3 - - - -
07- -1750/8057
C/D 2 2 2 1 1 - - - - -
A/B 12 10 6 6 5 3 2 1 1 1 4
07- -1221/2080
C/D 4 4 3 2 2 1 1 - - -
A/B 12 9 6 5 4 2 1 1 1 1
07- -1221/2090
C/D 4 4 2 2 2 - - - - -
A/B 27 17 12 11 10 5 3 3 2 2
07- -2201/2080
C/D 4 4 3 2 2 1 1 - - -
5
A/B 27 17 12 11 10 5 3 3 2 1
07- -2201/2090
C/D 4 4 2 2 2 - - - - -
A/B 48 30 22 21 18 9 6 5 - -
07- -3601/2080
C/D 4 4 4 2 2 1 1 - - -
A/B 18 14 8 8 6 4 2 1 1 1
07- -1601/6090
C/D 8 8 5 4 4 2 - - - - 6
A/B 33 26 17 14 12 7 4 3 3 2
07- -2601/6090
C/D 8 8 5 4 4 2 - - - -
A/B 48 38 24 20 18 10 6 5 4 3
07- -3601/6090
C/D 8 8 5 4 4 2 - - - -
A/B 84 60 42 34 28 20 10 8 6 4
07- -5601/6090
C/D 8 8 5 4 4 2 - - - - 7
A/B 38 24 16 15 12 8 5 3 2 2
07- -2002/3011
C/D 20 15 10 10 6 4 3 2 2 1
A/B 64 36 25 25 16 16 9 4 4 4
07- -2002/3018
C/D 56 42 25 25 16 16 9 4 4 4
A/B 58 30 25 23 20 11 8 4 3 2
07- -2802/3011
C/D 20 15 10 10 6 4 3 2 2 -
A/B 70 46 30 28 24 14 10 5 4 2
07- -3302/3011
C/D 20 15 10 10 6 4 3 2 2 1
A/B 120 72 50 45 32 28 18 8 8 6
07- -3302/3018
C/D 56 36 25 25 16 12 9 4 4 4
A/B 58 56 38 35 30 17 12 6 4 3
07- -4002/3011
C/D 20 15 10 10 6 4 3 2 2 1
A/B 126 84 56 52 46 24 18 8 6 4
07- -6002/3011
C/D 25 15 10 10 6 4 3 2 2 1
A/B 85 56 38 35 30 17 12 6 4 3
07- -4003/1011
03-0330-0203-10/2014-BCS-201174/4
C/D 30 25 20 18 10 5 4 2 2 1
A/B 144 90 65 60 44 36 21 12 10 8
07- -4003/1018
C/D 84 60 45 40 28 24 15 8 6 6
A/B 126 84 56 52 46 24 18 8 6 4
07- -6003/1011
C/D 30 25 20 18 10 5 4 2 2 1
A/B 208 132 90 90 80 56 30 16 16 12
07- -6003/1018
C/D 84 60 45 40 28 18 15 8 6 6
Each enclosure side wall has only a limited number of gland entries to ensure the mechanical stability of the enclosure.
163
High quality stainless steel
enclosures, distribution boxes, cabinets for Zone 1 and Zone 21
Features
Customer-specific designs also for
non-explosion-hazard zones
High-quality Approved in accordance with directive 94/9/EC
stainless steel Long service life
164
High-quality stainless steel
enclosures, distribution boxes, cabinets for Zone 1 and Zone 21
Selection chart
Gland plates openings minimum depth for flanges 120 mm
A
C E D 4
B
Version Code Enclosure with lid Code Enclosure with Code Flanges Code Flanges Code
no. in mm (w x h x d) no. hinged door no. Side A, B, (E) no. Side C, D, (E) no.
in mm (w x h x d)
100 x 100 x 60 17 5
Empty 200 x 300 x 155 51 without 1
1 without 1
Enclosure Ex e 150 x 150 x 80 01
165
High-quality stainless steel
enclosures, distribution boxes, cabinets for Zone 1 and Zone 21
High-quality stainless steel junction boxes The table on this page applies to the following high-quality stainless steel junction boxes
Rail-mounted terminal components/ Ex e-Enclosure, empty 07-56.1-.... Ex e/Ex i-Junction Box 07-56.3-.... IP Junction Box 07-56.7-....
maximum number Ex e-Junction Box 07-56.2-.... Ex i-Junction Box 07-56.4-....
Hinged door
166
High-quality stainless steel
enclosures, distribution boxes, cabinets for Zone 1 and Zone 21
The table on this page applies to the following high-quality stainless steel junction boxes
Ex e-Enclosure, empty 07-56.1-.... Ex e/Ex i-Junction Box 07-56.3-.... IP Junction Box 07-56.7-....
Ex e-Junction Box 07-56.2-.... Ex i-Junction Box 07-56.4-....
1
A
C High-quality stainless steel
Rail-mounted terminal components/maximum number D
junction boxes
B
Article no. External dimensions Side M12 x 1,5 M16 x 1,5 M20 x 1,5 M25 x 1,5 M32 x 1,5 M40 x 1,5 M50 x 1,5 M63 x 1,5
2
High-quality stainless steel in mm (L x W x H)
junction boxes
without flanges Lid
A/B 3 2 1 1 - - - -
07-56 -1711 100 x 100 x 60
C/D 3 2 1 - - - - -
167
Medium voltage distribution boxes 6 to 10 kV
Selection chart High-quality stainless steel distribution boxes with door Rated voltage
up to 6 kV and 10 kV
Dimensions in mm Rated voltage Order no.
Rated current
Width Height Depth max. 500 A
400 600 210 6 kV 07-5H92-4006/0021 Rated cross-section
max. 300 mm2
600 600 210 6 kV 07-5H92-6006/0021
03-0330-0206-10/2014-BCS-201177
168
Accessories for empty enclosures and distribution boxes
Mounting panels
for enclosures:
galvanised steel plate
Sealable steel lid screws laminate DIN 7735 HP 2061 4
for 80 x 75 to 190 x 75 polyester enclosures
Mounting rail TS 35 5
Material: bare copper, 15 high
Mounting rail TS 32 External fastening strips
Material: galvanised steel plate, bare copper Material: stainless steel
Mounting rail TS 35
Material: galvanised steel plate, 7.5 high
6
Mounting rail TS 15
Lid seal
Material: galvanised steel plate
Material: silicone
Mounting rail TS 10 temperature resistance: Earth bars LS, QS
Material: nickel-plated brass, 10 x 3 (5) mm -55 C to +100 C
7
PB Pipe bracket
03-0330-0207-10/2014-BCS-201178
Fixing brackets
We supply special fixing brackets for enclosure
mounting on pipes, walls and steel structures. They
are made of high-quality stainless steel and can be
ordered as complete mounting kit with fixing screws
and, on request, bolts for the fixing onto steel struc-
tures. Ask BARTEC for more detailed information.
169
Customer requirements Terminal Boxes
Customer BARTEC
Company Sales employee
Quantity
pieces
Enclosure material
Aluminium, grey
Polyester, black
with door
with lid
Further requests
Ex protection type
Ex e DustEx
Ex i Non Ex
Ex e/Ex i IP 65/..
03-0330-0591-10/2014-BCS-304849/1
Nominal voltage
AC V
DC V
170
Customer requirements Terminal Boxes
4
1 Seite AA
Face
1
5
2
Seite CC
Face Seite DD
Face
3
3
2
6
Seite BB
Face
4
5
11 Enclosure size (mm) 22 33 Rail mounted terminals, PA/PE-terminals
Horizontal rail
7
Vertical rail
171
Ex rail-mounted terminals
Description Mounting
BARTEC deploys rail-mounted terminals with EC The terminals are mounted on rails and each termi-
model test certification in a variety of electrical nal row is provided with a terminal plate at the end
operating equipment. to cover open clamp sides. The rows are secured
with brackets at both ends to prevent movement.
BARTEC draws not only on its own innovations Terminal strips must be installed in accordance with
in this field, but also uses the know-how of other the operating instructions issued by the respective
terminal manufacturers, such as WAGO, Phoenix manufacturers.
and Weidmller.
These instructions document the admissible state for
BARTEC keeps a stock of terminals and their asso- the terminal installation required at maximum ope-
ciated accessories made by these manufacturers and rating voltages including the necessary accessories.
these are installed in explosion-proofed distributor This applies in particular to a mixed arrangement with
boxes and at on-site control points as required by voltage conducting terminals, protective conductors
the customer. and potential equalisation terminals, rail-mounted
terminals of differing potentials, and between in-
herently safe power circuits and those that are not
inherently safe.
If jumper bars are used, ensure compliance with the
clearance and creepage distances required for the
operating voltage.
03-0330-0213-10/2014-BCS-201182/1
172
Protective conductor terminals and PE terminals
Description
Electrical equipment with operating voltages of more
than 65 Volt need protective conductors. Metal en- 1
closures also need an external protective conductor
connection.
BARTEC supplies these connections in three
different sizes. The connections correspond to
Protective conductor terminals VDE 0170 and carry marking or .
2
and PE terminals Installation instructions (A):
Push in square cap (do not hammer in); put on
terminal clamp and fasten screw with spring
washer. Screw type terminals with U-brackets have to
be wired according to EN 60999-1; 2000.
3
Nominal cross section 1,5 mm Nominal cross section 4,0 mm Nominal cross section 10 mm 4
Max. tightening torque 1,2 Nm Max. tightening torque 2,0 Nm Max. tightening torque 3,5 Nm
M4 M5 M6
11.2
15
8.7
5
10 15
6
8.8 + 0.1*
A 6.9 + 0.1*
> 10
4.9 + 0.1*
> 9.5
>8
7
Selection chart
Nominal
Name Possible conductors Socket material Order no.
cross section
1.5 mm 1.5 mm stranded, 2.5 mm single wire Ms nickel-plated 05-0012-0038
4.0 mm 4.0 mm stranded, 6.0 mm single wire Ms nickel-plated 05-0012-0001
10.0 mm 10.0 mm stranded, 10.0 mm single wire Ms nickel-plated 05-0012-0003
Earth terminals
1.5 mm 1.5 mm stranded, 2.5 mm single wire Niro steel 05-0012-0039
4.0 mm 4.0 mm stranded, 6.0 mm single wire Niro steel 05-0012-0018
10.0 mm 10.0 mm stranded, 10.0 mm single wire Niro steel 05-0012-0022
1.5 mm 1.5 mm stranded, 2.5 mm single wire Ms nickel-plated 05-0012-0002
4.0 mm 4.0 mm stranded, 6.0 mm single wire Ms nickel-plated 05-0012-0034
10.0 mm 10.0 mm stranded, 10.0 mm single wire Ms nickel-plated 05-0012-0035
PE terminals
1.5 mm 1.5 mm stranded, 2.5 mm single wire Niro steel 05-0012-0019
4.0 mm 4.0 mm stranded, 6.0 mm single wire Niro steel 05-0012-0036
03-0330-0213-10/2014-BCS-201182/2
173
Mini-terminal
Explosion protection
Ex protection type
ATEX II 2G Ex eb IIC
I M2 Ex eb I
Certification
PTB 99 ATEX 3117 U
IECEx Ex eb IIC
Ex eb I
Certification
Mini-terminal IECEx PTB 07.0007 U
Further approvals
UL, CSA, NEPSI, GOST
Other approvals and certificates,
see www.bartec-group.com
174
Mini-terminal
3
3-pole
6
3-pole bridge 05-0120-0005
Label
not printed 05-1144-0001
printed 05-1144-0002
0-99, A-Z, symbols on request
1 unit = 100 labels
with the same markings
Similar to DIN EN ISO 1207
(DIN 84) Screw combination, M3 l = 11 mm 03-1830-0001
unit 100 pieces l = 12 mm 03-1830-0004
l = 15 mm 03-1830-0005
03-0330-0209/A-10/2014-BCS-201180/2
4.3 M3 3
10
* Product printing standard: ATEX and IECEx marking. Other markings on request. Please specify in plain text.
175
Terminal block
Description
The continuous demand for increased nominal
insulation voltage and current carrying capacity
in Ex e terminals made us these larger BARTEC
terminal blocks.
Terminals for 4 mm2 and 16 mm2 conductors are
available in 2- and 3-pole versions.
Terminals for 35 mm2 conductors are available in a
3-pole version. The terminals can be fitted directly
Terminal block onto a metal base or onto a 10 x 5 mm mounting rail.
Features
Technical data
Compact design
Nominal insulation voltage
Low profile 1000 V according to DIN EN 60079-7
Bridging is possible Nominal voltage
1100 V
Base or rail mounting
Bridge
Jumper bar, 2-pole up to 5-pole
Explosion protection
Labelling
Ex protection type 2 labels per pole
ATEX II 2G Ex eb IIC
I M2 Ex eb I Mounting
BARTEC mounting rail or base of enclosure
Certification
ZELM 13 ATEX 0514 U Material
IECEx Ex eb IIC Insulation Duroplast
Ex eb I Terminal
Certification 4 mm2/16 mm2 copper alloy
IECEx ZLM 13.0004 U 35 mm2 galvanised steel
Spacing 20 mm 20 mm 28 mm
176
Terminal block
Selection chart
1
Order no. Order no.
5
Terminal block Terminal block
16 mm2, 2-pole 07-9721-0260 16 mm2, 3-pole 07-9721-0360
label
2pole
to ... 5pole
177
Cable gland
L1
Colour
RAL 9005, black
L2
RAL 5015, blue
Protection class (EN 60529)
IP 66/IP 68
AF
Selection chart
Thread size Cable range () Across flat (AF Thread length (L2) Length in mm (L1) Unit Order no.
178
Screw plugs
2
SW 1
SW 2
D
Operating temperature -40 C to +75 C
Colour black
10
E1
15
4
Selection chart 5
D (mm) SW* 1 (mm) SW* 2 (mm) E1 (mm) TL (mm) Nm Order no.
179
Switches
Insert switch/limit switch
182
Insert switch/limit switch
34.2
46.2
Double-break switch max. 3.6 N
3.2
3
Single switch
Switching point
RLW
Housing material
NLW
plastic (thermoplastics)
End position
Plunger/additional actuator
** When packing several switches, stainless steel
these dimensions are reduced Contact travels (in mm)
03-0330-0154/A-10/2014-BCS-129306/2
183
Insert switch/limit switch
10 45
02
03
46
04
20 21 47
22 48
23 49
30
plastic roller 61
24 metal roller 62
plastic roller 63
41 metal roller 64
plastic roller 66
40 42
43 adjusting screw 73
184
Insert switch/limit switch
45
21 02
3
03
22 46
04
4
33 47
21
44
22 48 5
1A
23 49
6
2A
plastic roller 61
defined switch sequence
24 metal roller 62
2B plastic roller 63 7
41 metal roller 64
3C plastic roller 66
42
4D 43 adjusting screw 73
185
Miniature insert switch/limit switch
Description
BARTEC miniature switches are used in areas with The connector cable is cast into the back of the switch.
of limited space for a flameproof switching element. The wires are colour-coded. The (standard) cable
length is 3 m; other lengths are available on request.
They are especially suitable for applications in valves,
thermostats, push switches, servo components,
level metres and switching gears. The smallest Ex Insert switch with connection cores
d miniature switch in the world is encapsulated in a The insert switch with wires is available as a building
plastic enclosure. The leads or cable tail are potted block for your explosion-proofing solution.
in at the base.
These insert switches are tested and approved by PTB
The standard version of the BARTEC miniature (the Federal Physical-Technical Institute) according
switches contains fine silver contacts. Other contact to Ex Guideline 94/9/EC.
materials such as gold plated silver or solid gold are
available for low currents and voltages. After installation, the complete device is tested by an
authorized institution.
Limit switch with connection cable Thanks to its PTB approval, the microswitch itself
Miniature Switches with connector cables have been approved
needs not be individually tested. The leads are
individually marked. The length of the cable is 50 cm
Insert switch/ by PTB with EC model test certification.
The switches can therefore be mounted at any time
(standard). Other lengths can be supplied on request.
DW
186
186
Miniature insert switch/limit switch
1.8
Code Options Code
no. no.
3.2
28
1
(WH) 2
10 14 4
0.5
2.9
11 3 35 4
0.5
(WH)
3.1 02
20 4
2
3.5
4.5
1.8
4
(BN)
65
0.5
4
22.2
28
03 5
2 4
2.9
3.5
10.3 (GN) (BN)
2-adrig 5,4 mm
18 3-adrig 5,8 mm 20.5
30 17
5
4
6
5
1
63
10
(WH) 5.7
11
( ) specification for
connection cable 7
Insert switch
1
with connection cores
Contact material
Limit switch 6 Silver
2
with connection cable
7 Gold-coated contacts
03-0330-0156/A-10/2014-BCS-129308/2
187
Limit switch plastic encapsulated
This allows a multiple triggering of switching op- Colour coding of the flexible leads
erations. The connection cable is equipped with a 11 = BN 11 2
7.5
25 5.5
16
49
188
Limit switch plastic encapsulated
Selection chart
Plunger Membrane plunger Spherical plunger Spherical membrane plunger 1
07-2961-1.62/01 07-2961-1.62/02 07-2961-1.62/03 07-2961-1.62/04
5
Membrane roller toggle lever Parallel roller lever Front mounting/dome plunger Front mounting/spherical
07-2961-1.62/18 07-2961-1.62/20 07-2961-1.62/47 plunger 07-2961-1.62/49
7
Front mounting/roller lever
07-2961-1.62/51
16 1.5 8,8
14.5 3 12,7
189
Limit switch metal encapsulated
1
10
Ag 1 bottom 3 m 3
03-0330-0158/A-10/2014-BCS-129310/1
17.5
side 2
7.5
Ag Au 0.1 A 3 5 m 5
15
9 16
with lateral screw socket 4
Complete order no. 07-295 - 30/ Actuator
Please enter code number.
Technical data subject to change without notice.
190
Limit switch metal encapsulated
* * * *
Roller plunger Membrane roller plunger Membrane roller lever Membrane roller lever, long
07-2951-..30/09 07-2951-..30/10 07-2951-..30/14 07-2951-..30/16
3
* * * *
Membrane toggle roller lever Parallel roller lever Feeler lever Feeler-butt lever
07-2951-..30/18 07-2951-..30/20 07-2951-..30/32 07-2951-..30/34
5
* *
** **
Feeler plastic lever Front-mounting dome plunger Front-mounting spherical plunger Front-mounting-roller lever
07-2951-..30/36 07-2951-..30/47 07-2951-..30/49 07-2951-..30/51
7
** * *
contact travel
with lateral screw socket
with
bottom
screw socket
5.5
* Dimensions for an additional
1-2 1-4 actuating force
actuator are reference values
plunger travel
All dimensioned drawings and wiring diagrams are drawn without protective earth connection.
191
Position switch Aluminium
Operating temperature
-50 C to +100 C
depending on the model and the materials used
Limit switch ambient temperature
Technical data
Protection class
IEC/EN 60529: IP 66
Electrical data according to
Features DIN EN 60947-5-1
Dimensions and mounting dimensions Rated operating voltage AC 400 V
according to DIN EN 50041
Utilisation category
Compatible with non-Ex DIN limit switches AC 15 4 A 250 V
Different switching elements AC 15 2 A 400 V
DC 13 0.15 A 250 V
Isolation voltage 400 V
Description
All dimensions and actuating elements of the Ambient temperature +40 C
Ex d position switch correspond to the DIN AC switching capacity
EN 50041 standard. ohmic load inductive load
cos = 0.6
Its 30 x 60 mm mounting dimensions make the switch 400 V 3A 2A
directly compatible to the position switch correspond- 250 V 5A 3A
ing to the same DIN standard. The switch is equipped 30 V 7A 5A
with snap-action contacts with several switching DC switching capacity
element versions. A microswitch with connection ohmic load inductive load
L/R = 3 s
cable Type 07-2511 is mounted as switching element. 250 V 0.4 A 0.03 A
Different actuators are available for the variety of 30 V 7A 5A
actuating possibilities. After the removal of four screws (further electrical data on request)
these knobs can be rotated by 90 C allowing so four Switching elements
different directions of actuation. see table
Gold-plated or gold-nickel contacts are available for Max. switching frequency
the switching of low currents of voltages. 1 000 h
Standard length of the connection cables are 3 m. Mechanical life
BARTEC has designed a very extensive range of >2 x 106 switching cycles depending on
Ex e terminal boxes of polyester and aluminium for the plunger operating speed and angle
connection of the position switch within the Ex area. Electrical life
dependent on load
Explosion protection Electrical connection
Lead 0.75 mm2 HO5VV-F/A05VV-F/
Ex protection type
/BETAflam
Position switch type 07-2511
other cores and leads on request
ATEX II 2G Ex d IIC T6 Gb
II 2D Ex tD A21 IP 66 T80 C Enclosure material
aluminium
Certification
Gas: PTB 00 ATEX 1093 X
Dust: IBExU 01 ATEX 1007 X
03-0330-0160/A-10/2014-BCS-129312/1
IECEx Ex d IIC T6 Gb
Certification
IECEx PTB 07.0045 X
Other approvals and certificates,
see www.bartec-group.com
192
Position switch Aluminium
1 2 force speed
7.5
5.3
1
74.5
60
(BN)
2
10
2
2
(BU)
30
17 N 1 mm 5 mm 0.4 mm 5 m/s 10
3
38 (BN)
40
20 3
Roll lever (Code no. 20) 4
16 (BU)
18 4
2 4
(GY) (BN)
45
30 4
7.5
1
(BK)
5.3
74.5
60
11 21
(BK) (BU)
17 N 1 mm 5 mm 0.4 mm 5 m/s 20
2
11
12 22 5
(GY) (BN)
30
38
40 13 23
(BK) (BU)
8
(GY) (BN) 6
18
85
85
16
13 21
30.5
(BK) (BU)
30
17.5
21 6N 10 70 4 5 m/s
7.5
5.3
14 22
(GY) (BN)
74.5
60
7
12 14 22 24
2
33
30 other actuators on request
11 21
38
40 (1) (4)
193
Position switch Thermoplastic
Explosion protection
Ex protection type
ATEX II 2G Ex d IIC T6
II 2D Ex tD A21 IP 66 T80 C
Certification
PTB 09 ATEX 1048 X
Other approvals and certificates,
see www.bartec-group.com
Ambient temperature
Operation -20 C to +60 C
Storage, transport -20 C to +80 C
Approved for Zone
1 + 21 and 2 + 22
Technical data
Position switch Protection class
IP 66 (IEC/EN 60529)
Weight
approx. 160 g
Pressure screw 5 Nm
Enclosure/plunger material
Thermoplastic
194
Position switch Thermoplastic
Dimensions
4
46.3
8
17
5.5 5
SW 24
Cable diameter
5 up to 12 mm
42.5
30
6
1.5
5.5
12.5
60
ca. 103
Selection chart
Switching function Type of contact Code Actuator Code
no. no.
Non-overlapping contact making opening contact /Positive opening contact 166 Dome plunger S-AT4 01
Roller plunger RS-AT4 03
Non-overlapping contact making N.O. contact/N.O. contact 122
Roller lever AR-AT4 05
Non-overlapping contact making N.O. contact/Positive opening contact 126
Pivoted lever R-AT4, 18, HR 311 09
Overlapping contact making N.O. contact/Positive opening contact 226 Pivoted lever R-AT4, 30, HR 416 10
Snap-action contact element N.O. contact/Positive opening contact 326 Pivoted lever R-AT4, adjustable, HV 13
Switching point electronically adjustable N.O. contacts/N.C. contact 421 Pivoted lever R-AT4, with rod, plastic HHK 14
Pivoted lever R-AT4, with rod, metal HHA 15
Switching point electronically adjustable N.C. contact /N.O. contacts 411
Spring steel L=160 16
Analog switch 4 to 20 mA electronic 500
03-0330-0584-10/2014-BCS-303057/2
195
Position switch Thermoplast
Position switch with dome plunger Position switch with roller plunger
Dimensions Switching forces, actuation torques, Dimensions Switching forces, actuation torques,
contact travel contact travel
50
07-2931-112601XX F = max. 20 07-2931-112603XX F = max. 20 N
N
0 4.3 6.0 0 4.3 6.0
13-14 NO 13-14 NO
21-22 NC 21-22 NC
3.0 3.0
11-12 NC 11-12 NC
21-22 NC 21-22 NC
17
3.0 3.0
Position switch with roller lever Position switch with pivoted lever
Dimensions Switching forces, actuation torques, Dimensions Switching forces, actuation torques,
contact travel contact travel
13-14 13-14
72
NO NO
72
23-24 NO 23-24 NO
2.1 35
53
30
0 4.3 6.0 0 60 72
13-14 NO 13-14 NO
21-22 NC 21-22 NC
3.0 40
3.0 40
27-28 NO 27-28 NO
66
2.1 30
1.6 25
196
Position switch Thermoplast
Position switch with pivoted lever, adjustable Position switch with pivoted lever, with rod
Dimensions Switching forces, actuation torques, Dimensions Switching forces, actuation torques,
contact travel contact travel
1
18 07-2931-112213XX M = max. 0,35 Nm 07-2931-112214-...15XX M = max. 0,35 Nm
6
0 60 72 0 60 72
13-14 NO 13-14 NO
23-24 NO 23-24 NO
27 35 35
< 213.5
72
72
07-2931-112613XX M = max. 0,35 Nm 07-2931-112614-...15XX M = max. 0,35 Nm
78.5 - 178.5
72
72
0 60 72 0 60 72
13-14 NO 13-14 NO
21-22 NC 21-22 NC
24.5
40 40
24.5
0 40 72 0 40 72
11-12 NC 11-12 NC
21-22 NC 21-22 NC
40 40 3
07-2931-122613XX M = max. 0,35 Nm 07-2931-122614-...15XX M = max. 0,35 Nm
0 40 72 0 40 72
53
15-16 NC 15-16 NC
65
27-28 NO 27-28 NO
60
69
30 30
21-22
0 40 72
21-22
0 40 72 4
13-14 13-14
21-22 21-22
13-14 13-14
25 25
Contact closed
Q2
40 *) Contact closed
Q2
40 *) 5
Contact openly 07-2931-142113XX M = max. 0,35 Nm Contact openly 07-2931-142114-...15XX M = max. 0,35 Nm
Setting range 0 20 60 72 Setting range 0 20 60 72
Q1 Q1
*) Factory setting Q2 *) Factory setting Q2
40 *) 40 *)
Position switch with spring steel, L = 160 Position switch with spring steel, L = 130 6
Dimensions Switching forces, actuation torques, Dimensions Switching forces, actuation torques,
contact travel contact travel
13-14 13-14
(See contact travel)
NO NO
7
(See contact travel)
23-24 NO 23-24 NO
25 25
2 72
212.5
182.5
7
72
72
07-2931-112616XX 07-2931-112617XX
0 45 72 0 45 72
13-14 NO 13-14 NO
21-22 NC 21-22 NC
30 30
07-2931-116616XX 07-2931-116617XX
0 30 72 0 30 72
11-12 NC 11-12 NC
21-22 NC 21-22 NC
30 30
07-2931-122616XX 07-2931-122617XX
0 30 72 0 30 72
17
15-16 NC 15-16 NC
17
27-28 NO 27-28 NO
20 20
07-2931-132616XX 07-2931-132617XX
0 30 72 0 30 72
21-22 21-22
13-14 13-14
21-22 21-22
13-14 13-14
03-0330-0584-10/2014-BCS-303057/4
15 15
07-2931-141116XX 07-2931-141117XX
0 12 55 72 0 12 55 72
Q1 Q1
Q2 Q2
Contact closed 30 *) Contact closed 30 *)
197
Cable entries and line bushings
Line bushings
Line bushings
Features
Space-saving construction as many single On the Ex d side, the cores are connected
cores are gathered in one single sleeve directly to the electrical load, intermediate
thus requiring only one cable entry hole. terminals are no longer necessary.
As all 6 cores are brought out, direct Small dimensions allow a rated insulation
Y-switching. Is also possible on the motor voltage of up to 3 kV
multi-core terminal board of Ex d motors. Blue cores for Ex i low power circuits
with threaded sleeve Motor mains and thermoprotection cables can
be exited in one common sleeve.
Permanent heat-resistance of the cores up
to +110 C
Numbered cores simplify connections and
eliminate the usual Ring out in larger
control systems.
Description
A line bushing is a component for the electrical All line bushings have been PTB and BVS tested and
connection between a flameproof d enclosure and certified for their use in hazardous areas according
an increased safety e terminal box. The bushing to the European standards EN 50014, EN 50018, EN
multi-core consists of a threaded or non-threaded metal
sleeve encapsulating one or more cores providing
50019. BARTEC also has numerous other interna-
tional approvals for these line bushings.
with cylindrica sleeve a flameproof barrier. The lengths of these leads vary
All line bushings have been certified by the
according to their applications.
Federal Physical-Technical Institute in accord-
The depth of engagement of the threaded sleeves and ance with the European standards EN 60079-0,
the joint length of the cylindrical sleeve in the wall of EN 60079-1 and EN 60079-7 concerning electrical
the d enclosure must correspond to the EN 60079-0 operating equipment for explosion-endangered areas
and EN 60079-1 standards. for above-ground (II) and underground (I) according
to ATEX. BARTEC has furthermore obtained several
After installation the bushing must be protect- foreign admissions for these line bushings (FM, UL).
ed against rotation and accidental loosening.
Recommendations are given under Accesso- When the 94/9/EC guideline comes into force on
ries. Our standard bushings come with threaded 01/07/2003, explosion protected operating equip-
sleeves from M10 to M48 or with cylindrical ment must be properly Installed in accordance with
sleeves. They are equipped with cores with a EN 60079-14.
0.2 to 95 mm 2 csa. and approved for nominal Among other things, section 10.4.2 requires that
4-pole or 6-pole voltages between 250 V and 3 000 V. See also table cast, pressure-proof cable insertions ac-
Electrical data.
with terminals For the connection of intrinsically safe circuits in
cording to EN 60079-1 are used for operating
equipment with an internal ignition source for the
the d area with the terminal strip in the connection explosion subgroup IIC and operating equipment with
compartment we provide line bushings with blue an enclosure volume greater than 2 dm3 in zone 1.
cores for i low power circuits. BARTEC offers a wide range of products with EC type
Another product of our line-bushing range is the test certification.
bushing with terminals. Combining Ex d line
bushing with an Ex e terminal we designed an ele-
03-0330-0181/A-10/2014-BCS-200637/1
200
Line bushings
Explosion protection
Ex protection type Ex protection type
1
Line bushing Line bushing with terminals
ATEX II 2G Ex db IIC ATEX II 2G Ex d e IIC Gb
I M2 Ex db I I M2 Ex d e I Mb
Certification Certification
EPS 13 ATEX 1619 U EPS 14 ATEX 1644 U
IECEx Ex db IIC IECEx Ex d e IIC Gb
2
Ex db I Ex d e I Mb
Certification Certification
Line bushings in the IECEx EPS 13.0045 U IECEx EPS 14.0020 U
Ex e terminal box Other approvals Other approvals and certification can be found at
INMETRO, UL, CSA, NEPSI, GOST, FM www.bartec.de 3
Other approvals and certification can be found at Working temperature
www.bartec.de -60 C to +110 C
depending on the design, terminals and lead (tem-
Standard product printing
perature ranges apply to the
ATEX and IECEx marking.
permanent installation of the leads)
Other international imprints obtainable on 4
request. Please specify in plain text. Ambient temperature of limit switches
depending on the design and the cores/leads
Working temperature
-60 C to +110 C Standard versions*:
depending on the lead used and static test
Cores depending on the
pressure (temperature ranges apply to the fixed
working temperature and voltage 5
installation of leads)
HO7G-K
Ambient temperature limit switch radiation cross-linked polyolefin copolymer
depending on the design and the cores/ NSGAFU
Connection side of the -leads
line bushing with terminals Number of terminals
Standard versions*: 4 or 6 (depending on the cross-section)
6
Cores depending on the Cross-section
working temperature and voltage 0.75 mm2/1.5 mm2/2.5 mm2/4 mm2/6 mm2
HO7G-K
Sleeve size
radiation cross-linked polyolefin copolymer
metric: M24 x 1.5 to M42 x 1.5
NSGAFU
non-threaded: 22 mm to 36 mm
max. number of cores 7
Sleeve material
50 cores
metal, bare, varnished or galvanised
Cross-section
Nominal voltage
0.25 mm2 to 120 mm2
690 V/1 000 V
AWG24 to AWG1
Rated currents
max. number of cores
see following table
50 cores
based on VDE 0298-04
Sleeve size
* all other versions on request.
metric: M16 x 1.5 to M42 x 1.5
Please use the customer requirements form
non-threaded: 22 mm to 36 mm
at the end of the chapter!
Sleeve material
Metal, bare, varnished or galvanised
Rated voltage
690 V/1 000 V/3 000 V
Rated currents
03-0330-0181/A-10/2014-BCS-200637/2
201
Line bushings
Selection chart
Sleeve type Code Nominal voltage Code Conductor, cross-section mm2 Code Sleeve size Code
no. no. no. no.
Special diameter A
M 10 x 1 0
0.25 C
threaded, 0.35 D M 16 x 1 1
0 690 V 1
metric 0.5 E
0.75 F M 24 x 1.5 22 mm 2
1 G
M33 x 1.5 32 mm 3
1.5 H
2.5 J M36 x 1.5 4
4 K
pluggable, length of
5 1 000 V 3 6 L M38 x 1.5 36 mm 5
crack 12.5 mm
10 M
16 N M42 x 1.5 6
25 P
M12 x 1.5 C
35 Q
50 R M16 x 1.5 D
pluggable, length of 70 S
6 3 000 V 4
crack 25 mm M20 x 1.5 E
95 T
120 U
M25 x 1.5 F
Mixed cores Z
Number of cores
z. B. 02 = 2 cores; 21 = 21 cores; etc. 1 ... 50 cores
Complete order no. 07-91 - / G
Please enter code number. Core length: as ordered
Technical data subject to change without notice. Core identification: printed numbers
202
Line bushings 690 V/1 000 V
Dimensions in mm Dimensions in mm
m6
m6
Boss side Boss side
m7
m5
m4
m4
m7
m5
Sleeve side Hlsenseite
m1 m1
m3
m2 m3 m2
m1 m2 m3 m4 m5 m6 m1 m2 m3 m4 m5 m6
3
M10 x 1 13.5 12 16 1.5 5 M33 x 1.5 38 36 18 2,0 7
M12 x 1.5 16.5 15 17 2.0 5 M36 x 1.5 42 40 25 2,0 7
M16 x 1 21 19 17 1.5 5
M16 x 1.5 21 19 17 2.0 5
M24 x 1.5 29 27 19 2.0 5 4
M25 x 1.5 29 27 19 2.0 5
M42 x 1.5 48 46 25 2.0 7
When determining the maximum current carrying capacity of the connection cores, the self-heating rate and the
1)
Enter code 1 = 690 V
enclosure heating at the installation site at the max. permissible ambient temperature must be taken as a basis. number 3 = 1000 V
Other equipment options and special sleeves on request.
It is essential to submit a customer requirements form which has been filled in correctly and completely.
The form can be found in the catalogue at the end of the chapter.
03-0330-0181/A-10/2014-BCS-200637/4
203
Line bushings 690 V/1 000 V
204
Line bushing 3 000 V
205
Line bushings 690 V/1 000 V with cylindrical sleeves
Dimensions in mm m2
m6
Boss side
m7
m4
m3
m8
Sleeve side
m5
-0,03
m 1 - 0,1
m1 Joint length L m2 m3 m4 m5 m6 m8
22 15 mm 25 - 16.1 1.3 2 11.1 + 0.2
22 25 mm 25 - 26.1 1.3 2 11.1 + 0.2
32 25 mm 36 - 26.1 1.6 3 17.1 - 0.2
36 25 mm 42 SW 40 28.1 1.85 7 -
When determining the maximum current-carrying capacity of the connection cores, the self-heating rate and the enclosure
1)
Enter code 1 = 690 V
heating at the installation site at the max. permissible ambient temperature must be taken as a basis number 3 = 1000 V
Other equipment options and special sleeves on request.
It is essential to submit a customer requirements form which has been filled in correctly and completely.
03-0330-0181-10/2014-BCS-200637/ 7
The form can be found in the catalogue at the end of the chapter.
Note: 1. Cylindrical sleeves with joint length L = 15 mm (type 07-915*) for enclosures with a volume of 2 litres.
2. Cylindrical sleeves with joint length L = 25 mm (type 07-916*) for enclosures with a volume of 2 litres.
206
Line bushings with terminals
Dimensions in mm Dimensions in mm
46 (690 V)
40 (690 V)
46 (1000 V)
52 (1000 V) 1
39
33
28
Additional marker Zusatzmarkierer
Additional marker
28
60
60
21
29
3
29
2
21
3
6 1 2
1
4
3
2 690 V and 1 000 V 5 4 3 690 V and 1 000 V
m1
m1 m 1 M24 x 1.5 M33 x 1.5 M42 x 1.5 m 1 M38 x 1.5 M42 x 1.5
m2
m2
m 2 30 36 44 m 2 40 44
3
Selection chart - cores
Rated No. of Conductor Rated current (A) for continuous operation Thread size Order no.
insulation terminals/ cross (reference values) 1) Core length please specify
voltage cores section Max. permissible operating temperature at the conductor +110 C in plain text
mm2 Max. current-carrying capacity based on VDE 0298-4
Table 11, Gap 2
4
0.75 11 A M24 x 1.5 07-9304-F042
1.5 17 A M24 x 1.5 07-9304-H042
4
2.5 23 A M24 x 1.5 07-9304-J042
4 31 A M24 x 1.5 07-9304-K042
0.75 11 A M33 x 1.5 07-9304-F043
1.5 17 A M33 x 1.5 07-9304-H043
4 2.5 23 A M33 x 1.5 07-9304-J043 5
690 V
4 31 A M33 x 1.5 07-9304-K043
6 40 A M33 x 1.5 07-9304-L043
0.75 11 A M42 x 1.5 07-9304-F046
1.5 17 A M42 x 1.5 07-9304-H046
4 2.5 23 A M42 x 1.5 07-9304-J046
4 31 A M42 x 1.5 07-9304-K046
6 40 A M42 x 1.5 07-9304-L046
6
0.75 11 A M38 x 1.5 07-9304-F065
1.5 17 A M38 x 1.5 07-9304-H065
6 2.5 23 A M38 x 1.5 07-9304-J065
4 31 A M38 x 1.5 07-9304-K065
6 40 A M38 x 1.5 07-9304-L065
690 V
0.75 11 A M42 x 1.5 07-9304-F066 7
1.5 17 A M42 x 1.5 07-9304-H066
6 2.5 23 A M42 x 1.5 07-9304-J066
4 31 A M42 x 1.5 07-9304-K066
6 40 A M42 x 1.5 07-9304-L066
1.5 17 A M33 x 1.5 07-9306-H043
2.5 23 A M33 x 1.5 07-9306-J043
4
4 31 A M33 x 1.5 07-9306-K043
6 40 A M33 x 1.5 07-9306-L043
1.5 17 A M42 x 1.5 07-9306-H046
2.5 23 A M42 x 1.5 07-9306-J046
4
4 31 A M42 x 1.5 07-9306-K046
1 000 V 6 40 A M42 x 1.5 07-9306-L046
1.5 17 A M38 x 1.5 07-9306-H065
6 2.5 23 A M38 x 1.5 07-9306-J065
4 31 A M38 x 1.5 07-9306-K065
1.5 17 A M42 x 1.5 07-9306-H066
2.5 23 A M42 x 1.5 07-9306-J066
6
4 31 A M42 x 1.5 07-9306-K066
03-0330-0181-10/2014-BCS-200637/8
When determining the maximum current-carrying capacity of the connection cores, the self-heating and enclosure heating at the site of installation at the maximum permissible
1)
ambient temperature must be assumed. The maximum tightening torque for the terminal screw is 0.8 Nm.
Other equipment options and special sleeves on request.
It is essential to submit a customer requirements form which has been filled in correctly and completely.
The form can be found in the catalogue at the end of the chapter.
207
Bushing conductor studs 690, 1000 and 1600 Volt
Features Description
16 A to 630 A A bushing conductor stud is a component with which
the electrical connection between an enclosure in
690 V, 1000 V and 1600 V
type of protection Flameproof enclosure d and its
Max. working temperature 130 C connection enclosure in type of protection Increased
Safety e is established.
Different types of terminals
The cable bushing includes a threaded metal sleeve,
Standard thread M16 x 1.5 to M42 x 1.5
a ceramic insulation, terminals and a stud.
Standard threaded sleeves from M16 to M42 are
Dimensions included in the delivery of bushing conductor studs.
I The diameter of the stud depends on current and the
terminal size on the cable diameter.
Thanks to different types of terminals, vertical as well
as horizontal cable connection is possible. Special
terminals are available on request.
G
208
Bushing conductor studs 690, 1000 and 1600 Volt
Selection chart
Type Current Type of terminal Thread size 5
TOS4.16A..-. 16 A A M16 x 1.5
Example-
Complete order no. TOS8.100A.690V - RF
Please insert code number.
Technical data subject to change without notice.
Voltage
690 V, 1000 V or 1600 V
Specify voltage.
03-0330-0432/A-10/2014-BCS-240910/2
209
Bushing conductor studs types of terminals and dimensions
A
F1
C
B J F
Ex d Ex e
R
M
L
P
Omax.
E K N
Hmax.
A
C
B J F
Ex d Ex e
P
R
M
L
D
Omax.
E K N
Hmax.
210
Bushing conductor studs types of terminals and dimensions
A
C
B J F
Ex d Ex e P 4
M
Omax.
E K N
Hmax.
5
211
Bushing conductor studs types of terminals and dimensions
A
C
B J F
Ex d Ex e
P
M
R
Omax.
E K
N
Hmax.
A
C
B J F
Ex d Ex e
P
R
M
Omax.
E K N
Hmax.
212
Bushing conductor studs types of terminals and dimensions
2
Type of terminal R from 690 V to 1000 V
A
C
B J F 3
P
Ex d Ex e
R
M
Omax.
E K
N
Hmax.
4
213
Optical fibre bushing
Explosion protection
Ex protection type
ATEX II 2G Ex d IIC Gb
I M2 Ex d I Mb
Certification
PTB 99 ATEX 1090 U
IECEx Ex d IIC Gb
Ex d I Mb
Certification
IECEx PTB 13.0030 U
Other approvals and certificates,
see www.bartec-group.com
Working temperature
-55 C to +105 C depending on the fibre
Optical fibre bushing optic cable used (temperature ranges apply to
the fixed installation of leads)
Ambient temperature limit switch
-55 C to +80 C at T6
Note
The bushings must be fastened in the electric
apparatus in such a way that they are secured
against twisting and self-loosening.
214
Optical fibre bushing
Dimensions
m1 m2 m31) m4 m5 m6 m7 m8
1
22 mm (0.87) 25 mm (0.98) - 26.1 (1.03) 1.3 (0.05) 2 (0.08) 31 (1.22) 11.1 (0.44)
threaded
32 mm (1.26) 36 mm (1.42) - 26.1 (1.03) 1.6 (0.06) 3 (0.12) 32 (1.26) 17.1 (0.67)
36 mm (1.42) 42 mm (1.65) SW 40 28.1 (1.12) 1.85 (0.07) 7 (0.28) 39 (1.54) -
40 mm (1.58) 48 mm (1.89) SW 46 28.1 (1.12) 1.85 (0.07) 6.5 (0.26) 40 (1.58) -
Dimensions threaded 2
m6
boss side
m7
m4
m3 3
m8
sleeve side
m5
m1 m2 m2
Dimensions 4
m1 m2 m3
1)
m4 m5 m6 m7
M16 x 1 2)
21 mm (0.83) SW 19 17 (0.67) max. 1.5 (0.06) 5 (0.2) 25 (0.98)
M16 x 1.52) 21 mm (0.83) SW 19 17 (0.67) max. 2 (0.08) 5 (0.2) 25 (0.98)
metric
Dimensions
metric
6
m6
Bundseite
m5
m4
m7
m3
m3
Hlsenseite
m1 m2 m2
1)
Width across flats 7
2)
Boss in non-threaded hexagonal version
M16 x 1.5 D
9 /125 1
screw-in, metric 0
M24 x 1.5 / 22 mm 2
215
Electrode line bushing explosion-proof and pressure-sealed
Description
Waste water pumps can be fully submergible units.
The pump assembly and motor are often separated
from each other by an oil fore-chamber sealed by
mechanical seals. Any leaks in the shaft seals need
to be registered in order to prevent malfunctions or
failure of the motor and to arrange for inspections
Electrode line bushing in good time.
BARTECs electrode line bushings Ex + sealed allow
signals to be reliably transmitted through the walls of
pressure-proof enclosed operating equipment, even
in areas in which an explosion hazard exists. Only
electrical circuits certified as intrinsically safe may
be connected to the electrode line bushing.
Certification
2
O-ring
25 Other approvals and certificates,
17
see www.bartec-group.com
20
Working temperature
B*
Sensor pin
Technical data
3
Material
G
Sleeve Brass nickel-plated or
Example application stainless steel
Gauge Brass or stainless steel
Thread M10 x 1; M12 x 1; M16 x 1.5
others on request
Pressure on the Ex e side
< 6 bar
D
Rated insulation voltage
See table for standard lengths, < 30 V
other lengths on request Rated constant current
<1A
counter nut
Safety notice Connection method
Cable wires 0.5 to 1.5 mm2
Electrode line bushings that are damaged must be
replaced. The electrode line bushing must be secured Versions deviating from the basic data are available
against twisting and self-loosening. on request.
Please use the customer requirements form at the
Selection chart end of the chapter!
G C D SW A B O-ring
03-0330-0293/A-10/2014-BCS-216962
216
Bushing explosion-proof and pressure-sealed
Explosion protection
Ex protection type
1
ATEX II 1/2G Ex d + e/d IIC Ga/Gb
I M1 Ex d + e I Ma
Certification
CML 13 ATEX 1009 U
Bushing IECEx Ex d + e/d IIC Ga/Gb
Ex d + e I Ma
2
Certification
IECEx CML 14.0003 U
Other approvals and certificates,
see www.bartec-group.com
3
Temperature at rated operation
-55 C to +150 C (with potting)
-55 C to +200 C (without potting)
Description depending on the lead used and type of sealing
The 07-96..-.. type series II 1G line bushing serves
as a gas diffusion-proof isolation element for zone 0
(1G/2G) while simultaneously providing an electric Technical data 4
connection for leads: Protection class
- between flameproof enclosures IEC 60529/EN 60529
without encapsulating IP 00
- between flameproof enclosures and enclosures
with another approved type of protection Material
Category II 2 G Sleeve metal 5
Insulator glass
- flameproof enclosures and protected
Pour EP resin, PU resin
installations Category II 3 G or
Bushing bolt FeNi alloy steel,
- in the safe area Niro steel
The core piece of this gas diffusion-proof lead- Rated insulation voltage
through is a metal plate in which the stud-type < AC 50 V/DC 75 V, 250 V, 690 V, 1 000 V 6
bushings are insulated with glass. The electrical
Rated uninterrupted current
connection on both sides of the lead-through can be
up to 500 A
set forth with metal duct bolts, cable wires or hose
lines as required. Type of connection
Core wires 0.25 mm2 to 16 mm2
This connecting area is, or can additionally be, cast Threaded bolts M3 to M30
with a poured resin. 7
(max. quantity of connections: 99)
The connector studs, connecting wires or the hose Construction sizes
line of the line bushing II 1G must be connected in Thread M10x1 to M72x2
enclosures which conform to a type of protection Flange 10 mm to 250 mm
standardised according to DIN EN 60079-0.
Pressure
The lead-through is compliant with the pertinent DIN -500 mbar to +400 bar
EN 60079-0, DIN EN 60079-1 and DIN EN 60079-7 depending on the design
and DIN EN 60079-26 standards.
217
Cable entries
Cable entries
Features Description
Ex e terminal boxes are dispensed with Flameproof Ex d cable entries are elements which All line bushings have been certified by the Federal
allow electrical cables to be introduced into an Ex d Physical-Technical Institute in accordance with
Suitable for cables with 1 to max. 25 cores
enclosure, without danger of explosion. the European standards DIN EN 60079-0 and DIN
Sleeves from M16 x 1.5 to M48 x 1.5 EN 60079-1 concerning electrical operating equip-
The additional Ex e terminal housing is not required.
ment for hazardous areas for above-ground (II) and
Compact, space-saving design A main distribution box may by used or the connec-
underground (I) according to ATEX.
tions can be made outside the Ex-zone.
The cores are connected directly to the
When the 94/9/EC guideline comes into force on
electrical load at the Ex d side, The cable entry consists of a threaded metal sleeve,
01/07/2003, explosion protected operating equip-
intermediate terminal positions are in which a sheathed cable is anchored and encap-
ment must be properly Installed in accordance with
dispensed with sulated. The individual cores are then connected
DIN EN 60079-14.
directly inside the flameproof enclosure. The length
Rated insulation voltage of up to 1000 V
of cores and cables are customer-tailored. All cables Among other things, section 10.4.2 requires that cast,
for small dimensions
come with standard green-yellow earth leads. The pressure-proof cable insertions according to DIN
Permanent heat resistance up to +110 C length of engaged thread between the sleeve and EN 60079-1: 2007 are used for operating equipment
the flameproof d enclosure must comply with DIN with an internal ignition source for the explosion sub-
EN 60079-0: 2006 and DIN EN 60079-1. group IIC and operating equipment with an enclosure
volume greater than 2 dm3 in Zone 1.
The cable entry is normally inserted from the inside
of the flameproof enclosure. A special version can BARTEC offers a wide range of products with EC
be supplied for insertion from the outside, provided model test certification.
that removal is possible with a special tool only. After
installation, the cable entry must be protected against
turning and loosening, corresponding recommenda-
tions can be found under accessories.
03-0330-0183/A-10/2014-BCS-200639/1
218
Cable entries
Selection chart
5
Sleeve type Code Nominal power Code Conductors cross Code Sleeve size Code
no. no. section mm2 no. no.
special cross section A
on order 0 0,25 C M24 x 1,5
= 22 mm 2
screw-in, 0,35 D
0 6
metric 0,5 E
NSSHu 1
0,75 F
1 G M36 x 1,5 4
HO5GG-F 1,5 H
3
Radox, Betaflam
2,5 J
4 K 7
screw-in lflex 100
1 5 6 L M48 x 1,5 7
NPT lflex 110
10 M
H07RN-F bzw. 16 N
6
A07RN-F, (Ozoflex-Plus) 25 P
35 Q = 36 mm 5
50 R
LiYY/lflex-EB 7
70 S
pluggable 6
95 T
special sizes 9
LFLEX CY 8 120 U
150 V
Complete order no. 07-92 - / G Number of cores
Please insert correct code. e.g. 02 = 2 cores; 21 = 21 cores; etc.
Technical data subject to change without notice. 1... 47 shielded cable sleeve side
03-0330-0183/A-10/2014-BCS-200639/2
219
Cable entries 300/500 V
m2
Boss side
m6
m5
m3
m7
m4
Sleeve side
m1
m1 m3 m4 m5 m6 m7
Boss side
m6
m5
m3
m4
m7
m2
Sleeve side
m1
m1 m2 m3 m4 m5 m6 m7
M24 x 1.5 1
- SW 27 30 max. 2,5 5 46
220
Cable entries 300/500 V, 450/750 V, 1 000 V
Selection chart
Ex d cable entries 300/500 V - cable, lflex 100/110 1
Number of Conductor Current carrying capacity (A) in continuous Thread size Order no.
cores cross operation (rel.values) 1) please indicate core and
section Max. permissible operating temperature at the conductor cable length in plain text
mm +80 C. Max. current-carrying capacity based on VDE Shielded Shielded
0298-4. Table 11, gap 4 cable cable
Sleeve side Boss side
2
6 0,75 M24 x 1,5 07-9205- F062 F562
15 0,75 6A M36 x 1,5 07-9205- F154 F654
25 0,75 M48 x1,5 07-9205- F257 -
6 1,5 M24 x 1,5 07-9205- H062 H562
14 1,5 16 A M36 x 1,5 07-9205- H144 H644
25 1,5 M48 x 1,5 07-9205- H257 -
3
3 2,5 M24 x 1,5 07-9205- J032 J532
7 2,5 20 A M36 x 1,5 07-9205- J074 J574
18 2,5 M48 x 1,5 07-9205- J187 -
1)
When determining the maximum current carrying capacity of the cores, their self-heating and enclosure heating on site at maximum ambient temperature must be taken
into consideration.
Other fittings and special sleeves on request. It is essential to submit a customer requirements form that has been filled in correctly and completely.
The form can be found in the catalogue at the end of the chapter.
Technical data subject to change without notice.
221
Accessories for line bushings and cable entries
Line bushings and cable entries must be safe against turning and accidental loosening. The most common
fixing methods are shown below.
Tab washer
f
g
d1
d2
Lock nut
SW
Baugre
installation size
Circlip
03-0330-0183-10/2014-BCS-200639/5
222
Accessories for line bushings and cable entries
Lock nuts
Circlip similar to DIN 471 for plug-in type line bushings Order no.
22 mm 03-3480-0002
32 mm 03-3480-0003 6
36 mm 03-3480-0004
7
03-0330-0183-10/2014-BCS-200639/6
223
M Bushings and cable entries pressure and vacuum sealed
Features Description
Economical, due to high packing density Cable entries
Space-saving, due to internal thread Electrical cable entries are components which facil-
Fast installation with the small flange versions itate the insertion of electric leads into enclosures
while providing a secure seal at the point of entry.
Corrosion-resistant due to high-quality
sleeve material Line bushings
Bushing stems with suitable thermomaterial The line bushings allow an electrical connection of
to ensure unimpaired signals from thermal apparatus in enclosures or the connection of two
sensors enclosures.
The standard versions are suitable for the applica-
tion range of 10-6 mbar to 63 bar positive pressure
depending on the ambient temperature. Depending
on the pressure and the medium to be sealed, the
bushing / cable entry can be designed for a tem-
perature range of -70 C to +150 C.
Versions up to 1000 bar are available to suit the
temperature at the point of cable entry or bushing
and the type of the medium to be sealed.
BARTEC cable entries and line bushings in the IP
68 type of protection not only seal the cable sheath,
they also protect the inside strands.
BARTEC cable entries and line bushings consist in
principle of a sleeve into which electric leads and
single conductors are embedded in casting resin.
Even the standard version of this component series
satisfies most of the sealing requirements of mod-
ern process technologies.
When it is necessary to satisfy higher requirements,
versions are available that are better than 10-6 mbar
absolute and higher than 63 bar, sealed by the cast-
in stranded conductors. BARTEC line bushings
were tested at up to 2000 bar for resistance to oil.
03-0330-0184-10/2014-BCS-200660/1
224
M Bushings and cable entries pressure and vacuum sealed
Technical data 1
Temperature range
-70 C to +150 C
Pressure
up to 200 bar P1 P2
Vacuum T1 T2 2
10-6 mbar
Protection class P2 T2
P1 T1
IP 65 to IP 68
Materials
nickel-plated brass 3
stainless steel 1.4305 or 1.4571
Steel nickel-plated
Technical data
Temperature range
-70 C to +150 C
Pressure 5
up to 200 bar
Vacuum
10-6 mbar
Protection class T
IP 65 to IP 68 6
Materials P
nickel-plated brass
stainless steel 1.4305 or 1.4571
Steel nickel-plated
225
M Nonthreaded line bushings pressure and vacuum sealed
Selection chart
Thread size Dimensions in mm Nominal Max.
conductor number of
b c I1 I2 I3 I4 AF cross-section conductors
0.5 8
0.75 / 1 / 1.5 6
50 22 17 0 32 2.5 5
M24 x 1.5 36 28 4 1
6 1
10 1
85 37 17 0 32 16 1
0,5 18
0.75 / 1 / 1.5 8
50 34 17.5 0 41 2,5 6
M33 x 1.5 43 35 4 5
6 1
25 1
85 49 17.5 20 41 35 1
0,5 22
0.75 / 1 / 1.5 10
50 34 17.5 0 41 2.5 9
M36 x 1.5 46 38 4 6
85 49 17.5 20 41 6 6
10 + (1.5) 3 + (3)
0.5 30
0.75 / 1 / 1.5 16
50 34 17.5 0 50 2.5 12
4 8
M42 x 1.5 55 45 6 8
10 + (1.5) 3 + (6)
85 49 17.5 20 50 16 + (1.5) 3 + (3)
10 + (1.5) 4 + (4)
0.5 45
03-0330-0186-10/2014-BCS-200662/1
0.75 / 1 / 1.5 30
77 26 14 35 60 2.5 15
4 13
6 13
M50 x 1.5 63 54 10 + (1.5) 3 + (6)
16 + (1.5) 3 + (6)
97 36 14 45 60 10 + (1.5) 4 + (4)
16 + (1.5) 4 + (4)
25 + (1.5) 4 + (4)
Weitere Ausfhrungen auf Anfrage. Bitte Kundenanforderungsformular am Ende des Kapitels verwenden!
226
M Nonthreaded line bushings pressure and vacuum sealed
Dimensions
b Technical data
Basic version 1
Protection class
Bond side IP 68
Nominal voltage
SW
see table
I4
Rated conductor cross section 2
0.35 mm2 to 35 mm2
I1
Temperature range
I3
I2
X -70 C to +150 C
Sleeve side Nominal pressure
X 2:1
63 bar at RT (RT= +25 C) 3
1,5
Core lengths
500 mm on both sides,
a other lengths on request
c 2,6
4
Selection chart
Nominal Code Conductor Code Number Code Sleeve sizes Code Temperature Code Sleeve material Code
voltage no. cross section no. of cores no. no. no. no.
Special
5
450/750 V 1 A 1 core 01
cross section M24 x 1.5 2 nickel-plated
00
0.35 mm2 D 2 cores 02 brass
250 V 2
0.5 mm2 E -25 C
10 cores 10 M33 x 1.5 3 0
to +100 C
1 000 V 3 0.75 mm 2
F
11 cores 11
nickel-plated
01
6
1.00 mm2 G
M36 x 1.5 4 steel
3 000 V* 4 1.5 mm2 H
20 cores 20
2.5 mm2 J
60 V 5 21 cores 21 M42 x 1.5 6
4.0 mm 2
K
Steel 1.4305 02
400 V 7 6.0 mm2 L etc. up to a 7
max. indicated -70 C
10.0 mm M M50 x 1.5 8 5
in column to +150 C
500 V 8 16.0 mm N Maximum
number of cores Steel 1.4571 03
25.0 mm P
Special in the chart Special size 9
9
voltage 35.0 mm Q Dimensions
* on request
227
M Cable entries pressure and vacuum sealed
Cable entries
with threaded sleeves
Description
Industrial processes often take place within closed containers, under increased pressure or even vacuum
conditions. It is therefore of utmost importance that no media leakages or pressure/vacuum drops occur when
cables are led in. Our BARTEC pressure and vacuum sealed cable entries provide a simple and cost-effective
solution to this problem. The cable entries essentially consist of a metal sleeve encapsulating the whole length
of the electric conductors within epoxy-resin. This means that sealing is not only guaranteed for the whole
length of the conductors but also through the stranded conductors themselves.
Depending on their field of application, BARTEC pressure and vacuum sealed cable entries can be used at
temperatures of -70 C to +150 C.
With regard to the actual temperature and surrounding media, pressures of 10-6 mbar to 200 bar can be
withstood.
Our BARTEC cable entries can also be used under conditions that differ from the basic technical data listed below.
They have not been approved for use in potentially explosive areas.
Explosion-proof and pressure-sealed versions (on request).
Selection chart
Tread size Dimensions in mm Nominal Number of
conductor cores (max.)
b c I1 I2 I3 I4 AF cross section
0.5 8
0.75 / 1 / 1.5 6
M24 x 1.5 36 28 70 22 17 0 32 2.5 3
4 1
6 1
0.5 18
0.75 / 1 / 1.5 8
M33 x 1.5 43 35 83 34 17.5 33 41 2.5 6
4 5
6 1
0.5 22
0.75 / 1 / 1.5 10
M36 x 1.5 46 38 83 34 17.5 33 41 2.5 9
4 6
6 6
0.5 30
0.75 / 1 / 1.5 16
M42 x 1.5 55 45 83 34 17.5 33 50 2.5 12
4 8
6 8
Other versions on request. Please use the customer requirements form at the end of the chapter!
03-0330-0187-10/2014-BCS-200663/1
228
M Cable entries pressure and vacuum sealed
I4
Temperature range
I1
-70 C to +150 C
I3
I2
X
Nominal pressure
Sleeve side 63 bar at RT (RT= +25 C) 3
X 2:1
1.5 Cable lengths
500 mm
a Core lengths
2.5 m (other lengths on request)
c 2.6
4
Cable enters on boss side
Selection chart
5
Nominal Code Conductor Code Number Code Sleeve sizes Code Temperature Code Sleeve material Code
voltage no. cross section no. of cores no. no. no. no.
Special 1 core 01
450/750 V 1 A
cross section M24 x 1.5 2 nickel-plated
2 cores 02 00
brass
250 V 2 0.35 mm 2
D
etc. M33 x 1.5 3
-25 C 6
0
0.5 mm2 E to +100 C
1 000 V 3 10 cores 10
nickel-plated
01
0.75 mm 2
F 11 cores 11 M36 x 1.5 4 steel
3 000 V* 4
1.00 mm2 G 20 cores 20
60 V 5 M42 x 1.5 6 7
21 cores 21
1.5 mm2 H Steel 1.4305 02
400 V 7 etc. up to a
2.5 mm2 J max. indicated -70 C
M50 x 1.5 8 5
in column to +150 C
500 V 8 4.0 mm2 K Maximum
number of cores Steel 1.4571 03
Special in the chart Special size 9
9 6.0 mm2 L
voltage Dimensions
* on request
229
M Cable entries - submersible
Other versions on request. Please use the customer requirements form at the end of the chapter!
a Technical data subject to change without notice.
18
I2
0.15 m
03-0330-0187-10/2014-BCS-200663/3
230
M Bushing conductor studs pressure and vacuum tight
Description
Technical data
Industrial processes often take place within closed containers, under increased pressure or even vacuum
conditions. It is therefore of utmost importance that no media leakages or pressure/vacuum drops occur when Basic Version
electrical power or signals are led through the container wall. Nominal voltage
4
Our BARTEC pressure and vacuum sealed stud-type bushings provide a simple and cost-effective solution up to 1 000 V
to this problem. The stud-type bushings essentially consist of a threaded metal sleeve and the stud forming Stud thread
one block by means of a creepage-proof insulation material. M3 to M30
The electrical connection can be made by the user himself with conventional connection systems. The seals Temperature range
can withstand pressures from 10 mbar abs. to 63 bar depending on the type used for the installation. -70 C to +150 C 5
Depending on their field of application, BARTEC pressure and vacuum sealed stud-type bushings can be used Nominal pressure
at temperatures of -70 C to +150 C. Our BARTEC stud-type bushings can also be used under conditions up to 63 bar at RT (RT = +25 C) 1)
that differ from the basic technical data listed below.
Test pressure
They are not approved for the use in hazardous areas. 80 bar at RT
6
AF a M8 M12 M16
b R 1 R 1 1/4 R 1 1/2
10
c 41 55 60
d 100 150 160
(d)
k
e 35 50 55
20
f 30 50 55
g 22 40 40
e
SW 30 36 36
g
k 35 50 50
a
03-0330-0187-10/2014-BCS-200663/4
1)
depending on outer seal
Other versions on request. Please use the customer requirements form at the end of the chapter!
Technical data subject to change without notice.
231
M Electrode line bushings
Description
In submersible sewage pumps, motor and pump assembly are often separated by an oil chamber sealed with
mechanical seals.
To prevent motor malfunctions or breakdowns it is absolutely necessary to detect possible leakages of the
shaft seals and to carry out maintenance works in due time. Our BARTEC electrodes help you solve this
problem most cost effectively.
The electrode essientially consists of a threaded metal sleeve and a metal sensor rod forming one block by
means of a creepage-proof insulation material. An appropriate evaluation unit indicates any existing leak or
due maintenance in good time.
Depending on type and application, BARTEC electrodes can be used for temperatures from -25 C to
+150 C. They can also be used under conditions that deviate from the following basic technical data.
Basic version
Nominal voltage
Connection
< 30 V AF lead
A*
Temperature range
-25 C to max. +150 C
depending on the core wire used O-ring
25
17
20
<1A
C
Materials
Threaded sleeve: Nickel-plated brass or Sensor pin
stainless steel 3
Sensor rod: Brass or stainless steel G
Connection core: 0,5 mm to 1,5 mm
Encapsulation: Epoxy resin
O-ring: VITON
Versions deviating from the basic technical data See selection chart
for standard lengths.
on request.
Different lengths on D
Please use the customer requirements form at the request.
end of the chapter!
Selection chart
Dimensions in mm Order no.
03-0330-0188-10/2014-BCS-200664
G C D AF A B O-ring
232
M Special versions
Special versions
Illustration Description 1
2
Stud plate
Stud insulated in glass
e. g. as pressure-proof motor connection
7
03-0330-0184-10/2014-BCS-200660/3
233
Customer requirements Cable entries/line bushings
Customer BARTEC
Company Sales employee
Conditions of use
Current A Spannung V Peak voltage V Frequency Hz
Pressure Medium
Other points
234
Customer requirements Cable entries/line bushings
Shield insulated
Designation lead/core
Length mm
3
Connection Sleeve side Sketch
Shield insulated
Bolt material 5
Designation lead/core
Length mm
Electrode line bushing
Version
Threaded sleeve Non-threaded sleeve Non-threaded sleeve with Small flange Line bushing with terminals
mounting flange
Boss side
Sleeve side
03-0330-0601-10/2014-BCS-306808/2
Thread size Length of gap Length of gap Length of gap Thread size
Sleeve material Sleeve material Sleeve material Sleeve material Sleeve material
235
Signalling devices/Work light
Ex de Flashing lamp 15 J
Features
Set in Zone 1 and 2, Zone 21 and 22
Maintenance-free
Compact design
Very sturdy
Low power demand due to high lamp efficiency
Easy installation
Flashing lamp 15 J
Function
The flashing lamp is made of an aluminium Ex d
enclosure with a dome made of Borosilikal glass.
The connection compartment was designed in the
increased safety type of protection in conformance
to EN 60079-7.
An M20 x 1.5 gland is available to facilitate the in-
sertion of the cable.
03-0330-0193/B-10/2014-BCS-200870/1
238
Ex de Flashing lamp 15 J
Dimensions 15 J
110
1
243
8,4
10 17 4
85
Rated voltage
AC 230 V
DC 24 V
Complete order no. 07-4838-31 7
Flash energy
15 J Please enter code number. Technical data subject to change without notice.
Flash frequency
ca. 60/min (1 Hz)
Operating mode
Continuous operation S 1 after IEC60034-1;
DIN EN 60034-1; VDE 0530 level 1
Activation
by connecting with the rated voltage
Temperature range
Service:
-55 C Ta +40 C (T6) (T80 C)
-55 C Ta +55 C (T5) (T95 C)
Storage:
-60 C to + 80 C
03-0330-0193/B-10/2014-BCS-200870/2
239
Flashing lamps TNFCD/TNFAD/TNFCDM
Technical data
Material
TNFCD/TNFCDM stainless steel 316L/CF-3M
TNFAD seawater resistant aluminium
Surface treatment SS316L
shot blasted/machined
Earthing
inside and outside
Flashing lamps Cable entry
TNFCD TNFCD/TNFAD Standard M25
TNFCDM Standard M25, M20 or
TNFAD flying lead on request
TNFCDM Real humidity
100 %
Dome colours
red, yellow, blue, green, orange, clear
Flash frequency
1 Hz
Features Explosion protection
Flash energy
TNFCD/TNFAD 10 joule
Seawater-resistant TNFCDM 5 joule
Ex protection type
Customized version TNFCD/TNFAD Weight
II 2G Ex d IIC T4 or Ex de IIC T4 TNFCD 5.1 kg
Description TNFCDM TNFAD 2.5 kg
II 2G/II 2D Ex d IIC T4 TNFCDM 2.5 kg
BARTEC TECHNORs flashing beacon is an effi-
cient solution for use in Ex-zones offshore as well Certification Protection class
as onshore, and has been supplied to installations NEMKO 01 ATEX 430 IP 66 (IP 67 upon request)
in the demanding environments of the North Sea Other approvals and certificates, see Guidelines
for more than 25 years. www.bartec-group.com EN/IEC: 60079-0, 60079-1, 60079-7,
TNFCD/TNFAD flashing lights are available as Ex 50281-1-1
Ambient temperature
de, Ex d or non-Ex. TNFCDM is Ex d only. -50 C to +60 C
Beacon operates when power is applied. TNFCD/
TNFAD can optionally use external trigging, and
can be supplied with a siren card for acoustic
warning.
Dimensions
85
77
98
1
2 x 9 x 20
03-0330-0701-10/2014-TEC-336333/1
9 x 30
42.5
1 Internal earth
80
3 2 External earth
3 Ex d approved cable
gland must be used
45 2.5
240
Flashing lamps TNFCD/TNFAD/TNFCDM
Dimensions
1
ca. 130 106
101
56
approx. 150
2
approx. 360
322 2.5
4x7 82
111
82
3
6
Selection chart TCNFDM
Rated voltage Voltage range Power consumption Typical start current Triggering
AC 220 to 254 V AC 190 to 272 V 100 mA
AC 110 to 127 V 20 % 100 mA
1 A in max. 1 msec direct 7
DC 24 V 10 % 380 mA
DC 48 V 10 % 200 mA
03-0330-0701-10/2014-TEC-336333/1
241
Signal horn
207
160
Type of tone
continuous tone
130
178
Selection chart Signal horn
Rated voltage Code no.
104
34.5
DC 24 V 1
M16 x 1,5
AC 24 V, 50 Hz 2
AC 42 - 48 V, 50 Hz 3
AC 115 V, 50/60 Hz
4
AC 120 V, 60 Hz
AC 230 V, 50 Hz 5
Complete
order no. 07-4602-1 12
Please insert correct code.
Technical data subject to change without notice.
03-0330-0420/B-10/2014-BCS-240543
242
Work light
Features Description
Rechargeable batteries This LED work light is exceptionally efficient and
sturdy and still very manageable, having a net weight 1
High IP rating (IP 66)
of just 600 g. 30 high-power LEDs generate a light
High luminosity output of over 600 lux and help increase safety at the
workplace. You can choose the form of the fixing hook
Long service life
yourself, closed or open.
This mobile LED work light with rechargeable
battery technology serves to illuminate workplaces 2
in hazardous environments.
The work lights can be used in hazardous areas in
Zone 0, 1 and 2 in compliance with the gas-sub-
Work light groups IIA, IIB and IIC and the temperature class T4
as well as in Zone 20, 21 and 22 in conformance to 3
the certified maximum surface temperature.
0 C to +40 C
Technical data Ambient temperature
Ambient temperature for operation for storage and transport
104.0 140.0 -20 C to +60 C -25 C to +75 C
Ambient temperature Charging duration
for storage and transport max. 3 hours to 100 % loading,
-25 C to +70 C 80 % after one hour
Illuminance Weight
> 600 lux with 30 high-power LEDs (charging station incl. power supply unit)
425 g
Light duration
> 6 hours in continuous operation
Protection class
IP 66 in conformance to IEC 60529
289.0
Weight
615 g
Order data
03-0330-0567-10/2014-BCS-300725
243
Subject Index
Digital purging gas valve for Ex px operating equipment 05-0056-00.. 116 - 117
Digital purging gas valve for Ex pz operating equipment 03-05110-00.. 119
Illuminated button ComExflex Ex i for local control stations and control panels 07-3363-4..0 54 - 55
Illuminated button ComExflex for local control stations and control panels 07-3363-4..0 52 - 53
Illuminated button Ex i with terminals for rail-mounted installation 07-3361-1..0 24 - 25
Illuminated button for local control stations 07-3363-1..0 34 - 35
Illuminated button with connection cable for installation on panel (front installation) 07-3363-3..3 42 - 43
Illuminated button with terminals for rail-mounted installation 07-3361-1..0 22 - 23
Insert switch/limit switch 07-.511-..../.. 182 - 185
245
Subject Index
Junction box ComExflex for local control stations and control panels 05-0042-0050 58 - 59
Lamp module ComEx Ex i for local control stations and control panels
flex
07-3353-44.0 50 - 51
Lamp module ComExflex for local control stations and control panels 07-3353-41.0 48 - 49
Lamp module Ex i with terminals for rail-mounted installation 07-3351-14.0 20 - 21
Lamp module for local control stations 07-3353-11.0 32 - 33
Lamp module with connection cable for installation on panel (front installation) 07-3353-31.3 40 - 41
Lamp module with terminals for rail-mounted installation 07-3351-11.0 18 - 19
Limit Monitor for Zone 1 and 2, Zone 21 and 22 07-31.1-..../900. 94 - 95
Limit switch metal encapsulated 07-295.-..30/.. 190 - 191
Limit switch plastic encapsulated 07-2961-1.62/.. 188 - 189
Line bushings 07-9...-..../. 200 - 207
Line bushings and cable entries, Accessories 03-....-0... 222 - 223
Local control stations for zone 1 and 21 07-3...- 76 - 77
Local control stations for zone 2 and 22 A7-3...- 78 - 79
Medium voltage distribiution boxes 6 to 10 kV 07-5H9.-..../.... 168
Miniature insert switch/limit switch 07-.501-..../.. 186 - 187
Mini-terminal 07-9702-0.20/. 174 - 175
Optical fibre bushings 57-91..-.... 214 - 215
Overview control stations 74 - 75
Plug connection 16 A 3-pole, 4-pole and 5-pole 07-831.-.... 130 - 131
Plug connection 32 A 4-pole and 5-pole 07-832.-.... 132 - 133
Plug connection 63 A 4-pole and 5-pole 07-833.-.... 134 - 135
Plug-and-socket for Zone 1 + 2, 21 + 22 07-810.-.... 128 - 129
Polyester cabinets/-distribution boxes with door 07-51..-.00./0... 150 - 151
Polyester distribution boxes for Zone 1 and 21 07-51..-..../...., 07-5103-960. 143 - 149
Polyester enclosures/distribution boxes 07-51..-..../.... 137 - 142
Position switch Aluminium 07-291.-1.../.. 192 - 193
Position switch Thermoplastic 07-2931-1.../.. 194 - 197
Potentiometer ComExflex for local control stations and control panels 07-3373-4D.0 56 - 57
Potentiometer for local control stations 07-3373-1D.0 36 - 37
Potentiometer max. 4 W with individual leads 07-661.-.11. 98 - 99
Potentiometer max. 8 W with cable tail 07-662.-.1.. 100 - 101
Potentiometer with connection cable for installation on panel (front installation) 07-33673-3D.3 44 - 45
Potentiometer with terminals for rail-mounted installation 07-3371-1D.0 26 - 27
Pressure monitor module 17-51P3-1.03 120
Pressure reducer 05-0056-00.. 121
Proportional purging gas valve for Ex px operating equipment 05-0056-00.. 118
Protective conductor terminals and PE terminals 05-0012-00.. 173
Screw plugs 03-5210-00.. 179
Signal horn 07-4602-1.12 242
Stainless steel enclosures/distribution boxes/cabinets for Zone 1 and 21 07-56..-.... 164 - 167
Stud-type bushing with threaded sleeve 37-9119-A019/70E. 231
Switch module ComExflex for local control stations and control panels 07-3323-4.00 46 - 47
Switch module for local control stations 07-3323-1.00 30 - 31
Switch module with connection cable for installation on panel (front installation) 07-3323-3.03 38 - 39
Switch module with terminals for rail-mounted installation 07-3321-1.00 16 - 17
Terminal block 07-9721-0..0 176 - 177
Terminal box 07-5311-.... 152
Terminal Boxes, Customer requirements 170 - 171
Work light 07-5051-3111-.000 243
246
Type Index
247
Type Index
37-910.-..../7..., 37-920.-..../7... Bushings and cable entries pressure and vacuum sealed, non explosion-proof 224 - 229
37-9119-A019/70E. Stud-type bushing with threaded sleeve 231
37-9208-..../2000 Cable entries with threaded sleeve 230
37-9405-123./1000 Electrode line bushing explosion-proof and pressure-sealed 216
37-9A05-125./1000 Electrode line bushings 232
248
Reservation
Technical data subject to change without notice. No claims for damages arising from alterations, errors or
misprints shall be allowed. Attention is drawn to the applicable standards and regulations on safety components
and systems together with the relevant operating and installation instructions.
BARTEC Catalogue Control and connection equipment Edition 2014 Printed in Germany
Safe.t Solutions Safe.t Components Safe.t Systems Safe.t Technology Safe.t Seminars Safe.t Solutions Safe.t Components
Safe.t Systems Safe.t Technology Safe.t Seminars Safe.t Solutions Safe.t Components Safe.t Systems Safe.t Technology Safe.t Seminars
Safe.t Solutions Safe.t Components Safe.t Systems Safe.t Technology Safe.t Seminars Safe.t Solutions Safe.t Components
Safe.t Systems Safe.t Technology Safe.t Seminars Safe.t Solutions Safe.t Components Safe.t Systems Safe.t Technology
Safe.t Seminars Safe.t Solutions Safe.t Components Safe.t Systems Safe.t Technology Safe.t Seminars Safe.t Solutions Safe.t Components
2014
Control and connection equipment
UK-D-BCS080805-10/2014-BARTECWerbeAgentur-240346